EU Climate Package: consequences for the Polish economy Warsaw, 8 S eptember 2008
2008 PRIMELINE_Training Package JB.pdf
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Transcript of 2008 PRIMELINE_Training Package JB.pdf
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PRIME
LINE
Parts in Yellow and
bold are new/unique
parts
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PRIME
LINE
Evaporator Fan #2
Access PanelEvaporator Fan #1,
Electronic Expansion Valve
(EEV)
Access Panel
Condenser Fan Control Box
Receiver Tank
King ValveFilter Drier
Compressor
Heater Termination Thermostat
(HTT) Access Panel
Defrost Temperature
Sensor (DTS)
Access Panel
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Evaporator Fan #1 Evaporator Fan #2
Evaporator
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Defrost Temperature
Sensor (DTS)
Ground.
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Electronic
Expansion
Valve (EEV)
Heater
Termination
Thermostat
(HTT)
Evaporator Temperature Sensor 1(ETS1)
Evaporator Temperature Sensor 2
(ETS2)
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Compressor
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Discharge
Temperature
Sensor (CPDS)
CPDS Location
on Compressor
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Compressor serial # is etched
on the Suction inlet line.This serial # is etched on theSuction inlet line.
If the Compressor is replaced,
Make sure that the junction box
Stays with original Compressor.
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Discharge Pressure
Transducer (DPT)
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High Pressure Switch
(HPS)
Digital Unloader Valve
(DUV)
Discharge Service
Valve
Evaporator
Pressure
Transducer (EPT)
Suction Pressure
Transducer (SPT)
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PrimeLine
REFRIGERANT FLOW
DIAGRAMS
W/ Water Cooled Condenser
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Evaporator
Evaporator Temperature Sensors
EEV
Rupture disk
Burst at 500 Psi
(35 kg/cm)
Condenser
LIV
Liquid
Line
Moisture
Indicator
Economizer
ESV,
EXV
Filter-Dryer
Digital
Unloader
Valve
Discharge
Service
Valve
Suction
ServiceValve
Compressor
Water Cooled
Condenser
Liquid Line
Service
Valve
DPT
EPT
SPT
LIV: ON
When dome temperature is
above 136C (276.8F) for
more than 5 sec.
Off:
When temperature falls
below 121C (249.8)
W/ Water Cooled Condenser
W/ Water Cooled Condenser
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Evaporator
Evaporator Temperature Sensors
EEV
Rupture disk
Burst at 500 Psi
(35 kg/cm)
Condenser
LIV
Liquid
Line
Moisture
Indicator
Economizer
ESV,
EXV
Filter-Dryer
Digital
Unloader
Valve
Discharge
Service
Valve
Suction
ServiceValve
Compressor
Water Cooled
Condenser
Liquid Line
Service
Valve
DPT
EPT
SPT
ECONOMIZED
MODE
LIV: ON
When dome temperature is
above 136C (276.8F) for
more than 5 sec.
Off:
When temperature falls
below 121C (249.8)
W/ Water Cooled Condenser
W/ Water Cooled Condenser
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Evaporator
Evaporator Temperature Sensors
EEV
Rupture disk
Burst at 500 Psi
(35 kg/cm)
Condenser
LIV
Liquid
Line
Moisture
Indicator
Economizer
ESV,
EXV
Filter-Dryer
Digital
Unloader
Valve
Discharge
Service
Valve
Suction
ServiceValve
Compressor
Water Cooled
Condenser
Liquid Line
Service
Valve
DPT
EPT
SPT
UNLOADER
ENERGIZED
LIV: ON
When dome temperature is
above 136C (276.8F) for
more than 5 sec.
Off:
When temperature falls
below 121C (249.8)
W/ Water Cooled Condenser
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Econ. TXV
Economizer
Solenoid Valve
(ESV)
Liquid Injection
Valve (LIV)
Filter Drier
Liquid Line Shut Off
(King) Valve
Economizer Heat
Exchanger (Enclosed)
ReceiverTank
Liquid Level
Moisture Indicator
Liquid Level
Sight Glass
Fusible
Plug
Supply Temperature Sensor
(STS)
Supply Recorder Sensor
(SRS)
Access Panel
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Supply Sensor Access Panel
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Interrogator
Connector
Power Cable
Unit Serial
Plate
Carrier Transicold Pte Ltd
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Carrier Transicold Pte Ltd
251 Jalan Ahmed Ibrahim
Singapore 629146
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GROUND
BAR
TP
KB
KACONTROL
TRANSFORMER
ML 3
CONTROLLER
MODULE
DISPLAYMODULEHR
(12 Amp)
CS
CB-1
CF(12 Amp)
ES(12 Amp)
EF(12 Amp)
KE
KD
PA
(30 Amp)
PB
(30 Amp)
CH(30 Amp)
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PrimeLine
ML3 Controller Function Codes
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ML3 Controller Function Codes
Allows the user to view various unit operatingparameters via the keypad.
Operating parameters include temperatures,
currents, voltages, pressures, etc. 46 Controller codes currently available.
35 Display Only.
11 User Selectable.
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PrimeLine Unique Controller Function Code Assignments
Cd01 - % Cooling Capacity (DUV % Closed)
Codes highlighted in Redare
new/unique Code
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Cd 01
Digital Unloader Valve (DUV) dislpayed in % ClosedValve is closed 37.7% of a 10 Sec. cycle
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Controller Function Code
Assignments Cd10 - Primary Evaporator Temperature
(ETS)
Cd11 - Compressor Discharge Temperature
Cd12 - Compressor Suction Pressure (SPT) /(EPT)
Codes highlighted in Redarenew/unique Code
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Cd 12Compressor Suction Pressure (SPT)
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Press ENTER while Cd 12 is displayed
Suction Pressure Transducer(SPT) on Right
Evaporator Pressure Transducer (EPT) on left
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Controller Function Code
Assignments (cont.) Cd14 - Compressor Discharge Pressure (optional)
Cd15 - Unloader Valve (on-off)
Cd16 - Compressor Motor Hour Meter
Cd17 - Relative Humidity (%) (optional)
Cd18 - Software Revision#
Cd19 - Battery Check (Press Enter)
Cd20 - Config/Model#
Cd 20 1 1 5 4 1
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Controller Function Code
Assignments (cont.) Cd21 - Economizer Solenoid Valve (OpenClosed)
Cd22 - Compressor State (onOff)
Cd23 - Evaporator Fan
Cd24 - Future Use
Cd25 - Compressor Run Time Remaining until
Defrost
Cd26 - Defrost Temperature Sensor
Cd 26 6.8 C
C C
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Controller Function Code
Assignments (cont.) Cd27 - Defrost Interval (OFF,3,6,9,12,24 and Auto)
Cd28 - Temperature Units ( C/Bar, F/PSIG)
Cd29 - Failure Action
Cd30 - In-range tolerance
Cd31 - Stagger Start Offset Time
Cd32 - Current Limit (amps)
Cd33 - Dehumidification Control (% RH) (optional)
Cd 29 d
C t ll F ti C d
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Controller Function Code
Assignments (cont.) Cd34 - Economy Mode (on-off) (optional)
Cd35 - Bulb Mode (normal-bulb) (optional)
Cd36 - Evaporator Speed select
Cd37 - Defrost Temperature Sensor setting(optional)
Cd38 - Supply Recorder Sensor (withoutDataCORDER)
Cd39 - Return Recorder Sensor (withoutDataCORDER)
Cd40 - Container I.D. Number Cd 37 15 C
C t ll F ti C d
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Controller Function Code
Assignments (cont.) Cd41 - Valve Override
Cd42 - Oil Return Valve
Cd43 - AutoFresh Mode (optional)
Cd44 - AutoFresh Value (optional)
Cd45 - Vent Position Sensor
Cd46 - Airflow Units (CF/CM, Both)
Cd47 - Variable Economy Temperature Setting(0.5 C4.0 C)
Codes highlighted in Redarenew/unique Code
C t ll F ti C d
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Controller Function Code
Assignments (cont.) Cd48 - Dehumidification/Bulb Mode Parameter
Selection
Cd49 - Days Since Last Successful Pre-trip
Cd50 - Power Saving Logic
Cd51 - Auto Cold Treatment
Cd52 - Remote Evap. (Dual Temp)
Cd53 - Auto S. P. Change Cd54 - Evaporator Superheat / EEV Valve % Open
Cd55 - Discharge Superheat
Codes highlighted in Redare new/unique Code
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Cd 54Evaporator Superheat
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Press ENTER while Cd 54 is displayed
Electronic Expansion Valve (EEV) opening on Left
Evaporator Superheat on Right
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PrimeLine
Alarm Codes
20 S i Al
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20 Series Alarms
20 series (critical) alarms will flash alternately withthe setpoint in the left display window when active
(AA).
The RED alarm light will be illuminated for this
series of alarms.
The alarm and its current state (AA or IA) will be
stored in the alarm list.
50 60 S i Al
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50, 60 Series Alarms
50,60 series (non-critical) alarms will flashalternately with the setpoint in the left display
window when active (AA).
The alarm light will notbe illuminated for these
alarms.
The alarm and its current state (AA or IA) will be
stored in the alarm list.
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PrimeLine
Auto Pre-Trip Test Codes
ML3 C t ll A t PTI
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ML3 Controller Auto PTI
Three available test sequences -Auto1 (1-6 tests),Auto2 (1-10tests) andAuto 3 (1-8 tests).
Each sequence executes a series of unitfunctionality tests (motor current draws, sensor
calibration, capacity check, defrost, HPS etc.). Countdown timer indicates test time remaining.
Tests automatically repeat onceafter a failure.
Tests may be executed individually.
PTI results may be viewed since the last power-up(rslts).
A t 1 2 & 3 P T i T t C d
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Auto 1, 2 & 3 Pre-Trip Test Codes
P - Pre-Trip Initiated
P1-0 - Heaters Turned On
P1-1 - Heaters Turned Off
P2-0 - Condenser Fan On
P2-1 - Condenser Fan Off
P3 - Low Speed Evaporator Fans
P3-0 - Low Speed Evaporator Fan Motors On
P3-1 - Low Speed Evaporator Fan Motors Off P4-0 - High Speed Evaporator Fan Motors On
Auto 1 & 2 Pre Trip Test Codes
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Auto 1 & 2 Pre-Trip Test Codes
(cont.) P4-1 - High Speed Evaporator Fan Motors Off
P5-0 - Supply/Return Probe Test
P5-1 - Supply Probe Test
P5-2 - Return Probe Test
P5-3 - Evaporator Fan Direction Test (3 Phase)
P5-7 - Primary vs. Secondary Evaporator
Sensor Test (ETS1 vs. ETS2) P5-9 - Primary vs. Secondary Suction Pressure
Transducer Test (EPT vs. SPT)
Pre-Trips highlighted in Redare new/unique Pre-Trip
Auto 1 & 2 Pre Trip Test Codes
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Auto 1 & 2 Pre-Trip Test Codes
(cont.) P6-0 - Single Speed Compressor Test
P6-1 - Suction Thermistor Test
P6-2 - Discharge Pressure Sensor Test
P6-3 - Suction Pressure Sensor Test P6-4 - Compressor Current Draw Test
P6-6 - Economizer Solenoid Valve Test
Pre-Trips highlighted in Redarenew/unique Pre-Trip
Auto 1 & 2 Pre Trip Test Codes
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Auto 1 & 2 Pre-Trip Test Codes
(cont.) P6-7 - Digital Unloader Valve Test
P6-9 - Liquid Injection Valve Test
P6-10 - Electronic Expansion Valve Test
P7-0 - High Pressure Switch Open
P7-1 - High Pressure Switch Closed
P8-0 - Perishable Mode Heat Test
P8-1 - Perishable Mode Pull-Down Test P8-2 - Perishable Mode Maintain Temp. Test
P9-0 - Defrost Test
Pre-Trips highlighted in Redare new/unique Pre-Trip
Auto 1 & 2 Pre Trip Test Codes
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Auto 1 & 2 Pre-Trip Test Codes
(cont.) P10-0 - Frozen Mode (set-up) Test
P10-1 - Frozen Mode (Pull Down) Test
P10-2 - Frozen Mode Maintain Temp. Test
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PrimeLine
ML3 PCMCIA Cards
ML3 Omni Drive
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ML3 Omni Drive
card programmer
Omni Drive
#07-00439-00
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PRIMELINE