2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm...

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2 post lifts A collage of two post lifts or a different picture than is on the cover of the brochure

Transcript of 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm...

Page 1: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

2 post lifts

A collage of two post lifts or a different picture than is on the

cover of the brochure

Page 2: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk Lifts are made, assembled and welded in the

U.S.A.

America’s best lift investment.

Page 3: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Amsterdam, New York

Page 4: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Overhead of the Mohawk factory set in front of the Mohawk river.

Page 5: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support
Page 6: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

The burning table where 3/4 inch to 2 inch thick plate steel, and lift components are flame cut.

Page 7: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

The computer guided torches from the burning table cutting out the parts for the lift.

Page 8: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk’s 2 post 3/4 inch thick footprint after being flame cut.

Mohawk’s 29” wide base plate is the basis for the most stable lift in the industry.

Page 9: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

A grinder taking off rough edges.

Page 10: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

A stack of base plates before welding.

Page 11: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk crowns before being welded to the column.

Page 12: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk use 3/4” thick forklift channels.

Page 13: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Two of Mohawk’s craftsmen loading the forklift channel in the welding jig.

Page 14: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Welding craftsman locking down the channel in the welding fixture.

Page 15: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Close up of the channel clamped into the welding jig.

Page 16: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Front view of the channel in the jig.

Hydraulic cylinders lock the components into position.

Page 17: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Welding jigs rotate, giving the welders access to all areas of the lift.

Page 18: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

A welder in action.

Page 19: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Welding the base plate into place.

Page 20: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Craftsman removing a completed column out of the welding jig.

Page 21: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Grinding off the welding “slag” on

a completed column.

Page 22: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

A close up of a completed footprint, showing three welding passes and full footprint weldment (not stitch welded!)

Page 23: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed Columns ready for painting.

Page 24: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk uses high quality PPG paints.

Painter spraying the columns. After this process the heaters are turned on and the paint will bake to the lift.

Page 25: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Column Assembly

Page 26: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Arrows reference Mohawk’s FULL POSITION mechanical latch racks.

Mohawk Crown

Forklift channel

Mohawk Base Plate

Page 27: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Swing Arm Assembly

Page 28: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

System I upper swing arm section.

Note 3/8” thick reinforcement plates welded to the top and bottom of the structural tubing.

Page 29: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Upper swing arm components being welded.

Page 30: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Swing arm upper section showing internal reinforcement welded for additional support (prior to drilling swing arm bolt hole).

Page 31: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Drilling hole through the upper swing arm section where the swing arm bolt will secure the arm into the carriage.

Page 32: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed swing arm weldments ready for paint.

Page 33: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed swing arms before painting.

Note internal support weldment and full continuous welds throughout.

Page 34: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Rust-olium paint being sprayed onto the swing arms.

Page 35: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed Swing arms having been unloaded from the paint booth are now ready for final assembly.

Page 36: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Swing arms have 3/4 inch thick top section, 3/8 wall tubing and internal weldments for minimum swing arm flex.

Page 37: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

This picture shows reinforced section of each swing arm for maximum support.

Page 38: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Swing arm sliders ready for paint.

Page 39: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Paint being applied to swing arm sliders.

Page 40: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Swing arm sliders ready for assembly.

Page 41: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Showing the 3/8 inch steel wall used on the sliders.

Page 42: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Carriage being locked into place on the welding jig.

Page 43: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk carriage welding jig locks all parts in place for consistently precise welding.

Note: continuous multiple pass welding throughout construction.

Bearing stub

Page 44: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed Carriage.

Mohawk carriages grab swing arms and secure them between 3/4 inch thick steel plates.

Page 45: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Painting the Carriages.

Page 46: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed carriages.

Page 47: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed carriages with the double sealed, self lubricating ball bearing rollers attached.

Cam follower bearings attached to the side for “thrust load”

Page 48: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk LMF-12 and TP-16 carriages use heavier roller bearings throughout as well as direct drive lifting rods bolted to the carriages.

Page 49: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

A-7 and System I #646 leaf chain prior to installation in the carriages.

Page 50: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed carriage assembled showing:•cam follower bearings

•#646 leaf chain•chain break safety•Safety release flip lever

• 3/4 inch thick lock body• sealed roller bearings

Page 51: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Cylinder Assembly

Page 52: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

• Pic of barrels

2 5/8 inch chrome rods prior to cylinder assembly.

Page 53: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Hydraulic cylinder barrels before assembly.

Page 54: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Hydraulic cylinder barrel being machined.

Page 55: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Main side cylinder pistons prior to assembly.

Page 56: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Main side cylinder bases

Aluminum hydraulic cylinder components

Main side cylinder caps

Page 57: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk machinist assembling main side cylinder cap.

Page 58: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Craftsmen installing a piston and chrome rod into the cylinder barrel.

Page 59: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Inserting the chrome rod into the cylinder barrel.

Page 60: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Hydraulic components (seals, wipers and O-rings) are assembled around the main side piston.

Page 61: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Seating the base into the hydraulic cylinder.

Page 62: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Securing the base into cylinder using spin key.

Page 63: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Testing the cylinder for proper operation.

Page 64: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

EVERY Mohawk cylinder is tested upon completion.

Page 65: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Partial pallet of completed cylinders.

Page 66: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk uses the industry’s

largest cylinders.

Page 67: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Hydraulic cylinders being painted and baked in the paint booth.

• Cylinder painting

Page 68: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed hydraulic cylinders

Page 69: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Final Assembly

Page 70: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Lining up the lifts for final assembly.

Page 71: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Assembling internal hydraulic bulk-head fittings.

Page 72: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Assembled columns and carriages.

Page 73: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Applying the safety decals.

Page 74: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed parts box showing:Stacking 3” & 6” truck adaptors Wej-it brand anchor bolts

Lifting pads1 3/8” swing arm bolts

Page 75: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk uses stainless steel hydraulic lines throughout.

Completed parts box with installation and safety manuals enclosed.

Page 76: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Moving the Mainside column in place for final packaging.

Page 77: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Preparing to mount the power unit.

Page 78: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Monarch high quality U.S. made power units, with steel reservoirs (not plastic tanks).

Note drain holes for changing hydraulic oil.Durable steel

tanks.

Page 79: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Attaching the power units.

Page 80: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Mohawk’s safety weight gauge.

Page 81: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Assembling the swing arms.

Page 82: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Packaging the swing arms on the lift for final shipping.

Page 83: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

The completed lift before packaging material is added.

Page 84: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Adding banding to insure that no parts shift during shipping.

Page 85: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Adding plastic wrapping for protection.

Page 86: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Completed and packaged lifts ready for shipping.

Page 87: 2 post lifts - Mohawk Lifts welder in action. Welding the base plate into ... drilling swing arm bolt hole). Drilling hole ... painting. Note internal support

Thank you for watchingFor more information please contact us at:

1-800-833-2006 Or (518) 842-1431www.mohawklifts.com