2003 MECON_Project Review Meeting 4th Dec'13

8/13/2019 2003 MECON_Project Review Meeting 4th Dec'13

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A H o u s e o

f E n g i n e e r i n g

E x c e l l e n c e

MECON LIMITED

As on 3rd

Dec13

BALANCE JOBS INSMS PROJECT.


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f E n g i n e e r i n g E x c e l l e n c e

MECON LIMITED

Sl.No.

System Scope AlreadyCompleted

upto thisreview

ProgressDuring Review

Period

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

1.LIME PLANTCIVIL

Cabletrench

Pre castslab for cabletrench

Flooring.

Drain inLime Plant

Arealeveling

TOTAL

480 m3

80m3

388m3

187m 3

1135m

3

477m3

73m3

368m3

187m 3

1105m

3

NIL

3m3

15m3

NIL

18m

3

3m3

7m3

20m3

NIL

27m3

By 25th

Dec13

Completed.

By Dec13.

Overallcompletion by 25

th

Dec13 (includingroads)

Job has beentaken up& is inprogress.

PROGRESS & BALANCE JOBS IN SMS PROJECT --- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.


upto thisreview

ProgressDuring Review

Period

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

1.2

LIME PLANT

MECHANICAL

REFRACTORY

1389T

641T

1048.5T.

90T.

Piping (mixedgas) &Diathermic oilpiping(3T),Vibrating screens& chutes(1.5T),Conveyor-deck plates(2.5T), DE-3(17T)TOTAL- 24T

NIL

340.5T(DE system,conveyorsystem,piping/ gasnetwork)

551T.

Jan14.

Jan14.

190T is nonpriority.

Inspection callgiven by M/sTeruzzi/ SKGrefractories.Inspection is in

progress at Nagpur

PROGRESS & BALANCE JOBS IN SMS PROJECT----- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.

System Progress since last Review BalanceJobs

Date ofCompletion

Remarks

1.3 LIME PLANT ELECTRICS

& AUTOMATION

1 st lot of Power cable (80drums)received at site. 24 drumspending. Out of 67 km , 55 kmreceived at site & balance 12 kmprocurement is under process.

33T Strl. Steel for cable tray fromM/s Fame Steel, Nagpur received atsite.

Cable schedule (Instrument cable-24177mt. & control cable 72157mt.) &automation drawings approved.

600mm ladder type cable tray (1 kmout of 3 km) dispatched on 2 nd Dec13& received at site.

Earthing job at site started. LTSS lime plant to MCC roommain cable trench cable traysupporting structures erection started(20% completed)

Erection ofElectricalequipments( Automationpanels, Cabletray, Cables,Lightingfixtures etc.),testing &commissioning activities.

By Feb14 M/s Teruzzihas to expeditesupply of cabletray (13kmapprox.) &Illuminationmaterial onurgent basis.

Cable datasheet(instrument &control)to beapproved &

pending withM/s Vulcan. &PO to beplacedimmediately.

AC ducting job to beexpedited.

PROGRESS & BALANCE JOBS IN SMS PROJECT--- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.


upto thisreview

Progress DuringReview Period

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

2.LADDLEFURNACE CIVILLHF Proper.

Compensator Buildingwith CableTrench.

AHUbuilding.

TOTAL

2108m3

340m3

35m3

2483m3

2108m3

340m3

35m3

2483m3

False flooringfalse ceiling work isin progress.

NIL

Brick workcompleted.

NIL

Falseflooring falseceiling work .

NIL

Plastering,painting etc.

NIL

Balance job tobe completedalong with

electrical cablingwork.

Completed.

Completed.

Completed.

PROGRESS & BALANCE JOBS IN SMS PROJECT -- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.


upto thisreview

ProgressDuring

ReviewPeriod

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

2.1

LADDLE

FURNACE

MECHANICAL

a) PIPING

b) Fittings

c) Valves

d) Filter Cageswith Ventury

e) ID Fan

f) Hopper &

Casing

89T

9T

10T

9T

11T

41T

88T

8.5T

9.5T

2T

3T

41T

NIL

0.5T

0.5T

NIL

NIL

8T

1T

0.5T

0.5T

7T

8T

NIL

10th

Dec13.

10th

Dec13.

10th

Dec13.

15th

Dec 13

15th

Dec13

Completed.

After civil handover forcompressor room & FTProom.



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upto thisreview

ProgressDuring

ReviewPeriod

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

2.2

LADDLEFURNACE MECHANICAL g)Soft waterpump.

h) Uncooledduct from LF

i) Water cooledcable

j) SecondaryCircuit.

k) Wire feeder

TOTAL (INCL.PIPING)

3T

42T

3.6T

3T

10T

472T

2T

38T

NIL

NIL

10T

443T

NIL

3T

NIL

NIL

NIL

12T

1T

4T

3.6T

3T

Completed.

29T

15 th Dec13.

15 th Dec13

25 th Dec13.

15th

Dec13

Civil front to bemade ready.(FG bay-C-20)

Modification workis under progress.SMS shut downrequired.

Overall Completionby 25 th Dec13.

PROGRESS & BALANCE JOBS IN SMS PROJECT---- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.


upto thisreview

ProgressDuring

ReviewPeriod

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

2.3

LADDLE

FURNACE

STRUCTURA L

Chimney

erection.

FAFA

structure.

Spark

Arrestor

Structure

Misc.

Structures.

398T

110T

65T

12T

14T

388T

110T

65T

11T

12T

7T

NIL

NIL

NIL

NIL

10 T

NIL

NIL

1T

2T

20th

Dec13 (By

10th

Dec 13)

Completed.

Completed.

20th

Dec13 (5th

Dec13)

20th

Dec13 (10th

Dec13)

Welding & nutbolt tightening workis in progress.

Gratingsavailable at site.

PROGRESS & BALANCE JOBS IN SMS PROJECT- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.


upto thisreview.

ProgressDuringReviewPeriod

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

2.4

LADDLE

FURNACE

BAG Filter &

Silo supportStructure.

REFRACTORY

(Scope-105T)

137T

105T

(1200 nosfor ladle carprotection &7480 nosfor encasingof columnnear

equipments)

130T

NIL

7T

NIL

7T

105T

20 th Dec1330 th Nov13

Starting ofob will be by20 th Dec13.

Aftercompletion ofmechanicalob.

DC issuedfor bricks &communicatedto MECON,

Ranchi.



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MECON LIMITED

Sl.No.

System AlreadyCompleted upto

this review.

Progress DuringReview Period

BalanceJobs

Date ofCompletion

REMARKS

2.5 ELECTRICAL MCC room &Control roompanels, desk, VFlocal control ,VFPDB Hydraulic

room RIO panel,lubrication panel,HT Panel erectiondone, DCDB,Battery Charger,Furnace switch,WTP MCCerection,transformerinstallation checkup, bushinginstallation done.

Trafo. roombusbar fixing workin progress.

LF proper power

& control Cablelaying in progress.

LTSS#4 to MCC-1 ,2 & LTSS#5 toWTP MCC LT cablelaying completed.

WTP MCCPanel erectionwork completed.

FTP MCC , PFcompensator roomcable tray erectionstarted.

Balanceelectrical &instrumentation equipmenterection in LF

proper, ID Fancabling, FTP,Compensatorroom, cablelaying ,termination,testing &commissioning.

By Dec13,Testing &Commissioning by Jan14.

LCS -11/28nos.RIO -1/3nos.FIELDJB (Electrical )-9/23nos.INSTRUMENT

JB -8nos.

Testing groupto be deployedby DANIELI forprecommissioningchecks.

Calibration ofinstruments to bedone.

PROGRESS & BALANCE JOBS IN SMS PROJECT - -- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.

System Progress sincelast Review

BALANCE JOBS DATE OFCOMPLETION

REMARKS

3. GAS HOLDER Alignment ofupper horizontalpiston girdercompleted.

Closing of shellis under progress.

Alignment of 48nos piston fendercolumncompleted.

Spiral Plateerection.

Surfacepreparation from10m to 22m forseal erection.

New sealopening door fixing.& 01 no additionalmaintenance doorfixing.

Painting work.

Expected date ofcompletion oferection by Dec13.

Expected date ofcommissioning is 31 st Jan14.

BHEL will mobilizemanpower from 16 th Dec13 instead of20

th Nov13.

Expected date ofseal to reach at site

10th

Dec13.

PROGRESS & BALANCE JOBS IN SMS PROJECT - -- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

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REMARKS

4. Hot Metal Mixer

(1300T)

Mixer

Commissioning

(M/s HEC)

Charging hole

cover erection.

Testing of

motor & power

cables.

UPS

installation done,

commissioning in

progress.

Blower made

ready for idle run.

Fixing of limit

switches.

Testing of

individual

equipments & trial

run.

PLC I/O

testing, HMI

installation &

commissioning.

Pre heating to

start by 16th

Dec13 &

commissioning by

26 th Dec13.

Jupiter Hi Tech

commissioning

engineers are at site.

Forbes Marshall

commissioning team to

arrive on 9 th Dec13.



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MECON LIMITED

Sl.No.

System Alreadycompleted

upto thisreview

Progress duringreview period

Balance Jobs Date ofCompletion

Remarks

5. Water System

Soft Water

Plant (M/s Ion

Exchange).

Fire FightingFacility (M/s

Safety Control).

Filter mediafilling workcompleted.

3400Mtr.completed outof 4000Mtr.

In-shopoverheadpiping of SMS1700mcompleted.

Main IncomerCable laying fromLTSS#3 to MCC inprogress.

Pump Housecivil work is inprogress.

Electricalerection andpiping, testing&commissioning.

Undergroundpiping of

RMHS.

300m out of2000m.

By 20th

Dec13(Nov13)

By Jan14.

Supply ofinstrumentation cable& hoist is pending.

As per M/s IEILTesting group will beavailable at site on

7th

Dec13 for MCCpanel testing &charging.

Manpower is lowdue to paymentrelated problems.

Work held up dueto stored structuralitems of RMHS (M/sRukmani).



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MECON LIMITED

Sl.No.

System Progress since lastReview


REMARKS

6. Water

System

Circulation

Water

System-KBL

Dosing pipe lines &under flow pumpspipeline erection in

progress. 01 no Knife discharge

filter , thickener is inoperation.

Electrical connectionin scrapper & testing.Flexible cables & JBs

are to be supplied byM/s Triveni.

Testing &commissioning ofmotorized valves(NINL CLEARANCEREQUIRED) calibrationof balance 4 nos. flowmeters.

ETP area Underslung crane electricalconnection, testing &commissioning.

Laying of opticalfiber communicationcable to BOF & CCParea.

By 15th

Dec13Nov13

By 15th

Dec13Nov13

Work is going slowdue to shortage ofmanpower.

PLC personnel isrequired forcommissioning thewhole system.

M/s KBL has to takeaction for cable surveywork inside tunnel &clearance will be givenaccordingly.



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MECON LIMITED

Sl.No.



REMARKS

7. CRANES

CD-Bay

(150T)- Mixer

Charging

Crane.

FG-Bay

(100T Crane-II )

All drives tested.

Rope reeving ofboth hoists tested.

Auxiliary hoist(50T) drive testing

done.

Commissioning

work is being takenup parallely with CDbay crane.

Load test.

Testing &

commissioning &rope reeving.

By 7th

Dec13,

30th

Nov13.

By 15th

Dec13,

10 th Dec13.

Trial run of all mechanismsbeing taken.

Load shifting started. Few materials found

defective during testing & tobe replaced.

Drive testing by 10th

Dec13.

Rope reeving will be doneafter drive testing .

Few materials founddefective during testing & tobe replaced.



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MECON LIMITED

Sl.No.


BALANCEJOBS

DATE OFCOMPLETION

REMARKS

7.1 FG-Bay-5T

capacity

Cantilever

Crane

Scrap

Handling

Crane (15T)-

DE Bay

Rotating

Trolley

Cranes (25T

Crane-II) in LM

& MN-Bay.

Electrical panel

manufacturing in

progress by Unitech,

Blore. Internal items

procurement done.

Revised drawing

prepared & submitted

to MECON, Ranchi for

approval.

NIL

Supply &

erection of crane.

Magnet

connection &

Commissioning

activity.

By 22nd

Dec13,

5th

Dec13

By 10th

Dec13,

25th

Nov13

Strl design drg. (Crane

support) received for construction.

LTE will be done.

Magnet & auxiliaries to bedispatched by 15.12.13.

Cabling job 90% completed atsite.

Dismantling of trolleyscompleted by M/s Pawanconstruction under HEC.

Awaiting trailers at site fordispatch of trolleys .



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Sl.No.



REMARKS

7.2 BMFA CRANES

15TGrab &

20T EOT Crane.

Electrical

panels, cables

are ready to be

dispatched.

IWC issued by

MECON.

Panels under

dispatch to HEC

Ranchi.

Electrical erection of

panels, cabling.

DSL erection.

Testing &

commissioning.

Execution by

Dec13 (Nov13)

Cables & DSL system

ordered on M/s M R

Trading, Kolkata. & M/s

IEP, Kolkata.

Inspection awaiting for

DSL cable.

PROGRESS & BALANCE JOBS IN SMS PROJECT---- Review Period-27 th Nov13 to 3 rd Dec13


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MECON LIMITED

Sl.No.



REMARKS

7.3 CRANES

10 T Maintenance

Crane for New

Compressor House .-

TECHNOINDUSTRIES,

AHMEDABAD.

Manufacturing

completed.

Crane is ready at

supplier works.

Erection &

commissioning.

Crane is ready at

supplier works,

Ahmadabad & is

awaiting inspection.

NINL Engr. To bedeputed for inspection.



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Sl.No.



REMARKS

8

AC System(M/s FrickIndia)

Ventilation

System (M/sEFE, Kolkata)

NIL

NIL

Supply of PUFinsulation.

Testing &

Commissioning ofpanels , fans &motors.

By Dec13 (30 th

Nov13).

Commissionedand running as perrequirement.

01 no. electroniccard for chiller unit-

01 is to be replaced. Operation to takehandover for 24 hrs.running.

All electrical

drawings has beencleared fromMECON, Ranchi.

EFE has to takeimmediate action forsupply of panels.



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MECON LIMITED

Sl.No.


Balance Jobs Date ofCompletion

Remarks

9. CCTV (M/sNELCO )

LSTB (M/sPhi Audiocom,Pune)

NELCO Engr.present at site.Power, Data, Video,Control Cabling BOFarea completed for 4nos cameras out of 6.

Camera JB,

mounting standerection & water tankerection completedfor 4 nos cameras atBOF.

BOF & CCP areatesting activities inprogress.

Fixing of Cameras-08nosin CCP & 06 nos. in BOF,water cooled jackets, UPS,Video & Control Cables,Remote controlled pan & tiltunits, Video distributionamplifier /equalizers, Control

Console with control units,19 TFT monitors.

CCP area -fixing of 03 nosdesktop stations.

BOF area- fixing of 02 nosdesktop stations.

Outside plant area &inside office interconnection--3 km cabling to be done.

Total system testing &commissioning.

By Dec13. AIR & WATERPIPELINES TO BEMADE READY.

FollowingShortfall cables tobe supplied:

3Cx2.5-1250mtrs7Cx1.5-1250mtrs2Px2.5-1250mtrsRG-11-1250mtrs.



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MECON LIMITED

Sl.No.



REMARKS

10. Fire

Detection

System (M/s

Agnice)

Caster bay loop

cable tray work &

fixing of MCPs &

hooter completed.

Minor modification

work is in progress.

Arrangement for

fixing of detectors

(heat & smoke) at LF

area is in progress.

Hooter , MCP fixing

in BOF area columns

,fixing of siren in

BOF, LHF area,

caster bay loop

cabling (approx 8km

cabling), LHS cabling

(approx-2km from

LTSS#3 to

LTSS#4)total system

testing &

commissioning.

By Dec13.



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MECON LIMITED

Sl.No.


BALANCEJOBS

DATE OFCOMPLETION

REMARKS

11

12.

Roads

Secondary

Emission

NIL

Approval given toMECON, Ranchi foreligibility criteria.

Tender documentsawaited fromMECON.

Bitumen

Carpeting-3300

m 2 .

TENDERING& ORDERING.

Bitumen

Carpeting by

Dec13.

WMM completed.

PROGRESS & BALANCE JOBS IN SMS PROJECT- -- Review Period-27 th Nov13 to 3 rd Dec13


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Sl.No.



REMARKS

13. CCP

CCP/Mixer/BOF/BMFA/SMSC1

NIL

Roof sheetingmodification/rectification workcompleted overmixer.

CCP area-work started.

Commissioningof EMS system

Part area byDec13 & balancearea by March14.

Cards available atsite.

M/s CONCAST hasbeen intimated to

deploy their expertto commission thesystem.



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MECON LIMITED

Sl.No.

System AlreadyCompleted

upto thisreview

Progresssince last

Review

BALANCEJOBS

DATE OFCOMPLETION

REMARKS

14. OutgoingRail TrackConnectivity-Excavationwork by M/s

PradeepMining.

Laying &commissioningof 1.5km railtrackconnectingBillet StorageYard toExchangeYard by M/s

Premco RailEngg. Ltd.

50,500 m3

excavation-out of totalscope54,000m

3.

NIL.

1000m3

NIL.

1)3,500 m3

excavation.

1.5 km. raillaying workwill start infirst week ofDec13.

1st

lineexcavationcompleted.2

nd line by

15th

Dec13.

1st

Line-By Dec13end.

2nd

Line-By Feb14.

Repeat orderfor additionalquantity is underprocess.(solidified slag

dislodging atexchange yardis in progress).

Balance Slagremovalrequired for 2

nd

line excavation.Re-routing of

overhead powerline is underprocess.



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MECON LIMITED

TH NK YOU

2003 MECON_Project Review Meeting 4th Dec'13

Documents

Transcript of 2003 MECON_Project Review Meeting 4th Dec'13