2014 Software Global Client Conference -...
Transcript of 2014 Software Global Client Conference -...
WW OPS EXEC-03
What’s New -
Wonderware MES
2014
Jeff Nuse – Schneider Electric
Jeff Barkehanai – Schneider Electric
2014 Software Global Client Conference
Agenda
●Overview Wonderware MES 2014
●Wonderware MES Performance
● MES Web Portal
● Line Management
● Enhanced Performance Tracking
●Wonderware MES Quality
2014 Software Global Client Conference
Wonderware MES Capabilities
Product Specifications / Parameters
Bill of Materials
Data Collection
Inventory
Certifications
Labor Management
Procedure Steps
Equipment Utilization and Downtime
Overall Equipment Effectiveness (OEE)
Work Order Execution
Production Events Tracking
Sample Plan Definition
Sample Plan Execution
Statistical Process Control (SPC)
Quality Specifications
Performance Operations Quality Common
Line Management / Bottleneck Info
2014 Software Global Client Conference
Wonderware MES 2014
●RTP expected November 3, 2014
●Product version will be 5.0
● Includes over 100 Hotfixes since MES 2012 Release
●Requires new MES 5.0 version license file
● Existing MES 4.0 or 4.5 license files must be upgraded
2014 Software Global Client Conference
Wonderware MES 2014
Operating Systems
●Adding Support for Windows Server 2012 (R2)
● Still Support Windows 2008 R2
●Drop Support for Windows 2003 R2 and 2008
● Windows Server 2008 still works for all components except Web Portal
● .NET Framework 4.5
● Internet Information Services
● 7.5, 8.0, 8.5
2014 Software Global Client Conference
Wonderware MES 2014
Database
●Adding Support for SQL Server 2014
● Continued support for SQL 2008 (R2) and 2012 (R2)
● Not Bundling SQL Server on DVD
●Drop Support for Oracle 10G R2
●Last Release supporting Oracle 11G R2 (no support for Web Portal)
● Please see readme for specific Oracle component versions
2014 Software Global Client Conference
Wonderware MES 2014
Compatibility
●Wonderware System Platform 2012 R2 and 2014 supported
●MES Objects will not work with Wonderware System Platform 2012
●Support for Wonderware System Platform 2014 R2
● See MES 2014 readme for final support
● Also refer to Wonderware System Platform 2014 R2 readme for final
statement on compatibility
2014 Software Global Client Conference
Wonderware MES 2014
●Removed Manager Reports and Report Designer
●New Documentation
● MES Web Portal User’s Guide
●Main Documentation Updates
● MES Client for new configuration Editors
● MES .NET Controls Programming Guide (SPC Chart updates)
● MES Stateful API Reference for Line Management classes, Util Log, and
Utilization / Quality modifications
● SRO User’s Guide for new attributes
● Readme
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Browser Support
● Internet Explorer 9+
●Chrome 27+
●Firefox 30+
●HTML 5 Support
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Security and Privileges
●OS Groups required for MES Web Portal
●Line Access / Entity Access
●Line Privileges
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Web Portal Operation
●Wonderware MES Web Portal is used on the production shop floor to:
● Create Work Orders for a Line
● Change the status of a Work Order
● Reassign a Work Order to another Line
● Start and Stop Jobs
● Monitor the status of a Line’s Work Orders, Jobs, and Entities
● Add or reduce production for a Job
● Manage utilization events for an Entity
● Mark a Job as Complete
● Complete a Work Order
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Navigating – Entities / Monitor
Overall Equipment Effectiveness
2014 Software Global Client Conference
MES Line Management Concepts
●Line Configuration
● Line Segments
● Parallel and Serial Entities
● Enabled and Disabled Entities
●Bottlenecks
● Is the Bottleneck, Can Be the Bottleneck, Is Not the Bottleneck
●Production Rate
●Parent Entity for Scheduling
●Production Counts
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Line Management - Introduction
●Most manufacturers have the concept of a Line, whether it is called a
Production Line, Manufacturing Line, or Assembly Line. On a Line, raw
materials are converted to finished goods through various process
steps to produce a final product.
●Lines can be very simple, such as a linear series of machines and work
areas that enhance the value of the product in an ordered manner with
the previous step being completed before the next step can begin.
●Other Lines can be more complex, with parallel equipment or even
parallel
2014 Software Global Client Conference
Line Layout - Line Positions
●Parallel Entities or Entities that are at the same order in Parallel Line
Segments are said to be at the same Line Position within the Line
●Entities that are at a particular Line Position is considered together
when determining the Line’s Production Rate and Bottleneck Entity
● For example, if an Entity is designated as the Bottleneck, all Entities at the
same Line Position are also considered Bottleneck Entities.
2014 Software Global Client Conference
Bottleneck Determination
●The Standard Item for the Line, Batch Size
and Production Unit of Measure are used to
determine the Production Rate and Bottleneck
Entity when no Job is running on the Line.
●The Entity’s Production Rate, Default
Production UOM and Batch Size along with
the Default Standard Item for the Entity are
used in calculating the Line’s Production Rate
and Bottleneck Entity.
2014 Software Global Client Conference
Determining Bottleneck Entities
● A Bottleneck Entity is identified for each Line to determine the Line’s performance rate. The Bottleneck Entity Line position is the Entity or set of parallel Entities in a Line that have the lowest production rate, and thus limit the rate at which the entire Line can produce Items.
● The Entity production rate can vary by whether a Job is running or not and by which Job is running.
● Therefore, the Bottleneck is not necessarily a fixed Entity or Line position, but can be determined programmatically given the current production situation.
● The production rate for a set of parallel Entities is determined by adding the appropriate production rates of each eligible Entity (that is, Entities that are not disabled or that can be Bottlenecks) and converting them to a common unit of measure
● The production rate of the Bottleneck Entity, or parallel Entities, is used as the Line's Production Rate, and the performance amount of the Bottleneck Entity, or parallel Entities, is used as the Line's performance amount.
2014 Software Global Client Conference
Bottleneck / Rate for the Line
● In Wonderware MES, each component of a Line has a production rate
based on the item being processed.
●The Line’s Production Rate is determined by the slowest Entity or
parallel Entity Segment in a Line, this Entity or Line Segment is usually
referred to as the Bottleneck for the Line.
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Language and Regional Settings / Localization
●Language – common setting from the current MES Client
2014 Software Global Client Conference
Language and Regional Settings /
Localization ●Regional Setting
June / July
2014 Wonderware
MES 2014
Beta
55
2014 Software Global Client Conference
Wonderware MES 2014 Quality
● Causes
● SPC Chart Enhancements
● New Sample Frequency
● Sample Viewer updates
● SRO Enhancements
● Archive and Restore
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SPC Chart Control Enhancements ● Enable/Disable Display statistics on the chart
● Individual values, mean, and range
● Cp / Cpk / Pp / Ppk
● Populate Header Fields (none, minimal, most, all)
● Characteristic / Chart type / Item (Minimal)
● Item Description / Operation / Entity (Most)
● Operator / Test Equipment (Most)
● Specification Limits / Unit of Measures (All)
● Chart color options
● Control over background stripe colors, point colors,
alarm colors
● Turn off alarm coloring
2014 Software Global Client Conference
SPC Chart Control Enhancements ● Y-axis control
● Manual scaling of top and bottom chart
● X-axis control
● Sample ID or Date time or MES context fields
● Label frequency
● Rotating of labels (manual and automatic)
● Enhanced control of data grid within the chart
● Ability to emphasize alarms in the datagrid
● Hide alarm row
● Hide notes row
2014 Software Global Client Conference
SPC Chart Control Enhancements ● Right Click Option
● Assign / Unassign Cause to a Point
● Mark a Sample as Ignored
● Mark a Sample as Control Move
● Comments / Notes Management
● User property
● Check on Privilege to mark samples as Ignored \ Control Move
● Sets Language for display
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MES Service for Production Unit Count
●Will predict future samples based on standard production rate
●Will not ready a sample based on time
● Done by the add production transaction
●Options for handling late production declarations
● Keep moving sample forward
● Allow sample to extend to the past and eventually delete
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Sample Viewer Edit Sample Dialog
●Verified write flag
●Next / Previous buttons
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Additional MES Quality Items ● New Frequency Type - Production Unit Count
● Generate new sample after X units of production have been reported
● Will predict into the future based on job/entity standard production rate
● Production count reset options on job change, main item change, shift change, or never
● Automatic Calculation of Control Rules to include
● Number of samples to use
● How many samples must exist before calculating limits
● Archive / Restore
● Quality data from the Sample table and dependent tables
2014 Software Global Client Conference
Additional MES Quality Items ● Sample Plan can be marked as requiring verification of the user
● User must reenter password when saving manual data
● Sample Viewer Control Improvements
● Configurable Refresh Rate
● Added Priority and Severity to grids
● Next / Previous button in Results Editor
● System Parameters for setting maximum number of samples or time period when
calculating process statistics
● Sample Recording Object trigger command for creating a new sample
● Evaluation of Control Rule Violations for Attribute Characteristics
● Includes p, np, c, u, and DPMO chart evaluation of rule violations
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Wonderware MES 2014
●Release expected November 3, 2014
●Product version will be 5.0
● Includes over 100 Hotfixes since MES 2012 Release
2014 Software Global Client Conference
Related Support, Services, Training & Expo Demos
● Premium Customer Support
● MES Specific Support Group
● wdn.wonderware.com tech notes
Support
Training
> MES Operations (ILT and Web-based)
> MES Performance (ILT and Web-based)
> MES Quality (ILT and Web-based)
> Workflow Overview ILT
> Project Management Services
> Project Implementation Services
> Endorsed System Integrators
Services
Expo Demos
> Recipe Management and Manufacturing
Execution Systems (booth 4)
> WonderBev Demo (booth 3)
> Workflow (booth 13)
> Food & Beverage Industry Wall