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Storage stability of prebiotic fermented milk obtained from permeate resulting of themicrofiltration process
Janaina Debon, Elane Schwinden Prudêncio, José Carlos Cunha Petrus, CarliseBeddin Fritzen-Freire, Carmen M.O. Müller, Renata D. de M. Castanho Amboni,Cleide Rosana Werneck Vieira
PII: S0023-6438(11)00429-4
DOI: 10.1016/j.lwt.2011.12.029
Reference: YFSTL 2941
To appear in: LWT - Food Science and Technology
Received Date: 25 July 2011
Revised Date: 22 December 2011
Accepted Date: 28 December 2011
Please cite this article as: Debon, J., Prudêncio, E.S., Cunha Petrus, C., Fritzen-Freire, C.B., Müller,C.M., de M. Castanho Amboni, R.D., Werneck Vieira, C.R., Storage stability of prebiotic fermented milkobtained from permeate resulting of the microfiltration process, LWT - Food Science and Technology(2012), doi: 10.1016/j.lwt.2011.12.029
This is a PDF file of an unedited manuscript that has been accepted for publication. As a service toour customers we are providing this early version of the manuscript. The manuscript will undergocopyediting, typesetting, and review of the resulting proof before it is published in its final form. Pleasenote that during the production process errors may be discovered which could affect the content, and alllegal disclaimers that apply to the journal pertain.
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Storage stability of prebiotic fermented milk obtained from permeate resulting of 1
the microfiltration process 2
3
Janaina Debona, Elane Schwinden Prudênciob*, José Carlos Cunha Petrusa, Carlise 4
Beddin Fritzen-Freireb, Carmen M. O. Müllera, Renata D. de M. Castanho Ambonib & 5
Cleide Rosana Werneck Vieirab 6
a Departament of Chemistry and Food Engineering, Technology Center, Federal 7
University of Santa Catarina, Trindade, 88040-970, Florianópolis, SC, Brazil. 8
b Department of Food Science and Technology, Center of Agricultural Science, Federal 9
University of Santa Catarina, Rod. Admar Gonzaga, 1346, Itacorubi, 88034-001, 10
Florianópolis, SC, Brazil 11
* Corresponding author. Tel: (55) 48 37215366: Fax: (55) (48) 37219943 12
E-mail: [email protected] 13
14
Abstract 15
The permeate, obtained from the best microfiltration process, was employed in the 16
preparation of fermented milks, without inulin (control) and with 5 g 100g-1 inulin 17
(prebiotic), stored at 5 ± 1 °C for 28 days. It could be verified that the storage period 18
and addition of inulin increased the total solids and carbohydrate contents, the caloric 19
value and the acidity, and decreased the pH. The addition of inulin resulted in a 20
fermented product with a lower syneresis index, and greater firmness and cohesiveness. 21
The inulin employed resulted in a product with a greater tendency toward a greenish 22
coloration. 23
Keywords: Microfiltration; permeate; fermented milk; prebiotic; inulin. 24
25
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1. Introduction 26
27
Currently, separation processes which employ membranes, such as 28
microfiltration (MF), are widely used and mainly by the dairy industry. Among the 29
various applications of MF, is the removal of bacteria (Pafylias, Cheryan, Mehaia, & 30
Saglam, 1996; Lawrence, Kentish, O’Connor, Barber, & Stevens, 2008). Microfiltration 31
produces a permeate, which is the liquid that passes through the membrane (Saboya & 32
Maubois, 2000) and can be used to prepare dairy products that have distinct properties 33
(Lawrence et al., 2008) and that are thus well accepted by the market (Saboya & 34
Mabouis, 2000). However, the composition and the quality of the permeate depend on 35
factors such as the operational parameters employed during the process, as well the pore 36
size of membrane. Pafylias et al. (1996) reported that larger pore of microfiltration 37
membranes of about 1.4 µm pore size, can achieve the right balance between rejection 38
of other milk components, such as the protein, lactose and ash component. 39
In comparison with the conventional thermal treatments of milk, MF has the 40
advantages of requiring lower temperatures, and thus maintaining the structure of 41
casein, which results in a raw material with fewer functional and nutritional 42
modifications (Lawrence et al., 2008). Dairy products, such as cheese and fermented 43
milk, have been successfully prepared by using microfiltration (Saboya & Maubois, 44
2000). However, few studies, as that by Debon, Prudêncio, and Petrus (2010), have used 45
a functional ingredient, such as inulin, to obtain previously microfiltered fermented 46
milk. 47
Inulin, which is a fiber that can be extracted from chicory root, for example, and 48
is classified as a prebiotic food ingredient, offers both nutritional and technological 49
benefits when added to the dairy products (Gibson & Fuller, 2000). Studies carried out 50
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by Gibson, Beatty, Wang, and Cummings (1995) showed that regular ingestion of inulin 51
is beneficial to the microbiota of the human intestine. From a technological point of 52
view, inulin can be used as a substitute for fat in milk products (Paseephol, Small, & 53
Sherkat, 2008; Debon et al., 2010) since it forms microcrystals in the presence of milk, 54
resulting in products with a fine and creamy texture (Kaur & Gupta, 2002). 55
The objective of this study was to use MF to replace conventional thermal 56
treatments of milk to obtain a permeate that is microbiologically and physico-57
chemically acceptable for the production of fermented milks with or without the 58
addition of inulin. The products were evaluated for their physico-chemical properties, 59
syneresis index, instrumental texture profile analysis, and color parameters during 60
storage for 28 days at 5 ± 1 °C. 61
62
2. Materials and methods 63
64
2.1. Materials 65
66
Raw skimmed milk, thermophilic milk culture (YC-X11 Yo Flex®, Chr. 67
Hansen) composed of Lactobacillus delbrueckii ssp. bulgaricus and Streptococcus 68
salivarius ssp. Thermophilus, saccharose, and inulin (HP-Gel-Beneo®, Orafti, Oreye, 69
Belgium) were used in the production of fermented milk. All the reagents used were of 70
analytical grade (P.A.). 71
72
2.2. Microfiltration process 73
74
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The raw skimmed milk was microfiltered in a pilot unit using an organic 75
poly(imide) membrane (MF-1, PAM Membranas Seletivas, Rio de Janeiro, Brazil), 76
hollow fiber type, with an average pore size of 1.4 µm and 0.4 m2 of useful filtering 77
area. In this stage, five experiments were carried out using the following transmembrane 78
pressures and tangential velocities: 100 kPa and 0.8 m s-1, 300 kPa and 0.8 m s-1, 100 79
kPa and 1.4 m s-1, 300 kPa and 1.4 m s-1, and 200 kPa and 1.2 m s-1. The best 80
microfiltration process for the raw skimmed milk, i.e., with higher permeate flux (J) (L 81
h-1 m-2), volumetric reduction factor (VRF) and protein content (g 100g-1) VRF, was the 82
one selected for the production of the fermented milks. The temperature used in the 83
experiments was 45 ± 1 °C. All the experiments were carried out in duplicate. 84
During microfiltration, the J was calculated every five minutes according to Eq. 85
1. 86
87
(L h-1 m-2) (1) 88
89
where Vp is the permeate volume collected during the time interval t (h) and Ap (m2) is 90
the membrane surface area of permeation. 91
The volumetric reduction factor (VRF) was determined as follows (Eq. 2): 92
93
(2) 94
95
2.3. Elaboration of fermented milks 96
97
The fermented milks, which were manufactured from the permeate of the best 98
microfiltration process, were produced by using a methodology adapted from the one 99
tA
VJ
P
P
.=
( )( ) ( )Lfinalvolumeretentate
LvolumemilkinitialVRF=
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developed by Almeida, Bonassi, and Roça (2001). The permeate was used to produce 100
two fermented milks, denominated as control (without inulin) and prebiotic (with 5 g 101
100g-1 of inulin). The permeate samples with and without inulin, at 42 ± 1 °C, were both 102
added with 8 g 100g-1 saccharose and the thermophilic milk culture for the fermentation 103
stage. The fermentation was stopped when pH reached between 4.5 and 4.7, and the 104
fermented milks were cooled at 10 ± 1 °C, being gently stirred, and then conditioned in 105
plastic flasks and stored at 5 ± 1 °C. The physico-chemical composition, syneresis 106
index, instrumental texture profile analysis (TPA), and color parameters were 107
determined every 7 days for 28 days of storage at 5 ± 1 °C. All these evaluations were 108
carried out in triplicate. 109
110
2.4. Microbiological analysis 111
112
Samples of the raw skimmed milk and of the permeate were submitted to 113
mesophilic and psychrophilic bacteria counts, using the values of CFU (Colony 114
Forming Units) mL-1, following the methodology of APHA (2001). The mesophilic and 115
psychrophilic bacteria counts were carried out on the samples stored at 32 °C for 48 h 116
and at 7 ºC for 10 days, respectively. 117
118
2.5. Physico-chemical analysis 119
120
The raw skimmed milk, the permeate, and the fermented milks (control and 121
prebiotic) were analyzed for content of total solids (g 100g-1), through the drying of the 122
samples until reaching constant weight (method 925.23), total proteins (g 100g-1) by the 123
Kjeldahl method (N x 6.38) (method 991.20) and ash (g 100g-1) through a gravimetric 124
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method (method 945.46). The lipid content (g 100g-1) of the raw skimmed milk and of 125
the permeate were determined through the Gerber method, while the lipid content of the 126
fermented milks were determined according to the Monjonnier method (method 989.05) 127
(AOAC, 2005). The value for total carbohydrate was obtained by difference. The 128
caloric value for the fermented milks were calculated from the conversion factors, 129
which were 4.0 kcal g-1 for proteins, 4.0 kcal g-1 for carbohydrates and 9.0 kcal g-1 for 130
lipids. The acidity (% lactic acid) of the fermented milks was determined according to 131
the methodology described by IAL (2005). The measurements of pH were carried out 132
with a pH meter (MP220, Metler-Toledo, Greinfensee, Switzerland). 133
134
2.6. Percent recovered of the permeate components (% Rc) 135
136
The percent recovered of the permeate components (% Rc), which indicates how 137
much of a component passes through the membrane in a filtration process, was 138
calculated only for the permeate obtained with the selected variables of the MF process, 139
through Eq. 3. 140
141
(3) 142
143
2.7. Syneresis index 144
145
The syneresis indexes of the two fermented milk samples (control and prebiotic) 146
were determined according to the method proposed by Farnsworth, Li, Hendricks, and 147
Guo (2006), with modifications. The samples (15 g) were centrifuged at 350 g in a 148
refrigerated centrifuge (5 ± 1 °C) (Jaetzki K24, Jena, Germany) for 10 min. The 149
100% xmilktheincomponentaofkg
permeatetheincomponentaofkgRc
=
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supernatant was collected and weighed, and the syneresis index was calculated through 150
Eq. 4. 151
152
(4) 153
154
2.8. Instrumental texture profile analysis (TPA) 155
156
The textural properties of the fermented milks were measured using a 157
texturometer model TA-XT2 (Stable Micro System, Texture Expert, Surrey, UK), 158
operating with the Texture Expert software program. The double compression analysis 159
was carried out using a 25 mm-diameter acrylic probe (P25/L). The analysis was 160
performed in a 50 mL aluminum capsule with the samples at a temperature of 5 ± 1 °C. 161
The test velocity, the time, and the distance were equal at 2.0 mm.s-1; 5.0 s, and 5.0 mm, 162
respectively. From the TPA curve, the texture parameters obtained were firmness, 163
gumminess, and adhesiveness. Firmness is defined by peak force during the first 164
compression cycle, whereas gumminess is the product of the firmness and the 165
cohesiveness, and adhesiveness is the negative area under the curve obtained between 166
the cycles. 167
168
2.9. Color measurements 169
170
The measurements of the color parameters of the fermented milks were carried 171
out with a previously calibrated colorimeter Minolta Chroma Meter CR-400 (Minolta®, 172
Japan), adjusted to operate with a D65 illuminant and an observation angle of 10°. 173
Luminosity (L*), red color intensity (a*) and yellow color intensity (b*) were measured. 174
( ) ( ) 100(g)tSupernatan
% xgmilkFermented
Syneresis =
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175
2.10. Statistical Analysis 176
177
The data were expressed as means and standard deviation. One-way analyses of 178
variance (ANOVA) and Tuckey’s studentized range (5 g 100g-1 significance) were carried 179
out to test any significant differences between the results. The data were obtained using the 180
software STATISTICA version 6.0 (2001) (StatSoft Inc., Tulsa, OK, USA). 181
182
3. Results and discussion 183
184
3.1. Microfiltration 185
186
There were small variations in the behavior of the permeate flux (J) as a function of 187
time for all of the experiments, as shown in Fig. 1. A similar behavior was observed by 188
Beolchini, Veglio, and Barba (2004) and Akbache et al. (2009) during the first 30 189
minutes of microfiltration of skimmed sheep’s milk (with 0.1 g 100g-1 of lipids) using 190
tubular ceramic membrane, and in the ultrafiltration of whey, using a hollow fiber 191
membrane. According to Nóbrega, Borges, and Habert (2005), in the tangential flow 192
there usually is an initial drop in the J values, which later stabilize during the process. In 193
this present study, a positive variation in the J was noted, mainly according as the 194
increase in the transmembrane pressure. It was also possible observed that the J of 195
experiment 4 (300 kPa, 1.4 m s-1) was lower than experiment 2 (300 kPa, 0.8 m s-1). 196
According to Mourouzidis-Mourozidis and Karabelas (2006) this effect is more 197
pronounced at higher filtration pressure (300 kPa). These authors observed that 198
aggregates of measured diameter less than the mean pore size, can infiltrate the internal 199
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membrane structure, possibly blocking some passages, moreover we should also take 200
into consideration the aggregates formed. Thus, during filtration, the deposition of 201
casein micelles, the size of which is close to 200 nm (much higher than the size of other 202
skimmed milk constituents, smaller than 4 nm), could lead to the formation of a porous 203
layer becoming a host network for small components (Rabiller-Baudry, Gesan-Guiziou, 204
Roldan-Calbo, Beaulieu, & Michel, 2005). Mourouzidis-Mourozidis and Karabelas 205
(2006) related that aggregates higher than 1 µm can effectively block the pores of 206
membrane. It is reasonable to assume that protein aggregates can be firmly “packed” 207
inside membrane pores, also contributing to the decrease of protein content in the 208
permeate when compared with raw skimmed milk. Hwang, Hsu and Tung (2006) cited 209
that an increase in filtration pressure led to a decrease in cake porosity, but to an 210
increase in the mass and average filtration resistance of the cake. However, the mass 211
and porosity of the cake decreased, but the average filtration resistance increased with 212
the increase of the velocity, as observed in present work. 213
The results for the parameters of the five experiments employed in the MF are 214
shown in Table 1. The best microfiltration process for the raw skimmed milk was that 215
of Experiment 2, where a transmembrane pressure of 300 kPa and tangential velocity of 216
0.8 m s-1 were employed and whose VRF, J, and protein content were higher. According 217
to Nóbrega et al. (2005), separation processes with membranes that use a pressure 218
gradient as the driving force will result, within a certain range, in a J directly 219
proportional to the pressure gradient employed. Similar VRF values were detected by 220
Ozer, Robinson, Grandison, and Bell (1998) for cow’s milk. The J value of best the 221
microfiltration was higher than that obtained by Krstic, Teric, Caric, and Milanovic 222
(2002) (35 L h-1 m-2), who employed a 0.1 µm membrane and pressure of 100 kPa. The 223
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difference in these values may be related to the average membrane pore diameter and 224
the pressure employed. 225
226
3.2. Microbiological analysis 227
228
The raw milk and the permeate showed mesophilic counts of 4 log CFU mL-1 229
and 3 log CFU mL-1, respectively. The psychrophilic count for the raw milk was 3 log 230
CFU mL-1, whereas for the permeate it was 2 log CFU mL-1. Bansal, Al-Ali, Mercadé-231
Prieto, and Chen (2006) and Lawrence et al. (2008) verified that MF can be used in the 232
separation of microorganisms, and thus reduce the nutrient damage caused by high 233
temperature. According to Tomasula et al. (2011), in practical the use of MF has the 234
potential to serve as a nonthermal intervention to high-temperature/short-time 235
pasteurization to ensure the safety and quality of milk, because it showed efficient 236
removal of the native microorganisms, as a transmission of the casein proteins to 237
permeate. Comparing MF and pasteurization, Walkling-Ribeiro, Rodríguez-Gonzalez, 238
Jayaram and Griffiths (2011) observed a similar reduction of the native microorganism 239
in milk. Pafylias et al. (1996) and Saboya and Maubois (2000) stated that the bacterial 240
decrease in the MF of milk is from 4 to 5 log CFU mL-1, such decrease could be even 241
lower, according to the findings of Trouvé et al. (1991), because of a lower bacterial 242
contamination initially detected in the raw milk. 243
The bacterial counts (mesophilic and psychrophilic) in the permeate show that it 244
can be employed in the production of a prebiotic fermented milk, since Angelidis et al. 245
(2006) noted that a count above 6 log CFU mL-1 is indicative of utilization of low-246
quality raw material. 247
248
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3.3. Physico-chemical analysis 249
250
The MF of the milk resulted in a permeate with lower contents of total solids 251
(TS) (p < 0.05), proteins, and lipids (Table 2), when compared with the raw skimmed 252
milk. Thus, the reduction in the TS content could be related with the reduction in the 253
lipid and protein contents. 254
The result obtained for the % Rc of the total proteins, approximately 96 %, is in 255
agreement with that of the study carried out by Mourouzidis-Mourouzis and Karabelas 256
(2006) on whey. Such authors used a tubular ceramic MF membrane, with a pore 257
diameter of 0.8 µm, where the percent permeability of the proteins was greater than 96 258
%. These observations are also in agreement with those in previous studies carried out 259
by Guell and Davis (1996) in the tangential MF process, where the retention of proteins 260
was below 15 %. In this present study, the % Rc obtained at the end of the MF process 261
showed that 73 % of the lipids initially contained in the raw skimmed milk were 262
transferred to the permeate. 263
Through the physico-chemical analysis of the permeate it is possible to note that 264
the pH and acidity values (Table 2) were not affected by the MF. The physico-chemical 265
composition of the permeate was similar to that of the skimmed milk used by Sivieri 266
and Oliveira (2002) in the preparation of lactic beverage with fat substitutes, where the 267
pH value was 6.65 and the acidity was 0.197 % lactic acid, whereas the lipid and TS 268
contents were 0.40 g 100g-1 and 8.56 g 100g-1, respectively. The pH and acidity values 269
were also in agreement with those obtained for the pasteurized milks used by Sivieri 270
and Oliveira (2002) (pH = 6.68 and acidity = 0.193 % lactic acid) and by Cunha, 271
Castro, Barreto, Benedet, and Prudêncio (2008) (pH = 6.69 and acidity = 0.173 % lactic 272
acid) in the preparation of fermented milks. 273
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Table 3 shows the results of the physico-chemical composition for the two 274
fermented milks (control and prebiotic) during the 28 days of storage. As expected, the 275
addition of inulin increased the TS content, reflecting also in an increase in the total 276
carbohydrates and, consequently, in the caloric value (p < 0.05). During storage the 277
control and prebiotic fermented milk showed an increase (p < 0.05) in the TS content 278
due to moisture loss, which can be attributed to the form of storage employed, i.e., the 279
use of plastic packaging without a perfect sealing system. For the prebiotic fermented 280
milk, the TS values were similar to those found by Penna, Sivieri, and Oliveira (2001) 281
(19.01 g 100g-1 to 21.71 g 100g-1) for commercial lactic beverage. 282
The storage period did not influence on (p > 0.05) the protein or lipid contents, 283
neither in the control nor in the prebiotic fermented milk. When the protein and lipid 284
contents of the control and prebiotic fermented milks are compared, it is possible to note 285
(Table 3) that there were no differences (p < 0.05) on days 1 and 28 of storage. 286
The storage period and the addition of inulin did not influence on the ash 287
contents of the fermented milks evaluated (p > 0.05). Moreover, the addition of a 288
prebiotic did not change the ash content in a study carried out by Thamer and Penna 289
(2006) (0.61 g 100g-1), Castro, Cunha, Barreto, Amboni, and Prudêncio (2008) (0.66 g 290
100g-1) and Cunha et al. (2008) (0.65 g 100g-1) in lactic beverages. 291
The fermented milks prepared in this present study showed a decrease (p < 0.05) 292
in the pH values on days 1 and 21 for the control and on days 1 and 28 for the prebiotic 293
(Fig. 2). When evaluated on the same day of storage, the pH values for the fermented 294
milks were not different (p > 0.05). A similar behavior was noted by Fuchs, Tanamati, 295
Antonioli, Gasparello, and Doneda (2006) in yogurt containing 5 g 100g-1 oligofructose 296
and 1 g 100g-1 inulin, where the pH values remained around 4.33 and 4.20 on days 1 297
and 28 of storage, respectively. 298
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For the control fermented milk, the difference in acidity (p < 0.05) was verified 299
from day 7 on, while for the prebiotic fermented milk the increase (p < 0.05) was 300
verified only from day 21 on. However, the acidity remained constant (p > 0.05) until 301
day 28 of storage (Fig. 3). According to Kailasapathy (2006), the decrease in the pH 302
values can occur due to the post-acidification, which is detected in fermented milks 303
stored at temperatures between 0 °C and 5 °C. 304
The acidity values were higher (p < 0.05) for the prebiotic fermented milk when 305
compared with the control, on days 1 and 7 of storage. However, these values were 306
higher than those found by Fuchs et al. (2006) (1.76 %) for probiotic yogurts 307
supplemented with prebiotics. 308
309
3.4. Syneresis index 310
311
The syneresis index of fermented milks (control and prebiotic) increased (p < 312
0.05) on day 7, however, it remained constant (p > 0.05) until day 28 of storage (Fig. 4). 313
As expected, the use of inulin in the preparation of the prebiotic fermented milk 314
contributed to the obtainment of a product with a lower syneresis index (p < 0.05). This 315
decrease may be related to TS present in the prebiotic fermented milk because, 316
according to Lucey (2001), a greater content of TS leads to a lower syneresis index. 317
Neven (2001) and Kaur and Gupta (2002) stated that the main use of inulin in fermented 318
milks can be as a substitute for fat. 319
However, Gauche, Tomazi, Barreto, Ogliari, and Bordignon-Luiz (2009) noted a 320
lower syneresis (22.93 %) index for yogurts, prepared from pasteurized milk, than those 321
verified for the fermented milks produced in this present study. It is important to note 322
that this difference may be associated with the thermal treatment initially applied to the 323
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milk. These fermented milks (control and prebiotic) were produced from the permeate 324
without undergoing any thermal treatment. According to Varnan and Sutherland (1994) 325
thermal treatments, as the pasteurization employed by Gauche et al. (2009), result in the 326
association of whey proteins with caseins, thus generating a more stable gel with a 327
decrease in syneresis. 328
329
3.5. Instrumental texture profile analysis (TPA) 330
331
No alterations in the firmness, gumminess, or adhesiveness were observed in the 332
control and prebiotic fermented milks during the storage period (Table 4). Also, it was 333
possible to verify that the use of inulin contributed to the obtainment of a prebiotic 334
fermented milk with greater firmness (p < 0.05) than that of the control product. Castro 335
et al. (2008) also verified that the addition of oligofructose at the proportion of 336
5 g 100g-1 in fermented lactic beverages increased the firmness of the product. 337
Inulin has also contributed to prebiotic fermented milks with higher values (p < 338
0.05) for adhesiveness on days 1 and 7 of storage. El-Nagar, Clowes, Tudoricã, and 339
Kuri (2002) noted an increase in adhesiveness when inulin was used in frozen yogurt 340
and these authors attributed this increase to a higher gel viscosity resulting from this 341
process. This statement is in agreement with that of Neven (2001), who defined inulin 342
as a substitute for fat in milk derivatives, contributing to the increase in adhesiveness. 343
344
3.6. Color measurements 345
346
Table 5 shows the parameters L*, a*, and b* for the fermented milks (control 347
and prebiotic) during storage period. On the same day of storage, it was possible to note 348
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that for the fermented milks only the parameter a* differed (p < 0.05), whereas the 349
parameters L* and b* remained practically unaltered (p > 0.05). The values obtained for 350
the parameter a* indicate that the control fermented milk tends towards a slightly more 351
greenish color than the prebiotic fermented milk, i.e., with the addition of inulin, a 352
reducing sugar. The decrease in the greenish color and the increase in the reddish color 353
may be attributed to the inulin employed associated with the lower moisture content and 354
fermentation temperature. According to Dattatreya and Rankin (2006), factors as the 355
reducing carbohydrates content and the temperature may contribute to maillard reaction, 356
resulting in change in color of dairy products. The results obtained in this present study 357
are in accordance with those reported by Castro et al. (2008), where the 358
supplementation of fermented milk with a prebiotic of white color did not affect the 359
parameters L* and b*. 360
Moreover, the storage of the fermented milks for 28 days did not influence (p > 361
0.05) on the parameters L* and a*. However, after 14 days of storage it was possible to 362
verify an increase (p < 0.05) in the yellow coloration (b* values) of the prebiotic 363
fermented milk. This occurrence may be related to the addition of the prebiotic, possibly 364
attributable for the maillard reaction. According to Dattatreya and Rankin (2006), the 365
increase in the parameter b* is related to the intermediate phase of the maillard reaction, 366
where a greater production of yellow compounds occurs, thus confirming the instability 367
of the b* values obtained. In relation to the parameters L* and a* during storage, a 368
similar behavior was observed by Dello Staffolo, Bertola, Martino and Bevilacqua 369
(2004) in yogurts added with inulin and stored for 21 days. Therefore, the use of 370
microfiltration as a replacement for the thermal treatment of pasteurization in the 371
preparation of the fermented milks (control and prebiotic) may be attributable for the 372
lower values obtained to parameters a* and b*. 373
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374
4. Conclusion 375
376
The best microfiltration process was when a pressure of 300 kPa and a velocity 377
of 0.8 m s-1 were used, resulting in an average permeate flux of 41.27 L h-1 m-2, a 378
volumetric reduction factor of 4.24, and a protein content of 2.59 g 100g-1. The 379
permeate showed a reduction in the mesophilic and psychrophilic bacterial counts and 380
in total solids, protein, and lipid contents when compared with the raw skimmed milk. 381
Neither the storage period (28 days) nor addition of inulin affected the lipid, protein, or 382
ash contents of the prebiotic fermented milk. As happened with the control fermented 383
milk, the storage period of 28 days also led to an increase in the total solids, 384
carbohydrate content, caloric value, and of acidity, which consequently decreased the 385
pH of the prebiotic fermented milk. 386
The addition of inulin resulted in a fermented milk with a lower syneresis index 387
and greater firmness and cohesiveness. There were no modifications in firmness, 388
gumminess, or cohesiveness during the 28 days of storage. The addition of inulin 389
caused the fermented milk to show a lower tendency towards a green coloration, 390
whereas the storage period of the prebiotic fermented milk showed a greater tendency 391
towards a yellow coloration. 392
Finally, the results showed that microfiltration can be considered as a good 393
alternative to obtain a permeate from microfiltration with appropriate characteristics to 394
be employed in obtaining of prebiotic fermented milk with storage stability. 395
396
Acknowledgements 397
The authors wish to thank to Beneo® Orafti and Victoria Alimentos Ltda. 398
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399
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- Storage stability of prebiotic fermented milk obtained from permeate.
- Evaluation of the permeate obtained from the microfiltration process.
- Preparation of prebiotic fermented milk obtained from permeate.
- Evaluation of fermented milks without and with the addition of inulin.
- The use of microfiltration to replace conventional thermal milk treatments.
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Table 1 521
Results of permeate flux (J), volumetric reduction factor (VRF) and protein content of 522
the permeate during the microfiltration process with different pressure and tangential 523
velocity 524
EXPERIMENT J (L h-1 m-2) VRF PROTEIN CONTENT (g 100g-1)
1 16.79 ± 0.01 2.26 ± 0.01 1.68 ± 0.01
2 41.27 ± 0.01 4.24 ± 0.01 2.59 ± 0.01
3 15.93 ± 0.01 2.55 ± 0.01 1.67 ± 0.01
4 29.41 ± 0.01 2.58 ± 0.01 2.46 ± 0.00
5 24.72 ± 0.02 3.41 ± 0.01 2.10 ± 0.00
Results expressed as mean ± standard deviation (n = 2) 525
Experiment 1: Pressure = 1 bar and tangential velocity = 0.8 m s-1, during 30 minutes ; experiment 2 = 3 526
bar and 0.8 m s-1, during 25 minutes; experiment 3: 1 bar and 1.4 m s-1, during 25 minutes; experiment 4: 527
3 bar and 1.4 m s-1, during 25 minutes; experiment 5: 2 bar and 1.2 m s-1, during 30 minutes 528
529
530
531
532
533
534
535
536
537
538
539
540
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Table 2 541
Physico-chemical composition of the raw skimmed milk and of the permeate obtained 542
of microfiltration process with pressure of 3 bar and tangential velocity of 0.8 m s-1 543
RAW SKIMMED MILK PERMEATE
Proteins (g 100g-1) 3.27a ± 0.01 3.13b ± 0.01
Lipids (g 100g-1) 0.55a ± 0.07 0.40b ± 0.01
Total solids (TS) (g 100g-1) 8.80a ± 0.02 8.41b ± 0.03
Ash (g 100g-1) 0.74a ± 0.01 0.72a ± 0.01
Carbohydrates (g 100g-1) 4.23a ± 0.04 4.15a ± 0.01
pH 6.66a ± 0.00 6.67a ± 0.00
Acidity (% lactic acid) 0.195a ± 0.007 0.185a ± 0.007
Results expressed as mean ± standard deviation (n = 3) 544
a,b Within a line, different superscript lowercase letters denote significant differences (p < 0.05) between 545
the samples (raw skimmed milk and permeate) 546
547
548
549
550
551
552
553
554
555
556
557
558
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Table 3 559 Composition of the control (without inulin) and prebiotic fermented milk (with inulin) during 28 days of storage at 5 ± 1 °C 560
FERMENTED
MILK
DAY
TOTAL SOLIDS
(g 100g-1)
PROTEINS
(g 100g-1)
LIPIDS
(g 100g-1)
ASH
(g 100g-1)
CARBOHYDRATES
(g 100g-1)
CALORIC VALUE
(kcal g-1)
1 14.50Aa ± 0.03 2.78Aa ± 0.02 0.34Aa ± 0.03 0.63Aa ± 0.03 10.75Aa ± 0.04 57.44Aa ± 0.23
7 14.69Ab ± 0.03 2.82Aa ± 0.02 0.35Aa ± 0.02 0.63Aa ± 0.01 10.89Ab ± 0.03 57.99Aa ± 0.18
14 14.71Ab ± 0.04 2.84Aa ± 0.02 0.36Aa ± 0.02 0.62Aa ± 0.04 10.89Ab ± 0.03 58.16Aa ± 0.01
21 15.20Ac ± 0.04 2.84Aa ± 0.03 0.37Aa ± 0.03 0.65Aa ± 0.03 11.34Ac ± 0.02 60.05Ab ± 0.48
CONTROL
28 15.22Ac ± 0.03 2.85Aa ± 0.03 0.37Aa ± 0.02 0.66Aa ± 0.04 11.34Ac ± 0.04 60.09Ab ± 0.18
1 18.39Ba ± 0.08 2.72Aa ± 0.03 0.30Aa ± 0.03 0.66Aa ± 0.03 14.71Ba ± 0.03 72.42Ba ± 0.03
7 18.49Ba ± 0.05 2.72Ba ± 0.03 0.33Aa ± 0.01 0.68Aa ± 0.03 14.76Ba ± 0.04 72.89Ba ± 0.54
14 18.47Ba ± 0.03 2.69Ba ± 0.03 0.33Aa ± 0.04 0.67Aa ± 0.04 14.78Ba ± 0.04 72.85Ba ± 0.03
21 19.01Bb ± 0.06 2.74Aa ± 0.03 0.34Aa ± 0.03 0.67Aa ± 0.02 15.26Bb ± 0.04 75.06Bb ± 0.19
PREBIOTIC
28 19.04Bb ± 0.04 2.75Aa ± 0.01 0.35Aa ± 0.01 0.69Aa ± 0.01 15.25Bb ± 0.03 75.15Bb ± 0.07
Results expressed as mean ± standard deviation (n = 3) 561
A,B,C Within a column, different superscript uppercase letters denote significant differences (p < 0.05) among the different fermented milk (without and with inulin) for the 562
same storage period 563
a,b,c Within a column, different superscript lowercase letters denote significant differences (p < 0.05) among the different storage day, for each sample 564
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Table 4 565
Results of the instrumental texture profile (TPA) analysis of the control (without inulin) 566
and prebiotic fermented milk (with inulin) during 28 days of storage at 5 ± 1 °C 567
FERMENTED
MILK DAY FIRMNESS (g) GUMMINESS (g) ADHESIVENESS (g.s)
1 27.13Aa ± 1.71 9.92Aab ± 0.37 - 27.05Aa ± 2.29
7 30.10Ab ± 0.62 10.40Ab ± 0.39 - 26.99Aa ± 1.20
14 24.40Aa ± 0.85 8.92Aa ± 0.69 - 41.87Ab ± 8.26
21 26.50Aa ± 0.69 9.87Aab ± 0.27 - 31.84Aab ± 2.43
CONTROL
28 25.75Aa ± 0.07 9.21Aab ± 0.42 - 38.56Aab ± 8.57
1 36.10Ba ± 1.30 10.83Aa ± 0.47 - 48.52Ba ± 1.77
7 35.20Bba ± 1.84 10.05Aa ± 1.44 - 43.81Bba ± 5.26
14 31.50Bb ± 1.27 10.29Aa ± 0.10 - 45.60Aba ± 6.32
21 34.65Bba ± 1.48 10.29Aa ± 0.51 - 36.24Ab ± 1.61
PREBIOTIC
28 32.87Bba ± 1.23 10.16Aa ± 0.82 - 42.91Aba ± 1.41
Results expressed as mean ± standard deviation (n = 3) 568
A,B,C Within a column, different superscript uppercase letters denote significant differences (p < 0.05) 569
among the different fermented milk (without and with inulin) for the same storage period 570
a,b,c Within a column, different superscript lowercase letters denote significant differences (p < 0.05) 571
among the different storage day, for each sample 572
573
574
575
576
577
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Table 5 578
Color parameters L*, a* and b* of the control (without inluin) and prebiotic fermented 579
milk (with inulin) samples during 28 days of storage at 5 ± 1 °C 580
L* a* b*
DAY CONTROL PREBIOTIC CONTROL PREBIOTIC CONTROL PREBIOTIC
1 48.59Aa±1.86 50.46Aa±2.26 -2.44Aa±0.11 -2.12Ba±0.02 6.12Aa±0.14 5.97Aa±0.11
7 50.12Aa±0.51 51.09Aa±1.29 -2.43Aa±0.05 -2.11Ba±0.03 6.20Aa±0.02 6.11Aa±0.02
14 49.07Aa±0.16 49.82Aa±0.48 -2.45Aa±0.01 -2.08Ba±0.03 6.32Aa±0.09 6.24Ab±0.13
21 49.35Aa±1.36 49.51Aa±1.24 -2.50Aa±0.02 -2.10Ba±0.01 6.09Aa±0.06 6.25Bb±0.04
28 50.09Aa±0.92 50.57Aa±0.48 -2.36Aa±0.03 -2.02Ba±0.02 6.29Aa±0.06 6.28Ab±0.04
Results expressed as mean ± standard deviation (n = 3) 581
A,B Within a line, for each color parameter evaluated, different superscript uppercase letters denote 582
significant differences (p < 0.05) among the different fermented milk (without and with inulin) for the 583
same storage period 584
a,b Within a column, different superscript lowercase letters denote significant differences (p < 0.05) 585
among the different storage day, for each sample 586
587
588
589
590
591
592
593
594
595
596
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597
598
599
600
601
602
603
604
Fig. 1. Average permeate flux (J) of milk submitted to microfiltration in different 605
process conditions. P = 100 kPa, v = 0.8 m s-1; P = 100kPa, v = 1.4 m s-1; 606
P = 200 kPa, v = 1.2 m s-1; P = 300 kPa, v = 0.8 m s-1; P = 300 kPa, v = 1.4 m 607
s-1. 608
609
610
611
612
613
614
615
616
617
618
619
620
621
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622
623
624
625
626
627
628
629
630
631
632
Fig. 2. Results of the average(standard deviation) pH during 28 days of storage (5 ± 1 633
°C), of fermented milks (control and prebiotic). Control fermented milk; 634
Prebiotic fermented milk. 635
A,B Different superscript uppercase letters denote significant differences (p < 0.05) among the different 636
storage day, for each sample 637
a,b Different superscript lowercase letters denote significant differences (p < 0.05) among the different 638
fermented milk (without and with inulin) for the same storage period 639
640
641
642
643
644
645
646
647
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648
649
650
651
652
653
654
655
656
657
658
659
Fig. 3. Results of the average acidity(standard deviation) (% lactic acid), during 28 days 660
of storage (5 ± 1 °C), of fermented milks (control and prebiotic). 661
Control fermented milk; Prebiotic fermented milk. 662
A,B Different superscript uppercase letters denote significant differences (p < 0.05) among the different 663
storage day, for each sample 664
a,b Different superscript lowercase letters denote significant differences (p < 0.05) among the different 665
fermented milk (without and with inulin) for the same storage period 666
667
668
669
670
671
672
673
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674
675
676
677
678
679
680
681
682
683
684
685
686
Fig. 4. Results of the average ± standard deviation ( ) syneresis index of fermented 687
milks (control and prebiotic), during 28 days of storage at 5 ± 1 °C. Control fermented 688
Milk; Prebiotic fermented milk. 689
A,B Different superscript uppercase letters denote significant differences (p < 0.05) among the different 690
storage day, for each sample 691
a,b Different superscript lowercase letters denote significant differences (p < 0.05) among the different 692
fermented milk (without and with inulin) for the same storage period 693
694
695
696
697
698
699