2014/2015/2016 X3 Commercial Debris Blower Parts Manual

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2014/2015/2016 X3 Commercial Debris Blower Parts Manual Patent Number 7,841,044,B1 REV. October 2016

Transcript of 2014/2015/2016 X3 Commercial Debris Blower Parts Manual

2014/2015/2016 X3 Commercial Debris Blower

Parts Manual

Patent Number7,841,044,B1

REV. October 2016

Part Description Quantity Number

Part Description Quantity Number

2 Parts Manual

Decals Hurricane PowerDECALS

1 425-4201 Front Logo Decal 12 X3-4212 Data Plate 13 X3-4210 Top Dash Decal 14 425-4205 Hot Decal 15 425-4202 Left Logo Decal 1 425-4203 Right Logo Decal 16 X3 Safety Cover Decal 17 425-4208 Pinch Decal 2

8 425-4209 Hydro Decal 19 425-4206 Danger Decal 5

10 425-4204 Made in the USA Decal 111 425-4211 Dash Controls Decal 112 314-17-42100 Trans Bypass 213 X3-4213 Emergency Brake Release 114 X3-16-4202 Left/Right Upright Decal 215 X3-16-4201 Front Logo Decal 1

Parts Manual 3

Hurricane Power DecalsDECALS

MADE WITH PRIDE

IN THE U.S.A.

EMERGENCY BRAKE RELEASE

LIFT LEVERX3-4211

DANGERWARNING

KEEP HANDS AND FEET AWAY

FUEL FILL (GASOLINE ONLY)

FORWARD

REVERSE

FORWARD

REVERSE

DANGERWARNING

DO NOT OPERATE THIS EQUIPMENTWITHOUT PROPER AUTHORIZATION

AND TRAINING. IT IS THE OPERATOR’SRESPONSIBILITY TO READ ANDCOMPLETELY UNDERSTAND ALL

DANGERS, WARNINGS, CAUTIONS ANDINSTRUCTIONS ON THE EQUIPMENTAND IN THE OPERATOR’S MANUAL.

PARKING BRAKEP

RED DOTTED LINE = BRAKE AUTOMATICALLY ENGAGEDGRAY FILL = BRAKE AUTOMATICALLY DISENGAGED

CAUTIONPINCHPOINT

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12

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14 5

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Part Description Quantity Number

Part Description Quantity Number

4 Parts Manual

Chassis Hurricane PowerCHASSIS COMPONENTS

1 X3-1452 Dash 12 15102 1/4-20 x 3/4 Flange Bolt 103 15101 1/4-20 Flange Nut 84 X3-1451 Dash Front Panel 15 15108 5/16-18 x 3/4 Flange Bolt 66 112-18-1812 Pad 17 15112 3/8-16 x 3/4 Flange Bolt 288 15109 5/16-18 x 3/4 Carriage Bolt 129 X3-1448 Left Upright 1

10 15107 5/16-18 Flange Nut 1811 15111 3/8-16 Flange Nut 5812 16-2003 Rubber Cord (Set of 4) 113 15061 1/4-20 Riv-Nut 214 X310-2006 Right Side Plate Tie Down 115 X310-2018 Left Side Plate Tie Down 116 15056 1/2-13 Nylock Jamb Nut 117 16-30502 Reverse Stop 118 425-16-11100 Rubber Mount 419 X310-2011 Foot Pad 120 X3-1453 Upper I-Beam Mount 221 X3-1449 Front Chassis Frame 122 16-30501 Forward Stop 123 X3-1447 Right Upright 124 X3-1446 Base Box 125 X3-1445 Skid Plate 126 15136 1 x 10 Gauge 4 Machine Bushing 27 15161 Plastic Grease Cap 228 15139 3/4-10 Nylon Jamb Nut 229 15581 5/8-11 Nylock Nut 230 109-17-7011 Caster Bearings 4

31 109-17-7012 Caster Wheel & Tire 232 15153 Bolt 5/8-11 x 6-1/2 233 109-10-2010 Caster Fork 234 X3-16-2001 Front End Frame Assembly 135 0117-162024 Plastic Bushing 436 15137 3/4 Machine Bushing 237 X3-14-3017 Hydro 90° Bracket 238 X3-1450 Rear Chassis Frame 139 X3-1444 Toe Kick 140 15062 3/8-16 x 1 Flange Bolt 1441 16-2002 Front End Torsion Plate 142 15157 5/16-18 x 1/2 Self 2 Tapping Screw 43 X3-1443 Bottom Chassis Bracket 244 X3-14-3016 Hydro I-Beam (2014/2015) 1 XF1630 Hydro I-Beam (2016) 145 X3-1442 Belt Guard 146 15074 3/8-16 x 1-3/4 Flange 4 Hex Bolt47 X3-1440 Universal Neutral 2 Centering Bracket 48 X3-1454 Battery Door 149 X3-1455 Base Box Spacer 250 15313 1/4-20 x 1/2 Cap Screw 1 With Plastic Knob 51 5187 Rubber Grommet 252 ZF15042 Relay Mount 1 Bracket (2015/2016) X3-1621 Relay Mount 1 Bracket (2014)

Parts Manual 5

Hurricane Power ChassisCHASSIS COMPONENTS

40

REFER TOBLOWERCOMPONENTS

257

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22

152

13

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33

4

5

6

5

2

8

1713

47

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1010

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1038

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1139

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3031

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2728362635

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711

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12

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Part Description Quantity Number

Part Description Quantity Number

6 Parts Manual

Fuel and Throttle Hurricane PowerFUEL AND THROTTLE COMPONENTS

1 1101-73601 Fuel Cap 12 1101-02002 Fuel Tank 13 15091 1/4-20 x 3/4 FPHMS 44 15101 1/4-20 Flange Nut 45 425-12-1414 Spring Hose Clamp 146 425-12-14350 Fuel Line 1/4 x 3.5 17 1101-73805 Ball Valve Fuel Shutoff 18 425-12-14650 Fuel Line 1/4 x 6.5 19 1101-73811 Fuel Pickup 1

10 15090 10-32 x 3/4 Pan Head 4 Phillips

11 425-1041-76010 Throttle/Choke Cable 212 110-17-5407 1/4 x 3/16 Reducer 113 425-12-14280 Fuel Line 1/4 x 5-1/2 114 110-17-5403 Fuel Filter 115 X3-TL522 Plastic Elbow 116 425-12-14200 Fuel Line 1/4 x 2 217 110-17-5404 Emissions Filter 118 110-17-5405 Check Valve 119 110-17-5406 1/4 Tee 120 425-12-14900 Fuel Line 1/4 x 9 2

Parts Manual 7

Hurricane Power Fuel and ThrottleFUEL AND THROTTLE COMPONENTS

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2

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5516

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Part Description Quantity Number

Part Description Quantity Number

8 Parts Manual

Hydro Hurricane PowerHYDROSTATIC COMPONENTS

1 139530 Control Grip 9-1/2” 22 15162 1/8” Cotter Pin 43 14-40-2011 Control Handle 24 15140 1/4-28 Nylock Nut 45 15315 1/2 x 4-1/2 Clevis Pin 26 0117-081216 Plastic Bushings 97 X3-1437 Lower Control Switch 1 Bracket Right 8 X3-1438 Lower Control Switch 1 Bracket Left 9 15081 1/4-28 Right Hand Nut 4

10 2500-2100 1/4-28 x 21” Rod 211 15086 1/4-28 Left Hand Nut 412 103-17-4635 1/4-28 x 3” Turnbuckle 213 2500-4000 4” Control Rod 214 106-17-4637 1/4-28 Ball Joint LH 215 X3-1520 Transmission Control Arm 216 114-10-3008 Hydro Tank 1 Bracket (2014/2015) ZF15048 Hydro Tank Bracket 1 2016 (Not Shown) 17 15108 5/16-18 x 3/4 Flange Bolt 218 15107 5/16-18 Flange Nut 419 71354 Hydro Tank (2014/2015) 1 ZP15047 Hydro Tank (2016) 220 15102 1/4-20 x 3/4 Flange Bolt 221 15101 1/4-20 Flange Nut 222 15083 Oetiker Clamp 423 X3-1424 Right Hydro 1 Hose (2014/2015) 24 HU002 Hydro Fitting 225 X3-1426 Left Hydro 1 Hose (2014/2015) 26 X3-14-14 Hydro Neutral Release 2 Cable 27 15111 3/8-16 Flange Nut 1028 15087 3/8-16 x 2-1/2 Flange Bolt 829 15072 3/8-16 x 9-3/8 Hex Bolt 130 X3-1436 Hydro Spacer Tube 1

31 15060 1/2 x 2-1/2 Clevis Pin 232 15127 #77 Idler Spring (2014) 1 16127 #98 Idler Spring (2015/2016) 133 15303 1/2-13 x 2 Hex Bolt 134 17-4101 Idler Pulley 135 425-52114 Hydro Oil Filter 236 15046 1/2-13 Flange Nut 137 X3-1434 Idler Arm (2014) 1 ZF15052 Idler Arm (2015/2016) 138 15316 5/16 Flat Washer 139 X3-16050 Hydro Hose (2016) 240 107-17-3213 5/16-24 Set Screw 241 15054 1/4 x 1-1/4 Key Stock 142 425-3211 Drive Pulley 143 X3-A4747 Drive Belt 144 CH740-3222 Large Diameter Crankshaft 1 Kohler Engine (IncludesMuffler)45 HU144 3/8 x 7/16 Washer 2 Stud (2014/2015) XF1644 Spacer Plate (2016) 146 103-17-4633 1/4-28 Right Hand 2 90 Knuckle 47 24-068103 KohlerMufflerKit 1 With Heat Shield 48 24-31444 KohlerMufflerWireGuard 149 X3-72123ZT Fan Pulley Kit 250 3A7C-1XXX Right Hydro Pump 151 3A7B-1XXX Left Hydro Pump 152 X3-14-7012 20 x 8 x 8 Drive 2 Tire and Rim 53 15088 1/2-20 Lug Nut 854 15224 Clear Hose (2014/2015) 255 103-17-4429 Ball Stud (2016) 4*56 103-17-4431 Dampener Clip (2016) 4*57 425-103-174430 Dampener (2016) 2*58 XF1644 Spacer Plate (2016) 1*

* Not used on 2014/2015

Parts Manual 9

Hurricane Power HydroHYDROSTATIC COMPONENTS

FAN AND PULLEY KIT #49

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3

17

REFER TO ELECTRICALCOMPONENTS

REFER TO ELECTRICALCOMPONENTS

REFER TO CHASSISCOMPONENTS

REFER TO CHASSISCOMPONENTS

REFER TO CHASSISCOMPONENTS

946676

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68 6

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12913 11

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10 Parts Manual

Brakes Hurricane PowerBRAKE ASSEMBLIES

1 15306 1/4-20 x 2 Phillips Head 1 Machine 2 15307 1/4-20 x 2 Hex Bolt 13 15128 #29 Extension Spring 14 15308 #29 Compression Spring 15 15309 #21 Compression Spring 16 15165 1/4-20 x 1-3/4 Phillips 2 Head Machine Screw 7 15101 1/4-20 Flange Nut 58 15067 1/4-20 Nylock Nut 29 15016 1/4 Flat Washer 1

10 15310 5/16 x 1/2 Shoulder Bolt 1

11 X3-1511 Brake Backing Plate 112 X3-1512 Brake Cam 113 X3-1513 Brake Spacer Plate 114 X3-1514 Cam Cover Plate 115 X3-1515 Brake Release Lever 116 X3-1516 Brake Gear Rack 117 X3-1517 Brake Lever Arm 118 X3-1518 Switch Mounting Plate 119 X3-1519 Hydro Brake Arm 220 15102 1/4-20 x 3/4 Flange Bolt 321 153101 5/16 x 1-1/4 Shoulder Bolt 2

Parts Manual 11

Hurricane Power BrakesBRAKE ASSEMBLIES

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REFER TOELECTRICALCOMPONENTS

2012

Part Description Quantity Number

Part Description Quantity Number

12 Parts Manual

Blower Hurricane PowerBLOWER COMPONENTS

1 X310-2024 RightDeflectorCoverPlate 12 X310-2049 Safety Cover 13 15108 5/16-18 x 3/4 Flange Bolt 64 X310-2036 Spacer 35 15225 Spacer 46 15092 7/16-20 x 1-1/2 1 Hex Bolt (2014 Model) 15092-1 5/8-18 x 1-3/4 1 Hex Bolt (2015 Model) 15092-1 5/8-18 x 2-1/2 1 Hex Bolt (2016) 7 425-1091-2009 7/16 - Impeller 1 Washer (2014 Model) 425-1091-2009-1 5/8 Impeller 1 Washer (2015/2016) 8 X310-203727 1-1/8” Crankshaft 1 Impeller (Kohler) (2014 Model) X3-1637 1-7/16" Crankshaft 1 Impeller (Kohler) 2015/2016 9 X310-205127 Blower Housing (Kohler) 1

10 15098 7/16 Lock Washer 1 (2014 Model) 15098-1 5/8 Lockwasher 1 (2015/2016 Model)11 16112 3/8-16 x 1-1/2 Flange Bolt 212 15104 1/4-20 x 1-1/4 Phillips 4 Head Screw13 101-16-2029 Rack Spacer 1

14 15158 DeflectorLockPin 115 15101 1/4-20 Flange Nut 1616 101-17-6427 Safety Clip 217 0117-081216 1/2 Plastic Bushing 818 101-16-1821 DeflectorRack 119 15124 1/2 SAE Washer 220 15103 1/4-20 x 1-1/2 Flange Bolt 121 425-1011-4662 DeflectorSupportRod 122 15080 1/4" Lock Washer 423 15165 1/4-20 x 1-3/4 4 Phillips Head Screw 24 X310-2039 RightDeflectorGear 125 X310-2052 DeflectorSpacerPlate 226 101-10-2028 Rack Keeper 127 15102 1/4-20 Flange Bolt 328 X310-2044 ForwardDeflectorPin 229 X310-2041 RightDeflector 130 X310-2042 ForwardDeflectorGear 131 X310-2043 ForwardDeflector 1 Motor Mount 32 XF15158 DeflectorLockPin 1 Retaining Cable33 X310-2045 Forward Defector 134 X310-2046 LeftPowerDeflector 135 X310-2047 LeftSlaveDeflector 136 15051 1/4” Key Stock 1 15101-1 3/8 x 2-3/4 Key Stock 137 16102 1/2-20 x 1-1/4 Flange Bolt 3

Parts Manual 13

Hurricane Power BlowerBLOWER COMPONENTS

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14 Parts Manual

Electrical Hurricane PowerELECTRICAL COMPONENTS

1 106-17-4001 U1 Battery 12 X3-18-1802 Positive Battery Cable 13 X3-18-1803 Negative Battery Cable 14 104-17-5205 Tach 1 106-18-1804 Tach Harness 15 106-17-3005 Switch Extension (Red) 16 106-17-2806 Switch Seal 37 106-17-3007 Reversing Switch 38 104-17-5610 Ignition Switch (Snap In) 19 X3-4090 Safety Switch (1 PR) 1

10 104-17-5608 Ignition Switch Key 111 101-17-5612 Safety Switch 2P 312 16100 Battery Strap 113 104-17-2805 Warning Light 114 106-17-2817 Relay 3

15 15301 8-32 Nut 416 101-18-1802 DeflectorMotorLeft 117 X3-630A Headlight 118 XP14884 Main Wiring Harness (2014) 1 XP15884 Main Wiring Harness 1 (2015/2016) 19 15106 10-32 Keps Nut 1220 15107 5/16-18 Flange Nut 221 15105 10-32 Machine Screw 1222 15109 5/16-18 x 3/4 Carriage Bolt 223 X3-84422 Side Headlight 224 314-0618-255R DeflectorMotorRight 325 15300 8-32 x S8 Machine Screw 426 18273 Switch Extension (Black) 127 18272 Switch Extension (Yellow) 1

Parts Manual 15

Hurricane Power ElectricalELECTRICAL COMPONENTS

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16 Parts Manual

Electrical Schematic Hurricane PowerELECTRICAL SCHEMATIC

Park Brake MotorLimit Switch

1PR X3-4090CON 3

PN

KP

NK

1 2

EngineCON 4

1 2 3 4 5

DR

KB

LUR

ED

OR

GB

LKW

HT

Ignition Switch104-17-5610

CON 61 2 3 4 5 6 7

OR

G/R

ED

BLK

YE

LB

LU/R

ED

RE

D

RE

Dx2

WH

T

Motor 1

Motor Reversing ModuleX3-142-4452

Motor 3 T6

T4

T5

T2BLK x2

GRY

VIO

GRN/BLK

RED x2

PNK

GR

NG

RN

x2

1 2 3 4

BLU

GR

N/B

LK

Park Brake MotorLimit Switch101-17-5612

CON 2

All connectors as viewed from wire side

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4 5

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2

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2

1 2

3 4

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5

7

31 2

Connector 6 Connector 4

Connectors2, 7, 8

Connector 3 Connectors1, 10, 11, 12

VIOGRY

Park Brake Motor314-0618-255R

CON 1

12

Rev: 07/01/2014

Parts Manual 17

Hurricane Power Electrical SchematicELECTRICAL SCHEMATIC

85 87a

86 30

87

BLK

ORG/RED x2

Oil Press. Sw/ Engine Kill

CON 5

1 2

RE

D/O

RG

RE

D/O

RG

x2

1 2 3 4

OperatorPresence

101-17-5612CON 7

PN

KG

RN

PN

KG

RN

OperatorPresence

101-17-5612CON 8

1 2 3 4

PN

KG

RN

RE

Dx2

RE

D

OR

G/R

ED

RE

D/O

RG

1 2

Low OilWarning Lamp104-17-2805

CON 9

YE

Lx2

BLK

x2

Work LightX3-630

1 2

BRN

Deflector Left314-0618-255R

CON 10

12

Deflector Front101-18-1802

CON 1112

Deflector Right314-0618-255R

CON 12

12

TAN

BLU/BLKBLU/WHT

RED/BLKRED/WHT

SW1106-17-3007

SW2106-17-3007

Splice

BLK x2

BLK x3

ORG/RED x2

ORG/RED x2

BLK

x2

BLU

DR

KB

LU

BLU

/RE

D

SW3106-17-3007

YE

Lx2

BLK

x2

Work LightX3-84422

1 2

Work LightX3-630

YE

LB

LKx2

Sta

rtR

elay

106-

17-2

817

EngineChassisGroundB

LKx2

ORG/RED

RE

D

ORG/RED

OR

G

1 2

Muskegon, MI