160_161fPartsManual

35
PARTS GUIDE MANUAL APRIL 2005 bizhub 160/160f/161/161f

Transcript of 160_161fPartsManual

Page 1: 160_161fPartsManual

PARTS GUIDE MANUALAPRIL 2005

bizhub 160/160f/161/161f

Page 2: 160_161fPartsManual

2005/04/15

INFORMATION FOR PARTS GUIDE MANUAL

To find correct Parts No., refer to the “HOW TO MAKE THE BEST USE OF THIS MANUAL” in the following page.

HOW TO MAKE THE BEST USE OF THIS MANUAL

1 When you order, please check the proper figures beforehand that are on Our Parts Guide Manual, and order with the appropriate figures.

2 For screws, Nuts, Washers, retaining rings and Pins which are used in this model, one letter is shown on the Standard parts column of Parts list andexploded diagrams.

3 In order to maintain safety of the product, some specific parts composed of this product are set up as "essential safety parts".

4 The assigned parts number for the "essential safety parts" is indicated as "SP00-****".When replacing these parts, follow precautions for disassembling and installing which are listed in the Service Manual.Do not use any parts that are not set up as

5 means that there are exclusive parts for each destination.Please check the appropriate destination when you order.

6 Revision MarkMarked as on the illustration shows that the revision has been made.

7 All rights reserved. (any reprints or quotations are prohibited.)Use of this parts guide manual should be strictly supervised to avoid disclosure of confidential information.

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SYSTEM OUTLINE

For

USA: OPTIONEXCEPT FOR USA: STANDARD

bizhub 160bizhub 161

Standard for bizhub 160fbizhub 161f

Option for bizhub 160bizhub 161

3

2

1

4

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GENERAL CONTENTS

No. Description Model

1 DIGITAL MFP B/W bizhub 160/bizhub 160f/bizhub 161/bizhub 161f

2 OTHER OPTION OC-503

3 DOCUMENT FEEDER DF-501

4 PAPER FEEDER PF-501

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DIAGRAMS OF MAIN PARTS SECTION

1

8

32

6

5

4

9

7

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CONTENTSNo. DESCRIPTION PAGE No.1 EXTERNAL PARTS P12 OPERATION PANEL P23 OPTICAL SECTION P34 PAPER TAKE-UP SECTION P45 PAPER TRANSPORT SECTION P56 FUSING UNIT P67 DRIVE SECTION P78 ELECTRICAL COMP0NENTS P8 P99 WIRING P10

10 WIRING ACCESSORIES AND JIGS P1111 ACCESSORY PARTS P12

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INDEXParts No. Page No.

4109 2003 01 4-214111 2531 01 6-124127 3041 02 4-264127 3104 01 1-134127 3104 01 8-114127 3707 01 6-64127 4106 01 5-64127 4107 01 5-284127 4108 01 5-34127 4109 01 5-74127 4111 01 5-234127 4135 01 5-274127 5571 01 6-184136 0151 02 4-54136 0760 00 5-294136 0798 00 4-284136 0901 02 6-214136 1020 03 1-224136 1021 02 1-244136 2001 02 8-134136 2004 16 7-114136 2005 18 7-234136 2006 02 7-44136 2007 01 7-74136 2008 03 7-34136 2009 02 7-64136 2010 02 7-54136 2012 02 7-24136 2013 01 7-144136 2015 01 7-84136 2018 02 7-94136 2019 03 7-224136 2032 04 8-154136 2055 04 8-204136 2102 01 7-134136 2310 02 7-254136 2501 01 7-274136 2502 01 7-174136 2503 01 7-184136 2504 01 7-16

4136 2505 01 7-194136 2506 01 7-204136 2507 01 7-284136 2508 01 7-294136 2509 01 7-304136 2510 01 7-334136 2511 01 7-324136 2526 03 7-154136 2527 01 7-314136 3001 01 4-144136 3002 01 4-14136 3005 04 8-74136 3006 01 4-24136 3009 02 4-34136 3013 01 8-84136 3014 02 4-274136 3016 02 5-134136 3018 01 4-44136 3021 01 5-144136 3022 01 4-164136 3025 01 4-104136 3026 01 4-64136 3027 01 4-94136 3035 01 4-224136 3037 01 4-244136 3038 01 4-234136 3039 12 4-154136 3043 01 4-124136 3044 01 4-174136 3045 01 4-74136 3046 01 4-134136 3047 01 4-114136 3048 01 4-184136 3049 01 4-84136 3101 01 8-104136 3501 04 4-194136 3709 02 6-44136 3714 01 6-114136 3716 01 6-254136 3730 03 6-8

Parts No. Page No.4136 4102 04 5-24136 4103 01 5-264136 4104 01 5-244136 4105 01 5-54136 4106 01 5-84136 4109 06 5-114136 4111 01 5-304136 4113 02 5-14136 4114 02 5-44136 4132 01 5-254136 4133 01 5-94136 5502 01 6-194136 5503 03 6-164136 5505 05 6-224136 5517 02 6-204136 5518 02 6-244136 5531 01 6-154136 5598 01 6-174136 5599 01 6-144136 6205 03 8-214136 6301 02 5-124136 6702 01 6-134136 6751 01 5-214136 6804 01 8-144136 6805 02 10-14136 6810 03 10-24136 7321 01 6-94136 7325 02 6-264136 7326 02 6-274136 7500 01 1-184137 0105 01 5-224137 0751 00 6-284137 0752 00 6-284137 0754 00 1-284137 0755 00 6-294137 0756 00 7-344137 0759 00 7-354137 0764 00 8-234137 1001 14 1-94137 1004 06 6-3

Parts No. Page No.4137 1005 02 6-104137 1006 01 1-124137 1007 03 1-64137 1008 02 1-144137 1009 01 1-154137 1011 01 1-44137 1012 02 1-104137 1017 03 1-74137 1018 01 1-84137 1024 02 6-74137 1033 01 1-204137 1036 03 6-14137 1051 01 1-54137 2006 02 8-14137 2007 01 8-64137 2011 02 7-14137 2302 02 8-194137 2311 02 8-54137 2312 01 8-44137 2524 13 7-214137 3020 02 5-204137 3102 02 8-94137 3103 01 8-124137 3201 01 5-184137 3202 01 1-174137 3203 01 1-164137 3204 01 5-164137 3205 01 5-174137 3221 01 5-194137 3763 01 6-54137 5545 02 6-234137 6201 02 8-184137 6202 02 8-184137 6802 01 10-34137 6803 02 10-44137 6806 02 7-124137 6807 02 10-54137 6808 01 5-104137 6809 01 10-64137 6812 01 8-16

Parts No. Page No.4137 6818 02 10-74137 6824 03 10-84137 6825 02 10-94137 6827 02 8-24137 6828 02 10-104137 6829 01 8-174137 7301 01 1-34137 7301 01 6-24137 7302 12 1-234137 7303 01 6-94137 7305 01 1-194139 3018 03 4-254154 3804 01 8-224647 1039 01 3-14980 1001 01 3-24980 1014 01 9-154980 1015 01 9-154980 1016 01 9-14980 1017 01 9-14980 1018 01 9-14980 1019 01 9-14980 1020 01 9-44980 1021 01 9-184980 1022 01 9-104980 1023 01 9-114980 1025 01 3-94980 1026 01 3-44980 1027 01 2-44980 1099 01 3-174980 1100 01 1-14980 1101 01 3-64980 1102 01 3-124980 1103 01 3-104980 1104 01 3-84980 1105 01 3-74980 1106 01 3-114980 1107 01 3-54980 1108 01 3-154980 1109 01 3-164980 1110 01 3-13

Parts No. Page No.

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4980 1111 01 3-144980 1112 01 1-114980 1113 01 1-24980 1114 01 3-34980 1115 01 2-14980 1116 01 2-24980 1117 01 2-24980 1128 01 2-24980 1129 01 2-24980 1139 01 9-64980 1141 01 1-214980 1142 01 1-264980 1143 01 8-244980 1144 01 8-254980 1145 01 9-34980 1146 01 9-24980 1147 01 9-74980 1148 01 9-74980 1149 01 9-124980 1150 01 9-54980 1151 01 9-174980 1152 01 9-94980 1153 01 9-134980 1156 01 1-274980 1157 01 11-24980 1161 01 9-164980 1162 01 9-164980 1163 01 9-144980 1164 01 9-84980 1168 01 2-24980 1169 01 2-24980 1170 01 2-24980 1171 01 2-24980 1173 01 2-24980 1174 01 2-24980 1175 01 2-24980 1176 01 2-24980 1177 01 2-14980 1178 01 2-24980 1179 01 2-1

Parts No. Page No.4980 1180 01 2-24980 1183 01 2-14980 1184 01 2-24980 1185 01 2-14980 1186 01 2-24980 1189 01 2-14980 1190 01 2-24980 1191 01 2-14980 1192 01 2-24980 1205 01 12-14980 1206 01 12-14980 1207 01 12-14980 1210 01 12-24980 1211 01 12-24980 1212 01 12-24980 1213 01 12-14980 1218 01 11-34980 1219 01 6-304980 1220 01 6-304980 1221 01 6-304980 1222 01 6-304980 1500 01 2-34980 1501 01 2-34980 1502 01 2-34980 1503 01 1-254980 1504 01 1-254980 1505 01 1-254980 1506 01 1-259313 1300 12 7-249313 1300 12 8-39314 1201 31 7-269321 2300 11 4-209331 2200 31 7-109335 1300 61 5-159384 1311 11 11-69384 2300 11 11-49384 2300 21 11-59384 2910 31 11-1

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EXTERNAL PARTS

P3-B

P 1

21

3

3

4

5

5

6

7

8

9

1011

121314

15

16

17

18

25

19

20

21

2223

24

2627

28

a

a

bb b

a

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EXTERNAL PARTSKey Part No. Description Destinations Class QTY Standard parts

1 4980 1100 01 FRAME D 1 a-9739 0308 14b-9735 0306 142 4980 1113 01 SEAL D 1

3 4137 7301 01 LABEL CAUTION D 24 4137 1011 01 UPPER COVER RIGHT D 15 4137 1051 01 PLATE SPRING C 26 4137 1007 03 TRAY D 17 4137 1017 03 TRAY C 18 4137 1018 01 TRAY C 19 4137 1001 14 TOP COVER D 1

10 4137 1012 02 UPPER COVER LEFT D 111 4980 1112 01 STOPPER D 112 4137 1006 01 FRONT COVER D 113 4127 3104 01 GEAR 14T C 114 4137 1008 02 TRAY D 115 4137 1009 01 COVER D 116 4137 3203 01 REGULATING PLATE C 117 4137 3202 01 REGULATING PLATE C 118 4136 7500 01 LABEL KM C 119 4137 7305 01 LABEL C 120 4137 1033 01 FRONT COVER C 121 4980 1141 01 LEFT COVER C 122 4136 1020 03 COVER LOWER C 123 4137 7302 12 LABEL JAM C 124 4136 1021 02 LEVER C 125 4980 1503 01 LABEL bizhub 160 (bizhub 160) C 125 4980 1504 01 LABEL bizhub 161 (bizhub 161) C 125 4980 1505 01 LABEL bizhub 160f (bizhub 160f) C 125 4980 1506 01 LABEL bizhub 161f (bizhub 161f) C 126 4980 1142 01 RIGHT COVER C 127 4980 1156 01 IR UNIT ASSY S 128 4137 0754 00 TRAY ASSY C 1

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OPERATION PANEL

PWB-O

P 2

1

2

3

4

a

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OPERATION PANELKey Part No. Description Destinations Class QTY Standard parts

1 4980 1115 01 PANEL SHEET LEFT (bizhub 160f/161f) C 1 a-9735 0308 141 4980 1177 01 PANEL SHEET LEFT ITARIAN C (ITARIAN OPTION) (bizhub

160f)C 1

1 4980 1179 01 PANEL SHEET LEFT ENGLISH C (ENGLISH) (bizhub 160f) C 11 4980 1183 01 PANEL SHEET LEFT GERMAN C (GERMAN OPTION) (bizhub 1

60f)C 1

1 4980 1185 01 PANEL SHEET LEFT FRENCH C (FRENCH) (bizhub 160f) C 11 4980 1189 01 PANEL SHEET LEFT TAIWAN H (TAIWAN) (bizhub 160f/161

f)C 1

1 4980 1191 01 PANEL SHEET LEFT HANGUL D,E,F2,G1,I,K (HANGUL OPTION) (bizhub 160f/161f)

C 1

2 4980 1116 01 PANEL SHEET RIGHT B,G2 (bizhub 160f/161f) C 12 4980 1117 01 PANEL SHEET RIGHT D,E,F2,G1,I,K (bizhub 160f/

161f)C 1

2 4980 1128 01 PANEL SHEET RIGHT B,G2 (bizhub 160/161) C 12 4980 1129 01 PANEL SHEET RIGHT D,E,F1,F2,G1,G2,I,K (bizhub

160/161)C 1

2 4980 1168 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160f/161f)

C 1

2 4980 1169 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160/161) C 12 4980 1170 01 PANEL SHEET RIGHT ITARIAN C (ITARIAN OPTION) (bizhub

160/161)C 1

2 4980 1171 01 PANEL SHEET RIGHT ENGLISH C,D,E,F2,G1,I,K (ENGLISH) (bizhub 160/161)

C 1

2 4980 1173 01 PANEL SHEET RIGHT GERMAN C (GERMAN OPTION) (bizhub 160/161)

C 1

2 4980 1174 01 PANEL SHEET RIGHT FRENCH C (FRENCH) (bizhub 160) C 12 4980 1175 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160/161) C 12 4980 1176 01 PANEL SHEET RIGHT HANGUL D,E,F2,G1,I,K (HANGUL OPTIO

N) (bizhub 160/161)C 1

2 4980 1178 01 PANEL SHEET RIGHT ITARIAN C (ITARIAN OPTION) (bizhub 160f)

C 1

2 4980 1180 01 PANEL SHEET RIGHT ENGLISH C (ENGLISH) (bizhub 160f) C 12 4980 1184 01 PANEL SHEET RIGHT GERMAN C (GERMAN OPTION) (bizhub 1

60f)C 1

2 4980 1186 01 PANEL SHEET RIGHT FRENCH C (FRENCH) (bizhub 160f) C 12 4980 1190 01 PANEL SHEET RIGHT TAIWAN H (TAIWAN) (bizhub 160f/161

f)C 1

2 4980 1192 01 PANEL SHEET RIGHT HANGUL D,E,F2,G1,I,K (HANGUL OPTION) (bizhub 160f/161f)

C 1

3 4980 1500 01 OPERATION PANEL (bizhub 160f/161f) I 13 4980 1501 01 OPERATION PANEL (bizhub 160/161) (For RUSSI

AN)I 1

3 4980 1502 01 OPERATION PANEL (bizhub 160/161) (For Except RUSSIAN)

I 1

4 4980 1027 01 PANEL FFC C 1

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OPTICAL SECTION

M4

PS2

B

P 3

1

2

345

67

7

8

9

10

11

12

13

15

16

14

17

e

c d

b

a

f

d

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OPTICAL SECTIONKey Part No. Description Destinations Class QTY Standard parts

1 4647 1039 01 MAGNETIC SW C 1 a-9646 0306 14b-9735 0308 14c-9646 0306 07d-9721 0200 01e-9739 0412 14f-9739 0308 14

2 4980 1001 01 CCD MODULE I 13 4980 1114 01 SLIDER D 14 4980 1026 01 CCD FFC C 15 4980 1107 01 COVER D 16 4980 1101 01 SHAFT D 17 4980 1105 01 COLLAR C 28 4980 1104 01 GEAR 16/57T C 19 4980 1025 01 PM MOTOR B 1

10 4980 1103 01 BRACKET D 111 4980 1106 01 GEAR 19/40T C 112 4980 1102 01 BELT C 113 4980 1110 01 HOLDER D 114 4980 1111 01 PULLEY C 115 4980 1108 01 TENSION SPRING C 116 4980 1109 01 SHAFT ASSY D 117 4980 1099 01 TOP COVER ASSY C 1

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PAPER TAKE-UP SECTIONP 4

SL1

1

2

2

3

3

4

4

5

16

16

26

27

25

2423

22

21

a

a

2019

18

17

15

14

12

11

13

10

9

87

6

28

a

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PAPER TAKE-UP SECTIONKey Part No. Description Destinations Class QTY Standard parts

1 4136 3002 01 ROLLER C 1 a-9739 0308 142 4136 3006 01 ROLL C 23 4136 3009 02 HOLDER D 24 4136 3018 01 PRESSURE SPRING C 25 4136 0151 02 FRICTION SHEET ASSY C 16 4136 3026 01 CAM C 17 4136 3045 01 TENSION SPRING C 18 4136 3049 01 FRICTION SHEET C 19 4136 3027 01 TENSION SPRING C 1

10 4136 3025 01 LEVER C 111 4136 3047 01 GEAR 27T C 112 4136 3043 01 CAM C 113 4136 3046 01 PLATE SPRING D 114 4136 3001 01 ROLLER B 115 4136 3039 12 SHAFT D 116 4136 3022 01 STOPPER C 217 4136 3044 01 CAM C 118 4136 3048 01 GEAR 27T C 119 4136 3501 04 GUIDE D 120 9321 2300 11 SOLENOID C 121 4109 2003 01 SHOULDER SCREW C 122 4136 3035 01 GEAR 35T C 123 4136 3038 01 RATCHET C 124 4136 3037 01 TORSION SPRING C 125 4139 3018 03 DRUM C 126 4127 3041 02 PRESSURE SPRING C 127 4136 3014 02 GEAR 14T C 128 4136 0798 00 PAPER TAKE UP ASSY S 1

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PAPER TRANSPORT SECTIONP 5

PE1

PE2

TE1

12 3

4

5

67

9

9

25

27

2726

24

28

23

30

1110

12

13

13

21

20

18

15

15

19

17

16

14

22

8

29

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PAPER TRANSPORT SECTIONKey Part No. Description Destinations Class QTY Standard parts

1 4136 4113 02 NEUTRALIZING NEEDLE D 12 4136 4102 04 HOLDER D 13 4127 4108 01 PRESSURE SPRING C 14 4136 4114 02 CONTACT C 15 4136 4105 01 BUSHING C 16 4127 4106 01 CONDUCTIVE MEMBER C 17 4127 4109 01 CUSHION C 18 4136 4106 01 SPACER C 19 4136 4133 01 SPACER C 2

10 4137 6808 01 WIRE HARNESS ASSY D 111 4136 4109 06 GUIDE D 112 4136 6301 02 MICRO-SWITCH I 113 4136 3016 02 PRESSURE SPRING C 214 4136 3021 01 ACTUATOR C 115 9335 1300 61 PHOTO INTERRUPTER B 216 4137 3204 01 EARTH GROUND D 117 4137 3205 01 EARTH GROUND D 118 4137 3201 01 TRAY D 119 4137 3221 01 ACTUATOR D 120 4137 3020 02 HOLDER D 121 4136 6751 01 CONNECTOR PIN D 122 4137 0105 01 PWB ASSY I 123 4127 4111 01 GEAR 21T C 124 4136 4104 01 BUSHING C 125 4136 4132 01 GUIDE PLATE D 126 4136 4103 01 TRANSFER ROLLER A 127 4127 4135 01 PRESSURE SPRING C 228 4127 4107 01 PRESSURE SPRING C 129 4136 0760 00 TRANSFER UNIT S 130 4136 4111 01 SPACER C 1

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FUSING UNITP 6

PS1

TH1

1

2

3

4

44

4

27

26

21

25

23

23

24

22

20

20

18

18

19

17

16

15

14

13

12

11

a

a

a

a

b

10

8

30

9

7

5

5

6

6

66

29

28

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FUSING UNITKey Part No. Description Destinations Class QTY Standard parts

1 4137 1036 03 TOP COVER D 1 a-9739 0308 14b-9732 0310 142 4137 7301 01 LABEL CAUTION D 1

3 4137 1004 06 GUIDE D 14 4136 3709 02 SPRING D 45 4137 3763 01 LEVER D 26 4127 3707 01 ROLL C 47 4137 1024 02 TORSION SPRING C 18 4136 3730 03 ROLLER C 19 4136 7321 01 LABEL CAUTION B,H,G2,F1 C 19 4137 7303 01 LABEL CAUTION C,D,E,F2,G1,I,K D 1

10 4137 1005 02 GUIDE D 111 4136 3714 01 GEAR 61T C 112 4111 2531 01 WASHER C 113 4136 6702 01 THERMISTOR C 114 4136 5599 01 SEAL C 115 4136 5531 01 BRUSH D 116 4136 5503 03 GUIDE D 117 4136 5598 01 SEAL C 118 4127 5571 01 BUSHING B 219 4136 5502 01 ROLLER C 120 4136 5517 02 PRESSURE SPRING C 221 4136 0901 02 PHOTO INTERRUPTER B 122 4136 5505 05 HOUSING D 123 4137 5545 02 GUIDE D 224 4136 5518 02 ACTUATOR C 125 4136 3716 01 TORSION SPRING C 126 4136 7325 02 LABEL HOT D 127 4136 7326 02 LABEL CAUTION D 128 4137 0751 00 FUSING UNIT 120V B,H,G2,F1 A 128 4137 0752 00 FUSING UNIT 220V C,D,E,F2,G1,I,K A 129 4137 0755 00 GUIDE ASSY C 130 4980 1219 01 LABEL CAUTION H (CHINESE/ARABIC) D 130 4980 1220 01 LABEL CAUTION B,G2 (GERMAN/FRENCH) D 130 4980 1221 01 LABEL CAUTION C (GERMAN/FRENCH) D 130 4980 1222 01 LABEL CAUTION D,E,F1,F2,G1,G2,I,K (ARABIC

/HANGL)D 1

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DRIVE SECTIONP 7

S2

M2

M1

a

b

a

b

b

c

1

34

2

7

8

8

8

8

6

5

15

16

1718

19

20

2114

22

27

28

29

30

3133

33

32

26

2524

23

13

12

11

9

10

34

35

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DRIVE SECTIONKey Part No. Description Destinations Class QTY Standard parts

1 4137 2011 02 GUIDE D 1 a-9735 0308 14b-9739 0308 14c-9646 0306 14

2 4136 2012 02 EARTH GROUND D 13 4136 2008 03 CONTACT D 44 4136 2006 02 CONTACT D 15 4136 2010 02 CONTACT D 16 4136 2009 02 CONTACT D 17 4136 2007 01 CONTACT D 18 4136 2015 01 RUBBER FOOT D 49 4136 2018 02 HOLDER D 1

10 9331 2200 31 MICRO-SWITCH C 111 4136 2004 16 FRAME D 112 4137 6806 02 WIRE HARNESS ASSY D 113 4136 2102 01 BRACKET D 114 4136 2013 01 REINFORCE PLATE D 115 4136 2526 03 HOLDER D 116 4136 2504 01 GEAR 21/51T C 117 4136 2502 01 GEAR 19/48T C 118 4136 2503 01 GEAR 24/59T C 119 4136 2505 01 GEAR 32/18T C 120 4136 2506 01 GEAR 21/25/35T C 121 4137 2524 13 GUIDE D 122 4136 2019 03 HOLDER D 123 4136 2005 18 FRAME D 124 9313 1300 12 FAN MOTOR C 125 4136 2310 02 DUCT D 126 9314 1201 31 MOTOR B 127 4136 2501 01 GEAR 21/53T C 128 4136 2507 01 GEAR 28/70T C 129 4136 2508 01 GEAR 24T C 130 4136 2509 01 GEAR 23/48T C 131 4136 2527 01 HOLDER D 132 4136 2511 01 GEAR 25/27T C 133 4136 2510 01 GEAR 20T C 234 4137 0756 00 RIGHT FRAME ASSY S 135 4137 0759 00 LEFT FRAME ASSY S 1

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ELECTRICAL COMP0NENTS

HV1

PU1

M3

P 8

1

2

3

4

5

6

17

18

19

20

14

21

2223

24

25

a

a

a

a

a

a

b

b

a a

c

c

c

a

a

78

9

10

1110

12

13

14

15

16

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ELECTRICAL COMP0NENTSKey Part No. Description Destinations Class QTY Standard parts

1 4137 2006 02 REINFORCE PLATE D 1 a-9735 0308 14b-9646 0308 14c-9739 0308 14

2 4137 6827 02 WIRE HARNESS ASSY D 13 9313 1300 12 FAN MOTOR C 14 4137 2312 01 FILTER C 15 4137 2311 02 DUCT D 16 4137 2007 01 REINFORCE PLATE D 17 4136 3005 04 LIFTING PLATE C 18 4136 3013 01 FRICTION SHEET C 19 4137 3102 02 REGULATING PLATE C 1

10 4136 3101 01 RACK C 211 4127 3104 01 GEAR 14T C 112 4137 3103 01 REGULATING PLATE C 113 4136 2001 02 BASE FRAME D 114 4136 6804 01 WIRE HARNESS ASSY D 115 4136 2032 04 BRACKET D 116 4137 6812 01 WIRE HARNESS ASSY D 117 4137 6829 01 WIRE HARNESS ASSY D 118 4137 6201 02 POWER SUPPLY B,H,G2,F1 I 118 4137 6202 02 POWER SUPPLY C,D,E,F2,G1,I,K I 119 4137 2302 02 FRAME D 120 4136 2055 04 FRAME D 121 4136 6205 03 HV1 I 122 4154 3804 01 SCREW C 323 4137 0764 00 PRINT HEAD ASSY I 124 4980 1143 01 SHIELD D 125 4980 1144 01 COVER D 1

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ELECTRICAL COMP0NENTS

PWB-P

PWB-NCU

PWB-IF

P 9

1

2

3

4

5

68

79

10

11

1213

14 1516

17

18a

a

a

ae

a

d

b

c

a

a

a

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ELECTRICAL COMP0NENTSKey Part No. Description Destinations Class QTY Standard parts

1 4980 1016 01 PWB-P (bizhub 160) I 1 a-9735 0306 14b-9733 0310 13c-9733 0306 14d-9739 0308 14e-9735 0308 14

1 4980 1017 01 PWB-P (bizhub 161) I 11 4980 1018 01 PWB-P (bizhub 160f) I 11 4980 1019 01 PWB-P (bizhub 161f) I 12 4980 1146 01 BRACKET D 13 4980 1145 01 BRACKET D 14 4980 1020 01 NCU PWB (bizhub 160f/161f) I 15 4980 1150 01 PWB ASSY (bizhub 161/161f) I 16 4980 1139 01 PWB ASSY (bizhub 161/161f) I 17 4980 1147 01 BRACKET (bizhub 160f/161f) D 17 4980 1148 01 BRACKET (bizhub 160/161) D 18 4980 1164 01 COVER D 19 4980 1152 01 COVER D 1

10 4980 1022 01 BATTERY (bizhub 160f/161f) D 111 4980 1023 01 SPEAKER ASSY (bizhub 160f/161f) D 112 4980 1149 01 COVER D 113 4980 1153 01 SHIELD BOX D 114 4980 1163 01 WIRE HARNESS ASSY D 115 4980 1014 01 PWB-IF COPY (bizhub 160/161) I 115 4980 1015 01 PWB-IF FAX (bizhub 160f/161f) I 116 4980 1161 01 WIRE HARNESS ASSY (bizhub 161/161f) D 116 4980 1162 01 WIRE HARNESS ASSY (bizhub 160/160f) D 117 4980 1151 01 WIRE HARNESS ASSY (bizhub 160f/161f) D 118 4980 1021 01 PCL PWB (bizhub 161/161f) I 1

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Page 27: 160_161fPartsManual

WIRINGP 10

CN1a PJ2A

(TH1)

PJ8a

CN2a

PJ8

PJ3A

(PS3)

PJ12A PJ6

(PE1)

PJ14A PJ14

(TE1)

PJ15A PJ15

(PE2)

PJ20A PJ4

(PE2)

PJ16A PJ16

(S2)PJ17A

PS-COM

PS-N.C

(M1) (PWB-A)

(SL1)

1

3

6

8

9

10

7

5

2

4

bizhub 160/160f/161/161f

Page 28: 160_161fPartsManual

bizhub 160/160f/161/161f

WIRINGKey Part No. Description Destinations Class QTY Standard parts

1 4136 6805 02 WIRE HARNESS ASSY D 12 4136 6810 03 WIRE HARNESS ASSY D 13 4137 6802 01 WIRE HARNESS ASSY D 14 4137 6803 02 WIRE HARNESS ASSY D 15 4137 6807 02 WIRE HARNESS ASSY D 16 4137 6809 01 WIRE HARNESS ASSY D 17 4137 6818 02 WIRE HARNESS ASSY D 18 4137 6824 03 WIRE HARNESS ASSY D 19 4137 6825 02 WIRE HARNESS ASSY D 1

10 4137 6828 02 WIRE HARNESS ASSY D 1

Page. 10

Page 29: 160_161fPartsManual

WIRING ACCESSORIES AND JIGS

31.4

18

925

1132.5

L=104

36

37

38

34 39

35 40

11 16 21 26 31

7 12 17 22 27 32

8 13 18 23 28 33

9 14 19 24 29

10 15 20 25 30

1 6

2

3

4

5

P 11

bizhub 160/160f/161/161f

Page 30: 160_161fPartsManual

bizhub 160/160f/161/161f

WIRING ACCESSORIES AND JIGSKey Part No. Description Destinations Class QTY Standard parts

1 9384 2910 31 EDGE COVER D 12 4980 1157 01 BIOS ROM (bizhub 160/160f) S 13 4980 1218 01 BIOS ROM (bizhub 161/161f) S 14 9384 2300 11 EDGE COVER D 25 9384 2300 21 EDGE COVER B,H,G2,F1 D 16 9384 1311 11 CABLE TIE 104L D 1

Page. 11

Page 31: 160_161fPartsManual

ACCESSORY PARTSP 12

1

2

bizhub 160/160f/161/161f

Page 32: 160_161fPartsManual

bizhub 160/160f/161/161f

ACCESSORY PARTSKey Part No. Description Destinations Class QTY Standard parts

1 4980 1205 01 POWER CORD B,G2 D 11 4980 1206 01 POWER CORD H D 11 4980 1207 01 POWER CORD D,E,F2,G1,I,K D 11 4980 1213 01 POWER CORD C D 12 4980 1210 01 WIRE HARNESS ASSY D,E,F1,F2,G1,G2,I,K,B,H (bi

zhub 160f/161f)D 1

2 4980 1211 01 WIRE HARNESS ASSY D,E,F2,G1,I,K (bizhub 160f/161f)

D 1

2 4980 1212 01 WIRE HARNESS ASSY D,E,F2,G1,I,K (bizhub 160f/161f)

D 1

Page. 12

Page 33: 160_161fPartsManual

bizhub 160/160f/161/161f

MAINTENANCE LISTThe items with no Page/Key numbers are not handled as spare parts.

No. Section PM Parts Description Maintenance Cycle (K=1,000) Parts No. Destinations Page/Key NoteQTY Replace

1 Image Transfer section Image Transfer Roller 1 50K 4136410301 P5-262 Fusing section Fusing Unit 1 50K 4137075100 B H G2 F1 P6-282 Fusing Unit 1 50K 4137075200 C D E F2 G1 I K P6-28

1/1

Page 34: 160_161fPartsManual

bizhub 160/160f/161/161f

DESTINATION

Destination No. Destinations V Hz Model No.

AA1 JAPAN 100 50/60

A2 JAPAN

B USA, CANADA 120 60 4980-561 4980-501

C EUROPEAN TYPE 220-240 50/604980-461 4980-411 4980-451 4980-468

D

D1 S.E ASIA TYPE THAILAND, SRI LANKA, SINGAPORE, MALAYSIA, HONG KONG, PAKISTAN, INDIA, BANGLADESH, INDONESIA 220-240 50/60

4980-462 4980-412 4980-452 4980-402

D3 OCEANIA TYPE AUSTRALIA, NEW ZEALAND 220-240 50/604980-462 4980-412 4980-452 4980-402

E PHILIPPINES 120 604980-462 4980-412 4980-452 4980-402

F

F1 SAUDI ARABIA 127 604980-564 4980-514 4980-554 4980-504

F2 SAUDI ARABIA 220-240 50/604980-462 4980-412 4980-452 4980-402

Page 35: 160_161fPartsManual

bizhub 160/160f/161/161f

G

G1 C.S AMERICA 220-240 50/604980-462 4980-412 4980-452 4980-402

G2 C.S AMERICA 120 604980-563/513/553/503/564/

514

H TAIWAN 110 604980-562 4980-512 4980-552 4980-502

IJORDAN, LEBANON, SYRIA, SOUTH AFRICA, IRAQ, IRAN, N.YEMEN, CAME-ROON, UAE, BAHRAIN, OMAN, QATAR, KUWAIT, KENYA, TUNISIA, IVORY COAST, MOROCCO

220-240 50/604980-462 4980-412 4980-452 4980-402

J CHINA 220-240 50/60

K KOREA 220-240 50/60

Destination No. Destinations V Hz Model No.