2000 PL Intro - Concord Products€¦ · 2 way 120 degree Post installtion STEP 1:Attach MB 40 S...

System 1900Installation Manual

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System 1900 Installation Manual

Frames & Capping................................................................I

Posts...................................................................................II

Tiles....................................................................................III

Overheads...........................................................................IV

Doors..................................................................................VI

Floor to ceiling and stackers....................................................VII

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System 1900 Installation ManualExploded View Systems

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I FRAMES AND CAPPING

SizesHeight: 30”, 39”, 48”, 57”, 66”, 84”

Width: 18”, 24”, 30”, 36”, 42”,48”

Frame Installation

STEP 1: Connect panel frame topanel frame with joint bracket using a#MB 40L bolt and nut per panelheight.

Joint Bracket can be used from 30”-84” high.

* Joint Bracket Qty x 2 & bolt w/nut30”= 2 PCS, 39”= 2 PCS, 48”=3 PCS, 57”= 3 PCS,66”= 4PCS, 84”=5 PCS

Note:Reduce torque on screw guns to8-9 no higher when attaching postblocks & panel to panel.

post blockto panel

#MB 40L - bolt#MB 40L - nut(panel to panel)

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Details of frame attachment

Panel Trim InstallationTop Cap

STEP2: Just tap into top channel. NoTools required.

Top cover sizes from 18”~48”. Topcover includes joint duct x 2 locationswhich inserts into panel frame top hori-zontal channel.

Panel Trim InstallationEnd Cap

STEP 3: End cover to be attached from inside panel frame#10 x 3/4'' truss head self cutting screws. 1 screw at topand one at the bottom requiredat threaded insert location on theend cap.

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Off-Module panel to panel Connection

Off-Module Brackets have 3 differentcomponents- top, middle, and bottom.The middle and bottom brackets are

the same.

-STEP 1:Off Module Top Bracketshould be installed first by hookingbracket into panel frame top horizon-tal channel and fixed by using#4*12mm screw

STEP 2:Bolt Off module Top Bracket topanel frame using a M8*12mm bolt.Insert through inside of frame to thetop bracket.

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-STEP 3 :Remove middle tile.

STEP 4:Attach Off Module Middlebracket clip to panel frame middlehorizontal bar using a 4*12mm screw

STEP5:Attach middle tile.

STEP 6: Attach Off Module MiddleBracket to middle bracket clip on panelframe using a M6*10mm bolt.

STEP 7:Bolt Off Module Middle bracketto panel frame by using a M8*12mmbolt. Attach from the inside of the panelframe.

NOTE: Off Module MiddleBracket is not necessary on a30” high panel frame.

STEP 8 :Remove bottom tile.

STEP 9:Attach Off Module BottomBracket clip to panel frame horizontalbar using a 4*12mm screw. Mount to2nd from floor panel frame horizontalbar.

STEP 10:Attach middle tile and basecover.

STEP 11:Attach Off Module BottomBracket to bottom bracket clip on panelframe using a M6*10mm bolt.

STEP 12:Bolt Off Module BottomBracket to panel frame by using aM8*12mm bolt. Attach from the insideof the panel frame.

Off Module Middle Bracket installation

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II POSTS3 way-T

Type of Posts

The post is for connection betweenPanel to Panel at a turn.2 way –L condition2 way-120 condition3 way-T condition4 way-X condition

Variable height Posts from 9” 12” 14”18” 24”high

NOTE: 4 way-X condition not shown2 way-L

2 way-120

3 way-T

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Post Top Cap

Post Bracket

3 way-T

Post Top Cap

Post Bracket

Post and Frame Installation

STEP 1: Fasten MB 40S bolt betweenpanel and panel by using a PostBracket. Attach bolt from inside thepanel frame.

STEP 2:The post cover should beinserted onto the Post Bracket. Use #10x 3/4” truss head screws from top tobottom of post cover.

STEP 3:Insert Post Top Cap into top PostBracket to finish.

NOTE: 2 way-L post installation is thesame as above

* Post bracket needed Qty 30”=2PCS,39”=2PCS, 48”=3PCS,57”=3PCS, 66”=4PCS, 84”=5PCS

3 way-T Post installation

Post Bracket & Post Cover installs thesame way as 2 way-L.

Note:All conditions 2 way 3 way and4 way

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Finished Post Installation

2 way 120 degree Post installtion

STEP 1:Attach MB 40 S bolts betweenpanel and panel by using Post Brackets. Attach bolt from the inside ofthe panel frame.

STEP 2: Insert Post Cover (picture No. 1) from top to bottom andslide down the Post Brackets. Attach#10x34'' truss self cutting screw.Screws from inside the panel frame PostCover into the Post Bracket.

STEP 3: Insert Corner Cover into spacenext to Post Cover x 2 locations (picture No. 2).

STEP 4: Insert Post Top Cap into toppost bracket.

Post Cover

Post Bracket

Post Bracket

Post Top Cap

CornerCover

Insert from top to bottom

Post Cover

Picture No.1

Picture No. 2

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Before installation

Variable height 2 way-L After installation

Variable Height 2 way-L

Before Installation

Variable Height 3 way-TAfter the installation

Variable Height 3 way-T

Before Installation

Variable Height 4 way-X

#10 x 3/4

#10 x 3/4

#10 x 3/4

2 way-L variable height installation

Refer to picture for Variable height -66”to 48”2 way-L shown.

NOTE: The installation is the same assame height panels, except adding afinished end to taller panel.

4 way-X Variable Height Installation

Refer to picture for Variable height (66”to 48” shown)

NOTE: The installation is the same assame height panels except adding aPost Cover to Post Bracket

3 way-T variable height installation

Refer to picture for variable height (66”to 48” shown)

NOTE: The installtion is the same assame height panels, except adding apost cover to post bracket.

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•Fabric Tackable Acoustic

•Fabric Covered Steel•Painted Steel•Vinyl Covered Steel•Fabric Flipper Covered Steel

•Perforated Steel•Embossed Steel

•Glass•Pass Thru•Markerboard•Laminate

•Veneer

•Composite Veneer

•Utility•Cable Access-Painted Steel•Cable Access-Fabric CoveredSteel

III TilesThere are (16) types of tiles.

Non Acoustical Tile side Tackable Tile Side

Fiberglas

Glass

Spring Clip(Top)

Hookclip(Bottom)

.

Front view of Glasstile

Back view of Glasstile

Utility tile front hole

Utility tile front view Utility tile back view

Glass Tile Side

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Tile sizesHeight: 9” , 12” , 14” , 18”, 24”Width: 18” , 24” , 30” , 36” , 42” , 48”

Tile and base clip Installation

Bottom Clip is hook style and is appliedat the back and bottom of the tile. Topclip is spring style and is compressed andinserted into back and top of the tile.

NOTE: Tile and Panel Base only differs insize.

NOTE: All tiles use two clips. Utility tilehas two holes on the tile front to avoid detaching. Utility tile has to be fixed with#10 x 3/4 truss after the tile clips areattached.

IMPORTANT NOTE: For proper application,see below photos on how to properly apply 1900top tile clips.

wwrongFacingup

tile clipbeing inserted

finished application oftile clip

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1.

2.

3.

4.

Belt Line and Cable AccessCable Access Tile with Fabric FinishCable Access with Painted FinishBeltline Base Cover with Paint

Tile Height Variations

1. Tile Height 5”(Base) 1.+ 24” + 18” +18”=66”

2. Tile Height 5”(Base) + 24” + 9” +9” +9”+9”=66”

3.Tile Height 5”(Base) + 12” + 12” +18” +18”=66”

4. Tile Side View

NOTE: Not all tile heights allow glass tileoption due to steel horizontal bar inpanel frame.

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IV OVERHEADS

NOTE: Off- Module Flipper door has tobeinstalled on top frame only

STEP 1: Top tile to be removed.

STEP 2: Off Module Clip has to hook onpanel frame top horizonta l bar and fixedby 2-#4x12mm screws

STEP 3: The Off Module Flipper Brackethas to attach to the panel frame top horizontal bar (picture No. 3) by using#4*30mm screw (picture No. 4).

STEP 4:Attach 2-M6*10 bolts into offmodule flipper bracket and secure to flipper clip (picture No. 5.)

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STEP 5: Attach flipper door side to abracket by using 5-M6*10 bolt per side.The rest of the flipper door installation isthe standard process.

NOTE: Off-module installation isavailable on panel frame top hori-zontal bar only!

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Off-Module open back shelf installation

STEP 1: Hook open back shelf sides ontopanel frame top horizontal bar.

STEP 2: Add 2-#4 12 mm screws to eachside to secure

NOTE: Off module overhead installationisavailable on panel frame top horizontalbar only!

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VI DOORS

Door Frame installation

STEP 1: Attach 4-M6*17mm bolts throughvertical channel into top horizontal channel.

STEP 2: Attach the Threshold into the lefthand and right hand door frame verticalchannels. 2- M4*12mm bolts should beinserted from the inside of the door framethrough the Threshold and attached withthe back bracket & nut.

NOTE: Hinge is standard M5 typeDoor thickness is 1 3/8” or 36mmDoor frames are non handed.

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There are 2 types of installations for DoorFrames

1.Panel frame to Door frame

STEP1: Attach 6-M6*45mm bolts frompanel frames to door frame from insidethe panel frame.

2.Post to Door frame

STEP 1: Attach post bracket to adjacentpanel frame using M8*25mm bolts. Use6pcs. For 84” frame.

STEP 2: Drill the Post Bracket to #8-#9boring hole x 6 locations. Attach postbracket and panel frame to door frameusing M6*45mm bolts.

STEP 3: Attach post bracket and panelframe to door frame using M6*45mmbolts.

STEP 4: Attach Post Cover by insertingover Post Bracket and using 5*25mmscrews.

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System 1900 Installation ManualVII FLOOR TO CEILING ANDSTACKABLE PANELS

Stackable height : 9”, 12”,18”, 24”, and custom.

The stackable ceiling height can be installed from 9” ~27”

Ceiling Channel

STEP 1: Attach Ceiling Channel to ceilingwhere appropriate

STEP 2: Attach 3-M10*70mm boltthrough inside of stacker panel into theceiling channel

Stackers

STEP 1: Attach stacker bracket to mainpanel frame on each side using 2-M6*10bolts.

STEP 2: Place stacker panel frame on topof main panel frame.

STEP 3: Attach stacker bracket to stackerpanel frame on each side using 2-M6*10bolts.

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Detail of stacker frame installation(picture No.1)

Door Frame and Stackable ceiling frame

STEP 1: Same installation process asStacker install except 1-M8*10mm bolt installed into door frame upright.

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Exploded View-Floor to Ceiling &Stackers

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1.800.220.5043

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2000 PL Intro - Concord Products€¦ · 2 way 120 degree Post installtion STEP 1:Attach MB 40 S...

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