18_materials_handling2.ppt
-
Upload
oscar-lopez-paredes -
Category
Documents
-
view
213 -
download
0
Transcript of 18_materials_handling2.ppt
-
8/20/2019 18_materials_handling2.ppt
1/53
Materials Handling
MODULE 18
-
8/20/2019 18_materials_handling2.ppt
2/53
2 ©2006 TEEX
Materials Handling on Oil and
Gas Sites
What materials are handled?
What machines are used to handle
them?
What precautions are taken to avoid
accidents and injuries?
-
8/20/2019 18_materials_handling2.ppt
3/53
3 ©2006 TEEX
Regulations
29 CFR 1910 Subpart N
29 CFR 192 Subparts ! and N
"#$ R# %&' &(' 9)
"NS$ )%* +or +orkli+ts
Crane standards +or derricks?
R# %& and ,eneral dut- clause
.ook at application +or each crane standard
-
8/20/2019 18_materials_handling2.ppt
4/53
Materials Handling and Storage
29 CFR 1910 SUBPART N
-
8/20/2019 18_materials_handling2.ppt
5/53
5 ©2006 TEEX
Organization of Subpart N
1910*1/ !andlin, materials ,eneral
1910*1// Servicin, multipiece and sin,le piece rimheels
1910*1/ #oered industrial trucks 1910*1/ "pp " 3 Stabilit- o+ poered industrial
trucks 4nonmandator-5
1910*1/9 6verhead and ,antr- cranes
1910*10 Craler locomotive and truck cranes 1910*11 7erricks
1910*18 !elicopters
1910*1& Slin,s
-
8/20/2019 18_materials_handling2.ppt
6/53
6 ©2006 TEEX
1910.176 Handling materials
general
echanical e:uipment; sa+e
clearances< permanent passa,ea-s
marked !ousekeepin, 3 avoid trippin,' +ire'
e=plosion' or pest harbora,e ha>ards
Covers or ,uardrails +or open pits'tanks' vats' ditches
-
8/20/2019 18_materials_handling2.ppt
7/53
7 ©2006 TEEX
1910.176 Handling materials
general
Stora,e must not create a ha>ard;
Stablesecure a,ainst slidin, or
collapse
-
8/20/2019 18_materials_handling2.ppt
8/53
8 ©2006 TEEX
1910.177 Ser!i"ing multipie"e
and singlepie"e rim #$eels
"pplies to lar,e vehicles< not pickups'
automobiles' or vans
@rainin, @ire servicin, e:uipment
Wheel component acceptabilit-
Sa+e operatin, procedures
-
8/20/2019 18_materials_handling2.ppt
9/53
%o#ered &ndustrial 'ru"(s
29 CFR 1910.178
-
8/20/2019 18_materials_handling2.ppt
10/53
10 ©2006 TEEX
1910.17) %o#ered industrial
tru"(s
Contains sa+et- re:uirements relatin, to;
Fire protection
7esi,n aintenance
Ase o+ +ork trucks' tractors' plat+orm li+t
trucks' motori>ed hand trucks' and otherspeciali>ed industrial trucks poered b-
electric motors or internal combustion
en,ines
-
8/20/2019 18_materials_handling2.ppt
11/53
11 ©2006 TEEX
1910.17) %o#ered industrial
tru"(s
"NS$ )%*1 199
arkin, indicatin, approval b- testin,
laborator- No modi+ications that a++ect capacit- and
sa+e operation ithout manu+acturerBs
prior ritten approval Frontend attachments identi+ied
arkin,s maintained le,ible
-
8/20/2019 18_materials_handling2.ppt
12/53
12 ©2006 TEEX
1910.17)*b+ and *"+
7esi,nations +or industrial trucks b- +uel
and sa+e,uards a,ainst i,nition source
7esi,nated locations here speci+ict-pes o+ trucks ma- be used
@able N1
-
8/20/2019 18_materials_handling2.ppt
13/53
13 ©2006 TEEX
1910.17)*e+ Safet, guards
6verhead ,uards +or
!i,h .i+t Rider trucks i+
operations permit ertical load backrest
e=tension +or t-pes o+
loads that present
ha>ards
-
8/20/2019 18_materials_handling2.ppt
14/53
14 ©2006 TEEX
1910.17)*f+ -uel $andling and
storage
Storin, and handlin,
o+ li:uid +uels;
Follo NF#" No*80199
Storin, and handlin,
o+ .#( +uel; Follo
NF#" No* %199
-
8/20/2019 18_materials_handling2.ppt
15/53
15 ©2006 TEEX
1910.17)*g+ $anging and
"$arging storage batteries
)atter- char,in, installations located in areas
desi,nated +or that purpose
Facilities provided +or Flushin, and neutrali>in, spilled electrol-te'
For +ire protection'
For protectin, char,in, apparatus +rom dama,e
b- trucks' and For ade:uate ventilation +or dispersal o+ +umes
+rom ,assin, batteries
-
8/20/2019 18_materials_handling2.ppt
16/53
16 ©2006 TEEX
1910.17)*g+ $anging and
"$arging storage batteries
Conve-or' overhead
hoist' or e:uivalent
provided +or
handlin, batteries
Reinstalled batteries
properl- positioned
and secured in thetruck
-
8/20/2019 18_materials_handling2.ppt
17/53
17 ©2006 TEEX
1910.17)*g+ $anging and
"$arging storage batteries
When char,in,batteries' acid pouredinto ater< not ater
poured into acid @rucks properl-
positioned and brakeapplied be+oreattemptin, to chan,e or
char,e batteries Care taken to assure
that vent caps are+unctionin,
-
8/20/2019 18_materials_handling2.ppt
18/53
18 ©2006 TEEX
1910.17)*g+ $anging and
"$arging storage batteries
Smokin, prohibited in the char,in, area
#recautions taken to prevent open
+lames' sparks' or electric arcs inbatter- char,in, areas
@ools and metallic
objects kept aa-+rom the tops o+
batteries
DANGERDANGER
No smokin,
sparks or
open +lames
-
8/20/2019 18_materials_handling2.ppt
19/53
19 ©2006 TEEX
1910.17)*$+ and *i+
"u=iliar- directional li,htin, on truck i+
li,htin, D2 lumens per s:uare +oot
Control carbon mono=ide to levels in1910*1000
-
8/20/2019 18_materials_handling2.ppt
20/53
20 ©2006 TEEX
1910.17)*(+ 'ru"(s and railroad
"ars
)rakes set and heel chocks placed +orhi,ha- trucks boarded ith poered
industrial trucks #ositive protection to keep
train cars +rom movin,hile loadin, or ith
dockboardsbrid,e plates Fi=ed jacks +or uncoupled semitrailer
durin, loadin,
-
8/20/2019 18_materials_handling2.ppt
21/53
21 ©2006 TEEX
1910.17)*l+ Operator training
Ensure that be+ore emplo-ee operates apoered industrial truck' operator hascompleted trainin, and evaluation
success+ull- @rainees ma- operate a poered industrial
truck onl-; Ander direct supervision o+ persons ith the
knoled,e' trainin,' and e=perience to trainoperators and evaluate their competence< and
Where such operation does not endan,er thetrainee or other emplo-ees*
-
8/20/2019 18_materials_handling2.ppt
22/53
22 ©2006 TEEX
1910.17)*l+ Operator training
Re:uired; .ecture or other +ormal instruction
4computer' video tape' ritten5 #ractical trainin, 4demonstrations and
e=ercises5
Evaluation b- trainer o+ operator
per+ormance in orkplace Re+resher trainin, re:uired a+ter certain
conditions in 4&5
-
8/20/2019 18_materials_handling2.ppt
23/53
23 ©2006 TEEX
1910.17)*l+*/+ 'raining program
"ontent
@ruckrelated trainin, topics;
6peratin, instructions' arnin,s' and precautions
7i++erences beteen the truck and the automobile @ruck controls and instrumentation;
here the- are located
hat the- do
ho the- ork
En,ine or motor operation
Steerin, and maneuverin,
Fork and attachment adaptation
-
8/20/2019 18_materials_handling2.ppt
24/53
24 ©2006 TEEX
1910.17)*l+*/+ 'raining program
"ontent
@ruckrelated trainin, topics;
ehicle capacit-
ehicle stabilit- "n- vehicle inspection and maintenance that the
operator ill be re:uired to per+orm
Re+uelin, andor char,in, and rechar,in, o+
batteries 6peratin, limitations
6peratin, instructions' arnin,s' or precautions
listed in the operators manual
-
8/20/2019 18_materials_handling2.ppt
25/53
25 ©2006 TEEX
1910.17)*l+*/+ 'raining program
"ontent
Workplacerelated topics; Sur+ace conditions
Composition o+ loads and load stabilit- .oad manipulation' stackin,' and
unstackin,
#edestrian tra++ic in areas here the
vehicle ill be operated Ramps and other sloped sur+aces that
could a++ect the vehicles stabilit-
-
8/20/2019 18_materials_handling2.ppt
26/53
26 ©2006 TEEX
1910.17)*l+ ertifi"ation
@he certi+ication shall include;
Name o+ the operator<
7ate o+ the trainin,< 7ate o+ the evaluation' and<
$dentit- o+ the person4s5
per+ormin, the trainin, or evaluation #revious trainin, does not need to be
repeated i+ operator can operate sa+el-
-
8/20/2019 18_materials_handling2.ppt
27/53
27 ©2006 TEEX
1910.17)*m+ 'ru"( operations
@rucks never driven up to an-one standin, in
+ront o+ a bench or other +i=ed object
No one alloed to stand or pass under theelevated portion o+ an- truck'
hether loaded or empt-
Anauthori>ed personnel not permitted to ride
on poered industrial trucks " sa+e place to ride provided here ridin, o+
trucks is authori>ed
-
8/20/2019 18_materials_handling2.ppt
28/53
28 ©2006 TEEX
1910.17)*m+ 'ru"( operations
#rohibit arms or le,s +rom bein, placedbeteen the upri,hts o+ the mast or
outside the runnin, lines o+ the truck When truck le+t unattended 42% +t* aa-
or out o+ vie5; load en,a,in, means +ull- loered
controls neutrali>ed
poer shall be shut o++
brakes set
-
8/20/2019 18_materials_handling2.ppt
29/53
29 ©2006 TEEX
1910.17)*m+ 'ru"( operations
aintain sa+e distance +rom ed,es o+
ramps or plat+orms hile on an-
elevated location Never use trucks to open or close
+rei,ht doors
@rucks' trailers' and railroad cars;$mmobili>e vehicles and check +loors +or
breaks and eakness be+ore drivin, on
-
8/20/2019 18_materials_handling2.ppt
30/53
30 ©2006 TEEX
1910.17)*m+ 'ru"( operations
6verhead ,uard as
protection a,ainst +allin,
objects
$ntended to o++er protection
+rom the impact o+ small
packa,es' bo=es' ba,,ed
material' etc*
Not intended to ithstand the
impact o+ a +allin, capacit-
load
-
8/20/2019 18_materials_handling2.ppt
31/53
31 ©2006 TEEX
1910.17)*n+ 'ra!eling
Follo all tra++ic re,ulations' includin,
authori>ed speed limits
aintain sa+e distance appro=imatel-three truck len,ths +rom the truck ahead
Geep truck under control at all times
@hree truck len,ths
minimum
-
8/20/2019 18_materials_handling2.ppt
32/53
32 ©2006 TEEX
1910.17)*n+ 'ra!eling
Never pass other trucks travelin, in the
same direction at intersections' blind
spots' or other dan,erous locations Slo don and sound horn at cross
aisles and other locations here vision
is obstructed $+ the load bein, carried obstructs
+orard vie' travel ith the load trailin,
-
8/20/2019 18_materials_handling2.ppt
33/53
33 ©2006 TEEX
1910.17)*n+ 'ra!eling
"scendin, or descendin,,rades H10I; driveloaded trucks ith the
load up,rade 6n all ,rades the load
and load en,a,in,means tilted back i+
applicable' and raisedonl- as +ar as necessar-to clear the road sur+ace
-
8/20/2019 18_materials_handling2.ppt
34/53
O!er$ead and Gantr, ranes
29 CFR 1910.179
1910 179*b+ G l
-
8/20/2019 18_materials_handling2.ppt
35/53
35 ©2006 TEEX
1910.179*b+ General
Reuirements
"pplication; cranes ithtrolle-s and othercharacteristics similar to
,antr- cranes "NS$ )80*2*019/
Rated load markin, oneach side and le,ible+rom the +loor
6perated b- desi,natedpersonnel onl-
-
8/20/2019 18_materials_handling2.ppt
36/53
36 ©2006 TEEX
Organization of Standard
c* Cabs 3 access' controls' location
d* Footalks and ladders 3 location'
construction' alkin,orkin, sur+acese* Stops' bumpers' rail seeps' and
,uards
+* )rakes
,* Electric e:uipment' includin,
controllers
-
8/20/2019 18_materials_handling2.ppt
37/53
37 ©2006 TEEX
Organization of Standard
h* !oistin, e:uipment 3 sheaves' ropes'
e:uali>ers' hooks
i* Warnin, device j* $nspection 3 +re:uent and periodic
k* @estin, 3 operational and load
l* aintenance
m* Rope inspection
-
8/20/2019 18_materials_handling2.ppt
38/53
38 ©2006 TEEX
Organization of Standard
n* !andlin, the load
1* Si>e
2* "ttachin, the load8* ovin, the load
&* !oist limit sitch
o* 6ther re:uirements 3 ladders' cabs'+ire e=tin,uishers
-
8/20/2019 18_materials_handling2.ppt
39/53
ra#ler 2o"omoti!e and 'ru"(
ranes
29 CFR 1910.180
1910 1)0*b+ General
-
8/20/2019 18_materials_handling2.ppt
40/53
40 ©2006 TEEX
1910.1)0*b+ General
Reuirements
"pplication; Craler cranes' locomotive cranes' heel
mounted cranes' used as li+tin, cranes )oth truck and sel+propelled heel t-pe
#oered b- internal combustion en,ines orelectric motors
Atili>e drums and ropes "NS$ )80*%19
6perated b- desi,nated personnel onl-
-
8/20/2019 18_materials_handling2.ppt
41/53
41 ©2006 TEEX
Organization of Standard
c* .oad ratin,s
d* $nspection classi+ication
e* @estin,+* aintenance procedure 3 (eneral
,* Rope inspection
h* !andlin, the loadi* 6ther re:uirements
j* 6perations near overhead lines
-
8/20/2019 18_materials_handling2.ppt
42/53
3erri"(s29 CFR 1910.181
1910 1)1*b+ General
-
8/20/2019 18_materials_handling2.ppt
43/53
43 ©2006 TEEX
1910.1)1*b+ General
Reuirements
"pplication;
Jan- modi+ication o+ these t-pes hich
retain their +undamental +eatures' e=cept+or +loatin, derricksK
"NS$ )80*199
6perated b- desi,nated personnel onl-
-
8/20/2019 18_materials_handling2.ppt
44/53
44 ©2006 TEEX
Organization of Standard
c* .oad ratin,s 3 permanent andnonpermanent
d* $nspection
e* @estin,
+* aintenance
,* Rope inspection
h* 6perations o+ derricksi* !andlin, the load
j* 6ther re:uirements
-
8/20/2019 18_materials_handling2.ppt
45/53
Slings29 CFR 1910.184
-
8/20/2019 18_materials_handling2.ppt
46/53
46 ©2006 TEEX
4ppli"ation
Ased +or hoistin, o+ material
"llo- steel chain
Wire rope
etal mesh
Natural or s-nthetic +iber rope
S-nthetic eb $llustrations in 4b5
-
8/20/2019 18_materials_handling2.ppt
47/53
47 ©2006 TEEX
*"+ Safe operating pra"ti"es
1* Never use dama,ed de+ective slin,s
2* Never shorten slin,s ith makeshi+t
devices8* Never use kinked slin, le,s
&* Never load slin,s in e=cess o+ rated
capacities%* )alance loads in basket hitches to
prevent slippa,e*
-
8/20/2019 18_materials_handling2.ppt
48/53
48 ©2006 TEEX
*"+ Safe operating pra"ti"es
* "ttach slin,s securel- to loads*
/* #ad protect slin,s +rom sharp ed,es*
* Geep suspended loads clear o+obstructions
9* Geep emplo-ees clear o+ loads to be
li+ted and suspended loads*
-
8/20/2019 18_materials_handling2.ppt
49/53
49 ©2006 TEEX
*"+ Safe operating pra"ti"es
10*Never place hands or +in,ers beteen
slin, and load hile slin, is bein,
ti,htened*11* Shock loadin, is prohibited 3 take up
the slack in the slin, slol-*
12*Never pull a slin, out +rom under aload hile the load rests on it*
-
8/20/2019 18_materials_handling2.ppt
50/53
50 ©2006 TEEX
Organization of Standard
c* $nspections 3 each da- be+ore use
and durin, use
d* "llo- steel chain slin,se* Wire rope slin,s
+* etal mesh slin,s
-
8/20/2019 18_materials_handling2.ppt
51/53
onstru"tion Standards29 CFR 1926 Subpart ! a"# N
4ppli"abilit, of onstru"tion
-
8/20/2019 18_materials_handling2.ppt
52/53
52 ©2006 TEEX
4ppli"abilit, of onstru"tion
Standards in 59 -R 1956
Subpart !; aterials !andlin,' Stora,e'
Ase' and 7isposal
Subpart N; Cranes' 7erricks' !oists'Elevators' and Conve-ors
7o construction standards appl-;
@o a derrick durin, drillin, operations? @o a crane settin, up e:uipment at a site?
-
8/20/2019 18_materials_handling2.ppt
53/53
Hazards Standards for Oil GasAP$ RP %4& RP4'& RP9B