1714 Pumping Machine-control-solution en Final

Pumping control solutions for industry and infrastructureSave up to 30% on your pump energy consumption

Schneider Electric 1- Pumping machine control solutions – 11/2012

Improve your pumping system& business performance

Your Pumping solutions must be: ●Reliable●Energy efficient●Modular and adaptable● Innovative●Open


●Environment compliant

The requirements of a competitive market: ●Quicker time to market●Optimized machines●Reduce maintenance cost●Compliance with worldwide standards ●Worldwide services and support

What can we do for you?

●Reduce your machine’s time-to-market by using ready-to-use solutions

● Increase machine performance

Save up to 50%of design and installation time

Save up to 30%


● Increase machine performancewith innovative solutions, pumping application functions and energy efficient drive technology

● Gain a competitive advantage in each

stage of your machine and optimize the global cost of your machine

Save up to 30%on your machine energy consumption.

Stay one step ahead

How can you reduce your booster time-to-market?


With our pumping control

solutions, save up to 50%of design and installation time

Simply choose your pumping control with Flexible Machine Control

1 software environmentSimplify machine programming & commissioning with SoMachine suite


Multiple hardware Control PlatformsEmbedded Intelligencewhere it is needed

Logiccontrollers

HMIcontrollers

Drivecontrollers

Quickly build your automation solutionwith pumping architectures

Make design & installationeasier & faster


●Predetermined equipment lists ●Tested : in all possible configurations for

proper function relative to performance●Validated: full functional compatibility of devices●Documented: a complete example guide

Speeds up design, commissioning, installation & troubleshooting

Simplify pumping machine programming & commissioning with SoMachine

●1 single software to program & commission all your automation system● Logic Controller, HMI controller, Drive controller & remote

displays, application function blocks (AFBs) & application examples, variable speed drives (VSDs) , communication networks


●Reduce the complexity of your program design and implementation time●Application & standard function blocks, machine program

templates, Tested, Validated & Documented Architectures ●Compiler & debugger, hardware configuration tool…

●Simplify the management of your customised solutions●Simply adapt, reuse or create your own function blocks or

machine application programs●Openness to network Ethernet, Modbus……

Discover our solutions for Booster

● Simplified cabling

Solution for single and multi drive boosters


● Simplified cabling● Phase control functionality integrated in the drive● Monitor energy efficiency through power meters and easy-

to-use application function blocks● Best efficiency with advanced drive technology● Advanced pumps protection performed by the drive● Information on HMI screen with ready-to-use pages

matching application example● Supports fixed speed pumps in addition to variable speed

pumps

● Modularity and flexibility

● Save 50 % in design time and installation time

● Energy efficiency

● Openness Plug & Play connectivity

•Capable of managing multiple pumps using one drive

•Maintains the pressure

Solution for Single Drive Booster

Optimized Pumping/ Compact /Hardwired/ Drive controller / Altivar IMC and Modicon M238

Architecture Main embedded control functions

• Cost effective


•Maintains the pressure constant in the system with e.g. PID , pump/de-stage

•Diagnostic features for easy maintenance

•Embedded booster /pumps protection using features like cavitation, friction loss etc.

•Operates smaller pumps (auxiliary pumps) to maintain lower flow requirement.

• Cost effective • Simple solution

for small booster

• Easy cabling

Increase flexibility with logic controller Modicon M238

Flexible solution for Multi Drive Booster

Optimized Pumping/ Compact / Modbus or hardwired/ Logic controller / Modicon M238 and Magelis SCU

Architecture Main embedded control functions

• Energy efficient systems

•Multiple pump management using drive for each pump

• Designed-in energy efficiency while maintaining


systems

• High level of pump protection

• Easy maintenance

• Less cabling required

• Supports wide range of pump sizes

efficiency while maintaining performance

•Maintains pressure constant in the system with e.g. PID , pump/de-stage

•Advanced diagnostics for each pump for easy maintenance

•Embedded booster /pumps protection using features like e.g. cavitation

•Operates smaller pumps (auxiliary pumps) to maintain lower flow requirement.

Improve cost-efficiency with HMI controller Magelis SCU

Improve machine performance with dedicated application functions 1/2

Booster working modePump stage and De-Stage PID


Booster working mode● In multi-drive mode, each pump in the

system is connected to an individual drive● Best energy efficient systems along

with higher level of pump protection● Easy to maintain systems.

● In single-drive, multi lead mode, a single drive is used to start first pump in system● Selection is based upon operating

hours /fault status of the pump ● Cost-effective solution

Pump stage and De-Stage● Switches a combination of fixed and

variable speed pumps to maintain constant pressure

● Maintains required pressure by performing switching between the pumps

● Optimized energy efficiency through operational combination of pumps (those operated by drives are given priority)

● To ensure smooth operation, checking availability of the pumps and in if needed, change over to next pump

PID● Adjusts setpoint of the variable

speed drives to maintain constant pressure on the basis of flow and pressure

● Maintains required pressure by adjusting the setpoint

● Generates alarms in case of deviation of limits

● To ensure smooth operation by maintaining the setpoint curve by avoiding damping

Improve machine performance with dedicated application functions 2/2

Friction loss Cavitation protection Auxiliary Pump


Friction loss● Compensates friction lost by

adapting the pressure setpoint according to the number of pumps or the flow value

● Ensures a longer operating life by keeping linear pressure in the system

● Generates alarms in case of detection of the abnormality in suction pressure curve

● Ensures that pumps are operating in optimized state with adaption of pressure set points

Cavitation protection● Avoids operation of the pump in the

cavitation situation by stopping the pump

● Ensures a longer operating life of the pump by ensuring that the pump is not operating in cavitation

● Generates alarms in case of detection of the cavitation in the system

● Ensures that the pumps are operating in optimized state with the adaption of the set points

Auxiliary Pump● Controls the auxiliary pump to

maintain water pressure during night sleep mode (night) with monitoring of alarms

● Detect condition where an auxiliary pump needs to be operated

● Ensures optimized Pumps efficiency by switching auxiliary pumps to maintain pressure in the system

● Increase energy efficiency of the system by operating smaller pumps to maintain lower flow

How can you improve your machine performance ?


Save up to 30% on your machine energy consumption

4 Energy Efficient principles adapted to the machine lifecycle

Measure energy use of your pump application with expert to identify potential savings

Energy efficiency is an increasing concern in the global strategy of


Fix the basics: Reduce energy consumption of your pump applications by choosing right motors, variable speed drives and a thermal solution for enclosures

Optimise your machine’s power consumption with energy operation modes or application function blocks designed for pump application

Monitor: Track relevant information with power meters and correlate energy consumption with production data using a machine energy dashboard

the global strategy of your customers. By offering them machines that save energy you will have a definite advantage over the competition

Reducing machine energy consumption by using variable speed drive solutionsWith Altivar variable speed drives save up to 50% in energy consumption compared to conventional motor starter and flow regulation installations

Eco2 is a software to calculate the potential energy savings when using an Altivar variable speed drive

In just a few clicks you can:• Select appropriate Altivar drive on the basis of the


Eco2Free software to estimate energy saving

• Select appropriate Altivar drive on the basis of the application data

• Compare energy consumption with or without a drive

• Calculate potential energy savings from a financial and an electrical point of view, as well as the contribution to cutting CO² emissions

• Calculate return on your investment

How can you developyour business?


Be one step ahead andreduce your machine costs

From design to maintenance, you can rely on our services & support offers

Industrial Machines

> Find your best solution- Co-Engineering- Test and validation of the feasibility > Provide expertise - Consulting and audit> Execute the solution- Project and program management -Software & hardware

> Solution delivery- Availability of components- Deliver through local partners- Schneider Electric as your Solution provider> OEM site service & support> Improve your service team’s competencies (training)


-Software & hardware engineering- Test, validate & commission the solution> Improve your team’scompetencies (training)

> Services and support for you & your customers

- Maintenance contracts- Spare parts and repairs- Standard & express delivery- Return of Goods- Services Expertise- Customer International Support (CIS) as a single point of contact

> Improve your customer’s competencies (training)

> Improve your machine ranges- Consulting> Improve your customers' machines- Audit- Services expertise- Migration & upgrade- Training

OptiM2MTM - World-class monitoring service for you and your customers

● Improved control of remote equipment

● Enhanced reaction time & productivity: reports on equipment use


equipment use

● New services for your established customers

Your one-stop shop from simple control systems to global automation solutionsBenefit from latest technologies, that can turn your machines into a commercial success - Schneider Electric as a world leader in automation, offers you a wide range of products, that are easy to use, open to all relevant networks and

Innovation dedicated to reduction of:

● enclosure size● wiring time● installation time


Motor control HMI, control and dialog services

Detection communication, energy distributing, switching

open to all relevant networks and available worldwide

● installation time

● Ready-to-use with TVDAs and pumping library

● Customized solutions with large choice of configurations, TVDAs and AFBs

Our solutions for your pumping application at a glance...


● Flexible and Open with Modbus TCP, Modbus and Ethernet

● Reduce Energy Consumption with PID and drives monitor

● Worldwide service & support throughout the machine lifecycle

Make the most of your energy


1714 Pumping Machine-control-solution en Final

Documents

Transcript of 1714 Pumping Machine-control-solution en Final