2008-GM Tutorial 8 Freeman

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    IEEE 693 Tutorial 2009 Willie Freeman

    Seismic Considerations

    Willie Freeman ABB Mount Pleasant, PA IEEE 693 Tutorial May 7, 2009

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    IEEE P693/D6, 2008

    Recommended Practice for Seismic Designof Substations

    a more descriptive title would be:Seismic Qualification of High Voltage

    Power Equipment

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    Electrical Equipment: Annex C-P

    Circuit BreakersTransformer, Liquid Reactor, BushingsDisconnect Switch

    Instrument Transformer Air Core Reactor Circuit Switcher Suspended EquipmentBatteries and RacksSurge ArrestersElectronic Devices

    Metalclad Switchgear PotheadsCapacitorsGIS Switchgear

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    2008 USGS Seismic Hazard Map 2% probability of exceeding in 50 years

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    Seismic Qualification Levels

    3 2 0erformance

    1 6 5igh

    0 8 25oderate

    0 2 1ow

    ResponseAcceleration

    gs

    GroundAcceleration

    gs

    IEEE 693Qualification Level

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    Response Spectrum(analytical tool)

    Plot of response acceleration to an earthquakeground acceleration (input)Theoretical response of SDOF oscillators to input

    Applied to dynamic (modal) analysisCalculated theoretical response (not actualresponse)

    to shake table input acceleration to determine if test input is sufficient

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    Earthquake Response Spectra a t 2 % dam ping

    0.1

    1

    10

    0.1 1 10 100

    Fr eq ue ncy, Hz

    S p e c

    t r a

    l A c c e

    l e r a

    t i o n ,

    G ' s

    .5 G Sine Beat

    High Perf ormance

    LA 94

    SF 89

    Kobe 95

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    Required Response Spectrum(High RRS, moderate is 50%)

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    Static Coefficient Analysis for Breakers 38 kV to 123 kV

    Include control cabinets, CTs, stored energysources1.5 x RRS peak x weight of each component intwo principal horizontal direction80% in the vertical directionCombine 3 principal directions by SRSS

    Add dead weight and operating loads

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    Dynamic Analysis forBreakers 123-145 kV

    Finite element modelModal spectrum analysis up to 33 Hz

    Account for at least 90 % of massSum (

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    Test for Breakers 170 kV and above

    Cantilever test of insulatorsResonant frequency search

    0.5 g time history test in closed position0.5 g time history test with O-CO operation0.5 g Sine beat test or 1 g time history (new)Repeat resonant frequency searchRepeat cantilever test of composite insulators

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    Seismic Qualification of Transformers

    Tank, core, coils for 69 kV and above

    by static analysis (0.5 g in two horiz. dir.+ 0.4 g vert ) Appendages:

    radiators, conservators, 3 x 0.5 g static anal.

    control cabinets, 1.5 x 0.5 g static analysis. Apparatus Bushings

    Greater than 138 kV by time history test to four

    times the RRS (maybe reduced in next fewyears by special test program) 35 to 138 kV by static pull test to 2 x weight

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    Test SetupBiaxial or triaxial shake table

    Complete breaker or independent pole unit withcontrolsPressurized and controls energized, fullyoperational

    Monitor relay and main contacts bounce Accelerometers on major componentsStrain gauges at critical location along load path

    Load bolts to anchor breaker Determine: max. stresses, displacements,foundation loads, damping and resonances

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    Strain gauges at crit icallocations on bushings,tank and frame

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    Comparison of Highest Strain Readings

    3.00796265Tank Nozzle/Shell

    3.078628Bushing

    Cantilever

    2.3320789Frame Leg

    1.69358212Frame Leg

    Ratio1.0 G TimeHistory0.5 G Sine BeatStrain Reading

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    Test Response Spectrum (TRS)

    Required Response Spectrum(RRS)

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    Functional Tests

    Pressure reading and leak check before and aftereach runCheck for damage and operational state aftereach runMain contact resistance at beginning and endProduction timing test at beginning and endRepeat production high voltage withstand test atfactory

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    Acceptance Criteria

    No visible damage to equipment or supportsPorcelain insulator stress < 50% ultimate

    Composite insulator stress < 50% SMLStructural design per AISC or Alum. Assoc. manualsMaterials not covered by other codes:

    Brittle Materials < 50% of ultimate strength Ductile Materials < 50% of yield strength

    Function must be maintained

    Sine beat stresses 1.8 x RRS allowablePerformance level (1 g test) - slight bending but no failure

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    Documentation

    Test PlanCertified ReportSeismic Outline DrawingNameplate stating seismic qualification level

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    Good Seismic Design Features:

    Avoid stress concentrations in the load path.Reduce weights and moments of equipment.Use composite bushing insulators instead ofporcelain.Use high strength insulation supports in the

    interrupter. Avoid bending loads in connections to criticalcomponents such as the tanks or housings.Keep higher stresses in ductile componentsalong the load path and reduce stress in brittleelements to increase damping and improveseismic toughness.

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    Good Seismic Designresists shipping stresses