164627753 Welding Calculation

OVERLAY WELD KG & RUN TIME ESTIMATION

document.xls 04/22/2023

TOME REQUIRED FOR RADIOGRAPHY TEST

C/SEAM OR L/SEAM OR T-FRAME (LS/CS/TF)? LSLG OF SHELL/NOZZLE= 3000 TIME REQUIRED FOR RT= 864 MIN

LOWER THK INCLUDING RAINFORCEMENT 50 14.4 HRSI 0.60 DAYSS

LG OF SHELL/NOZZLE= 3000 THK= 50SPOT LENGTH= 300NO. OF SPOT= 10

TIME CALCUCATIONIRIDIUM COBALT

SPOT 86.4 23.8SPOT FOR FILLET IN T-FRAMES 691.2 113.0PEMOROMIC 2592.0 458.2

RADIOGRAPHY BY IRIDIUM/COBALT(I/C)?SPOT RT OR PENOROMIC RT (S/P)?

LONG SEAM/CIRC SEAM WELD KG & RUN TIME ESTIMATION


SINGLE 'V' LS PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG1). SMAW 4 2.00

52THK= 54

2). SAW (C/S) 30 0.27q= 45 (L/S) 18 0.44

6 1.334). GTAW 1.6 5.00

R.F.= 2 LG OF LONG SEAM= 58000 5). TWIN HD. (C/S 24 0.33MATERIAL (SS/STEEL)= ss 14.4 0.56

R.G.= 3 ** WITH 2 OPERATORSDENSITY= 0.000008

1). 1G 12). 2G 1.63). 3G 1.3

ALL DIMENSIONS ARE IN MM

CROSS SEC. AREA TOTAL WELD KGYES 1.15

O/S WELDING= 1420.3 659.0 NO 1C/B WELDING= 298.2 138.4TOTAL WELDING= 1718.5 797.4 CHIP BACK DEPTH(MM)

THK <= 30 6THK > 30 12

LONG SEAMPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 2 0.444 1 1.0 N 1 3514.7 58.6OUT SIDE BALANCE 80% 1 2 1 1.0 N 1 63264.4 1054.4

CHIP BACK WELDING 100% 1 2 1 1.0 N 1 16603.5 276.7TOTAL = 83382.6 1389.7

RUN TIME TIME REQUIRED FOR L/SEAM OR C/SEAM (LS/CS)=

3).FCAW (1.2 Æ)

SAW ** (L/S)

POSITION OF WELDING

MULTIPLICATION FACTOR

PREHEATING REQUIRED?


4828.8

0.661.11



0.661.11

LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION


DOUBLE 'V' ls PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG

q= 45 1). SMAW 4 2.00

36.0

THK= 54

2). SAW (C/S) 30 0.27 (L/S) 18 0.44

6 1.334). GTAW 1.6 5.00

R.F.= 3 LG OF LONG SEAM= 1364 5). TWIN HD. (C/S 24 0.33

15.0MATERIAL (SS/STEEL)= steel 14.4 0.56

** WITH 2 OPERATORSÆ= 60 DENSITY= 0.00000785

R.G.= 2 1). 1G 1ALL DIMENSIONS ARE IN MM 2). 2G 1.6

3). 3G 1.3

CROSS SEC. AREA TOTAL WELD KG

YES 1.15O/S WELDING= 710.3 7.6 NO 1C/B WELDING= 514.4 5.5TOTAL WELDING= 1224.7 13.1 CHIP BACK DEPTH(MM)

THK <= 30 6THK > 30 12

LONG SEAMPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 12% 1 2 1 1.0 Y 1.15 120.7 2.0OUT SIDE BALANCE 88% 2 0.444 1 1.0 Y 1 178.5 3.0

CHIP BACK WELDING 100% 2 0.444 1 1.0 Y 1 146.9 2.4TOTAL = 446.1 7.4


3).FCAW (1.2 Æ)

SAW ** (L/S)

POSITION OF WELDING




4828.8

0.661.11

LONG SEAM/ CIRC SEAM WELD KG & RUN TIME ESTIMATION


0.661.11



BACKING STRIP cs PARAMETERS SETTINGPROCESS KG/SHIFT

q= 10 1). SMAW 4

THK= 8

2). SAW (C/S) 30 (L/S) 18

65). TWIN HD. (C/S) 24

I/D OF SHELL 5486 14.4R.G.= STEEL ** WITH 2 OPERATORS

10

DENSITY= 0.00000785

1). 1G 12). 2G 1.63). 3G 1.3

ALL DIMENSIONS ARE IN MM


O/S WELDING= 119.8 16.2 NO 1

TOTAL WELDING= 119.8 16.2

CIRC SEAMPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)OUT SIDE BALANCE 100% 2 0.267 2 1.6 Y 1 0.0 0.0

TOTAL = 0.0 0.0


3).FCAW (1.2 Æ)

SAW ** (L/S)MATERIAL (SS/STEEL)=

POSITION OF WELDING




4828.8



PARAMETERS SETTINGHRS/KG

2.000.270.441.33

0.330.56

1.3

1.151



4828.8

0.661.11



J GROOVE CS PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG

Æ= 10

59.0

THK= 80

1). SMAW 4 2.002). SAW (C/S) 30 0.27 (L/S) 18 0.44

3). FCAW 6 1.334). GTAW 1.6 5.00

I/D OF SHELL 379 5). TWIN HD. (C/S) 24 0.33R= 12

11.0MATERIAL (SS/STEEL)= STEEL 14.4 0.56

** WITH 2 OPERATORSR.F.= 10 DENSITY= 0.00000785


3). 3G 1.3



THK <= 30 6THK > 30 12


CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 1 2 1 1.0 Y 1.15 683.1 11.4OUT SIDE BALANCE 80% 1 2 1 1.0 Y 1.15 2732.5 45.5

CHIP BACK WELDING 100% 1 2 1 1.0 Y 1.15 760.3 12.7TOTAL = 4175.9 69.6


SAW ** (L/S)

POSITION OF WELDING




4828.8

0.661.11



HRS/KG

0.66



COMPOUND 'V' CS PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG

Æ= 10

36

THK= 50

1). SMAW 4 2.002). SAW (C/S) 30 0.27 (L/S) 18 0.44

6 1.33q= 45 4). GTAW 1.6 5.00

12I/D OF SHELL= 2600 5). TWIN HD. (C/S) 24 0.33

MATERIAL (SS/STEEL)= STEEL 14.4 0.56** WITH 2 OPERATORS

R.F.= 2 DENSITY= 0.00000785


3). 3G 1.3



THK <= 30 6THK > 30 12


CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 1 2 1 1.0 Y 1.15 1332.3 22.2OUT SIDE BALANCE 80% 2 0.267 1 1.0 Y 1 617.9 10.3



3).FCAW (1.2 Æ)

SAW ** (L/S)

POSITION OF WELDING




4828.8

0.661.11



HRS/KG

0.66

NOZZLE WELD KG & RUN TIME ESTIMATION


SINGLE 'V' NOZZLE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGPROCESS KG/SHIFT

CFW= 10 MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2

INC. ANG=45 2). SAW 14.4

DENSITY= 7.85E-06 6.0

4). GTAW 1.3

NOZZLE O/D= OFF SET=

THK= 26

60 0

R.F.= 2 1). 1G 1

SH

EL

L I

/D=

43

00

2). 2G 1.6

R.G= 3). 3G 1.3

4 NOZ O/D60

YES 1.15

ELLIPSE DIMENSION WELD KG NO 1MAJOR AXIS= 64.0 ON SHELLON D/ENDMINOR AXIS= 64 O/S WELDING= 338.00 0.53 0.53 CHIP BACK DEPTH(MM)LG. OF WELDING= 201.066 C/B WELDING= 56.55 0.09 0.09 THK <= 30

TOTAL WELDING= 0.62 0.62 THK > 30

ON SHELLPROCESS POSITION HEATING

CODE CODE (Y/N) RUN TIMEOUTSIDE ROOT RUN 20% 1 2.5 1 1.0 Y 1.15 (min) (Hrs)OUT SIDE BALANCE 80% 1 2.5 1 1.0 Y 1.15 18.4 0.3

CHIP BACK WELDING 100% 1 2.5 1 1.0 Y 1.15 73.6 1.215.4 0.3

TOTAL = 107.4 1.8

3). FCAW (1.2 Æ)

POSITION OF WELDING




WEIGHT CALCULATION

CROSS SEC. AREA



PARAMETERS SETTINGHRS/KG

2.50

0.56

1.33

6.25

1

1.6

1.3

1.15

1

CHIP BACK DEPTH(MM)6

12





BACKING STRIP NOZZLE ON SHELL/DEND) (D/S) ? d PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG

MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.50

CFW= 9 2). SAW 14.4 0.56

INC. ANG= 15 DENSITY= 0.00000785 6.0 1.33


THK= 50

300 1100

1). 1G 1

SH

ELL

I/D

=

6800

2). 2G 1.6

R.G= 3). 3G 1.3

10 NOZ O/D300

YES 1.15

ELLIPSE DIMENSIO o/d I/d NO 1MAJOR AXIS= 353.4 303.4 WELD KGMINOR AXIS= 353.4 303.377 ON SHELL ON D/END CHIP BACK DEPTH(MM)LG. OF WELDING= 1110.17 O/S WELDING= 875.44 7.63 7.63 THK <= 30 6

THK > 30 12TOTAL WELDING= 7.63 7.63

ON D/ENDPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)OUT SIDE BALANCE 100% 1 2.5 1 1.0 Y 1.15 1316.0 21.9

TOTAL = 1316.0 21.9

BACKING STRIPP DIMENSIONOUTER MAJOR AXIS 358.4 O/D= 358.4OUTER MINOR AXIS 340.0 I/D= 275.4WIDTH= 32.3

3).FCAW (1.2 Æ)

POSITION OF WELDING




WEIGHT CALCULATION

CROSS SEC. AREA



DOUBLE 'V' NOZZLE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG

CFW= 9 MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.50INC. ANG= 45 2). SAW 14.4 0.56

DENSITY= 0.00000785 6.0 1.334). GTAW 1.3 6.25


THK= 65

44 194 0

R.F.= 2

191). 1G 12). 2G 1.6

SH

ELL

I/D

=

3020

3). 3G 1.3R.G= NOZ O/D

3 194

INC. ANG= 35 YES 1.15ELLIPSE DIMENSION NO 1

CROSS SEC. AREAWELD KG

MAJOR AXIS= 197.1 ON SHELL ON D/END CHIP BACK DEPTH(MM)MINOR AXIS= 197 O/S WELDING= 1146.50 5.57 5.57 THK <= 30 6LG. OF WELDING= 619.1137 C/B WELDING= 336.45 1.64 1.63 THK > 30 12


ON SHELLPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 1 2.50 1 1.0 Y 1.15 192.2 3.2OUT SIDE BALANCE 80% 1 2.5 1 1.0 Y 1 668.6 11.1


3).FCAW (1.2 Æ)

POSITION OF WELDING




WEIGHT CALCULATION



'J' GROOVE NOZZLE ON SHELL/DEND) (D/S) ? s PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG

MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.502). SAW 14.4 0.56

R.G= NOZZLE LIP O/D= DENSITY= 0.00000785 6.0 1.333 369 4). GTAW 1.3 6.25

THK= 80

R.F.= 10 OFF SET=

0R= 12

1). 1G 1

SH

ELL

I/D

=

4644

2). 2G 1.63). 3G 1.3

INC. ANG.= 5 NOZ O/D369

INC. ANG.= 5YES 1.15

ELLIPSE DIMENSION NO 1

CROSS SEC. AREA WELD KGMAJOR AXIS= 372.4 ON SHELL ON D/END CHIP BACK DEPTH(MM)MINOR AXIS= 372 I/S WELDING= 1456.86 13.37 13.37 THK <= 30 6LG. OF WELDING= 1169.3 C/B WELDING= 414.69 3.81 3.80 THK > 30 12



CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 1 2.5 1 1.0 Y 1.15 461.4 7.7OUT SIDE BALANCE 80% 1 2.5 1 1.0 Y 1.15 1845.4 30.8

CHIP BACK WELDING 100% 1 2.5 1 1.0 Y 1.15 656.6 10.9TOTAL = 2963.4 49.4

3).FCAW (1.2 Æ)

POSITION OF WELDING




WEIGHT CALCULATION



R.F. PAD +SINGLE 'V' NOZZLE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGCFW= 9 PROCESS KG/SHIFT HRS/KG

INC. ANG= 35 5 MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.50DENSITY= 0.00000785 2). SAW 14.4 0.56

INC. ANG= 5 6.0 1.33OFF SET= 4). GTAW 1.3 6.25

0THK= 16

R.F.PAD 5MULTIPLICATION FACTOR

THK= 20

NOZZLE O/D= 1). 1G 1602 2). 2G 1.6

NOZ O/D 3). 3G 1.3602

R.F.= 2 FILLET SIZE=30MULTIPLICATION FACTOR

SH

ELL

I/D

=

4300

R.G= YES 1.153 NO 1


ON SHELL ON D/END CHIP BACK DEPTH(MM)ELLIPSE DIMENSION O/S WELDING= 554.79 8.29 8.28 THK <= 30 6MAJOR AXIS= 607.0 C/B WELDING= 56.55 0.85 0.84 THK > 30 12MINOR AXIS= 605 R.F.PAD WELDING= 450.00 22.42 22.42LG. OF WELDING= 1903.83 TOTAL WELDING= 31.55 31.54


CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 1 2.5 1 1.0 N 1 248.7 4.1OUT SIDE BALANCE 80% 1 2.5 1 1.0 N 1 995.0 16.6

CHIP BACK WELDING 100% 1 2.5 1 1.0 N 1 126.8 2.1R.F.PAD WELDING 100% 1 2.5 1 1.0 N 1 3362.6 56.0

TOTAL = 1370.5 22.8

3).FCAW (1.2 Æ)

POSITION OF WELDING


WEIGHT CALCULATION

PADO/D=2000



R.F. PAD +SINGLE 'V' NOZZLE ON SHELL/DEND) (D/S) ? D PARAMETERS SETTINGCFW= 9 PROCESS KG/SHIFT HRS/KG

INC. ANG= 45 MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.5010 2). SAW 14.4 0.56

INC. ANG= 5 DENSITY= 0.00000785 6.0 1.33OFF SET=

330THK= 90

R.F.PAD 10MULTIPLICATION FACTOR

THK= 90

NOZZLE O/D= 1). 1G 1345 2). 2G 1.6

NOZ O/D 3). 3G 1.3345

R.F.= 2 FILLET SIZE=40MULTIPLICATION FACTOR

SH

ELL

I/D

=

2450

R.G= YES 1.153 NO 1


ON SHELL ON D/END CHIP BACK DEPTH(MM)ELLIPSE DIMENSION o/d I/d O/S WELDING= 13984.83 131.46 131.46 THK <= 30 6MAJOR AXIS= 381.2 331.2 R.F.PAD WELDING= 800.00 20.26 20.26 THK > 30 12MINOR AXIS= 381.2 331.1593 TOTAL WELDING= 151.71 151.71LG. OF WELDING= 1197.447


CODE CODE (Y/N) (min) (Hrs)OUT SIDE BALANCE 100% 2 0.56 1 1.0 Y 1 4381.9 73.0

R.F.PAD WELDING 100% 1 2.50 3 1.3 Y 1.15 4542.3 75.7TOTAL = 8924.1 148.7

BACKING STRIPP DIMENSIONOUTER MAJOR AXIS= 386.2OUTER MINOR AXIS= 371.0

WIDTH= 25.2

3).FCAW (1.2 Æ)

POSITION OF WELDING


WEIGHT CALCULATION

PADO/D=1000



R.F. PAD +SINGLE 'V' NOZZLE ON SHELL/DEND) (D/S) ? S PARAMETERS SETTINGCFW= 9 PROCESS KG/SHIFT HRS/KG

MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.50INC. ANG= 35 5 2). SAW 14.4 0.56

DENSITY= 0.00000785 6.0 1.33OFF SET= 4). GTAW 1.3 6.25

THK= 16 545R.F.PAD 5

R.F.= 2 NOZZLE O/D=

THK= 17

407 1). 1G 12). 2G 1.6

NOZ O/D 3). 3G 1.3407

SH

ELL

I/D

=

4300

FILLET SIZE=30

R.G=

3 YES 1.15INC. ANG= NO 1

35CROSS SEC. AREA

WELD KGELLIPSE DIMENSION ON SHELL ON D/END CHIP BACK DEPTH(MM)MAJOR AXIS= 424.7 I/S WELDING= 129.77 0.42 1.36 THK <= 30 6MINOR AXIS= 410 C/B(O/S) WELDING= 314.68 1.01 3.30 THK > 30 12LG. OF WELDING= 1311.309 R.F. PAD WELDING 450.00 22.42 22.42



CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 1 2.5 1 1.0 N 1 12.5 0.2OUT SIDE BALANCE 80% 1 2.5 1 1.0 N 1 50.1 0.8

CHIP BACK WELDING 100% 1 2.5 1 1.0 N 1 151.9 2.5R.F.PAD WELDING 100% 1 2.5 1 1.0 N 1 3362.6 56.0

TOTAL = 3577.2 59.6

3).FCAW (1.2 Æ)

POSITION OF WELDING




WEIGHT CALCULATION

PADO/D=2000



R.F.PAD + DOUBLE 'V' NOZZLE ON SHELL/DEND) (D/S) ? D PARAMETERS SETTINGCFW= 9 PROCESS KG/SHIFT HRS/KG

INC. ANG= 60 MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.50INC. ANG= 10 10 2). SAW 14.4 0.56

DENSITY= 0.00000785 6.0 1.334). GTAW 1.3 6.25

THK= 30 OFF SET=

R.F.PAD 10 330

NOZZLE O/D=

THK= 60

40 345 1). 1G 12). 2G 1.6

R.F.= 2 3). 3G 1.3

18 NOZ O/D

345

SH

ELL

I/D

=

2450

R.G= FILLET SIZE=30 YES 1.153 NO 1

INC. ANG=CROSS SEC. AREA

WELD KG45 ON SHELL ON D/END CHIP BACK DEPTH(MM)

ELLIPSE DIMENSION O/S WELDING= 4099.95 35.95 35.19 THK <= 30 6MAJOR AXIS= 363.0 C/B WELDING= 450.00 3.95 3.86 THK > 30 12MINOR AXIS= 348 R.F. PAD WELDING 450.00 22.42 22.42LG. OF WELDING= 1117.086 TOTAL WELDING= 39.90 39.05


CODE CODE (Y/N) (min) (Hrs)OUTSIDE ROOT RUN 20% 2 0.56 1 1.0 Y 1 234.6 3.9OUT SIDE BALANCE 80% 1 2.5 2 1.6 Y 1.15 7769.2 129.5

CHIP BACK WELDING 100% 1 2.5 2 1.6 Y 1.15 1065.9 17.8R.F.PAD WELDING 100% 1 2.5 1 1.0 Y 1.15 3867.0 64.4

TOTAL = 12936.7 215.6

3).FCAW (1.2 Æ)

POSITION OF WELDING




WEIGHT CALCULATION

PADO/D=2000



SET ON NOZZLE IN SHELL/DEND) (D/S) ? S PARAMETERS SETTINGPROCESS KG/SHIFT HRS/KG

50 35 NOZ I/D MATERIAL (SS/STEEL)= STEEL 1). SMAW 3.2 2.502). SAW 14.4 0.56

19 DENSITY= 0.00000785 6.0 1.33` 4). GTAW 1.3 6.25

INC. ANG.= 15 OFFSET=R.F.= 1 0

CFW= 9INC. ANG.= 50

R.G.= 3 1). 1G 1

THK= 702). 2G 1.6

NOZ I/D 3). 3G 1.3

3400

203NOZ O/D

273

YES 1.15ELLIPSE DIMENSION

WEIGHT CALCULATIONCROSS SEC. AREA WELD KG NO 1

ON SHELL ON D/ENDMAJOR AXIS= 238.2 O/S WELDING= 716.09 4.20 4.20MINOR AXIS= 238

LG. OF WELDING= 748.0 TOTAL WELDING= 4.20 4.20

ON SHELL PROCESS POSITION HEATING RUN TIMECODE CODE (Y/N) (min) (Hrs)

OUTSIDE ROOT RUN 20% 4 6.25 1 1.0 Y 1.15 362.6 6.0OUT SIDE BALANCE 80% 1 2.5 1 1.0 y 1.15 580.2 9.7

TOTAL = 942.9 15.7

3).FCAW (1.2 Æ)

POSITION OF WELDING


SH

EL

L

I/D

=



FILLET WELD KG & RUN TIME ESTIMATION


PARAMETERS SETTINGM PROCESS KG/SHIFT HRS/KG

1). SMAW 3.2 2.50MANUAL LENGTH OF WELDING(MM)= 33615 2). SAW 14.4 0.56

6.0 1.33MATERIAL (SS/STEEL)= STEEL

6DENSITY= 0.00000785

FOR CALCULATING WELD LENGTHRADIUS OF WELDING(MM)= 0

INCLUDED ANGLE OF WELDING(DEG)= 06 CALCULATED LENGTH OF WELDING(MM)= 0.000 1). 1F/2F 1

2) 3F 1.1

LENGTH OF WELDING(MM)= 33615.000

WELD CALCULATION CROSS SEC. AREA TOTAL WELD KGTOTAL WELDING 18.00 4.75 YES 1.15

NO 1

FILLET WELDPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)1 2.50 1 1.0 Y 1 712.5 11.9

712.5 11.9

WELD LG (CALCULATED/MANUAL) (C/M?)

3).FCAW (1.2 Æ)

POSITION OF WELDING






DOUBLE SIDE FILLET JOINTPARAMETERS SETTING

D PROCESS KG/SHIFT HRS/KG1). SMAW 3.2 2.50

m 2). SAW 14.4 0.566.0 1.33

MANUAL LENGTH OF WELDING(MM)= 1000

13MATERIAL (SS/STEEL)= STEEL

DENSITY= 0.00000785FOR CALCULATING WELD LENGTH

13 RADIUS OF WELDING(MM)= 0 1). 1F/2F 1INCLUDED ANGLE OF WELDING(DEG)= 0 2) 3F 1.1

CALCULATED LENGTH OF WELDING(MM)= 0.000LG OF WELDING= 1000.000

WELD CALCULATION CROSS SEC. AREA TOTAL WELD KGFIRST SIDE WELDING 84.50 0.66SECOND SIDE WELDING 84.50 0.66 YES 1.15

TOTAL WELDING= 169.00 1.33 NO 1

DOUBLE OPERATORPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)FIRST SIDE 100% 1 2.50 1 1.0 Y 1 99.5 1.7

SECOND SIDE SIDE 100% 1 2.50 1 1.0 Y 1 99.5 1.7TOTAL= 99.5 1.7

WELDING BY SINGLE OPERATOR/ DOUBLE OPERATOR(S/D)?

WELD LG (CALCULATED/AMNUAL) (C/M?)3).FCAW (1.2 Æ)

POSITION OF WELDING






DOUBLE SIDE FILLET JOINTPARAMETERS SETTING

S PROCESS KG/SHIFT HRS/KG1). SMAW 3.2 2.50

6.0 1.33

MATERIAL (SS/STEEL)= STEELSECOND SIDE

20CFW DENSITY= 0.00000785

20CFW 1). 1F/2F 1FIRST SIDE O/D= 400 2) 3F 1.1

WELD CALCULATION CROSS SEC. AREA TOTAL WELD KGFIRST SIDE WELDING 200.00 1.94SECOND SIDE WELDING 200.00 2.01 YES 1.15


SINGLE OPERATORPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)FIRST SIDE 100% 1 2.50 1 1.0 N 1.1 320.1 5.3

SECOND SIDE SIDE 100% 1 2.50 1 1.0 N 1.1 331.0 5.5TOTAL= 651.1 10.9

WELDING BY SINGLE OPERATOR/ DOUBLE OPERATOR(S/D)?

2).FCAW (1.2 Æ)

POSITION OF WELDING






DOUBLE SIDE + FULL PENETATION JOINTPARAMETERS SETTING

C PROCESS KG/SHIFT HRS/KG1). SMAW 3.2 2.50

20 C 2). SAW (TWIN HEAD) 14.4 0.56MANUAL LENGTH OF WELDING(MM)= 10000 6.0 1.33

MATERIAL (SS/STEEL)= STEEL 4). GTAW+SMAW 1.3 6.25FOR TIG

1060 DEG DENSITY= 0.00000785

FOR CALCULATING WELD LENGTHRG= 2 RADIUS OF WELDING(MM)= 1000

2 INCLUDED ANGLE OF WELDING(DEG)= 36020 CALCULATED LENGTH OF WELDING(MM)= 6283.185 1). 1F/2F 1

LENGTH OF WELDING(MM)= 6283.185 2) 3F 1.1

CHIP BACK DEPTH(MM)= 6

WELD CALCULATION CROSS SEC. AREA TOTAL WELD KGFIRST SIDE WELDING 137.59 6.79SECOND SIDE WELDING 194.14 9.58 (INCLUDING CHIP BACK) YES 1.15


WITH CHIP BACKPROCESS POSITION HEATING RUN TIME

CODE CODE (Y/N) (min) (Hrs)FIRST SIDE 100% 4 2.63 1 1.0 N 1.1 1175.7 19.6

SCOND SIDE SIDE 100% 4 2.63 1 1.0 N 1.1 1658.9 27.6TOTAL= 2834.7 47.2

PROCESS? (DOT/ WITH CHIP BACK/TIG+SMAW) (D/C/T) ?

WELD LG (CALCULATED/AMNUAL) (C/M?)3).FCAW (1.2 Æ)

POSITION OF WELDING






FORGING

GASKET FACE O/LAY BORE O/LAY PARAMETERS SETTINGO/D OF GASKET FACE O/LAY= 229 BORE OF FLANGE AFTER O/LAY= 165 PROCESS KG/SHIFT HRS/KGBORE OF FLANGE AFTER O/L= 165 LENGTH OF FLANGE/FORG= 1234 1). SMAW 4 2.00MEAN DIA OF GASKER GROOVE= 200 THK OF O/LAY= 8 7 1.14DEPTH OF GASKET GROOVE= 10 3). FCAW (MANUAL) 6 1.33WIDTH OF GROOVE AT TOP= 23THK OF O/LAY= 8

GASKET FACE O/LAY= 2.423601 KG BORE O/LAY= 42.9231 KGYES 1.15

BACK FACE O/LAY NO 1O/D OF LIP = 487BORE OF FORG AFTER O/L= 381THK OF O/LAY= 6

BACK FACE O/LAY= 3.46862 KG

TOTAL O/LAY= 48.81532 KG

KG PROCESS HEATING RUN TIME

CODE (Y/N) (min) (Hrs)GASKET FACE OVER LAY 2.4 1 2.00 N 1.00 291 4.8

BORE OVER LAY 42.9 2 1.14 Y 1.15 3385 56.4BACK FACE (PROFILE) OVER LAY 3.5 3 1.33 N 1.00 277 4.6

TOTAL= 3953.1 65.9

2).FCAW (1.2 Æ)(M/C)





FLANGE

GASKET FACE O/LAY BORE O/LAY PARAMETERS SETTINGO/D OF GASKET FACE O/LAY= 483 BORE OF FLANGE AFTER O/LAY= 381 PROCESS KG/SHIFT HRS/KGBORE OF FLANGE AFTER O/L= 381 LENGTH OF FLANGE= 168 1). SMAW 4 2.00DIA OF GASKER GROOVE= 450 THK OF O/LAY= 6 7 1.14DEPTH OF GASKET GROOVE= 0 3). FCAW (MANUAL) 6 1.33WIDTH OF GROOVE AT TOP= 0THK OF O/LAY= 7

GASKET FACE O/LAY= 3.876072 KG BORE O/LAY= 9.804182 KGYES 1.15

TOTAL O/LAY= 13.68025 KG NO 1


CODE (Y/N) (min) (Hrs)GASKET FACE OVER LAY 3.9 1 2.00 N 1.00 465 7.8

BORE OVER LAY 9.8 2 1.14 N 1.00 672 11.2TOTAL= 1137.4 19.0

2).FCAW (1.2 Æ)(M/C)





ELBOW

I/D O/LAY PARAMETERS SETTINGBORE OF ELBOW AFTER O/LAY= 448 PROCESS KG/SHIFT HRS/KGRADIUS OF ELBOW 1176 1). SMAW 4 2.00INCLUDED ANGLE OF ELBOW= 90 2). FCAW (MANUAL) 6 1.33THK OF O/LAY= 8

BORE O/LAY= 169.3643 KGYES 1.15NO 1


CODE (Y/N) (min) (Hrs.)BORE OVER LAY 169.4 2 1.33 N 1.00 13549 225.8





PIPE

I/D O/LAY PARAMETERS SETTINGBORE OF PIPE AFTER O/LAY= 381 PROCESS KG/SHIFT HRS/KGLENGTH OF PIPE= 463 1). SMAW 4 2.00THK OF O/LAY= 6 7 1.14

3). FCAW (MANUAL) 6 1.33

BORE O/LAY= 27.01986 KG

YES 1.15NO 1


CODE (Y/N) (min) (Hrs.)BORE OVER LAY 27.0 2 1.14 Y 1.15 2131 35.5

2).FCAW (1.2 Æ)(M/C)





CIRC. SEAM/ LONG SEAM OVERLAYPARAMETERS SETTING

I/D OF SHELL= 3400 THK= 70 PROCESS KG/SHIFT HRS/KGTHK OF O/LAY= 6 I/S INC. ANG.= 35 1). SMAW 4 2.00CLAD STRIP ANG.= 45 I/S 'V' HEIGHT= 47 7 1.14THK OF CLAD= 5 CLAD STRIPPING= 15 3). FCAW (MANUAL) 6 1.33CALCULATION ROOT GAP= 3WIDTH OF O/LAY= 65 LG OF CEAM= 10697.12R.F. WIDTH= 78AREA OF O/LAY= 364.5095 C/SEAM O/LAY= 30.60874

YES 1.15

THK=70

NO 1

C/SEAM OR L/SEAM (LS/CS)? CS

47q= 355

R.G.=

3 155 O/L THK= Æ= 45

635

I/D OF SHELL= 3400


CODE (Y/N) (min) (Hrs.)CIRC. SEAM OVER LAY 30.6 1 2.00 Y 1.15 4224 70.4

2).FCAW (1.2 Æ)(M/C)



SHELL ESSC OVERLAY WELD KG & RUN TIME ESTIMATION


SHELL ESSC OVERLAY PARAMETERS SETTINGI/D OF SHELL BEFORE O/LAY= 4500 PROCESS KG/SHIFT HRS/KGLENGTH OF SHELL= 2250 1) ESSC (60 WD) 44 0.18THK OF O/LAY= 8 2) ESSC (90WD) 66 0.12

3) ESSC (120 WD) 84 0.10

BORE O/LAY= 2032.133 KG

KG PROCESS RUN TIME

CODE (min) (Hrs.)I/D OVER LAY(WITH 2 OPERATOR) 2032.1 1 0.18 44337 739.0

164627753 Welding Calculation

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