174137 Durothene 03 17 - Incledon Plastics Durothene HDPE...Price List - 2014 PRICE LIST DPI...

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Transcript of 174137 Durothene 03 17 - Incledon Plastics Durothene HDPE...Price List - 2014 PRICE LIST DPI...

Page 1: 174137 Durothene 03 17 - Incledon Plastics Durothene HDPE...Price List - 2014 PRICE LIST DPI Plastics the Market Leader APPLICATIONS QUALITY Quality is assured through accreditation
Page 2: 174137 Durothene 03 17 - Incledon Plastics Durothene HDPE...Price List - 2014 PRICE LIST DPI Plastics the Market Leader APPLICATIONS QUALITY Quality is assured through accreditation

Durothene High Density Polyethylene pressure pipes are specified with confidence in the following applications:

Civil Engineering: water and sewer reticulation systems

Building: house connections and cold water reticulation systems

Agricultural: irrigation and water supply schemes and suction lines

Industrial: sewer effluent control and water purification as well as in the conveyance of most chemicals and the conveyance of potable water

Mining: used extensively in both surface and underground operations and slurries

Marine/Aquaculture: supply lines and floats

Trenchless: rehabilitation of existing pipelines.

HDPE is generally used for high pressure applications ranging from 4 to 25 BAR, in conjunction with various fittings (see next page). Durothene HDPE piping conforms to the SANS ISO 4427 specification.

DPI Plastics stands at the forefront of plastics technology today and has established itself as a leader and dominant player in the region’s quest to bring water and sanitation to all.

DPI Plastics is committed to professional standards,quality products and service. The extensive product rangeis manufactured to South African National Standards and internationally recognised standards in ISO 9001 factories.DPI Plastics continuously strives to introduce new technology and products with emphasis on cost effectiveness, ease of installation and aesthetics. Sales and distribution is provided through a network of stock points in South Africa, Namibia, Angola, Botswana, Tanzania and Mauritius and into the rest of sub-Saharan Africa via its Exports department.

Price List - 2014

PRICE LIST

DPI Plastics the Market Leader

APPLICATIONS

QUALITY

Quality is assured through accreditation under the ISO 9001 quality management system.

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SPECIFICATIONS

PRODUCT RANGE

JOINTING SYSTEM

HDPE MATERIAL

Durothene HDPE water pipes are manufactured to SANS ISO 4427 while Durothene HDPE Gas pipes are manufactured to SANS ISO 4437. PE100 is the grade of HDPE polymer used in both types above while both PE63 and PE80 have been discontinued.

PE100

• Sizes• Pressure Classes• Design Stress

• Lengths

• Pipe Ends/Jointing

16 - 1000mm4 - 25 BAR8.0 MPa

16 to 63mm supplied in 100 metre coils75 - 110mm supplied in 50m coils125 - 1000mm supplied in 6 or 12m straight lengths

Plain-ended, joined with either compression, electrofusion or buttweld �ttings. Alternatively with Tak Stubs, Victaulic Stubs or Flange and Stub.

COMPRESSION FITTINGS

• Size• Pressure• Range

16 to 110mm (160mm couplers only)PN 16 BARComplete range of elbows, couplingsand adaptors

ELECTROFUSION FITTINGS

• Size• Pressure• Range

20 - 1000mmPN 10 and 16 BARComplete range of couplings, elbowsjunctions, adaptors and off-takes

TAK STUBS

• Size• Pressure• Range

90 - 315mmPN 10 BARFitted to either coils or straightlengths

BUTTWELD FITTINGS

• Size• Pressure• Range

40 - 1000mm4 - 25 BARComplete range of elbows, junctionsand adaptors

VICTAULIC STUBS

• Size• Pressure

50 - 280mmPN 16 BAR

STUB FLANGE AND BACKING RING

• Size• Drilling

25 - 1000mmTable 10 / 16 / TD / 25

Polyethylene pressure pipe systems offer many advantages when compared to traditional products, namely:• Weather resistance in above ground applications• Highly corrosion and chemical resistant• Ease of handling and installation - exceptional toughness and lightweight• Excellent abrasion resistance• Manufactured in long lengths and coils• Manufactured to local and internationally accepted standards• Service performance in excess of 50 years• Homogenous joints (electrofusion and buttweld)• Low lifecycle costing• Can be mechanically joined• Does not support micro-organism growth.

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Durothene High Density Polyethylene Pipe SANS ISO 4427

DIMENSIONS

1,20 1,60 12,64 0,07 2,00 11,80 0,09 2,30 11,17 0,10

1,20 1,60 16,64 2,00 15,80 0,11 2,30 15,17 0,13 3,00 13,70 0,161,20 1,60 21,64 0,12 2,00 20,80 0,14 2,30 20,17 0,16 3,00 18,70 0,21 3,50 17,65 0,241,30 1,60 28,64 0,15 1,70 28,43 0,16 2,00 27,80 0,19 2,40 26,96 0,22 3,00 25,70 0,27 3,60 24,44 0,32 4,40 22,76 0,38

1,40 1,60 36,64 0,19 2,00 35,80 0,24 2,40 34,96 0,28 3,00 33,70 0,35 3,70 32,23 0,42 4,50 30,55 0,50 5,50 28,45 0,59

1,40 1,60 46,64 0,24 1,60 46,64 0,24 2,00 45,80 0,30 2,40 44,96 0,36 3,00 43,70 0,44 3,70 42,23 0,54 4,60 40,34 0,65 5,60 38,24 0,78 6,90 35,51 0,93

1,50 1,60 59,64 0,31 1,90 59,01 0,37 2,50 57,75 0,48 3,00 56,70 0,57 3,80 55,02 0,71 4,70 53,13 0,86 5,80 50,82 1,04 7,10 48,09 1,24 8,60 44,94 1,46

1,60 1,80 71,22 0,41 2,30 70,17 0,53 2,90 68,91 0,66 3,60 67,44 0,81 4,50 65,55 1,00 5,60 63,24 1,22 6,80 60,72 1,45 8,40 57,36 1,75 10,30 53,37 2,08

1,80 2,20 85,38 0,61 2,70 84,33 0,74 3,50 82,65 0,95 4,30 80,97 1,16 5,40 78,66 1,43 6,70 75,93 1,75 8,20 72,78 2,10 10,10 68,79 2,53 12,30 64,17 2,99

2,20 2,70 104,33 0,91 3,30 103,07 1,11 4,20 101,18 1,40 5,30 98,87 1,74 6,60 96,14 2,14 8,10 92,99 2,59 10,00 89,00 3,13 12,30 84,17 3,76 15,10 78,29 4,48

2,50 3,00 118,70 1,15 3,80 117,02 1,45 4,80 114,92 1,81 6,00 112,40 2,24 7,40 109,46 2,73 9,20 105,68 3,34 11,40 101,06 4,06 14,00 95,60 4,86 17,10 89,09 5,77

2,80 3,40 132,86 1,46 4,20 131,18 1,79 5,40 128,66 2,29 6,70 125,93 2,81 8,30 122,57 3,43 10,30 118,37 4,19 12,70 113,33 5,07 15,70 107,03 6,11 19,20 99,68 7,25

3,20 3,90 151,81 3,80 4,80 149,92 2,34 6,20 146,98 3,76 7,70 143,83 3,68 9,50 140,05 4,49 11,80 135,22 5,49 14,60 129,34 6,65 17,90 122,41 7,96 21,90 114,01 9,45

3,60 4,40 170,76 3,80 5,50 168,45 3,02 6,90 165,51 4,66 8,60 161,94 4,63 10,70 157,53 5,69 13,30 152,07 6,96 16,40 145,56 8,41 20,10 137,79 10,06 24,60 128,34 11,95

4,00 4,90 189,71 3,80 6,10 187,19 3,72 7,70 183,83 5,85 9,60 179,84 5,74 11,90 175,01 7,03 14,70 169,13 8,55 18,20 161,78 10,37 22,40 152,96 12,45 27,40 142,46 14,78

4,50 5,50 213,45 3,80 6,80 210,72 4,67 8,60 206,94 5,85 10,80 202,32 7,27 13,40 196,86 8,90 16,60 190,14 10,85 20,50 181,95 13,14 25,20 172,08 15,76 30,80 160,32 18,69

5,00 6,10 237,19 4,68 7,60 234,04 5,79 9,60 229,84 7,26 11,90 225,01 8,90 14,80 218,92 10,93 18,40 211,36 13,37 22,70 202,33 16,17 27,90 191,41 19,40 34,20 178,18 23,07

9,80 6,80 265,72 5,85 8,50 262,15 7,26 10,70 257,53 9,06 13,40 251,86 11,23 16,60 245,14 13,73 20,60 236,74 16,77 25,40 226,66 20,27 31,30 214,27 24,37 38,30 199,57 28,93

11,10 7,70 298,83 7,44 9,70 294,63 9,31 12,10 289,59 11,52 15,00 283,50 14,14 18,70 275,73 17,40 23,20 266,28 21,24 28,60 254,94 25,67 35,20 241,08 30,83 43,10 224,49 36,62

12,50 8,70 336,73 9,48 10,90 332,11 11,80 13,60 326,44 14,60 16,90 319,51 17,96 21,10 310,69 22,12 26,10 300,19 26,94 32,20 287,38 32,58 39,70 271,63 39,18 48,50 253,15 46,46

14,00 9,80 379,42 12,03 12,30 374,17 15,00 15,30 367,87 18,51 19,10 359,89 22,86 23,70 350,23 28,01 29,40 338,26 34,19 36,30 323,77 41,38 44,70 306,13 49,72 54,70 285,13 59,03

15,60 11,00 426,90 15,19 13,80 421,02 18,93 17,20 413,88 23,40 21,50 404,85 28,95 26,70 393,93 35,49 33,10 380,49 43,30 40,90 364,11 52,45 50,30 344,37 62,94 61,50 320,85 74,67

17,50 12,30 474,17 18,87 15,30 467,87 23,32 19,10 459,89 28,88 23,90 449,81 35,76 29,70 437,63 43,86 36,80 422,72 53,48 45,40 404,66 64,69 55,80 382,82 77,59

19,60 13,70 531,23 23,55 17,20 523,88 29,36 21,40 515,06 36,24 26,70 503,93 44,74 33,20 490,28 54,92 41,20 473,48 67,07 50,80 453,32 81,08 62,50 428,75 97,34

22,10 15,40 597,66 29,78 19,30 589,47 37,07 24,10 579,39 45,91 30,00 567,00 56,56 37,40 551,46 69,60 46,30 532,77 84,80 57,20 509,88 102,70 70,30 482,37 123,17

See Note 17,40 673,46 37,92 21,80 664,22 47,19 27,20 652,88 58,39 33,90 638,81 72,02 42,10 621,59 88,30 52,20 600,38 107,74 64,50 574,55 130,50 79,30 543,47 156,57

See Note 19,60 758,84 48,12 24,50 748,55 59,76 30,60 735,74 74,02 38,10 719,99 91,22 47,40 700,46 112,03 58,80 676,52 136,75 72,60 647,54 165,53 89,30 612,47 198,68

See Note 22,00 853,80 60,77 27,60 842,04 75,73 34,40 827,76 93,62 42,90 809,91 115,54 53,30 788,07 141,72 66,20 760,98 173,19 81,70 728,43 209,56

See Note 24,50 948,55 75,20 30,60 935,74 93,30 38,20 919,78 115,51 47,70 899,83 142,74 59,30 875,47 175,18 72,50 847,75 211,01 90,20 810,58 257,24

PE 63 (HDS 5 MPa) (discontinued) PN 2.5 PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16

PE 80 (HDS 6.3 MPa) (discontinued) PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20

PN 25PE 100 (HDS 8 MPa) PN 4 PN 5 PN 6.3 PN 8

Standard Diameter Ratio SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4

PN 10 PN 12.5 PN 16 PN 20

Note: For coiled pipe and for straight lengths with diameters ≥710, the maximum out-of-roundness shall be agreed between manufacturer and purchaser.

OvalityWall

Thickness

16,30

20,30

25,30

32,30

40,40

50,40

63,40

75,50

90,60

110,70

125,80

140,90

161,00

181,10

201,20

226,40

251,50

281,70

316,90

357,20

402,40

452,70

503,00

563,40

633,80

716,40

807,20

908,10

1009,00

Max Max Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m

16

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

1000

ODmm

Mean OutsideDiameter

Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Pipe ID & MassPipe ID & Mass Pipe ID & Mass Pipe ID & MassPipe ID & Mass Pipe ID & Mass Wall Thickness

Wall Thickness

Wall Thickness

Wall Thickness

Wall Thickness

Wall Thickness

Wall Thickness

Wall Thickness

Min

16

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

710

800

900

1000

0,09

Non-SANS specification

SANS specification

4427

Pipe OD OD (mm) ID (mm) W (mm) OD (mm) ID (mm) W (mm)

16 mm 740 600 110

20 mm 900 600 180

25 mm 1 110 740 250

32 mm 1 450 830 280

40 mm 1 600 1 000 280

50 mm 2 000 1 250 280

63 mm 2 050 1 600 340

75 mm 2 440 1 980 340

90 mm 2 730 2 100 390

110 mm 2 985 2 400 390

100m Coils50m Coils

COIL DIMENSIONS ID

OD W

Note: Kg/m or mass is nominal.

Note: Coil diameters are dependant on production capability.

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Standard Diameter Ratio

Wall Thickness Wall Thickness

Min ID Kg/m Min ID Kg/m

2,30 11,17 0,10

2,30 15,17 0,13

2,30 20,17 0,16

2,30 27,17 0,21 3,00 25,70 0,27

2,30 35,17 0,27 3,70 32,23 0,42

2,90 43,91 0,43 4,60 40,34 0,65

3,60 55,44 0,67 5,80 50,82 1,03

4,30 65,97 0,95 6,80 60,72 1,45

5,20 79,08 1,38 8,20 72,78 2,09

6,30 96,77 2,04 10,00 89,00 3,12

7,10 110,09 2,62 11,40 101,06 4,04

8,00 123,20 3,30 12,70 113,33 5,04

9,10 140,89 4,29 14,60 129,34 6,62

10,30 158,37 5,46 16,40 145,56 8,37

11,40 176,06 6,72 18,20 161,78 10,32

12,80 198,12 8,49 20,50 181,95 13,07

14,20 220,18 10,46 22,70 202,33 16,09

15,90 246,61 13,12 25,40 226,66 20,16

17,90 277,41 16,62 28,60 254,94 25,54

20,20 312,58 21,13 32,20 287,38 32,41

22,80 352,12 26,87 36,40 323,56 41,27

25,60 396,24 33,94 40,90 364,11 52,17

28,40 440,36 41,85 45,40 404,66 64,35

31,90 493,01 52,63 50,90 453,11 80,80

35,80 554,82 66,46 57,30 509,67 102,32

* Ovality and Internal Coil Diameter is based on SANS 4427

ODmm

Pipe ID & Mass Pipe ID & Mass

PN 6 PN 10

SDR 17.6 SDR 33

Durothene Gas High Density Polyethylene Pipe SANS ISO 4437

DIMENSIONS

16

20

25

32

40

50

63

75

90

110

125

140

160

180

200

225

250

280

315

355

400

450

500

560

630

4437

Note: Kg/m or mass is nominal.

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TEMPERATURE - PRESSURE DERATING

CHEMICAL RESISTANCE

CODES OF PRACTICE

HDPE pipe is not recommended in applications where the fluid temperature exceeds 60ºC

Durothene HDPE pipes are resistant to a wide range of chemicals and industrial solvents. Please refer to DPI Plastics Technical Department for detailed information.

The rated working pressure of an HDPE pipe is determined at 20ºC. Where the operating temperature of the fluid in the pipe exceeds 20ºC, the pressure rating of the pipe has to be de-rated in order to maintain the designed safety factors of the pipe.

HANDLING: Pipes manufactured in HDPE are strong, durable and easy to handle. In common with most construction materials, they should nevertheless be handled with care to avoid causing damage.

STORAGE: Pipes should be stored on level flat ground, free of stones or sharp protrusions. The height of the stacked pipe should not exceed 5 coils. Normal exposure to direct sunlight during the contract will not harm the pipe.

CUTTING: Carefully cut the pipe ends square using a fine-toothed hand saw. Remove burrs and cutting debris.

JOINTING: For compression fittings: Follow manufacturer’s instructions. Note: Overtightening may cause the assembly to leak.

Buttweld and electrofusion fittings: Have a separate set of jointing instructions. Ensure that you obtain and follow the specific information when you purchase them.

DESIGN GUIDELINESPhysical and Mechanical Properties

mm/m/ºC

0.965 x 103

0,2

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Factory GautengSetchell Road, Roodekop

Tel +27 (0) 11 345 5600

[email protected]@dpiplastics.co.za

Factory Western CapeBridge Road, StiklandTel +27 (0) 21 957 5600

[email protected]@dpiplastics.co.za

Price List - 2014

PRICE LIST

Price List - 2014

PRICE LIST

Durban

Port Louis

Dar Es Salaam

Luanda

OkahandjaNelspruit

Polokwane

Bloemfontein

Johannesburg

Port ElizabethCape Town

George

Gaborone

www.dpiplastics.co.za