2007_Catalog Thermal Pads

[ SARCON® THERMAL INTERFACE MATERIALS ] [ ZEBRA® ELASTOMERIC CONNECTORS ][ CUSTOM SILICONE EXTRUSIONS ]

Creating unprecedented products with unprecedented performance.

Service, Engineering, Delivery... Quick and Dependable!

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1 Fujipoly® Introduction

2-13 Zebra® Elastomeric ConnectorsComplete selection of low resistance, high conductivity,high density silicone connectors

14-15 LCD Bezels and ConnectorsWide assortment of standard sizes for common LCD displays

16-34 SARCON® Thermal Management MaterialsThermally conductive silicone components in sheets, rolls,die-cuts, pads, sleeves and cases

16 Technical Overview, Products17 Sarcon® Thin Film Profiles

18-25 Thermal Gap Filler Pads26 Sarcon® GR-Pm, XR-Pe Silicone Putty27 Sarcon® XR-Um, XR-Um-Al Silicone Putty28 Sarcon® GR-Sd Low Compression Force Gap Filler29 Sarcon® Thermally Conductive Greases30 Sarcon® SPG-15A “Form in Place” Gap Filler31 Sarcon® Non-Silicone Gap Filler32 Sarcon® Thin Film Profiles in Rolls and Sheets33 Sarcon® “Sleeve” Shape Thermal Extrusions33 Sarcon® “Case” Shape Thermal Extrusions

34-35 Sarcon® Die-cut Gaskets

36 Fusible TapesInsulative and conductive self-fusing tapes

37 Custom Silicone Rubber ExtrusionsComplex co-extruded shapes, gaskets and seals

38-45 Design Guidelines-all productsHandy engineering and installation information

46 Sales RepresentativesColor guided map of Sales Representatives by state

47-49 Engineering Notes

48 Ordering InformationFujipoly® Locations and Distributors

FFUUJJIIPPOOLLYYTABLE of CONTENTS

Fujipoly America Corp.900 Milik StreetP.O. Box 119Carteret, NJ 07008-0119tel: 732.969.0100 fax: 732.969.3311e-mail: [email protected] site: www.fujipoly.comQS9000 ISO9001

Fuji Polymer Industries Co., Ltd.Tokyo Office7F, Kanda KYY Building1-9-4, Kaji-choChiyoda-ku, Tokyo, Japan 101-0044tel: 81-3-5207-6113 fax: 81-3-5207-6114e-mail: [email protected] (Aichi Plant)

Fujipoly (Thailand) Co., Ltd.55/8 Moo 13 Navanakorn Industrial Estate Phase 4Phaholyothin Road, Klong Nueng, Klong LuangPathumthanee 12120 Thailandtel: 66-2-529-2732 fax: 66-2-529-2223e-mail: [email protected] ISO14001

Fujipoly Europe Ltd.Avant Business Centre, Unit 17Third AvenueBletchley, Milton Keynes MK1 1DR U.K.tel: 44-1-908-277800 fax: 44-1-908-379916e-mail: [email protected]

Fujipoly Hong Kong Ltd.Workshop (F&J), Block 1,4 F.Kwai Tak Industrial CentreKwai Tak Street, Kwai Chung, N.T., Hong Kongtel: 852-2-428-3770 fax: 852-2-489-9637e-mail: [email protected]

Fuji Polymer Industries Co., Ltd.Taipei Liaison OfficeRoom B, 7F., No. 59, Tiansiang Rd.Jhongshan DistrictTaipei City 10452, Taiwantel: 886-2-2586-5771 fax: 886-2-2586-5745e-mail: [email protected]

Fujipoly Singapore Pte, Ltd.BLK 71 Ayer Rajah Crescent #04-03/06Singapore 139951tel: 65-6773-3466 fax: 65-6773-2234e-mail: [email protected]

Fujipoly China Ltd. (China Factory)1/F., JiaLongDa Bldg.Changlang Road, Jinmei EstateChangping, Dongguan, GuangDongChina 523579tel: 86-769-83989660 fax: 86-769-83989662e-mail: [email protected] ISO14001

A NETWORK of DEPENDABLE PRODUCTSto INCREASE YOUR PRODUCTS’ DEPENDABILITY

A worldwide network to serve your electronic packaging needs. Fujipoly’s multi-plant system wasestablished for, and continues to grow toward, excellence in meeting customers’ needs matchedwith excellence in product performance.

We manage a globally responsive, diverse group of facilities. Technologies have been bothdeveloped and acquired. Locations have been established based on a borderless business strategyto meet the growing trend of internationalization.

Manufacturing and distribution centers located in Europe, North America and Asia keep us closeto our customers’ needs while giving them convenient access to our increasing technologies.

Less than 5% of silicone potential has been researched to date. And, probably even moreapplications than we can now imagine are possible.

The inherent advantages of silicone already seem limitless. There are very few commercial orindustrial products which do not contain some form of it as a molded, extruded or die-cut shape.

The composition of formulations is almost infinite - each offering strong advantages in onecharacteristic or another, many with great superiority over other materials.

Fujipoly’s proprietary research and specific treatments are focused on obtaining the highestoverall performances for the field of electronic packaging. Some of these areas are:

• Heat Resistance • Thermal Conductivity • Variety of Shapes• Flame Retardance • Electrical Conductivity and Sizes Possible• Low Compression Set • Electrical Insulation • Aging Resistance• Oil & Solvent Resistance • Cold Resistance • Ease of Custom • Weather Resistance • Self adhesion Manufacturing

FFUUJJIIPPOOLLYYSILICONE ELECTRONIC PACKAGING COMPONENTS

F U J I P O L Y1

F U J I P O L Y2

ZEBRA® Elastomeric Connectors have alternating conductiveand non-conductive layers. See diagram below. Theconductive layers are oriented vertically in the thicknessdirection, making contact from top to bottom.

Conductive layer

Non-conductive layer

Typical ZEBRA® Connector interface between two contact areas; such as, PCB to LCD, or PCB to PCB.

Typical ZEBRA® Connector with optional siliconerubber self-support sections on each side.

ZEBRA® Silver Connector in medical instrument display.

0.100mm (0.004”)pitch

0.254mm (0.010”)contact area

APPLICATIONS:• LCD and EL displays • Flex circuit-to-board• Board-to-board • Burn-in sockets• Chip-to-board • Miniature and low profile• Memory cards interconnect - general electronics

High strength bonding unitizes layers into one rugged body.

All styles offer redundant contact depending on the pitch ofthe conductive layers, some as small as 0.05 mm centerline(see drawing above).

Each of the styles is also available with outer support sectionsalong the entire length on one or both sides (except Series8000). The support is available in sponge or solid siliconerubber, and creates a larger width area. This eliminates the needfor a holder while still allowing a very low compression forceduring deflection. For optional ordering information, seeinstructions on page 6 under “Self -Supported Connectors”.

All dimensions in millimeters and inches

ZEBRA® Elastomeric Electronic Connectors are acomprehensive group of high performanceinterconnect devices with applications throughoutthe entire field of electronics.

With the expansion of micro-electronics andminiaturization of all products, the same highreliability must be maintained.

ZEBRA® Elastomeric Connectors are an obviouschoice. And one which offers a variety ofalternatives based on the primary designobjectives. Some of the more importantconsiderations are:

• High Density; increased number of I/O’s• Low resistance, high current capacity• Low insertion force, low compression force• Redundant contact engagement• High electrical and mechanical reliability• Chemical stability, degradation resistance• Cost-effectiveness, ease of assembly

ZEBRA®Elastomeric Connectors

F U J I P O L Y

Drawing at left shows sidesupport or insulation on one orboth sides, or one of each.

Various materials are availablefrom the minimum insulatingbarrier of 0.05mm to supportlayers of up to 1.5mm. Supportlayers can be soft siliconerubber, or medium and softsilicone sponge. Recommendedheight is twice the width forminimum force deflection.

See page 6 for details. Consult customer service for orderingspecifications.

ZEBRA® CONNECTOR TECHNICAL DATAThe six ZEBRA® Elastomeric Connector designs below are

detailed in their dimensional and performance characteristics.Follow the general guidelines to determine the designcharacteristics most suitable for your application. See followingpages for detailed characteristics.

The photo enlargements at right demonstrate the multiplecontact points per circuit conductor pad for typical ZEBRA®

connector designs.

3

Application Guidelines

Economical general use with contact pitches at 140, 240 or 500 per inch

Low temperature, outdoor applications, specifications as low as -60ºC withcontact pitches at 140, 240 or 500 per inch

700mA current carrying capacity, rugged long-life aging with contact pitchesat 240 per inch

Zero insertion force, tight pitch, low compression force, very low resistance,very high current carrying capacity; contact pitches at 100, 133, 166 per inch

Zero insertion force, very low compression force, low resistance, high currentcarrying capacity, 240 gold-plated contacts per inch in a single row

Zero insertion force, low compression force, low resistance, high current carryingcapacity, multiple rows of 240 gold-plated contacts per inch in each row

Part Number Nomenclature:To specify a connector to your exact requirements, substitute the metric measurements for width, length and height according to

instructions below; example part# Ag(2.0 IB1 x 20 x 2.0)-U; Note: For Carbon Zebra, make sure to advise pitch desired.

ZEBRA® Ag (2.0 – IB1 x 20 x 2.0)

HeightLengthInsulation Barrier or Solid Support (if required)

• LT, CA, Ag only• IB1 0.05mm Insulation barrier 1 side only• IB2 0.05mm Insulation barrier 2 sides• SS1 Solid Support 1 side only (specify ZEBRA® thickness; i.e., SS1-1.5)• SS2 Solid Support 2 sides (specify ZEBRA® thickness; i.e., SS2-1.5)• SPG Sponge Support 2 sides (see standards page 6)

• Au only: Wire Pitch (Insulation Barrier component not needed for Au)• Au-A 0.25mm (0.010”) wire pitch• Au-B 0.19mm (0.0075”) wire pitch• Au-C 0.15mm (0.006”) wire pitch

WidthZEBRA® series: • FG-S for single contact row • FG-S Fine for multiple contact rows

• LT for Low Temperature Carbon • CA for Carbon • Ag for Silver • Au for Gold

0

1500

3000

CurrentCarryingCapacity

mA

ZEBRA Connector type®

A

C

B

•A Gold (mA/mm2)•B Gold (mA/mm2)•C Gold (mA/mm2)• Silver (mA/mm2)

• W (mA/mm2)• FG-S (mA/mm2)• Carbon (mA/mm2))

0

0.1

1.0

10.0

100.0

1000.0

ContinuityResistance

ZEBRA Connector type®

All dimensions in millimeters

SIDE SUPPORT or INSULATION BARRIER:Support orInsulation Barrier

ZEBRA®

Connector

Typical Products

LCD’s for aerospace, aircraft, military, meters,

instruments, cameras

Electroluminescent displays,component-to-board,

burn-in sockets, PCB to PCB,chip on glass, LCD’s,

chip on foil, COF’s

Name

Carbon

Low Temperature Carbon

Silver

Gold 8000

FG-S

FG-S Fine

Carbonand Low FG-S

Temperature andCarbon Silver Gold 8000 FG-S Fine

ZEBRA® ELASTOMERIC CONNECTORS

TYPICAL PERFORMANCE CHARACTERISTICS:

F U J I P O L Y

ZEBRA®

Measurement Tolerance (inches/mm)

Length=L

Height=H

Width=W

0.157 in. to 2.40 in. — ± 0.008 in. ................/................ 4.00 mm to 61.00 mm — ± 0.20 mm2.410 in. to 6.00 in. — ± 0.015 in. ................/................ 61.2 mm to 152.4 mm — ± 0.38 mm6.010 in. to 7.87 in. — ± 0.020 in. ................/................ 152.6 mm to 200.0 mm — ± 0.50 mm7.880 in. to 9.00 in. — ± 0.039 in. ................/................ 200.1 mm to 230.0 mm — ± 1.00 mm

0.020 in. to 0.750 in. ± 0.005 in. .............../................ 0.50 mm to 19mm ± 0.127 mmabove 0.750 in/19.0 mm consult factory

0.015 in. to 0.039 in. — ± 0.002 in................../................. 0.38 mm to 1.0 mm — ± 0.050 mm0.040 in. to 0.079 in. — ± 0.003 in................../................. 1.01 mm to 2.0 mm — ± 0.076 mm0.080 in. to 0.118 in. — ± 0.005 in................../................. 2.01 mm to 3.0 mm — ± 0.127 mm

above 0.118 in./3.00 mm consult factory.

Pitch:LCD Sum of the Thickness Conductive

Contact Spacing of an Adjacent Conductive Layers Individual Conductive and AvailableCenter-to-Center and Non-conductive Layer per inch Insulating Layer Thickness Lengths

Series Minimum Nominal Maximum Minimum Minimum Maximum Maximum

1002

2004

2005

LT 200

0.015 in.0.38 mm

0.020 in.0.50 mm

0.010 in.0.25 mm

0.015 in.0.38 mm

0.004 in. 0.006 in.0.10 mm 0.15 mm

0.007 in. 0.010 in.0.18mm 0.25 mm

0.002 in. 0.004 in.0.050 mm 0.10 mm

0.004 in. 0.006 in.0.10 mm 0.15 mm

240

140

500

240

0.001 in 0.004 in.0.025 mm 0.10 mm

0.002 in. 0.006 in.0.050 mm 0.15 mm

0.0004 in. 0.0024 in.0.010 mm 0.060 mm

0.001 in. 0.004 in.0.025 mm 0.10 mm

All dimensions in inches and millimeters 4

ZEBRA® Connectors

Carbon

Low Temperature LT 200

Current Carrying Capacity0.035” x 0.035” pad

0.050 amps

0.050 amps

Temperature RangeMinimum Maximum

-55°F 260°F-50°C 125°C

-85°F 260°F-65°C 125°C

ResistanceBetween Layers

1012 ohms

1012 ohms

TABLE A

TABLE B

TABLE C

Length

Width

Height

Pitch

Alternatingparallel layers ofnon-conductiveand carbon-filledconductivesilicone

Figure 1

9.0 in.230 mm

9.0 in.230 mm

9.0 in.230 mm

5.0 in.127 mm

ZEBRA® CARBON and LOW TEMPERATURECARBON CONNECTORS

FUJIPOLY ZEBRA® connectors (see figure 1) havealternating layers of conductive carbon-filled and non-conductive silicone rubber. They make reliable connections bybeing deflected between contacting surfaces. ZEBRA®

connectors are used for connecting any LCD from smalldisplays for watches to large area displays for instruments.Table A shows the different types of ZEBRA® connectorsavailable. Table C shows performance characteristics.

Figure 1 shows the three dimensions of the ZEBRA®

connector. When ordering, the three dimensions should bespecified within the limits shown in table B.

For best overall performance, ZEBRA® connectors must beordered and used with a ratio of H/W equal to or greater than 1.5.

Elastomeric Connectors

F U J I P O L Y

Hpitch

L

w

5All dimensions in inches and millimeters

Figure 3

pitch

Cwcontact area

slot

H

SILICONE SUPPORT

INSULATION BARRIER

0.002”± 001”

Figure 2 Recommended Height (H) should be 1.5 x Width (W) dimensionfor minimum force deflection. Maximum Skewness 2% of Height.

ZEBRA® CONNECTOR DIMENSIONSFigure 2 shows the three dimensions of the ZEBRA®

connector. When ordering, the three dimensions shouldbe specified within the limits shown in Table B. For bestoverall performance, ZEBRA® connectors must be orderedand used with a ratio of H/W equal to or greater than 1.5.Details show silicone support (left) and insulation barrier(right). Each is available on one or both sides.Configurations may also include support on one side andinsulation on the other.

TABLE D *The tolerance of W1 is equal to the sum of the tolerances of W.

Description Insulating Barrier Color (one only)Hardness, Durometer ADielectric Strength volts/mil.Resistance, ohmsInsulating Barrier Width(B) in.*

(B) mm

White 305001012

0.002 ± 0.0010.050 ± 0.025

ZEBRA® CONNECTOR INSULATING BARRIER

NOMINAL FORCE DEFLECTION - PLAIN ZEBRA®

OR INSULATION BARRIER TYPEZEBRA® connectors should be deflected 5% to 25% of H.

To calculate F-Force for deflection, use the following formula:

Where:F = Force (N)

D =H - H1 x 100 (%)

HH = Height of connector (mm or inches)H1 = Deflected height of connector (mm or inches)

W = Width of connector (mm or inches)W1 = Width of ZEBRA portion (mm or inches)

L = Length of connector (mm or inches)

Metric:F(N) = 9 x D x W x L x 9.8 x 10-3

Inches:F(N) = 5806 x D x W x L x 9.8 x 10-3

NOMINAL FORCE DEFLECTION - SILICONE SUPPORT TYPE

Metric:F(N) = [(9D x W xL) + 1.8 x D x (W-W1) x L] x 9.8 x 10-3

Inches:F(N) = [(5806D x W x L) + 1161 x D x (W-W1) x L] x 9.8 x 10-3


ZEBRA®

NOMINAL RESISTANCE CALCULATIONTo calculate the resistance of the ZEBRA® connector use

the following formulas:

Where: Cw = Contact pad width in inchesH = ZEBRA® connector height in inchesW = ZEBRA® connector width in inches

Metric:60 x HR =Ew x W

Inches:2.37 x HR =Ew x W

Where:R = Resistance (Ω)Ew = Electrode Pad width (mm or inches)

W = Connector width (mm or inches)H = Connector height (mm or inches)

F U J I P O L YAll dimensions in inches and millimeters 6

ZEBRA® SOLIDSELF-SUPPORTED CONNECTORS

The Solid Self-Supporting ZEBRA® connector utilizes astandard ZEBRA® connector element supported by a soft,non-conductive silicone rubber on one or two sides. Thesilicone rubber creates a larger width that eliminates the needfor a holder, and yet the force required for deflection is verylow. The standard Solid Self-Supporting ZEBRA® connectorhas a 0.020”/0.50mm wide ZEBRA® connector element andis available in 8 different widths to accommodate LCD’s witha glass lip overhang of 0.050”/1.27 mm minimum.

LCDZEBRA® Contact Spacing Standard Connector WidthsElement in/mm

2004 0.020/0.50 0.050 in./ 1.27 mm 0.090 in./ 2.3 mm1002 0.010/0.25 0.060 in./ 1.50 mm 0.100 in./ 2.5 mm2005 0.006/0.15 0.070 in./ 1.8 mm 0.120 in./ 3.00 mm

0.080 in./ 2.0 mm 0.140 in./ 3.50 mm

ZEBRA® SPONGESELF-SUPPORTED CONNECTORS

The Self Supporting Sponge ZEBRA® connector utilizesstandard ZEBRA® connector elements supported by asilicone sponge rubber on one or two sides. The siliconesponge creates a larger width that can eliminate the needfor a holder, and yet the force required for deflection is verylow. The standard Self Supporting Sponge ZEBRA®

connector is available in a host of widths to accommodateLCD’s with a glass lip overhang of 0.060”/1.5 mmminimum. The Self Supporting Sponge ZEBRA® connectoris used to connect LCD’s to printed circuit boards andeliminates bowing of the printed circuit board due to the lowforce required to make contact.

LCDZEBRA® Contact Spacing Standard Connector WidthsElement in/mm

2004 0.020/0.501002 0.010/0.252005 0.006/0.15

.060 in./ 1.5 mm .087 in./ 2.0 mm .118 in./ 3.0 mm

.063 in./ 1.6 mm .091 in./ 2.3 mm .126 in./ 3.2 mm

.067 in./ 1.7 mm .100 in./ 2.5 mm .138 in./ 3.5 mm

.070 in./ 1.8 mm .102 in./ 2.6 mm .150 in./ 3.8 mm

.075 in./ 1.9 mm .106 in./ 2.7 mm .157 in./ 4.0 mm

.079 in./ 2.0 mm .110 in./ 2.8 mm


Length=L

Height=H

Width=W

0.157 in. to 2.40 in. — ± 0.008 in. ................/................ 4.00 mm to 61.00 mm — ± 0.20 mm2.410 in. to 6.00 in. — ± 0.015 in. ................/................ 61.2 mm to 152.4 mm — ± 0.38 mm 6.010 in. to 7.87 in. — ± 0.020 in. ................/................ 152.6 mm to 200.0 mm — ± 0.50 mm

0.039 in. to 0.750 in. ± 0.005 in................/................ 1.0 mm to 19mm ± 0.127 mmabove 0.750 in/19.0 mm consult factory

0.060 in. to 0.157 in. — ±0.004 in................../................. 1.52 mm to 4.0 mm — ± 0.1 mmabove 0.157 in./4.00 mm consult factory.


Length=L

Height=H

Width=W

0.157 in. to 2.40 in. — ± 0.008 in. ................/................ 4.00 mm to 61.00 mm — ± 0.20 mm2.410 in. to 6.00 in. — ± 0.015 in. ................/................ 61.2 mm to 152.4 mm — ± 0.38 mm 6.010 in. to 7.87 in. — ± 0.020 in. ................/................ 152.6 mm to 200.0 mm — ± 0.50 mm7.880 in. to 9.00 in. — ± 0.039 in. ................/................ 200.1 mm to 230.0 mm — ± 1.00 mm

0.039 in. to 0.750 in. ± 0.005 in................/................ 1.0 mm to 19mm ± 0.127 mmabove 0.750 in/19.0 mm consult factory

0.050 in. to 0.079 in. — ±0.006 in. ................./................. 1.27 mm to 2.00 mm — ± 0.15 mm0.080 in. to 0.100 in. — ±0.007 in. ................./................. 2.03 mm to 2.54 mm — ± 0.18 mm0.101 in. to 0.140 in. — ±0.008 in. ................./................. 2.55 mm to 3.50 mm — ± 0.20 mm

above 0.140 in./3.50 mm and for custom widths consult factory.

Temperature Range Current Carrying Capacity ResistanceZEBRA®Connectors Minimum Maximum 0.035” x 0.035” pad Between Layers

All series -55°F 260°F 0.050 amps 1012

ohms

-50°C 125°C

Temperature Range Current Carrying Capacity ResistanceZEBRA® Connectors Minimum Maximum 0.035” x 0.035” pad Between Layers

All series -55°F 260°F 0.050 amps 1012

ohms

-50°C 125°C

SOLID ELASTOMERICINSULATION SUPPORT

ZEBRA®

CONNECTOR

SPONGE ELASTOMERICINSULATION SUPPORT

ZEBRA®

CONNECTOR


F U J I P O L Y

DIMENSIONAL SPECIFICATIONS

ZEBRA® GOLD 8000 CONNECTORSThe FUJIPOLY ZEBRA® Series 8000 elastomeric connector

elements are D-shaped, low durometer silicone elastomercores around which flat metallic gold-plated conductors arevulcanized in a row parallel to each other. The tips of themetallic conductors are turned upward so that point contact canbe effected; in addition, contact is made to the flat area whenthe connector element is positioned between two printed circuitboards. The point contact will penetrate surface oxides orcontaminants which might be present on the surface of thecontact pads, thus assuring reliable electrical connection ontwo planes. Also available are standard board to boardassemblies which include connector and holder.

Length

Width

Height

Pitch

D- shaped flatgold- platedmetal conductors

Connector Dimensions* Minimum Maximum

Length=L

Height=H

Width=W

0.200” ± 0.005” 5.08mm ± 0.127mm 6.000” ± 0.030” 152.4mm ± 0.762mm

0.100” ± 0.005” 2.54mm ± 0.127mm 0.500” ± 0.015” 12.70mm ± 0.381mm

0.060” ± 0.005” 1.52mm ± 0.127mm 0.125” ± 0.010” 3.18mm ± 0.254mm

Note: For good design practice and low deflection force requirements, the height “H” should be twice the width “W”. For other sizes consult factory.

MATERIALS

PERFORMANCE CHARACTERISTICSParameter Conditions and Performance

Contact Resistance Less than 25 milliohms on 0.025” wide contact pads; 0.100 amperes DC, Kelvin- type four probe test method

Insulation Resistance Minimum 1012 ohms between adjacent conductive elements.

Current Carrying Capacity Series 8000 A and B, 500 mA per wire max.; Series 8000 C, 250 mA per wire max.

Capacitance Maximum 0.100 picofarads per adjacent pad at 1 MHz and 0.100” high (“H”).

Inductance Maximum 7 nanohenries per adjacent pad at 1 MHz and 0.100” high (“H”).

Repeated Actuations 500 actuations without appreciable change in contact resistance (deflection of 15%).

Deflection 8% to 20%. Recommended deflection 10 to 15% of original height.

Deflection Force/Inch 4lbs. per linear inch for 15% deflection for a 0.062” (“W”) x 0.285 (“H”) connector.

Operating Temperature Range -20° C min., 125° C max.

Salt Spray Test MIL-STD-202E, method 101D, condition B. 5% salt solution 95° F, 48 hours. There was no evidence of blistering or peeling of the contact material.

Temperature Cycling MIL-STD-202E, method 102A, condition D, -55° C, 25° C, 125° C. There was no change in the physicalproperties of the specimens.

Humidity (Steady State) MIL-STD-202E, method 103B, condition C modified. 95% RH room temperature. There was no appreciablechange in contact resistance after 500 hours exposure.

Corrosive Environment 1,000 hours exposure at 1 ppm H2S and 1 ppm SO2, 60° C AND 75% RH. Slight change in contactresistance; no evidence of contact peeling or blistering.

Conductive Elements Gold-plated copper wire. gold 0.00025mm (0.00001”), nickel 0.0013mm (0.00005”).

Wire Size and Spacing(Series 8000 A,B and C)

Connector body

Film

A. 0.05mm x 0.127mm (0.002” x 0.005”) flat wire on 0.25mm (0.010”) center-to-center spacing. (Min. 100 wires/ inch.)B. 0.05mm x 0.10mm (0.002” x 0.004”) flat wire on 0.19mm (0.0075”) center-to-center spacing. (Min. 133 wires/inch.)C. 0.025mm x 0.076mm (0.001” x 0.003”) flat wire on 0.15mm (0.006”) center-to-center spacing. (Min. 166 wires/inch.)

Non-conductive tan color silicone rubber. UL-94-HB rating, 500 volts/mil dielectric strength.

0.025mm (0.001”) thick polyamide dielectric strength of film ASTM-D-149, 2000 volts/mil.

7All dimensions in inches and millimeters


Connector Component Materials Used

F U J I P O L Y

Property Unit Measure FG-S Method

–

–

g/cm3

Durometer A

MPa

%

MΩ-m

Type

µm

µm

mm .../... inmm .../... in

mm .../... in

mm .../... inmm .../... in

degrees

mm .../... in


Pitch

Length

Width

Height

Pitch

Length

Width

Height

Fine metalconductiveelements

SiliconeSpongeInsulation

Insulation Material

Color

Specific Gravity

Hardness

Tensile Strength

Elongation

Volume Resistivity

Conductive Material

Wire Diameter

Gold-Plated Thickness

Dimensions, TolerancesWidth (W)Length (L)

Height (H)(note: H ≥ W)

Core: Width (W)Pitch (P)Skewness

Recommended Dimensions:Connector Height versusElectrode Width and Gap


ZEBRA® FG-S CONNECTORSThe FG-S Connectors have anisotropic conduction

properties. Thin metal wires are embedded with a verticalorientation within the silicone rubber on 0.10 mm centers. Lowresistance and high current carrying capacity make this seriesvery versatile for most typical interconnect applications.

The basic FG-S design is one row of gold-plated tips of PhosphorBronze wires embedded in silicone rubber which will connect twoparallel sets of contact, both having one row of contact pads.

FG-S Connector

silicone rubber silicone sponge

clear or white blue

1.02 0.74

47 –

3 –

240 –

7.0 x 106 –

tips of Phosphor Bronze wire; Gold-Plated

30

0.15

2˚ maximum

1.40 to 3.00 ± 0.20 .../... 0.055” to 0.120” ± 0.008”10.00 to 25.00 ± 0.25 .../... 0.393” to 0.984” ± 0.010”25.01 to 50.00 ± 0.30 .../... 0.985” to 1.96” ± 0.012”50.01 to 80.00 ± 0.40 .../... 1.97” to 3.14” ± 0.016”

80.01 to 120.00 ± 0.50 .../... 3.15” to 4.72” ± 0.020”1.40 to 4.00 ± 0.10 .../... 0.055” to 0.157” ± 0.004”

4.01 to 10.00 ± 0.15 .../... 0.158” to 0.393” ± 0.006”

0.40 ± 0.08 ........../.......... 0.016” ± 0.003”0.10 ± 0.05 ........../.......... 0.004” ± 0.002”

Connector Heightmin. 1.4 .../... 0.055”

2.0 .../... 0.079”3.0 .../... 0.118”4.0 .../... 0.157”5.0 .../... 0.197”6.0 .../... 0.236”7.0 .../... 0.276”8.0 .../... 0.315”9.0 .../... 0.354”

max. 10.0 .../... 0.393”

Electrode Width0.21 .../... 0.008” or more0.22 .../... 0.009” or more0.24 .../... 0.009” or more0.25 .../... 0.010” or more0.27 .../... 0.011” or more0.29 .../... 0.011” or more0.31 .../... 0.012” or more0.32 .../... 0.013” or more0.34 .../... 0.014” or more0.36 .../... 0.014” or more

Electrode Gap0.21 .../... 0.008” or more0.22 .../... 0.009” or more0.24 .../... 0.009” or more0.25 .../... 0.010” or more0.27 .../... 0.011” or more0.29 .../... 0.011” or more0.31 .../... 0.012” or more0.32 .../... 0.013” or more0.34 .../... 0.014” or more0.36 .../... 0.014” or more

–

Visual

ASTM D792

ASTM D2240

ASTM D412

ASTM D412

ASTM D257

–

–

–

––

–

–

–

InsulationSide Support

InsulatorCore

Single row ofGold-plated tips of Phosphor Bronze wire (30µØ)

F U J I P O L Y9All dimensions in inches and millimeters

Figure 3

pitch

Cwcontact area

slot

H2

Measurement FG-S

Continuity Resistance

Current Carrying Capacity

Insulation Resistance

Temperature Range

Compression Range

TestCondition

0.50Ω/pad (0.25mm Width Pad)

seebelow

30 mA/wire

> 20 MΩ (Gap=0.25mm)

-40° C to +85° C-40° F to +185° F

COMPARISON DATA


CROSS-SECTIONAL VIEW

TYPICAL INSTALLATION

5% to 20% H < 3mm,0.15 ~ 0.60mm H ≥ 3mm

consult factory for application specifics

TYPICAL PERFORMANCE CHARACTERISTICS

FG-S CONNECTOR: COMPRESSION % vs. LOAD AND RESISTANCESpecimen: Connector FG-S (2mmW x 10mmL x 3mmH)

05% 10% 15% 20% 25%

5

10

15

20

0.0

1.0

2.0

3.0

4.0

% Compression

Com

pres

sion

load

(N/p

c.)

Res

ista

nce

(Ω/0

.25m

mPa

d)

Compression loadResistance

05% 10% 15% 20% 25% 30%

5

10

15

0.0

1.0

2.0

3.0

4

% Compression

Com

pres

sion

load

(N/p

c.)

Res

ista

nce

(Ω/0

.25m

mPa

d

0

10

20

30

40

50

60

70

80

Load

(N/p

c.)

Compression % vs. Force (N/pc.)

% 5% 10% 15% 20% 25%Aver. N/pc. 5.7 6.6 7.5 8.4 9.6

Resistance vs. Compression % (Ω/0.25mm Pad)

% 5% 10% 15% 20% 25%Aver. Ω 0.36 0.35 0.35 0.36 0.38Max. Ω 0.61 0.59 0.59 0.62 0.70Min. Ω 0.23 0.22 0.22 0.22 0.22

TEST METHOD FOR COMPRESSION % vs. LOAD AND RESISTANCE Test Method for FG-S Connectors in the charts on this page used thefollowing physical and electrical parameters:

– Electrodes: (Upper) Gold-plated PCB (common type electrode)(Lower) 0.5mm P, 0.25mm Pad’s W, Gold-plated PCB

– Space of electrodes @ 0.25, 50VDC

– Measurement: Digital ohm meter & Compression load meter

– Using Amps: 100mA D.C.

– Condition: Measured at room temperature 30 minutes later

H1

WW1

WW1

H

Note: Vertical contact wires may appear at each end of thelength dimension, but do not affect performance.

Maximum skewness < 2°

Figure 2

Figure 2 shows the dimensions of the ZEBRA® FG-SConnectors. When ordering, the dimensions should bespecified within the limits shown in Table B.

End View

FG-S

F U J I P O L Y

Length=L

Height=H

Width=W

0.250 ± 0.005 in. to 5.000 ± 0.025 in. .............../................ 6.35 ± 0.12mm to 127.00 ± 0.64mm

0.040 ± 0.003 in. to 0.500 ± 0.007 in. .............../................ 1.00 ± 0.08mm to 12.70 ± 0.18mm

0.020 ± 0.003 in. to 0.100 ± 0.005 in. .............../................ 0.50 ± 0.08mm to 2.54 ± 0.13mm

Pitch:Sum of the Thickness Conductive

Contact Spacing of an Adjacent Conductive Layers Individual Conductive and AvailableCenter-to-Center and Non-conductive Layer per inch Insulating Layer Thickness Lengths

Series Minimum Nominal Maximum Minimum Minimum Maximum

5002 0.015 in.0.38 mm 240

0.001 in. 0.003 in.0.025 mm 0.075 mm


ZEBRA® Temperature Range Current Carrying Capacity ResistanceConnectors Minimum Maximum 0.040” x 0.040” pad Between Layers

Silver ZEBRA® 0.700 amps-40°F 185°F

-40°C 85°C1012 ohms

TABLE A (For requirements over 4” consult factory)

TABLE B

TABLE C

Low resistance ZEBRA® connectors are positionedbetween two aligned surfaces and are mechanicallyclamped together with a lid or another PC board. Theconnectors may be free standing or positioned in aretainer depending on packaging profiles and design.


0.004 in. 0.006 in.0.100 mm 0.152 mm

5.00 in.127 mm

ZEBRA®Elastomeric ConnectorsZEBRA® HIGH PERFORMANCE

SILVER CONNECTORSFUJIPOLY low resistance ZEBRA® elastomeric connectors

are constructed of alternating parallel layers of electricallyconductive and non-conductive silicone elastomer. Theelectrically conductive layer is filled with silver-metal particles.

The composite alternating layers provide reliable electricalconnection when placed between two aligned conductingsurfaces.

The low resistance ZEBRA® provides a redundant connectionwith a minimum of two conductive layers recommended per PCcontact pad. The connector is available with insulating barrier orsilicone supports (See page 6). The connectors are used forconnecting electroluminescent (EL) and plasma type displays toPC boards or for connecting hybrid circuits to PC boards, amongother applications.

Length

Width

Height

0.100 mm Pitch

.050 mm Conductor.050 mm Insulator

Alternating parallel layers ofnon-conductive and silver-filled conductive silicone

Note: For environmentalsealing, an insulation barrieror self-support section oneach side of the heightdimension is recommended.See details on pg. 11 at right.


DESIGN RECOMMENDATIONSRecommended deflection range is 5-25% of free height.

Minimum deflection will vary with packaging applications andshould consider overall height, PC board warpage, finish, etc.(Contact FUJIPOLY Product Application Engineering forassistance.) Design recommendations for solid ZEBRA® over0.400” deflect 0.050” maximum. Silicone supported over0.400” deflect 0.060” typical.

TEST CONDITIONS:The use of an insulating barrier or silicone self-support

material on one or both sides of the connector isrecommended. The silicone support is utilized to reduce clampforce and provide an element of environmental protection for acost-effective connection.

NOMINAL RESISTANCE CALCULATIONFor the purpose of calculating the resistance of silver ZEBRA®

connectors and testing them for compliance please use the following formula:

Where: R = Resistance in OhmsW = ZEBRA® width (inches or mm)Ew = Electrode pad width (inches or mm)

H = ZEBRA® height (inches or mm)

Metric (mm) English (inches)

H x 0.01 H x 0.0004 R = + 0.10 R = + 0.10W x Ew W x Ew

Example: if ZEBRA® is 0.100”/2.54 mm H and 0.030”/0.762mm W,then the maximum resistance on a 0.050”/1.27 mm wide pad willbe:

Metric

2.54 x 0.01R = + 0.10 = 0.127 ohms0.762 x 1.27

English:

0.100 x 0.0004R = + 0.10 = 0.127 ohms0.030 x 0.050

NOMINAL FORCE DEFLECTION - PLAIN ZEBRA®

OR INSULATION BARRIER TYPEZEBRA® connectors should be deflected 5% to 25% of H. To

calculate F-Force for deflection, use the following formula:

Where:F = Force (N)

D =H - H1 x 100 (%)

HH = Height of connector (mm or inches)H1 = Deflected height of connector (mm or inches)

W = Width of connector (mm or inches)W1 = Width of ZEBRA portion (mm or inches)

L = Length of connector (mm or inches)

Metric:F(N) = 10.0 x D x W x L x 9.8 x 10-3

Inches:F(N) = 6452 x D x W x L x 9.8 x 10-3

NOMINAL FORCE DEFLECTION - SILICONE SUPPORT TYPE

Metric:F(N) = [(10.0 x D x W x L) + 1.8 x D x (W-W1) x L] x 9.8 x 10-3

Inches:F(N) = [(6452 x D x W x L) + 1161 x D x (W-W1) x L] x 9.8 x 10-3

Item Standard Test Method

High Temperature

Low Temperature

Moisture

Thermal cycle

MIL-202D-108A

—

MIL-202D-103B

MIL-202E-107G

Details show silicone support (left) and insulationbarrier (right). Each is available on one or both sides.Configurations may also include support on one sideand insulation on the other.

Note: Recommended Height (H) should be twiceWidth (W) dimension for minimum force deflection.Maximum Skewness 2% of Height.

125° C 1500 hr

-40° C 500 hr

40° C 95% RH x500 W (250mA/pad)

65°C/25°C/150°C/25°C, 5 cycles


SELF-SUPPORT AND INSULATION BARRIER

Hpitch

L

w

SILICONESUPPORT

INSULATION BARRIER

0.002”± 001”

ZEBRA®

Breakaway view showingalternating layers of non-conductive and silver-filledconductive silicone.

Insulation barrier (both sides)

F U J I P O L Y12

APPLICATIONS:• LCD and EL display balancing• Bezel gasket, environmental seal• Shock, vibration damping

Two types are available which match the mechanicalfunctions of the active ZEBRA® connectors: extruded andclosed cell sponge. A range of compression characteristicsare available based on the material durometer selectionsshown below.

Custom configurations are also available. For furtherinformation, contact Customer Service.

LCD dummy connector

active ZEBRA® connector

PC board

bezelenvironmental seal

Part Number Nomenclature:To specify a Dummy connector to your exact requirements, substitute the metric measurements for width, length and

height according to the instructions below.

ZEBRA® DC 1.5 x 20 x 1.78 - EXT - 19

Durometer • 10, 19, 20, 25EXT for extruded • SPG for closed cell spongeWidth Length Thickness ZEBRA® series • DC for Dummy connector


Typical Dummy ZEBRA® installation as anenvironmental seal and as dummy connector.

Type Application Guidelines Dimensions (mm)maximum:

Extruded 19 Durometer - translucent Length 457.0

Width 152.025 Durometer - pink, blue Thickness 0.38min.,

then in increments of 0.127 up to 1.78

maximum:

Sponge 20 Durometer - pink Thickness 0.38min.,then in increments of 0.127 up to 1.78

Non-conductive silicone strips made inthe same exacting tolerances as theconductive ZEBRA® connectors.

Used in locations adjacent to the activeconnector to balance the overall levelingand positioning of the display; also tocontrol shock and vibration, and for useas an environmental seal between bezelsand LC displays.

Can be installed in the same plane asthe connector, and also between thebezel and the display in a variety of easyinstallation methods.

Consistent dimensional tolerancecontrol assures accurate electronicpackaging.

ZEBRA®Dummy Elastomeric Connectors

F U J I P O L Y13

Thickness Measure Unit 0.5 1.0 Remarks

APPLICATIONS:• Ball Grid Arrays• Tape Carrier Packs• Quad Flat Packs• Integrated Circuits• Leadless Chip Carriers• Printed Circuit Board

TYPICAL CHARACTERISTICS:

Continuity Resistance

Current Density

Resistance BetweenAdjacent Conductors

Light Transmission

Operating Temperature

Ω/mm2

mA/mm2

Ω

%

˚C

± 30%

More than 1,500 hours

C patternp = 0.35

1.0 mm thickL pattern p = 1.0

N/A

500

1010 or more

90

-20 to +120

Pitch Pattern Pattern Applied Suitable Electrodes Maximum Dimensions W Series (P) Side View Plan View Thicknesses Electrode Gaps Width - Length Length - Width Applications

WSL

WSC

WBC

1.0

0.35

0.35

0.50 over 0.4 over 0.3 over 1.5

1.00 over 0.5 over 0.5 over 1.5

0.50

1.00

0.50

1.00

76.0 5.0

50.0 50.0

50.0 50.0

Combinationtype

Matrix typeelectrode

Matrix typeelectrode

Part Number Nomenclature:Thickness (mm)Length (mm)Width (mm)Number of conductors(rows are numbered 1 through 5)

PitchConductor Pattern • LType • WS: Fine metal wire straight

WSL-102-2.0 x 20.0 x 0.5Thickness (mm)Length (mm)Width (mm)Pitch • 035 = 0.35 Conductor Pattern • C patternType • WS: Fine metal wire straight

• WB: Fine metal wire curved

WSC-035-5.0 x 20.0 x 0.5

0.25 0.45

••••••••••

••••••••••

••••••••••

••••••••••

••••••••••

••••••••••

• • • • • • • • • • •• • • • • • • • • • •• • • • • • • • • • •• • • • • • • • • • •• • • • • • • • • • •

P

(1)

(1)

(2)

Notes: (1) The WSL and WSC types have straight metal conductors protruding slightly from both top and bottom of the silicone rubber sheet to ensureperfect connections with slight pressure. Designed for mounting applications.(2) The WBC type has curved fine metal conductors embedded in a silicone rubber sheet which are flush with the top and bottom planes.The curved configuration facilitates repeated compressions. Ideal for inspection applications.* The upper: 12.5mm x 12.5mm product

The lower: 25mm x25mm, 37.5mm x 37.5mm or 50mm x 50mm product

••••••••••

••••••••••

••••••••••

••••••••••

••••••••••

••••••••••

P

P


FUNCTION:

Silicone insulator

Printedcircuitboard

Lowerelectrode

Upperelectrode

Gold-platedfine metal

conductors

35X magnification side viewexhibits compression of fine

metal conductors

ZEBRA®W Series Elastomeric Matrix ConnectorsExcellent for Land Grid Arrays and similar

type interconnects. Extremely accuratesilicone rubber electronic connectors withanisotropic conductive properties. A range of300 to 2,000 fine metal wires per 1 cm2 areembedded in the thickness direction of thetransparent silicone rubber sheet. The finemetal conductors are gold-plated to ensurelow resistance and the ability to withstand arelatively high current flow.

High density and greatly increased numberof I/O’s are possible; especially beyond 200connections. Eliminates the costs ofsoldering and related rework. Facilitatesdenser and less expensive packaging.

After inserting the correctly sizedconnector pad between the opposing groupsof electrodes, all that is necessary is to applythe appropriate pressure to allow theelectrodes to be properly connected.

WBCWBC

WSCWSC

WSLWSL

over 0.6 over 0.7 over 0.9over 0.6 over 0.9 over 0.9over 0.7 over 0.7 over 0.9over 0.7 over 0.9 over 0.9over 0.6 over 0.7 over 0.9over 0.6 over 0.9 over 0.9over 0.7 over 0.7 over 0.9over 0.7 over 0.9 over 0.9

( )( )( )( )

( )( )( )( )

( )( )( )( )

*

( )

F U J I P O L Y

APPLICATIONS:• Flat Mount Dual Inline LCD’s• Clocks, Meters, Calculators,

Appliances, Automotive Dashboards,Gas Pumps, Industrial Displays,Instrumentation, Computing Devices.

Flat Mount LCD connectors are designed to mount DualInline LCD’s flat onto printed circuit boards without pins orsoldering. The connectors consist of two ZEBRA® connectorsinserted into a specially designed plastic holder. See pages 2through 11 for specific connector selection information. Theretainer positions the LCD and aligns it with the printed circuitboard contacts via two locating studs. A gas tight environmentalseal is created when the ZEBRA® connectors are deflectedbetween the LCD and the printed circuit board when the bezelis tightened into position.

COMPATIBILITY:

The operating temperature range for the connector assemblyexceeds that for the LCD. The ZEBRA® connectors provide agas-tight seal of the contact surfaces to assure reliableoperation in hostile environments. The bezel protects the LCDpolarizer from scratches and may be used directly in the windowprovided in the instrument enclosure.

operating temperature -40˚C to 95˚C (-40˚F to +203˚F)storage temperature -56˚C to 95˚C (-65˚F to +203˚F)nominal resistance 1000 ohmshumidity range 0 to 100% R.H.

14All dimensions in millimeters and inches

dual inline LCD

connector

PC board

top polarizer

bottom polarizer

connectorconnector

retainer

bezel

The connector assembly consists of a retainer, two ZEBRA®

connectors, viewing area mask and, if required, a bezel.Assembly is simple: place the retainer on the PC board using thelocating studs for alignment, insert the ZEBRA® connectors, LCD,and mask and secure the bezel with two screws. The LCDconnectors are available in one basic configuration for Dual InlineDisplays where the viewing area is in the center.

A complete range of sizes accommodate LCD’s up to 1.50” x2.75” (38.10 x 69.85 mm). For dimension details, find assemblypart number below and match with bezel and retainercomponent information on opposite page.

Dual Inline assembly with two ZEBRA® connectors.

Refer toopposite page

for details

09-10050 13.72 x 23.88 0.54 x 0.94 none clear09-19137 30.50 x 50.80 1.20 x 2.00 black clear09-10103 30.50 x 50.80 1.20 x 2.00 black clear09-19102 30.50 x 50.80 1.20 x 2.00 none black09-19143 30.50 x 69.85 1.20 x 2.75 black clear09-10067 38.10 x 69.85 1.50 x 2.75 black clear

Assembly Bezel Bezel & RetainerNumber For LCD Size Mask Color Information

Fujipoly® LCD connectorassemblies with clear bezels providean attractive and reliable way ofmounting LCD’s onto a PC board.Electrical connection between LCDand PC board contact surfaces ismade by two Series 2004 ZEBRA®

connectors, which consist ofalternating parallel layers ofconductive and non-conductivesilicone rubber repeating on a 0.18mm(.007”) pitch.

Because the LCD is mounted onrubber components, the assemblyprovides shock and vibrationprotection for the display. The clearbezel introduces an extra measure ofprotection for the LCD.

ZEBRA®LCD Bezel and Connector Assemblies

F U J I P O L Y15

Connector Retainer Details Fits Bezelfor Connector Assembly No. A B C D E F G H I Style Above

09-10050 26.57 1.046 24.02 .946 10.29 .405 13.72 .540 24.02 .946 10.29 .405 2.54 .100 1.65 .065 23.80 .937 fig. 1

09-19137 54.36 2.140 51.30 2.020 24.13 .950 30.50 1.200 47.24 1.860 20.57 .810 3.43 .135 1.78 .070 50.80 2.000 fig. 2

09-10103 54.36 2.140 51.30 2.020 24.13 .950 30.50 1.200 47.24 1.860 20.57 .810 3.43 .135 1.78 .070 50.80 2.000 fig. 2

09-19102 54.40 2.142 51.30 2.020 23.52 .926 30.50 1.200 47.24 1.860 20.57 .810 3.43 .135 1.91 .075 50.80 2.000 fig. 1

09-19143 75.53 2.895 70.71 2.784 24.13 .950 30.50 1.200 65.91 2.595 20.07 .790 6.35 .250 1.91 .075 69.85 2.750 fig. 3

09-10067 75.53 2.895 70.71 2.784 31.87 1.255 38.10 1.500 65.91 2.595 27.69 1.090 6.35 .250 1.91 .075 69.85 2.750 fig. 3

H1.40 (.055") except #09-10187

@ 0.78 (.031")

1.40 (.055") dia.

G

CF D

I

E

ZEBRA® Connector

ZEBRA® Connector

A

Locating Studs (2)

B

ZEBRA® CONNECTOR RETAINERSStandard connector retainers include two ZEBRA® series 2004 silicone

rubber connectors with alternating conductive and non-conductiveparallel layers, each on a 0.18 mm (.007”) pitch for dual inline LCDapplications. Provides a tight environmental seal with shock and vibrationprotection for the display. Two locating studs on bottom facilitateassembly.

All dimensions in millimeters and inches

Bezel & Mask Details for Ref. Bezel Viewing AreaConnector Assembly No. Figure Color A B C D E F G H I J

09-10050 fig. 1 clear 37.85 1.490 33.53 1.320 22.61x 8.64 .890x.340 13.92 .550 16.51 .650 29.21 1.150 26.67 1.050 1.27 .050 3.82 .150 5.08 .200

09-19137 fig. 2 clear 68.07 2.680 61.89 2.437 45.72x19.05 1.800x.750 30.94 1.218 33.47 1.318 57.60 2.268 54.73 2.155 n/a 5.84 .230 7.11 .280

09-10103 fig. 2 clear 68.07 2.680 61.89 2.437 45.72x19.05 1.800x.750 30.94 1.218 33.47 1.318 57.60 2.268 54.73 2.155 n/a 5.84 .230 7.11 .280

09-19102 fig. 1 black 73.96 2.912 67.56 2.660 48.46x20.32 1.908x.800 30.61 1.205 33.20 1.307 61.26 2.412 54.51 2.146 1.40 .055 5.08 .200 6.48 .255

09-19143 fig. 3 clear 44.35 1.746 38.32 1.509 64.77x17.78 2.550x.700 30.86 1.215 33.60 1.323 76.53 3.013 73.91 2.910 n/a 8.35 .329 9.63 .379

09-10067 fig. 3 clear 44.45 1.750 45.47 1.790 60.96x21.59 2.400x.850 38.65 1.522 41.40 1.630 76.71 3.020 73.91 2.910 n/a 8.51 .335 9.78 .385

LCD BEZELS AND MASKSEasy to assemble bezel with viewing area mask slips over the LCD

and over the connector retainers shown below. The scratch resistant,tough acrylic face may be used directly in the window provided for enduse without a separate face cover.

H

2.26 (.089")dia. (typ.)

fig. 1 - mask not required

I J

D E

GF

BA

C (Viewing Area)

4.06 (0.16")

fig. 3 - includes mask

I J

ED B

G

7.62 (.300")

F

A

C (Viewing Area)

3.81 (.150")

0.50 (.020")

2.26 (.089")dia. (typ.)

fig. 2 - includes mask

I J

D E

GB

FA

C (Viewing Area)

fig. 4 - typical mask

ZEBRA® LCD BEZEL and CONNECTOR ASSEMBLIES

Bezel for 09-19137 shown.

Bezel for 09-19137 shown.

FORMULATIONS/CONFIGURATIONS: A variety of specific compounds are available for a wide range of performance requirements in Sheets, Rolls,Die-cuts, Sleeves, Gel, Extrusions, Moldings

SARCON® GHR High heat conductivity with 0.05mm glass cloth reinforcement 3.4 x 10-3 1.40SARCON® GR-Td High heat conductivity mesh reinforced gap filler pad, 0.25mm thin, available in rolls 3.6 x 10-3 1.50SARCON® GSR Highest heat conductivity with 0.05mm glass cloth reinforcement 7.0 x 10-3 2.90SARCON® GTR General purpose extrusion with 0.05 mm glass cloth reinforcement 2.2 x 10-3 0.90SARCON® HR High heat conductivity 4.1 x 10-3 1.70SARCON® QR Low hardness with high heat conductivity 2.6 x 10-3 1.10SARCON® TR General purpose for moldings and extrusions 2.9 x 10-3 1.20SARCON® UR Very high heat conductivity 6.2 x 10-3 2.60SARCON® GR-b General purpose gap filler pad, UL94 V-0/V-1 class 5.5 x 10-3 2.30SARCON® GR-c Electromagnetic wave absorption gap filler pad 2.9 x 10-3 1.20SARCON® GR-d General purpose gap filler pad 3.6 x 10-3 1.50SARCON® GR-k General purpose gap filler pad, UL94 V0-V1 class 2.9 x 10-3 1.20SARCON® GR-L General purpose gap filler pad, UL94 V-0 class 6.8 x 10-3 2.80SARCON® GR-Sd Low modulus gap filler material 3.4 x 10-3 1.40SARCON® GR-SL Lowest modulus gap filler material 7.0 x 10-3 2.90SARCON® GR-m High heat conductivity gap filler pad 14.4 x 10-3 6.00SARCON® GR-n Very high heat conductivity gap filler pad 18.9 x 10-3 7.90SARCON® XR-j Highest performance heat conductivity gap filler pad 33.4 x 10-3 14.00SARCON® XR-m New low thermal resistance gap filler pad 40.8 x 10-3 17.00SARCON® SPG-15A High viscosity type silicone compound gap filler 3.6 x 10-3 1.50SARCON® GR-Pm High heat conductivity gap filler pad 14.4 x 10-3 6.00SARCON® XR-Pe High performance heat conductivity gap filler pad 26.3 x 10-3 11.00SARCON® XR-Um Highest thermal conductive putty type silicone sheet 40.8 x 10-3 17.00SARCON® XR-Um-Al Highest thermal conductive putty type silicone sheet with Aluminum film 40.8 x 10-3 17.00SARCON® NR-c Highly conformable non-flammable non-silicone gap filler 3.6 x 10-3 1.50Mica Shown for comparison purposes only 1.4 x 10-3 0.59Polyester Shown for comparison purposes only 0.34 x 10-3 0.14

F U J I P O L YAll dimensions in millimeters

APPLICATIONS:• Thermal conductive insulators for semiconductors• Compression jointing materials for thermistors and

temperature sensors• Thermal conductive material for all types of heaters

THERMAL CONDUCTIVITY CONVERSION TABLEThermal Conductivity

BTU-in / hrft2F

Cal / cm - sec - °C

Watt / m-K

BTU-in/hrft2F

1

2.9x103

6.9

Cal/cm - sec - ˚C

3.4x10-4

1

2.4x10-3

Watt/m-K

0.14

4.2x102

1

16

SARCON®Thermal Management Components

UL FILE NUMBER: E58126

More power and light weight. In thepast, these two characteristics inelectronics were mutually exclusive.Now, micro-electronics are just that, andin addition, need thermal managementcomponents to further complementthese objectives.

SARCON® is an advanced siliconerubber with high thermal conductivityand superior flame-retardancy. Bycombining the inherent silicone rubberproperties of heat resistance, electricalinsulation and long-term aging into onecompound, this universally applicablematerial can be made in an unlimitednumber of thermal managementconfigurations.

Typical Thermal ConductivitySARCON® Type Application Guidelines Cal/cm - sec - °C Watt/m-K

Thin Film

StandardGap Filler

HighPerformance

Gap Filler

Putty

Non-Silicone

Low CompressionForce Gap Filler

“Form in Place”

F U J I P O L Y17

TYPICAL PRODUCT PROPERTIES

Physical properties

Heat aging(Aging test by heatingin air, to 200º C)

Electrical properties

Thermal properties


SARCON® TECHNICAL INFORMATION

ColorHardness (ASTM D2240, type A)Tensile strength (MPa)Elongation (%)Tear Strength (KN/m) (Angle Non-slit)Change in hardness (Point)

Change in tensile strength (%)Change in elongation (%)Volume resistivity (MΩ-m)Dielectric breakdown strength (kV/mm)Dielectric constant

Dielectric dissipation factorThermal conductivity (W/m-K)Flame retardant (UL94)

Greenish Gray755.41009

3 days 10 days 20 days±0 ±5 +9±0 ±0 +6-16 -26 -34

1.0 x 107

2050Hz 103 Hz 106 Hz4.9 4.9 4.9

0.002 0.001 0.0021.2V-0

Brown854.9607

3 days 10 days 20 days+1 +1 +3-12 -12 -12-18 -24 -35

1.0 x 107

1950Hz 103 Hz 106 Hz5.7 5.4 4.9

0.004 0.002 0.0021.7V-0

Gray792.51108

3 days 10 days 20 days+8 +11 +15+19 +42 +62-46 -49 -49

1.0 x 107

1750Hz 103 Hz 106 Hz5.34 5.32 5.33

0.0026 0.0014 0.00102.6V-0

Black552.325013

3 days 10 days 20 days±0 +1 +5±0 +14 +24-7 -15 -27

1.0 x 107

2250Hz 103 Hz 106 Hz4.67 4.61 4.62

0.0031 0.0015 0.00081.1V-0

SARCON® GTR SARCON® GHR SARCON® GSRProperties Unit 15GTR 20GTR 30GTR 15GHR 20GHR 30GHR 20GSR 30GSR 45GSR 85GSR

SARCON® TR SARCON® HR SARCON® UR SARCON® QRProperties Unit 30T 45T 85T 30H 45H 85H 30U 45U 85U 30Q 45Q 85Q

Gray0.30+0.1/-0 0.45±0.05 0.85±0.05

SiliconeAlumina

n/a0.26 0.35 0.56

n/a2.5779

0.9 1.2 2.2110

0.3 0.4 0.71x107 1x107 1x107

6 8 114.3 4.6 5.3

-60˚C to +180˚Cn/a

Black0.30+0.1/-0 0.45±0.05 0.85±0.05

SiliconeAlumina

n/a0.57 0.77 1.25

n/a2.2055

0.8 1.0 2.0250

0.5 0.6 1.11x106 1x106 1x106

7 8 114.1 4.2 4.9

-60˚C to +180˚Cn/a

Color visualThickness mmMaterial Binder

FillerReinforcement

Thermal Resistance °Cin2/WThermal Resistance w/PSA* °Cin2/WSpecific Gravity g/cm3

Hardness (ASTM D2240) type ATensile Strength kN/mElongation %Tear Strength kNVolume Resistivity MΩ-mWithstand Voltage kV/minuteDielectric Constant 1KHzMaximum Use Temperature °CAdhesive coating

Color visualThickness mmMaterial Binder

FillerReinforcement

Thermal Resistance °Cin2/WThermal Resistance w/PSA* °Cin2/WSpecific Gravity g/cm3

Hardness (ASTM D2240) type ATensile Strength kN/mElongation %

Volume Resistivity MΩ-mWithstand Voltage kV/minuteDielectric Constant 1KHzMaximum Use Temperature °CAdhesive coating -

Greenish Gray0.15+0.02⁄-0.04 0.20+0.02⁄-0.04 0.30+0.10⁄-0

SiliconeAlumina

Fiberglass0.51 0.56 0.660.78 0.83 0.93

2.1887 87 92

112 or less

1.0x107 1.0x107 1.0x107

4 6 72.5 3.2 3.5

-60°C to +180°CAvailable

Brown0.15+0.02/-0.040.20+0.02/-0.04 0.30+0.10/-0

SiliconeAlumina+ALN

Fiberglass0.55 0.57 0.610.63 0.66 0.72

2.3692 92 95

82 or less

1.0x107 1.0x107 1.0x107

2 4 83.0 3.3 3.9


White0.20±0.05 0.30+0.1⁄-0 0.45±0.05 0.85±0.05

SiliconeBoron Nitride

Fiberglass0.30 0.34 0.39 0.510.64 0.66 0.71 0.83

1.6990 90 90 8814 15 18 15

3 or less1.0x107 1.0x107 1.0x107 1.0x107

3 5 7 102.6 3.0 3.2 3.7


Greenish Gray0.30+0.1/-0 0.45±0.05 0.85±0.05

SiliconeAlumina

n/a0.62 0.73 1.35

n/a2.2975

1.7 2.3 4.3100

0.3 0.4 0.81x107 1x107 1x107

7 8 104.4 4.5 4.9

-60˚C to +180˚Cn/a

Brown0.30+0.1/-0 0.45±0.05 0.85±0.05

SiliconeAlumina+ALN

n/a0.42 0.52 0.76

n/a2.4485

1.7 2.3 4.260

0.2 0.3 0.61x107 1x107 1x107

6 7 104.9 4.5 5.7

-60˚C to +180˚Cn/a

SARCON® THERMAL MANAGEMENT COMPONENTS

TYPICAL MATERIAL PROPERTIESTest Properties SARCON® TR SARCON® HR SARCON® UR SARCON® QR

* FTM P-3010 (ASTM D5470 Equivalent)

* FTM P-3010 (ASTM D5470 Equivalent)

F U J I P O L Y

SARCON® Thermal Gap Filler Padsare highly conformable and high heatconducting gel materials in a versatilesheet form. They easily fit and adhere tomost all shapes and sizes ofcomponents, including protrusions andrecessed areas.

In areas where space betweensurfaces is uneven or varies and wheresurface textures are a concern regardingefficient thermal transfer, the suppleconsistency of the pads is excellent forfilling air gaps and uneven surfaces.

Four series, each with a differentconstruction, accommodate most everydemanding application.

Thermal impedance of semiconductor mounted to substrate withgap filler pad is eliminated yielding higher temperature gradient.

Thermal impedance of semiconductor mounted to substrate is appreciably increased at junction of porous surfaces.

Tem

pera

ture

DistanceLess More

Low

High

ThermalBreak

Tem

pera

ture

DistanceLess More

Low

High

As shown above, even the most highly polished mating surfaces do not make reliablecontact surfaces. Complete physical contact is necessary to minimize the resistance toheat flow for the best thermally conductive path. All such surface voids, when properlyfilled with a conformable, thermally conductive GR series gap filler pad, will in most casesexhibit the continuous characteristics of a solid metal of the same dimensions.

18

GR and XR Series

GR-H and XR-H Series

GR-F Series only

GR-HF Series only

Construction Construction Description “GR-b” “GR-c” “GR-d” “GR-k” “GR-L” “GR-m” “GR-n” “XR-j” “XR-m”


SARCON®Thermal Gap Filler Pads

F U J I P O L Y

The basic G Gap Filler Pad series can be furtherenhanced for special handling and die-cutting requirementsas described following in the chart at the lower left.

Gap filler materials are supplied in a fully cured state andremain pliable, easily conforming to minute surfaceirregularities.

PART NUMBER NOMENCLATURE:Standard: To specify a part number to your exact specifications, substitute the metric measurements for thickness, width and

length according to the instructions below; example part# 50 GR-Hb-100.0-100.0

50 G-Hb - 100.0 - 100.0Length (mm) • up to 300.0 mm maximum

Width (mm) • up to 200.0 mm maximum

SARCON® Gap series: • G-b • G-Hb • G-c• G-d • G-Hd • G-Fd • G-HFd• G-m • G-Hm • G-n • G-Hn• X-e • X-He • X-j • X-Hj • X-m • X-Hm

Thickness (mm) • 30 = 0.3mm • 100 = 1.0mm • 200 = 2.0mm • 300 = 3.0mm • 400 = 4.0mm• 50 = 0.5mm • 150 = 1.5mm • 250 = 2.5mm • 350 = 3.5mm • 500 = 5.0mm

19

Applications: • Between chassis wall and other surface• Between semi conductor and heat sink• Large area heat transfer to heat sink • Between CPU and heat sink

Applications: Same as above, except hardened top surface allows handling without distortion incases where this feature is required.

Applications: Same as GR basic formula, plus specif ic construction for intricate die-cutshapes to prevent distortion of the die-cut shape during die-cutting and installation.

Applications: Same as GR basic formula, plus specif ic construction with hardened topsurface and mesh reinforcement for die-cutting and handling without distortion.

Construction Description “GR-b” “GR-c” “GR-d” “GR-k” “GR-L” “GR-m” “GR-n” “XR-j” “XR-m”


SARCON® GAP FILLER PADS

General purpose silicone compound

Same general purpose siliconecompound as above plus additionalhardening of the top surface tofacilitate handling and installationduring complex assemblies.

Same general purpose siliconecompound as above plus meshreinforcement stiffener to preventstretching; i.e, elongation of die-cutholes.

Same general purpose siliconecompound as above plus additionalhardening of the top surface tofacilitate handling and installationduring complex assemblies, andmesh reinforcement stiffener toprevent stretching; i.e., elongation ofdie-cut holes.

GR-d(G-d)

UL94 V-0

GR-Hd(G-Hd)

UL94 V-0

GR-Fd(G-Fd).5 to 2.5UL94 V-13.0 to 5.0UL94 V-0

GR-HFd(G-HFd)

.5 to 2.5UL94 V-13.0 to 5.0UL94 V-0

N/A

N/A

N/A

GR-c(G-c)

UL94 V-0

GR-b(G-b)

UL94 V-0

GR-Hb(G-Hb)

UL94 V-0

N/A

N/A N/A

N/A

GR-Hm(G-Hm)UL94 V-0

GR-m(G-m)

UL94 V-0

N/A

N/A

GR-Hn(G-Hn)

UL94 V-0

GR-n(G-n)

UL94 V-0

N/A

N/A

XR-Hj(X-Hj)

UL94 V-0

XR-j(X-j)

UL94 V-0

(RFI shieldedversion:

20dB shieldingeffectivenessfrom 10MHz

to 1 GHz)

GR-k(G-k)

UL94 V-0

GR-Hk(G-Hk)

UL94 V-0

GR-Fk(G-Fk).5 to 2.5UL94 V-13.0 to 5.0UL94 V-0

GR-HFk(G-HFk)

.5 to 2.5UL94 V-13.0 to 5.0UL94 V-0

GR-L(G-L)

UL94 V-0

GR-HL(G-HL)

UL94 V-0

N/A

N/A N/A

N/A

XR-Hm(X-Hm)UL94 V-0

XR-m(X-m)

UL94 V-0


GR-k Series Identifier Test Method 50G-k 100G-k 150G-k 200G-k 250G-k 300G-k (UL94 V-0) 50G-Hk 100G-Hk 150G-Hk 200G-Hk 250G-Hk 300G-Hk (UL94 V-0)Thickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.90 1.42 1.98 2.34 2.80 3.26 0.90 1.52 2.12 2.45 2.87 3.26Color Visual Fujipoly gray grayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 1.20 1.20Volume Resistivity MΩ•m ASTM D257 4.2x104 4.2x104

Withstand Voltage kV/mm•AC ASTM D149 16 17Specific Gravity gr/cm3 ASTM D792 2.3 2.3Hardness Shore OO ASTM D2240 48 48Elongation % ASTM D412 250 200Compression kgf/in2@10% Fujipoly 10.0 13.0 12.0 11.0 7.0 6.0 13.0 18.0 15.0 12.0 8.0 6.0

50% sustain after 1 minute 47.0 40.0 38.0 37.0 32.0 30.0 60.0 78.0 57.0 45.0 40.0 39.0

F U J I P O L Y

Cross Section

Typical Properties Unit SARCON® GR SARCON® GR-H

GR-d Series Identifier Test Method 50G-d 100G-d 150G-d 200G-d 250G-d 300G-d 350G-d 400G-d 500G-d 50G-Hd 100G-Hd 150G-Hd 200G-Hd 250G-Hd 300G-Hd 350G-Hd 400G-Hd 500G-HdThickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.57 1.02 1.45 1.71 2.11 2.34 2.59 2.79 3.30 0.63 1.10 1.59 1.94 2.24 2.54 2.63 2.88 3.32Color Visual Fujipoly Dark Gray Dark GrayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 1.5 1.5Volume Resistivity MΩ•m ASTM D257 1.0x106 1.0x106

Withstand Voltage kV/mm•AC ASTM D149 14 13Specific Gravity gr/cm3 ASTM D792 2.6 2.6Hardness Shore OO ASTM D2240 49 49Elongation % ASTM D412 100 80Compression kgf/in2@10% Fujipoly 13.0 12.5 11.5 10.2 7.7 6.1 5.6 4.9 4.2 20.9 19.8 15.2 12.3 10.9 8.0 6.9 5.7 5.0

50% sustain after 1 minute 40.2 39.2 33.1 30.9 27.2 24.7 23.5 20.3 15.8 106.9 91.6 59.8 33.4 28.1 25.2 24.7 23.1 20.1

20All dimensions in millimeters

Extractable Volatiles Content % FujipolyCyclodimethyl D4~D10 <0.0010 wt% D4~D10 <0.0010 wt%Siloxane

Continuous Use °C Fujipoly -60 to +200 -60 to +200Flame Retardance UL-94V standard UL UL94 V-0 UL94 V-0Dimensions Available Thickness (mm) Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5 0 .5±0.1 1.0±0.2 1.5±0.3 2.0±0.2 2.5±0.3 3.0±0.3 3.50.3 4.0±0.4 5.0±0.5

Width (mm) Fujipoly 200 standard, larger width by request 200 standard, larger width by request Length (mm) Fujipoly 300 standard, larger length by request 300 standard, larger length by request

Packaging Standard Fujipoly Each Sheet is placed between top and bottom film liners for die cutting handling ease.

GR-b Series Identifier Test Method 50G-b 100G-b 150G-b 200G-b 250G-b 300G-b (350G-b) (400G-b) (500G-b) 50G-Hb 100G-Hb 150G-Hb 200G-Hb 250G-Hb 300G-Hb (350G-Hb) (400G-Hb) (500G-Hb)Thickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) .50 .83 1.19 1.40 1.80 2.10 2.38 2.58 3.20 .55 .92 1.30 1.59 2.07 2.17 2.40 2.59 3.31Color Visual Fujipoly Gray GrayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 2.3 2.3Volume Resistivity MΩ•m ASTM D257 1.0x106 1.0x106




GR-L Series Identifier Test Method 50G-L 100G-L 150G-L 200G-L 250G-L 300G-L 50G-HL 100G-HL 150G-HL 200G-HL 250G-HL 300G-HLThickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.42 0.76 1.00 1.20 1.42 1.68 0.59 0.93 1.17 1.41 1.76 1.88Color Visual Fujipoly gray grayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 2.8 2.8Volume Resistivity MΩ•m ASTM D257 2.5x104 2.4x104



Composition

GR-c Series Identifier Test Method (100G-c) (200G-c) (300G-c)Thickness mm Fujipoly 1.0±0.2 2.0±0.3 3.0±0.3

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 1.24 2.06 3.27Color Visual Fujipoly BlackThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 1.2Volume Resistivity MΩ•m ASTM D257 1.0x105 Not Available At This TimeWithstand Voltage kV/mm•AC ASTM D149 14Specific Gravity gr/cm3 ASTM D792 2.8Hardness Shore OO ASTM D2240 52Elongation % ASTM D412 150Compression kgf/in2@10% Fujipoly 16.5 9.5 3.1

50% sustain after 1 minute 32.6 30.0 21.8

Note:RFI shielded version

20dB shieldingeffectiveness:

10MHz to 1GHz

GR-k Series Identifier Test Method 50G-Fk 100G-Fk (200G-Fk) (300G-Fk) (UL94 V-1) 50G-HFk 100G-HFk (200G-HFk) (300G-HFk) (UL94 V-1)Thickness mm Fujipoly 0.5±0.1 1.0±0.2 2.0±0.3 3.0±0.3 0.5±0.1 1.0±0.2 2.0±0.3 3.0±0.3

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.90 1.52 2.45 3.36 1.00 1.63 2.55 3.47Color Visual Fujipoly gray grayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 1.20 1.20Volume Resistivity MΩ•m ASTM D257 3.9x104 4.2x104

Withstand Voltage kV/mm•AC ASTM D149 - -Specific Gravity gr/cm3 ASTM D792 2.3 2.3Hardness Shore OO ASTM D2240 48 48Elongation % ASTM D412 25 25Compression kgf/in2@10% Fujipoly 11.0 20.0 10.0 7.0 11.0 21.0 13.0 9.0

50% sustain after 1 minute 85.0 80.0 51.0 41.0 104.0 110.0 59.0 47.0

F U J I P O L Y

Cross Section

Typical Properties Unit SARCON® GR-F SARCON® GR-HF


Continuous Use °C Fujipoly -60 to +200 -60 to +200Flame Retardance UL-94V standard UL V0 – V1 (please check individual product specifications) V0 – V1 (please check individual product specifications) Dimensions Available Thickness (mm) Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5 0 .5±0.1 1.0±0.3 1.5±0.3 2.0±0.3 2.5±0.3 3.0±0.3 3.50.3 4.0±0.4 5.0±0.5

Width (mm) Fujipoly 200 standard, larger width by request 200 standard, larger width by requestLength (mm) Fujipoly 300 standard, larger length by request 300 standard, larger length by request


GR-b Series Identifier Test Method 50G-Fb 100G-FbThickness mm Fujipoly 0.5±0.1 1.0±0.2

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.50 0.93Color Visual Fujipoly Gray GrayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 2.3 2.3Volume Resistivity MΩ•m ASTM D257 1x106 1x106 Not Available At This TimeWithstand Voltage kV/mm•AC ASTM D149 7 7Specific Gravity gr/cm3 ASTM D792 2.5 2.5Hardness Shore OO ASTM D2240 49 49Elongation % ASTM D412 60 60Compression kgf/in2@10% Fujipoly 11.0 15.0

50% sustain after 1 minute 85.0 69.0

GR-c Series Identifier Test MethodThickness mm FujipolyThermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent)

Color Visual FujipolyThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent)

Volume Resistivity MΩ•m ASTM D257 Not Available At This Time Not Available At This TimeWithstand Voltage kV/mm•AC ASTM D149Specific Gravity gr/cm3 ASTM D792Hardness Shore OO ASTM D2240Elongation % ASTM D412Compression kgf/in2@10% Fujipoly

50% sustain after 1 minute

GR-d Series Identifier Test Method 50G-Fd 100G-Fd 150G-Fd 200G-Fd 250G-Fd 300G-Fd (350G-Fd) (400G-Fd) (500G-Fd) 50G-HFd 100G-HFd 150G-HFd 200G-HFd 250G-HFd 300G-HFd (350G-HFd) (400G-HFd) (500G-HFd)Thickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.60 1.04 1.57 1.85 2.27 2.57 2.63 2.90 3.33 0.67 1.11 1.66 1.92 2.40 2.68 2.75 2.92 3.37Color Visual Fujipoly Dark Gray Dark GrayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 1.5 1.5Volume Resistivity MΩ•m ASTM D257 1.0x106 1.0x106





GR-L Series Identifier Test Method 50G-FL 100G-FL 50G-HFL 100G-HFLThickness mm Fujipoly 0.5±0.1 1.0±0.2 0.5±0.1 1.0±0.2

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.52 0.90 0.67 1.02Color Visual Fujipoly Gray Gray Gray GrayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 2.8 2.8 2.8 2.8Volume Resistivity MΩ•m ASTM D257 3.6x104 3.6x104 3.1x104 3.1x104

Withstand Voltage kV/mm•AC ASTM D149 8 8 10 10Specific Gravity gr/cm3 ASTM D792 2.7 2.7 2.7 2.7Hardness Shore OO ASTM D2240 53 53 53 53Elongation % ASTM D412 40 40 30 30Compression kgf/in2@10% Fujipoly 20.0 17.0 23.0 19.0

50% sustain after 1 minute 115.0 104.0 127.0 110.0

Composition

GR-m Series Identifier Test Method 50G-m 100G-m 150G-m 200G-m 250G-m 300G-m 50G-Hm 100G-Hm 150G-Hm 200G-Hm 250G-Hm 300G-HmThickness mm Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.21 0.32 0.48 0.64 0.75 0.84 0.27 0.45 0.58 0.75 0.84 0.92Color Visual Fujipoly Dark Reddish Gray Dark Reddish GrayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 6.0 6.0Volume Resistivity MΩ•m ASTM D257 1.3x106 1.0x105



F U J I P O L Y

Cross Section



Continuous Use °C Fujipoly -60 to +200 -60 to +200Flame Retardance UL-94V standard UL V0 – V1 (please check individual product specifications) V0 – V1 (please check individual product specifications)Dimensions Available Thickness (mm) Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5 0 .5±0.1 1.0±0.2 1.5±0.3 2.0±0.2 2.5±0.3 3.0±0.3 3.50.3 4.0±0.4 5.0±0.5

Width (mm) Fujipoly 200 standard, larger width by request 200 standard, larger width by request Length (mm) Fujipoly 300 standard, larger length by request 300 standard, larger length by request



GR-n Series Identifier Test Method 100G-n 150G-n 200G-n 50G-Hn 100G-Hn 150G-Hn 200G-HnThickness mm Fujipoly 1.0±0.2 1.5±0.2 2.0±0.3 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3

Thermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent) 0.28 0.40 0.48 0.19 0.37 0.48 0.57Color Visual Fujipoly Gray GrayThermal Conductivity watt/m-k FTM P-1620 (ASTM D2326 Equivalent) 7.9 7.9Volume Resistivity MΩ•m ASTM D257 5.2x103 6.8x103

Withstand Voltage kV/mm•AC ASTM D149 11 11Specific Gravity gr/cm3 ASTM D792 3.2 3.2Hardness Shore OO ASTM D2240 64 64Elongation % ASTM D412 25 40Compression kgf/in2@10% Fujipoly 16.7 17.2 11.0 15.5 19.0 14.8 12.8

50% sustain after 1 minute 76.7 70.2 70.7 79.3 87.3 83.5 81.2

XR-j Series Identifier Test Method 100X-j 150X-j 200X-j 30X-H j 50X-H j 100X-H j 150X-H j 200X-H j (30X-Hj max. W & L = 50mm)Thickness mm Fujipoly 1.0±0.2 1.5±0.2 2.0±0.3 0.3±0.1 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3

Thermal Resistance °Cin2/W ASTM D5470 0.17 0.21 0.29 0.09 0.14 0.20 0.25 0.34Color Visual Fujipoly Gray GrayThermal Conductivity watt/m-k ASTM D5470 14.0 14.0Volume Resistivity MΩ•m ASTM D257 7.4x103 7.4x103

Withstand Voltage kV/mm•AC ASTM D149 11 11Specific Gravity gr/cm3 ASTM D792 3.2 3.2Hardness Shore OO ASTM D2240 64 64Elongation % ASTM D412 40 40Compression kgf/in2@10% Fujipoly 10.5 12.5 13.5 4.6 12.6 10.5 12.6 13.2

50% sustain after 1 minute 79.4 78.3 72.8 60.3 89.4 82.1 79.2 75.6

Composition

* *

Typical Properties Unit SARCON® GR and XR SARCON® GR-H and XR-H

XR-m Series Identifier Test Method 30X-m 50X-m (30X-m, 50X-m max. W & L = 50mm) 100X-H m 150X-H m 200X-H mThickness mm Fujipoly 0.3±0.1 0.5±0.2 1.0±0.2 1.5±0.2 2.0±0.3

Thermal Resistance °Cin2/W ASTM D5470 0.07 0.10 0.14 0.19 0.24Color Visual Fujipoly Gray GrayThermal Conductivity watt/m-k ASTM D5470 17.0 17.0Volume Resistivity MΩ•m ASTM D257 1x105 1x105

Withstand Voltage kV/mm•AC ASTM D149 15 15Specific Gravity gr/cm3 ASTM D792 3.2 3.2Hardness Shore OO ASTM D2240 80 80Elongation % ASTM D412 35 35Compression kgf/in2@10% Fujipoly 4.0 4.0 10.0 18.0 16.0

50% sustain after 1 minute 63.0 90.0 66.0 55.0 44.0

*

GR-m Series Identifier Test MethodThickness mm FujipolyThermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent)




F U J I P O L Y

Cross Section


Continuous Use °C Fujipoly -60 to +200 -60 to +200Flame Retardance UL-94V standard UL V0 – V1 (please check individual product specifications) V0 – V1 (please check individual product specifications) Dimensions Available Thickness (mm) Fujipoly 0.5±0.1 1.0±0.2 1.5±0.2 2.0±0.3 2.5±0.3 3.0±0.3 3.5±0.3 4.0±0.4 5.0±0.5 0 .5±0.1 1.0±0.3 1.5±0.3 2.0±0.3 2.5±0.3 3.0±0.3 3.50.3 4.0±0.4 5.0±0.5

Width (mm) Fujipoly 200 standard, larger width by request 200 standard, larger width by requestLength (mm) Fujipoly 300 standard, larger length by request 300 standard, larger length by request




GR-n Series Identifier Test MethodThickness mm FujipolyThermal Resistance °Cin2/W FTM P-3020 (ASTM D5470 Equivalent)




XR-j Series Identifier Test MethodThickness mm FujipolyThermal Resistance °Cin2/W ASTM D5470Color Visual FujipolyThermal Conductivity watt/m-k ASTM D5470Volume Resistivity MΩ•m ASTM D257 Not Available At This Time Not Available At This TimeWithstand Voltage kV/mm•AC ASTM D149Specific Gravity gr/cm3 ASTM D792Hardness Shore OO ASTM D2240Elongation % ASTM D412Compression kgf/in2@10% Fujipoly


Composition

Typical Properties Unit SARCON® GR-F and XR-F SARCON® GR-HF and XR-HF

XR-m Series Identifier Test MethodThickness mm FujipolyThermal Resistance °Cin2/W ASTM D5470Color Visual FujipolyThermal Conductivity watt/m-k ASTM D5470Volume Resistivity MΩ•m ASTM D257 Not Available At This Time Not Available At This TimeWithstand Voltage kV/mm•AC ASTM D149Specific Gravity gr/cm3 ASTM D792Hardness Shore OO ASTM D2240Elongation % ASTM D412Compression kgf/in2@10% Fujipoly


F U J I P O L Y24

AVAILABLE CONFIGURATIONS:Sheets, Die-cuts, Rolls

Part Number Nomenclature:G-Td - S - 300 - 200

Length • Rolls • 10 (meters)• Sheets • 200 (mm)

Width • Rolls • 100 mm• 200 mm• 400 mm

• Sheets • 300 mmRoll • RSheet • SMaterial type • G-Td tape, standard thickness 0.25mm


SARCON® GR-Td is a very soft, highlyconformable, thermal interface medium.The composite construction offers thecombined benefits of both a soft GapFiller Pad and a thin polyester reinforcedthermal conductor.

This unique blend of technologiesprovides the following advantages:

• Soft, low stress on component• Naturally tacky, ease of assembly,

adhesive not required• Thin, low thermal resistance• Polyester reinforced. Tight

tolerances more easily maintained.• Available in rolls or sheets, suitable

for high or low volume applications

SARCON®

Thermal Management Components

CONSTRUCTION:APPLICATIONS:• Semiconductors to heat sink

• Chassis walls to other surfaces

• Component to heat spreader

• CD-Rom, DVD-Rom cooling Thickness 0.25mm (standard)

High thermal conductive silicone gelPolyester mesh (#50)

High thermal conductive silicone gel

FEATURES:• Highly conformable• Excellent between surfaces where space

and surface textures vary


F U J I P O L Y25

TYPICAL PROPERTIES SARCON® GR-Td

Thermal properties

Electrical properties

Physical properties

Heat aging +70˚C(1000 hrs)

+150˚C(1000 hrs)

Humidity test +60˚C(1,000 hrs x 90% R.H.)


SARCON® GR-Td TECHNICAL INFORMATION

Test Properties Test Method Unit Measure

Thermal conductivityThermal resistanceOperating temperatureVolume resistivityBreakdown voltageWithstand voltageColorThicknessSheet sizesRoll sizesHardnessTensile strengthElongationTear strengthSpecific gravityExtractable volatilesFlammabilityCompression

Specific gravityTensile strengthElongationTear strengthVolume resistivityThermal conductivity



watt/m-k˚Cin2/W

˚CMΩ-m

kVkV/minute

Visualmmmmmm

Shore OOMPa

%kN/mg/cm3

wt %

kgf/in2

g/cm3

MPa%

kN/mMΩ-m

watt/m-k

g/cm3

MPa%

kN/mMΩ-m

watt/m-k

g/cm3

MPa%

kN/mMΩ-m

watt/m-k

1.5 (ASTM-D2326 equivalent)0.39 (ASTM D5470 equivalent)

-40° to +150°2.9 x 105

53

Dark gray0.25

200mm wide x 300mm length100mm, 200mm, 400mm wide x 10m length

491115

21 (angle, not slit)2.6

0.0091 (D4 ~ D20) SiloxaneVTM-O

5.5 @ 10%, 17.4 @ 20%, 33.6 @ 30%, 51.0 @ 40%, 69.5 @ 50%

Initial 100hrs 500hrs 1000hrs2.45 2.49 2.51 2.5111 7 7 615 15 15 1520 14 11 11

2.9 x 105 7.8 x 105 1.5 x 106 7.8 x 105

1.5 1.5 1.5 1.5

2.45 2.52 2.54 2.5611 6 5 515 15 15 1520 14 11 11

2.9 x 105 7.8 x 105 7.8 x 105 1.6 x 106

1.5 1.5 1.5 1.5

Initial 100hrs 500hrs 1000hrs2.45 2.47 2.50 2.5211 7 7 715 15 15 1520 14 14 14

2.9 x 105 1.6 x 105 3.9 x 105 1.5 x 106

1.5 1.5 1.5 1.5


FTM P-1620FTM P-3020

FujipolyASTM D257ASTM D149ASTM D149

FujipolyFujipolyFujipolyFujipoly

ASTM D2240ASTM D412ASTM D412ASTM D624ASTM D792

FujipolyUL94

Fujipoly

ASTM D792ASTM D412ASTM D412ASTM D624ASTM D257FTM P-1620



AVAILABLE CONFIGURATIONS:Sheets, Die-cuts

F U J I P O L Y26All dimensions in millimeters


APPLICATIONS:• Between chassis wall and heat sink

• Between CPU and heat sink

• Between semiconductor and heat sink


Part Number Nomenclature:Length (mm) • 300 max.Width (mm) • 200 max.Sheets • SSARCON® material type:• G-Pm • X-Pe • XR-UM • XR-Um-Al

Thickness (mm) • 2.0 • 1.5

200 - G-Pm - S - 200 - 300

Test Property Unit GR-Pm XR-Pe MethodTYPICAL CHARACTERISTICS:

Thermal Conductivity

Thermal ResistanceCompression 30%

50%70%90%

(original thickness 2.0mm)

Flame Retardancy


Color

Plasticity

Specific Gravity

Volume Resistivity

Dielectric Strength

Dielectric Constant:50Hz1KHz1MHz

Dissipation Factor: 50Hz1KHz1MHz

Compression: 10%Sustain after 1 minute 50%

SARCON® Silicone Putty is a highlyconformable, thermally conductive, non-flammable interface materials. It’s thermalperformance is equal to our most highlyrated GR-m and XR-e Silicone Gap FillerPads.

Three formulations are available, GR-Pm and XR-Pe. The specifications foreach can be found in the chart below.

The surface consistency is excellent forfilling small air gaps and uneven matingsurfaces, making reliable contact withvarious shapes and sizes of components.

• Very low compression force at highcompression rate

• Suitable for gaps as small as 0.3mmor less

• UL94 V-0 certified• Available in three formulations

watt/m-k

˚Cin2/W

UL94

˚C

Visual

mm

g/cm3

MΩ-m

kV/mm

kV/mm

kV/mm

Kgf

6

0.320.250.180.08

V-0

-60 to +200

Dark Reddish Gray

0.23

3.1

1.3 x 106

13

6.46.46.4

0.0350.0050.001

0.41.4

11

0.220.180.120.06

V-0

-60 to +200

Gray

0.25

3.3

7.0 x 103

11

NA7.57.5

NA0.0180.008

0.82.0

ASTM D5470

ASTM D5470

UL94

Fujipoly

–

ASTM D962

ASTM D792

ASTM D257

ASTM D149

ASTM D149

ASTM D149

Fujipoly

CONSTRUCTION:

APPLICATION GUIDE:To determine the size and volume of SARCON®

to be used, follow this helpful example:

Embossed PE film (40µmt)

GR-PmXR-Pe

PET film (0.10mt) /GR-PmSmooth PE film (0.05mt) /XR-Pe

2.0 (+0.7/-0)mm1.5 (+0.5/-0)mm

heater original gapvolume (V)

SARCON®

GR-Pm / XR-PeSARCON® thickness

at 100 - 300 µm

heat sink compress


GR-PmXR-Pe


2.0 (+0.7/-0)mm1.5 (+0.5/-0)mm


SARCON®


at 100 - 300 µm

heat sink compress

V = 45mm3 (0.2mm H x 15mm W x 15mm L)

45 (V) ÷ 2 (thickness) note: allows 50% compression

= 4.74mm; use 5mm x 5mm @ 2.0mm thickness


F U J I P O L Y27All dimensions in millimeters

Part Number Nomenclature:Length (mm) • 10.0 - 50.0Width (mm) • 10.0 - 50.0Custom sizing • CSARCON® material type:• X-UM • X-Um-Al

Thickness (mm) • 0.2 - 0.5

30 - X-Um - C - 10 - 10

Test Conditions XR-Um XR-Um-AlDURABILITY:

+120˚C AgingInitial

250 hrs500 hrs

1,000 hrs+150˚C Aging

Initial250 hrs500 hrs

1,000 hrs+85˚C 85%RH Aging


1,000 hrs-40˚C - +125˚C Heat Stock


1,000 hrs

Sarcon® XR-Um is the highest thermalconductive putty type silicone sheet. Thematerial’s putty nature greatly contributesto reduction of contact resistance andconsequent ly to i ts low thermalresistance. It is a customer friendlymaterial due to its easy application byprinting.

Sarcon® XR-Um-Al has one surfacewith aluminum film, which enables usersto remove the carrier film after installation(before operation) with no-pull-out effect.

• Putty nature enables low contactthermal resistance

• Low Molecular Siloxane content isvery low

• Has a flame retardancy of ULspecification 94 V-0

0.0310.0260.0290.032

0.0310.0400.0400.040

0.0310.0310.0340.034

0.0310.0280.0290.030

0.0450.0460.0470.047

0.0450.0480.0540.057

0.0450.0430.0440.046

0.0450.0450.0440.048

SARCON® XR-Um:

SARCON® XR-Um-Al:


DESCRIPTION:• Sarcon® XR-Um: Silicone (Gel) compound• Sarcon® XR-Um-Al: Silicone (Gel) compound with

Aluminum film (10µmT)

APPLICATIONS:• Thermal transfer from CPU and other heat

generating devices to heat sink


Dn XR-Um Test Method

EXTRACTABLE VOLATILE:Low Molecular Siloxane Content

Total less D20 Less than0.0010 wt%

GasChromatographic

Analysis byAbstracting Acetone

Test Property Unit XR-Um XR-Um-Al Method



Thermal Resistance0.2mm thickness0.3mm thickness0.4mm thickness0.5mm thickness

Flame Retardancy

W/m-k

˚Cin2/W

UL94

17

0.030.040.050.06

V–0

17

0.060.070.080.10

V–0 equivalent

ASTM D5470

ASTM D5470

UL94

Item Size Tolerance

Width (mm)Length (mm)Thickness(mm)

10.0 - 50.010.0 - 50.0

20X-Um 0.2230X-Um 0.3040X-Um 0.4050X-Um 0.50

± 1.0± 1.0± 0.04± 0.06± 0.08± 0.10

Item Size Tolerance

Width (mm)Length (mm)Thickness(mm)

10.0 - 50.010.0 - 50.0

20X-Um-Al 0.2230X-Um-Al 0.3040X-Um-Al 0.4050X-Um-Al 0.50

± 1.0± 1.0± 0.04± 0.06± 0.08± 0.10

Thermal Resistance (˚Cin2/W)

F U J I P O L Y28

AVAILABLE CONFIGURATIONS:Sheets



APPLICATIONS:• Semiconductors to heat sink

• Chassis walls to other surfaces

• Components to heat spreader

• CD-ROM, DVD-ROM cooling

Part Number Nomenclature:Length (mm) • 300 max.Width (mm) • 200 max.Sheets • SSARCON® material type • G-Sd • G-SLThickness (mm) • 2.0

• 5.0

250 - G-Sd - S - 200 - 300

Test Property Unit Measure MethodGR-Sd GR-SL

TYPICAL CHARACTERISTICS: Note: Maximum compression is 50%

Thickness


Thermal Resistance

Flame Retardancy


Color

Tensile Strength

Breakdown Voltage

Compression(area = 25 mm x 25 mm)

SARCON® GR-Sd and GR-SL are two ofthe lowest modulus type of Thermal GapFiller Pad material available. Ideally suitedfor applications requiring low compressionforce on the component. It offers the highperformance of the original GR-d and GR-L materials in a versatile sheet form thatvery easily conforms in and aroundprotrusions and depressions oncomponents to make complete, reliablephysical contact.

• Absolute lowest modulus withhigh adhesion

• Easily fills air gaps, uneven surfaces

• Lower thermal resistance due to complete surface contact

• Low molecular silicone content incompliance with Bellcore specificationTR-NWT00930

mm

watt/m-k

˚Cin2/W

UL94

˚C

Visual

MPa

kV/mm

kgf/in2 10%50% sustain

2.5 5.0

1.4

1.72 2.33

V-1

-60 to +200

Gray

0.1

14

6.1 2.2

18.2 9.1

2.5 5.0

2.9*

1.43 1.95

V-1

-60 to +200

Dark Gray

0.1

10

2.0

20

–

ASTM D5470

UL94

Fujipoly

–

ASTM D412

ASTM D149

Fujipoly

Fujipoly

CONSTRUCTION:Thin hardened outer layer

Thin hardened outer layer

Heat Spreader

Compressed Compressed

Thermal Gap Filler Pad

Thickness: 2.0mm to 5.0mm

Thermal Gap Filler Pad

PCB


APPLICATION GUIDE:

ASTM D5470*ASTM D2326

F U J I P O L Y29

FEATURES:• Silicone and non-silicone formulations• Thermal conductivity up to 2.6 W/m°K• Low bleed and evaporation• No migration for non-silicone

formulations over wide temperaturerange

• Non-toxic• Thin bond lines 1 mil• Easy to apply and re-work

APPLICATIONS:• Standard dc/dc power converter and

dc/ac inverter • High performance CPUs • Between any heat generating

semiconductor and heat sink • Custom power modules • Telecommunications and automotive

electronics

PACKAGING OPTIONS:• Pre-filled syringes:

3cc (6g), 10cc (28g), 30cc (72g)• Jar containers: 1 lb. (454g) • Custom packaging: Available on

request

TYPICAL PROPERTIES:

* Viscosity: Brookfield Viscometer, Spindle No.CP-51, 5 RPM. ** Flow test: 30cc Syringe, 0.09”orifice at 25PSI.

Unit SG 07SL SG 26SL SG 07NS SG 26NSType – Silicone Silicone Non-Silicone Non-SiliconeSpecific Gravity, @ 25°C – 2.2 2.2 2.4 2.2Viscosity* Cps 10,000 95,000 15,000 85,000Flow Rate** grams/minute 95 6 75 8Color – White Gray White GrayEvaporation, @ 200°C, 24hrs. %/Wt 0.52 0.44 0.68 0.5Thermal Conductivity W/m.°K 0.75 2.6 0.75 2.6Volume Resistivity Ohm-cm 2.1 x 1014 2.8 x 1014 1.4 x 1014 2.1 x 1014

Dielectric Strength V/mil 386 412 314 392Operating Temperature Range °C -55 to 205 -55 to 205 -55 to 200 -55 to 200

SARCON®Thermally Conductive GreasesThermally Conductive Greases

Sarcon® SG-07SL and SG-26SL arehighly thermally conductive, non-reactivesilicone-based greases that offer lowthermal resistance and maintain a non-flowable composition. Unique bindingagents and product formulation ensurethe lowest amount of bleed andevaporation. Suited for thin bond lineapplications.

Sarcon® SG-07NS and SG-26NS arenon-sil icone, polysynthetic-basedthermal greases that have high thermalconductivity properties. Infused withheat-conductive metal oxides, this non-migrating material operates consistentlyin high temperatures. Sarcon® non-silicone greases offer all the benefits of asilicone-based compound without theproblem of contamination.

F U J I P O L Y30

FEATURES:• Fill large gaps while providing superior thermal transfer.• Conformable with very low compression forces.• Excellent vibration absorption capabilities.• Maintains all initial properties across a wide temperature range.• Used to "Form-In-Place" and remain form stable.• Requires no heat curing.• Will not cause corrosion on any metal surface.

SPECIFICATIONS:


SARCON®

SARCON® SPG-15A is a highlyconformable/thermally conductive,high viscosity type silicone compound.It provides a thermal solution for therecent trends of integrating higherfrequency electronics into smallerdevices. SARCON® SPG-15A easilyforms and adheres to most surfaces,shapes, and sizes of components.

SARCON® SPG-15A makescomplete and reliable physical contactwith the component and opposingsurfaces. It provides handlingproperties that are superior to thermalgrease & potting materials.

• Thermal transfer from heat-generating device to heatspreader or heat sink.

PropertySpecific Gravity

Viscosity

Flow Rate


Volume Resistivity

Breakdown Volatage

Withstand Voltage

Flame Retardancy

TGA Weight Loss

Operating Temp. Range

Thermal Resistance

CompressionLoad/Modulus

Unit–

Pa-s

cc/min

W/mK

MΩ-m

kV/mm

kV/mm

UL94

wt%

˚C

˚Cin2/W

Kgf

SPG-15A2.8

2,000

8

1.5

1.0 x 106

10

8

V-0 equivalent

0.10

-40 to +150

0.6 at 1.0mm gap

Peak 2.0 (4.5psi)

Sustain 0.1 (0.2psi)

MethodASTM D792

Fujipoly

Fujipoly

Fujipoly

ASTM D257

ASTM D149

–

Thickness:

0.5 - 3.0mm

After +150˚C,

24hrs aging

–

ASTM D5470

Fujipoly

+150˚C AgingGaps Initial 100hrs 250hrs 500hrs 1,000hrs1.0mm 0.6 0.6 0.6 0.6 0.62.0mm 1.1 1.1 1.2 1.2 1.23.0mm 1.6 1.9 1.9 1.9 1.9

Unit of Thermal Resistance: ˚Cin2/W based on ASTM D5470 Test Method.Contact Surface: 3.14cm2 (0.49in2)Filled SPG1-A material’s weight: 1.0mm - 09.g; 2.0mm - 1.8g; 3.0mm - 2.6g

RELIABILITY:Thermal resistance under heat, cold, humid and thermal shock conditions.

Viscosity under heat, cold, humid and thermal shock conditions.

PRODUCT CONSTRUCTION:


Part Number Nomenclature:Packaging Tube • T

Syringe • SMaterial Type

SPG-15A - T

-40˚C AgingGaps Initial 100hrs 250hrs 500hrs 1,000hrs1.0mm 0.6 0.6 0.6 0.6 0.62.0mm 1.1 1.1 1.1 1.1 1.13.0mm 1.6 1.6 1.6 1.6 1.6

+60˚C 95%RH AgingGaps Initial 100hrs 250hrs 500hrs 1,000hrs1.0mm 0.6 0.6 0.6 0.6 0.62.0mm 1.1 1.1 1.2 1.2 1.23.0mm 1.6 1.9 1.9 1.9 1.9

-40˚C to +125˚C Heat ShockGaps Initial 100hrs 250hrs 500hrs 1,000hrs1.0mm 0.6 0.6 0.6 0.6 0.62.0mm 1.1 1.2 1.3 1.3 1.33.0mm 1.6 2.0 2.0 2.0 2.0

*Accurate Rotary Viscometer (RV1)

Test Conditions Unit Initial 1,000 hrs later+150˚C Aging 2,000 3,100-40˚C Aging

Pa•s*2,000 2,000

+60˚C 95%RH Aging 2,000 2,000-40˚C to +125˚C Heat Shock 2,000 2,200

Heat Spreader/Heat Sink

Sarcon® SPG-15A PCB

“Form in Place” Gap Filler“Form in Place” Gap Filler

F U J I P O L Y31

AVAILABLE CONFIGURATIONS:Sheets, Die-cuts



APPLICATIONS:• Between chassis wall and heat sink

• Between CPU and heat sink

• Between semiconductor and heat sink


Part Number Nomenclature:Length (mm) • 150 max.Width (mm) • 100 max.Sheets • SSARCON® N-c seriesThickness (mm) • 30 = 0.3mm • 100 = 1.00mm

• 50 = 0.5mm • 200 = 2.00mm

50 - N-c - S - 120 - 120

Test Property Unit Measure Method Specimen*



Thermal Resistance0.50mm thickness1.0mm thickness1.50mm thickness2.00mm thickness

Flame Retardancy


Color

Specific Gravity

Hardness

Tensile Strength

Elongation

Tear Resistance

Volume Resistivity

Breakdown Voltage

watt/m-k

˚Cin2/W

UL94

˚C

–

g/cm3

Asker–C(Shore–00)

MPa

%

KN/m

MΩ-m

kV/mm

1.5

0.721.061.441.83

V–0

-40˚ to +105˚

Gray

2.1

27(53)

0.2

150

1.5

2.0 x 103

11

ASTM D2326

ASTM D5470

UL94

Fujipoly

Visual

ASTM D792

ASTM D2240

ASTM D412

ASTM D412

ASTM D624

ASTM D257

ASTM D149

–

–

–

–

–

A

B

A

A

A

C

C

Specimen A = 2.0mm thicknessSpecimen B = 20mm width x 60mm length x 10mm thicknessSpecimen C = 120mm width x 120mm length x 1.0mm thickness

SARCON® NON-SILICONE GAP FILLER


SARCON® NR-c is a highly conformable,thermally conductive, non-flammableacrylate resin (non-silicone) sheet withthermally conductive fillers.

Available in sheets and die-cut formsfor formal interface uses wherever gapfiller pads are traditionally used.

• No silicone extractions• Lower thermal resistance• UL 94V-0• Very thin 0.5mm thickness• Available in sheets for scoring

or die-cutting

F U J I P O L Y32

SARCON® THIN FILM PROFILES IN ROLLS AND SHEETSFlat stock in rolls or single sheets for your custom finishing. Can be die-

cut or trimmed to any proprietary shape on your finishing equipment.Available in six thicknesses and all SARCON® formulations.

Length • Rolls • 100 meters for up to 0.30mm• 50 meters for all others

• Sheets • As specified in chart

Width • See chart below

Roll • RSheet • S (GSR and NR-c)

Adhesive Option (not available for TR, HR, UR, QR)

Material Type • T for SARCON® TR • GHR for SARCON® GHR• H for SARCON® HR • GSR for SARCON® GSR• GTR for SARCON®GTR • QR for SARCON® QR• UR for SARCON® UR • NR for SARCON® NR-c

Thickness (mm) • 15 (0.15 ±0.05) • 30 (0.30 +0.1/-0.0)• 20 (0.20 ±0.05) • 45 (0.45 ±0.05)

• 85 (0.85 ±0.05)

ROLLS: AVAILABLE DIMENSIONS

PART NUMBER NOMENCLATURE:30-GTR-AD-R-100-100


SARCON® Material Thickness Width LengthTR 0.30, 0.45, 0.85 36.0, 48.0, 85.0, 150.0

HR 0.30, 0.45, 0.85 36.0, 48.0, 85.0

GTR 0.15, 0.20, 0.30 10.0min. - 475.0max.

GHR 0.15, 0.20, 0.30 10.0min. - 475.0max.

GSR N/A N/A

UR 0.30, 0.45, 0.85 36.0, 48.0, 85.0, 150.0

QR 0.30, 0.45, 0.85 36.0, 48.0, 85.0, 150.0

GTR-AD (w/adhesive) 0.15, 0.20, 0.30 10.0min. - 450.0max.

GHR-AD (w/adhesive) 0.15, 0.20, 0.30 10.0min. - 450.0max.

GSR-AD (w/adhesive) N/A N/A

100.0 meters for

all thicknesses

up to 0.30

50.0 meters for

thicknesses

over 0.30


SHEETS: AVAILABLE DIMENSIONS

SARCON® Material Thickness Width LengthTR N/A N/A N/A

HR N/A N/A N/A

GTR N/A N/A N/A

GHR N/A N/A N/A

GSR 0.20, 0.30, 0.45, 0.85 300.0 300.0

UR N/A N/A N/A

QR N/A N/A N/A

GTR-AD (w/adhesive) N/A N/A N/A

GHR-AD (w/adhesive) N/A N/A N/A

GSR-AD (w/adhesive) 0.20, 0.30, 0.45, 0.85 300.0 300.0

NR-c/NR-Hc/NR-Tc/NR-HTe 0.50, 1.00, 1.50, 2.00 100.0 150.0

F U J I P O L Y33

SARCON® “SLEEVE” SHAPE THERMAL EXTRUSIONSTube shapes available in three thicknesses. TR, HR or UR

formulations. The flexible structures conform to most applications. Allstandard items in stock; custom lengths and diameters available.

APPLICATIONS: Semiconductor packages, thermistors

PART NUMBER NOMENCLATURE:30-T-11-25L

Length (mm) • 25 • 30 • 35

Inner diameter (mm) • 11 • 13.5 • 17

Material Type • T for SARCON® TR• H for SARCON® HR• U for SARCON® UR

Thickness (mm) • 30 (0.30 ± 0.10 )

• 45 (0.45 ± 0.05)• 85 (0.85 ± 0.05)

SARCON® “CASE” SHAPE THERMAL EXTRUSIONSBox-shaped caps for transistors. High thermal dissipation rate. Open

on one end; installs by just slipping over the desired components.Available in TR and HR materials. All standard items in stock; customsizes available.

APPLICATIONS: Semiconductor packages, thermistors

PART NUMBER NOMENCLATURE: 30T-TO-220-02 225

Length

Case Number

Applicable Transistor

Material Type • T for SARCON® TR• H for SARCON® HR

Thickness (mm) • 30T (0.30 ± ) • 45 (0.45 ± )• 50 (0.50 ± ) • 90 (0.90 ± )

30T-11-25L, 30T-11-30L, 45T-11-25L, 45T-11-30L, 85T-11-25L, 85T-11-30L

30T-13.5-25L, 30T-13.5-30L, 45T-13.5-25L, 45T-13.5-30L, 85T-13.5-25L, 85T-13.5-30L

45T-17-35L, 85T-17-35L

11 ± 1

13.5 ± 1

17 ± 1


Usable Transistors Applicable SARCON® Tubes Inner Diameter

TO-220 type

TO-3PF type

TO-3PL type

Inside Dimensions CasePart Number Type Length Width Height Thickness30T-TO-220-02225 TR 22.5 11.0 4.5 0.3045T-TO-220-01220 TR 22.0 11.0 5.0 0.4590T-TO-220-01220 TR 22.0 11.0 5.0 0.9030T-TO-3P-03281 TR 28.1 16.0 4.5 0.3050T-TO-3P-02275 TR 27.5 16.5 5.0 0.5090T-TO-3P-01280 TR 28.0 18.0 5.0 0.9045H-TO-220-01220 HR 22.0 11.0 5.0 0.4590H-TO-220-01220 HR 22.0 11.0 5.0 0.9050H-TO-3P-02275 HR 27.5 16.5 5.0 0.5090H-TO-3P-01280 HR 28.0 18.0 5.0 0.90

length

height

width

thickness

0.10

0.100.05

0.050.10

0.150.10



SARCON®Thermal Management ComponentsSARCON® DIE-CUT GASKETS

Standard die-cut parts. Effective also as a mounting cushion toprevent deformation.

Customs available in unlimited sizes and shapes.

APPLICATIONS: Semiconductor packages and heat sinks

PART NUMBER NOMENCLATURE:30 T- TO-3-3

Style (see chart)

Applicable Transistor

Material Type • T for SARCON® TR • H for SARCON® HR• GTR for SARCON® GTR • GHR for SARCON® GHR • Q for SARCON® QR • U for SARCON® UR• GSR for SARCON® GSR• GTR-AD for SARCON® GTR w/adhesive• GHR-AD for SARCON® GHR w/adhesive• GSR-AD for SARCON® GSR w/adhesive

Thickness (mm) • 15 (0.15 ±0.05) • 45 (0.45 ±0.05)• 20 (0.20 ±0.05) • 85 (0.85 ±0.05)• 30 (0.30 +0.1/-0.0)

Not available for GTR and GHR

Configuration Style A B C D E F G Lead ScrewHoles Torque

-3 1.563 1.050 0.140 0.080 0.07239.70 26.67 3.56 2.03 1.83

-5 1.563 1.050 0.140 0.140 0.072 2 #4-40 5 in/lb.39.70 26.67 3.56 3.56 1.83 or

-6 1.593 1.100 0.156 0.062 0.072 2 #6-32 6 in/lb.40.46 27.94 3.96 1.57 1.83

-9 1.650 1.140 0.140 0.046 0.072 241.91 28.96 3.56 1.17 1.83

-11 1.650 1.140 0.165 0.062 0.072 241.91 28.96 4.19 1.57 1.83

-12 1.700 1.187 0.156 0.062 0.072 243.18 30.15 3.96 1.57 1.83

-14 1.780 1.250 0.140 0.093 0.072 245.21 31.75 3.56 2.36 1.83

-17 1.650 1.140 0.140 0.093 0.124 0.400 0.155 341.91 28.96 3.56 2.36 3.15 10.16 3.94

-83 1.650 1.140 0.140 0.093 0.072 241.91 28.96 3.56 2.36 1.83

-90 1.655 1.063 0.156 0.062 0.072 242.04 27.00 3.96 1.57 1.83

-91 1.646 1.125 0.156 0.093 0.072 241.81 28.58 3.96 2.36 1.83

-100 1.650 1.140 0.122 0.062 0.072 241.91 28.96 3.10 1.57 1.83

-189 1.653 1.142 0.122 0.059 0.07942.00 29.00 3.10 1.50 2.00

-19 1.563 1.050 .0156 0.063 1.187 72 0.0470 4 #4-45 5 in/lb.39.70 26.67 3.96 1.60 30.15 11.94 or

-20 1.655 1.187 0.156 0.060 1.187 40 0.500 8 #6-32 6 in/lb.42.04 30.15 3.96 1.52 30.15 12.7

-23 1.312 0.762 0.140 0.062 0.960 0.200 0.100 2 #4-40 5 in/lb.33.32 19.35 3.56 1.57 24.38 5.08 2.54 0r

-24 12.50 0.700 0.140 0.062 0.960 0.200 0.100 2 #6-32 6 in/lb.31.75 17.78 3.56 1.57 24.38 5.08 2.54

-25 1.375 0.825 0.140 0.062 0.960 0.200 0.100 234.93 20.96 3.56 1.57 24.38 5.08 2.54

-190 1.378 0.826 0.122 0.059 0.960 0.200 0.07935.00 21.00 3.10 1.50 24.38 5.08 2.00

A

THIRD LEAD

E

B G

F

.430 (10.92)

C DIA.D DIA.

(2/3 PL) 1.187 (30.15)

A

B

E

G

F

THIRD LEAD

D DIA (2/3/4 PL)

THIRD LEAD

FOURTH LEAD

C DIA (2 PL)

TO-32/3 Leads

A

B

E

F

(4/8/10 PL)

C DIA. (2PL)

D DIA.G DIA.

TO-34/8/10 Leads

TO-662/3/4 Leads

F U J I P O L Y35

Configuration Style A B C D E F G Lead ScrewHoles Torque

-93 0.562 0.20314.27 5.16

-34 0.625 0.200 #10-32 2 in/lb.15.88 5.08

-37 0.800 0.26020.32 6.60

-42 1.000 0.26025.40 6.60

-110 0.360 0.1729.14 4.37

154 1.600 0.20040.64 5.08

-48 0.360 0.200 0.040 39.14 5.08 1.02 Not

-49 0.360 0.200 0.040 4 Applicable9.14 5.08 1.02

-65 0.865 0.650 0.650 0.140 0.205 #4-40 4 in/lb.21.97 16.51 16.51 3.56 5.21

-51 0.437 0.312 0.140 0.12211.10 7.92 3.56 3.10

-54 0.687 0.562 0.218 0.12517.45 14.27 5.54 3.18

-97 0.687 0.562 0.185 0.09317.45 14.27 4.70 2.33

-191 0.708 0.512 0.177 0.11818.00 13.00 4.50 3.00

-55 0.710 0.500 0.160 0.141 #4-40 2 in/lb.18.03 12.70 4.06 3.58

-81 0.725 0.520 0.170 0.11518.42 13.21 4.32 2.92

-56 0.750 0.410 0.225 0.15619.05 10.41 5.72 3.96

-57 0.750 0.500 0.187 0.12519.05 12.70 4.75 3.18

-58 0.750 0.500 0.187 0.14719.05 12.70 4.75 3.73

-52 0.750 0.600 0.240 0.15019.05 15.24 6.10 3.81

-64 0.750 0.50019.05 12.70

-102 0.870 0.62022.10 15.75

-98 0.800 0.600 0.218 0.11020.32 15.24 5.54 2.79

-99 0.826 0.905 0.210 0.14520.96 22.99 5.33 3.69

-96 0.937 0.750 0.656 0.12523.80 19.05 16.66 3.18

-192 0.945 0.787 0.295 0.12224.00 20.00 7.50 3.10

-84 0.945 0.825 0.235 0.14024.00 20.96 5.97 3.56

-106 0.945 0.825 0.235 0.12024.00 20.96 5.97 3.05

-112 1.125 0.625 0.200 0.14528.58 15.88 5.08 3.68

-113 1.410 0.810 0.360 0.14735.81 20.57 9.14 3.73

-122 1.300 1.000 0.650 0.166 0.35033.02 25.40 16.51 4.22 8.89

-82 1.260 0.690 0.250 0.160 0.230 0.800 232.00 17.53 6.35 4.06 5.84 20.32

-107 1.420 0.440 0.155 0.120 0.310 0.400 336.07 11.18 3.94 3.05 7.87 10.16

-109 2.165 0.945 0.472 0.167 0.472 1.220 2 #4-40 2 in/lb.54.99 24.00 11.99 4.24 11.99 30.99

-134 2.515 2.031 0.531 0.156 0.734 1.047 263.88 51.59 13.49 3.96 18.64 26.59

-80 4.000 0.750 0.187 0.125 0.250 0.500 8101.60 19.05 4.75 3.18 6.35 12.70

A B DIA.

AD DIA.

EB

C

Diode Washer

A

B DIA.

C DIA.SmallPowerDevices

Plastic Power Devices

B

C

AD DIA.

E RAD.

TipPackage

Plastic Device MultiplesA

EC

B

F

D DIA.

(DO-4)

(DO-5)

(DO-5)

(DO-5)

(DO-5)

(Tip-36)

(TO-126)

(TO-220)

(TO-220)

(TO-220)

(220 clip)

(no hole)

(TO-218)

(TO-3PF)

All dimensions in inches and millimeters


F U J I P O L Y36

By spiral wrapping each successive layer slightly over theprevious one, the tape fuses to itself over the component.Bonding only to itself, the permanent fusion begins within threeminutes after contact.

Once the amalgamation is cured, the protected areawithstands exposure to moisture, electrical and mechanicalshock, temperature extremes, UV and ozone withoutdegradation. Accordingly, its use in a wide range of situations,not normally handled by a tape product, is extremely feasibleand offers a considerable cost reduction versus otherwisecommon or alternate methods.

The insulation type can be substituted anywhere other formsof insulating materials are used; such as, in place of custom die-cut pads, potting compounds and even over-moldings.

Resiliency and long-term aging properties are excellent;applicable in a very wide temperature range from -45˚C to+250˚C (-49˚F to +480˚F).

Two profiles are available, rectangular and delta shaped. Therectangular is a typical tape shape is used universally for mostapplications; the delta shape facilitates spiral wrapping around cablesand harnesses by way of its natural tendency to conform in a helix.

PART NUMBER NOMENCLATURE:FLAT - 5TV - 8 - 1.0 - 50

Roll Length • 39 feet (10.0m) for Delta Only• 50 feet (15.2m) for Flat Only

Width - inches • 0.75 in. (19.0mm)• 1.0 in. (25.4mm)

Thickness - mils • 8 (0.22mm)• 10 (0.25mm)• 12 (0.30mm)• 20 (0.50mm)• 40 (1.00mm) Delta Only

Material Series • 5TV - (red color) insulation tape• 7KBC-(black color) conductive tape

Profile Shape • FLAT - rectangular• DELTA - delta (insulation tape only)

WidthThickness Thickness

Width

Tensile Tear Adhesive Withstand Volume Resistivity Typical Thermal Typical ContentInsulation Tape Hardness Strength Elongation Strength Force Voltage (Ω-cm) Weight Loss SiloxanePart Number Color (Shore A) (kg) (%) (%) (gr) (AC kV) Normal Moist (%) (wt.%)FLAT-5TV-8-.75 red 50±5 > 1.1 > 400 > 100 > 300 > 4.0 1.0x1015 1.0x1010

FLAT-5TV-8-1.0 red 50±5 > 1.5 > 400 > 100 > 400 > 4.0 1.0x1015 1.0x1010

FLAT-5TV-10-.75 red 50±5 > 1.8 > 400 > 100 > 300 > 4.2 1.0x1015 1.0x1010

FLAT-5TV-10-1.0 red 50±5 > 2.5 > 400 > 100 > 400 > 4.2 1.0x1015 1.0x1010 6.20% D4~D10=0.27

FLAT-5TV-12-.75 red 50±5 > 2.7 > 400 > 100 > 300 > 4.5 1.0x1015 1.0x1010 225˚C(440˚F) D11~D20=0.40

FLAT-5TV-12-1.0 red 50±5 > 3.5 > 400 > 100 > 400 > 4.5 1.0x1015 1.0x1010 x24 Hrs. total=0.67

FLAT-5TV-20-.75 red 50±5 > 4.5 > 400 > 100 > 300 > 5.0 1.0x1015 1.0x1010

FLAT-5TV-20-1.0 red 50±5 > 6.0 > 400 > 100 > 400 > 5.0 1.0x1015 1.0x1010

DELTA-5TV-40-1.0 red 50±5 > 5.6 > 400 > 100 > 400 > 6.0 1.0x1015 1.0x1010

Rectangular Delta

Profile

Shape

SELF-FUSINGSilicone Rubber Tapes


INSULATIONSelf-fusing silicone rubber general purpose

class H electrical tape is ideal for insulatingor conductive applications where a quick,reliable weather-resistant electrical orhydraulic leak seal is required. The highlyelastic material wraps around problem areas,immediately conforming to the appliedsurface with a tight fitting adhesion. Originallydeveloped for military applications, and nowavailable for general commercial use .

SPECIFICATION: MIL-AA-59163

APPLICATION:Conductive Type

• EMI/RFI shielding • Electrostatic dischargeInsulation Type

• Electrical, electronic and general use• Over-moldings, pottings• Die-cut gasket• Replacement of custom insulator pads

F U J I P O L Y37

COEXTRUSIONSAPPLICATIONS:

RFI/EMI gaskets and shieldingElectrostatic discharge (ESD)Electrical and Electronic parts used in:

cameras computersswitches instrumentationdisplays controls

GASKETS AND SEALSAPPLICATIONS:

Enclosure sealsO-rings, bonded O-ringsTubingComplex shapes used in:

automotive architectural electricalaerospace marine hydraulicsappliances medical manufacturing

Complex shapes of silicone rubber consisting of different properties such as conductiveand non-conductive segments, or color coding. Specifically custom designed to eliminatemultiple extruded components by combining different elements into one unitized design.

Quick turnaround and cost-effective tooling preparation for your proprietary needs. Forengineering assistance and more detailed information, please contact customer service.

High performance, high quality silicone rubber. Available in standard and custommaterial formulations, extruded to your exact requirements.

Quick turnaround and cost-effective tooling preparations for your proprietary needs. Forengineering information, please contact customer service.

CUSTOMSilicone Rubber Extrusions

F U J I P O L Y38

INDEXFujipoly electronic packaging components provide the finest performance

available. To assure expected long-term results, refer to the following simpleguidelines for each product area.

PageGlossary of Connector Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38ZEBRA® Elastomeric Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-42ZEBRA® “W” Matrix Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43SARCON® Thermal Management Components . . . . . . . . . . . . . . . . . . . . . .44-45

GLOSSARY OF CONNECTOR TERMINOLOGYASPECT RATIO (AR) Ratio of ZEBRA® connector height to width. (Aspect ratio of 1.5 and higher is recommended to minimize the

amount of force required to deflect the ZEBRA® connector.)

BEZEL Positioning device designed to surround the LCD edges while applying force to the ZEBRA® connector. Usually

the decorative portion of the connector package. Plastic or metal cover placed over the LCD.

BRIDGE Rib section on a ZEBRA® connector holder serving to reinforce the holder as well as minimize the length of

individual ZEBRA® connection spans.

COMPRESSION SET Amount by which a compressed ZEBRA® connector will not recover to its original height when compression is

removed within the prescribed deflection limits. (typical maximum of 25%)

CONNECTOR PITCH Center-to-center measurement of conductive layers.

CONTACT DENSITY Number of conductive layers per inch.

DEFLECTION Difference in original height versus compressed height of connector

GAP Space on a PC board or LCD which does not contain contact pads.

HOLDER / RETAINER Positioning device used to contain the ZEBRA® connector to assure proper alignment between two mating

surfaces.

LCD PITCH AND/OR Centerline-to-centerline distance between contact pads.PC BOARD PITCH

LIP WIDTH Distance from outside edge of front glass to edge of back glass.

PAD WIDTH Distance measured edge-to-edge of contact pad (CW).

PAD LENGTH Distance measured end-to-end of contact pad (CL).

PAD MATERIALS LCD contact pads are normally indium tin oxide. PC board contact pads may be gold, carbon-coated or solder-

coated. Plating methods can result in significant variations in contact pad thickness, but should be kept as flat as

possible.

REGISTRATION Vertical alignment of contact pads between two mating surfaces.

SEPARATION Distance between two mating surfaces.

STRESS RELAXATION The function which relates to the loss of back stress of the compressed connector over time. Expressed as a

percent of original stress.

TOLERANCE STACK-UP Minimum and maximum dimensions of separation between LCD contacts and PC board contacts as determined

by consideration of tolerance variations in flatness and parallelism of components.

DESIGNGuidelines - All Products

F U J I P O L Y39

ZEBRA®Design Guidelines - ConnectorsMicro-electronics interconnect packaging applications by their very

nature leave a minimum of space in which to assemble matingcomponents. High reliability and very small interconnections, with an ever-increasing number of I/O’s, are a must if design objectives are to be met.ZEBRA® connectors can be found in most product types of this nature, andcontinue to gain wider acceptance as product packages decrease in size.Since each style consists of integral conductors, insulators and self-support structures, there is generally no added componentry required forinstallation – thus a very important by-product of hardware and installationcost-effectiveness can be realized.

AS EASY AS 1...2...3: Using ZEBRA® elastomeric electronicconnectors requires only a brief orientation in order to assure that thecomponents provide the finest performance possible. The basic designsteps consist of: 1. Layout of your package

2. Select the proper connector and size3. Design the bezel or retainer

The ZEBRA® connector will provide a gas tight seal. Adverse effects of temperature, shock and vibration, atmospheric corrosion as well as harshchemical environments will not affect LCD or PC board contacts, when sealed through use of a ZEBRA® connector.

Hpitch

L

w

DESIGN FEATURES AND CHARACTERISTICS

ENVIRONMENTAL SEALING

ZEBRA® connectors are composed of alternatinglayers of conductive and non-conductive silicone rubber.Contact density of the ZEBRA® connector is greater thanthe contact pad density of either the LCD or PC board,making it an ideal design choice. When placed betweenthe LCD and PC board at least one conductive layer willconnect matched contact pads and at least one insulatinglayer will isolate adjacent circuits.

DIMENSIONS - The above figure shows thedimensions of the ZEBRA® connector. For best overallperformance ZEBRA® connectors should be designedwith an aspect ratio of H/W equal to or greater than 1.5.

PHYSICAL AND ELECTRICAL MEASUREMENTS - NOMINALMECHANICAL - FORCE DEFLECTION - Recommended deflection is 5% to 25% of the height (H) dimension.To calculate F (force in pounds) for deflection the following formula may be used:

For Carbon ZEBRA®sMetric: Inches:F = 9 x D x W x L x 9.8x10-3 F = 5806 x D x W x L x 9.8x10-3

For Silver ZEBRA®sMetric: Inches:F = 10.0 x D x W x L x 9.8x10-3 F = 6452 x D x W x L x 9.8x10-3

Where:F = Force (N) H1 = Deflected height of connector (mm or inches)

D = H - H1 W = Width of connector (mm or inches)H L = Length of connector (mm or inches)

H = Height of connector (mm or inches)

RESISTANCE - To calculate the resistance of ZEBRA® connectors, choose one of the following formulas:For Carbon ZEBRA®s

2.37 x HR = = ohmsEw x W

For Silver ZEBRA®s

H x 0.0004R = + 0.10 = ohmsW x EW

SOLDERLESS CONNECTIONS Pressure type contact eliminates lead straightening, hole drilling and soldering.NON-ABRASIVE CONTACTS (Zero insertion force) Contact to the LCD is made by deflecting the ZEBRA® connector

between the LCD and PC board. ZEBRA® connectors are non-abrasive and will notdamage indium oxide contact pads on the LCD. Repeated assembly and disassembly ofpackage components will not affect performance.

ENVIRONMENTAL RELIABILITY The LCD, when mounted with a ZEBRA® rubber connector, creates a gas tight seal at thecontact interface. Assures contact in chemically corrosive atmospheres while at the sametime protecting the glass display from shock and vibrations.

SMALL GLASS OVERHANG With a ZEBRA® connector, LCD terminal overhangs can be as narrow as 0.030”/8mmpermitting more efficient use of glass size related to character height. (Metal pinsnormally require a 0.150”/3.9mm glass overhang, reducing character height by as muchas 0.240”/6.1mm for a dual in-line LCD.)

HIGH DENSITY CONTACT ZEBRA® connectors are available in a variety of contact densities. The most dense allows contact pad spacing as close as 0.010”/0.25mm center-to-center.This spacing can be compared to 0.050”/1.3mm minimum for pins, allowing for increasedcapacity of LCD formats.

TEMPERATURE RANGE -55˚ TO +260˚ F/-50˚ C TO +125˚ C (-60˚ TO +125˚ C available on request)CURRENT CARRYING CAPACITY 40 amps per square inch of contact pad. (0.050A for .035 x .035 pad)CONNECTION RESISTANCE Typically 500 to 2,500 ohms.INSULATION RESISTANCE Typically 1012 ohms.DEFLECTION FORCE REQUIRED 1.5 pounds per linear inch for a 0.020” wide ZEBRA®.LIFE 100,000 hours minimum.CONDUCTIVE LAYERS up to 500 per inch.

0.127mm (0.005”)pitch

0.254mm (0.010”)contact area

60 x HR = = ohmsCw x W

H x 0.01R = + 0.10 = ohmsW x EW

Inches:Where Ew = Electrode pad width (in)

W = Connector width (in)H = Connector height (in)

Inches:Where W = Width of ZEBRA® (in)

Ew = Electrode pad width (in)H = Height of ZEBRA® (in)

Metric:Where Ew = Electrode pad width (cm)

W = Connector width (cm)H = Connector height (cm)

Metric:Where W = Width of ZEBRA® (mm)

Ew = Electrode pad width (mm)H = Height of ZEBRA® (mm)

F U J I P O L Y40

dual in-line

single in-line

dot matrix

b.)a.)

d.) c.)

1.1 PRINTED CIRCUIT BOARD DESIGN CONSIDERATIONS

1.2 LCD DESIGN CONSIDERATIONSa.)Select LCD configuration, e.g., Single In-Line (SIL); Dual In-Line (DIL); or contacts on both

planes. Example: Dot Matrix.

b.)Select an LCD which in its design has contact pads on the reverse side of the viewing area(facing PC board). For those instances where contact pads cannot be stationed facing the PCboard, a custom elastomer may be required.

c.) Pitch of LCD contact pads.

d.)Length, width, and thickness of combined front glass and back glass of LCD.

e.)Determine lip width (distance from outside edge of front glass to edge of back glass). Thisdimension should be at least 0.060”/1.5mm and preferably 0.100”/2.5mm. Ideally, contact padsshould extend to the outer edge of the lip on the glass.

a.) Registration of contact pads between the LCD and PC board is critical in effecting contact.Contact pads of both should ideally be of the same size and equally matched in tolerances forwidth and pitch.

b.) Consider carefully PC board thickness and the related flatness tolerances. Proper designshould involve the control of “waviness” tolerances and board stiffness. Both elements areessential in the appropriate design and selection of the ZEBRA® connector. Connector deflectionand width are important considerations in determining the size of the ZEBRA® connector to be usedin order to maintain proper deflection without “bowing” the PC board.

c.) Contact pad material on the PC board, as well as the LCD, should be smooth and regular withthickness tolerances established.

d.) Consider the area on the PC board to be dedicated to the LCD and the presence of neighboringcomponents. Location of the LCD above or on the PC board should permit free clearance on allfour sides of the PC board profile of at least 0.250”/6.2mm for packaging and/or fastening.

bezel

LCD

PC board

bezelheight

polarizerfaceplate

ZEBRA connector®

1.3 CALCULATING THE SEPARATION FACTORS

1. LAYOUT OF YOUR PACKAGE:Shown at left is a typical LCD-to-printed circuit board interconnect using

ZEBRA® elastomeric connectors in a cellular telephone handset. Thecomponents are stacked and consist of only three items to be addressed:

Liquid Crystal Display (LCD)ZEBRA® connectorPrinted Circuit Board (PCB)

It is essential that contact mating characteristics be kept as similar to theother components as possible. Any factors restricting positive contactinterface should be compensated for in the design. Some of these are asfollows:

Consideration must be given to tolerance control on the elements that comprise theconnector package. There are separate flatness and parallelism tolerances for the LCD glass,polarizers, reflectors and PC board. Materials used for the contact pads of the LCD and contactpads of the PC board also have thickness variations which must be considered. Flatness of the PCboard and parallelism between the components are also factors. These tolerance values are vitalcriteria in determining separation variations between the LCD and PC board. The sum of thetolerances of these elements plus nominal separation determine the height (H) of the connectorwhich will meet your design application.

ZEBRA®Design Guidelines - Connectors

F U J I P O L Y41

ZEBRA®Design Guidelines - Connectors2. SELECT THE CONNECTOR AND SIZE

ZEBRA® elastomeric connectors offer a wide variety of applicationpossibilities, in many cases where no other type of interconnect device ispossible. They require a minimum of installation hardware considerations,allowing for very small packaging structures to support low profile displayand microelectronic interfacing.

When properly dimensioned, long-life performance can be assured andgas-tight connections without additional precautions can be realized.

separation distance

LCD

connector

PC board

PC board contact

2.1 CONNECTOR PITCH AND LENGTHa.)Select a ZEBRA® connector that will assure that at least one conductive layer connects

between contact pads, for example, of an LCD and PC board to be interconnected, and at leastone insulating layer is between adjacent contact pads.

b.)ZEBRA® connectors can accommodate applications with contact spacing of .010”/.254 mmcenter-to-center or greater.

c.) The overall length should extend a minimum of 0.020” beyond the edge of the contact at eachend of the connector.

self-support ZEBRA® with

added side supports

standard ZEBRA®

2.3 CONNECTOR WIDTHa.)Force deflection considerations of the ZEBRA® connector (Refer to Force Deflection formula)

result in a recommendation of 0.025”/0.6mm as the width for connectors of lengths between0.25”/6mm and 2.5”/63.5mm. Continuous connector spans of 2.6”/66mm to 8”/203mm require aminimum 0.035”/0.9mm wide connector to allow easy assembly of the ZEBRA® connector intothe slot of a holder. Ideally, the ZEBRA® connector length should be limited to 2.5”/63.5mm dueto possible insertion difficulties of the connector in the slot of the holder.

b.)ZEBRA® connectors with a width of 0.025”/0.6mm to 0.035”/0.9mm require the use of aholder. (See design of ZEBRA® connector holder.) Fujipoly offers standard self-supportingZEBRA® connectors eliminating the need for fabricating a holder for heights up to0.200”/5.08mm.

500/in.

240/in.

166/in.

140/in.

133/in.

100/in.

Note: The desired pitch will dictate the ZEBRA® style to be used; i.e. FL, silver, etc.

2.2 CONNECTOR HEIGHTa.) ZEBRA® connector height is determined by the separation distance between LCD and PC board

contact pads, including tolerance variations. ZEBRA® connectors can be supplied with a height of upto 1”/25mm.

b.) ZEBRA® connector height is the most critical dimension in determining the functional performanceof the connected components. Calculate the tolerance stack-up of the PC board, LCD, polarizer, andZEBRA®. Multiply the maximum separation distance by 1.10 (adding 10% to separation distance) toestablish uncompressed ZEBRA® connector height.

c.) The following example shows calculations used in determining uncompressed ZEBRA® connectorheight.

Example: Separation distance in this application equals 0.200”/5.08mm with tolerance of +/-0.005”/0.13mm representing the tolerance stack-up from one end of the LCD and PC boardseparation to the other end. The minimum separation in our application equals 0.195”/4.9mm; themaximum separation equals 0.205”/5.2mm. Multiply the maximum separation of 0.205”/5.2mm by1.10 to develop the uncompressed ZEBRA® connector height. The resulting 0.225”/5.7mmuncompressed height of ZEBRA® connector is the correct ZEBRA® connector height to assureadequate contact and achieve the minimal 0.195”/4.9mm separation for assembled height of the LCD,PC board package, and to insure contacts in areas where the minimum separation of 0.195”/4.9mmprevails. To achieve the 0.200”/5.08mm assembled height, it is necessary to deflect the0.225”/5.7mm free height ZEBRA® connector by 10%. The design result falls within the 5%-25%deflection range recommended for effective ZEBRA® connector contact.

F U J I P O L Y42

self-supporting ZEBRA®

front plane of LCD

PC board contact

PC board optional rubber spacer

bezel

3. DESIGNING THE CONNECTOR HOLDEROnce the ZEBRA® style and design have been decided upon, two last

considerations should be resolved; namely: -Support of the ZEBRA® connector in its operating position -Application of pressure onto connector height dimension to causedeflection and proper contact to the conductive contact pads.

The most common alternatives are among the following:A Self-Supporting ZEBRA® connectorA Custom Holder - for your specific configurationClamping or fastening devices

3.1 STANDARD SUPPORTED SIZES

3.2 DIMENSIONING A STANDARD OR CUSTOM CONNECTOR HOLDER

The supported connector typically contains a thin elastomeric 0.020”/.51mm wide strip attachedto either one or both sides. It is a sponge or solid silicone rubber support medium which allows alower compression force over a wide range while also providing a greater width-to-height ratio.Thus, the free-standing stance is more stable, especially as compression is introduced.

Carbon and Silver Filled Standard Dimensions (in./mm)min. max.

width 0.050/1.27 0.157/3.44height 0.050/1.27 1.000/25.4length 0.250/6.35 9.000/229.0 carbon; 5.000/127.0 silver

bezel

LCD

connector

PC board

top polarizer

bottom polarizerconnector

holder

3.3 DESIGNING THE BEZEL

a.) holder width

lip width

b.) holder length

a.) Holder/Retainer width: Determine LCD lip width as well as clearance on the PC board allowed to accommodate the LCD.

b.) Holder length: Holder should extend a minimum of 0.1”/2.5mm beyond the edges of the front of the glass of the LCD and/or thePC board pad lengths in order to provide support, and proper positioning and placement of aligning pins of the holder. Where wallthickness of the holder must be thin and length of contact area is in excess of 2.5”/63.5mm, it may be necessary to provide a bridgeor separator in the holder slot at 2.5”/63.5mm intervals, or the wall thickness of the frame on either side of the slot must beadequate to inhibit inward “bowing”. Design considerations should preclude such bridges or separators from interfering with thecontacts designed to be between LCD and PC board.

The difference between slot width and ZEBRA® width should be approximately 0.005”/0.13mm to allow for easy insertion andremoval.

c.) The following design considerations should be evaluated:

Plastic Holders: Reinforced plastic is preferable because it affords superior physical and electrical design properties.Temperature range of LCD should be consistent with temperature specifications of plastic selected. Chamfer the slot in the holderas shown in the illustration. Add 0.005”/0.13mm to the width of the slot for insertion of the ZEBRA® connector. Allow a minimumof 0.050”/1.3mm wall thickness or greater as height approaches 0.150”/3.8mm/ Locating pins should be molded to bottom ofZEBRA® connector holder to provide registration between LCD and the PC board contacts. See Figure #1.

Metal Holders: In designing metal holders, specify an insulating barrier or supports on the sides of the ZEBRA® connector toassure electrical insulation to eliminate shorting, etc.

Locating pins: Should be provided on the ZEBRA® connector holder to provide registration between LCD and PC board contacts.Check with the LCD manufacturer regarding the glass seal in designing either plastic or metal holders. Provide room in theZEBRA® connector holder for the seal. Provision should be made to accommodate loose polarizers and reflectors if such elementsare included in the design.

Support or Insulation Barrier

ZEBRA®

Connector

In determining design requirements for the bezel, specific design elements should be considered:

a.) Using separation distance factors, determine required height of the bezel. Length and width of the LCD plusholder tolerances will establish length and width dimensions.

b.) Must the LCD be protected? If so, the bezel should incorporate a cover element.

c.) Is sealing required to prevent dust and/or moisture intrusion? Under what environmental conditions will the LCDbe expected to function?

d.) What is the LCD viewing area? Be sure that bezel edges do not interfere.

e.) Is masking required for any portion of the LCD viewing area?

f.) Can the housing or case of the end product be used to provide the necessary pressure and protectionrequired for the LCD/PC board connection? If so, a bezel may not be necessary.

g.) Will there be a need for clamps or fasteners? Consult Fujipoly as a design reference source for bezelconfigurations.

ZEBRA®Design Guidelines - Connectors

F U J I P O L Y43

chip carrier

W Matrix connector

socket

PC board

The ZEBRA® W series elastomeric connectors are highly accuratesilicone rubber pads with fine metal wires embedded in the thicknessdirection. The wires are gold-plated, providing low resistance andrelatively high current flow with anisotropic conduction properties.

Standard pitch patterns offer dense I/O’s at closely positionedcenterlines. To specify the appropriate design layout for your application,the following simple steps are recommended:

1. Determine the pitch2. Decide if interconnect is static or repeated compressions3. Specify overall dimensions

spacer

upper electrode

lower electrode

Matrix connector

PC board

1. DETERMINING IF THE APPLICATION IS STATIC OR REQUIRES REPEATED COMPRESSIONS

a.) Static interconnect between mating conductors use the WSL (1.0mm pitch) or WSC (0.35mmpitch) versions. The fine wire conductors protrude slightly from both top and bottom of thesilicone rubber to ensure contact with conductors under just very slight pressure (about 10%compression).

b.) Repeated compression interconnects such as testing pads use the WBC (0.35mm pitch)version containing curved conductors with spring properties which allow the connector torecover to original height without compression set after repeated deformations.

length width

thickness

3. DETERMINE EXTERIOR DIMENSIONS a.) Length - allow an additional 0.5mm (.020”) beyond the edge of the conductor at each end ofthe row in the length direction. Maximum length is 40.0 mm

b.) Width - allow an additional 0.5mm (.020”) beyond the edge of the conductors at each end ofthe row in the width direction. Maximum width is 20.0 mm

c.) Thickness - two thicknesses are available for each style of “W” connector: 0.5 and 1.0mm.Allow 10% compression of original height to achieve reliable contact. Consider using acompression stop spacer (see drawing) to control compressed height. More than 20%compression is not recommended.

straight wire conductors for static interconnect

curved wire conductors for repeat compressions

conductive (Au or AG plated) Nickel spheres in vertical columns for repeat low force compressions

a.) Pitches available: 1.0mm and 0.35mm for “W” series; and, 1.0mm, 0.8mm and 0.5mm for “P”series

b.) Select the pitch which assures that at least one conductor connects between the contactpads to be mated, and that at least one insulating area is between adjacent contact pads.

c.) If redundant contact is desired, select the pitch that assures at least two conductors connectbetween the contact pads to be mated and at least one insulating layer is between adjacentcontact pads.

2. DETERMINE PITCH REGISTRATION

REFERENCE - TYPICAL ENVIRONMENTAL TESTING CHARACTERISTICS Connector ResultsEmbedded in Circuit Not Embedded

Test Method Description Live Current No Current No Current

Accelerated Test cycle: -20˚C’23˚C’Moisture 65˚C’, 95% RH, 1 TestResistance MIL-202D-106c cycle/day x 10 days – No change No change

40˚C @ 95% R.H.Moisture MIL-202D-103B Continuous 1500 hours No change No change No change

Thermal Test cycle: -65˚C’25˚C’Shock MIL-202E-107D 150˚C’25˚C, 5 cycles – No change No change

SO2 Gas SO2 gas, 25PPM, 25˚CCorrosion MIL-IEC-68-2-42 75% RH, 21 days – No change 0.20’0.35 Ω-mm2

ThermalResistance MIL-202D-108A 120˚C, 500 hours – No change No change

ZEBRA®Design Guidelines - “W” Matrix Connectors

straight wire conductors for static interconnect

curved wire conductors for repeat compressions

conductive (Au or AG plated) Nickel spheres in vertical columns for repeat low force compressions

F U J I P O L Y44

SARCON®’s versatility in thermal management applications is doublyenhanced by way of the variety of end-use configurations possible, and themany standard material formulations available in each.

The silicone rubber based materials offer other useful elements such aselectrical insulation, protective coverings and gasketing as integralfeatures in most designs.

Along with a few simple recommendations to help in obtaining theoptimum performance for your application, a few suggestions are includedwhich may help you to take advantage of some of these other features.

mechanicalclamping

self-adheringgap filler pad

adhesivemounting

3. ATTACHMENTa.) No special preparations are necessary to attach the SARCON® component

b.) Some of the most common alternatives include:pressure sensitive adhesivesilicone adhesivemechanical clampinghardware attachment - screws, rivetsself-adhering silicone gel

c.)Consider using the self-adhering SARCON® Gap Filler Pads shown on pages 18 to 28 of thecatalog product section.

d.) Note also that SARCON® is very elastic, providing a very tight fit over uneven surfaces. Thiseliminates the need for gap-filling agents in order to achieve high rates of thermal dissipationwithout variation. The sleeves and cases shown on page 31 of the catalog can be designedas an interference fit which can slip snugly over appropriately configured components.

SARCON® gasket absorbs fastening pressures leaving component undistorted

Unmounted transistor

Mica-type gasket transmits fastening pressures causing component distortion

a.) Use the SARCON® component also as a functional gasket, seal cushion, insulator orprotective cover. See sketch at left for seal cushion application

b.) Vibration dampening and environmental sealing against outside contaminants can beincluded in the design elements.

c.) Choose from many related product configurations shown on pages 18 to 33.

d.) Custom shapes can be arranged if your design requires a specific treatment.

SARCON®

case

heat sink

1. THERMAL TRANSFERa.) Consider the most efficient SARCON® materials regarding thermal conductivity. See

charts on pages 16 and 17.

b.) Take advantage of the heat transfer characteristics of any nearby sheet metal componentsby using the SARCON® component as a thermally conductive bridge from the heat generatingcomponent to the sheet metal. See drawing at left.

2. DUAL FUNCTIONALITY

SARCON®Design Guidelines - Thermal Management

F U J I P O L Y45

SARCON®Design Guidelines - Thermal Management

Less MoreLess

More

CLAMPING TORQUE Kg-cm

TH

ER

MA

L R

ES

ISTA

NC

E

°C/W

4. CLAMPING TORQUE

a.) Clamping torque of the installed SARCON® material will decrease thethermal resistance as the torque is increased.

See the chart below for specific measurements of each type of SARCON®

material.

b.) Test method: Fujipoly Test Method FTM P-3010 (ASTM D5470 Equivalent)

Thermal Resistance at Various ForcesSARCON® Type 3kg•cm 5 kg•cm 7 kg•cm

TR

HR

UR

QR

30T

45T

85T

30H

45H

85H30U

45U

85U

30Q

45Q

85Q

0.62

0.73

1.35

0.42

0.52

0.76

0.26

0.35

0.56

0.57

0.77

1.25

0.65

0.76

1.37

0.44

0.54

0.73

0.30

0.38

0.62

0.61

0.83

1.42

CLAMPING TORQUE VS. THERMAL RESISTANCE - TYPICAL

0.59

0.71

1.32

0.39

0.51

0.74

0.25

0.33

0.52

0.52

0.71

1.18

Thermal Resistance at Various ForcesSARCON® Type 3kg•cm 5 kg•cm 7 kg•cm

GTR

GHR

GSR

15GTR

20GTR

25GTR

30GTR

15GHR

20GHR

25GHR

30GHR

20GSR

30GSR

45GSR

85GSR

0.51

0.56

0.61

0.66

0.55

0.57

0.59

0.61

0.30

0.34

0.39

0.51

0.58

0.60

0.63

0.68

0.58

0.61

0.63

0.67

0.31

0.37

0.40

0.52

0.50

0.54

0.60

0.64

0.53

0.54

0.57

0.59

0.30

0.33

0.37

0.50

5. SARCON® SILICONE PUTTY

a.) SARCON® Silicone Putty shown on page 27 is a highly conformable,non-flammable thermal interface material with a very low compressionrate.

b.) Suitable for gaps as small as 0.3 mm or less. See application guide at left.

c.) Calculate size and volume to be used as follows:Example:V ÷ thickness

Compressed thickness: 0.2mmComponent size: 15mm x 15mm

V = 0.2 x 15 x 15V = 45mm2

45mm2 ÷ 2.0mm original thickness= 4.74mm (Use 5.0mm x 5.0mm) @ 2.0mm thickness


GR-PmXR-Pe


2.0 (+0.7/-0)mm1.5 (+0.5/-0)mm


SARCON®


at 100 - 300 µm

heat sink compress

Sales Engineering CompanyStephen Rossi254 N. BroadwaySalem, NH 03079tel: 603.893.5521 fax: 603.893.7680

Advantage Marketing AssociatesMichael Torrell19 Brass CastleWebster, NY 14580tel: 585.787.2688 fax: 585.787.9024

Matrix Marketing, Inc.Richard Schwintek912 Killian Hill Road, Suite 104Lilburn, GA 30047tel: 770.921.0055 fax: 770.921.8356

Ocean Sales & AssociatesRory Pernot304 LaFremontiaSan Clemente, CA 92672tel: 949.361.1516 fax: 949.361.1557

Stephen Bess AssociatesStephen Bess1217 N. Stadem DriveTempe, AZ 85281tel: 1.800.668.6919 fax: 866.664.0659

Gibb Midwest19930 Farmington Rd. • Suite BLivonia, MI 48152tel: 248.919.1188 fax: 248.919.1195

Technical SolutionsDon HallbladePO Box 948Anoka, MN 55308-0548tel: 612.785.9303 fax: 612.785.9343

Fujipoly America Corp.900 Milik Street • P.O. Box 119Carteret, NJ 07008-0119tel: 732.969.0100 fax: 723.969.3311

Technology Sales, Inc.Dick DahlemTechnology Building502 N. Plum Grove Rd. - Suite BPalatine, IL 60067tel: 847.991.6600 fax: 847.991.6684

Performance TechnologiesArt Scornavacca, Jr.212 US Highway 1, Ste. 18Tequesta, FL 33469tel: 561.746.1788 fax: 561.748.4716

CanaREP#505 8840 210th StreetLangley, BC V1M 2Y2 Canadatel: 604.599.1232 fax: 1.888.718.1076

CompTech Sales, Inc.1861 Brown Blvd., Suite 217, Box 735 Arlington, TX 76006 tel: 817.640.8200 fax: 817.462.4069

Jay Engineering CompanyLarry Koci3186 Plainfield RoadDayton, OH 45432tel: 937.253.2151 fax: 937.253.5906

Featherstone / WestechBen Barden2680 Bayshore Pkwy, Suite 401Mountain View, CA 94043tel: 650.961.1422 fax: 650.968.9898

SALESRepresentatives

Advanced Electro-Mechanical Sales, Inc.George Jones85731 154th Avenue NERedmond, WA 98502tel: 425.881.2618 fax: 425.869.9841

F U J I P O L Y46

ENGINEERINGNotes

F U J I P O L Y47

ENGINEERINGNotes

F U J I P O L Y48

1

Fujipoly America Corp.900 Milik StreetP.O. Box 119 • Carteret, NJ 07008-0119tel: 732.969.0100 fax: 732.969.3311e-mail: [email protected] site: www.fujipoly.com ISO9001QS9000

Fujipoly Hong Kong Ltd.Workshop (F&J), Block 1,4 F.Kwai Tak Industrial CentreKwai Tak Street, Kwai Chung, N.T., Hong Kongtel: 852-2-428-3770 fax: 852-2-489-9637e-mail: [email protected]

Fujipoly China Ltd. (China Factory)1/F., JiaLongDa Bldg.Changlang Road, Jinmei EstateChangping, Dongguan, GuangDongChina 523579tel: 86-769-83989660 fax: 86-769-83989662e-mail: [email protected] ISO14001

Fujipoly (Thailand) Co., Ltd.55/8 Moo 13 Navanakorn Industrial Estate Phase 4Phaholyothin Road, Klong Nueng, Klong LuangPathumthanee 12120 Thailandtel: 66-2-529-2732 fax: 66-2-529-2223e-mail: [email protected] ISO14001

Fujipoly Singapore Pte, Ltd.BLK 71 Ayer Rajah Crescent #04-03/06Singapore 139951tel: 65-6773-3466 fax: 65-6773-2234e-mail: [email protected]

Fuji Polymer Industries Co., Ltd.Tokyo Office7F, Kanda KYY Building1-9-4, Kaji-choChiyoda-ku, Tokyo, Japan 101-0044tel: 81-3-5207-6113 fax: 81-3-5207-6114e-mail: [email protected] (Aichi Plant)

Fujipoly Europe Ltd.Avant Business Centre, Unit 17Third AvenueBletchley, Milton Keynes MK1 1DR U.K.tel: 44-1-908-277800 fax: 44-1-908-379916e-mail: [email protected]

Nucletron Electronic Vertriebs-GmbHGaertnerstr. 6080992 MuenchenGermanytel: 49-89-149002-0 fax: 49-89-149002-11e-mail: [email protected] site: www.nucletron.de

Osco LimitedAvant Business Centre • Unit 17 Third AvenueBletchley • Milton Keynes • MK1 1DREnglandtel: 44-01908-376688 fax: 44-01908-379916e-mail: [email protected] site: www.osco.uk.com

Electropar LimitedP.O. Box 58623, Greenmount, AucklandNew Zealandtel: 64-9-274-2000 fax: 64-9-274-2001e-mail: [email protected] site: www.electropar.co.nz

ElimecP.O. Box 5006 • 1 Lishanski StreetRishon LeZio, 75150Israeltel: 972-3-9514122 fax: 972-3-9514166e-mail: [email protected]

Murata Elettronica SpAVia S. Carlo, 120040 Caponago-MIItalytel: 39-2-95968-1 fax: 39-2-95968-353e-mail: [email protected]

COMPELMAZ.A. des GODETS33, rus des petits ruisseaux91370 VERRIÈRES LE BUISSONFrancetel: 33-1-69-75-21-21 fax: 33-1-60-11-40-19e-mail: [email protected]

Globiz CorporationRm 306, Keum-Shan Building#17-1, Yoido-Dong, Youngdungpo-guSeoul, Korea 150-727tel: 82-2-3775-2550 fax: 82-2-3775-2558e-mail: [email protected] site: www.globiz.co.kr

MAVOM N.V.Molenberglei 142627 SchelleBelgiumtel: 32-3-880-0760 fax: 32-3-880-0780e-mail: [email protected] site: www.mavom.be

ORDERINGInformation

ZEBRA® and SARCON®, are registered trademarks of Fujipoly®

STATEMENT OF LIEU OF WARRANTY: All technical information and data in this document is based on tests and is believed to be accurate and reliable. Nevertheless, since the products describedherein are not provided to conform with mutually accepted specifications and the use thereof is unknown, the manufacturer and seller of the product do not guarantee results, freedom from patentinfringement, or suitability of the product for any application thereof. The manufacturer and seller of the product described in this document will provide all possible technical assistance and will replaceany products proven defective. No statement or recommendation made by the manufacturer or seller not contained herein shall have any force of effect unless in conformity with an agreement signedby an officer of the seller or manufacturer. Product testing by the purchaser is recommended in order to confirm expected results. Copyright© 2006 Fujipoly®

FUJIPOLY® LOCATIONS FUJIPOLY® DISTRIBUTORS

F U J I P O L Y49

Fuji Polymer Industries Co., Ltd.Taipei Liaison Office)Room B, 7F., No. 59, Tiansiang Rd.Jhongshan DistrictTaipei City 10452, Taiwantel: 886-2-2586-5771 fax: 886-2-2586-5745e-mail: [email protected]

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