Corporate OfficeRTS Repair FacilitySullivan, Missouri

U.S. Branch OfficeRTS Manufacturing Facility

Houston, Texas

RTS Latin American Office – Medellin, Colombia

The History of RTSRTS was founded as a specialized Turbine Component Repair Company in Sullivan, Missouri

RTS merged with Critical Path Services - located in Houston, TX

RTS completes construction of new 20,000 Sq. Ft. High Rotor Bay Shop Repair FacilityRTS Turbine Bucket and Component Shop opens in League City, TX

RTS Latin American Division begins operation in Colombia S.A.

RTS begins to offer OCIC Services with the launch of our ROC Division.

RTS REM, REAP and ROC begin operations in new 35,000 Sq. Ft. Complex in North Houston, TX

RTS launches full-service Generator Services group RTS completes 18,000 Sq. Ft. expansion of Specialty Weld Shop and Office Expansion in Sullivan, MO RTS Manufacturing completes ISO 9001:2008 Certification

1984

2005

2007

2010

2011

2012

2013

RTS completes construction of new 10,000 sq. ft. Field Services Facility in Sullivan, Missouri1999

Vendor A/PSable

Zancauske

A/R Cont. Inv.Jamie Kage

Human Resources

Donna Gerwitz

Controller, Office MGRJanet Lowry

PresidentPaul “Tim” Weiss

VP of North OperationsDon Haag

Operations ManagerAl Wizeman

Field Repair Operations MGR

Ed Campbell

VP of South OperationsHomero Garcia

ADMINISTRATION

Safety MGRMelissa

Woodruff

Senior Management

Director of Operations, RGEN

Ben Irvine

Project Control Specialist

Amanda Stamper

VP of North OperationsDon Haag

Field OperationsMGR., RTS ROCRonnie Duncan

Field Supervisor RTS ROC

Greg Duncan Jr.

Field Supervisor RTS ROC

JW Forsythe

Field Supervisor RTS ROC

Marshall Duncan

Purchasing ROCFred Lyberger

Director of Engineering,

RGENCharlie Wolfe

Generator Specialist

Mike Valdes

Purchasing RGENFred Lyberger

Business Development

Executive

Director of Marketing

Tim Weiss Jr.

PresidentPaul “Tim” Weiss

OCIC RGEN Management

Repair Division Management

PresidentPaul “Tim” Weiss

Director of Operations, REM

Matt Cole

Production MGR

Donald CullersQuality MGR

David Mata

SafetyKym Lay

EngineeringEdher Barrios

Sales EngineerMike LloydAdministrative

AssistantKym Lay

Manufacturing Division Management

Turnkey Outage Management

OCIC

•OEM-Trained Project Managers•Comprehensive ToolsetsRep

air

•Rotor, Diaphragm, Valves, etc.

•On-Site or in the RTS Sullivan FacilityManuf

acturing

•Turbine Blade Specialists•Reverse-Engineer virtually any turbine component

Generator

• OEM-Trained Generator Specialists

• Test, Inspect, and Repair on most make or model Generator

Engineering

• Technical Field Advisor

• Vibration Analysis

• Steam Path Audits

• Consultations

Balance of

Plant

•Fans, Pumps, Compressors, etc.•Rapid Response within 24 Hours

Recent Developments at RTS

“Rapid Response Unit”

Allows us to respond to our customers forced emergencies

with tools within 24 hours

Generator Services

RTS offers our customers a full turnkey package including

Generator Services.

Recent Developments at RTS

ISO 9001:2008 Certification

RTS Manufacturing recently received their ISO Certification,

allowing us to better serve customers in all industries

New User-Friendly Website

Our redesigned website allows for easier access to information and quick

communication between RTS and our customers.

Recent Developments at RTS

Specialty Weld Shop Corporate Office Expansion

RTS’s Commitment to Safety

Reliable Turbine Services considers accident prevention of primary importance in all phases of operation. RTS will meet or exceed OSHA, Federal, State and Local laws and Customer rules and regulations.

2013 EMR 0.73

2013 TRIR 1.58

2013 Fatality Rate 0

2013 DART Rate 0

Safety Performance Ratings

Safety Meetings and Planning/Hazard AssessmentsSafety Meetings

• New Hire Safety Orientation• Daily Toolbox Meetings• Weekly Safety Meetings

Planning and Hazard Assessments

Pre-Job safety planning is conducted before starting any job or task

Substance Abuse Policy and Procedures• Fitness for Duty• Background Screening• Drug & Alcohol Screening

Personal Protective Equipment (PPE)• RTS provides the required personal protective

equipment to all employees.

Employee Involvement

• Safety Bulletin Boards• Employee Participation in Activities• Suggestion Box• Near Miss Accidents

Incident Management, Investigation and Reporting

• Safety Awareness• First Responder• Investigating and Reporting• Safety Reports

Relentlessly Teaching Safety Keeps us Reliable!

Bobby Paris 2012 RTS Safety Slogan Contest

Occupational & Environmental HealthAsbestos

Hexavalent ChromiumLead

Fall ProtectionConfined SpaceHousekeeping

Electrical Safety RequirementsMaterials Handling Procedures

Lock Out Tag OutPPE

Power and Hand ToolsIndustrial Vehicles

Accident and Incident ReportingWelding Hot Work

Fire ProtectionHazard Communication

QUALITY PROGRAM OVERVIEW

Quality Statement“RTS and its employee’s work to meet the requirements of our customers through a commitment of providing consistent quality, reliability, dependability, and customer satisfaction; that inspires customer loyalty, and recommendations for future work.”

7 Key Components to the RTS Quality ProgramRequirements PlanningInspections & TestingData Employee CompetenceContinual ImprovementCustomer Satisfaction

Project Cost Reporting:

Daily with Job Summary (cost to date)

Weekly with Job Summary (cost to date)

RTS Project T&M Cost Spreadsheet

Turnkey Turbine & Generator Outage Services

Open-Clean-Inspect-Close Division

ROC

Experienced and Skilled Staff

World Class Tooling

Safety, Quality, Schedule and Value

Full Service Provider

On-SiteTurbine/GeneratorTurnkey Services

Project Management Services

Technical Field Advisor Services

Steam Path Audit Service

On-Site Turbine/Generator Repair

Services

Craft Labor Supervisors

Craft Working Foremen

Turbine Millwrights

Major Inspection Toolkits

Up to a half a million dollars invested in each Major Inspection Toolkit

Inspected, Organized, and Inventoried Before and After each Project

Inspected, Organized, and Inventoried Before and After each Project

Inspected, Organized, and Inventoried Before and After each Project

Rapid Response Unit (RRU)

GeneratorTesting, Service & Repair Division

RGEN

GENERATOR SERVICES

• Insulation Resistance• Polarization Index• DC Step Voltage• EL-CID• AC Impedance• RSO

TEST

• Locate Coil Insulation Deterioration

• Boroscope Inspection of windings and blockings

• Wedge Mapping

INSPECT

• Re-wedge• Rotor & Stator Rewind• Hi-Voltage Bushing

Replacement• Retaining Rings• Collector Rings

REPAIR

Generator Rotor Capabilities

• Brushless Exciter test, inspect, & overhaul

• Field Ground Detector troubleshooting

• Retaining Ring removal and inspection

• NDT of Retaining Rings

• Collector Ring Machining

• Collector Assembly Replacement

• Radial Hydrogen Seal Replacement

• Rotor Rewinds and High Speed Balancing

Generator Stator Capabilities

• Ring Repairs• Bump Testing• Power Factor & EL CID• Winding Blocking & Re-tying• Stator Rewinds

- Liquid & Conventional

Stator Re-wedgingFlux Probe InstallationHIT Skid TestingHigh Voltage Bushing ReplacementStator Core Iron RepairsSilver-PlatingCorona & PD Abatement

Generator Assessment Testing & Evaluation The generator is routinely overlooked when developing an operation and maintenance program and is generally relegated to the electrical group in the plant and viewed by the mechanical engineers as the "black box." As generator fleets grow more mature, the potential for availability limiting events caused by the generator increase, but if an operational and maintenance program is developed early on to coincide with the outage windows of the other plant equipment, the surprises can be minimized and the availability requirements managed.

RTS has designed a series of Generator Assessment Testing Evaluation Programs (GATE) that are designed to be performed during scheduled turbine outages, so that the critical path is not affected.

GATE Generator Testing Programs

GATE 1 GATE 2 GATE 3Minor Inspection – with Generator Rotor in place

Major Inspection with rotor out, limited testing

Major Inspection extensive testing

Limited Electrical Testing

Visual Inspection of unit with rotor in place

Reveals pending faults in winding of the rotor and armature

Reveals deterioration of coil insulation caused by corona or end winding vibration

Establishes a “base line” for evaluating future inspections and input for establishing planned major maintenance activities

Bore scope Inspection of windings and blocking, stator core step laminations and fingerplates

Insulation resistance of RTD’s, armature winding, and rotor winding

Armature Winding Test - PI, Resistance, DC Step Voltage test, EL CID, Wedge Map

Rotor Winding Test – Polarization Index, Resistance, AC Impedance, RSO

Double, “Bump”, and EL CID included

Reveals pending faults in winding of rotor and stator

Reveals deterioration of coil insulation

Reveals possible shorted laminations

Reveals loose slot support system

Establishes a “base line” for evaluating future inspections and input for establishing planned major maintenance activities

Off-Line Inspection, Tests & Examinations

If any of the afore-mentioned tests produce negative results, a thorough visual inspection is imperative. In other instances, a visual inspection will produce results, which indicate further testing. A visual inspection is quite inexpensive, while being extremely telling about the condition of your generator.

Critical Areas for Inspection and Monitoring

Off-Line Inspection, Tests & Examinations

Generator Services Toolkits

Turbine Component Repair Division

At your Facility

RTS Repair FacilitiesSullivan, MO - Houston, TX

At your site, or in our shop – whichever method is best for you!

RTS Sullivan Repair Facility

• Handles large industrial rotors and components.• 100,000 lb. Crane Capability• Large High Capacity Lathe – 4 total Lathes• Large High Capacity VTL – 3 total• Large High Capacity HBM – 2 total• Slow Speed Balancing – 3 machines• High Capacity Empire Sandblast Booth• 60”x 60” x 80” Electric Stress Relieve Furnace

State of the Art Welding Capabilities

Automatic MIG Bore Welding

Automatic TIG WeldingSubmerged Arc Welding

Large Component

Welding and Boring Capabilities

As found condition Throat Ring complete

welded Welding Equipment

Boring Bar

Boring BarThroat Ring Repaired

Welding and Boring

Capabilities

Rotating Equipment Repair

Bucket Removal & Installation Tenon Welding & Repair Shroud Cover Repairs & Replacement Tie Wire Repair & Replacement Lashing Lug Repair or New Installation Installation of Erosion Shields Field & Shop Balancing Coupling Bolt-hole Line Boring

Complete Major & Minor Repairs

Nozzles / Diaphragms Blade Rings Curtis & Reversing Rings Complete Partition Repair T.I.R.’s Flatness, Roundness, Drop,

Horizontal & Dishing Checks Expert Installation of Seals, Spill Strips,

& Shaft Packing Steam Seal Faces & Horizontal Joints Appendages & Set-Back Faces Packing Bores & Spill Strip Grooves Radial & Axial Seals & Crush Pins

Blade rings as found

Blade rings after repairs

Valve Maintenance & Repair Services

Valve Seat Replacement

Valve seat as found

Repairs in progress

Valve seat finished

On-Site Machining Services Journal Refurbishment Stud Removal Valve Refurbishment Thrust Collar Refurbishment Stationary & Rotating Seal

Replacement/Refurbishment Portable Machine Shop

Field Repair Service Equipment

Vertical Turning Lathe• Portable 84” capacity, (2)• Portable 150” capacity

Stud Removal Machines: • Stud Buster • Knee Mills hydraulic, 2

total• Lamina Drills, 2 total

Milling Machines: • Portable Horizontal Mill,

8’ x 4’ table • Horizontal Joint Milling

Machines• Climax Portable Key

Cutter, 2 total

Boring Bars8 inch bar x 20 feet6 inch bars to 16 feet4 inch bars to 16 feet2 inch bars to 8 feet

Turning Devices (4) to 200,000 lb. Capacity

Portable Slow Speed Balance Machines

Airfoil and Component Manufacturing Division

Turbine Blades and Buckets

• RTS manufactures most OEM replacement blades including, GE, Alstom, Toshiba, Westinghouse, etc.

• Using advanced reverse engineering software and hardware, RTS is a leader in both quality and delivery of airfoils throughout the market.

• The RTS full service Mfg. facility includes an advanced fleet of 4 and 5 axis Milling Machines. Our CNC lathes and EDM’s are set up to handle all HP/IP and most LP blading needs.

A Huge Variety of Components Including:Studs, Shafts and Bolting

• RTS can benefit you with rapid delivery of blading and turbine components.

• RTS stocks a wide array of bolting material that includes B-7, B-16, 403, 422, 17-4 PH, Hastalloy, etc. This allows RTS to react to our customers in an expedited manner.

Engineering • RTS uses the latest CAD software to

reverse engineer and design all products manufactured at RTS. Including the MasterCam and SolidWorks platforms.

• Utilizing a Ziess CMM, RTS is capable of turning a customer sample into detailed manufacturing drawing. This allows us to manufacture a vast array of power generation related parts very quickly if required.

• RTS’s skilled engineers, drafters and programmers allow us to meet and many times exceed OEM specifications

REM Quality Quality Policy Statement

“Reliable Turbine Services is committed to our customer’s satisfaction through continual improvement of our manufacturing

processes and services to ensure they meet or exceed the requirement's and specifications of our customers and industry standards.”

- Paul ”Tim” Weiss

ISO 9001:2008

• As of November 2013 RTS has received ISO 9001:2008 quality system certification.

• RTS’s full quality manual and ISO

certificate is available upon request to all customers.

What makes a great service provider?

1. An Experienced Company RTS has a combined 300 Years Management

Industry Experience

2. Turnkey Service Capabilities Experience Field Service Teams Able to perform virtually any Turbine Repair Critical Component Manufacturing such as

Turbine Blades Generator Test, Inspect, and Repair Balance of Plant Equipment

3. Engineering Capabilities Reverse Engineering of components Project Technical Advisors Steam Path Audits OEM-Trained Engineers available for critical

problem solving

4. Customer Service Dedicated year-round customer service

specialist Dedicated on-site single point of contact for

your outage team Dedicated RTS Project Control Specialist to

manage your project from the RTS Corporate Office

5. Guarantees Turnkey Project Warranties – we take

responsibility for your outage We take accountability for the project success

and will continue to work with you until everyone is satisfied with the outage results

RTS has a 98% customer retention rate due to the fact we listen to our customers follow through to ensure every outage is a success

Reliable Turbine Services IS everything you need in a quality service provider

Experience Turnkey Service Capabilities

Engineering Customer Service

Project Accountability

Turbine & Generator Turnkey Services