2015 Book and Video Catalog

sme.org/store | 800.733.4763

2 0 1 5 BOOK & VIDEO

CATALOG

2sme.org/store 800.733.4763

Knowledge

When it comes to delivering manufacturing knowledge and content, SME is a resource you can trust. Hundreds of products are featured in this catalog with thousands more available online in the SME Store (sme.org/store). Youll find an exceptional selection of books, videos, and technical papers on processes, materials, technology, fundamentals, business practices, and more.

SME-published books and videos are developed and reviewed by industry-leading experts ensuring the technical accuracy of the content. A majority of our products are available in digital format (eBooks, eChapters, video on-demand, and video download).

You will also find a selection of our video programs available in closed caption format. A complete list is available at sme.org/cctitles.

Choose SME our content is available for license to use in your classroom or company to support your education and workforce development needs. We are dedicated to providing you with the right solutions to maximize the power of your training. For more information on licensing, contact Tooling U-SME at 866.706.8665 or visit toolingu.com.

Everything you want to know available when you want it, where you need it.

Need help finding a title? Call SME Customer Care at 800.733.4763 or 313.425.3000 ext. 4500, 8:00 a.m. 5:00 p.m., Eastern Time, Monday-Friday.

View and search the catalog online at sme.org/catalog.

3 eBook | eChapters Video Download | On Demand | Clips

New Releases ..........................................................................................5

Best Sellers ..............................................................................................8

Series & Packages .................................................................................12

Assembly & Automation .....................................................................22

Composites Materials, Tooling & Manufacturing ......................24

Finishing & Coating ...............................................................................27

Forming, Fabricating & Lasers ..........................................................29

Fundamental Manufacturing Education .......................................41

Technical Certification .........................................................................43

Lean & Quality ........................................................................................45

Lean Certification ..................................................................................61

Machining & Material Removal .........................................................68

Manufacturing Engineering & Management ...............................76

Measurement, Inspection & Testing ...............................................80

Plastics & Molding Technologies .....................................................84

Product Design .......................................................................................88

Additive Manufacturing ......................................................................90

Order Terms & Conditions ................................................................92

Index ...........................................................................................................95

TABLE OF CONTENTS


The icons below identify programs in the catalog that are part of SMEs video series.

Composites Manufacturing | sme.org/cmvs

Fundamental Manufacturing Processes | sme.org/fmp

Fundamentals of Tool Design | sme.org/ftd

Manufacturing Insights | sme.org/mi

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MI

The prices and product IDs listed in the catalog refer to hardcopy books and DVDs. SME-published content is available in different format options. Look for these symbols to identify additional formats available.

Content is also available in video download, video on-demand, and video clip formats.

Content is also available in eBook and eBook Chapter formats.

To find a product in the catalog on our Website, visit sme.org and enter the product ID in the search. Each products webpage offers links to digital and related content where available.

Orders can be placed online or by calling SME Customer Care at 800.733.4763 or 313.425.3000 ext. 4500, Monday-Friday, 8:00 a.m.-5:00 p.m. Eastern Time (ET). Catalog pricing subject to change without notice.

20% OFFyour first order

Use promo code: 2015CATALOG

Offer valid through 12/31/15 on up to 25 items.

Fundamentals of Manufacturing Workbook Used in combination with the book, Fundamentals of Manufacturing, Third Edition, this workbook provides structured practice questions for individuals preparing to take the Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) certification exams. The curricula is consistent with the latest manufacturing Body of Knowledge for these certifications. Authored and reviewed by subject matter experts, the Fundamentals of Manufacturing Workbook is an essential tool for studying for the exams and determining where further work is needed. It contains 325 questions and solutions.

SME, 2014, edited by Philip D. Rufe, CMfgEISBN: 978-0872638778, 112 pages, softcoverProduct ID: BK14PUB2 $30/Members: $27


new releases

Manufacturing Processes and Materials, Fifth Edition Since publication of the first edition in 1961, instructors, students, and practitioners have relied on Manufacturing Processes and Materials for the foundational knowledge needed to perform in manufacturing roles across a myriad of industries. Now in its fifth edition, the book covers the basic processes, materials, and machinery used in the job shop, tool room, or small manufacturing facility. At the same time, it describes advanced equipment used in larger production environments. The reader is given a thorough review of metals, composites, plastics, and other engineering materials, including their physical properties, testing, treatment, and suitability for use in manufacturing. Quality, measurement and gaging, process planning and cost analysis, and manufacturing systems are all addressed. Questions and problems at the end of each chapter can be used as a self-test or as assignments in the classroom.

SME, 2015, by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhDISBN: 978-0872638716, 784 pages, hardcoverProduct ID: BK11PUB16 $130/Members: $117

Instructors GuideSME, 2015, by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhDISBN: 978-0872638792, 95 pages, eBookProduct ID: BK15PUB3_E $20/Members: $20

Instructors SlidesProduct ID: BK15PUB1_E $50/Members: $45

6new releases

sme.org/store 800.733.4763

Lean Epiphanies: Catapult the Cow and Other Inspirational Continuous Improvement Stories It should not be surprising that the application of world-class manufacturing techniques is even more critical to company survival than it was a decade ago. In Lean Epiphanies, Gary Conner relates inspirational stories of the places he has been, the companies he has worked with, and the people he has met over the course of the last 20 years. Conners experience conducting hundreds of continuous improvement events, involving thousands of team members, led to his writing this fun, easy-to-read collection of short stories.

Readers will find the conversational style refreshing and the insights transformative and encouraging in their own continuous improvement efforts. Each story relates an Aha! moment that teaches something new. Lean newcomers and seasoned practitioners alike will learn through Conners compelling insights into human nature, company culture, leadership, and what it takes for business success in the changing dynamics of the new world economy.

SME, 2015, by Gary ConnerISBN: 978-0872638785, 249 pages, softcoverProduct ID: BK14PUB8 $35/Members: $31.50

Principles of Metal Casting, Third Edition Written by prominent industry experts, Principles of Metal Casting addresses the latest advances in the field including melting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. New chapters cover solidification modeling, casting defects, and zinc and zinc alloys. Detailed photographs, illustrations, tables, and equations are included throughout. Ideal for students and researchers in metallurgy and foundry science as well as foundry industry professionals. This authoritative guide provides all the information needed to produce premium-quality castings.

McGraw Hill Professional and SME, 2014, by Mahi Sahoo and Sudhari SahuISBN: 978-0071789752, 795 pages, hardcoverProduct ID: BK14PUB6 $100/Members: $90


Realistic Cost Estimating, Third Edition This revised third edition contains material on the use of software, organizational strategies for cost estimating, types of costs, case studies, downloadable spreadsheet forms, and much more. Topics presented include manufacturing costs, standard versus actual costs, cost in relation to product volume, analysis, types of estimates, cost estimating controls, cost requests from other departments, evaluating supplier quotes, and calculating selling prices. An Instructors Guide will be available for classroom use.

SME, 2015, edited by Michael Lembersky ISBN: 978-0872638754, 210 pages, hardcover Product ID: BK14PUB1

Foundations of Manufacturing This video series is designed to reinforce foundational concepts essential to understanding the broader scope of manufacturing. Ideally suited for corporate training, colleges, universities, and other education providers, these programs will bring to life preparatory material in a clear, concise, and easy to follow format. The first in the series is the three-program, Basic Geometric Dimensioning and Tolerancing, which includes the programs below. Product ID: PK15PUB4

Rules and Concepts Geometric dimensioning and tolerancing (GD&T) is an engineering language that uses symbols and modifiers to clearly communicate design requirements on mechanical drawings. By using GD&T, a print can explicitly call out necessary tolerances in an unambiguous fashion. Using shop floor footage and animations to illustrate examples, this program introduces the viewer to GD&T rules and concepts. The 14 symbols used in GD&T are highlighted with examples to define their use. These symbols are organized into five categories: form symbols, profile symbols, orientation symbols, location symbols, and runout symbols. Product ID: DV15PUB1

Form Controls & Datums Datums are reference measurement surfaces, planes, or points from which other part features are measured. By using the 14 geometric characteristic symbols, along with datum references, the functional requirements of a part or assembly can be effectively communicated. This program focuses solely on the form symbols: straightness, flatness, circularity, and cylindricity. The proper identification and usage of datums in GD&T is explored. Product ID: DV15PUB2

Future Relationship In this program, the ten remaining geometric characteristic symbols and their categories (profile symbols, orientation symbols, location symbols, and runout symbols) are examined in greater detail using demonstrative examples to clarify their use. Product ID: DV15PUB3

AVAILABLE SUMMER 2015

AVAILABLE MAY 2015

new releases


Best sellers

Five S Factory Makeover Five S stands for sort, set in order, shine, standardize, and sustain. Great for anyone from novices to seasoned lean practitioners, this program shows you how to identify the seven wastes of lean by going through the process with two companies and includes interviews with those responsible for the success of the projects. Company case studies include Symmons Industries and Affordable Interior Systems. sme.org/miSME, 2005 21 minutes Product ID: DV05PUB12 $120/Members: $108

Breakthrough Kaizen Events Experience an actual kaizen event at the Lantech Corporation where over 100 productivity, quality, safety, and ergonomics improvements were completed. Hear comments from several experienced kaizen leaders as they describe employee attitudes found in a successful event. The essential goals of kaizen are illustrated so you can solve problems and eliminate waste within your company. sme.org/miSME, 2003 19 minutes Product ID: DV03PUB37 $120/Members: $108

Mapping Your Value Stream See how the Donnelly Corporation used value stream mapping to reduce inventory and create one-piece flow in the assembly of automotive mirrors. Kanban card systems, andon lights, inventory trigger points, and other lean concepts illustrate the methods used to improve product quality and delivery. James Womack, PhD, President of the Lean Enterprise Institute describes the power of current- and future-state value stream mapping. sme.org/miSME, 2001 33 minutes Product ID: DV03PUB35 $280/Members: $252

Introduction to Lean Manufacturing Explains the core philosophies behind lean manufacturing, providing insight into why so many companies are adopting lean principles to enhance productivity, improve quality and increase profits. See examples of visual management and standardized work as well as value-added and non-value-added activities. sme.org/miSME, 2000 16 minutes Product ID: DV03PUB46 $120/Members: $108

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Best sellers

Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events Author Mark Hamel ties together lean theory with a multi-phase approach to kaizen strategy, pre-event planning, execution, and follow-through. The whys and hows of effective kaizen event standard work and event management are revealed, as well as proven means to sustain the gains. Practical examples, figures and tables, and many real-life Gemba Tales provide for an enriched learning experience. Also included is a chapter on the deployment of a kaizen promotion office, a glossary, and two appendices, which offer blank forms and an overview of daily kaizen.

SME, 2010, by Mark R. Hamel with foreword by Arthur ByrneISBN: 978-0872638631, 272 pages, softcover Product ID: BK09PUB16 $50/Members: $45

Lean Production Simplified: Plain-Language Guide to the Worlds Most Powerful Production System, Second Edition Lean Production Simplified is written for the practitioner by a practitioner. It delivers a comprehensive insiders view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around the image of a house of lean production.

Productivity Press, 2007, by Pascal DennisISBN: 978-1563273568, 192 pages, softcover Product ID: BK07PUB11 $45.95/Members: $41.35

AWARDWINNER

Sheet Metal Stamping Dies and Processes This updated program, part of the Fundamental Manufacturing Processes Video Series, explores basic die operations such as shearing, drawing and bending, as well as single-station dies, multiple-station dies, and tandem press lines. sme.org/fmp SME, 2013 25 minutes Product ID: DV11PUB9 $280/Members: $252

FMP

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Best sellers


Milling and Machining Centers Discover what makes milling with machining centers an important high-volume process for shaping materials. Learn about the milling process and the use of tool changing, work changing, and workholding arrangements on machining centers. FEATURES: basics of knee mill and machining centers; milling cutters, operations, accessories, and process variables; and operational performance. sme.org/fmpSME, 2010 31 minutes Product ID: DV09PUB2 $280/Members: $252

Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, Second Edition Outlines recent advances, case studies, and examples that serve to broaden knowledge of composites materials and manufacturing methods, along with detailing the basic materials used to create composite structures and their performance qualities. Learn tips for getting the best results that weigh the required material properties against cost and production efficiency. Includes online access to clips from the eight-program Composites Manufacturing Video Series. sme.org/cmvsSME, 2008, by A. Brent Strong ISBN: 978-0872638549, 640 pages, hardcover Product ID: BK07PUB26 $110/Members: $90 Instructors Guide SME, 2008, by A. Brent StrongISBN: 978-0872638594, 54 pages, softcover Product ID: BK08PUB27 $25/Members: $20

Fundamentals of Manufacturing, Third Edition This updated edition provides an excellent structured review for individuals preparing to take the Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) certification examinations. This is an outstanding reference for industry and academia as a standard baseline for foundational manufacturing knowledge. sme.org/fom3SME, 2013, edited by Philip D. Rufe, CMfgEISBN: 978-0872638709, 712 pages, hardcover Product ID: BK11PUB15 $120/Members: $108

Fundamentals of Manufacturing Workbook SME, 2014, by Philip D. Rufe, CMfgEISBN: 978-0872638778, 112 pages, softcoverProduct ID: BK14PUB2 $30/Members: $27

Instructors SlidesSME, 2013, by Philip D. Rufe, CMfgE Product ID: BK11PUB101_E $90/Members: $75

FMP


Best sellers

Fundamentals of Tool Design, Sixth Edition Improved, revised, and expanded, this new edition updated and expanded tool designer objectives and responsibilities, a designers guide to machine tools, revised tool material, mechanical definitions and reference tables, expanded broaching examples and concepts, new sections on part location and support, expanded bushing applications, and revised GD&T information that includes ASME Y14.5-2009. Includes a DVD sampler featuring clips from the nine-program Fundamentals of Tool Design Video Series. A stand alone Instructors Guide is available to enhance training and classroom instruction.

SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90

Instructors Guide SME, 2010, 64 pages, softcover Product ID: BK10PUB3 $20/Members: $20

Measurement and Gaging Beginning with an introduction to the core concepts of measurement, this program then focuses on the wide array of measurement and gaging tools available. Tools are arranged into three categories: non-graduated, graduated, and advanced. FEATURES: concepts of measurement; non-graduated and graduated tools; direct-reading devices; and optical, vision, and coordinate measurement systems. sme.org/fmpSME, 2000 28 minutes Product ID: DV03PUB25 $280/Members: $252

Grinding Grinding is the latest update in SMEs Fundamental Manufacturing Processes Video Series and introduces your workforce to precision grinding methods, abrasives and grinding wheels, balancing and dressing grinding wheels, grinding safety, and workpiece surface finish. sme.org/fmpSME, 2012 25 minutes Product ID: DV09PUB4 $280/Members: $252

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series & PacKages


Composites Manufacturing Video Series This eight-program video series compiles a comprehensive examination of the composites industry, detailing the materials used, the various composite manufacturing processes, post-processes, and common composite applications. sme.org/cmvsComposites Manufacturing Video Series Product ID: PK05PUB2 $792/Members: $712.80Composites Manufacturing Video Series Sampler DVD Product ID: DV10PUB4 $50/Members: $35

FMP

Fundamental Manufacturing Processes Video Series Forty-four programs containing more than 20 hours of hands-on manufacturing processes. The Fundamental Manufacturing Processes (FMP) Video Series provides solid, in-depth examples and applications of technologies and processes that drive manufacturing. Each video brings together industry experts, educators, and real-world company examples that provide clear explanations and demonstrations of technologies and processes in action. Includes outlines, scripts, study guides, and review questions. sme.org/fmpFundamental Manufacturing Processes Video Series Product ID: PK07PUB4 $10,472/Members: $9,424.80Fundamental Manufacturing Processes Video Series Sampler DVD Product ID: DV03PUB122 $60/Members: $50

CMComposites Manufacturing Book and Video Package This package combines the book, Fundamentals of Composites Manufacturing, Second Edition, with our eight-program Composite Manufacturing Video Series. The book focuses on materials, methods, and applications. Each chapter provides an overview with key points, case study, summary, laboratory experiment, learning questions, and more. The Composites Manufacturing Video Series provides a comprehensive examination of the composites industry, detailing the materials used, the various composite manufacturing processes and post processes, and common composite applications.

Product ID: PK14PUB6 $891/Members: $793.80

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eBook | eChapters Video Download | On Demand | Clips

Fundamentals of Manufacturing PackageThis package includes the Fundamentals of Manufacturing, Third Edition book and the Fundamentals of Manufacturing Workbook. The book is a valuable resource of information for anyone interested in learning fundamental manufacturing concepts and practices. Combined, they provide a structured review and an essential study tool for individuals preparing to take the Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) exams. Review questions, reference charts, and a selection of over 40 SME-produced video clips (three hours of online content) is included.


Fundamentals of Manufacturing Cell Planning PackageThe ability to effectively plan a manufacturing cell is a fundamental skill needed by every supervisor, team leader, and manufacturing engineer. This package includes three video programs, Planning Manufacturing Cells textbook, Planning Manufacturing Cells Workbook, Simplified Systematic Planning of Manufacturing Cells booklet, laminated systematic layout planning capsule summary, and a pencil and ruler kit. Together these materials comprise a ready-to-use kit for introducing, expanding, and improving the use of cells in your plant. Program one introduces the basics and gives you a systematic approach for planning manufacturing cells. Programs two and three show how to apply the step-by-step approach. The workbook follows the journey of a typical cell-planning project and provides essential details, illustrations, and examples. DVD programs not sold separately.

Fundamentals of Manufacturing Cell Planning PackageProduct ID: PK03PUB5 $801.90/Members: $709.65Planning Manufacturing Cells WorkbookSME, 2002, 128 pages Product ID: BK02PUB3 $25/Members: $22.50Planning Manufacturing Cells SME, 2002, 336 pages, softcover Product ID: BK02PUB2 $72/Members: $65Simplified Systematic Planning of Manufacturing Cells MIRP Books, 2002, by Lee Hales ISBN: 978-0933684133, 38 pages, softcover Product ID: BK02PUB9 $20/Members: $20Pencil and Ruler Kit Product ID: ML02PUB1 $10/Members: $10

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series & PacKages


Fundamentals of Plant Floor Layout Package This package is invaluable in creating a new layout for your operations. It offers an in-depth presentation of the systematic layout planning (SLP) process, a worldwide methodology that has become the basis for leading computer-aided layout planning software packages. Youll learn the fundamental steps, including how to chart, diagram, and evaluate various plans to help you decide the most cost-efficient and productive equipment and space arrangement for your industry. Includes Fundamentals of Plant Floor Layout DVD, Simplified Systematic Layout Planning booklet, capsule summary, and pencil/ruler kit. DVD not sold separately.

Fundamentals of Plant Floor Layout Package SME, 1998 75 minutes Product ID: PK05PUB11 $310.50/Members: $273.60Simplified Systematic Layout PlanningMIRP Books, 1998, by Richard Muther and John D. Wheeler ISBN: 978-0933684096, 35 pages, softcover Product ID: BK98PUB14 $26/Members: $22Pencil and Ruler Kit Product ID: ML02PUB1 $10/Members: $10

Gain a solid, in-depth examination of the technologies and techniques used to design and troubleshoot tooling in a variety of industries.

FTD Video Series with Fundamentals of Tool Design, 6th EditionProduct ID: PK10PUB2 $990/Members: $882.90

FTD Video SeriesProduct ID: PK09PUB3 $891/Members: $801.90

Tool Materials

Cutt ing Tool Design

Fixture Design

Progressive Die Design

Gaging & Inspection Tool Design

Computer-Aided Design

Rapid Tooling Design

Composite Tooling Design

Troubleshooting Tool & Die Making

Programs include:

technologies and techniques used to design and troubleshoot tooling in a variety of industries.technologies and techniques used to design and troubleshoot tooling in a variety of industries.

Fundamentals ofTool Design (FTD)Video Series

sme.org/ d


series & PacKages

Hydroforming Book and Video PackageThis package includes the book, Fundamentals of Hydroforming, along with the video program, Hydroforming. The book covers the fundamentals of both tube hydroforming (the most common) and sheet metal hydroforming with comprehensive guidelines for product design, material selection, computer simulation of the hydroforming process, and tool design. It also outlines assembly techniques, considerations of holes and slots, and types of hydroforming equipment. Fundamentals of Hydroforming provides product designers, manufacturing engineers and process engineers a wide range of technical information in one concise, easy to follow source. The video program examines the basic materials, tools, and techniques of tubular hydroforming and sheet metal hydroforming.


Kaizen Event Package This package provides the essential information for an effective Kaizen event. Included is the Shingo award-winning Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events, and the popular Value Stream Mapping video program. The Kaizen Event Fieldbook provides the necessary transformation jump-start, momentum, organizational learning and engagement, and sustainable, step-function improvements. This indispensable reference is great for lean leaders and implementers within any industry and for use at any stage in the lean implementation journey. The video program covers the shop floor side and the human element behind this lean continuous improvement process. This program takes you inside Jotul North America to see the process and outcomes of a two-day training event. Youll see how to conduct, facilitate, and participate in a successful value stream walk.

Product ID: PK14PUB8 $179.10/Members: $156.60

Lean Certification Book PackagesLean Bronze Certification Package See page 61 or visit sme.org/bronzepackage for details.Product ID: PK05PUB16 $151.16/Members: $136.04Lean Silver Certification Package See page 64 or visit sme.org/silverpackage for details. Product ID: PK05PUB17 $232.51/Members: $209.25Lean Gold Certification Package See page 66 or visit sme.org/goldpackage for details. Product ID: PK05PUB18 $151.05/Members: $135.27

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series & PacKages

Lean Manufacturing Video Package This package includes eight top selling lean programs bundled together in one convenient package. Additional information on each of these programs can be found in the lean and quality section of the catalog. Programs include:

Breakthrough Kaizen Events

Five S Factory Makeover

Introduction to Lean Manufacturing

Introduction to Lean Tooling

Kanban Systems

Mapping Your Value Stream

Quick Changeover for Lean Manufacturing

Visual Controls

Product ID: PK06PUB9 $1,440/Members: $1,296

Lean Tooling Package This package includes two DVD video programs, Introduction to Lean Tooling and Lean Tooling in Action, along with the book, Lean Tooling: The Right Tool at the Right Time. The package will help ensure that the right tool is in the hands of the right person, at the right time, and in the right place. It will help you organize your tooling so you can find every tool you need in less than 30 seconds.

Product ID: PK03PUB4 $270/Members: $243

Lean Starter Video PackageThis package contains four of our popular lean programs from the Shingo award-winning Manufacturing Insights Video Series. Topics covered include value stream mapping, what lean means, Kanban, visual boards, five S, and other lean techniques. Youll see real-world solutions from companies.



series & PacKages

Metal Casting Book and Video Package This package provides you with the book, Principles of Metal Casting, Third Edition, along with the video program, Casting. The book addresses the latest advances in the field such as melting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. The video includes information on pattern and core production methods and covers an array of casting processes.

Product ID: PK14PUB13 $380/Members: $342

Metal Forming DVD Set This four-program video package provides an enormous amount of information on metal forming. Program titles include Punch Presses, Sheet Metal Shearing and Bending, Sheet Metal Stamping Dies and Processes, and Sheet Metal Stamping Presses.

Product ID: PK05PUB5 $1,008/Members: $907.20

Manufacturing Insights Video Series The Shingo award-winning Manufacturing Insights Video Series programs give you an inside look at manufacturing success from industry experts, companies, and educators who share their experiences in adopting new technology, process improvements, and workforce development. See real-world demonstrations and the applications of theoretical models used in manufacturing today! Pricing for each program in the Manufacturing Insights Video Series varies. Each individual program is available in DVD, streaming video, and digital download formats.

Learn more and download the Manufacturing Insights catalog at sme.org/mi.

MI

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series & PacKages

Nanomanufacturing Video Package This three-program video package takes you inside the worlds leading experts in nanomanufacturing to see the current, near-term, and future applications of nanotechnology. Visit sme.org/nanopackage or see page 82 for additional details.

Product ID: PK09PUB4 $520.20/Members: $459

Near Net Shape Forming Module Video Package This video package includes programs on power metallurgy, die casting, casting, and forging. Youll discover the technology, methods, and processes used for net-shape forming.

Product ID: PK03PUB7 $1,008/Members: $907.20

Metalcutting Module Set The Metalcutting Module Set includes eight video programs from the top selling Fundamentals of Manufacturing Processes Video Series. This package includes the following programs:

Holemaking

Grinding

Cutting Tool Geometries

Cutting Tool Materials

Workholding

Milling and Machining Centers

Threading

Turning and the Lathe

Product ID: PK03PUB8 $2,016/Members: $1,814.40


series & PacKages

Plastics Module Package This package includes six video programs on plastics. See page 84 for package details. Programs in this package can also be purchased individually in DVD, digital download, and streaming video formats.

Product ID: PK06PUB7 $1,512/Members: $1,360.80

Plastic Injection Molding Product ID: DV03PUB22 $280/Members: $252

Plastic Blow Molding Product ID: DV03PUB21 $280/Members: $252

Plastic Injection Molds Product ID: DV04PUB13 $280/Members: $252

Plastic Thermoforming Product ID: DV06PUB3 $280/Members: $252

Plastics Finishing Product ID: DV02PUB1 $280/Members: $252

Plastics Machining and Assembly Product ID: DV02PUB3 $280/Members: $252

Plastic Injection Molding PackageThis package provides you with essential information on plastic injection molding. It includes four books and four video programs. The books are written in plain, everyday language that breaks complex technical matter into clear, sequential narrative bits. The video programs provide information on the injection molding machine and controls, injection mold types and production, machining and assembly processes, and finishing. Additional details on the books and videos in this package can be found on pages 84-86.

Books: Plastic Injection Molding: Manufacturing Process Fundamentals Plastic Injection Molding: Material Selection and Product Design Fundamentals Plastic Injection Molding: Mold Design and Construction Fundamentals Plastic Injection Molding: Manufacturing Startup and Management

Video Programs: Plastic Injection Molding Plastic Injection Molds Plastic Machining and Assembly Plastics Finishing

Product ID: PK14PUB7 $1,303.20/Members: $1,155.60

Plastic Injection Molding Book Series Additional details on page 86. Product ID PK14PUB5 $295.20/Members: $248.40

The Secrets of Getting Lean Ideas from EmployeesFront-line employees see many problems and opportunities that their managers dont, but most organizations fail to tap into this extraordinary potential source of revenue enhancement and savings generating ideas. This package includes the book, Ideas Are Free, along with the eight video programs, which sets a roadmap for integrating ideas and idea management into the way companies are structured and operate.

What is an Idea?Product ID: DV04PUB3

The Power of Small IdeasProduct ID: DV04PUB4

What About Rewards for the Ideas?Product ID: DV04PUB5

Making Ideas a Central Part of WorkProduct ID: DV04PUB6

Characteristics of a Good ProcessProduct ID: DV04PUB7

Focusing Ideas on What Matters MostProduct ID: DV04PUB8

Getting More and Better IdeasProduct ID: DV04PUB9

Liberating and Transforming: Employee Ideas and Lean CultureProduct ID: DV04PUB10

Ideas Are Free BookProduct ID: BK04PUB2

Getting More and Better Ideas

SME, 2004 5 hours, 40 minutesProduct ID: PK04PUB4 $595.75/Members: $536.17


series & PacKages

Tube Forming Book and Video PackageThis package includes the book, Tube Forming Processes: A Comprehensive Guide, along with the video program, Tube Bending. The book provides the best materials, methods, and equipment for bending, cutting, branching, brazing, and joining tubes. Information is from top industry experts covering the fundamentals and guidelines for tube fabrication, pipe fabrication, and other areas. The video program explores the various materials and methods used for bending and end forming tubes. Both rotary-draw tooling and the use of internal mandrels are highlighted. Also featured are segments on compression bending, ram bending, press bending, and roll bending. The tube end forming segment examines the basic forms that can be applied to the end of a tube with the primary types including reduction, expansion, flaring, and beading.


Total Productive Maintenance in America (TPM) PackageThis five-DVD video package features case studies, expert perspectives, and management guidelines for transforming routine and crisis-oriented maintenance into total productive maintenance. See how to train TPM teams, organize TPM schedules, integrate TPM with existing improvement programs, and estimate a TPM programs ROI. Harley-Davidson, Magnavox, Briggs & Stratton, and The Timken Company show you how TPM systems work and how to measure and calculate overall equipment effectiveness (OEE). Total Productive Maintenance in America Reference Guidebook is included with this package.


Thermoforming Book and Video Package This package includes the book, Thermoforming: Improving Process Performance, along with the video program, Plastic Thermoforming. The book describes the roll-fed thermoforming process, plastic materials, design of thermoformed products, thermoforming machines, trim presses, mold design, components of a complete mold system, mold layout and machine base design, mold cost estimating, knife-like trim dies, thermoforming offline punch, and die trimming. The video program highlights cut sheet and roll fed thermoforming operations and features details on the various thermoforming process components.


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assemBly & automation


FMPFastening and Assembly Covering both fasteners and adhesives, this program explains the various types and uses of integral fasteners, threaded fasteners, non-threaded fasteners, and stapling and the many types and applications of adhesives used in joining similar and dissimilar materials together. The automated assembly segment examines the ways in which parts are sorted, loaded and presented for automated assembly. FEATURES: mechanical fastener types and assembly devices, adhesive bonding, manual and automated assembly systems, and automated assembly machines. sme.org/fmpSME, 2001 20 minutes Product ID: DV03PUB8 $280/Members: $252

MI FMPRFID: Tool Tracking Solutions Manuel A. Pachano explains the infrastructure and technology behind RFID and its real-world practical applications, challenges and advantages for supporting quality and productivity. Traxle Manufacturing, ABSKY, Witman, and Nordam show how they use RFID to maintain and communicate activity history of precision tools, restock and repair inventory, track data on high-value composite layup molds, and incorporate RFID on the end of a robotic tooling system for quick changeover and error-proof tooling. sme.org/miSME, 2008 35 minutes Product ID: DV08PUB7 $149/Members: $129

Industrial Robotics Review the overall advantages and disadvantages of industrial robots in manufacturing operations, including major applications such as welding, spray painting, machining, assembly, machine loading and unloading, and material handling. FEATURES: An overview of robot technology, primary types of industrial robots, programming methods, robot tooling and sensors, key manufacturing applications using robots, and advantages/disadvantages of industrial robots. sme.org/fmpSME, 2004 25 minutes Product ID: DV04PUB11 $280/Members: $252

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assemBly & automation


FMP

FMP

Brazing and Soldering Gain an understanding of the fundamental similarities and differences between the two joining processes, learn basic terminology and become familiar with common applications. The techniques and materials used to produce brazed and soldered components for the automotive, aerospace, appliance and electronics industries are explained. FEATURES: fluxes and filler metals and manual and automated methods. sme.org/fmpSME, 2004 25 minutes Product ID: DV03PUB124 $280/Members: $252

Affordable Automation for Small and Medium Facilities Learn how Factory Five Racing, Supreme Corporation, and Peterson Manufacturing dealt with issues involving automation justification, planning, and implementation. These shops automated specific material-removal and assembly processes using the most flexible of automation systems robots. Case studies show that automation decisions not only depend on product type, variety, and volume, but also on a shops capability and culture. sme.org/miSME, 2006 31 minutes Product ID: DV06PUB14 $280/Members: $252

MI

Plastics Machining and Assembly The plastics machining highlights the use of sawing, milling, routing, turning, waterjet cutting, laser cutting, drilling and secondary holemaking operations; while plastics assembly covers the many fastening and joining methods used to produce plastic parts. FEATURES: types of plastic material and their characteristics, methods of machining plastics, cutting tool materials and geometries, and various assembly and joining methods. sme.org/fmpSME, 2002 27 minutes Product ID: DV02PUB3 $280/Members: $252

Getting Factory Automation Right (The First Time) Presents a logical, step-by-step, multidisciplinary approach to prudent automation purchasing and implementation. Engineering concepts are presented without being overly technical, perfect for any member of the acquisition project team. Whether youre a project manager, manufacturing engineer, or automation purchaser, this book takes you through the many steps of evaluating whether automation is needed from planning the project, team building, and overseeing the purchase, to testing and installaing equipment. Interactive spreadsheets included.

SME, 2001, by Edwin H. Zimmerman ISBN: 978-0872635265, 268 pages, hardcover Product ID: BK01PUB12 $69/Members: $58

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Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, Second Edition Outlines advances, case studies, and examples that serve to broaden knowledge of composites materials and manufacturing methods, and the basic materials used to create composite structures and their performance qualities. Learn tips for getting the best results that weigh the required material properties against cost and production efficiency. Includes online access to video clips from the eight-program Composites Manufacturing Video Series (sme.org/cmvs). SME, 2008, by A. Brent Strong ISBN: 978-0872638549, 640 pages, hardcover Product ID: BK07PUB26 $110/Members: $90

Instructors Guide SME, 2008, by A. Brent StrongISBN: 978-0872638594, 54 pages, softcover Product ID: BK08PUB27 $25/Members: $20

Automated Composite Layup and Spray Up This program focuses on the various automated processes and equipment developed to manufacture high-quality composite products, including the use of CNC gantry ply-cutters, robots, tape lamination machines, and fiber placement machines. sme.org/cmvs SME, 2005 15 minutes Product ID: DV05PUB6 $110/Members: $99

Composite Materials Features a detailed explanation of the important mechanical properties of thermoset fiber-reinforced composites; the primary types of reinforcement materials: glass, carbon and aramid; and major matrix materials: polyester, epoxy, bismaleimide, and polyimide. sme.org/cmvsSME, 2005 18 minutes Product ID: DV05PUB4 $110/Members: $99

Manual Composite Layup and Spray Up Manual composite layup and spray up are the most common methods of producing composite parts. Follow each process thoroughly, detailing each step from mold preparation through to the curing of finished layups and spray ups. Plus, see the use of vacuum bag molding and autoclave molding. sme.org/cmvsSME, 2005 15 minutes Product ID: DV05PUB5 $110/Members: $99

CM

CM

CM

comPosites materials, tooling & manufacturing



Filament Winding This program examines both the wet winding and dry winding processes. The primary types of filament winding methods are detailed including hoop winding and helical winding. This program features an in-depth look at the types and uses of filament winding mandrels. sme.org/cmvsSME, 2005 13 minutes Product ID: DV05PUB7 $110/Members: $99

Pultrusion The Pultrusion program details the high-throughput, continuous pultrusion process. Reinforcement materials used to produce pultrusions are followed step-by-step through the process from resin saturation and impregnation, to preforming, shaping, curing, and cut-to-length sawing. sme.org/cmvsSME, 2005 15 minutes Product ID: DV05PUB8 $110/Members: $99

Liquid Molding Several process variations of both low- and high-viscosity resin systems used in producing detailed, high-quality composite parts are featured. Liquid molding processes shown include resin transfer molding, vacuum infusion, resin film infusion, and more. The use of preformed reinforcement materials is also featured. sme.org/cmvsSME, 2005 20 minutes Product ID: DV05PUB9 $110/Members: $99

CM CM CM

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FMP

Compression Molding The use of compression molding in high-volume, high-quality composite parts production is explored in this program. The various sheet and bulk molding compounds are detailed as are mold types used including the flash-type mold, positive-type mold and the semi-positive-type mold. The transfer molding process, a technological extension of compression molding, is also highlighted. sme.org/cmvsSME, 2005 16 minutes Product ID: DV05PUB10 $110/Members: $99

Composite Materials and Manufacturing This program illustrates the methods to produce composite parts such as manuallayup, automated layup, spray up, filament winding, pultrusion, and resin transfer molding. It covers the most widely used composite materials fiber-reinforced thermosetting polymers with the primary types of matrix and reinforcement materials as well as the various forms in which they are available. FEATURES: physical nature of composites, function of the various types of reinforcements, and fabrication and assembly methods. sme.org/fmp SME, 2002 28 minutes Product ID: DV02PUB2 $280/Members: $252

Composites Post Fabrication and Joining Most composite parts and components require some type of post fabrication and or joining for finishing. This program examines the various methods used to cut, mill, turn, and drill composites effectively. The use of adhesives and mechanical fasteners to join separate composite components together is also explored in detail. sme.org/cmvsSME, 2005 17 minutes Product ID: DV05PUB11 $110/Members: $99

Composite Tooling Design Explore the wide variety of materials used to create composite tooling. The different types of composite manufacturing support tools are featured, including: ply and core kit-cutting templates, ply and core locator templates, trim fixtures, drill jigs and fixtures, tooling support, and transportation and handling features. FEATURES: glass reinforced polyester/vinyl-ester laminated tooling, carbon/glass fiber reinforced epoxy/bismaleimide laminated tooling, Invar tooling, Invar coated carbon fiber reinforced tooling, and steel tooling. sme.org/ftdSME, 2009 22 minutes Product ID: DV08PUB4 $110/Members: $99

CM

CM

FTD



finishing & coating

Painting and Powder Coating Learn about the two types of resin polymer structures enamels and lacquers. Extensive shop-floor footage shows numerous paint applications, including conventional air spraying; airless spraying; air-assisted airless spraying; high-volume, low-pressure spraying; and electrocoating; process subsystems used to coat parts are also explained. FEATURES: paint and powder formulations, solvent-borne and waterborne coatings, application methods, and drying and curing methods. sme.org/fmp SME, 2000 23 minutes Product ID: DV03PUB26 $280/Members: $252

Finishing Systems Design and Implementation: A Guide for Product Parameters, Coatings, Process, and Equipment Learn how to integrate current equipment, product parameters, coating selection and processes for superior product finishes. Both liquid and powder coating systems are presented, along with their respective management considerations, equipment needs, environmental concerns, curing methods, and more.

SME, 1993, edited by J. L. Stauffer, PE ISBN: 978-0872634343, 320 pages, hardcover Product ID: BK93PUB11 $71/Members: $61

Deburring and Edge Finishing Handbook Any engineer involved with part manufacturing will quickly discover how to accurately identify and evaluate the most efficient and cost-effective deburring option(s) for a specific application. This groundbreaking work details 100 internationally recognized deburring and edge finishing processes you can employ. It also offers an extensive base of technical information on the vast array of tools, applications and procedures available.

SME, 1999, by LaRoux K. Gillespie, Dr. Eng, FSME, CMfgE, PE, CEng ISBN: 978-0872635012, 400 pages, hardcover Product ID: BK99PUB9 $119/Members: $99

FMP

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finishing & coating

Plating and Surface Coatings Gain an in-depth understanding of the numerous plating and surface coating methods and technologies used to modify and finish parts including electroplating, electroless plating, chemical conversion coatings, anodizing, galvanizing, and porcelain enameling. FEATURES: plating and surface coating terminology, application methods, and methods for high production. sme.org/fmp SME, 2006 30 minutes Product ID: DV06PUB4 $280/Members: $252

A Guide to High-Performance Powder Coating Provides in-depth information about system design and layout, equipment features and benefits, system efficiency, operating costs, and maintenance and coatings comparisons. Learn how to control the process variables that lead to efficiency, quality and consistent operation. The material covered includes the basic process and equipment used in electrostatic spray operations: application equipment, powder materials, booths and reclaim systems, washers, and ovens.

SME, 2002, by Bob Utech ISBN: 978-0872635470, 357 pages, hardcover Product ID: BK02PUB4 $77/Members: $69

Users Guide to Powder Coating, Fourth Edition For nearly 20 years, Users Guide to Powder Coating has been the leading hands-on guide on powder coating technology. The fourth edition outlines breakthroughs in the industry (notably ultraviolet-curable materials for plastic and wood products, and improved systems) and tested guidelines from the previous editions (including material selection, design considerations, surface preparation, quality control and testing, troubleshooting and safety, and more).

SME, 2003, edited by Nicholas Liberto ISBN: 978-0872636484, 185 pages, softcover Product ID: BK03PUB1 $55/Members: $45

FMP


forming, faBricating & lasers

Fundamentals of Tool Design, Sixth Edition Improved, revised, and expanded, updates to this new edition features updated and expanded tool designer objectives and responsibilities, a designers guide to machine tools, revised tool material, mechanical definitions and reference tables, expanded broaching examples and concepts, new sections on part location and support, expanded bushing applications, and revised GD&T information that includes ASME Y14.5-2009. Includes a DVD sampler featuring clips from the nine-program Fundamentals of Tool Design Video Series. sme.org/ftd SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90 Instructors Guide SME, 2010 ISBN: 978-0872638693, 64 pages, softcover Product ID: BK10PUB3 $20/Members: $20

Cutting Tool Design Explore single-point and multi-point cutting tool geometries and machining variables that affect the design of cutting tools. Examine indexable insert geometries, chip-breaker designs and toolholders for use in turning operations, and see examples of both linear travel and rotary travel multi-point tools, including the broach, twist drill, and face mill. sme.org/ftdSME, 2008 28 minutes Product ID: DV07PUB2 $110/Members: $99

Fundamentals of Tool Design Video Series Sampler DVD This sampler features over an hour of footage from programs in the Fundamentals of Tool Design Video Series. sme.org/ftd SME, 2010 61 minutes Product ID: DV10PUB3 $65/Members: $40

Tool Materials Provides a comprehensive examination of the three principal tool material groups: ferrous, non-ferrous, and non-metallic tool materials; with detailed coverage of the various carbon steels, alloy steels, tool steels, and cast irons, and how they are best applied. Also covers the three primary material types: aluminum, carbide, and cermet along with in-depth information on tooling produced from wood, composites, rubber, ceramics, diamond, and cubic born nitride. sme.org/ftdSME, 2008 31 minutes Product ID: DV07PUB1 $110/Members: $99

FTD

FTD

FTD

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Computer-Aided Design Explore the tools and techniques used within four fundamental computer-aided design categories: 2D CAD, 3D modeling, 3D assembly design, and CAD analysis. Examine orthographic projection, workflow, and detailing, as well as the use of two-dimensional sketching, feature-based parametric 3D modeling, and design editing. Other reviewed concepts include part mating/alignment, interference detection, and dynamic motion, as well as the four basic principles used in CAD analysis. sme.org/ftdSME, 2009 28 minutes Product ID: DV08PUB2 $110/Members: $99

Progressive Die Design Learn the design variables used in part/strip development that contribute to part quality, progressive die tool maintenance, tool life, and tool cost, including part orientation, part transport, stock positioning, and the number of progressions. Also examined is the effective use of lubricants in progressive dies to control friction, extend tool life, and improve part surface quality. sme.org/ftdSME, 2008 19 minutes Product ID: DV07PUB4 $110/Members: $99

Gaging and Inspection Tool Design This program features the variety of gaging tools used to determine if parts fall within their specified tolerance ranges, including screw-pitch gages, plug gages, ring gages and snap gages. The types of tools and systems used to amplify or magnify dimensions for measurement are also detailed, including dial indicators; electronic digital readout; air gaging; coordinate measurement systems; optical projection; noncontact sensor systems; and vision systems. sme.org/ftdSME, 2008 20 minutes Product ID: DV07PUB5 $110/Members: $99

Fixture Design Fixtures are workholding devices intended to hold, locate and support workpieces during manufacturing operations, such as machining and inspection. Examine both standard and custom fixtures, and the many variables that influence a fixtures design, including fixture materials, designated reference surfaces/datums, production rates/part quantities, tooling accuracy, and the cost-benefit ratio. sme.org/ftdSME, 2009 19 minutes Product ID: DV07PUB3 $110/Members: $99

FTDFTD

FTDFTD



Sheet Metal Stamping Presses A completely updated program, part of the Fundamental Manufacturing Processes video series, contains expanded content showing differences between mechanical and hydraulic presses, their components, and the advantages and disadvantages of each. sme.org/ftdSME, 2013 30 minutes Product ID: DV11PUB8 $280/Members: $252

Composite Tooling Design Quality tooling is a fundamental requirement for the manufacture of composite parts because every step in the composite part manufacturing process must be tightly controlled to ensure superior material properties and predictable performance in the final product. This program reviews the wide variety of materials used to create composite tooling and the different types of composite manufacturing support tools. sme.org/ftdSME, 2009 22 minutes Product ID: DV08PUB4 $110/Members: $99

Troubleshooting Tool and Die Making This program looks at the causes of tool and die failure and offers a step-by-step methodology to troubleshoot problems and proactively understand their cause to alleviate failure. Processes explored include stamping, forging, extrusion, powder metallurgy, and injection molding. sme.org/ftdSME, 2009 22 minutes Product ID: DV08PUB5 $110/Members: $99

Rapid Tooling Design Scripted by renowned industry specialist, Todd Grimm, this program explores the development and application of various direct and indirect rapid tooling technologies used to create injection molds. From tool design to component building, tool assembly, and injection molding, youll follow the development of these rapid tools as theyre prepared for parts production. The use of conformal cooling channels within these tools is also featured. sme.org/ftdSME, 2009 27 minutes Product ID: DV08PUB3 $110/Members: $99

FTDFTD

FTD FMP


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Casting Explore more than a dozen casting processes and learn how part size, part configuration, part quantity, required tolerances, and metal specified determine the best casting process to choose. Watch how different molds and patterns are created, and how molten metal is transferred from the pouring basin to the mold cavity. FEATURES: principles of casting, various casting methods, mold and pattern construction, typical alloys cast, and their finished characteristics. sme.org/fmpSME, 1999 26 minutes Product ID: DV03PUB6 $280/Members: $252

Roll Forming Provides viewers with an immediate understanding of basic roll forming concepts. Shop floor footage and high quality animations detail roll form tooling design and the forming of coil stock. FEATURES: basic concepts and technical terms; dimensional tolerances; straightness, camber, curve, bow and twist; tooling design and manufacturing; machine types; and lubricants. sme.org/fmpSME, 2007 27 minutes Product ID: DV06PUB5 $280/Members: $252

Forging Focuses on the two primary types of forging, open-die and impression-die forging. Learn various properties of forgeable metals and factors that affect their forgeability. Other related forging processes are covered including ring rolling, hot-die forging, and isothermal forging. FEATURES: definitions and principles behind the technology, open and closed die methods, hot die technology, and use of computers. sme.org/fmpSME, 1999 20 minutes Product ID: DV03PUB7 $280/Members: $252

Sheet Metal Stamping Dies and Processes This updated program, part of the Fundamental Manufacturing Processes video series, explores basic die operations such as shearing, drawing and bending, as well as single-station dies, multiple-station dies, and tandem press lines. sme.org/fmpSME, 2013 25 minutes Product ID: DV11PUB9 $280/Members: $252

FMP FMP

FMP FMP



Heat Treating Explains and defines heat treating and how it produces stronger, harder, tougher, and sometimes softer metals and alloys. Explore the relationship between temperature, alloy composition, and the metallurgical changes that occur during heating and cooling. Learn about austenitizing and quenching speeds, mediums, and temperature control, as well as the tempering process. sme.org/fmpSME, 1999 30 minutes Product ID: DV03PUB24 $280/Members: $252

Sheet Metal Shearing and Bending See how a part is sheared and the variety of shearing machines available, along with examples of press brake dies, bending operations, and coil slitting. Additionally, learn about the necessity for gaging in both shearing and bending operations. FEATURES: the principles of shearing and bending, demonstration of the theory of shearing and bending, machinery operation, and the functions of die tooling. sme.org/fmpSME, 1997 21 minutes Product ID: DV03PUB18 $280/Members: $252

Sheet Metal Coil Processing Illustrates the essentials of coil slitting, coil blanking, and coil processing lines. Coil slitting details the slitting process and the elements of loop-type slitting lines and pull-through slitting lines. Coil blanking highlights the use of stationary cut-to-length shearing lines, flying shear lines, and blanking presses. FEATURES: coil stock production and handling, slitting line systems, blanking and shearing processes, and basic components of a coil processing line. sme.org/fmpSME, 2003 25 minutes Product ID: DV03PUB30 $280/Members: $252

Extrusion Processes An introduction to plastic extrusion and metal extrusion processes, segments on hot metal extrusion, warm and cold metal extrusion processes, plastic profile extrusion, and blown film extrusion are featured. FEATURES: demonstrations of extrusion processes; hot, warm, and cold extrusion; industrial applications; direct, indirect, combination, and impact extrusion; and plastic extrusion processes. sme.org/fmpSME, 2004 22 minutes Product ID: DV04PUB12 $280/Members: $252

FMPFMP

FMPFMP


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Tube Bending Examine the various materials and methods used for bending and forming tubes and the most common tube bending methods: rotary-draw bending, compression bending, ram bending, press bending, and roll bending. Explore the basic forms that can be applied to the end of a tube, with the primary types being reduction, expansion, flaring, and beading. FEATURES: types of tubing, bending dynamics, tube bending methods, tooling, and machinery. sme.org/fmpSME, 2003 22 minutes Product ID: DV03PUB31 $280/Members: $252

Punch Presses Examine the versatility of the turret punch press and its tooling accessories such as the plasma cutting torch, laser cutting attachment, and automated material loading and unloading equipment. Operations such as nibbling are also covered along with a look at special punch press tooling, such as multi-tools and special rotary adapters. FEATURES: CNC turret punch operation, types of punch presses, accessories, and material handling systems. sme.org/fmpSME, 1997 19 minutes Product ID: DV03PUB19 $280/Members: $252

Thermal and Abrasive Waterjet Cutting This newly revised program, part of the Fundamental Manufacturing Processes Video Series, provides a comprehensive introduction to the three most commonly used thermal cutting processes oxy-fuel, plasma, and laser and examines the best applications for waterjet cutting. See the advantages and disadvantages of each process and learn how to choose the most effective method based on the type of material and cut intricacy. FEATURES: basis for specific process selection, the oxy-fuel gas process, plasma- and laser-cutting applications, and abrasive waterjet cutting. sme.org/fmpSME, 2013 28 minutes Product ID: DV13PUB1 $280/Members: $252

Die Casting Covers the most common die-cast metals and their various properties, as well as die casting machines and die casting tooling. The two principal types of die casting machines the hot-chamber machine and the cold-chamber machine are covered in detail. Learn what types of metals are typically used in each type of machine and see how molten metal is injected into the die. FEATURES: die casting metallurgy, die casting machinery, hot and cold chamber casting, and die construction. sme.org/fmpSME, 1999 23 minutes Product ID: DV03PUB23 $280/Members: $252

FMP FMP

FMP FMP



Powder Metallurgy The methods used to produce metal powders as well as an in-depth discussion of the common part production processes mechanical pressing and sintering, metal injection molding, and hot and cold isostatic pressing are illustrated in this program. FEATURES: mechanical pressing and sintering, metal injection molding, hot and cold isostatic pressing, types of powder metal particles, mechanical pressing, and injection molding processes. sme.org/fmpSME, 1998 23 minutes Product ID: DV03PUB20 $280/Members: $252

Metal Forming Simulation This program gives you an exclusive look into the innovative applications of metal forming simulation that have led to better, more reliable tooling. Ideal for those involved in product design, die design, stamping, and forming, it will show you how simulation is applied and provide you with the most efficient methods to create forming dies. Youll go inside Riviera Tool in Grand Rapids, Michigan for real-world application of this technology. sme.org/miSME, 2006 23 minutes Product ID: DV06PUB2 $120/Members: $108

Hydroforming Gain a basic understanding of the materials and tools of the three primary types of tubular hydroforming techniques: low pressure, high pressure, and pressure sequence. The sheet metal hydroforming process, as well as in-process hydro-piercing, and the importance of lubricants are also presented. FEATURES: elements of a hydroforming system, sheet metal hydroforming and tubular hydroforming methods, requirements for each hydroforming type, and metals used in hydroforming. sme.org/fmpSME, 2002 23 minutes Product ID: DV03PUB28 $280/Members: $252

FMPFMP MI


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Laser Cutting Guide for Manufacturing Equally applicable to small shops as it is to large fabricator companies, this guide is a roadmap for developing, implementing, operating, and maintaining a laser-cutting manufacturing enterprise. The book focuses on metal cutting of sheets, plates, tubes, and three-dimensional shaped stampings, including in-depth analysis of the laser cutting market, applications, materials, machines, and methods. Quality, productivity, and the six sigma approach are also explained.

SME, 2003, by Charles L. Caristan, PhD ISBN: 978-0872636866, 456 pages, hardcover Product ID: BK03PUB38 $130/Members: $110

Press Brake Technology Press Brake Technology brings advanced knowledge of press brakes to the engineering department, shop floor, and classroom. This comprehensive book presents information in a non-machine specific format and establishes a base line reference, using the application of basic mathematics, trigonometry, and geometry to select die widths, establish precise bend deductions, and other aspects of press brake operation. It focuses on the machines, the procedures, the mathematics, the tools, and the safe procedures necessary to run an efficient press brake operation.

SME, 1997, by Steve D. Benson ISBN: 978-0872634831, 225 pages, softcover Product ID: BK97PUB2 $63/Members: $57

Die Design Handbook, Third Edition Whether youre involved in a highly specialized operation, or need information on the many types of die designs, this book offers the most comprehensive reference on how to design dies. Hundreds of illustrations of proven designs are included as you examine pressworking terminology, stampings, shear action, bending, movement, draw and compression dies, rubber-pad and hydraulic-action dies, and much more.

SME, 1990, by David A. Smith, LSME ISBN: 978-0872633759, 928 pages, hardcover Product ID: BK90PUB4 $145/Members: $131

Quick Die Change, Second Edition Quick die change is a complex process vital to the modern press shop and essential for maintaining product uniformity, quality, and profitability. This book is filled with engineering know-how, sound management principles, and the history and theory behind quick die change for advanced diesetters, engineering managers, production managers, and manufacturing engineers.




Progressive Dies: Principles and Practices of Design and Construction Learn how to improve your current designs and take advantage of progressive die efficiency and cost reduction. Among the topics covered are die material selection and properties, developing progression stages, grinding, die protection systems, and electronic sensors.

SME, 1994, edited by Don Peterson ISBN 978-0872634480, 462 pages, hardcover Product ID: BK94PUB5 $88/Members: $76

Handbook of Metal Forming Focusing on the practical solutions covering production methods, tools, machine tools and other equipment, this book explains precision tool manufacturing methods and production systems. A comprehensive reference, it includes the relevant aspects of metallurgy, tribology, theory of plasticity, material properties, and process data determination.

SME, 1985, by Kurt Lange ISBN: 978-0872634572, 1,172 pages, hardcover Product ID: BK85PUB2 $105/Members: $94.50

Tool and Die Making Troubleshooter Conceived from years of problem solving, this book is destined to become your indispensable guide for designing, constructing, and maintaining quality tools, dies, molds, fixtures, general machine components, and more. Its a comprehensive reference for anyone working with the application and use of specialty steels and alloys (carbon steels, alloy steels, tool steels, and high-speed steels) in all types of tooling applications.

SME, 2002, by Richard M. Leed ISBN: 978-0872636439, 260 pages, hardcover Product ID: BK02PUB17 $95/Members: $80.75


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Thermoforming: Improving Process Performance Author Stanley R. Rosen, who spent a half a century as a mechanical engineer designing thermoforming machines (vacuum and pressure forming), trim presses, and all manner of tooling, will equip you with the facts. Youll be able to think your way through everyday predicaments, make informed plans to implement and improve facility operations, and cut waste using the expertise found in this book.

SME, 2002, by Stanley R. Rosen ISBN: 978-0872635821, 344 pages, hardcover Product ID: BK02PUB10 $72/Members: $65

Die Maintenance Handbook Find solutions to common tool and die problems and learn scheduled maintenance strategies to help you avoid costly die repairs. Reasons and strategies for establishing an effective die-maintenance program are outlined with the benefits of doing repair work in-house and how to avoid pitfalls when repair work is contracted out.


Tube Forming Processes: A Comprehensive Guide This authoritative handbook combines timeless tried-and-true aspects of tube forming with current information. Suitable for novice or advanced tube fabricators, it covers the fundamentals of, and guidelines for, tube and pipe fabrication. It also includes information on secondary operations required by typical fabricators, as well as management concerns, such as determining appropriate tools and equipment and weighing cost and quality.

SME, 2002, by Greg G. Miller ISBN: 978-0872636330, 460 pages, hardcover Product ID: BK02PUB1 $120/Members: $108



Fundamentals of Pressworking Fundamentals of Pressworking is the book youll rely on to understand just how presses work and how to solve pressworking problems involving press testing, selection and maintenance, die operations, lubricants, and safety equipment. This comprehensive text focuses on the basics of pressworking and provides an overview of pressworking technology for operators and managers. Examples of the press data detailed include controls, drives, cost and operational comparisons of press types, brakes, feeders, installation and leveling, chutes and conveyors, analyzing press failure causes, die locating methods, reducing deflection, press accessories, and programmable force controls. The accompanying 35-minute DVD features shop-floor footage of sheet metal stamping presses and sheet metal stamping dies in action. Includes 35-minute video program featuring shop floor footage.


Fundamentals of Hydroforming Learn how to successfully implement hydroforming, the manufacturing process that brings together low cost, low mass, improved structural performance and improved quality. Explains in detail both tube hydroforming (the most common) and sheet metal hydroforming, with guidelines for product design, material selection, and computer simulation of the process and tool design.

SME, 2003, by Harjinder Singh ISBN: 978-0872636620, 219 pages, hardcover Product ID: BK03PUB33 $90/Members: $76.50


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FMPAdvanced Robotic Welding Uncover the innovations that have expanded this process beyond robotic resistance spot welding and arc welding. See how high-volume manufacturers of vehicle structures use laser and hybrid welding to make fast, reliable welds. Visit Harley Davidson and Dana Corporation to see how theyre creating lightweight structures for high-performance vehicles and hear from Comau and Weld Solutions, Inc. as they share the latest advancements in laser and hybrid plasma welding. sme.org/miSME, 2008 41 minutes Product ID: DV07PUB13 $149/Members: $129

MI FMPWelding An illustrative primer on welding processes, learn about arc welding, resistance welding, laser beam welding, and electron beam welding. Also examines both the friction and ultrasonic welding processes. FEATURES: joint design and preparation, a guide to process selection, fusion and solid-state welding methods, and the operative aspects of the processes and their applications. sme.org/fmpSME, 1999 29 minutes Product ID: DV03PUB1 $280/Members: $252

Brazing and Soldering Gain an understanding of the fundamental similarities and differences between the two joining processes, learn basic terminology and become familiar with common applications. Coverage includes the techniques and materials used to produce brazed and soldered components for the automotive, aerospace, appliance and electronics industries. FEATURES: fluxes and filler metals, both manual and automated methods. sme.org/fmpSME, 2004 25 minutes Product ID: DV03PUB124 $280/Members: $252



Fundamental manuFacturing education

Fundamentals of Tool Design, Sixth Edition Improved, revised, and expanded, updates to this new edition features updated and expanded tool designer objectives and responsibilities, a designers guide to machine tools, revised tool material, mechanical definitions and reference tables, expanded broaching examples and concepts, new sections on part location and support, expanded bushing applications, and revised GD&T information that includes ASME Y14.5-2009. Includes a DVD sampler featuring clips from the nine-program Fundamentals of Tool Design video series (sme.org/ftd).SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90 Instructors Guide SME, 2010 ISBN: 978-0872638693, 64 pages, softcover Product ID: BK10PUB3 $20/Members: $20

Manufacturing Processes and Materials, Fifth Edition Since publication of the first edition in 1961, instructors, students, and practitioners have relied on Manufacturing Processes and Materials for the foundational knowledge needed to perform in manufacturing roles across a myriad of industries. Now in its fifth edition, the book covers the basic processes, materials, and machinery used in the job shop, tool room, or small manufacturing facility. At the same time, it describes advanced equipment used in larger production environments. The reader is given a thorough review of metals, composites, plastics, and other engineering materials, including their physical properties, testing, treatment, and suitability for use in manufacturing. Quality, measurement and gaging, process planning and cost analysis, and manufacturing systems are all addressed. Questions and problems at the end of each chapter can be used as a self-test or as assignments in the classroom.

SME, 2015, by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhDISBN: 978-0872638716, 784 pages, hardcoverProduct ID: BK11PUB16 $130/Members: $117 Instructors GuideSME, 2015 by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhDISBN: 978-0872638792, 95 pages, eBookProduct ID: BK15PUB3_E $20/Members: $20Instructors SlidesProduct ID: BK15PUB1_E $50/Members: $45

Brazing & SolderingCastingComposite Materials & Manufacturing

Computer Numerical ControlCutting Tool GeometriesCutting Tool MaterialsDeburring ProcessesDie CastingElectrical Discharge MachiningExtrusion ProcessesFastening & AssemblyForging Gears & Gear ManufacturingGrindingHeat Treating

HolemakingHydroformingIndustrial RoboticsMeasurement & GagingMechanical & Non-Destructive Testing

Metalcutting FluidsMilling & Machining CentersPainting & Powder CoatingPlastic Blow MoldingPlastic Injection MoldingPlastic Injection MoldsPlastic ThermoformingPlastics FinishingPlastics Machining & AssemblyPlating & Surface Coatings

Powder MetallurgyPunch PressesRapid PrototypingRoll FormingSheet Metal Coil ProcessingSheet Metal Shearing & BendingSheet Metal Stamping Dies & Processes

Sheet Metal Stamping PressesThermal & Abrasive Waterjet Cutting

ThreadingTube BendingTurning & the LatheWeldingWorkholding

Fundamental Manufacturing Processes Video SeriesThe Fundamental Manufacturing Processes (FMP) video series is the perfect supplement to your workforce development training. These 44 programs provide solid, in-depth examples and applications of technologies and processes that drive manufacturing.

Product ID: PK07PUB4 $10,472/Members: $9,424.80 sme.org/fmp

FMP Titles


Technical cerTificaTion

Additional Review Books The following review books are helpful additions in preparing to take the CMfgT and CMfgE certification exams. sme.org/technicalreading

Tool and Manufacturing Engineers Handbook (TMEH) SME, 1988, by Ramon Bakerjian and William H. Cubberly ISBN: 978-0872633513, 1,250 pages, hardcover Product ID: BK88PUB4 $109/Members: $99

Machinerys Handbook, 29th Edition Industrial Press, Inc., 2012, by Erik Oberg, Franklin Jones, Holbrook Horton, Henry Ryffel, and Christopher McCauley ISBN: 978-0831129002, 2,788 pages, hardcover Product ID: BK12PUB1 $94.95/Members: $85.45

Fundamentals of Tool Design, Sixth Edition SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90

Manufacturing Processes and Materials, Fifth Edition SME, 2015, by Ahamad K. Elshennawy, PhD and Gamal S. Weheba, PhD ISBN: 978-0872638716, 784 pages, hardcover Product ID: BK11PUB16 $130/Members: $117

Whether you are just starting out, or you are a seasoned professional, a Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) certification can help you become a highly-valued commodity and among the most sought after individuals in your industry. Certifications not only help you attain knowledge, they prove it. A CMfgT and CMfgE certification is a formal recognition that shows you have demonstrated a proficiency within, and comprehension of, a specified Body of Knowledge. sme.org/certification

Recommended Reading Fundamentals of Manufacturing is the recommended review book for the CMfgT and CMfgE certification exams. Review questions, reference charts, and a selection of over 40 SME-produced video clips (three hours of online content) is included.

SME, 2013, edited by Philip D. Rufe, CMfgE ISBN: 978-0872638709, 712 pages, hardcover Product ID: BK11PUB15 $120/Members: $108

Used in combination with the text, the Fundamentals of Manufacturing Workbook provides 325 questions and solutions and is an essential tool for studying for the exams and determining where further work is needed.

SME, 2014, edited by Philip D. Rufe, CMfgE ISBN: 978-0872638778, 112 pages, softcover Product ID: BK14PUB2 $30/Members: $27

The book and workbook can be purchased together as a package for an additional savings. Product ID: PK14PUB2 $135/Members: $121.50

KNOWLEDGE TO BUILD ON

Over 700 training videos and clips, 1,200 digital books and chapters, 16,000 technical papers and 10,000 wiki entries.

Validated content developed and reviewed by industry experts.

Customized reference and training playlists.

Strengthen your manufacturing training and workforce development with a subscription to Knowledge Edge.

Take a test drive at toolingu.com/knowledge or call us at 866.706.8665.


lean & Quality

Lean Manufacturing in a Small Shop Witness how lean manufacturing helped Peterson Pacific Corporation reduce the time it takes to manufacture new machines. Learn how simple changes made for a more efficient plant layout and added flow to their assembly process. Interviews with key managers and supervisors illustrate how they selected business improvement areas, and the problems that slowed down their initial application of lean. sme.org/miSME, 2007 28 minutes Product ID: DV07PUB7 $120/Members: $108

Introduction to Lean Manufacturing Explains the core philosophies behind lean manufacturing, providing insight into why so many companies are adopting lean principles to enhance productivity, improve quality and increase profits. See examples of visual management, standardized work as well as value-added and non-value-added activities. sme.org/miSME, 2000 16 minutes Product ID: DV03PUB46 $120/Members: $108

Lean Product Development Meet authors and educators, Michael Kennedy and Ron Mascitelli, as they provide unique but synergistic approaches to lean product development implementation along with experienced-based tips on how to avoid pitfalls and ensure success. Get started on your journey to dramatic reductions in time-to-market and greater value creation for your customers. Viewers hear practical, real-world experiences from several firms to help guide their own lean product development and deployment strategy. sme.org/miSME, 2009 29 minutes Product ID: DV08PUB11 $149/Members: $129

What Lean Means George Koenigsaecker, president of Lean Investments, LLC, and lean sensei for nearly three decades, gives an updated analysis of lean concepts as they relate to the operations of The Shingo Prize-winning company, Hearth & Home Technologies in Mount Pleasant, Iowa. Witness the employee culture required to fuel its journey, and learn to combat first-time uneasiness with lean behavior by placing it in context with continuous improvement. sme.org/miSME, 2008 29 minutes Product ID: DV07PUB12 $149/Members: $129

MI MI

MI MI

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lean & Quality


Lean Manufacturing for the Small Shop, Second Edition Thousands of people at hundreds of companies have used the Shingo Prize Award-winning first edition of Lean Manufacturing for the Small Shop as their guide to shorten delivery times, eliminate waste, improve quality, and reduce costs. Author Gary Conner extensively evolves these principles in the Second Edition with new case studies, anecdotes, tools, and techniques developed through his experiences in implementing lean in both small and large companies. Learn how to adopt a lean culture, lead change, and benchmark progress. Book includes access to online tools!

SME, 2008, by Gary Conner with foreword by Norman Bodek ISBN: 978-0872638587, 334 pages, hardcover Product ID: BK08PUB25 $45/Members: $39

Lean Manufacturing: A Plant Floor Guide Gain an easy-to-digest understanding of lean implementation fundamentals and processes critical to the successful lean transformation of any plant. Specific chapters on mapping the value stream, policy deployment, the five-phase implementation process, and problem solving illustrate concepts with a pragmatic approach. In addition, the brownfield implementation chapter is a must-read for anyone contemplating a lean changeover from traditional mass production.

SME, 2001, editedby John Allen, Charles Robinson, and David StewartISBN: 978-0872635258, 495 pages, hardcover Product ID: BK01PUB7 $105/Members: $89

Lean Epiphanies: Catapult the Cow and Other Inspirational Continuous Improvement Stories It should not be surprising that the application of world-class manufacturing techniques is even more critical to company survival than it was a decade ago. In Lean Epiphanies, Gary Conner relates inspirational stories of the places

he has been, the companies he has worked with, and the people he has met over the course of the last 20 years. Conners experience conducting hundreds of continuous improvement events, involving thousands of team members, led to his writing this fun, easy-to-read collection of short stories.

Readers will find the conversational style refreshing and the insights transformative and encouraging in their own continuous improvement efforts. Each story relates an Aha! moment that teaches something new. Lean newcomers and seasoned practitioners alike will learn through Conners compelling insights into human nature, company culture, leadership, and what it takes for business success in the changing dynamics of the new world economy.

SME, 2015, by Gary ConnerISBN: 978-0872638785, 249 pages, softcoverProduct ID: BK14PUB8 $35/Members: $31.50

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lean & Quality


Mapping Your Value Stream See how the Donnelly Corporation used value stream mapping to reduce inventory and create one-piece flow in the assembly of automotive mirrors. Kanban card systems, andon lights, inventory trigger points and other lean concepts illustrate the methods used to improve product quality and delivery. James Womack, PhD, President of the Lean Enterprise Institute, describes the power of current- and future-state value stream mapping. sme.org/miSME, 2001 33 minutes Product ID: DV03PUB35 $280/Members: $252

Five S Factory Makeover Five S stands for Sort, Set in order, Shine, Standardize, and Sustain. Great for anyone from novices to seasoned lean practitioners, this program shows you how to identify the Seven Wastes of lean by going through the process with two companies and includes interviews with those responsible for the success of the projects. Company case studies include Symmons Industries and Affordable Interior Systems. sme.org/miSME, 2005 21 minutes Product ID: DV05PUB12 $120/Members: $108

Kanban Systems Ideal as an introduction to the basic concepts of kanban, see what kanban systems are available, how they work, and where theyll be successful. Discussion centers on how this lean tool supports inventory control to better respond to customer demands, promote

2015 Book and Video Catalog

Documents

Transcript of 2015 Book and Video Catalog