2008 Midwest Regional Collings Refinery Units Streams
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Transcript of 2008 Midwest Regional Collings Refinery Units Streams
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Refinery Units and Streams
Jacobs Process PIT
Dave CollingsSeptember 22, 2008
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Refinery Units and Streams
Session ObjectivesOverall function of Oil Refinery
Refining terminology, including Crude Oiland Product description
Function of individual Refinery Units
Interrelationship between Refinery UnitsNot a detailed course in Refining Technology
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Refinery Units and Streams
RefineryCrude Oil Products
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Refinery Units and Streams
RefineryCrude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
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Refinery Units and Streams
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
CH3 CH3
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Refinery Units and Streams
Crude Oil CharacterizationBoiling Point Curve
API GravitySulfur Content
Nitrogen ContentMetals (Nickel/Vanadium)
Conradson Carbon Residue (CCR)PONA Analysis
(Paraffins/Olefins/Naphthenes/Aromatics)Viscosity Curve
Carbon/Hydrogen Ratio
Crude Assay is used to define characteristics
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
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HIBERNIA - SUMMARY OF MAJOR CUTS
Whole Light Medium Heavy Kero Atm Light Heavy Vacuum Atm
Crude Naphtha Naphtha Naphtha Gas Oil VGO VGO Resid Resid
TBP Temp At Start, C 10 80 150 200 260 340 430 570 340
TBP Temp At End, C 80 150 200 260 340 430 570 End End
TBP Temp At Start, F 55 175 300 400 500 650 800 1050 650
TBP Temp At End, F 175 300 400 500 650 800 1050 End End
Yield at Start, vol% 1.6 7.3 21.3 30.9 41.6 56.7 69.9 86.6 56.7
Yield at End, vol% 7.3 21.3 30.9 41.6 56.7 69.9 86.6 100.0 100.0
Yield of Cut (wt% of Crude) 4.5 12.6 8.9 10.4 15.1 13.8 18.0 15.6 47.3
Yield of Cut (vol% of Crude) 5.7 14.0 9.6 10.7 15.1 13.2 16.6 13.4 43.3
Gravity, API 35.8 81.0 53.9 48.6 40.7 35.2 28.9 23.5 13.0 21.6
Specific Gravity 0.8458 0.6660 0.7632 0.7857 0.8218 0.8489 0.8821 0.9127 0.9791 0.9240Sulfur, wt% 0.36 0.0003 0.0007 0.0080 0.0231 0.154 0.391 0.499 1.07 0.656
Mercaptan Sulfur, ppm 1 2 2 3 3 3
Nitrogen, ppm 1030 51 600 1600 4200 2200
Hydrogen, wt% 16.1 15.9 15.4 14.6 14.0 13.3 12.6
Viscosity @ 40 C (104 F), cSt 5.20 1.07 1.73 4.06 13.3
Viscosity @ 50 C (122 F), cSt 3.50 0.938 1.47 3.26 9.79 64.9 20100 141
Viscosity @ 100 C (212 F), cSt 0.929 0.563 0.797 1.46 3.29 11.0 465 19.1Viscosity @ 135 C (275 F), cSt 0.0276 0.438 0.591 0.994 2.00 5.16 110 8.21
Total Acid Number, mg KOH/g 0.11 0.00 0.01 0.02 0.03 0.04 0.10 0.22
Cetane Index, ASTM D976 37 46 52 46
Diesel Index 61 57 56
Characterization Factor (K Factor) 11.9 12.7 11.6 11.8 11.8 11.9 12.0 12.1 12.0 12.0
Research Octane Number, Clear 64.8 56.4 34.2
Motor Octane Number, Clear 63.0
Paraffins, vol% 83.1 48.1 51.2 46.9 40.0
Naphthenes , vol% 16.9 35.2 30.4 31.8 33.0
Aromatics, vol% 0.0 16.7 18.4 21.2 27.0
Molecular Weight 233 103 112 143 176 227 310 441 824 436
Heptane Asphaltenes, wt% 0.88 5.6 1.9
Micro Carbon Res idue, wt% 1.25 8.01 2.63
Ramsbottom Carbon, wt% 1.2 7.6 2.5
Vanadium, ppm 0.9 6 2
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Refinery Units and Streams
API Gravity
Measure of Crude Oil Density
Higher API Gravity = Lower Density
Light Crude > 40API
Medium Crude
Heavy Crude < 20API
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
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Refinery Units and Streams
Light Sweet Crude Oil
Oso (Nigerian)
47.4API
0.046 % Sulfur
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
7.05 %
35.24 %
24.46 %
14.74 %
81.49 %Total
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Refinery Units and Streams
Medium Sweet Crude Oil
Brent (North Sea)
38.5API
0.43 % Sulfur
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
3.4 %
28.8 %
14.9 %
14.7 %
Total 61.8 %
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Refinery Units and Streams
Medium Sour Crude Oil
Maya (Mexico)
22.2API
3.3 % Sulfur
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
1.1 %
15.6 %
11.4 %
12.7 %
Total 40.8 %
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Refinery Units and Streams
Heavy Sour Crude Oil
Merey (Venezuela)
16.0API
2.28 % Sulfur
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
0.61 %
8.55 %
8.64 %
15.50 %
Total 33.30 %
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Refinery Units and Streams
Bitumen from Oil Sands
Athabasca NFT
8.6API
4.55 % Sulfur
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
0.00 %
0.30 %
2.90 %
12.10 %
Total 15.30 %
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Refinery Units and Streams
Full Conversion Refinery
Converts less valuable fractions intotransportation fuels
Can process heavier, cheaper crude oil
Modern refinery can convert ~90% of crude oil
into fuels and products
Crude Oil
LPG
Chemical FeedstockGasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
$$$$$$$$
$$$$$$$$
$$$$$$$$
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Refinery Units and Streams
RefineryCrude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
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Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
CrudeDistillation Conversion ProductFinishing
Byproduct Recovery
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ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
CrudeDistillation Conversion
Byproduct Recovery
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
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ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Conversion
Byproduct Recovery
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
CrudeDistillation
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ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Conversion
Byproduct Recovery
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
CrudeDistillation
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ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Conversion
Byproduct Recovery
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
CrudeDistillation
Function of Crude Unit
Remove salts and solids fromCrude Oil
Preheat Crude Oil andproducts to downstreamprocessing temperatures
Separate Crude Oil into wide-boiling cuts for further
processing
Also known as Crude/Vac orCrude Pipestill
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Conversion
Byproduct Recovery
CrudeDistillation
PreheatAnd
Desalter
AtmosphericTower
VacuumTower
Light Ends
Naphtha
Distillate
Gas Oil
Residual
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Conversion
Byproduct Recovery
CrudeDistillation
PreheatAnd
Desalter
AtmosphericTower
VacuumTower
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Off Gas
Straight-RunNaphtha
Straight-RunKerosene
Straight-RunDiesel
AGO
ATB(Atmos Resid)
LVGO
HVGO
VTB
(Vac Resid)
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Conversion
Byproduct Recovery
CrudeDistillation
PreheatAndDesalter
AtmosphericTower
VacuumTower
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Off Gas
Straight-RunNaphtha
Straight-RunKerosene
Straight-RunDiesel
AGO
ATB(Atmos Resid)
LVGO
HVGO
VTB
(Vac Resid)
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Conversion
Byproduct Recovery
CrudeDistillation
PreheatAndDesalter
AtmosphericTower
VacuumTower
Off Gas
Straight-RunNaphtha
Straight-RunKerosene
Straight-RunDiesel
AGO
ATB(Atmos Resid)
LVGO
HVGO
VTB
(Vac Resid)
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Function of Conversion Units
Convert low-value intermediate streams tohigh-value products
Provide net volumetric gain (Volume Swell)
Conversion units are the Economic Drivers ofthe Refinery
Primary Conversion Modes are HydrogenAddition and Carbon Rejection
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Typical Conversion Units
Fluid Catalytic Cracking Unit (FCCU or CatCracker)
Alkylation Unit (HF or H2SO4)
Hydrocracker (MHC or Full Conversion)
Delayed Coker
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Fluid Catalytic Cracking Unit (FCCU)
Cracks Gas Oil feeds into Gasoline andvaluable byproducts
Uses finely powdered catalyst to crack
feedstocks to products
Gasoline product has high (85-87) octane
Products may or may not meet sulfur specsdepending on feed quality
Conversion is based on Carbon Rejection
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Riser
Reactor
Regenerator
Air
AGO
LVGO
HVGOOther Gas Oil
MainFractionator
Heavy Cat Naphtha (HCN)
FCC Wet Gas
Light Cycle Oil (LCO)
Clarified Slurry Oil (CSO)
Fractionator Overhead
(Decant Oil)
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Riser
Reactor
Regenerator
Air
AGO
LVGO
HVGOOther Gas Oil
MainFractionator
Heavy Cat Naphtha (HCN)
FCC Wet Gas
Light Cycle Oil (LCO)
Clarified Slurry Oil (CSO)
Fractionator Overhead
(Decant Oil)
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
Distillate
Gas Oil
Residual
FCC Wet Gas
Fractionator Overhead
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
Distillate
Gas Oil
Residual
FCC Wet Gas
Fractionator Overhead
Wet Gas Compressor
FCC Gas Plant(Unsat Gas Plant)
(Cat Light Ends Unit)
FCC Dry Gas
FCC C3s
FCC C4s
FCC C3sP/P OlefinsC3 Olefins
Refinery Grade Propylene
FCC C4sB/B OlefinsC4 Olefins
Refinery Butylenes
Light CatNaphtha
(LCN)
Coker LPG
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
FCC Wet Gas
Fractionator Overhead
Wet Gas Compressor
FCC Gas Plant(Unsat Gas Plant)
(Cat Light Ends Unit)
FCC Dry Gas
FCC C3s
FCC C4s
FCC C3sP/P OlefinsC3 Olefins
Refinery Grade Propylene
FCC C4sB/B OlefinsC4 Olefins
Refinery Butylenes
Light CatNaphtha
(LCN)
Coker LPG
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Typical Conversion Units
Fluid Catalytic Cracking Unit (FCCU or CatCracker)
Alkylation Unit (HF or H2SO4)
Hydrocracker (MHC or Full Conversion)
Delayed Coker
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Alkylation (Alky) Unit
Converts light end byproducts from FCCU togasoline blending components
Uses strong acid (HF or H2SO4) as catalyst to
convert feedstocks to products
Gasoline product has very high (94-97) octane
Products will contain no sulfur
Conversion is based on Hydrogen Addition(using isobutane as H2 Donor)
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
FeedPreparation
Isobutane
FCC C4s
FCC C3s
FCC C5s
ReactorsFraction
ation
Propane
N-Butane
Recycle Isobutane
Alkylate
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
FeedPreparation
Isobutane
FCC C4s
FCC C3s
FCC C5s
ReactorsFraction
ation
Propane
N-Butane
Recycle Isobutane
Alkylate
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Typical Conversion Units
Fluid Catalytic Cracking Unit (FCCU or CatCracker)
Alkylation Unit (HF or H2SO4)
Hydrocracker (MHC or Full Conversion)
Delayed Coker
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Hydrocracker Unit
Converts Gas Oil and other low-value Refinerystreams to diesel and gasoline
Uses hydrogen and solid catalyst to convertfeedstocks to products
Gasoline product has medium (80-85) octane -makes good CCR feedstock
Diesel product has excellent cetane properties
Products will meet low-sulfur specs
Conversion is based on Hydrogen Addition
Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
Distillate
Gas Oil
Residual
HDS/HDNReactors
AGO
Coker GO
HVGO/LVGO
Hydrogen
HydrocrkgReactors
Separators
Recycle Compressor
Fractionation
Fuel Gas
HCU LPG
Lt Naphtha
Hvy Naph
Hydrocracker Naphtha - Hydrocrackate
Lt Distillate
HCU Diesel
Unconverted Oil
Full Conversion
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
Distillate
Gas Oil
Residual
HDS/HDNReactors
AGO
Coker GO
HVGO/LVGO
Hydrogen
HydrocrkgReactors
Separators
Recycle Compressor
Fractionation
Fuel Gas
HCU LPG
Lt Naphtha
Hvy Naph
Hydrocracker Naphtha - Hydrocrackate
Lt Distillate
HCU Diesel
Partial (MHC) Conversion
FCC Feed
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
HDS/HDNReactors
AGO
Coker GO
HVGO/LVGO
Hydrogen
HydrocrkgReactors
Separators
Recycle Compressor
Fractionation
Fuel Gas
HCU LPG
Lt Naphtha
Hvy Naph
Hydrocracker Naphtha - Hydrocrackate
Lt Distillate
HCU Diesel
Partial (MHC) Conversion
FCC Feed
R fi U i d S
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Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Typical Conversion Units
Fluid Catalytic Cracking Unit (FCCU or CatCracker)
Alkylation Unit (HF or H2SO4)
Hydrocracker (MHC or Full Conversion)
Delayed Coker
Conversion
R fi U it d St
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7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
45/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation
Delayed Coker Unit
Cracks Residual feeds into Gasoline, Dieseland other byproducts
Uses high temperature (thermal cracking) to
crack feedstocks to products
Coker liquid products all require downstreamprocessing to meet specifications
Petroleum coke can be high-value (AnodeGrade) or low-value (Fuels Grade)
Conversion is based on Carbon Rejection
Conversion
R fi U it d St
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7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
46/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Heater
Vacuum Btms
CokeDrums
Petroleum Coke
MainFractio
nator
CokerGas
Plant
Fuel Gas
Coker LPG
Coker Naphtha
Coker Distillate
(Coker Diesel)
Coker Gas Oil
Recycle
R fi U it d St
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7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
47/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Heater
Vacuum Btms
CokeDrums
Petroleum Coke
MainFractio
nator
CokerGas
Plant
Fuel Gas
Coker LPG
Coker Naphtha
Coker Distillate
(Coker Diesel)
Coker Gas Oil
Recycle
Refinery Units and Streams
-
7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
48/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
Byproduct Recovery
CrudeDistillation Conversion
Refinery Units and Streams
-
7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
49/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
LPG
CrudeDistillation Conversion
Byproduct Recovery
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Refinery Units and Streams
-
7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
50/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
LPG
CrudeDistillation Conversion
Byproduct Recovery
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Off Gas
SR Naphtha
SR Kero
SR Diesel
Refinery Units and Streams
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7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
51/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
ProductFinishing
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
CrudeDistillation Conversion
Byproduct Recovery
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Off Gas
SR Naphtha
SR Kero
SR Diesel
Delayed
Coker
Vac Btms
FCCULVGO
HVGO
Hydro-cracker
AGO
Alkylation
Refinery Units and Streams
-
7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
52/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
Refinery Units and Streams
Crude Oil
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
LPG
CrudeDistillation Conversion
Byproduct Recovery
Light Ends
Naphtha
Distillate
Gas Oil
Residual
Off Gas
SR Naphtha
SR Kero
SR Diesel
Delayed
Coker
Vac Btms
FCCULVGO
HVGO
Hydro-cracker
AGO
Alkylation
Petroleum Coke
Coker Gas OilCoker DistillateCoker NaphthaCoker LPG
Clarified Slurry Oil
Light Cycle OilHvy Cat NaphthaLt Cat NaphthaFCC C4s
FCC C3sFCC Feed
HCU DieselHvy HydrocrackateLt HydrocrackateHCU LPG
Isobutane
PropaneN-Butane
Alkylate
Refinery Units and Streams
-
7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
53/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
CrudeDistillation
Byproduct Recovery
Delayed
Coker
FCCU
Conversion
Hydro-cracker
AlkylationLight Ends
Naphtha
Distillate
Gas Oil
Residual
Crude Unit Off GasAlky Propane/n-ButaneHCU LPGFCC C3s
SR NaphthaAlkylateLt/Hvy HydrocrackateLt/Hvy Cat NaphthaCoker Naphtha
ProductFinishing
SR KeroseneSR Diesel
HCU DieselLight Cycle OilCoker Distillate
Clarified Slurry OilPetroleum Coke
Refinery Units and Streams
-
7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
54/55
Light Ends
Naphtha
Middle Distillates
Gas Oils
Residuals
Refinery Units and Streams
Crude Oil
LPG
Chemical Feedstock
Gasoline
Jet Fuel / Kerosene
Diesel
Fuel Oil
Lube / Specialty Oil
Byproducts
CrudeDistillation
Byproduct Recovery
Delayed
Coker
FCCU
Conversion
Hydro-cracker
AlkylationLight Ends
Naphtha
Distillate
Gas Oil
Residual
Crude Unit Off GasAlky Propane/n-ButaneHCU LPGFCC C3s
SR NaphthaAlkylateLt/Hvy HydrocrackateLt/Hvy Cat NaphthaCoker Naphtha
ProductFinishing
SR KeroseneSR Diesel
HCU DieselLight Cycle OilCoker Distillate
Clarified Slurry OilPetroleum Coke
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7/31/2019 2008 Midwest Regional Collings Refinery Units Streams
55/55
Refinery Units and Streams
Jacobs Process PIT
Questions and Comments?