2011-11-23 Topic 7 Fracture

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    1.Introduction

    2.Why do we need to consider fracture

    mechanics in concrete?

    3.Fracture mechanics for concrete

    4.Computational Models for fracture

    Fracture Mechanics forStructural Concrete

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    What is fracture mechanics?

    When a crack length reaches a certain criticallength, it can propagate, even though theaverage stress is much less than the tensilestrength of the test specimen.

    Fracture mechanics tries to find the

    quantitative relations between crack length,materials resistance to crack growth, and thestress at which cracks start to propagate.

    Introduction

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    Strength based approach

    With classical linear elasticity, we cancalculate the stress concentration effect.

    However, at the very sharp crack tip, thetheory generate an infinite stress.

    Evidently, it is nonphysical.

    If it is true, the strength will be near zero.Therefore, more rational method needed.

    Introduction

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    Energy-balance approach

    0dE d dW dA dA dA

    In this approach, the crack forms when totalenergy does not change or decrease, eventhough work is required for the crack to grow.

    Introduction

    dA: Incremental crack areaE : Total energy

    : Potential energy supplied by release in internal strain energyW : Work required to create new surfaces

    Critical condition

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    d /dA: internal strainenergy decreasing rate

    dW/dA: work required to

    create new surface dA : surface energy

    Energy-balance approach (contd)

    2

    an 2d s

    d a dW dA E dA

    Introduction

    s

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    Energy-balance approach (contd)

    Internal strain energy is released by creatingfree surface.

    Energy-balance concept can be expressed inenergy-release rate ( G ) concept.

    Crack occurs when G reaches a critical value.

    Introduction

    d GdA

    : Potential energy defined by U-FU : Strain energy stored in the body

    F : Work done by external force

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    Note that there is no compression crushing.

    Crack modes

    Introduction

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    1.Introduction

    2.Why fracture mechanics in concrete?3.Fracture mechanics for concrete

    4.Computational Models for fracture

    Fracture Mechanics forStructural Concrete

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    Formation of cracks require a certain amountof energy, which agrees with the fracturemechanics concept.

    Finite element analysis based on the strengthcriteria is unobjective around sharp crack,

    that is, the analysis depends on the choice ofmesh size.

    Why fracture mechanics in concrete?

    Why fracture mechanics in concrete?

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    Limit analysis approach based on plasticitytheory cannot be justified in brittle types offailures, e.g., punching shear, shear failurewithout shear reinforcement, etc.Size effect can be addressed by fracturemechanics.

    After all, tension softening type failure(Quasi-brittle failure) can be tackled byfracture mechanics.

    Why fracture mechanics in concrete?(contd)

    Why fracture mechanics in concrete?

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    Mesh size dependence

    Element size along crack (a) 50 (b) 25 (c) 5

    Why fracture mechanics in concrete?

    Loading

    (b) (c)

    (a)

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    Mesh size dependence (contd)

    Why fracture mechanics in concrete?

    Stress Distribution

    0.0E+00

    1.0E-04

    2.0E-04

    3.0E-04

    4.0E-04

    5.0E-04

    6.0E-04

    7.0E-04

    0 50 100 150 200 250

    Distance (mm)

    S t r e s s

    ( M p a

    )

    Size 50

    Size 25

    Size 5

    Model (a) is moresafe than model (c)?

    Model (c) reflect thereality more accurately?

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    Limit analysis can not explain crack propagation.

    Limit of limit analysis

    Why fracture mechanics in concrete?

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    In classical linear elasticity, critical stress doesnot depend on the structure size.

    However, plain concrete shows strong sizeeffect, that is, the cracking stress depends on

    the specimen or structure size.

    Size effect

    Why fracture mechanics in concrete?

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    : prediction for the nominal stress: tensile strength: maximum aggregate size: an empirical constant: structure or specimen size

    Bazants size effect relation

    '

    1

    t N

    a

    f d d

    Why fracture mechanics in concrete?

    N

    't f

    ad

    d

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    Double punch test

    Why fracture mechanics in concrete?

    Double Punch Test Setup Test Result

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    Large Beam Failing in Shear

    (Photo Courtesy of Shimizu Corporation)

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    Influence of Member Depth and Maximum Aggregate Sizeon Shear Stress at Failure (Experimental Results, Shioya)

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    Shear Design of Transfer Beams

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    Construction and Loading of the Large Wide Beam, AT-1 UnderTesting Machine at the University of Toronto

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    Crack Development for Beam AT-1

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    Failure Surface of Beam AT-1

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    Failure of Large Beam at 47% of ACI Shear Failure Load

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    Observed Load-Deformation Response of Beam AT-1

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    Influence of Minimum Shear Reinforcement onLoad-Deformation Response of Large Beams

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    1.Introduction

    2.Why fracture mechanics in concrete?

    3.Fracture mechanics for concrete

    4.Computational Models for fracture

    Fracture Mechanics forStructural Concrete

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    Linear elastic fracture mechanics allows thestress to approach infinity at a crack tip.

    However, infinite stress cannot develop in realmaterials.

    A certain range of inelastic zone must exist

    around crack tip.In metal, this zone is a yielding zone.

    At the crack tip,

    Fracture mechanics for concrete

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    - Includes many microcracks.- Cohesive pressure still exists- Must be nonlinear.

    - Finite tensile strength- Size is much larger than

    steel.- In contrast to metals,

    strain-softening, instead of strain-hardening, dominates.

    Fracture process zone of concrete

    't f

    Fracture mechanics for concrete

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    Comparison of crack tips

    Fracture mechanics for concrete

    Linear Fracture Metal Concrete

    F : Fracture process zone

    N : Nonlinear hardening zone

    L : Linear zone

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    In ductile metal, fracture process zone, whichshows strain-softening, is usually small.

    In concrete, fracture process zone is largecompared to metal.

    Therefore, in concrete, crack tip is not

    defined clearly.

    Comparison of crack tips (Contd)

    Fracture mechanics for concrete

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    Fracture energy is the energy required toopen unit area of crack surface.

    Fracture energy is a material constant.

    It is independent of structure size orgeometry of structure.

    Fracture energy

    Fracture mechanics for concrete

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    Gq : Fracture energy

    GIc : Energy to create new surface

    : Energy to separate the

    surfaces completely

    Fracture energy (Contd)

    Fracture mechanics for concrete

    0

    t w

    q IcG G w dw

    0

    t w

    w dw

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    In general, G Ic is ignored.

    To determine this curve, f t, G f ,and the shape of curve haveto be known.

    The shape can be linear, bi-linear, quadratic, etc.

    Note that the energy is not a

    function of strain, butdisplacement.

    Fracture energy (Contd)

    Fracture mechanics for concrete

    Typical shape of fracture energy

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    1.Introduction

    2.Why fracture mechanics in concrete?

    3.Fracture mechanics for concrete

    4.Computational Models for fracture

    Fracture Mechanics forStructural Concrete

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    Fictitious Crack Model by Hillerborg (1976)- First proposed model applying fracture energy

    - Discrete model approach

    Crack Band Model by Bazant and Oh (1983)

    - Smeared crack model approach- Proposed minimum element size

    Two models

    Computational Models for Fracture

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    Before the Hillerborg model

    Computational Models for Fracture

    In the Dugdale model, plasticzone near the crack tip.

    In that model, the stressequals to the yield stressacross the crack.

    Barenblatt model is similar to

    the Dugdale model, but thestress is assumed to vary withthe deformation.

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    Fictitious crack model -assumption

    Computational Models for Fracture

    The crack is assumed to propagatewhen the stress reaches the tensilestrength,

    When the crack opens, the stress isnot assumed to fall to zero at once.

    After cracking, the stress at thenode is calculated by the fractureenergy curve.

    When implemented in finite elementmethod, the node is separated intotwo nodes. (discrete model)

    't f

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    Fictitious crack model - Example

    Computational Models for Fracture

    Three points bend beam Finite element mesh

    Result

    F1 is computed based onfracture energy, not by thelinear elastic fracturemechanics

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    Characteristic length

    Computational Models for Fracture

    Hillerborg introduced the concept ofcharacteristic length,

    Characteristic length is material property also.

    Characteristic length is index for thebrittleness.

    If it is large, the material is ductile, whereas ifit is small, brittle.

    2/ 'c c t l EG f

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    Fictitious crack mode -Shortcomings

    Computational Models for Fracture

    When the crack extends through a certainnode, the node must be split into two nodes.

    The optimized band should be calculated ineach step.

    If the direction of crack is not known inadvance, identifying the direction in which theenergy release rate is maximum should becarried out.

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    Fictitious crack mode Shortcomings(contd)

    Computational Models for Fracture

    Even if the calculation is possible, thedirection may not propagate through nodes. Inthat case, the calculation may be misleading.

    C i l M d l f F

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    Crack band model - Introduction

    Computational Models for Fracture

    In the theory of randomly inhomogeneousmaterials, equivalent continuum stresses andstrains are defined over a certain

    representative volume.The volume size must be at least several

    times the maximum aggregate size.

    The distribution of stress or strain overdistance less than several aggregate sizeshas no physical meaning.

    C t ti l M d l f F t

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    Crack band model Introduction(Contd)

    Computational Models for Fracture

    Bazant and Oh modeled thefracture process zone by aband of smeared crack band

    with a fixed width hc.To remedy the

    unobjectivity of finite elementanalysis, cracking criterion offracture energy wasintroduced.

    Comp tational Models for Fract re

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    Crack width of crack band model

    Computational Models for Fracture

    In the smeared crack band, the crack opening, w,is calculated as the product of average strain andband width.

    Note that the fracture energy relation is changedinto one between stress and strain.

    Computational Models for Fracture

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    Crack band width

    Computational Models for Fracture

    In those paper, Bazant and Oh assumed stress strainrelation in the fracture process zone as linear.In this case, the crack band width (w c) is calculated as

    1

    2

    2 1 1

    '

    f

    ct t

    G

    w f E E

    Computational Models for Fracture

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    Characteristics of cracked element

    Computational Models for Fracture

    If a certain element is in fracture process zone, thestiffness in the direction normal to crack is decreasedgradually according to fracture energy relationship.

    Computational Models for Fracture

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    Characteristics of cracked element(Contd)

    1 01

    1 0

    1

    x x

    y y

    z z f

    E

    Computational Models for Fracture

    Where x, y and z are principaldirection.

    is the additional strain dueto opening of the microcracks.

    f

    1

    ' f t z

    f

    f C

    z z

    f z

    't f 't f

    0 0 p

    f C

    1 E

    1

    t E

    1

    Computational Models for Fracture

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    Characteristics of cracked element(Contd)

    0

    1 011 0

    x x

    y y

    z t z

    E E E

    Computational Models for Fracture

    0

    1 1 1

    where 0

    '

    t f

    t

    f

    E E C

    f C

    Finally, for plane stress case, orthotropic stiffness matrix is

    2

    0

    ' '

    ' '

    x x t t

    z z t t

    E E E

    E E

    ' 1 1

    2

    1where '

    '1

    t f

    E E C

    E E

    Computational Models for Fracture

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    Element size of crack band model

    Computational Models for Fracture

    In finite element analysis, the crack band width is theelement size of fracture process path.Since the size of fracture process zone is w c, the

    smaller element than w c makes no sense.However, larger element than w c can be used with

    proper correction.The crack width will be the product of crack band

    width and element strain.