(2) - PrawnFeed_Rev3 (TPMC)
Transcript of (2) - PrawnFeed_Rev3 (TPMC)
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1
COMMERCIALISATION OF
OMEGA-3 ENRICHED ANIMAL FEED
( PRAWN FEED )
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Computer Integrated Farming ( Year 2002 )
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The feedmilling industry in Malaysia is highlydependent on imported raw materials thus
necessitating the search for alternative feed
sources from new materials and agricultural by-products.
Animal and Aquaculture Feed
IMPORT OF ANIMAL FEEDING STUFF, MALAYSIA
916.1866.6 885.6
938.0871.9
1,029.3
0.0
200.0
400.0
600.0
800.0
1,000.0
1,200.0
1,400.0
1999 2000 2001Year
ImportVo
lume('000mT)
0.0
200.0
400.0
600.0
800.0
1,000.0
1,200.0
Value(R
MMillion)
Import Volume ('000 mT) C.I.F. Value (RM Million )
Source: Department of Statistics, Malaysia
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Aquaculture ProductionAquaculture Production-- in tonsin tons --
0
10,000,000
20,000,000
30,000,000
40,000,000
50,000,000
1950 1954 1958 1962 1966 1970 1974 1978 1982 1986 1990 1994 1998 2002
Developing countries or areas
Developed countries or areas
Source: FAO
FAO Fisheries Industry Division, 2004
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Fishmeal Major World Importers
Year 2003 ( million tons )
0
0.1
0.2
0.30.4
0.5
0.6
0.7
0.8
0.9
1
EU China Japan Taiwan
* Source: Oil World 2003
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The Research
Technology Park Malaysia has produced a high quality
alternative protein source for fishmeal at competitive
cost through our high density aquaculture research.
The species, Clarias Gariepinus (keli), was chosen due
to its:
high growth rate
tolerance to low dissolved oxygen and high
ammonia concentration.
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The Research ( Summary )
PRODUCTSHIGH DENSITY KELI-FARMING
KELIMEAL
KELI OIL
Process
Fatty Acids
analysis
Poultry,
Prawn,
Fish,
Ruminant
FeedAmino Acids,
Vitamin, Minerals,
Protein analyses
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
0 2 4 6 810
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30
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36
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48
50
52
WEEK(S)
LENGTH(cm)
0.00
200.00
400.00
600.00
800.00
1000.00
1200.00
WEIGHT(g)
Length (cm)
Weight (g)
Growth Rate
measurement
Omega-3,
Biofuel
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Fish Growth Comparison ( Weight )
0
2 5
5 0
7 5
1 0 0
1 2 5
1 5 0
1 7 5
2 0 0
1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4
TIME (WEEK)
WEIGHT(g)
Keli Weight (g) Patin Weight (g) Tilapia Weight (g)Linear (Keli Weight (g)) Linear (Patin Weight (g)) Linear (Tilapia Weight (g))
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Fish Growth Comparison ( Length )
0
5
1 0
1 5
2 0
2 5
3 0
3 5
4 0
4 5
1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4
TIME (WEEK)
LENGTH(cm)
Keli length (cm) Patin Length (cm) Tilapia Length (cm)
Linear (Keli length (cm)) Linear (Patin Length (cm)) Linear (Tilapia Length (cm))
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Growth ofKeliIn TPMs Experiment
y = 0.4087x + 2.3932
0.00
5.00
10.00
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
0 2 4 6 810
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22
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WEEK(S)
LENGTH(cm)or
WEIGHT/LENGTHRATIO(g/cm)
0.00
200.00
400.00
600.00
800.00
1000.00
1200.00
W
EIGHT(g)
Length (cm)
W/L Ratio
Weight (g)
Linear (W/L Ratio)
At 52 weeks, average
weight = 1021.6g and
length = 48.5cm
Initial average
weight = 1.51g andlength = 5.53cm
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Comparison of Proximate Analysis
Feed Ingredient Kelimeal Fishmeal Soyabean meal
% Moisture 4.3 9.3 11.8
% Protein 66.0 63.8 51.7% Total Fat 22.8 6.4 2.0
% Ash, C.Fiber, Others 6.9 20.5 34.5
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Comparison of Essential Amino Acids
Composition ( for Prawn )
Feed Ingredients Kelimeal Fishmeal Soyabean meal
% Arginine 3.5 3.8 3.5% Histidine 1.1 1.3 1.3
% Isoleucine 2.7 2.2 2.0
% Leucine 3.3 3.3 3.5
% Lysine 6.3 4.3 2.9% Methionine 2.1 1.9 0.7
% Phenylalanine 2.1 2.4 2.0
% Threonine 2.1 2.4 1.8
% Valine 3.0 2.7 2.2
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Gas Chromatogram of Fatty Acids
Composition in Clarias gariepinus (Keli)
% Fatty Acids Omega-6
C18:2n6 C18:3n3 C20:5n3 C22:6n3Keli 11.12 0.07 0.08 0.38
Omega-3
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Production ofOmega-3 Enriched Prawn Feed
by TPM
Our prawn feedreplaces fishmeal with
omega-3 enriched
kelimeal in theformulation.
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Process Flow in Keli Meal and Keli Oil Production
Input
raw fishDownstream
ProductsKeli oil
Cook
ScrewPress
Stickwater
Concentration
Plant
solid
solidstickwater
vapour
s/w conc.Mix
Dry Mill Bagging
Palletising
*optional
3 Phase
Decanter
liquid oil
Kelimeal
Omega-3,
Biofuel
Poultry,Prawn,
Fish,
Ruminant
Feed
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Prawn Feed Formulation ComparisonPrawn Feed Formulation Comparison
40%
5%10%
20%
15%
2%
1%7%
50%
10%
5%
7%
5%
2%
5%
6%
Fish meal Corn gluten mealWheat pollard Soy bean mealShrimp head waste Cassava, tapioca
Fish oil PKCVitamin & mineral premix Kelimeal
Standard( Dept. Of Fisheries, Malaysia )
TPM
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Prawn Feed Proximate AnalysisPrawn Feed Proximate Analysis
Moisture Protein Total Fat Ash Crude Fiber NFE
10%
48%6%
20%
6%
10% 8%
51%13%
11%
4%
13%
Standard( Dept. Of Fisheries, Malaysia )
TPM
Requirement for Prawn at Grower Stage ( Source: Tacon 1987 )
Crude Protein = 53% min., Crude Lipid = 10% min., Carbohydrate = 20% max.
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Comparison of Essential Amino
Acids Content in Prawn Feed
10
9
87
6
54
3
2
1
1.58
1.78
1.451.43
1.00
2.732.6
1.26
0.82
2.87
Min.Requirement
for Prawn
(Grower stage)*
2.772.65Valine
2.632.20Threonine
2.331.83Tyrosine3.002.59Phenylalanine
1.480.90Methionine
3.082.07Lysine5.294.23Leucine
2.552.22Isoleucine
1.110.81Histidine
4.043.49Arginine
Formulation
with Kelimeal
(%)
Standard
formulation
(%)
Essential
Amino Acid
*Source: Tacon 1987
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Source: Globefish 20040416
World Shrimp Aquaculture Production, Feed Consumption
and Value
0.0
500.0
1000.0
1500.0
2000.0
2500.0
3000.0
1999 2000 2001 2002 2003
Year
Qu
antity
(1,0
00mT)
0
500
1000
1500
2000
2500
3000
V
alue
(USD
million)
Shrimp Production Feed Consumption Feed Value
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World Major Shrimp Aquaculture Production Countries
& Feed Consumption - Year 2003No. Country *Shrimp Production
(1,000 mT)
Feed Consumption
(1,000 mT)
1 China 390.0 624.02 Thailand 260.0 416.0
3 Vietnam 220.0 352.0
4 Indonesia 160.0 256.0
5 India 155.0 248.06 Brazil 91.0 145.6
7 Ecuador 80.0 128.0
8 Bangladesh 70.0 112.0
9 Mexico 48.0 76.810 Philippines 42.0 67.2
11 Malaysia 32.0 51.2
12 Others 107.8 172.5
Total 1655.8 2649.3
* Source: Globefish 20040416
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BROILERS
KELIMEAL
KELI OIL
CHICKEN
PRAWN FEED
FISH FEED
POULTRY FEED
TPMs Integrated Farming
Algae
Chicken
Offals
HIGH DENSITY KELI FARM FISHMEAL PROCESSING PLANUrea in
water
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Mass Flow of TPMs Integrated Farming( per 2 hectare pond )
Initial release 6 million
keli
fries
Harvest after 1 year 3000mT
fresh
keli
600mT 2175 mT 195 mTKelimeal with oil liquid oil
1200mT
prawn feed
Chicken offals
Other
Ingredients
Commercial
feed
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Omega 3 Enriched Prawn feed
Cash Flow Analysis Forecast for 10 years(RM mil)
(1,000)
-
1,000
2,000
3,000
4,000
Total sales 100.4 291.9 583.8 1,167.7 2,335.4 3,265.7 3,448.1 3,448.1 3,448.1 3,448.1
Total exp 118.0 267.1 531.4 1,060.0 2,122.5 2,648.7 2,726.9 2,738.3 2,749.9 2,761.8
Capital exp (135) (55.0) (106.8) (217.4) (481.6) (224.2) (0.7) - - - -
Cash flow (135) (64.8) (75.9) (157.4) (364.2) 8.0 549.2 633.6 634.1 634.3 634.4
YR0 YR 1 YR 2 YR 3 YR 4 YR 5 YR 6 YR 7 YR 8 YR 9 YR 10
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Income Analysis
(10 Year Scenario)
Income contribution (%)
Omega 3 Enriched Prawn feed 44%
Broiler Meat 56%
Total income for 10 years (RM mil)
Omega 3 Enriched Prawn feed 9,393.0(RM3,800/mT)
Broiler Meat 12,143.8(RM3.60/kg)
TOTAL INCOME 21,537.4
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Operation Costs Analysis
(10 Year Scenario)
(RM mil.)
Keli farming 1,716.4
Processing centres
Kelimeal 237.
Prawnfeed 2,218.6
Broiler farming 10,215.8
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Capital Expenditure Analysis
(10 Year Scenario)(RM mil)
Infrastructure 430.5 Keli 316.6
Broiler 113.9
Equipment 762.7
Keli rearing 82.1
Chicken rearing 506.5
Fish meal line 39.4
Prawn feed line 134.7
Others 27.5
TOTAL 1,220.7