2006 Department of Defense Maintenance Symposium and Exhibition

2006 Department of Defense Maintenance Symposium and Exhibition

David V. PaulingADUSD (Materiel Readiness & Maintenance Policy)

No US Casualties• Blast evolved the right hull, but was repairable• Vehicle was up in 24 hours

No US Casualties• Blast evolved the right hull, but was repairable• Vehicle was up in 24 hours

∼280 Ships

∼ 30,000Combat Vehicles ∼900 Strategic Missiles

∼14,000 Aircraft/Helicopters+ ∼ 300,000 Tactical Vehicles+ Communications/Electronics Equipment+ Support Equipment+ Other Systems

Maintained by:• 659,000 DoD personnel• Private sector companies

Maintenance cost:~$81 billion (FY05)

DoD’s military equipment is valued at ∼$300 billion

Systems Supportedby DoD Maintenance

Source: LMI analysis of DoD data

Materiel Readiness Life Cycle Framework

from the Warfighter ViewBA

ConceptRefinement

System Development& Demonstration

Production &

Deployment

Systems Acquisition

C

FRP DecisionReviewLRIP/IOT&E

Design Readiness

Review

TechnologyDevelopment

(Program

Initiation)

ConceptDecision

Pre-Systems Acquisition

Operations &Support Sustainment

Modernize

Sustaining the System• Ready Available Safe Assets

•24/7 Availability• Reliability & Maintainability• Affordable Weapon Systems• Obsolescence/Tech Refresh• Reduced Footprint• Logistics Chain Reliability• Logistics Chain Effectiveness• Logistics Chain Cycle Time• Retrograde Management• Production Flexibility• Supply Chain Agility

PRE-IOC AND POST IOC SUPPORTABILITY ASSESSMENTS

Sources of Supply

65-80% of the Life Cycle CostBAConcept

RefinementSystem Development

& DemonstrationProduction &

Deployment

Systems Acquisition

C

FRP DecisionReviewLRIP/IOT&E

Design Readiness

Review

TechnologyDevelopment

(Program

Initiation)

ConceptDecision

Pre-Systems Acquisition

Operations &Support Sustainment

Modernize

Sustaining the System• Ready Available Safe Assets

•24/7 Availability• Reliability & Maintainability• Affordable Weapon Systems• Obsolescence/Tech Refresh• Reduced Footprint• Logistics Chain Reliability• Logistics Chain Effectiveness• Logistics Chain Cycle Time• Retrograde Management• Production Flexibility• Supply Chain Agility

PRE-IOC AND POST IOC SUPPORTABILITY ASSESSMENTSPRE-IOC AND POST IOC SUPPORTABILITY ASSESSMENTS

Sources of Supply

65-80% of the Life Cycle Cost

Maintenance: Key Leverage Point in DoD’s Materiel Readiness Value Chain

Ifreq

uirem

ent

can’t

beeli

minated

Mitigate therequirement formaintenance

Mitigate therequirement forunscheduledmaintenance

Optimizemaintenance

cycle time

Ifunscheduled

maintenance

can’t beeliminated

Ifmain

tenan

ce

cycle

time

can’t

be

reduc

ed en

ough

?

Optimizereliability

Consumablevs. repairable

RCM CBM

TOC

Six SIGMA

Lean

Prognostics

MRP/ERP

Partnering/teaming

= evolutionary

= transformational

= evolutionary

= transformational

21st Century Sustainment Challenge

Breaking theParadigm…

Materiel AcquisitionMateriel DistributionMateriel Supply SupportMateriel MaintenanceSustaining Engineering

Maintenance is the Engine that DrivesSustainment Value Chain Integration

Multiple Processes, Systems and Decisions are Required to Achieve and Sustain Materiel Readiness

Purchase

WholesaleSupply

RetailSupply

Use/BreakInstall

Trouble-shoot

Test

Trouble-shoot

Package/Preserve

Package/PreserveWholesaleSupply

Induct

Ship

Ship

Ship

RetailSupply

Test

DepotRepair

Test

DRMOBER

Ship

Trouble-shoot

Ship

WarReserveInventory

FieldRepair, I-level

FieldRepairO-level

Remove

Induct

SPG/CPGUnit

Mission(s)Assigned

Materiel Requirement Plan

Mission Sustainment Plan

ReliabilityAnalysis

EngineeringChange

DepotModification

684 F/A-18 A-D Acft; 1368 F-404 Firewalls

TaskedUnit

RFU F-404

Non-RFUF-404

X

Test