i112-411 2002-2007 Honda CBR 919 Hornet - PCIII USB - 1

2002-2007 Honda CBR 919 HornetInstallation Instructions

Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

Parts List1 Power Commander1 USB Cable1 CD-ROM1 Installation Guide1 Power Adapter2 Power Commander Decals2 Dynojet Decals2 Velcro® Strip1 Alcohol Swab2 Wire tap1 Power lead

You can also download the PowerCommander software and latest mapsfrom our web site at:

www.powercommander.com

The ignition MUST be turnedOFF before installation!

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

Button Adjustment Display

Faceplate Buttons

Expansion Port USB Port

4 Remove the two bolts that holdthe inner fender to the frame(Fig. B). There should now beample room to slide the ECUout from under the frame.

5 Unplug the black connectorfrom the ECU (Fig. C).

1 Remove the seat.

2 Remove the grab rail and tailsection by removing the 6 boltsshown in Fig. A.

3 Remove the two pushpins in thefront of the tail section. Squeezethe inside of the pushpin toremove.

Fig.

BFi

g. C

Fig.

A

i112-411 www.powercommander.com 2002-2007 Honda CBR 919 Hornet - PCIII USB - 2

Remove these 6 bolts

Remove these bolts

ECU

Black connector

6 Connect the PCIII in-line of thestock harness and ECU (Fig. D).

7 Locate the red wire with a yel-low tracer on the grey connectorof the ECU. Crimp the suppliedwire tap to this wire (Fig. E).

Note: It is recommended to use dialec-tric grease on this connection.

8 Connect the grey wire from thePCIII to the wire tap (Fig. E).

Note: It is recommended to use dialec-tric grease on this connection.

9 Locate the stock, 2 pin, opaqueconnector inside the wire cluster(Fig. F).

10 Unplug this connector and plugthe red connectors from thePCIII in-line (Fig. F).

Note: If you have an European modelskip steps 9-10 and follow steps11-12.

Fig.

DFi

g. E

Fig.

F

i112-411 www.powercommander.com 2002-2007 Honda CBR 919 Hornet - PCIII USB - 3

Stock connector

Red/yellowwire

Wire tap

Grey wirefrom PCIII

PCIII connectors

Wire cluster

Stock connectors

PCIII connectors

12 Crimp the supplied wire tap tothe black wire with a whitestripe off of the grey ECU con-nector. Connect the red auxil-iary wire to the wire tap(Fig. H).

13 Route the ground wire from thePCIII to the negative side of thebattery (Fig. J).

14 Slide the ECU back under theframe.

Fig.

GFi

g. H

Fig.

J

i112-411 www.powercommander.com 2002-2007 Honda CBR 919 Hornet - PCIII USB - 4

Connectionfrom PCIII

This end toECU

Red auxiliarywire

Wire tap

Ground wire from PCIII

Supplied auxiliarywire

Note: Follow steps 11-12 only if youhave a European model.

11 Plug the supplied auxiliary wireto the female end of the red con-nector on the PCIII. (Fig. G).

Note: The other side of the red connec-tor on the PCIII will NOT beplugged into anything.

15 Using the supplied velcro installthe PCIII onto the frame rail(Fig. J). Make sure to cleanboth surfaces with the alcoholswab before adhering the unit tothe frame. You can check theplacement of the unit byinstalling the seat for proper fit.

16 Make sure all wires are routedso they will not become pinchedwhen the tail section and seatare reinstalled.

17 Install tail section and seat.

Fig.

K

i112-411 www.powercommander.com 2002-2007 Honda CBR 919 Hornet - PCIII USB - 5