18. WS Effective use of thermal energy in industry_Idesa
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Transcript of 18. WS Effective use of thermal energy in industry_Idesa
Ingeniería y DiseñoEuropeo S.A.
ADRIÁN ARBOLEYAInnovation Manager
Bilbao, 23rd June 2016
VI CDTI-NEDO JOINT WORKSHOP
Organic Rankine Cycle
#WasteHeat The Effective use of termal energy in industry
00
Corporate introduction
R&D strategy
ORC Operating principle
ORC IDESA Developments
LIFE+ BIOBALE Project
SUMMARY
Main Figures:
Turnover (2014): 350 M€
Employees (2014): more than 2,500
IDESA is a subsidiary company of
GRUPO DANIEL ALONSO (GDA)
Europe 60%
South America 24%
Asia (India) 16%
More than 450 employees
“In-house” Engineering capacity: 130,000 h/year
Manufacturing capacity
Workshop data
More than 5,000 equipment manufactured
95 % of our turnover for worldwide services
800,000 h/year
90,000 ton/year
70,000 m2
9 bays around 230 m length each
Some Figures
projects carried out in more than 40 countries
Canada
USA
Mexico
Venezuela
Peru
Chile
Argentina
Uruguay
Brazil
Kazakhstan
India
Australia
China
Japan
Russia
Tunisia
Algeria
Morocco
Mauritania
Nigeria
Cameroun
Saudi Arabia
Qatar
UAE
Kuwait
Jordan
Egypt
Netherlands
Ireland
Belgium
UK
France
Portugal
Spain
Germany
Switzerland
Turkey
Greece
Bulgaria
Romania
Poland
Norway
Denmark
…
Global services
PRESSURE VESSEL MANUFACTURING
OFFSHORE OIL&GAS
INDUSTRIAL PLANTS
FIELD ERECTIONS AND SHUTDOWNS
Our business lines
3D modelling and design:
Autocad
Solidworks
Smartplant 3D
Advanced analysis:
ANSYS Inc.
Nozzlepro
Caesar II
Metrology:
PC-DEMIS
Management:
PRIMAVERA P6
Mechanical design:
Compress
PV Elite
Finglow
PASSAT
Thermal design:
TASCH-HTFS
(among others)
Software
IDESA Job 2/675 (2 Coke Drums)
L x D x Thk: 33 m x 8.9 m x 48+3 mm
Weight: 380 mT
Material: SA-387 Gr.11 Cl2 + SS 410S Clad
Final Destination: USA
IDESA Job 2/784 (Heater)
L x D x Thk: 36 m x 11,5 m x 20/19/18 (insert plates 50 & 31
mm)
Weight: 420 mT
Material: SA-516 Gr.70
Final Destination: GREECE
IDESA Job 2/784 (Reactor / Scrubber)
L x D x Thk: 70 m x 7 m x 50 / 39 / 33 / 19 mm
Weight: 400 mT
Material: ASME SA-516 Gr. 70 & SA-387 Gr. 11 Cl. Cladded
SS410S
Final Destination: GREECE
IDESA Job 2/784 (Gasifier)
L x D x Thk: 27 m x 15,5 m x 30 mm
Weight: 400 mT
Material: SA-516 Gr.70
Final Destination: GREECE
IDESA Job 2/799 (Reactor CCR Platforming Process Unit)
L x D x Thk: 72 m x 2.8 m x 39 / 27 mm
Weight: 260 mT
Material: SA-387 Gr.11 Cl.2
Final Destination: MEXICO
IDESA Job 2/738 (Second. Crude Column)
L x D xThk: 51.6 m x 6 x 23 / 23+3 mm
Weight: 350 mT
Material: SA-516 Gr.70 + C276 / 317L Clad
Final Destination: USA
IDESA Job 2/721 (Vacuum Column)
L x D x Thk: 50.7 m x 15 m x 34+3.2 / 33 / 18mm
Weight: 800 mT
Material: SA-516 Gr.70 + 317L Clad
Final Destination: USA
IDESA Job 1/866 (Monopiles)
L x D x Thk: 70 m x 6,5/4,7 m x 60 to 110 mm
Weight: 800 mT
Material: S355NL/ML
Final Destination: GERMANY
Some References
Detail engineering, procurement and
construction of Degassing and WHB
Modules
Client: MARAVEN (Venezuela)
Engineering, procurement and
construction of new modular plant for
bioplastic production
Client: ABENGOA (Europe)
Construction services for carbon
capture and storage (CCS) Plant
Client: ENDESA-HUNOSA (La Pereda, Europe)
Some References
Engineering services for 10 refining process
units shutdown preparation and planning
Client: CEPSA (La Rábida Refinery, Europe)
Engineering services for UE-1 Project. Oil
sand plant modularization
Client: Syncrude (Canada)
Engineering, procurement and construction of
modular crude sampling package
Client: BECHTEL (Kazakhstan)
Some References
Engineering consultancy services for reviewing,
completing and updating of the Structural Design Criteria
for In-vessel Components (SDC-IC)
Client: Fusion for Energy (ITER Organization, Europe)
Engineering for new industrial
manufacturing process for graphene-
based inks by exfoliation and reduction
of graphite
Client: CSIC (Spain)
Slotted skirt design optimization for coke
drums
(fatigue resistance improvement)
Client: CHEVRON (USA)
#WasteHeat The Effective use of termal energy in industry
Runs in parallel to our business lines
• Improvement of our productive systems
• Machinery
• Processes
• Industry 4.0
• Pilot plants development
• Biochemical
• Production
• Renewable Energies
• New technology niches
• Offshore
R&D Strategy 15
#WasteHeat The Effective use of termal energy in industry
Pilot PlantDemonstrator Plant
BIORC BIOBALE
IDESA R&D Projects on ORC technology 16
#WasteHeat The Effective use of termal energy in industry
ORC OPERATING PRINCIPLE
BOILER
WATER
HEAT SOURCE-THERMAL
ENERGY TO RECOVER
COLD SOURCE – COOLING WATER
COOLING
PUMP
EXPANDER
ELECTRICAL
GENERATOR
17
#WasteHeat The Effective use of termal energy in industry
Straight vaporization of the organic fluid
Straight vaporization of the organic fluid (removal of the middle loop of thermal oil)
Sistema actual: vaporización indirecta de
fluido ORC
Simplication of theinstallation and removal of parasites consumptions
19
#WasteHeat The Effective use of termal energy in industry
Vaporizer design implemented in BIORC
Jet/Spray moves to the right thecritical point
20
#WasteHeat The Effective use of termal energy in industry
Preliminary dimensioning of vaporizer (BIORC) 21
#WasteHeat The Effective use of termal energy in industry
Vaporizer smoke-side design choice
Smoke-side(design 19)
Presión (atm) Ǭ (W/m2) h (W/m2 K)
22
#WasteHeat The Effective use of termal energy in industry
Smoke-side -design 20 (pass-loop 50 mm)
Presión (atm) Ǭ (W/m2) h (W/m2 K)
Vaporizer smoke-side design optimization 23
#WasteHeat The Effective use of termal energy in industry
hmedia
(W/m2 K)Qconvección
(kW)Tentrada
(ºC)Tsalida
(ºC)Tpared
(ºC)Humos 93,01 30,3 1000 664,1 250,0
ORC 98,82 31,1 100,0 111,4 273,0
Vaporizer design organic fluid side 24
#WasteHeat The Effective use of termal energy in industry
Vaporizer smoke-side design optimization
Postprocess smoke-side
Fluid – aire ideal gas
25
#WasteHeat The Effective use of termal energy in industry
Vaporizer design organic fluid side
Postprocess organic fluid side – R245FA
Temperature R245FA = 118,05 ºC Qcedido R245FA = 32362,8 W
26
#WasteHeat The Effective use of termal energy in industry
Vaporizer manufacturing drawings (BIORC) 27
www.tuinsa.com
Proyecto LIFE 13 env/es/000923 http://biobale.com
Proyecto LIFE 13 env/es/000923 http://biobale.com
¿What is LIFE BIOBALE PROJECT?
Use of bale forest residues biomass, for itsdirect combustion in a boiler.
Waste-to-energy → COGENERATION ELECTRICITY HEAT
DEVELOPMENT OF A DEMONSTRATING COGENERATION PLANT
FROM COMPLETE BALE FORESTRY WASTE BIOMASS
PROJECT OVERVIEW
Proyecto LIFE 13 env/es/000923 http://biobale.com
LIFE+ CO-FUNDING
LIFE+ Environment Policy and Governance
• LIFE is the EU’s financial instrument supporting environmental, nature conservation andclimate action projects throughout the EU.
• Innovation and/or demonstration projects that contribute to improve the enviromentalsituation into european countries.
NUMBER OF PARTICIPANTS: 4
LOCATION: Navia
LENGTH: 3 years
STARTING DATE: July 2014. ENDING DATE: May 2017
BUDGET: 1.767.893,00€
EU GRANT: 49,37% of the budget.
LIFE+ PROGRAM
Proyecto LIFE 13 env/es/000923 http://biobale.com
¿Who participate? COMPANIES:
•Company project coordinator: TUINSA NORTE, SA
•Associated Company: INGENIERÍA Y DISEÑO EUROPEO SA
TECHNOLOGICAL CENTRE:PRODINTEC www.prodintec.es
PUBLIC ORGANISM:NAVIA TOWN COUNCIL www.ayto-navia.es
PARTICIPANTS
www.idesa.net
www.tuinsa.com
Proyecto LIFE 13 env/es/000923 http://biobale.com
ORC BIOBALE
ELECTRIC GENERATOR
GENERATOR TYPE Asynchronous
POWER 50 KW
EQUIPMENT DIMENSIONS (WITHOUT CONTAINER)
Lenght x Width x Height 5,2 x 1,5 x 2,2 (meters)
Weight 1800 Kg
Proyecto LIFE 13 env/es/000923 http://biobale.com
ORC BIOBALE
Twin Screw Expander
#WasteHeat The Effective use of termal energy in industry
SOME CONCLUSIONS
ORC is a proven technology for applications such as industrial waste heat
recovery, biomass burning, use of solar heat, geothermal heat sources…
Main advantage compared with a steam cycle is the higher thermal efficiency
when using heat sources at lower temperatures. The ORC is also less
complicated and easier to operate. Occurring pressures are lower.
The classical steam cycle should be considered when sufficient temperature
levels are reachable (fuel burning) combined with turbine scale sizes from about
500 kWe…to 2,5 MWe (to discuss, no clear answer given when to chose an ORC
above a steam cycle)
Excellent combined heat and power capability due to the condenser heat can be
used.
34
THANK YOU
どうも有難う御座います
ESKERRIK ASKO
GRACIAS
Adrián Arboleya
For further information