· 2007. 3. 16. · Вр-1 GOST 23279 Internal wythe (concrete) Thermal insulation layer External...

© 2001 – 2016 «Galen»

www.galencomposite.com

PRODUCT CATALOG

CONTENTS

«ROCKBAR » COMPOSITE REBARS ®

WALL TIES FOR MASONRY

WALL TIES FOR IN-SITU AND BRICK WALLS

WALL TIES FOR AERATED CONCRETE

WALL TIES FOR LARGE PANEL CONSTRUCTION

WALL TIES WITH L-SHAPED PLUG

«THERMOSAVE» FAÇADE DOWELS FOR

RENDER SYSTEMS

FAÇADE DOWELS FOR RAINSCREENS

®

«ROCKMESH » COMPOSITE MESH

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Product catalog / 1

ABOUT

Product catalog / 32 / Product catalog

COMPOSITE REBARS «ROCKBAR »®

Composite rebars «ROCKBAR » are BFRP or GFRP bars of a round

section, cut to length, sand coated or plain.

®

AKS 12-P-8, where:

AKS – composite GFRP rebars;

12 – rebars diameter, mm;

P – rebars sand coating;

8 – rebars length, linear m.

Areas of applicationRESIDENTIAL CONSTRUCTION

AND CIVIL ENGINEERING

Foundations of buildings and structures

Repair and reinforcement of bearing capacity of brick and reinforced

concrete structures

Reinforcement of concrete reservoirs, storages of water

treatment facilities, sewage lids

Elements of the chemical industry infrastructure

Reinforcement of concrete floors

Hydraulic structures

Reinforcement of roads

Overhead system poles

Road and airfield slabs, sulfur concrete slabs

Bridge deck slabs

Bridge guards

Sidewalks

Reinforcement of shore facilities

As a component of concrete sleepers for high speed trains and underground

railway systemRAILROAD CONSTRUCTION

INDUSTRIAL CONSTRUCTION

ROAD BUILDING

BRIDGE CONSTRUCTION

AND REPAIR

«ROCKBAR » is designed for reinforcement of prestressed and non-prestressed construction structures and components.

®

Intended use

Marking

Design

Technical specifications «GFRP rebars» TU 2296-014-13101102-2012

Technical specifications «Composite rebars» TU 5714-007-13101102-2009,

Trademark certification № 360598 "ROCKBAR"

Certificate of compliance № РОСС RU.АГ80.Н03643

Certificate of compliance № РОСС RU.АВ51.Н04459

Regulatory documents

ABSOLUTE CORROSION RESISTANCE, ALKALI RESISTANCE

HIGH STRENGTH

LOW WEIGHT

ABSOLUTE ECO-FRIENDLINESS AND FIRE SAFETY

DURABILITY

DIELECTRIC

NON-MAGNETIC

LOW THERMAL CONDUCTIVITY

Advantages

AАКВ 10-100 coil, where:

АКВ -composite BFRP rebars;

10 -rebars dlameter, mm;

100 -rebars Length, Linear m;

coil -manufactured in coils.

Technical characteristics

Characteristic BFRP rebars GFRP rebars

«ROCKBAR» «ROCKBAR»

Length up to 12 m (Ø up to 10 mm – in coils)

Diameter 2 -16 mm, upon request - up to 36 mm

Tensile modulus, not less than 50 000 MPa 50 000 MPa

Density 2.0 g/cm 2,0 g/cm

Thermal conductivity coefficient < 0.46 W/(m°C) < 0.56 W/(m°C)

Tensile elongation 2.2 % 2.2 %

Heat resistance 300 °C 150 °C

Corrosion and chemical resistance very high high

Electrical conductivity non-conductive

Magnetic characteristic non-magnetic

3 3

Physical and mechanical properties depending on rebars’ diameter

Rebars’ BFRP rebars

diameter

Ultimate tensile stress, MPa, not less than

Bending stress, MPa, not less than

2 1000 1000

4 1000 1000

5 1000 1000

6 1000 1000

8 1000 900

10 1000 900

12 900 900

14 800 900

16 800 800BFRP bar with uniform sand coating


«ROCKMESH » COMPOSITE MESH®

«ROCKMESH » is designed to replace conventional metal mesh used for reinforcement of various construction structures.

«ROCKMESH » consists of the following components:

BFRP bars, arranged in the perpendicular pattern to each other

Plastic fixings in the bars cross points

®

Rockmesh Бк (2,2-50)/(2,2-50)*50*150, where:

Rockmesh Бк – composite BFRP mesh, карта

(Rockmesh Бр - рулон);

(2,2-50)/(2,2-50) – bar diameter and length of each

opening side, mm;

50 – mesh width, cm;

150 – mesh length, cm.

Intended use

Marking

Design

Technical specifications «Composite mesh from BFRP rebars» TU 5714-011-13101102-2012

Certificate of compliance № POCC RU.AГ98.Н12469

Certificate of compliance with Nanocertifica requirements № РОСС RU.И750.НЖ02.000154

Trademark certificate № 483878 «ROCKMESH»


LOW THERMAL CONDUCTIVITY of the composite material prevents “thermal bridging” between

building's wall and environment, retains moisture conditions of a structure

CORROSION AND CHEMICAL RESISTANCE of the composite material prevents destruction of a structure

STRENGTH of the composite material ensures increased reliability of an entire structure

LOW WEIGHT of the composite material allows for reduction of transportation costs, storage, handling,

facilitates installation works

Advantages

®

Characteristic Mesh type

Opening size 50х50 mm

Bar (wire) diameter 2,2 mm 4,0 mm

Bar (wire) tensile strength, not less than 1 200 MPa 570 MPa

Bar (wire) tensile force 760 kgf 720 kgf

Bar (wire) elongation 2,50 % 2,50 %0 0Thermal conductivity coefficient, not more than 0,46 W/(m* С) 56,00 W/(m* С)

2 2Weight per mesh area 360 g/m 2 220 g/m

Electrical conductivity non-conductive conductive

Corrosion and chemical resistance very high low

Magnetic characteristic non-magnetic magnetic

Fixing strength - shear 30 kgf not rated

Fixing strength - pull 20 kgf not rated

Delivery in sheets no deformation possible deformation

Delivery in coils Severe deformation in coils. Unrolled mesh needs additional treatment.

No deformation. Unrolled mesh regains its initial form.


«ROCKMESH» Metal mesh from wire

Вр-1 GOST 23279

Internal wythe (concrete) Thermal insulation layer

External wythe (concrete)

Opening size 50x50 mm

BFRP bars

Plastic fixing

Bar (wire) diameter – 2,2 mm, 3 mm

Opening dimensions - 50х50 мм, 100х100 mm

Various bar diameters and opening sizes are

available upon customer request.

Dimensions

Opening size 100x100 mm

Concretescreed Supports


LOW THERMAL CONDUCTIVITY of composite material prevents thermal bridges forming between

building’s walls and outdoor environment, retains moisture conditions of the structure

CORROSION AND CHEMICAL RESISTANCE of composite material allows the to retain their tie connectors

physical and mechanical properties in alkali, thermal and moisture conditions

STRENGTH of composite material ensures increased reliability of the entire structure

Advantages

TIE CONNECTORS FOR LARGE PANEL CONSTRUCTION

BFRP bar with uniform saud coating

Plastic restrainer

Stainless steel collar

Internal wythe (concrete) Thermal insulation layer

External wythe (concrete)

Tie connectors for large panel construction are intended for connecting the internal and external wythes of insulated sandwich wall panels.

Intended use

Designed for fixing reinforced concrete wythes and

thermal insulation against each other as well as for

taking compressive and tensile loads caused by wind and

other impacts acting perpendicularly to a facade surface.

Tie connectors with a restrainer

installed at 90°

Designed to transfer vertical loads from an external

concrete wythe and thermal insulation to a reinforced

wythe of a panel.

Tie connectors with a restrainer

installed at 45°

The tie connector for large panel construction comprises the

following elements:

Design

For the use in a non-bearing panel:

BFRP bar with a uniform sand coating

Plastic restrainer

For the use in a bearing panel:

BFRP bar with a uniform sand coating

Plastic restrainer

Stainless steel collar

Regulatory documentsTechnical specifications «Composite tie connectors for three layer reinforced concrete panels» TU 5714-

022-13101102-2014

Technical Approval ТS № 4736-15

Certificate of conformance with Nanocertifica requirements № РОСС RU.И750.НЖ02.000161

Technical characteristics of tie connectors with collars

Tie connector length

Diameter

Minimal anchorage length

Ultimate tensile strength, not less than

Ultimate bending strength, not less than

Tensile modulus, not less than

Collar-wall tie bond strength, not less than

Compressive modulus

Pull-out strength from concrete, not less than

Tensile strain, not more than

Thermal conductivity coefficient

120-500 mm

6 mm

30-35 mm

1000 MPa

1000 MPa

50 GPa

15 MPa

30 GPa

4000 N

3 %

0,46 W/M*°C

Pull out strength from concrete

Diagonally installed tie connectors

В 15 (anchorage depth 80 mm) 5.45



Vertically installed tie connectors



Test conditions

Pull-out strength from concrete, kN

BFRP tie connectors with steel collars (TU 5714-022-13101102-2014)

Standard BFRP tie connectors (TU 5714-006-13101102-2009)

Not less than 6 kN in standard conditions (B25 concrete grade, anchorage depth 80 mm)

Not less than 5 kN in standard

conditions (B25 concrete grade,

anchorage depth 80 mm)


«THERMOSAVE» FAÇADE DOWELS FOR RENDER SYSTEMS

SDM 100-6, where:

SDM – construction dowel for render systems;

100 – dowel length, mm;

6 – bar diameter, mm.

«THERMOSAVE» dowel consists of the following components:

anchor element – plastic plug

expansion element – bar from composite material

plate shaped element – restrainer from impact and

frost resistant plastics

Dowel length, mm: where:L = 60 + Т,

— minimal dowel anchorage depth in a base material, mm 60

— insulation thickness, mmТ



building’s wall and environment, retains moisture conditions of a structure

CORROSION AND CHEMICAL RESISTANCE of the composite material eliminates the possibility of rusty

stains appearing on a wall, allows the dowels to retain their physical and mechanical properties in alkali

and heat-moisture conditions

FROST RESISTANCE of the plastic plate-shaped element allows for installation at low temperatures

RIGIDITY AND IMPACT RESISTANCE of the plastics reduces the possibility of the “inside out umbrella”

effect and destruction of an external thermal insulation system and allows for reduction of damaged

dowels

CONSISTENTLY HIGH PULL-OUT FORCE from various base materials

Dowel length from 100 to 260 mm

Bar diameter 6 mm

Length of a plug anchoring section 45 mm

Plate-shaped element diameter 60 mm

Bar tensile strength, not less than 1 000 MPa

Bar bending strength, not less than 1 000 MPa

Dowel pull-out force from concrete B25, solid brick,

«THERMOSAVE» façade dowels are designed to provide fixing of a thermal insulating layer to various types of base material during installation of render systems, including those with thin coatings.

Intended use

Marking

Design

How to choose an appropriate dowel length


Technical specifications «Construction hammered-in dowels THERMOSAVE» TU 2296-024-13101102-2014

Certificate of compliance № POCC RU.AЮ31.Н15718

Technical Approval TS № № 4835-16


Advantages

Render finishing (coat)Base material (brick)

base coat

Reinforcing mesh

Insulation

Plate-shaped element – restrainer from impact and frost resistant plastics

Expansion element – bar from composite material

aerated concrete, not less than 160 / 140 / 100 N

Anchoring element – plastic plug


FAÇADE DOWELS FOR RAINSCREENS

The façade dowels are designed to provide fixing of a thermal insulation layer to various types of base material during installation of rainscreens.

SPD 100-6, where:

SPD – construction plastic dowel;

100 – dowel element, mm;

6 – bar diameter, mm.

The façade dowel consists of the following components:

anchoring element – plastic plug

expansion element –bar from composite material

plate-shaped element – restrainer from impact and frost

resistant plastic

Dowel length, mm: where:L = 60 + Т,

— minimal dowel anchorage depth in a base material, mm 60


Technical specifications «Galen construction hammered-in dowels» TU 5714-005-13101102-2009


Technical Approval TS № 3650-12

STRENGTH of the composite material ensures increased reliability of an entire structure LOW THERMAL

CONDUCTIVITY of the composite material prevents “thermal bridging” between building's wall and

environment, retains moisture conditions of a structure

CORROSION AND CHEMICAL RESISTANCE of the composite material eliminates the possibility of rusty

stains appearing on a wall, allows the dowels to retain their physical and mechanical properties in alkali

and heat-moisture conditions

FROST RESISTANCE of the plastic plate-shaped element allows for installation at low temperatures

RIGIDITY AND IMPACT RESISTANCE of the plastics reduces the possibility of the “inside out umbrella”

effect and destruction of an external thermal insulation system and allows for reduction of damaged

dowels


Dowel length from 100 to 260 mm

Bar diameter 6 mm


Plate-shaped element diameter 60 mm



Dowel pull-out force from concrete B25, solid brick,

aerated concrete, not less than: 160 / 140 / 100 N

Intended use

Marking

Design

How to choose an appropriate dowel length



Advantages

Plate-shaped element – restrainer from impact and frost resistant plastics

Expansion element – bar from composite material

Anchoring element – plastic plugBase material (brick)

Rainscreen cladding

Insulation

WALL TIES FOR MASONRY


MarkingBPA 350-6-2P, where:

BPA – BFRP rebars;

350 – wall tie length, mm;

6 – bar diameter, mm;

2P – two sand anchors.

How to choose an appropriate wall tie lengthWall tie length, mm: where:L = 90 + Т + D + 90,

— minimal wall tie anchorage depth in a base material, mm90


— width of ventilated gap (if any), mm D

— minimal wall tie anchorage depth in a facing layer, mm 90

Technical characteristics Wall tie length from 250 to 650 mm

Bar diameter 6 mm



Wall tie pull-out force from mortar М100 , not less than 7 000 N

Technical specifications «BFRP reinforcing bars» TU 5714-006-13101102-2009

Certificate of compliance № POCC RU. AГ80.Н03644

Certificate of compliance with GOST R 54923-2012 № PCC RU.И565.01ПР09.0023

Technical Approval TS № 4541-15




building’s wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains

moisture conditions of a structure

CORROSION AND CHEMICAL RESISTANCE of the composite material allows the wall ties to retain their

physical and mechanical properties in alkali and heat-moisture conditions

CONSISTENTLY HIGH PULL-OUT FORCE from a base material

Advantages

The wall ties are designed to provide connection of inner, thermal insulating and facing layers in masonry.

They can be used for fixing a facing layer from masonry units and insulator to a base material from ceramic blocks.

DesignThe wall tie for masonry is a BFRP bar

with two sand anchors.

Intended use

BFRP bar with two sand anchors

Facing layer (brick)

Base material(large ceramic block)

Vapor membrane

Chemical anchor

Insulation

For brickwork we also offer fully sanded wall ties of diameters ranging from 4 to 7 mm.

To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).

BFRP bar with uniform sand coating

*


WALL TIES FOR IN-SITU AND BRICK WALLS

BPA 300-6-1P, where:

BPA – BFRP anchor;



1P – one sand anchor.

The wall tie for in-situ and brick walls consists of the

following components:

anchoring element–plastic plug

BFRP bar with one sand anchor

Wall tie length, mm: where:L = 60 + Т + D + 90,



— width of a ventilated gap (if any), mmD

— minimal wall tie anchorage depth in a facing layer, mm90

Technical characteristicsWall tie length from 150 to 450 mm

Bar diameter 6 mm




Wall tie pull-out force from concrete B25, solid brick, not less than 700 N

Technical specifications «BFRP hammered-in anchor BPA-1P» TU 5714-010-13101102-2011





building’s wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains





Advantages

Marking

Design

How to choose an appropriate wall tie length

The wall ties are designed to provide fixing of a facing layer from masonry units and insulating material to in-situ or brick base material.

Intended useFacing layer (brick)Base material (brick) Insulation

BFRP bar with one sand anchor

Anchoring element – plastic plug

To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).*


WALL TIES FOR AERATED CONCRETE

BPA 230-6-Gazobeton, where:

BPA – BFRP anchor;



Gazobeton – installation into aerated concrete.

The wall tie for aerated concrete consists of the following

components:

anchoring element – molded plug from high

strength plastics


Wall tie length, mm: where:L = 90 + Т + D + 90,




— minimal wall tie anchorage depth in a facing layer, mm90

Marking

Design


Wall tie length from 180 to 500 mm

Bar diameter 6 mm




Wall tie pull-out force from aerated concrete D400 / D500/ D600, not less than 2 500 / 3 000 / 4 000 N




building's wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains





Advantages

Technical specifications «Galen BFRP anchor for aerated concrete» TU 5714-013-13101102-2012

Certificate of compliance № POCC RU.AЮ31.Н15265


Intended useThe wall ties are designed to provide fixing of a facing layer from masonry units and insulating layer from a porous material (aerated, foam concrete, etc.).

Facing layer (brick)Base material(aerated concrete) Insulation


Anchoring element – moldedplug from high strength plastics

To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).

The wall tie is installed by screwing by means of a special wrench (1 wrecnh per a box of wall tie).

*

**


WALL TIES WITH L-SHAPED PLUG

KGS 190-7-P, where:

KGS – wall tie with L-shaped plug;



P – sand coating of a bar.

The wall tie with L-shaped plug consists of the

following components:

L-shaped plug from stainless steel


Wall tie length, mm: where: L = Т + D + 90,

— insulation thickness, mmT


— minimal wall tie embedment depth into a facing layer, mm90

The wall ties are designed to provide fixing of a facing layer from masonry units and thermal insulation to various base materials.

Intended use

Marking

Design


Technical specifications «BFRP wall ties with L-shaped plug» TU 5714-017-13101102-2013




building's wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains




L-SHAPED PLUG with 2 mm diameter opening fits standard fasteners


Advantages

Facing layer (brick)Base material (expanded clay concrete block)


L-shaped plug from stainless steel

Insulation

Wall tie length 165-565 mm

Bar diameter 5 or 7 mm

Length of connection between a plug and a wall tie (embedment depth) 20 mm

L-shaped plug opening diameter 7 mm



Bar-plug bond strength, not less than 25 MPa

Bond strength of 5 mm || 7 mm diameter wall tie with a bearing or facing


layer material, not less than 2 || 3 MPa

To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).*

20 / Product catalog

ABOUT

Galen is a developer and producer of modern composite materials for industrial

and civil construction, mining, highway and electric power industries. Holder of

more than 20 patents and know-how. The company is a pioneer of basalt

technologies in Russia and CIS.

The company was established in 2001. It has been manufacturing products with

the use of nanotechnologies since 2009. Since 2011 Galen is a RUSNANO project

company.

Products from a composite material – basalt fiber reinforced polymer developed

and patented by Galen are know-how. The use of these high strength and

corrosion resistant products instead of metal analogues allows for increase of

quality of objects under construction and reduction of construction costs.

Products manufactured by Galen are highly valued abroad; more than 20% of

output is exported to England, UAE, CIS, USA, Latin America, Israel. Thousands

of passive houses in the UK are built with the use of Galen wall ties.

Galen is located in Cheboksary (Chuvash Republic) and has operating facilities in

Mogilev (Belarus), Kaluga Region. The manufacture is carried out on equipment

developed and patented by the company.

Wide dealer network in Russia, CIS and Western Europe. Galen is a partner of

the world leading companies engaged into the composite industry and a transfer

of technologies to Russia.

· 2007. 3. 16. · Вр-1 GOST 23279 Internal wythe (concrete) Thermal insulation layer External...

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Transcript of · 2007. 3. 16. · Вр-1 GOST 23279 Internal wythe (concrete) Thermal insulation layer External...