1862aNCR SelfServ Entertainment-Multifunction / 2371 Parts Identification Manual

55
NCR SelfServ Entertainment – Multifunction / 2371 Release 1.0 Parts Identification Manual B005-0000-1862 Issue A

description

NCR SelfServ Entertainment-Multifunction / 2371 Parts Identification Manual

Transcript of 1862aNCR SelfServ Entertainment-Multifunction / 2371 Parts Identification Manual

NCR SelfServ Entertainment – Multifunction / 2371 Release 1.0

Parts Identification Manual

B005-0000-1862 Issue A

gm123875
Text Box
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The product described in this book is a licensed product of NCR Corporation.

NCR is a registered trademark of NCR Corporation.

NCR SelfServ Entertainment – Multifunction / 2371 is either a registered trademark or a trademark of NCR Corporation in the United States and/or other countries.

It is the policy of NCR Corporation (NCR) to improve products as new technology, components, software, and firmware become available. NCR, therefore, reserves the right to change specifications without prior notice.

All features, functions, and operations described herein may not be marketed by NCR in all parts of the world. In some instances, photographs are of equipment prototypes. Therefore, before using this document, consult with your NCR representative or NCR office for information that is applicable and current.

To maintain the quality of our publications, we need your comments on the accuracy, clarity, organization, and value of this book.

Address correspondence to:

Manger, Information Products NCR Corporation 2651 Satellite Blvd. Duluth, GA 30096

Or send feedback: http://www.info.ncr.com/eFeedback.cfm

Copyright © 2009 By NCR Corporation Dayton, Ohio U.S.A. All Rights Reserved

i

Preface This book identifies replaceable parts and assemblies.

Audience This book is written for hardware installer/service personnel, system integrators, and field engineers.

Notice: This document is NCR proprietary information and is not to be disclosed or reproduced without consent.

Additional Information Products • NCR SelfServ Entertainment – Multifunction / 2371 User Guide (B005-0000-1859)

• NCR SelfServ Entertainment – Multifunction / 2371 Site Preparation Guide (B005-0000-1860)

• NCR SelfServ Entertainment – Multifunction / 2371 Hardware Service Guide (B005-0000-1861)

• NCR SelfServ Entertainment – Multifunction / 2371 Installation Guide (B005-0000-1905)

• NCR SelfServ Entertainment Products Safety and Regulatory Guide (B005-0000-1904)

• NCR Workstation and Peripherals AC Power Wiring Guide (BST0-2115-53)

• NCR Ethernet Wiring Guide (BST0-2118-82)

Safety Requirements The NCR SelfServ Entertainment – Multifunction / 2371 conforms to all applicable legal requirements. To view the compliance statements see the NCR SelfServ Entertainment Products Safety and Regulatory Guide (B005-0000-1904).

Additional Safety Requirements Specific to the NCR 2371 The Soft Stop Rocker Switch is a logic switch that only stops all PLC controlled motion. The AC line voltage primaries are live at all times — even after disconnecting the power cord. Therefore, perform a normal shut down of the Motherboard/CPU, power off the UPS, and then disconnect the AC power cord before servicing this terminal.

Warning: Hazardous moving parts inside. Unexpected motion of mechanical parts may occur if the Limit Switch is pressed. Keep fingers and other body parts away from moving parts. The system may start unexpectedly if power is not disconnected.

Warning: The NCR 2371 must be placed on a level surface with the casters locked.

ii

Table of Contents

Chapter 1: Frame Assemblies 1 Pod Assembly............................................................................................................... 2 Main Cabinet Assembly ............................................................................................... 3

Chapter 2: Components 5 Pod Components .......................................................................................................... 5 CPU Assembly ............................................................................................................. 7 RFID Reader - GEN2 Kit Assembly ............................................................................ 8 Bezel Frame Assembly................................................................................................. 9 Monitor Bracket Assembly ........................................................................................ 11 Right Carriage Rail..................................................................................................... 12 Right Carriage Support............................................................................................... 13 Right Rail Assembly .................................................................................................. 14 Right Redi Rail RR45 & Slider RRS45 Assembly .................................................... 16 Left Carriage Rail....................................................................................................... 17 Left Carriage Support................................................................................................. 18 Left Rail Assembly..................................................................................................... 19 Left Modified Redi Rail Assembly ............................................................................ 20 Vertical Drive Assembly ............................................................................................ 21 Carriage Assembly ..................................................................................................... 23 Lower Carriage Motor, Insertion Axis Assembly ...................................................... 26 Gripper Assembly ...................................................................................................... 28 Left Gripper Motor Assembly.................................................................................... 30 Right Gripper Motor Assembly.................................................................................. 32 Lower Carriage Motor, Horizontal Axis Assembly ................................................... 34 Idler Bracket Assembly .............................................................................................. 35 Electrical Sub-Panel Assembly .................................................................................. 36 Control Panel Assembly............................................................................................. 38 Front Shelf Assembly................................................................................................. 39 Horizontal Home Sensor Assembly ........................................................................... 41 Shelf Column with Window & Integral Support Tabs............................................... 42 Interactive Slot Sensor Assembly............................................................................... 43 Gate Frame Assembly ................................................................................................ 44 Gate Drive Assembly ................................................................................................. 45 Interactive Slot Base Assembly.................................................................................. 46 Idler Assembly ........................................................................................................... 48 Back Shelf Assembly ................................................................................................. 49

iii

Revision Record Issue Date Remarks

A Feb 2009 First issue

1

Chapter 1: Frame Assemblies

Main Cabinet Assembly (see page 3)

Pod Assembly 497-0461540

(see page 2 & 5)

2 Chapter 1: Frame Assemblies

Pod Assembly

9

8

Pod Ass

1

2

3

4

5

5

6

7

8

9

10

11

12

* * Not sh

e

mbly

006-8612319 Card Reader, Credit Card

497-0458378 Skid Protector, Credit Card

497-0461448 Pod Cover

497-0461634 Mounting Plate (PC Power Suppl

497-0458508 Touch Panel Monitor 17" LCD R

006-8614051 Bezel - Display

006-8612355 Speaker Set, Stereo, USB

497-0461575 Bracket (Speakers)

497-0461584 CPU Assembly (see page 7)

006-8612328 Power Supply, 350 Watt PC

006-8612321 Assy. Hard Drive

497-0461632 Assembly - Frame (Bezel Frame

497-0461572 Frame Assy. – Weldment (Pod M

006-8614045 Cable Ties (4 Places, mounts speaown in illustration

10

11

12

y Bracket)

ear Mount

Assembly) (see page 9)

ounting Bracket)

kers to bracket)

Chapter 1: Frame Assemblies 3

Main Cabinet Assembly

5

8

8

0

1

1

6

0

12

13

6

11

13

11

14

1 15

1

1

20

21

9

17

1

2

18

19

2

22

4 Chapter 1: Frame Assemblies

Main Cabinet Assembly

1 497-0461494 Left Carriage Rail Assembly (see page 17)

2 497-0461483 Right Carriage Rail Assembly (see page 12)

3 497-0458380 Cable, P11, Vertical Axis Home Sensor (Vertical Rough Position Sensor)

4 006-8612376 Pulley Assembly (Upper Vertical Pulleys, 2 Places)

5 006-8612374 Belt, Gates, 4400-8m, 14.4 Ft (Vertical Drive Belt)

6 006-8612327 Limit Switch, Level w/ Roller (Upper / Lower Limit Switch)

7 497-0461488 Support - Carriage, Right (see page 13)

8 497-0461504 Assembly - Carriage (Carriage Assembly) (see page 23)

9 497-0461530 Assembly - Electrical Sub-Panel (see page 36)

10 497-0461464 Assy - Horizontal Home Sensor (see page 41)

11 497-0461479 Vertical Drive Assembly (see page 21)

12 497-0458599 UPS Assembly

13 497-0461605 Assembly – Control Panel (see page 38)

14 497-0461428 Assembly – Front Shelf (see page 39)

15 497-0461467 Assembly – Back Shelf (see page 49)

16 006-8612326 Caster (4 Places)

17 006-8613275 Threaded Taper Pin, 1"L #1, 8-32 (14 Places)

18 497-0458408 Panel, Skin, Front, Upper

19 497-0458407 Panel, Skin, Front, Middle

20 497-0458409 Panel, Skin, Lower, Front/Back (2 Places)

21 497-0458406 Panel, Assy, Skin, Door

22 006-8614250 Base Lock w/ Nut And Retainer (7 Places)

Chapter 2: Components 5

Chapter 2: Components

Pod Components

1

22

23

41

24

6 Chapter 2: Components

Pod Components

1 497-0461572 Frame Assy – Weldment (Pod Mounting Bracket)

2 497-0461575 Bracket (Speakers)

3 497-0461576 Cover Spacer Bar

4 497-0461577 Bracket Assy (Monitor) (see page 11)

6 497-0461581 Side Retainer Assy (2 Places)

7 006-8613927 L'WSHR #10-0.047 THK (10 Places)

8 006-8614046 L’WSHR, .25-.20 ID X .062 THK (4 Places)

9 006-8614050 SHCS #10-24 x 0.75 (8 Places)

10 006-8614047 SHCS .25-20 X 0.625 (4 Places)

11 006-8614026 SFHC Screw #8-32 X 0.50 (3 Places)

12 497-0461448 Pod Cover

13 497-0458508 Elo 1739L 17" Touchmonitor, LCD

14 006-8614052 0.5 OD x .166 ID x .5 Long Spacer (4 Places)

15 006-8614053 SHCS M4x20 (4 Places)

16 006-8614054 Washer, FOR #8 (10 Places)

17 006-8612328 Power Supply (PC Power Supply)

18 006-8612321 Hard Drive

19 497-0461584 CPU Assy (see page 7)

21 006-8614056 BSHCS 6-32 X .25 (6 Places)

22 006-8614066 Ground Spade Lug

23 497-0461632 Frame Assy (Bezel Frame Assembly) (see page 9)

24 006-8614052 .5 OD x .166 ID x .5 Long Spacer (4 Places, behind Touchmonitor)

35 006-8613937 Nut, Hex #8-32 (6 Places)

37 * 006-8612360 Cable - USB Extension, 1.8M (Primary Connection To PLC Thru USB-To-Serial Convertor)

41 006-8614055 Cable - SATA - Red

* 006-8614004 Velcro (Mounts touch monitor power transformer brick centered in Pod Cover lower cavity.)

* 006-8614064 Cable, AC, Ext Cord, Y Splitter (Monitor & PC Power Supply) * Not shown in illustration

Chapter 2: Components 7

CPU Assembly

3 7

2

9

1

3

5

4

CPU Assembly

1 497-0461585 Mount - CPU

2 006-8612322 Motherboard/CPU

3 006-8612324 DDR2 Memory (1G

4 006-8612323 Processor, Boxed w/

5 006-8614124 Screw, BSHCS, 6-32

6 006-8612317 RFID Reader Kit As

7 006-8614057 Aluminum Female T32

8 * 006-8613935 Cable Tie, Nylon 3-7

9 006-8614058 Standoff, Motherboa

10 * 006-8614059 Cable, Power Adapte

11 * 006-8614060 DB9M to IDC10 SerAway Bracket)

12 006-8614061 Standoff, Hex, 7/16

13 006-8614062 Socket Head Cap Sc* Not shown in illustration

B DDR2 667

Fan

X .1875

sy - GEN2 (s

hread Hex S

/8" Long (4

rd, Plastic (7

r, ATX-to-P

ial (AT-EVE

X .25, 4-40, A

rew 4-40 Thr

6

7

MHz SDRAM)

ee page 8)

tandoff 1/4" Hex, 5/16" Len

Places)

Places)

4

REX) Port On Bracket (Th

lum (3 Places)

ead, 1/4" Length (6 Places)

12

13

4

gth, 6-

row

8 Chapter 2: Components

RFID Reader - GEN2 Kit Assembly

1

RFID Reader - GEN2 Kit Assembly

1 006-8614251 RFID Reader PCBA - GEN

2 006-8614254 Cable, Molex To 2P Conn

3 006-8614255 Cable, 12VDC Supply

4 006-8614256 Cable, RS232 To Molex

2

3

2

, PLC Reset

4

26774

Chapter 2: Components 9

Bezel Frame Assembly

2 7

Bez

1

2

3

4

5

6

7

8

el Frame Assembly

497-0461633

497-0461634

497-0461638

497-0461642

497-0461635

006-8614046

006-8613987

497-0461643

Fra

Pla

Pla

Pla

Ass

L’W

SH

SH

10

5

1

9

me – Support

te – Mounting

te – Shim (2 Places)

te - Slot

embly - Frame Weldment

SHR, .25-.20 ID X .062 THK (4 Places

CS #10-24 - 0.50 (6 Places)

CS #8-32 X 0.75 (4 Places)

6

8

3

4

)

8

7

10 Chapter 2: Components

Bezel Frame Assembly

9 006-8613937 Nut, Hex #8-32 (4 Places)

10 006-8613927 L'WSHR #10-0.047 THK (2 Places)

Chapter 2: Components 11

Monitor Bracket Assembly

1

3

Monitor Bracket Assembly

1 497-0461578 Bracket - Box

2 * 006-8613971 L'WSHR .25-0.062 THK

3 006-8614047 SHCS .25-20 X 0.625

4 497-0461580 Assembly - Bracket, Integral * Not shown in illustration

4

12 Chapter 2: Components

Right Carriage Rail

1

2

4

5

45

3 1

Right Carriage Rail

1 497-0461484 Assembly - Rail, Right (see page 14)

2 497-0461488 Support - Carriage, Right (see page 13)

3 006-8613921 4-40 SHCS x .375 (2 Places)

4 497-0458380 Home Sensor – Vertical, Cable, P11

5 497-0461393 Bracket - Sensor, 8mm

Chapter 2: Components 13

Right Carriage Support

2

81

7 3

6 54

7 3

9

Right Carriage Support

1 006-8613981 Flat Socket Head Cap Screw M8 X 18MM (2 Places)

2 006-8613928 Button Socket Head Cap Screw #10-24 X .50 (2 Places)

3 006-8613982 Screw - SHCS, 10-24 X 1.00 (4 Places)

4 006-8613983 Screw - SHCS, 8-32 X 1.50

5 497-0461489 Clamp - Belt, Left

6 497-0461490 Clamp - Belt, Right

7 006-8613984 Washer For # 10 (4 Places)

8 497-0461491 Bracket - Carriage

9 497-0461492 Bracket - Clamp, Belt

14 Chapter 2: Components

Right Rail Assembly

61

2

4

2

4

5

7

3

7

6

2

5

Chapter 2: Components 15

Right Rail Assembly

1 006-8613977 Flat Socket Head Cap Screw 1/4-20 x .75 (4 Places)

2 006-8613978 Button Socket Head Cap Screw, M6 X 8MM (7 Places)

3 006-8613979 Socket Head Cap Screw, 4-40 X .625

4 497-0461498 Base Angle

5 497-0461486 Redi Rail RR45 & Slider RRS45 Assy (see page 16)

6 497-0461487 Clamp (2 Places)

7 006-8612327 Switch - Limit, Level w/ Roller

16 Chapter 2: Components

Right Redi Rail RR45 & Slider RRS45 Assembly

Right Redi Rail RR45 & Slider RRS45 Assembly

1 006-8613980 RR45 Rail (Metric)

2 006-8612353 RRS45 Slider (Metric)

Chapter 2: Components 17

Left Carriage Rail

Left Carriage Rail

1 497-0461495 Asse

2 497-0461500 Sup

1

2

mbly - Rail, Left (see page 19)

port - Carriage, Left (see page 18)

18 Chapter 2: Components

Left Carriage Support

8

4

7

1

9 10

2

3

6

2 6

5

Left Carriage Support

1 006-8613987 Screw - SHCS, 10-24 X 0.50 (2 Places)

2 006-8613982 Screw - SHCS, 10-24 X 1.00 (4 Places)

3 006-8613983 Screw - SHCS, 8-32 X 1.50

4 006-8613988 Screw - BSHCS, M5 X 30 (2 Places)

5 497-0461489 Clamp - Belt, Left

6 006-8613984 Washer For # 10 (4 Places)

7 497-0461501 Spacer

8 497-0461502 Bracket - Carriage

9 497-0461503 Bracket - Belt Clamp

10 497-0461490 Clamp - Belt, Right

Chapter 2: Components 19

Left Rail Assembly

3

1

Left Rail Assembly

1 006-8613977 Flat Socket Head Cap Screw 1/4-20

2 006-8613978 Button Socket Head Cap Screw, M6

3 497-0461487 Clamp (2 Places)

4 497-0461498 Base Angle

5 497-0461499 Modified Assy - Redi Rail (see pag

5

4

1 2

x .75 (4 Places)

X 8MM (7 Places)

e 20)

3

20 Chapter 2: Components

Left Modified Redi Rail Assembly

Left Modified Redi Rail Assembly

1 006-8613986 Redi Rail - RR30

2 006-8612354 Redi Rail Slider RRS30

Chapter 2: Components 21

Vertical Drive Assembly

9

3

Vertical Drive Assembly

1 006-8613970 1/4-20 Socket Headcap Screw x .75 (4 Places)

2 497-0461440 0.75 Shaft

3 497-0458509 Drive - Gear, With Cable Connector (Vert Motor Assy)

4 006-8612377 Timing Pulley With Set Screw (2 Places)

9

11

12

1

22 Chapter 2: Components

Vertical Drive Assembly

5 497-0461480 Bracket - Motor Torque

6 006-8613971 Washer, .25 (4 Places)

7 006-8613972 3/16 SQ Key X 1.00 Inch (2 Places)

8 * 006-8614117 3/16 SQ Key X 2.50 Inch (See drawing bottom note)

9 006-8612351 Flange Bearing (2 Places)

10 006-8612347 0.75 Shaft Encoder, P9, Vertical Axis

11 497-0461482 Bracket - Torque, Encoder

12 006-8613941 Screw, SHCS, 10-32 X 0.375 (2 Places)

13 006-8613959 FWSHR, #10, Extra Thick (2 Places)

14 006-8613976 Encoder Collet, 0.75 in. * Not shown in illustration

Chapter 2: Components 23

Carriage Assembly

Carriage Assem

1 006-8

2 006-8

3 006-8

4 497-0

5 497-0

46

bly

613927 L'WSHR #10-0.047

613955 L'WSHR #6-.031 T

613971 L'WSHR .25-0.062

461505 Shaft - Precision (2

461506 Assy - Lower Carri

5

4

THK (4 Places)

HK (5 Places)

THK (6 Places)

Places) (Thompson

age Motor, Insertion

10

4

4

35

29

46

34

5

13

14

Rails)

Axis (see page 26)

24 Chapter 2: Components

Carriage Assembly

6 497-0461511 Washer - Slide (4 Places)

7 497-0461512 Spacer - Counterbore, Carriage Support (4 Places)

8 497-0461513 Assy - Idler Bracket (see page 35)

9 497-0461438 Clamp-Belt

10 497-0461515 Assy- Gripper (see page 28)

11 497-0461559 Assy - Lower Carriage Motor, Hor. Axis (see page 34)

12 497-0461563 Bracket - Connector, Gripper

13 497-0461564 Bracket - Connector , Carriage

14 497-0461565 Hold - Wire Chain

15 006-8613990 Shoulder Screw 1/4" DIA, 1/2" LG, #10-24 THD, SS (4 Places)

16 006-8614002 SHCS #6-32 - 0.3125 (4 Places)

17 006-8614026 SFHC Screw #8-32X0.50 (2 Places)

18 006-8613956 SBHC Screw #8-32X0.25 (4 Places)

19 006-8614027 FWSHR, .250 ID X .562 OD X .062 (4 Places)

20 006-8613970 SHCS .25-20X0.75 (4 Places)

21 006-8614028 Nut, Hex .25-20 (2 Places)

22 006-8614029 O-Ring, 0.625 X 0.5OD X .375ID (2 Places)

23 006-8613987 SHCS #10-24 - 0.50 (2 Places)

24 497-0461643 SHCS #6-32x0.375 (5 Places)

25 006-8614030 XPHMS #6-32 X .188 (3 Places)

26 006-8613992 SHCS #10-24 - 0.3125 (4 Places)

28 * 006-8614031 FSHCS 4-40 X .25 (7 Places)

29 006-8612350 Cable - Main Carriage, IGUS

30 * 497-0461531 Cable - Insertion Axis

31 * 497-0461475 Cable - Horizontal Axis

33 497-0461567 Plate - Rod Guide

34 497-0461568 Cable - Hold Down

35 006-8612373 Timing Belt - 672XL

36 006-8612357 P6, Horizontal Encoder, Blind Shaft

37 497-0461569 Bracket - Encoder, Lower Carriage

38 497-0461570 Plate - Rod Guide

39 497-0461571 Clamp - Belt, Threaded

40 * 497-0461550 P26, Horizontal Left Limit Switch

41 * 006-8613949 Grommet - Slotted, Qty In Ft.

Chapter 2: Components 25

Carriage Assembly

42 497-0458602 Cable - P22, Insertion Axis Front Prox Sensor

43 497-0458603 Cable - P23, Insertion Axis Rear Prox Sensor

44 * 006-8614045 Cable Tie - Nylon 11 3/8" Long (3 Places)

45 * 006-8613949 Grommet – Slotted, Qty In Ft.

45 006-8614046 L’WSHR, .25-.20 ID X .062 THK (4 Places)

46 497-0461566 Frame – Carriage (Carriage Frame) * Not shown in illustration

26 Chapter 2: Components

Lower Carriage Motor, Insertion Axis Assembly

Lower Carriage Motor, Insertion Axis Assembly

1 497-0461507 Mount Plate - Carriage

2 497-0461508 Motor Bracket

3 497-0461509 Roller – Idler (2 Places)

4 006-8613989 Locknut, Nylon Insert, 10-24 X 11-64H (2 Places)

Chapter 2: Components 27

Lower Carriage Motor, Insertion Axis Assembly

5 006-8613990 Shoulder Screw 1/4" DIA, 1/2" LG, #10-24 THD, SS (2 Places)

6 497-0458394 Gearmotor, 65.5:1 w/ Integral Filtering

8 006-8612382 Pulley - Timing

9 006-8613927 L'WSHR #10-0.047 THK (6 Places)

11 006-8613931 SBHC Screw #10-32X0.38 (4 Places)

13 006-8613987 SHCS #10-24 - 0.50 (8 Places)

14 006-8613992 SHCS #10-24 - 0.3125 (2 Places)

15 006-8612383 Roller - Belt Tensioner (2 Places)

16 497-0461510 Shaft - Slide (2 Places)

17 006-8612338 Timing Belt - Optibelt ZR 180XL037

28 Chapter 2: Components

Gripper Assembly

Gripper Assembly

1 497-0461516 Plate -Carriage Base

2 497-0461517 Assy - Gripper Motor, Left (see page 30)

3 497-0461528 Assy - Gripper Motor, Right (see page 32)

Chapter 2: Components 29

Gripper Assembly

4 006-8614006 Spacer – Gripper (4 Places)

5 006-8614007 SFHC Screw #8-32X0.875 (4 Places)

6 006-8613958 SFHC Screw #8-32UNC X .25 LG. (4 Places)

7 497-0461552 Bracket, Sensor Tower, Left

8 497-0461553 Bracket, Sensor Tower, Right

9 006-8614008 Rail - TS-35 DIN, 1.06 IN Long

10 006-8612316 RFID Antenna - GEN2

12 006-8614009 SHCS M3-0.5X10 (4 Places)

13 006-8614002 SHCS #6-32 - 0.3125 (8 Places)

14 006-8613955 L'WSHR #6-.031 THK (8 Places)

15 006-8613954 FWSHR #6-.438ODX.04 THK (2 Places)

16 006-8613956 SBHC Screw #8-32X0.25 (2 Places)

18 006-8614010 Rail - TS-15 DIN, 2 3/4 IN Long

19 006-8614011 Male-Female Threaded Standoff 4-40 X 3/16" L (2 Places)

20 497-0461554 Bracket - Mini DIN Rail

21 006-8614012 Tape - Reflective, 1.25 X 1.00 (2 Places)

22 006-8614017 Bracket - End, Terminal Block (2 Places)

23 006-8614014 Terminal Block (10 Places)

24 006-8614015 Plate - End, Terminal Block (3 Places)

25 006-8614016 Bar - Cross Connection (2 Places)

27 006-8614017 Bracket - End, 35MM DIN

28 497-0461555 Bar - Cross Support

29 497-0461556 Spacer - Cross Support (2 Places)

30 006-8614018 Clamp - Cable

31 006-8614019 4-40 X .375" STD Pan Head, SS

32 006-8614020 18-8 SS Pan Head Slotted Machine Screw 4-40 Thread, 1/8" Length (2 Places)

33 497-0461548 Cable - J7, L Gripper Belt Motor

34 497-0461549 Cable - J8, R Gripper Belt Motor

35 497-0461557 Cable - XC, Insertion Axis Front Fiber Eye

36 497-0458430 Cable - XD, Insertion Axis Front Look Down Sensor (interchangeable with 497-0461551 except for labeling)

37 497-0461558 Cable - XE, Insertion Axis Rear Fiber Eye

38 497-0461551 Cable - X11, Insertion Axis Rear Look Down Sensor (interchangeable with service part 497-0458430 except for labeling)

30 Chapter 2: Components

Left Gripper Motor Assembly

5

3

2

8

1

4

19

22

23

25

28

6

19

9

11

20

30

18

17

26 33 32 29

31

10

15 16 14 27 13 12

16

15

28

21

7 28

16

15

Chapter 2: Components 31

Left Gripper Motor Assembly

1 497-0461518 Guide Plate Assy, Bottom

2 497-0461520 Guide Plate Assy, Top

3 497-0461522 Bracket, Feed Belt Motor Mtg

4 497-0458395 Gearmotor, 19.7:1 w/ Integral Filtering

5 006-8612382 Pulley - Timing

6 497-0461523 Belt Guard

7 497-0461524 Bar, Belt Skid

8 006-8613279 Timing Belt, Gripper

9 006-8613990 Shoulder Screw 1/4" DIA, 1/2" LG, #10-24 THD, SS (2 Places)

10 497-0461525 Spacer, Guide Plate (2 Places)

11 497-0461509 Roller - Idler (2 Places)

12 006-8612383 Roller - Belt Tensioner (2 Places)

13 006-8612332 Spring, .250ID X .625H X Ø.020 Wire (2 Places)

14 497-0461526 Guide, Belt, Gripper (2 Places)

15 006-8613931 SBHC Screw #10-32 X 0.38 (4 Places)

16 006-8613927 L'WSHR #10-0.047 THK (4 Places)

17 006-8613997 SBHC Screw #6-32 X 0.75 (2 Places)

18 006-8613956 SBHC Screw #8-32 X 0.25 (2 Places)

19 006-8613940 L'WSHR #8-0.04 THK (4 Places)

20 006-8613955 L'WSHR #6-.031 THK (8 Places)

21 006-8613989 Locknut, Nylon Insert, 10-24 X 11-64H (2 Places)

22 006-8613998 SHCS #8-32 X 1.00 (3 Places)

23 006-8613999 SHCS #8-32 X 2

25 006-8614026 SFHC Screw #10-32 X 0.50 (2 Places)

26 006-8613954 FWSHR #6-.438 OD X .04 THK (2 Places)

27 006-8614001 FWSHR .219ID X 0.50 x .049 THK (2 Places)

28 006-8614002 SHCS #6-32 - 0.3125 (8 Places)

29 497-0458381 Bracket, Optic Sensor, LH

30 497-0458382 Bracket, Optic Sensor, RH

31 006-8612331 Fiber Optic Sensor Set (QTY 2), Right Angle, 12 Inch

32 497-0461527 Block, Case Hold Down

33 006-8614003 Spring, Conical (2 Places)

32 Chapter 2: Components

Right Gripper Motor Assembly

Chapter 2: Components 33

Right Gripper Motor Assembly

1 497-0461518 Guide Plate Assy, Bottom

2 497-0461520 Guide Plate Assy, Top

3 497-0461522 Bracket, Feed Belt Motor Mtg

4 497-0458395 Gearmotor, 19.7:1 w/ Integral Filtering

5 006-8612382 Pulley - Timing

6 497-0461523 Belt Guard

7 497-0461524 Bar, Belt Skid

8 006-8613279 Timing Belt, Gripper

9 006-8613990 Shoulder Screw 1/4" DIA, 1/2" LG, #10-24 THD, SS (2 Places)

10 497-0461525 Spacer, Guide Plate (2 Places)

11 497-0461509 Roller - Idler (2 Places)

12 006-8612383 Roller - Belt Tensioner (2 Places)

13 006-8612332 Spring, .250ID X .625H X Ø.020 Wire (2 Places)

14 497-0461526 Guide, Belt, Gripper (2 Places)

15 006-8613931 SBHC Screw #10-32 X 0.38 (4 Places)

16 006-8613927 L'WSHR #10-0.047 THK (4 Places)

17 006-8613997 SBHC Screw #6-32 X 0.75 (2 Places)

18 006-8613956 SBHC Screw #8-32 X 0.25 (2 Places)

19 006-8613940 L'WSHR #8-0.04 THK (4 Places)

20 006-8613955 L'WSHR #6-.031 THK (8 Places)

21 006-8613989 Locknut, Nylon Insert, 10-24 X 11-64H (2 Places)

22 006-8613998 SHCS #8-32 X 1.00 (3 Places)

24 006-8614026 SFHC Screw #10-32 X 0.50 (2 Places)

25 006-8613954 FWSHR #6-.438 OD X .04 THK (2 Places)

26 006-8614001 FWSHR .219ID X 0.50 x .049 THK (2 Places)

27 006-8614002 SHCS #6-32 - 0.3125 (8 Places)

28 006-8613999 SHCS #8-32 X 2

29 497-0458381 Bracket, Optic Sensor, LH

30 497-0458382 Bracket, Optic Sensor, RH

31 006-8612331 Fiber Optic Sensor Set (QTY 2), Right Angle, 12 Inch

32 497-0461527 Block, Case Hold Down

33 006-8614003 Spring, Conical (2 Places)

34 Chapter 2: Components

Lower Carriage Motor, Horizontal Axis Assembly

Lower Carriage Motor, Horizontal Axis Assembly

1 497-0461560 Assembly - Bracket

2 497-0458394 Gearmotor, 65.5:1 w/ Integral Filtering

3 006-8612383 Roller - Belt Tensioner (2 Places)

4 006-8613927 L'WSHR #10-0.047 THK (4 Places)

5 006-8613931 Screw, BSHCS, 10-32 X 0.375 (2 Places)

6 006-8612327 Switch - Limit, Level w/ Roller

7 497-0461562 Spacer Ring - Idler (2 Places)

8 006-8613979 SHCS #4-40 x .625 (2 Places)

9 497-0461643 SBHC Screw #10-32 X 0.5 (2 Places)

11 006-8613991 Bushing (2 Places)

12 006-8612384 Pulley - Timing, Modified

Chapter 2: Components 35

Idler Bracket Assembly

Idler Bracket Assembly

1 497-0461514 Idler and Switch Mount

2 006-8612383 Roller - Belt Tensioner

3 006-8613931 SBHC Screw #10-32 X 0.38

4 006-8613927 L'WSHR #10-0.047 THK

5 006-8612327 Limit Switch, Level w/ Roller

6 006-8613925 SHCS #4-40 X .625 (2 Places)

36 Chapter 2: Components

Electrical Sub-Panel Assembly

4

2

2

3

7

8

0 9

Electrical Sub-Panel Assembly

1 497-0461593 Elec. Sub Panel

2 497-0461594 DIN Rail, 5.5 IN Long

3 006-8612340 Circuit Breaker

4 006-8614056 Screw - BSHCS, 6-32 X

7 006-8614068 Outlet, Duplex

8 006-8614069 Snap On End BLK, GN

9 006-8613958 Screw, FSHCS 8-32 X

10 497-0461595 Power Cord Label

2

21

X 1.4IN X .3 IN

0.375 (4 Places)

D TERM

.25

4

17

2

17

28

15

16

30

Chapter 2: Components 37

Electrical Sub-Panel Assembly

11 006-8614070 Cord, 14G, 3 COND., 32" BLK, w/ Insulated Quick Connect On BLK Wire

12 006-8613960 Pop Rivet (4 Places)

13 497-0458430 USB Panel Mount Ext Cable w/ Screws

15 006-8614072 Screw, BSHCS, 8-32 X 0.75

16 006-8613937 Nut, Hex #8-32 (2 Places)

17 006-8613962 L’WSHR, 8, INT Tooth (2 Places)

20 006-8613957 Clip, Cable Mtg

21 006-8614073 Rocker Switch

22 497-0461597 UPS Bracket (2 Places)

23 497-0461598 Cable, PB GND w/ Lug, 5", 18 AWG

24 497-0461599 Cable, JMP, GRN/YEL, 5 IN, 18AWG

25 497-0461600 Cable, JMP, Black, 601, 5 IN, 16AWG

26 497-0461601 Cable, PB, Ground w/ 2 Lug,18 IN, 16AWG

27 497-0461481 Label, "Soft Stop Engaged"

28 006-8614004 VELCRO – 1 IN X 1.5 IN, Black, DUALLOCK

29 006-8614067 Gnd Label

30 006-8613954 Washer - Flat, 6, 0.4375D, 0.04 THK

38 Chapter 2: Components

Control Panel Assembly

Control Panel

1 497

2 006

3 006

4 006

5 497

6 006

7 006

8 006

9 497

10 006

11 006

12 006

14 006

15 006

16 006

17 006

16

Assembly

-0458624

-8613278

-8612342

-8612343

-0458598

-8614090

-8612339

-8614081

-0458410

-8614087

-8612329

-8612330

-8613277

-8614103

-8612335

-8612334

17

PLC Micro Control

Relay Block, Rail M

Power Supply, 24V

Power Supply, 15V

Assy, Speed Contro

Outlet, Single, 125v

Circuit Breaker (Ve

Wire Duct

PCB - DIN Rail MoFuses

Shorting Block, 1.2

Fuse, 4A, 125VAC,

Fuse, 5A, 250VAC,

Cord, 18awg, 3 ConRing Terminal On G

AC Line Filter (Noi

Relay - Double Pole

Relay - Single Pole

17

ler Assy w/ Firmware Loaded

ount, MRS 5VDC, 1CO (Remote Reset Relay)

DC, 4.2A

DC, 3.4A

ller, Vertical Motor, 0 - 130VDC

, 15a (Electrical Outlet)

rtical Motor Circuit Breaker)

unt, Including Pluggable Relays, Fuses, Spare

IN Wide Rail Mount (Power Distribution Blocks)

5 X 20 mm

5 X 20 mm

d. 79 in. BLK SJT, 0.315 OD, w/ Male Plug w/ nd Wire (Power Cord)

se Filter)

Chapter 2: Components 39

Front Shelf Assembly

Front Shelf Assembly

1 497-0461429 Shelf Column w/ Integral Support Tabs (3 Places)

2 497-0461430 Assy - Shelf Column w/ Window w/ Integral Support Tabs (page 42)

3 497-0461460 Shelf - 26 IN. (109 Places)

4 497-0461461 Shelf - 6 IN. (9 Places)

5 497-0461462 Shelf - 12 IN. (9 Places)

6 497-0461463 Shelf - 19 IN. (2 Places)

8 006-8613950 Screw - SHCS, 6-32 X 0.25 (3 Places)

40 Chapter 2: Components

Front Shelf Assembly

9 497-0461464 Assy - Horizontal Home Sensor (see page 41)

10 006-8613954 Washer - Flat, 6, 0.4375 OD, 0.04 THK (6 Places)

11 006-8613955 Washer - L’WSHR, 6, 0.031 THK (3 Places)

Chapter 2: Components 41

Horizontal Home Sensor Assembly

Horizontal Home Sensor Assembly

1 497-0461465 Bracket - Horizontal Home Sensor

2 497-0458379 Assy - Cable, P10, Horizontal Axis Home Sensor

3 497-0461466 Shimplate - Horizontal Home Sensor

4 006-8613952 Screw - BSHCS, 6-32 X 0.375 (2 Places)

5 006-8614123 Screw - M2 X 20mm Phillips Pan Head (2 Places)

6 006-8613950 Screw - SHCS, 6-32 X 0.25 (4 Places)

7 497-0461669 Block - Spacer, Sensor

62

7

4

6

6

6

2

3

42 Chapter 2: Components

Shelf Column with Window & Integral Support Tabs

Shelf Column With Window & Integral Support Tab

1 497-0461431 Shelf Column With

2 497-0461432 Interactive Slot Sen

3 497-0461435 Gate Frame Assemb

4 497-0461442 Gate Drive Assemb

5 497-0461447 Assy - Guide, Intera

6 497-0458411 Interactive Slot Bas

7 497-0461456 Idler Assembly (see

8 497-0461459 Interaction Slot Gua

9 006-8613949 Slotted Grommet, 0

10 006-8613949 Slotted Grommet, 0

10

s

Window

sor Assy (see page 43)

ly (see page 44)

ly (see page 45)

ction Slot

e Assembly (see page 46)

page 48)

rd

.25 FT

.15 FT

Chapter 2: Components 43

Interactive Slot Sensor Assembly

Interactive Slot Sensor Assembly

1 006-8612345 Interactive Slot Sensor

3 497-0461433 Bracket - Interactive Slot Sensor Mount

4 497-0461434 Spacer

5 006-8613920 4-40 SHCS x .5 (2 Places)

6 006-8613921 4-40 SHCS x .375 (2 Places)

7 * 497-0458600 Cable, P13, IA Slot Convertor * Not shown in illustration

44 Chapter 2: Components

Gate Frame Assembly

Gate Frame Assembly

1 497-0461436 Gate Frame

2 497-0461437 Guide, Gate (4 Places)

3 497-0461438 Clamp-Belt

4 006-8613925 6-32 SHCS x .4375 (4 Places)

5 006-8614076 SHCS 8-32 x .375 (2 Places)

6 006-8612333 Extension Spring 1.75" Long (2 Places)

7 497-0461435 Gate Cam Follower

8 006-8613927 L'WSHR #10-0.047 THK

9 006-8613928 Button Socket Head Cap Screw #10-24 X .50

10 006-8614028 Nut, Hex 10-24

11 006-8613932 Set Screw - Cup PT.25-20X.375

Chapter 2: Components 45

Gate Drive Assembly

Gate Drive Assembly

1 497-0461443 Bracket- Gate Motor

2 497-0458394 Gearmotor, 65.5:1 w/ Integral Filtering

3 497-0461444 Assembly - Gate Cam

4 497-0458415 Cable, P14, Gate Upper Prox

5 * 006-8613932 1/4-20 Set Screw x .375 (Gate Cam)

6 497-0458601 Cable, P15, Gate Lower Prox

7 006-8613931 10-32 Button Socket Cap Screw x .375 (2 Places) * Not shown in illustration

46 Chapter 2: Components

Interactive Slot Base Assembly

Interactive Slot Base Assembly

1 006-8613931 10-32 Button Socket Cap Screw X .375 (2 Places)

2 006-8612379 Sleeve, Roller

3 006-8612380 Timing Pulley

4 497-0461449 Bushing, Headed (2 Places)

5 497-0461450 Rod, Pivot

6 497-0458395 Gearmotor, 19.7:1 w/ Integral Filtering

7 006-8612382 Pulley, Timing

Chapter 2: Components 47

Interactive Slot Base Assembly

8 497-0461451 Motor Mount Assy

9 497-0458445 Spring, Roller, 2in. (2 Places)

11 006-8613276 External Retaining Clip (2 Places)

12 006-8613935 Wire Tie, 4 Inch, Nylon, Wht.

13 006-8613936 Washer For Roller (2 Places)

14 497-0461455 Roller, Hold Down

15 006-8612381 Belt, Roller, Insertion Assy

17 006-8613937 8-32 Nut

18 006-8613938 SHCS 8-32 X .4375

19 006-8613939 Gate Belt .375 Wide X .1875 Pitch

20 006-8613940 L'WSHR #8-0.04 THK

48 Chapter 2: Components

Idler Assembly

Idler Assembly

1 006-8613938 SHCS 8-32 X .4375 (2 Places)

2 006-8613937 8-32 Nut (2 Places)

3 006-8613920 4-40 SHCS x .5 (2 Places)

4 006-8613941 10-32 SHCS x .375

5 497-0458414 P12, Cable, Thru Beam Sensor

6 006-8613927 L'WSHR #10-0.047 THK (2 Places)

7 497-0461457 Spring-Bracket

8 497-0461458 Idler Support

9 006-8612383 Roller – Belt Tensioner

Chapter 2: Components 49

Back Shelf Assembly

Back Shelf Assembly

1 497-046142

2 497-046146

2

9 Shelf Column w/ Integral Support Tabs (4 Places)

0 Shelf - 26 In. (105 Places)