1.CVP_E Day1

7/26/2019 1.CVP_E Day1

http://slidepdf.com/reader/full/1cvpe-day1 1/18

CVP/E_EU0001 November 2011

1

Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.Instrumentation & Automation Education Center (IAEC)

Yokogawa (Thailand) Ltd.“Professional Instrument Engineer Training Program”

“ CENTUM VP Engineering Training Course “

ENGINEERING COURSEENGINEERING COURSEENGINEERING COURSE

Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.

“Professional Instrument Engineer Training Program”


Course title:Course title:

Engineering CourseEngineering CourseLesson:Lesson:

09.00 am09.00 am –– 04.30 pm04.30 pm

Break I:Break I:

10.30 am10.30 am –– 10.45 am10.45 am

Lunch break:Lunch break:

12.00 pm12.00 pm –– 01.00 pm01.00 pm

Break II:Break II:

02.30 pm02.30 pm –– 02.45 pm02.45 pm

7/26/2019 1.CVP_E Day1



2

Instrumentation & Automation Education Center (IAEC) Yokogawa (Thailand) Ltd.



Course ContentsCourse ContentsCourse Contents

DAY 1DAY 1DAY 1 Yokogawa DCS History Yokogawa DCS History

System SpecificationSystem Specification

System configuration forSystem configuration for CentumVPCentumVP

Project common and utility functionProject common and utility function

Project Creation and Attribute UtilityProject Creation and Attribute Utility

IO ClassificationIO Classification

I/O module definitionI/O module definition

DAY 2DAY 2DAY 2 FCS ConfigurationFCS Configuration

Control Drawing BuilderControl Drawing Builder

Regulatory control function definitionRegulatory control function definition





DAY 3DAY 3DAY 3 Sequence Control FunctionSequence Control Function

Sequence Table Block Sequence Table Block

Logic ChartLogic Chart

Sequence function chart (SFC)Sequence function chart (SFC)

Software input and outputSoftware input and output

Sequence Element BlocksSequence Element Blocks

DAY 4DAY 4DAY 4 HIS Configuration , HIS FUNCTIONHIS Configuration , HIS FUNCTION

HIS Constant , Function KeysHIS Constant , Function Keys

Scheduler , Panel SetScheduler , Panel Set

Sequence Message Request BuilderSequence Message Request Builder

Trend Acquisition Pen AssignmentTrend Acquisition Pen Assignment

Change Reconfirmation Button StyleChange Reconfirmation Button Style

Change Block ModeChange Block Mode

7/26/2019 1.CVP_E Day1



3





DAY 5DAY 5DAY 5 GRAPHIC BUILDER GRAPHIC BUILDER

Control Group WindowControl Group Window

Overview WindowOverview Window

Graphic WindowGraphic Window

Help WindowHelp Window

Off Line Down load projectOff Line Down load project

Instrumentation & Automation Education Center ( IAEC) Yokogawa (Thailand) Ltd.Instrumentation & Automation Education Center ( IAEC) Yokogawa (Thailand) Ltd.



DAY 1 DAY 1 DAY 1

Yokogawa DCS History Yokogawa DCS History


System configuration forSystem configuration for CentumVPCentumVP

Project common and utility functionProject common and utility function

Project Creation and Attribute UtilityProject Creation and Attribute Utility

IO ClassificationIO Classification

I/O module definitionI/O module definition

7/26/2019 1.CVP_E Day1



4




Yokogawa DCS HistoryYokogawa DCS History


System configuration for Centum VPSystem configuration for Centum VP




Yokogawa DCS History Yokogawa DCS History

PFCS

LFCS

1975

1983 1988

1993

CENTUM

CFCDCFCS

COPSF-Bus

CENTUM V

CFFSCFCS2

COPSV

CFCD2

HF-Bus1MBPS

Dual RedundantToken Pass

CENTUM-XL

EOPS

CFCS EFCD

ENGSBCV

CENTUM CS

ICS

EWS

PICS

Vnet10 MBPS

Dual Redundant

Token Pass

Vnet/IP Router

2008CENTUM VP

Vnet/IP1 GBPS

Dual Redundant

Ethernet

1998CENTUM CS3000 R3

HIS

EWS

FFCS

KFCS

AFV10

World’s first DCS

7/26/2019 1.CVP_E Day1



5





ABC-H

HF-Bus

CENTUM-XL

LFCS PFCS KFCS FFCS ProSafe-RS

Console Open HIS

EWS APCS SOE GSGW

HIS-TS

Web Server

VnetIProuter

Conventional Analog

Digital IOs

Fieldbus

Subsystems

Safety Loop

Ethernet

Vnet




CENTUM VP System Configuration - OverviewCENTUM VP System ConfigurationCENTUM VP System Configuration -- OverviewOverview

CENTUM VP

Integrated std.Field control

station

RIO series FIO series

KFCS/KFCS2

PFCSFFCS

CompactField

controlstation

LFCS/LFCS2

FFCS-L

FIO series

7/26/2019 1.CVP_E Day1



6




Centum VP System Configuration LFCSCentum VP System Configuration LFCSCentum VP System Configuration LFCS

MAX : NODE 8 PER FCSMAX : NODE 8 PER FCS

MAX : UNIT 5 PER NODEMAX : UNIT 5 PER NODE

V netV net

EthernetEthernet

FCS0101FCS0101 FCS0102FCS0102 FCS0103FCS0103

HIS0164HIS0164 HIS0163HIS0163 HIS0162HIS0162

NODE RIONODE RIO

EngEng

1

2

3

4

5

1

2

3

4

5

1

2

3

4

5

Terminator 50Ω




Nodes Picture of LFCSNodes Picture of LFCS

RIO Bus

Slave Interface card ( RB401 )

Power supply Node Interface Unit

( NIU )

Nest For I/O

7/26/2019 1.CVP_E Day1



7




Remote I/O (RIO)Remote I/O (RIO)




System Configuration PFCSSystem Configuration PFCSSystem Configuration PFCS

V netV net

EthernetEthernet

FCS0101FCS0101 FCS0102FCS0102


EngEng

Terminator 50 Ω

7/26/2019 1.CVP_E Day1



8




System Configuration PFCSSystem Configuration PFCSSystem Configuration PFCS

Power Supply

Module

Control Processor Card

Vnet CouplerUnits

1

Process

Input/Output

(Nest/IO units)

2

3 4 5

Battery Units




CENTUM VP System Configuration KFCSCENTUM VP System Configuration KFCSCENTUM VP System Configuration KFCS

V netV net

EthernetEthernet


ER BUSER BUS

ESB BUSESB BUSESB BUSESB BUS

ESB BUSESB BUS

REMOTE NODEREMOTE NODE

LOCAL NODELOCAL NODE


MAX. NODE 10MAX. NODE 10

EngEng

Terminator 50 Ω

7/26/2019 1.CVP_E Day1



9




HARDWARE DESCRIPTIONHARDWARE DESCRIPTION -- KFCSKFCS

FCS

FCU

FIO

KFCS (With FIO NODE) I/O Module capacity:

Up to 10 nodes per FCS(expandable to 15 nodes)

and 8 I/O units per node.Power Supply

Module

ControlProcessor

Card

Interface Card

Vnet CouplerUnit

I/O Modules

ESB BusModule

Power SupplyModule

ESB Bus CouplerUnit

Battery Unit




CENTUM VP System Configuration FFCSCENTUM VP System Configuration FFCSCENTUM VP System Configuration FFCS

V netV net

EthernetEthernet


ER BUSER BUS

ESB BUSESB BUS ESB BUSESB BUS ESB BUSESB BUS




MAX. LOCAL NODE 3MAX. LOCAL NODE 3

(expandable to 14 nodes)(expandable to 14 nodes)

EngEng

Terminator 50Ω

7/26/2019 1.CVP_E Day1



10




Nodes Picture of FFCSNodes Picture of FFCS

V net coupler unit Bus 1 V net coupler unit Bus 2

CPU Card

Power Supply Unit

IO Modules




CENTUM VP System Configuration FFCS-LCENTUM VP System Configuration FFCSCENTUM VP System Configuration FFCS--LL

V netV net

FCS0101FCS0101FCS0102FCS0102 FCS0103FCS0103

ESB BUSESB BUS



MAX. LOCAL NODE 3MAX. LOCAL NODE 3

EngEng

ER BUSER BUS


BUS1BUS1 BUS2BUS2

7/26/2019 1.CVP_E Day1



11




Power supply unitCP451 CPU module

8 FIO slots8 FIO slots

EC401 ESB bus coupler (Note)

Vnet/IP

Nodes Picture of FFCSNodes Picture of FFCS--LL




L3 switch1 Gbps

MultipleMultiple--domain configurationdomain configuration

Domain1 Domain2

7/26/2019 1.CVP_E Day1



12




FIO NODEFIO NODE

Type of node units

Remote NodeRemote NodeLocal NodeLocal Node




Local NodeLocal Node

1 2 3 4 5 6 7 8

The node unit has fixed positions for 4 common slots, along with 8 slots that can be usedfor I/O modules.

Power Supply UnitSB401I/O SLOT

ANB10D

7/26/2019 1.CVP_E Day1



13




Remote NodeRemote Node

Power Supply Unit

EB501I/O SLOT

The node unit has fixed positions for 4 common slots, along with 8 slots that can be usedfor I/O modules.

Instrumentation & Automation Education Center (IAEC)

Yokogawa (Thailand) Ltd.



I/O RacksI/O Racks

Single or dual redundantpower supplies

Dual redundant I/O bus

8 I/O slots per node/rack

10 nodes/racks per FCS(expandable to 15)

19 “ standard panel

CONTROLLER ARCHITECTURECONTROLLER ARCHITECTURE -- FCSFCS

Bus 1

Bus 2Vnet

Redundantconnection to

Vnet

ESB BusESB Bus

Dual redundant

Trans. Speed: 128 Mbps

Trans. distance :10 meter

HKUHKU

Air temperature

Fans speed

FCU / CPUFCU / CPU

Single or dual redundantconfiguration

VR5432 Processor (133 Mhz)

Memory: 32 MB

KFCS (With FIO)

7/26/2019 1.CVP_E Day1



14




Remote area 2

Remote area 1

ER Bus CouplingER Bus Coupling

ModuleModule

Dual redundant

Max. 4 pairsper FCS

ER BUSER BUS Dual redundant

10 Mb/s 4 segments per FCS

185 m (10 base 2)

500 m (10 base 5)

RemoteRemote I/O racksI/O racks

I/O modules single or dualI/O modules single or dual redundantredundant

DualDual redundantredundant couplingcoupling to ER busto ER bus

8 I/O slots per8 I/O slots per nodenode /rack /rack

8 racks per FCS8 racks per FCS

19 "x 5 U (22cm)19 "x 5 U (22cm)





Field Input/Output CapabilitiesField Input/Output Capabilities

Full isolation available (chanelto chanel and system to field)

On-line replacement

Easy cabling system

Full dual redundancy whenrequired

Support various field busprotocols

FIO


7/26/2019 1.CVP_E Day1



15




The HIS is mainly used for operation and monitoring.

It displays process variables, control parameters, and alarmsnecessary for users to quickly grasp the operating status of the

plant.

Human Interface Station (HIS)Human Interface Station (HIS)




Processor : Pentium 4 , 2.8GHzor better

: Intel Core 2 Duo (2.66GHz)

Memory : 2 GB RAM

HDD : 40 GB

Monitor : CRT or LCD 19”

Drive : DVD Rom

PCI slot : Matrox card (dual-stacked)

PCI slot : Vnet card (VF701 or VI701)

USB port : Operation keyboard: Printers , Mouse , Keyboard

Ethernet port : LAN connection

Serial port : Operation keyboard

Operator Keyboard [Optional]

Minimum Requirement

HIS : Human Interface StationHIS : Human Interface Station

7/26/2019 1.CVP_E Day1



16




HIS TypeHIS Type

Open Display

ConsoleEnclosed Display

Console

PC

Human Interface Stations (HIS)

The HIS is mainly used for operation and monitoring – it displays process variables, control parameters,alarm, trend windows, etc.

There are 2 types of HIS:

Console TypeDesktop Type




Types of HISTypes of HIS

Generic PCCPU

LHS1100

Std Operation &Monitoring Func

19” LCD or CRT

Operation kybd(optional)

Single monitorDesktop PC

LHS1100


LHS4600Multiple-monitorPackage

19” LCD or CRT

Operation kybd(optional)

Matrox card

Dual monitorDesktop PC

LHS1100


LHS1130 ConsoleHIS SupportPackage forOpen Display

Style

18” TFT LCD

Touch panel

Operation kybd

32 keys

Contact inputs

Fan status,

AIP261

Open ConsoleType HIS

YPCKIT

LHS1100


LHS1120 ConsoleHIS SupportPackage forEnclosed DisplayStyle

19” TFT LCD

Touch panel

Operation kybd

64 keys

Contact inputs

Fan status,temp, AIP261

EnclosedConsole TypeHIS

LPCKIT

7/26/2019 1.CVP_E Day1



17




Vnet Vnet CableCable

Vnet Control Network

Token-passing, Deterministic, High speed (10 MBPs)Bus topology, coaxial or fiber optic cableType of communication transmitted:

read/write of FCS databroadcast of FCS messagesbroadcast of HIS messagestime equalizationcommunication of operating status displayonline maintenance

Medium: Coaxial Cable

Data Rate: 10 Mbps

Segment Length: max. 185m./500m

Termination: 50 ohm, 1 Watt

Connection: BNC




EthernetEthernet

Ethernet Information Network

Bus contention method, Non-DeterministicHigh speed (10/100 MBPs)Star topology, UTP or fiber-opticType of communication transmitted:

equalization communicationacquisition of status display dataother station trenddownload, IOM download, tuning parameter saverecipe equalizationclient-server processingopen data interface

Medium: 4-Pair Category 5 Cable

Data Rate: 10 Mbps (10BASE-T)100 Mbps (100BASE-TX)

Segment Length: max. 100 m. (point-to-point)

Connection: RJ-45 Connector

7/26/2019 1.CVP_E Day1


CVP/E EU0001 November 2011

18




DOMAIN 1DOMAIN 1

Total 64 StationTotal 64 Station

HIS Max. 16 StationHIS Max. 16 Station FCS Max. 48 StationFCS Max. 48 Station

Station 64Station 64




Station 1Station 1

Station 2Station 2

Station 3Station 3

Station 4Station 4

Domain Max. 16 DomainDomain Max. 16 Domain

Domain & StationDomain & Station

1.CVP_E Day1

Documents

Transcript of 1.CVP_E Day1