16183843 Yokogawa Centum CS3000 Overview

71
YOKOGAWA

Transcript of 16183843 Yokogawa Centum CS3000 Overview

Page 1: 16183843 Yokogawa Centum CS3000 Overview

YOKOGAWA

Page 2: 16183843 Yokogawa Centum CS3000 Overview

DCS Introduction

Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications

CS 3000 – Integrated Control System Overview

Unique Advantages leading to Lower TCO

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DCS BackgroundComputer

Compatible Controller

62H

Base:* Computer Compatible System* Process I/O with PID back up

Nest Type Controller

(SPEC-200)

DCS(TDC-2000)

1975

*Position DDC as a Future System*Justify DDC cost by Automation

Promotion

Base:* Enhancement of DDC from cost, failure problem, engineering point of view

DCS(CENTUM)

1975

DDC Expected

DDC Actu

al

System Cost

No. of Loops

Analog

Early1960s

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First Generation DCS1975: CENTUM was developed based on DDC Experience

< CENTUM is the first Distributed Control System in the world.>– High Confidence on Reliability /Dependability

• First Token Pass Highway in the world. * Token Pass Data High Way -- No Electronic Parts at System Common. -- Redundant Highway alternately used for Complete Error Detection -- Became the Base of IEC Standard ”PROWAY”. then IEEE 802.4, MAP, and FieldBus.

• Duplex Control Station* CPU redundancy -- Memory Update is a Key and Most Difficult -- Block by Block and Table by Table Memory Copy was applied.

* Internal Bus Redundancy -- Redundant Internal bus between CPU and I/Os with Alternate Use -- Power Supply for I/Os are also Redundant.

– Easy Engineering for Automation and Advanced Control

– User Friendly CAD (Fill-in Type) based Engineering

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20001965 1970 1975 1980 1985 1990 1995

Analog Control

ECS EBS I SERIES

YS 80 YS 100

YEWPACK μXL

CENTUM CENTUM-V CENTUM-XLCENTUM CS/CS3000

Concentrated Control System

YODIC500 YODIC600

Computer Systems for Control

CCS YODIC100 YODIC1000

YEWCOM, HP9000

Supervisory Computer System

YEWMAC

Production Line Control System

DCS

ASTMAC

CS1000

History of Yokogawa DCS

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Progress of Yokogawa DCS system

7DF 7VP

7FSF-BUS

COPS

CFCS

HF-BUS

COPS2

CFCS2

COPSV

CFSS

XLAISEOPSENGS

EFCS

CE NTUM- V

CTM - 2

COPS

7DF

THE FIRST DCS SYSTEM IN THE

WORLD

1. Distribution of Control2. FIF

NEW MODEL

1.High Speed Comunication Bus

2.Adoption of HDD

3. CMOS Memory4. One-Touch

Operation(Function Key

Development)

1.Enhanced Functions of OPS

2.Voice Output

3.Japanese Language Support

4.Sequence-oriented Control Station

EXCELLENT SYSTEM

1. Function Assignment2. Separation of Engneering3. High Peroformance4. Touch Operation5. Window6. Integration (Super Window)7. Expanded Control Capacity

CFFS

HF/F ConverterStation

CENTUM- XL

ComputerStation

ICS

FCSBCV

C ENTUM CS

INTEGRATED SYSTEM

  V net10Mbps

1Mbps

256Kbps

Control LoopsSequence Tables

3220

3220

4040

40200

80200 4096 Blocks

’75 ~’ 78

1. Unified Operator Stations

2. Redundant Control Stations

USER ORIENTEDOPERATION

1. UNIX OS2. Advanced Control3. Open Net Work4. High Reliability5. Utilisation of Users’ Assets6. Easy Engineering

HIS

CENTUMCS3000

OPEN SYSTEM

1. WINDOWS-NT OS2. Client / Server3. Migration4. High Reliability

’79 ~’ 82 ’82 ~’ 88 ’84 ~’ ’98 ~’’92 ~’’88 ~’

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Technology waves on Control Systems

time

UNIX

NTand

Microsoft

Windows 2000Internet

IT

Micro processor

CS 3000CS 3000CSXL1st CENTUM V

June 1975 ’82 ’88 ’93 ’98

CS 3000 R3CS 3000 R3

‘01

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Enterprise Technology & Solution

Business (Top Management) Domain◆ Corporate Information systems◆ Enterprise Resource Planning (ERP)◆ Supply Chain Management (SCM)

Control Domain Advanced Application ◆Advanced Process Control (APC)◆ Advance Operation Assistance (AOA) Plant Control Room/Factory Floor DCS/PLC/PC/ESD/F&G

Field DomainFieldbus and conventionalField Instrumentation.

Manufacturing Exec. System Domain◆ Plant Information & Management System (PIMS) ◆ Maintenance Management (MM)

Field DomainField Domain

Control DomainControl Domain

MES Domain MES Domain

BusinessBusinessDomainDomain

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DCS Introduction

Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications

CS 3000 – Integrated Control System Overview

Unique Advantages leading to Lower TCO

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Integrated Plant Control System (IPCS)

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Hi-Tech Solutions Available in CS1000/3000

◆Foundation Fieldbus

◆Profibus

OLE for Process Control

◆ExaOPC - OPC Interface

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OPC Compliance

FCS

V-net

HIS

OPC Interface

Process Data

Eng. Data

CCOONNTTRROOLL

MMEESS

APC/AOAOPC Client

HIS/ENG

PIMS / Maint.Mgt.

OPC Client

Exaopc: Domain wide “OPEN”Interface

ABC-H

HF-BusCENTUM-XL

OPC Server

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Positioning of CS 3000 R3

CENTUM CS 3000 R3

PIMS

AOA

Field Network

Existing SystemsCENTUM-XLCENTUM V

APC

Migration FCS

HMINew migration path supplies open architecture with existing systems.

Rich interface by new I/O.

FOUNDATION™ Fieldbus

Featuring cutting-edge “open” technologies

Well-balanced open architecture and reliability

MM

Business SystemsERP/SCM

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Typical System Configuration

Vnet

HIS/ENG

Prosafe-ESD

FCSWith I/O

Ethernet

CS/CS 1000/3000CENTUM-XL/V/ µXL

BCV

ACG

Remote DCS Domain

Closed-type HIS

H1 Fieldbus

Migration bus converter

LCD-type HIS

APCS

Mulcom

I/O in the Remote Field(ExaCoast)

Incl. FieldbusEngg.

PLC / Remote I/O / Subsystems

RS-

232/

485/

Eth

ern

et

Field Devices

Business Domain

PIMS

AOA

MMAPC

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System Scalable

Min. ConfigurationSingle DomainConfiguration

Max. No. of Tags : 100,000 per HISMax. No. of Stations : 64 Expanded System

Max. No. of Domains : 16Max. No. of Stations : 256

Expanded. SystemConfiguration

One Process Unit

Whole Complex

Controller

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PV

CONTROL 0007PVSVPVSVPVSV

PVSV

PVSV

PVSV

PVSV

PVSV

PVSVFIC001

Check user name

Check operation and monitoring scope

Check operation and monitoring authority

•Function block operation and monitoring

•Windows operation and monitoring

•Receipt of messagesUser in

SecurityUser Group

User Permission

Operation History

Tag Basis

Important Tag

Ordinary Tag

Auxiliary Tag1

Auxiliary Tag2

(Major Alarm)

(Medium Alarm)

(Minor Alarm)

(Logging Alarm)

Operation Mark

Key Access

Windows user security

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DCS Introduction

Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications

CS 3000 – Integrated Control System Overview

Unique Advantages leading to Lower TCO

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Monitoring & OperationHuman Interface Station

MaintenanceManagementInformation

ProcessInformation

Engineering

100.000 tagnames 2,500 Display Panels Enhanced trending Intelligent alarm functions Reliable security functions Windowing operation etc....

Easy integration with higher level systems

Historical database packages etc...

Extensive self diagnostics Maintenance & report functions On-line maintenance Remote maintenance etc....

Off line engineering On line engineering Powerful engineering & testing toolsOne global databaseetc....

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Human Interface Station (HIS)

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Web based Plant Monitoring

Ethernet

HIS

FCS

V net

Plant LAN/WAN

General-purpose PC

HIS graphic/trend windows are

converted into HTML files and Java Applets

Web Server

Dial-up Internet Connection

General-purpose PC

Graphic windows, trend windows,

and ITV windows

Plant monitoring on a business trip, at home, at maintenance office, etc. using Web Browser

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ITV Display via Web Browser

❚ Yokogawa FIELDEYE ITV system ❙ The Web camera server enables ITV images to be displayed

via a Web browser at an incredible low cost.

ITV image signal

ITV camera

HIS

ITV camera control signal

Ethernet or dial-up connection

Internet Explorer (free)

Web camera server

FIELDEYE System

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Multiple Monitor

❚ Efficient monitoring/control of Advanced Process Control/Operation by a single operator with dual monitor

Windows overlap each other. Hard to see!

Dual Monitors

Much easier to see!

Single Monitor

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Operation and Monitoring

Standard Operation and Standard Operation and Monitoring WindowsMonitoring WindowsGraphic,Tuning, Trends, Alarms, Operator guidance

Operation and Monitoring Support Operation and Monitoring Support FunctionsFunctionsProcess & Historical message reports, Security ITV camera & CENTUM desktop customization

Control Status Display Control Status Display WindowWindowControl drawing, Sequence table Logic chart window SEBOL & SFC windows

Trend FunctionsTrend FunctionsReal time, Historical trends Long term data archive, External recorder, Expert trend viewer &Tuning trend

Common Operation and Common Operation and Monitoring FunctionsMonitoring FunctionsWindow call-up, Window” or “Full screen”, System message, Window sizing, Window hierarchy, Navigator window…

System Maintenance FunctionsSystem Maintenance FunctionsSystem status, System alarm, HIS setting, Time setting dialog & Help dialog

Lets have a Lets have a look at some look at some

samplessamples

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Operation and Monitoring Windows

Navigator Window

Overview Window

Control Group Window Tuning Window

Trend Window Sequence Table Window

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DCS Introduction

Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications

CS 3000 – Integrated Control System Overview

Unique Advantages leading to Lower TCO

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ControlField Control Station

RedundancyProcessor

Analog &Digital Control

Integration

Large control block library Advanced control functions Calculation functions C-language Graphic Flowchart (SFC) etc...

Redundant CPU, Power Supplyand Communication Interface

Unique Pair & Spare

DesignCOMP

CPU CPU

BUFFER

COMP

CPU CPU

BUFFER

INPUT

OUTPUT

BUFFER BUFFER

RISC processor Fixed scan times

4000 free configurable function blocks Powerful math. capacity etc...

Easy integration subsystems e.g. PLC, SER.. Data exchange between FCSSupport Fieldbusetc...

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Input Output

◆ RS-232C

◆ RS-422

◆ RS-485

Communication unitDigital I/O unit connector type

◆ 16 -pt. Input (isolated)

◆ 16 -pt Output (isolated)

◆ 32 -pt. Input

◆ 32 -pt. Output

Current/Voltage In mV, Thermocouple, RTD

Input Pulse Input Current/Voltage Out

Analog single card I/O Unit

◆ Voltage Input

◆ mV Input

◆ Thermocouple Input

◆ RTD Input

◆ 2-wire transmitter input

◆ 4-20 mA Output

Analog Multiplexer Unit (16 channels)

RIO bus (max. 20 km)

Node Interface UnitMax. 8 units per FCS

Input / Output UnitsMax. 5 units per NIU

I/OUnit32 channels

I/OUnit2 ports

I/OUnit16 channels

I/OUnit128 channels

Input/OutputModules

◆ Fieldbus

◆ Profibus

◆ Ethernet

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Field Control Station and FIO feature

......

・・・・

To Field Device

To Field Devices

Fieldbus

Vnet

New Remote I/O Bus

Direct Node

(Ethernet)

FIO Features❚ Small-sized

(Compact)❚ Two kinds of

connection❙ Direct Node❙ Remote Node

❚ Dual redundant I/O Module are possible (for all type)

❚ Field Network❙ RS:2 ports ❙ FF-H1 : 4

segments❙ Profibus-DP

PLC(Subsystem)

FF-H1

Serial,Ethernet

4-20mA (Conventional)

FF-H1

4-20mA

Remote Node

FCS

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  KFCS (Remote I/O type)

FIO

FIO

FIO

FIO

FIO

SB301

CP333

TB

TB

TB

TB

TB

Front Rear

KFCS<CCR>

FIO

FIO

TB

TB

Front Rear

<Site> Generic cabinets

Local nodeRemote node

ESB bus

ERbus : Enhanced Remote BUS

128 Mbps

ER bus( 10 Mbps )

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FIO Node overview

写真挿入

Power supply

(10Base2)Remote I/O Interface

Up to 8 I/O modules

5 units (222.3mm)

19 inches

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Node / FIO FeaturesALF111 Advantage (FF-H1)

No. of Segments❙ 4 Segments / ALF111

No. of Points❙ 48 Points / Segment

No. of total Points❙ 3072 Points / FIO

LFCS48 Points x 4

Segments x 16 ALF111

Node❚ Direct Node : Max 10

Nodes/FCS❚ Remote Node :

- Max 9 Nodes/FCS- Max 4 Nodes/RIO - Max 4 RIO/FCS

❚ Field Communication- 2 ports : RS- 4 segments : FF-H1

Environment

❚ Zone2 Compliant

❚ Temperature -20 -- 70 DEGC

❚ corrosion gas resistant G3

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Low cost of construction with FIO

Cost-effective choice is available:

Single/Dual

Isolated/Non isolated/Channel isolation

Hi-Density modules

Built in interpose relays avoids relay cabinets

FIO can be installed closely near field devices to reduce wiring cost

FIO is compact: Saves Space

Open architecture Ethernet based ER Bus RS232/422/485

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Rich Flexibility: Field connections

I/O module

Field wiring method according to the application & budget

Pressure Clamp Terminal block (Direct wiring for field devices)

Yokogawa Terminal Board, Cable & I/O adapter(Wiring of field devices via Terminal Boards/marshaling)

Terminal Board & MIL Connector Cable(Popular for low cost installations-Wiring of field devices via Terminal Board/Marshaling)

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Separated sites

Corrosive sites

Explosive sites

Remote I/O installation

FCU

ooo

CCR (Central Control Room)

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FF Solution: Four-segments & Redundant

High density of segments provides Cost Effective FF solutions

Redundancy of modules adds high reliability for FF solutions

IOM IOM IOM IOM IOM IOM

SB401or

EB501

SB401or

EB501

PSU PSU

ALF111

4 Segments

Local Node or Remote Node

ALF111

Port

FF-H1

Field Devices

Redundant Configuration Available

1

3

2

4

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Field Control Unit: Redundancy

❚ Synchronous hot standby with fully redundant hardware and duplex functionality in design

Unique Pair & Unique Pair & Spare DesignSpare Design

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DCS Introduction

Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications

CS 3000 – Integrated Control System Overview

Unique Advantages leading to Lower TCO

Page 38: 16183843 Yokogawa Centum CS3000 Overview

En gineer ing

❚Engineering can start direct after ordering❚Engineering up to Configuration Testing can be done Off Line

Off line Testingand Hardware

Simulation

CAEComputer Aided

Engineering

ConcurrentEngineering

ElectronicMediaInput

Order Start-up

HIS

V net

FCS

Off line Engineering without Target Hardwareby using Hardware Simulation Technology On line Engineering

ENGBuilder software

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Master Database

DOWNLOAD the project

Engineering PC

Engineering PC

Engineering PC

backup

HIS

FCS

Engineering done by multiple PCs

Concurrent Engineering

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Virtual Test FunctionOff line Testing

FCSSimulator

HISFunction

Virtual Testing

Vir

tual

Wir

ing

FCSSimulator

HIS Function

Plant Model

Plant Simulator

HIS

Exatif Communication Interface

HIS

- Off Line Virtual Testing using only one PC- Connection with Plant Simulator using the FCS Simulator

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DCS Introduction

Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications

CS 3000 – Integrated Control System Overview

Unique Advantages leading to Lower TCO

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Exa plo g: Event Analysis Package

-Detailed Analysis of Process and Operation events

-Helps in decision making for further Automation/Monitoring/Operation

Exa pil ot: Operation Efficiency Improvement Package

-Automation of St-Up, S/D, Transition & Emergency Procedures

-Reduction in Operating Time during Manual Operation

-Higher Productivity

-Maximization of Safe Operation

-Availability of “EXPERT” knowledge for uniform operation every time

AOA: Advanced Operation Assistance

Yokogawa’s unique AOA Solutions for the Benefits of Customers

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Shell Global Solutions

Partners in Partners in Advanced Process ControlAdvanced Process Control

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The Alliance

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The Alliance

a bc

f

d

e

Shell customers

Yokogawacustomers

ROW

MarketSegmentation

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EX: EXA-SMOC with CS3000

O p e r a t i o n/M o n i t o r i ng /C o n t r o l

S t a n d a r dD i s p l a y s

H I S

E t h e r n et

A P CD i s p l a y s

O p t i o n a lE t h e r n e t

O p t i o n a lR e m o t eO p e r a t i o n /M o n i t o r i n g

W I NN T

O S

E x a s m o cO P C C l i e n t

E x a o p cS e r v e r

V N e t / V LN e t

H I S / EN G

E x a s m o c S t a t i o n

D o w n l o a d

E t h e r n e t C a r d

V F 7 0 1 C a r d

S M O C - P C ( B u i l d e r )

L F C S

S F C S

P r o c e s s D a t a

E x a s m o c D a t a

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YOKOGAWA

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Exa tas Ter minal Sys tem Architec ture

TAS-CS Human Machine Interface

TAS-MS poll to Host Systemand searches for the following Delivery data: - BOL No. - Delivery Number - Order Number - Truck Number - Product and Quantity

TAS-CS Control Station

Loading Control, Pump Management, Bay Change,Additive Control, Spot Loading, Loading Monitoring

TAS-MS Management Server - Host System Interface - Order Management - Traffic Management - Ship Loading/Unloading Management - Data Gathering - Management Data Handling - Reporting - Master Data Management

TAS-MS Client

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Ex ata s Main F unc tio ns : Inte gra tion

Exatas Terminal Automation System

Ethernet

TAS-MSHuman Machine

Interface (HIS)

Control Station (FCS)

Host System (e.g., SAP )

VariousSubsystems

Tank Gauging

Safety System

MOV System

Card Reader

ElectronicPreset

RefineryOnsite Systems

If the terminal isa part of refinery.

RefineryOffsite System

If the terminal isa part of refinery.

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TIM3000 : Tank Inventory ManagementTIM3000 : Tank Inventory ManagementFunctionalityFunctionalityReal-time module Tank data collection Tank data calculation Tank status management Monitoring of job control conditions Monitoring of tank behavior

Interface Module Collection of tank snapshots into Database Receipt of tank property

FeaturesFeatures Modularity of functions Adoption of Oracle RDBMS

Easy interface to other systems Easy development of reports Easy development of user interface

Connectable to various TGS Reliable TGS

BenefitsBenefits Safe tank operation Provision of tank data for operation accounting & scheduling Precise grasp of tank inventory

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PIMS: Plant Information & Management System

DATA MANAGER

REAL TIMEDATABASE

HISTORICALDATABASE

REFERENCEDATABASE

OPC CLIENT

PCS

OPC SERVER

PIMSisa

ERPCMMSEDMS

quantum

OPERATIONS ACTIVITYMANAGEMENTLIMS

PROCESS PLANTPLANTUNITTANK

FACILITYSTREAM

MATERIALSFEED

INTERMEDIATEFINISHED PRODUCT

CHEMICALSUTILITIES

TECHNICAL CHARACTERISTICS

ECONOMIC CHARACTERISTICS

PLANT MODEL

PERFORMANCEMONITORING

MASS BALANCING PRODUCTIONACCOUNTING

ENVIRONMENTALMONITORING

DATARECONCILIATION

YOKOGAWA

Page 53: 16183843 Yokogawa Centum CS3000 Overview

DCS Introduction

Advanced , Flexible Operator FunctionsPowerful Control Station FeaturesFlexibility in EngineeringIntegrated Solutions – Extended Applications

CS 3000 – Integrated Control System Overview

Unique Advantages leading to Lower TCO

Page 54: 16183843 Yokogawa Centum CS3000 Overview

Quick & High-quality configuration

❚ The time for newly plant construction or reconstruction should be minimum.❙ The longer time links the larger financial disadvantage.

❚ R3 provides the following configuration environment.❙ Total Project management.❙ Advance Debugging.

❘ You need not wait the hardware delivery or field wiring construction.

❙ Reuse of configuration data❘ This is available between several stations or between several

plants.

❙ Unified configuration operation with LOOK&FEEL.❙ Several engineers can work at the same time.❙ On-line maintenance.❙ Pinpoint help viewer.

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Concurrent engineering

❚ Several engineers can work at the same time.

Only one database

Back

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Total Project management.

❚ The application of all stations in a system is included in one database.

ooo

All graphics, all control logic are in a database

ooo

HIS No.1 HIS No.2FCS No.1 FCS No.2

Back

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Benefit of Project management.

❚ The application of all stations in a system is included in one database. ❙ At least 1 PC is required to generate whole over a system.

❘ You need not create same or similar graphics/sequences in front of each engineering PC.

❙ One PC (one configuration software) can handle several projects.

❙ You can reuse the application database of a plant to another plant by a project, by a station, by a graphic, by a control logic.

❘ This shortens the configuration time.❘ This makes the configuration quality excellent

because the copy source has been working well in an actual plant.

❙ Optimum management of application data is available. Back

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Advance Debugging.

❚ The delivery time of controller and construction time of field wiring is much longer than the delivery time of PC.❙ If you can advance your configuration work only with PC,

you can shorten your total configuration time.❙ If you can advance your debugging work without actually

connecting the controllers and field devices, you can shorten your total configuration time.

❚ Yokogawa provides the excellent debug functions.Virtual Test

You can debug R3 configuration only with a PC.

Target TestYou can debug R3 configuration without field wiring.

Back

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Advance Debugging Theory.

Actual plant

ooo

FCS

Field devices

HIS

FCSSimulator

Auto wiring

Virtual test

For HIS, this pretends FCS

For FCS simulator, this pretends the actual plant.

Memory in PC

Normal operation is available.

Virtual input is created from the output from FCS simulator.

Target test

Auto wiring

ooo

FCS

For FCS, this pretends the actual plant.

Virtual input is created from the output from FCS

FCS memory

Start up ! (Actual plant)

ooo

FCS

Field devices

❚ Virtual test (only with PC)❙ Check simple entry

mistakes.❙ Try new control logic.❙ Check graphic work❙ Operator training.

❚ Target test ( without wiring)❙ Check actual FCS CPU

performance❙ Check the actual

relationship among each station.Only minimum check is needed

at start up !

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ooo

Plant A(project A)

Reuse of configuration data.

ooo

Plant B(project B)

ooo

Reuse the graphic in own station Reuse the control logic

in own station

Reuse the control logic in another station(Graphic is also available)

Reuse the graphic in another project

Reuse the control logic in another project

Reuse the projectExport CSV file to use in MS-EXCEL.Import CSV file to reuse.

•Configuration tool is not needed only for simple entry work

Tag 1Tag 2Tag 3

Back

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Project(Each plant)

Each folder for each FCS

Each folder for each HIS

Drag&Drop enables Copy& paste

Unified configuration with LOOK&FEEL.

Detail configuration for each

Example : Control logic

•Graphical configuration•FB in FCS and FF devices are handled in a same tool.

FB : Function Block

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I/O specification

❚ Installation environment❙ ISA G3 for corrosive environment❙ Wide temperature range -20°C to 70°C❙ Conformed to EMC, C-tick.❙ Non-incendive for Explosion proof

❘ Class I, Div.2, Group A,B,C,D, T4

❚ Redundancy❙ Available for all types (analog, digital, Fieldbus, Modbus)

❚ Replacement ability for the existing XL, V systems.❙ Full compatible size, connection, and function.

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Flexible Field Wiring.

Terminal board

Field wiring

Field wiring

Dedicated cable

❚ According to your plant, any I/O modules can be connected with direct connection or terminal board connection.

❚ Even in case of fieldbus,

you can choose either type.

❚ Change the front blocks, you can change how to connect the field wiring.

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Flexible Field Wiring.

Terminal board

Dedicated cable

For single

For dual

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On-line maintenance.

❚ In your plant operation, sometimes you would like to modify or to add/remove your control logic or graphics.❙ It is quite difficult (nearly impossible) to stop your controller

frequently.❙ You usually configured several control loops.

While modifying one of loops, you do not want to effect the control of any other loops.

❚ R3 provides the “On-line maintenance” function to meet your above requirement. ❙ You need not stop your controller when you modify small

parts of control logic, graphics, etc.❙ Any other parts of control logic are effected by this

modification, so the influence for your plant control is minimum.

Back

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On-line maintenance.

Control logic

ooo

Controlling

(1) R3 Controller is controlling the plant with its control logic.

(2) You modify one of control loops. (or sequence logic etc.)Only this loop is stopped.Others are going on working.

(3) Modified item loop is retrieved on-line to actual control without any effect to other loops.

(4) In this term, CPU of controller never stops.

No effectNo effect No effect

No effect

No effect

No effectController CPU is Non-stop !

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Life Cycle Benefits

Reasonable Engineering Pricing

Efficient Engineering Function of CS 3000 Local Engineering Force

Short Engineering Period

Maintenance Service

Hardware maintenanceSystem upgradeRemote Maintenance

Additional Service

Software supportSub system supportTuning & Control Solutions

ETS capability

System Integration ServiceNetwork Engineering ServiceAPC/AOA/PRM/PIMS

ReduceReduceCustomer’s Total Customer’s Total

Cost of Ownership Cost of Ownership in Life Cyclein Life Cycle

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R3 Summary & Benefits (1) HISHIS

Cost Effective LCD Displays, Win 2000: More Open to IT, Dual Monitor, Web monitoring,

Low cost ITV Interfacing

FIOFIO

Very Cost Effective, High Density & Compact I/O

Simple and low Engineering & Construction cost,

Application and Budget based Flexibility in Selection,

Cost cutting in field wiring on top of Fieldbus

More immune towards Corrosion & Temperature

Redundant modules even for Fieldbus

Migration Friendly

R3: Fieldbus & PRMR3: Fieldbus & PRM Hi density Module, Integrated Engineering, Maintenance Management

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APCS - StationAPCS - StationA Cost Effective station for Advanced Regulatory Control and Exacoast,

Reduce load on FCSs,

Compliments and Supplements Exasmoc and Exarqe based APC

AOA AOA (Exaplog & Exapilot)(Exaplog & Exapilot) & APC & APC (Exasmoc & Exarqe)(Exasmoc & Exarqe)

Seamlessly Integrated (Almost embedded like) in System

R3: Fully Loaded with IT PowerR3: Fully Loaded with IT PowerPIMS, MES and Enterprise Integration

R3 Summary & Benefits (2)

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R3: Better than Hybrid SystemsR3: Better than Hybrid Systems R3 is a Cost Effective Complete DCS solution against Hybrid (PC+PLC) DCS

Even CS 3000 R3 is cost effective for small applications.

V & XL MigrationV & XL MigrationA special FCS (RFCS2) is available for V & XL migration,

Field Wiring is not affected,

Phase wise and/or Customer’s budget wise plan can be offered.

Benefits of FIO, Win2000 HIS, FCS, APC & Fieldbus for Migrated system,

Additional Benefits on MES & Enterprise Integration

Migration of Other Vendor DCSMigration of Other Vendor DCSThese Issues can be handled project by project.

New Customer is benefited by R3 features.

R3 Summary & Benefits (3)

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