FAULTREADY

RS232Serial Comm

COMM

CAT

160-RS1

SER

MADEINU.S.A.

160-RS1SerialCommunicationModuleFRN 1.xx

User Manual

Important User Information Solid state equipment has operational characteristics differing fromthose of electromechanical equipment. “Safety Guidelines for theApplication, Installation and Maintenance of Solid State Controls”(Publication SGI-1.1) describes some important differences betweensolid state equipment and hard-wired electromechanical devices.Because of this difference, and also because of the wide variety ofuses for solid state equipment, all persons responsible for applyingthis equipment must satisfy themselves that each intended applicationof this equipment is acceptable.

In no event will the Allen-Bradley Company be responsible or liablefor indirect or consequential damages resulting from the use orapplication of this equipment.

The examples and diagrams in this manual are included solely forillustrative purposes. Because of the many variables and requirementsassociated with any particular installation, the Allen-BradleyCompany cannot assume responsibility or liability for actual usebased on the examples and diagrams.

No patent liability is assumed by Allen-Bradley Company withrespect to use of information, circuits, equipment, or softwaredescribed in this manual.

Reproduction of the contents of this manual, in whole or in part,without written permission of the Allen-Bradley Company isprohibited.

Throughout this manual we use notes to make you aware of safetyconsiderations.

Attentions help you:

• identify a hazard

• avoid the hazard

• recognize the consequences

Important: Identifies information that is especially important forsuccessful application and understanding of the product.

DriveExplorer, DriveTools, DriveTools32, MicroLogix and SLC are trademarks of Rockwell Automation.PLC and PLC-5 are registered trademarks of Rockwell Automation.RSLinx and RSLogix 500 are trademarks of Rockwell Software, Inc.Windows and Windows NT are registered trademarks of Microsoft Corporation

!ATTENTION: Identifies information about practices orcircumstances that can lead to personal injury or death,property damage, or economic loss.

Shock Hazard labels may be located on or inside the driveto alert people that dangerous voltage may be present.

Table of Contents

PrefaceUsing This Manual Who Should Use This Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–i

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–iRS1 Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–iReference Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–iiSafety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p–ii

Chapter 1Product Overview Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1

Configuration DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

Chapter 2Quick Start for ExperiencedUsers

Required Tools and Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

Chapter 3Installation and Wiring EMC Directive 89/336/EEC Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . 3–1

Low Voltage Directive 73/23/EEC Compliance . . . . . . . . . . . . . . . . . . . . . 3–1Module Configuration Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2

Setting the Baud Rate – SW1 & SW2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2Setting the Protocol – SW3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3Selecting the Checksum Mode – SW4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3

Module Installation/Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4Keypad or Ready/Fault Panel Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4Installing the RS1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–4Removing the RS1 Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–5

Wiring the Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–6Connecting the Communication Cable to the Module. . . . . . . . . . . . . . . . 3–8

Chapter 4Modes of Operation Powering Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

Power-up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2Error Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2

Chapter 5RS1 Data Table Interface Supported PCCC Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

Data Table Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

Chapter 6Parameter Descriptions RS1 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

toc–ii Table of Contents

Chapter 7Using the RS1 Module withDriveExplorer™ Software

Required Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1Setting Baud Rates and Configuring the Communications Port . . . . . . . 7–2Monitoring and Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2

Monitoring Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2Editing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–2

Uploading Editable Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3Downloading Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–3

Chapter 8Using the RS1 Module with aProgrammable Controller

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1Example Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1Setting the Drive to Enable Network Control . . . . . . . . . . . . . . . . . . . . . . 8–2Setting the Baud Rate and Checksum Mode . . . . . . . . . . . . . . . . . . . . . . 8–2Connecting the Drive to the Programmable Controller. . . . . . . . . . . . . . . 8–2Controlling the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–2Program the Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–3Reading and Writing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–4Program the Ladder for Parameter Reads and Writes . . . . . . . . . . . . . . . 8–5

Chapter 9Troubleshooting LED Indicators and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1

READY LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2COMM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2FAULT LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2

RS1/DF1 Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–3

Appendix ASpecifications Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A–1

Appendix BRS1 Module Compatibility

Preface

Using This Manual

The purpose of this manual is to provide you with the necessaryinformation to apply the Bulletin 160-RS1 Communication Module.Described in this manual are methods for installing, configuring, andtroubleshooting the RS1 Communication Module.

For information on specific drive features, refer to the Bulletin 160User Manual.

Important: Read this manual in its entirety before installing, operating,servicing, or initializing the RS1 Module.

Who Should Use This Manual? This manual is intended for qualified personnel. To make efficient useof the Communication Module, you must be able to program andoperate serial communications devices, as well as have anunderstanding of the parameter settings and functions of the 160Drive.

Conventions In this manual we refer to the:• 160 RS1 Communication Module as Communication Module,

RS1 Module or Module.

• 160 SSC Adjustable Frequency AC Drive as the 160 Drive ordrive.

In addition, parameter numbers and names (both 160 Drive and RS1Module) are shown in bold typeface and follow the format PXX - [*]where P denotes parameter, XX denotes the two digit parameternumber, and * represents the parameter name.For example, P01 - [Output Frequency].

RS1 Compatibility The RS1 Module is compatible with all series of 160 Drives. Whenproperly connected, the module communicates via RS-232 using theAllen-Bradley DF1 protocol.

p–ii Preface

Reference Manuals The following documents contain additional information concerningAllen-Bradley products. To obtain a copy, contact your local Allen-Bradley Sales Office or visit the “On-Line Publications” area of theAllen-Bradley home page on the World Wide Web at: www.ab.com.

Safety Precautions

For Read This DocumentPublicationNumber

Information about the DF1 protocol DF1 Protocol and Command Set Reference Manual 1770-6.5.16Additional information about networking and the SLC™ 500 SLC 500 Modular Hardware Style Manual 1747-6.2Information about the AIC+ AIC+ Advanced Interface Converter User Manual 1761-6.4Instruction set information for the SLC 500 and MicroLogix™1000

SLC 500 and MicroLogix 1000 Instruction SetReference Manual

1747-6.15

For general MicroLogix 1000 information MicroLogix 1000 User Manual 1761-6.3For DriveExplorer™ information DriveExplorer User Manual 9306-5.0For 160 SSC Drive Information: 160 SSC User Manual Series A

160 SSC User Manual Series B160 SSC User Manual Series C

0160-5.00160-5.90160-5.15

A complete listing of current Allen-Bradley documentation,including ordering instructions. Also indicates whether thedocuments are available on CD-ROM or in multi-languages.

Allen-Bradley Publication Index SD499

A glossary of industrial automation terms and abbreviations Allen-Bradley Industrial Automation Glossary AG-7.1

!ATTENTION: Only personnel familiar with 160 Drives,Communication Modules and associated machinery shouldplan or implement the installation, start-up, configurationand subsequent maintenance of this module. Failure to com-ply may result in personal injury and/or equipment damage.

!ATTENTION: This module contains ESD (ElectrostaticDischarge) sensitive parts and assemblies. Static controlprecautions are required when installing, testing, servicing,or repairing this assembly. Component damage may resultif ESD control procedures are not followed. If you are notfamiliar with static control procedures, reference Allen-Bradley Publication 8000-4.5.2, Guarding Against Electro-static Damage or any other applicable ESD protectionhandbook.

!ATTENTION: The drive contains high voltage capacitorswhich take time to discharge after removal of AC line power.Before installing or removing the Communication Module,ensure isolation of mains supply from line inputs L1, L2,L3 (R, S, T). Wait the recommended amount of time for thecapacitors to discharge to safe voltage levels (refer to the160 User Manual for recommended time). Failure to do somay result in personal injury or death.

!ATTENTION: When a system is configured for the firsttime, the motor must be disconnected from the machine orprocess during initial system testing. Hazard of injury orequipment damage may occur due to unintended or incor-rect machine motion.

Chapter 1

Product Overview

This chapter contains the following information:

• The physical layout of the module.

• Location of configuration switches.

• Overview and components.

Module Description The RS1 Module is an optional interface device designed to provide adirect, digital link between RS-232 devices and the 160 Drive. Themodule connects to the drive through the expansion/keypad port onthe front of the drive. Refer to the figures 1.1 and 1.2 for generallayout of the module and Chapters 4 or 9 for details on the LEDindicators.

Figure 1.1Module Front View

FAULTREADY

RS232Serial Comm

COMM

CAT

160-RS1

SER

MADE IN U.S.A.

9 Pin, Female D-Shell ConnectorRefer to Chapter 3 for Details

Module Installation Latch

Status LEDsRefer to Chapters 4 & 9for Further Information

NameplateProvides Firmware Version

and Series Letter

1–2 Product Overview

Configuration DIP Switches

The Communication Module has one four position DIP switch forsetting the baud rate, protocol and checksum type. DIP switches arelocated on the rear of the module (see below) and are only accessiblewhen the module is removed from the 160 Drive. Refer to Chapter 3for switch configuration information.

Figure 1.2Module Rear View

1 2 3 4

ON

SW1 - SW4DIP Switches

Expansion/Keypad PortConnector

D-Shell Connector

Module Latch

Chapter 2

Quick Start for Experienced Users

This chapter can help you start using the RS1 CommunicationModule. If you have installed or configured a network previously andare familiar with Allen-Bradley communication modules and drives,this information can help reduce the time of installation. If you areuncertain, use the full installation/configuration informationbeginning in Chapter 3.

We base the procedures here on the assumption that you understandthe basic concepts and know how to program the 160 Drive. Inaddition, you should understand electronic process control and beable to interpret the ladder logic instructions required to generate theelectronic signals that control your application.

Because it is a start-up guide for experienced users, this chapter doesnot contain detailed explanations about the procedures listed. It does,however, reference other chapters in this book where you can getmore information.

If you have any questions or are unfamiliar with the terms used orconcepts presented in the procedural steps, always read thereferenced chapters and other recommended documentation beforetrying to apply the information.

This chapter contains the following information:

• What tools and equipment you need.

• When to address, configure and program the module.

• How to install and wire the Communication Module.

• System power-up procedures.

Required Tools and Equipment Have the following tools and equipment ready:• 1/8 in. (3.2 mm) flat blade screwdriver.

• Blunt, pointed instrument (not pen or pencil) for setting the DIPswitches.

2–2 Quick Start for Experienced Users

Procedures

Step ActionFor Further Information

Refer to . . .

1. Review Attention statements in the Preface.

2.Ensure that power has been removed to the 160 Drive. 160 Drive

User Manual

3.Verify that the 160 Drive is correctly installed andwired. Stop Input (TB3-7, TB3-8) must be jumperedtogether to start drive.

160 DriveUser Manual

4.Remove Program Keypad Module or Ready/FaultIndicating Panel from the drive.

Chapter 3(Installation)

5.Set the RS1 Module’s baud rate, protocol and check-sum type DIP switches.

Chapter 3(Installation)

6. Install the RS1 Module.Chapter 3

(Installation)

7. Connect communication cable.Chapter 3

(Installation)

8. Power up the drive and the network.Chapter 3

(Installation)

9.Configure the 160 Drive for the RS1 Module so thedrive can accept control logic and speed reference viathe network.

Chapter 8(Using the RS1 Modulewith a Programmable

Controller)or

Chapter 7(Using the RS1 Module

with DriveExplorerSoftware)

Set P46 - [Input Mode] to a value of “2.” This will configurethe drive to accept the logic commands from the network.

Set P59 - [Frequency Select] to “1.” This will configure thedrive to accept speed commands from the network.

10.Configure the RS1 Module parameters for yourapplication. For Example: P103 - [Fault Mode],P114 - [Application Timeout], etc.

Chapter 6(Parameter Descriptions)

11. Check for proper operation.

Chapter 3

Installation and Wiring

This chapter contains information needed to:

• Meet the requirements of the EMC and Low Voltage directivesfor CE compliance.

• Remove a pre-installed Program Keypad Module or Ready/FaultIndicating Panel.

• Configure and install the RS1 Module.

• Wire the communication cables.

• Remove the RS1 Module from the drive.

Read this chapter completely before you attempt to install orconfigure your module. Before applying power, review the Attentionstatements presented throughout this manual. Verify that allconnections are secure and that all selections are correct.

EMC Directive 89/336/EECCompliance

This product complies with Electromagnetic Compatibility (EMC)Directive 89/336/EEC when conforming with the followinginstallation requirements:

• The essential requirements for a conforming EMC installation forthe Bulletin 160 SSC are employed. Refer to the Bulletin 160 SSCUser Manual.

Low Voltage Directive 73/23/EEC Compliance

This product complies with Low Voltage Directive 73/23/EEC whenconforming with the following installation requirements:

• The essential requirements for a conforming Low VoltageDirective installation for the Bulletin 160 SSC are employed.Refer to the Bulletin 160 SSC User Manual.

• Review the Attention statements in the Preface, and other areasthroughout this manual prior to installation of the module.

!ATTENTION: Unpredictable operation may occur if youfail to check connections and DIP switch settings for com-patibility with your application. Unpredictable operationmay result in personal injury, death, and equipment damage.

3–2 Installation and Wiring

Module Configuration Switches The RS1 Module utilizes a four position DIP switch (see figurebelow) to configure the baud rate, protocol and checksum. Theseswitches must be set to match the application settings. Refer to theparagraphs that follow for details.

Important: When you make changes to the switch settings, use a blunt,pointed instrument (not a pen or pencil).

Figure 3.1DIP Switch Location (Back of Module)

Setting the Baud Rate – SW1 & SW2

DIP switches SW1 and SW2 set the baud rate. Using the table below,configure the module for your application. Selection of the “EPROMMode” (SW1 & SW2 are On) will cause the baud rate, protocol andchecksum settings to be read from the RS1 parameters listed below.Note that these parameters must be programmed for correctoperation.

1 2 3 4

ON

On /1 =

Off /0 =

1 23 4ON

SW1 - SW4 DIP Switches

Expansion/KeypadPort Connector

D-Shell Connector

Module Latch

Baud RateSwitch Setting

Special NotesSW1 SW29600 (Default) Off Off2400 On Off1200 Off OnEPROM Mode On On Baud Rate will be read from P110 - [EPROM Baud]

Checksum will be read from P109 - [EPROM Checksum]Protocol will be read from P108 - [EPROM Protocol]Important: If an “AIC+” is being used and “EPROMMode” is selected, SW3 must be set to “On” to enablesoftware handshaking.

Switches SW1 & SW21 2

3 4ON

Installation and Wiring 3–3

Setting the Protocol – SW3

As shown in the table below, SW3 sets the protocol being used (point-to-point or multi-drop). If EPROM Mode is active (SW1 & SW2 areOn), the protocol will be read from P108 - [EPROM Protocol].

Important: If an “AIC+” is being used and “EPROM Mode” isselected, SW3 must be set to “On.”

Selecting the Checksum Mode – SW4

Switch SW4 sets the checksum mode. Configure this mode to beconsistent with your communications and application. If EPROMMode is active (SW1 & SW2 are On), the checksum mode will beread from P109 - [EPROM Checksum] (SW4 will have no effect).

OptionsSwitch Setting

Special NotesSW3DF1 Point-to-Point(Default)

Off Typically used for RS-232 applications between twodevices.

DF1 Multi-Drop On Used for RS-232 applications between a number ofdevices. Additional module (i.e. AIC+) is requiredfor RS-485 applications/networking.

OptionsSwitch Setting

Special NotesSW4BCC (Default) Off Block checksum.CRC On 16 bit algorithm.

Switch SW31 2

3 4ON

Switch SW4

1 23 4ON

3–4 Installation and Wiring

Module Installation/Removal

Keypad or Ready/Fault Panel RemovalBefore installing the RS1 Module, it may be necessary to remove apreviously installed Program Keypad Module or Ready/Fault panel.

1. Verify that all power to the drive is removed.

2. Insert a small screwdriver into slot, pry back and pivot moduleout. Avoid bending or twisting the contact pins located under themodule.

Figure 3.2Removing Program Keypad Module

Installing the RS1 ModuleAfter setting the DIP switches, install the RS1 Module in the drive byfollowing these steps:

1. Verify that all power to the drive is removed.

2. Verify that the latch is up (see Figure 3.3). Insert the module,ensuring that the pins on the back of the module line up with thedrive connector/expansion port.

3. Press the module down until it is fully seated (sides are flush withthe top surface of the drive).

4. Press the latch down until it snaps into place.

!ATTENTION: The drive contains high voltage capacitorswhich take time to discharge after removal of mains supply.Before installing or removing a keypad/module, ensure iso-lation of mains supply from line inputs L1, L2, L3 (R, S,T). Wait the recommended amount of time for the capacitorsto discharge to safe voltage levels (refer to the 160 UserManual for recommended time). Failure to do so may resultin personal injury or death.

1 2

3 4

5 6

7 8

9 1

0 1150

| 60

SEL

ESC

T1 U

T3 W

–DC

+DC

T2 V

1 2

3 4

5 6

7 8

9 1

0 11

SEL

ESC

T1 U

T3 W

–DC

+DC

T2 V

Program Keypad Module(or Ready/Fault Panel)

Installation and Wiring 3–5

Figure 3.3Communication Module Installation

Removing the RS1 Module

If you need to reconfigure the RS1 Module DIP switches, you mustremove the module from the drive.

1. Verify that all power to the drive is removed. Review Attentionstatement on page 3–4.

2. Disconnect the cable/connector from the module (if present).

3. Press in on the module’s latch and then push away and up.

4. Grasp the module and pull straight up. Avoid bending or twistingthe contact pins located underneath the center portion of themodule.

Figure 3.4Removing the Communication Module

1 2

3 4

5 6

7 8

9 1

0 11

T1 U

T3 W

–DC

+DC

T2 V

FAULTREA

DY

RS232

Serial C

omm

COMM

Latch must be in this positionbefore installation. Once installed,push the latch down until it locksinto place.

Module should be flushwith top surface of drive

1 2

3 4

5 6

7 8

9 1

0 11

T1 U

T3 W

–DC

+DC

T2 V

FAULTREA

DY

RS232

Serial C

omm

COMM

3–6 Installation and Wiring

Wiring the Connector The examples below can be used as a guide when wiring.Important: Keep communication wiring away from high noise sources

such as motor cables.

Figure 3.5Wiring the RS1 Connector

1 Gender specified refers to the cable connectors

FAULTREADY

RS232Serial Comm

COMM

CAT

160-RS1

SER

MADE IN U.S.A.

Pin 1

9 Pin, Female D-Shell Connector

Pin 9

COM

TX

RX

N.C.

COM

N.C.

N.C.

N.C.

N.C.

RS1 Module9 Pin, Male1, D-Shell Connector

Personal Computer Serial Connections

PC RS-232 Port9 Pin, Female1, D-Shell Connector

1

1

6

6

7

78

82

2

3 3

4

4

5

5

9

9COM

DTR

TX

RX

DCD

RI

CTS

RTS

DSR

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RS232Serial Comm

COMM

FAULTREADY

RS232Serial Comm

COMM

RS1 Module9 Pin, Male1, D-Shell Connector

Adapter Cable to MicroLogix Serial Communications Cable

to A-B Cable 1761-CBL-PM02 9 Pin, Male1, D-Shell Connector

1761-CBL-PM02

Adapter Cable

Refer to the MicroLogix 1000 User Manual,publication 1761-6.3 for further details

1

5

6

9

7

88

72

4

3 3

4

2

5

1

9

6COM

TX

RX

N.C.

COM

N.C.

N.C.

N.C.

N.C.

N.C.

TX

RX

N.C.

COM

N.C.

N.C.

N.C.

N.C.

Installation and Wiring 3–7

Figure 3.5Wiring the RS1 Connector - continued

1 Gender specified refers to the cable connectors

RS1 Module9 Pin, Male 1, D-Shell Connector

SLC 500 Port 1 Serial Communications

SLC RS-232 Port9 Pin, Female 1, D-Shell Connector

1

1

6

6

7

78

82

2

3 3

4

4

5

5

9

9COM

TX

RX

N.C.

COM

N.C.

N.C.

N.C.

N.C.

COM

DTR

TX

RX

DCD

N.C.

CTS

RTS

DSR

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RS232Serial Comm

COMM

COM

TX

RX

N.C.

COM

N.C.

N.C.

N.C.

N.C.

RS1 Module9 Pin, Male1, D-Shell Connector

1761-NET-AIC+ Connections

AIC+ RS-232 Port 19 Pin, Female1, D-Shell Connector

1

1

6

6

7

78

82

2

3 3

4

4

5

5

9

9COM

N.C.

TX

RX

DCD

N.C.

N.C.

N.C.

FAULTREADY

RS232Serial Comm

COMM

COM

TX

RX

N.C.

COM

N.C.

N.C.

N.C.

N.C.

RS1 Module9 Pin, Male 1, D-Shell Connector

PLC-5 ® Channel 0 Serial Communications

PLC RS-232 Port25 Pin, Male 1, D-Shell Connector

1

5

6

17

7

168

152

4

3 3

4

2

5

1

9

14

921

20

19

8

7

618

1325

24

23

12

11

1022

C. GND

TXD

RXD

RTS

CTS

DER

SG. GND

DCD

RES

N.C.

RES

RES

N.C.

N.C.

RES

N.C.

RES

RES

N.C.

DTR

RES

N.C.

N.C.

RES

RES

to Channel 0

FAULTREADY

RS232Serial Comm

COMM

3–8 Installation and Wiring

Connecting the CommunicationCable to the Module

Follow these steps to connect your module.

1. Verify that the cable/connector is correctly wired (See Figure3.5).

2. Locate the D-shell connector at the base of the RS1 Module.

3. Plug cable/connector into the RS1 D-shell connector and secure.

Chapter 4

Modes of Operation

Chapter 4 contains the following information:

• Powering up the drive with the RS1 Module installed.

• The modes of operation and LED indications.

Powering Up the Drive After you have installed the RS1 Module, apply power to the driveand to the connected device. The READY LED should illuminate. Ifit does not, refer to Chapter 9, Troubleshooting.

LED Indicators The RS1 Module has three LEDs (see figure below) which providemodule status.

The LEDs are defined as follows:

• COMM – The COMM LED has four possible states:Green (solid) The cable is connected (both ends) and module is ready to

communicate.Green (flashing) The module is on-line and communicating.Red (solid) Connection was lost or application timed out.Red (flashing) Device is transmitting & receiving data but application has timed out.

• FAULT – This LED tracks the fault status of the 160 Drive.When no faults are present, the LED will be off. The LED willilluminate (red) if a drive fault occurs.

• READY – The Ready LED will illuminate (green) whenever themodule is connected to the drive and power is applied.

FAULTREADY

RS232Serial Comm

COMM

READY LED

COMM LED

FAULT LED

4–2 Modes of Operation

Modes of Operation The RS1 Module has three modes of operation.• Power-up mode

• Run mode

• Error mode

Power-up Mode

The following sequence of operation occurs:

1. During power-up, the READY LED illuminates.

2. The module reads and stores the DIP switch settings.

If the power-up sequence is successful, the module enters the runmode and the COMM LED flashes green or turns solid green.

If the power-up sequence fails, the COMM LED will go to solid redand the module will enter the Error Mode. See the Error Modedescription in this section.

Run Mode

After a successful power-up, the RS1 Module enters the run modeand operates as a slave device to a master device. In run mode, themodule:

• Accepts and responds to messages from the master on thenetwork.

• Monitors cable integrity.

If an error is detected, the module enters error mode (see below).

Error Mode

If the module detects an error, the COMM LED flashes red or turnssolid red. Refer to Chapter 9 for details on how to recover from anerror.

Chapter 5

RS1 Data Table Interface

This chapter provides you with the following information:

• Supported PCCC commands of the RS1 Module.

• RS1 Module Data Table Structure.

Supported PCCC CommandList

The RS1 Module communicates over RS-232 using theAllen-Bradley DF1 protocol. The DF1 protocol uses PCCC(Programmable Controller Communication Commands) to determinethe data format. PCCC describes the action of the message (set or get)and the location of the data involved. For further PCCC information,refer to DF1 Protocol and Command Set Reference Manual,publication 1770-6.5.16.

The RS1 Module responds to the PCCC types shown in the followingtable.

Table 5.APCCC Types

Data Table Structure The RS1 Module maintains a data table that allows DF1 devices (suchas an SLC 500 or MicroLogix 1000) to set or request data usingstandard PCCC. The data table in the RS1 Module contains:

• Drive parameter information

• RS1 parameter information

• Logic command & status data

• Speed command & status data

• Communication status information.

The data table is formatted as integer files and follows the formshown on the next page.

CMD Code FNC Code Command Name0x06 0x03 Identify Host and some Status0x0F 0x67 Typed Write (Logical ASCII Addressing only)0x0F 0x68 Typed Read (Logical ASCII Addressing only)0x0F 0xA2 Protected Type Logical Read with 3 Address Fields0x0F 0xAA Protected Type Logical Write with 3 Address Fields0x0F 0xA1 Protected Type Logical Read with 2 Address Fields0x0F 0xA9 Protected Type Logical Write with 2 Address Fields

5–2 RS1 Data Table Interface

Table 5.BData Table Format

The “File Address” section of the data table is divided into eightareas, each having a different purpose.

1. Parameter Value Read or Write (N10). Reading data from filesin this area will cause the module to read parameter values fromthe device and send those values as the response to the readmessage. Writing data to files in this area will cause the moduleto write that data into device parameters.

2. RS1 Parameter Value Read or Write (N13). Reading data fromfiles in this area will cause the module to read parameter valuesfrom the RS1 and send those values as the response to the readmessage. Writing to N13 will cause changes to RS1 parameters.

3. Parameter Read Full (N30). This area is read-only. When read,the data returned consists of 20 words of information about eachparameter including scaling, parameter text, units text, minimum,maximum, and default values. When reading this area, set thenumber of elements to twenty times the number of parameters tobe read.

Refer to table on next page.

Parameter Number File Address DescriptionNone N10:0 Total number of drive & RS1 parameters (R/W -

values only).Parameters 1-1xx N10:1 - N10:1xx Drive parameter value read or write. 160 drive

parameters 1-99 and RS1 parameters 100-1xx.None N13:0 Total number of RS1 parameters (R/W - values only).RS1 Parameters1-xx

N13:1 - N13:xx Read/write value for RS1 parameters 1-xx.

None N30:0 Total number of drive parameters (Read Only - Full/All information).

Parameters 1-1xx N30:1 - N30:1xx Read Full/All Info for drive parameters. 160 driveparameters 1-99 and RS1 parameters 100-1xx.

None N33:0 Total number of RS1 parameters (Read Only - Full/All information).

RS1 Parameters1-xx

N33:1 - N33:xx Read Full/All Info for RS1 parameters 1-xx.

None N41:0 Logic Command/Status – Writing sends a logiccommand to drive. Reading supplies logic status.

None N41:1 Reference/Feedback – Writing sends a speedcommand to drive. Reading supplies speedfeedback from drive.

111 N42:0 Number of ENQs to transmit before retryingmessage.

112 N42:1 Number of NAKs received before message iscanceled.

113 N42:2 Message timeout114 N42:3 Application timeout.

RS1 Data Table Interface 5–3

4. Logic Command (N41:0). Writing sends a logic command to the drive. The format is:

1 Presets 0, 1 & 2 are not available when commanding over a network.Presets 3, 6 & 7 are only available with Preset Speed drives that are commanded over a network.Presets 4 & 5 are always available when commanding over a network.Series A & B Analog Signal Follower drives have no presets.

5. Logic Status (N41:0). Reading supplies logic status. Data is formatted as follows:

Parameter Read Full Response FormatData Word Description Character1 Parameter Value or Status Word2 Descriptor3 Multiply Value4 Divide Value5 Base Value6 Offset Value7 Parameter Text 2 18 Parameter Text 4 39 Parameter Text 6 510 Parameter Text 8 711 Parameter Text 10 912 Parameter Text 12 1113 Parameter Text 14 1314 Parameter Text 16 1515 File, Group, Element16 Minimum Value17 Maximum Value18 Default Value19 Unit Text 2 120 Unit Text 4 3

Logic BitsCommand Description15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

X Stop 1 = Stop, 0 = Not StopX Start 1 = Start, 0 = Not Start

X N/A ReservedX Clear Faults 1 = Clear Faults, 0 = Not Clear Faults

X X Direction 00 = No Command 10 = Reverse Command01 = Forward Command 11 = Hold Direction Command.

X X N/A ReservedX X X X N/A Reserved

X X X ReferenceSelect1

000 = No Command 011 = Preset 3 110 = Preset 6001 = TB3 Control 100 = Preset 4 111 = Preset 7010 = Network Control 101 = Preset 5

X N/A Reserved

Logic BitsCommand Description15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

X Enabled 1 = Enabled, 0 = Not EnabledX Running 1 = Running, 0 = Not Running

X Command Direction 1 = Forward, 0 = ReverseX Rotating Direction 1 = Forward, 0 = Reverse

X Accel 1 = Accelerating, 0 = Not AcceleratingX Decel 1 = Decelerating, 0 = Not Decelerating

X N/A ReservedX Fault 1 = Faulted, 0 = Not Faulted

X At Speed 1 = At Speed, 0 = Not At SpeedX X X Local 000 = TB3 Control, 001 = Network Control

X X X X Frequency Source 0000 = Preset 0 0100 = Preset 4 1000 = TB30001 = Preset 1 0101 = Preset 5 1001 = Network0010 = Preset 2 0110 = Preset 6 1010 = Not Defined0011 = Preset 3 0111 = Preset 7 1111 = Not Defined

5–4 RS1 Data Table Interface

6. Reference Command (N41:1) Writing sends a speed referenceto the 160 drive. This is a scaled speed reference from 0 to 32767,where 0 = 0 Hz and 32767 = P33 - [Maximum Frequency].

7. Feedback Command (N41:1) Reading supplies speed feedbackfrom the drive. This is the actual drive speed scaled from 0 to32767, where 0 = 0 Hz and 32767 = P33 - [MaximumFrequency].

8. RS1 Module Parameters (N42). This area contains informationabout the communication configuration.

• Number of ENQ's (N42:0). The number of ENQ's sent bythe module before giving up on receiving ACK or NAK.

• Number of NAK's (N42:1). The number of times the modulewill resend a message if the response is always NAK.

• Message Timeout (N42:2). The number of milliseconds themodule will wait before sending an ENQ.

• Application Timeout (N42:3). The number of seconds themodule will wait between messages before faulting the 160drive.

Chapter 6

Parameter Descriptions

This chapter provides a listing and description of the RS1 Parameters.

Important: Refer to your 160 User Manual for drive parameterdescriptions.

RS1 Parameters The RS1 Module contains a set of parameters that are used to definehow the module will interact with the network. These parameters maybe used to set the module’s baud rate, protocol, etc. Parameters mayalso be read to attain status from the module.

Parameter Number

Access [Parameter Name] and DescriptionMin./Max.Values Default

Drive(N10:, N30:)

RS1(N13:, N33:)

101 1 Read/Write [Node Address]Address that the RS1 Module will respond to.Drive power must be cycled before changes will take affect.

0 to 254 1

102 2 Read Only [DF1 Adapter Ver]Firmware Version of the RS1 Module.

– None

103 3 Read/Write [Fault Mode]Enables forcing a drive fault for communication errors.

0 = Fault Drive Enabled1 = Fault Drive Disabled

0 to 1 0

104 4 Read Only [Active Protocol]The current communication protocol that the RS1 is using.

0 = DF1 Point-to-Point1 = DF1 Multi-drop2 = Used by Rockwell Automation Field Service Personnel

0 to 2 0

105 5 Read Only [DIP BAUD Rate]Selected baud rate from DIP switches SW1-SW2.

0 = 9600 Baud1 = 2400 Baud2 = 1200 Baud3 = EPROM Mode

0 to 3 0

106 6 Read Only [DIP Checksum] Current checksum switch setting (selected by SW4).

BCC = 0 (OFF)CRC = 1 (ON)

0 to 1 0

107 7 Read Only [DIP Protocol] Current protocol selected by SW3.

0 = DF1 Point-to-Point1 = DF1 Multi-drop

0 to 1 0

108 8 Read/Write [EPROM Protocol]The communications protocol used when SW1 & SW2 are set to “On”(EPROM Mode).

0 = DF1 Point-to-Point1 = DF1 Multi-drop

Drive power must be cycled before changes will take affect.

0 to 1 0

109 9 Read/Write [EPROM Checksum]The checksum mode used when SW1 & SW2 are set to “On” (EPROMMode).

0 = BCC1 = CRC

Drive power must be cycled before changes will take affect.

0 to 1 0

6–2 Parameter Descriptions

110 10 Read/Write [EPROM BAUD]The baud rate used when SW1 & SW2 are set to “On” (EPROM Mode).

1 = 1200 Baud2 = 2400 Baud3 = 4800 Baud4 = 9600 Baud

Drive power must be cycled before changes will take affect.

1 to 4 9600 Baud

111 11 Read/Write [Max ENQs]The number of ENQs sent while waiting for a ACK or NAK.

0 to 255 3

112 12 Read/Write [Max NAKs]Number of times module resends a message if response is NAK.

0 to 255 3

113 13 Read/Write [Message Timeout]Amount of time (milliseconds) RS1 Module waits before sending an ENQ.

100 to 65535 100 Milliseconds

114 14 Read/Write [Comm App Timeout]When logic command/status and reference/feedback messaging is active,length of time in seconds from last DF1 message before faulting the drive.

0 to 65535 5 Seconds

115 15 Read [Packets Sent]Number of DF1 packets sent.

0 to 65535 0

116 16 Read [Packets Received]Number of DF1 packets received.

0 to 65535 0

117 17 Read [Undelivered Msgs]Number of undelivered messages.

0 to 65535 0

118 18 Read [ENQs Sent]Number of ENQs sent.

0 to 65535 0

119 19 Read [ENQs Received]Number of ENQs received.

0 to 65535 0

120 20 Read [NAKs Received]Number of NAKs received.

0 to 65535 0

121 21 Read [Bad Packets Rcvd]Number of bad packets received (NAKed).

0 to 65535 0

122 22 Read [Duplicate Packet]Number of duplicate packets received.

0 to 65535 0

123 23 Read [Out Memory NAKs]Number of out of memory NAKs (messages coming faster than they canbe processed).

0 to 65535 0

124 24 Read [AppTimeout Cnt]Number of application timeouts.

0 to 65535 0

125 25 Read/Write [Overrun Errors]Action of the RS1 Module on a data rx overrun.

0 = Ignore1 = Clear UART buffer

0 to 1 0

126 26 Read Only [Overrun Err Cnt]Data Overrun Count.

0 to 65535 0

127 27 Read/Write [Force Fault]Setting this parameter will fault the drive.

0 = No Action1 = Fault the Drive

0 to 1 0

128 28 Read/Write [Reset RS1]Setting this parameter to 1 will only reset the RS1 Module parameters tofactory settings.Important: Drive parameters can be reset using P56 - [Reset Functions].

0 = No Action1 = Resets RS1 parameters to defaults

0 to 1 0

129 29 Read/Write [Clr Comm Stats] Setting this parameter to 1 will clear all diagnostic counters.

0 = No Action1 = Clear all DF1 diagnostic counters (P115-124, 126)

0 to 1 0

Parameter Number

Access [Parameter Name] and DescriptionMin./Max.Values Default

Drive(N10:, N30:)

RS1(N13:, N33:)

Parameter Descriptions 6–3

130 30 Read [DIP Switches]Displays the current DIP switch settings.

0 to 0xF0 to 15

0000

131 31 Read [Actual Speed]Returns speed feedback from the drive. This is the actual drive speedscaled from 0 to 32767, where 0 = 0 Hz and 32767 = P33 - [MaximumFrequency].

0 to 32767 0

132 32 Read [Logic Status]Returns logic status (N41:0). Refer to page 5–3 for data format.

0 to 65535 0

133 33 Read/Write [Logic Mask]This parameter determines the source of the drive control logic.A value of “1” corresponds to terminal block control, and any drive inputmode (P46 - [Input Mode]) value except “2” or “6.”A value of “2” corresponds to RS1 Module logic control. The input modevalue is “2” or “6.”If the Logic Mask value is changed from “1” to “2,” the terminal block logiccontrol is masked out by the RS1 Module. The module does this bychanging the Input Mode to the last previously active network mode, “2” or“6” (if a network mode has not been active since drive power was applied,it is set to “2”).If the Logic Mask value is changed from “2” to “1,” the RS1 logic control ismasked out by the RS1 Module. The module does this by changing theInput Mode to the last previously active non-network mode (if a non-network mode has not been active since drive power was applied, it is setto “0”).IMPORTANT: Power must be cycled or P56-[Reset Functions] must beset to “2” for this change to take affect.

1 to 2 1

Parameter Number

Access [Parameter Name] and DescriptionMin./Max.Values Default

Drive(N10:, N30:)

RS1(N13:, N33:)

BitDescription Switch3 2 1 0

0 0 9600 (Default) SW1,SW20 1 2400

1 0 12001 1 EPROM Mode

0 DF1 Point-to-Point (Default) SW31 DF1 Multi-Drop

0 BCC (Default) SW41 CRC

6–4 Parameter Descriptions

End of Chapter 6

Chapter 7

Using the RS1 Module withDriveExplorer™ Software

The purpose of this chapter is to provide an overview of the stepsneeded to use the Bulletin 9306 DriveExplorer software program withthe RS1 Module and 160 Drive. DriveExplorer is a Windows® 95/Windows NT®/Windows® CE based software program that allowsyou to upload/download parameter sets from a computer to the 160Drive using the RS1 Module as an interface. For detailedDriveExplorer information, refer to the DriveExplorer User Manual,publication 9306-5.0.

This chapter will guide through . . .

• Configuring the communication port of the computer andconnection to the RS1 Module.

• Downloading a parameter set to the 160 Drive.

• Uploading the 160 parameter set.

• Saving and retrieving parameter sets.

Before continuing with this chapter, you should have read theDriveExplorer User Manual. Understanding the concepts in thismanual will be important in completing this chapter.

Required Items The following items will be required:• A personal computer with the DriveExplorer software installed.

• A 160 SSC Drive and RS1 Communication Module.

• A standard straight-thru serial cable

Example Network The following setup is used in this chapter. Refer to Chapter 3 forconnection details.

FAULTREADY

RS232Serial Comm

COMM

7–2 Using the RS1 Module with DriveExplorer™ Software

Setting Baud Rates andConfiguring theCommunications Port

1. Before proceeding, the RS1 Module baud rate should be set asdesired and the module installed as explained in Chapter 3.

2. The PC serial port must now be configured using DriveExplorer.

A. Start DriveExplorer.

B. The Configure Comm Port window appears.

C. Select the communications port that your computer is using.Next select the correct Baud Rate and Checksum Type – thenchoose OK.

D. From the Explore menu, select Connect -> Local. A node willappear in the left pane of the main DriveExplorer windowunder “Devices.”

Monitoring and EditingParameters

Monitoring Parameters

To monitor parameters, double-click the drive in the left pane of themain DriveExplorer window – drive parameters appear on the right.

Editing Parameters

1. Double-click the parameter name to display the edit dialog box.

Important: The edit dialog box will vary based on the type of valuethat you are editing.

2. Edit the parameter as necessary. To retrieve the current parametervalue, select Read. To retrieve the factory default parameter valuechoose Select Default.

3. Selecting Write updates the parameter value. Choose Close.

Important: In some cases the drive must be reset or power cycledbefore changes take effect. Refer to your user manual.

Using the RS1 Module with DriveExplorer™ Software 7–3

Uploading Editable Parameters It is possible to upload editable parameters and their values (ininternal units) from the drive and store them in a file. There are threeupload options: upload all parameters, upload selected parameters,and upload links.

1. If you want to upload selected parameters, you must select themin the right pane of DriveExplorer.

2. Select Actions -> Upload and Save to display the Save Parametersdialog box.

3. Select All Parameters or Selected Parameters. Choose OK toupload the parameters and display the Save As dialog box.

4. In the Save in box, navigate to where you want to save theparameter file.

5. In the File Name box, type a name.

6. In the Save As type box, select DE Parameter Data Files (*.dep)for parameters.

7. Choose Save to save the file.

Downloading Parameters To transfer values saved in a parameters (*.dep) file to the drive, youmust download the file.

Important: Do not download a file uploaded from one drive (or device)to a different drive or device.

1. To download the file – select Actions -> Download -> Archive File.A prompt appears to warn you that setup values may change.

2. Select Yes to display the Open dialog box.

3. Select the desired file with a .dep extension.

4. Choose Open to download the values in the file.

7–4 Using the RS1 Module with DriveExplorer™ Software

End of Chapter 7

Chapter 8

Using the RS1 Module with aProgrammable Controller

This chapter provides an overview of the steps needed to use the RS1Module with a MicroLogix 1000 (or other Allen-Bradleyprogrammable controllers). The programmable controller can sendcontrol messages to the RS1 Module and receive status messagesback. The device also allows a ladder logic program to configure andread parameters from the 160 Drive.

This chapter contains the following information:

• How to setup the RS1 Module with a programmable controller.

• A sample ladder logic program to control the 160 Drive.

• A description of reading parameters using the Message (MSG)Command.

• A sample ladder logic program to read parameters.

The MicroLogix 1000 Programmable Controller was used withRSLogix 500™ software for the examples shown in this chapter – theconcepts demonstrated apply to other programmable controllers aswell, including the SLC 500 and PLC-5.

Before continuing, the user should have read and understood:

• MicroLogic 1000 Programmable Controller User Manual,Publication 1761-6.3 (or appropriate controller User Manual).

• SLC 500 and MicroLogix 1000 Instruction Set Reference Manual,publication 1747-6.15.

Required Tools The following tools will be needed to complete this chapter:• 160 Drive equipped with an RS1 Communication Module.

• MicroLogix 1000 Programmable Controller.

Example Network160 Drive with RS1

MicroLogix 1000

FAULTREADY

RS232Serial Comm

COMM

8–2 Using the RS1 Module with a Programmable Controller

Setting the Drive to EnableNetwork Control

The 160 drive must be configured to accept logic and speedcommands from the network. This can be done by configuring two ofthe 160 parameters:

1. Set P46 - [Input Mode] to a value of “2.” This will configure thedrive to accept the logic commands from the network.

2. Set P59 - [Frequency Select] to “1.” This will configure the driveto accept speed commands from the network.

Changing the above parameters can be done with the 160 KeypadModule or configuration software such as the DriveExplorer.

Important: For a new Input Mode to take affect, drive power must becycled.

Setting the Baud Rate andChecksum Mode

The baud rate and checksum mode on the RS1 Module should beconfigured to the desired setting for the network (and other devices).After configuration, install the RS1 Module into the 160 Drive asexplained in Chapter 3. Note that the MicroLogix uses CRC as thechecksum mode.

Connecting the Drive to theProgrammable Controller

The RS1 Module is connected to the programmable controllerthrough the 9-pin D-shell connector. Since each programmablecontroller may have different wiring requirements, Figure 3.5 shouldbe referenced as a guide.

Important: The communication port of the programmable controllermay also be used to program the controller, thus the usermay have to disconnect the cable going to the RS1 Modulebefore programming the controller.

Controlling the Drive Controlling the 160 Drive from a programmable controller isaccomplished using Message Commands to communicate through theRS1 Module to the drive. To send a Start or Stop command to thedrive, the Message Command (MSG) is set up to write to N41:0. Toread the drive status, the Message Command is set up to read fromN41:0. Refer to Chapter 6 for the logic command and status format.Drive speed can be controlled or read in the same manner byaccessing N41:1.

Using the RS1 Module with a Programmable Controller 8–3

Program the Ladder The example ladder program in Figure 8.2 demonstrates writing aLogic Command to the drive and reading the Logic Status from thedrive.

In the following example ladder program, B3:0/0 is set every 2seconds. This enables a Logic Command write to be done followedby the Logic Status read. The data for the Logic Command is storedin N7:8 of the MicroLogix and is written to location N41:0 of the RS1Module. For the Logic Status, data from the RS1 Module at locationN41:0 is read by the MicroLogix and stored in N7:9. This ladderprogram could be modified to read and write speed commands for the160 Drive by changing the read and write location in the RS1 Modulefrom N41:0 to N41:1.

Figure 8.1MSG Commands Setup – Logic Command/Status

8–4 Using the RS1 Module with a Programmable Controller

Figure 8.2Writing Logic Command and Reading Logic Status

Reading and WritingParameters

Reading or writing parameters can be accomplished using messagecommands to communicate through the RS1 Module to the drive. Thedrive parameters are accessed at location N10:XX, with the XX beingthe parameter number to read or write (i.e. N10:30 accessesparameter P30 - [Accel Time]).

LAD 3 - DF 1 LOGIC --- Total Rungs in File = 5

This rung writes the Logic Command - Data in N7:8 is written to the Drive at N41:0

0000B3:0

0

Enable for the Logiccommand Write

EN

DN

ER

Read/Write MessageRead/Write WriteTarget Device 500CPUControl Block N7:0Control Block Length 7

Setup Screen

MSG

0001B3:0

0

Enable for the Logiccommand Write

N7:0

13

Done Bit - LogicCommand Write

N7:0

12

Error Bit - LogicCommand Write

UB3:0

0

Enable for the Logiccommand Write

LB3:0

1

Enable for LogicCommand Read

This rung reads the Logic Status from the drive - Data from N41:0 is read and placed in N7:9

0002B3:0

1

Enable for LogicCommand Read

EN

DN

ER

MSGRead/Write MessageRead/Write ReadTarget Device 500CPUControl Block N7:10Control Block Length 7

Setup Screen

0003B3:0

1

Enable for LogicCommand Read

N7:10

13

Done Bit - LogicCommand Read

N7:10

12

Error Bit - LogicCommand Read

UB3:0

1

Enable for LogicCommand Read

0004 END

Using the RS1 Module with a Programmable Controller 8–5

You can read or write RS1 Module parameters through location N10or N13. For location N10, the RS1 parameters start at N10:101, thusaccessing location N10:101 reads or writes RS1 parameter P1 -[Node Address]. For location N13, the RS1 parameters start at N13:1(N13:1 also accesses RS1 parameter P1 - [Node Address]).

Program the Ladder forParameter Reads and Writes

The example ladder program in Figure 8.4 accomplishes reading andwriting drive parameters.

In the following ladder program, B3:1/4 is set when requesting aparameter write. When no other Message Commands are enabled,B3:0/4 will be set, starting the parameter write. For the parameterwrite, data from N7:51 is written by the MicroLogix to locationN10:30 (P30 - [Accel Time]) of the RS1 Module. Bits B3:0/4 andB3:1/4 are cleared when the Message Command is completed.

B3:1/5 is set when requesting a read of a parameter. When no otherMessage Commands are enabled, B3:0/5 will be set, starting theparameter read. For the parameter read, location N10:30 (P30 -[Accel Time]) of the RS1 Module is read by the MicroLogix and thedata is placed in N7:52. Bits B3:0/5 and B3:1/5 are cleared when theMessage Command is completed.

Figure 8.3MSG Commands Setup – Parameter Read/Write

8–6 Using the RS1 Module with a Programmable Controller

Figure 8.4Reading and Writing Drive Parameters

LAD 5 - PARAMETER --- Total Rungs in File = 5

Parameter Write - when it's time to perform a parameter write B3:0.4 and B3:1.4 will be set. Data from N7:51 will written out Channel 0to the 160 - RS1 module at location N10:30 (parameter 30). To write to a different parameter, change word 5 of the control word (N7:41) to the new parameter number.

0000B3:0

4

Enable Bit -Parameter writecontrol

B3:1

4

Parameter WriteRequest Bit

EN

DN

ER

MSGRead/Write MessageRead/Write WriteTarget Device 500CPUControl Block N7:36Control Block Length 7

Setup Screen

Parameter Write-Data N7:51 is wroteto RS1 module N10:30

0001B3:0

4

Enable Bit -Parameter writecontrol

N7:36

13

Done Bit -Parameter Write

N7:36

12

Error Bit -Parameter Write

UB3:0

4

Enable Bit -Parameter writecontrol

UB3:1

4

Parameter WriteRequest Bit

Parameter Read - when it's time to perform a parameter read B3:0.5 and B3:1.5 will be set. Data from the RS1 module N10:30 (parameter 30) will be read through Channel 0 back to the controller and placed in N7:52 . To read a different parameter,change word 5 of the control word (N7:49) to the new parameter number.

0002B3:0

5

Enable Bit -Parameter Readcontrol

B3:1

5

Parameter ReadRequest Bit

EN

DN

ER

MSGRead/Write MessageRead/Write ReadTarget Device 500CPUControl Block N7:44Control Block Length 7

Setup Screen

0003B3:0

5

Enable Bit -Parameter Readcontrol

N7:44

13

Done Bit -Parameter Read

N7:44

12

Error Bit -Parameter Read

UB3:0

5

Enable Bit -Parameter Readcontrol

UB3:1

5

Parameter ReadRequest Bit

0004 END

Chapter 9

Troubleshooting

The purpose of this chapter is to help you troubleshoot your RS1Module.

LED Indicators andTroubleshooting

The RS1 Status LEDs can help you troubleshoot the module in theevent that problems occur. Refer to the paragraphs that follow fordetails.

!ATTENTION: Servicing energized industrial controlequipment can be hazardous. Electrical shock, burns, or un-intentional actuation of controlled industrial equipmentmay cause death or serious injury. Follow the safety-relatedpractices of NPFA 70E, Electrical Safety for EmployeeWorkplaces, when working on or near energized equipment.Do not work alone on energized equipment.

!ATTENTION: Do not attempt to defeat or override faultcircuits. The cause of a fault indication must be determinedand corrected before attempting operation. Failure tocorrect a drive or system malfunction may result in personalinjury and/or equipment damage due to uncontrolledmachine system operation.

FAULTREADY

RS232Serial Comm

COMM

Status LEDsRefer to Chapter 4 for

detailed LED descriptions

9–2 Troubleshooting

READY LEDThe green READY LED will illuminate whenever the RS1 Module isconnected to the drive and power is applied.

COMM LEDThe COMM LED provides status information on module operations.Table 9.A shows how to use the LED to detect and correct commonoperating problems.

Table 9.ACOMM LED Indications

FAULT LEDWhen the FAULT LED is Red, a drive fault is present. Drive faultcodes can be read by accessing drive parameter P07 - [Last Fault].Refer to Tables 9.B and 9.C for fault descriptions/actions.

Table 9.B160 Drive1 Fault Codes

1 Refer to the 160 User Manual for the most current fault code information.

Color State What It Means: What To Do:Red Solid Cable disconnected or bad connection. Connect cable/check connections.

Application timed out. Application did not access N41:0before parameter 114 expired –verify parameter 114 setting.

Green Solid Cable is connected and module is ready. No action required.Flashing Device is on-line and communicating. No action required.

Fault Code Fault Indication Description Corrective Action00 No Fault The drive is currently not faulted. No action required.03 Power Loss Fault DC Bus voltage remains below 85% nominal on

power up for longer than 5 seconds.Monitor incoming AC line for low voltage or line powerinterruption.

04 Undervoltage Fault DC Bus voltage fell below the minimum valuewhile the motor was running.

Monitor incoming AC line for low voltage or line powerinterruption.

05 Overvoltage Fault DC Bus maximum voltage exceeded. Bus overvoltage caused by motor regeneration.Extend the decel time, or install dynamic brake optionor external capacitor module.

06 Motor Stall Fault Motor has stalled. Motor load is excessive. Longer accel time or reduced load required.07 Motor Overload Fault Internal electronic overload trip. Excessive

motor load exists.Reduce motor load.

08 Overtemperature Fault Excessive heat detected. Clear blocked or dirty heat sink fins. Check ambienttemperature. Check for blocked or non-operating fan.

12 Overcurrent Fault Overcurrent detected in hardware trip circuit. Check short circuit at the drive output or excessiveload conditions at the motor.

20 Drive Overload Fault An internal electronic overload trip hasoccurred. The drive is overheating.

Clear blocked or dirty heat sink fins. Check ambienttemperature. Check for blocked or non-operating fan.

22 Drive Reset Stop input not present. Check stop input at TB3 terminal 8.32 EPROM Fault EPROM has invalid data. Reset EPROM using P56 - [Reset RS1].33 Max Retries Fault Drive did not reset fault within the max retries

specified.Repair system fault.

38 Phase U Fault Phase to ground fault detected between driveand motor phase U.

Check wiring between drive and motor. Check motorfor grounded phase.

39 Phase V Fault Phase to ground fault detected between driveand motor phase V.

Check wiring between drive and motor. Check motorfor grounded phase.

Troubleshooting 9–3

Table 9.B (continued)160 Drive1 Fault Codes

1 Refer to the 160 User Manual for the most current fault code information.

Table 9.CRS1 Fault Codes

RS1/DF1 Error Codes The following error codes could be returned over DF1 (with theMessage Command) when accessing the RS1 Module.

Table 9.DError Codes

Fault Code Fault Indication Description Corrective Action40 Phase W Fault Phase to ground fault detected between drive

and motor phase W.Check wiring between drive and motor. Check motorfor grounded phase.

41 UV Short Fault Excessive current has been detected betweenthese two drive output terminals.

Check the motor and external wiring to the driveoutput terminals for a shorted condition.

42 UW Short Fault Excessive current has been detected betweenthese two drive output terminals.

Check the motor and external wiring to the driveoutput terminals for a shorted condition.

43 VW Short Fault Excessive current has been detected betweenthese two drive output terminals.

Check the motor and external wiring to the driveoutput terminals for a shorted condition.

48 Reprogramming Fault Occurs when reset defaults is performed. Clear fault.49 Zero Overload Fault Occurs when load requires excessive current at

zero hertz.Reduce motor load and/or motor dwell time at zerohertz.

Fault Code Fault Indication Description Corrective Action51 RS1 Module EPROM Fault Module EPROM has invalid data. Reset to factory defaults P128 - [Reset RS1].52 RS1 Lost I/O Connection Application timed out. Check master for correct operation (i.e., powered up,

run mode, etc.).55 Force Fault P127 - [Force Fault] was set to “1.” Clear fault.

Message STS EXT STS Problem ProblemAll Messages 10h N/A Illegal command or format. The RS1 does not support this command.

F0h 06h Address does not point to anything usable. The address does not exist, or does not point to anything usableby this command.

F0h 0Ah Transaction size plus word address is too large. Trying to read/write multiple parameters with one command.Writing one parameter at a time or reading past end of lastparameter is only supported.

F0h 12h Invalid parameter or data. Data out of range.F0h 1Eh Data table element protection violation. Write to Read Only parameter.F0h 1Fh Temporary internal problem. Unable to execute due to temporary internal conditions –

Parameter Read Only when drive is running.

9–4 Troubleshooting

End of Chapter 9

Appendix A

Specifications

ElectricalSupply Voltage Supplied by Drive

Power Consumption 1.25 Watts maximum

EnvironmentalAmbient Temperature

Operating 0 to 50° C (32 to 122° F)Storage –40 to 85° C (–40 to 185° F)

Relative Humidity 0 to 95% non-condensing

Vibration 1.0 G Operational2.5 G Non-operational

Shock 15.0 G Operational30.0 G Non-operational

Altitude 1,000 m (3,300 ft.) without derating

CommunicationsBaud Rates 1200, 2400, 4800, 9600 BPSChecksum BCC or CRCProtocol DF1 Point-to-Point

DF1 Multi-Drop

MechanicalDimensions are in Millimeters and (inches)

1 Required for module removal.2 Module adds this dimension to the overall drive depth.

MAD

E IN

U.S

.A.

160-

RS1

CAT

SER

17.34(0.68) 1

67.5(2.68)

70.0(2.76)

21.4(0.85) 2

FAULTREADY

RS232Serial Comm

COMM

A–2 Specifications

End of Appendix A

Appendix B

RS1 Module Compatibility

The 160-RS1 Module has been tested and found to be compatiblewith the following Allen-Bradley products:

• MicroLogix 1000Protocol Point-to-PointPCCC Command 0xA1 Protected Type Logical Read with 2 Address Fields

0xA9 Protected Type Logical Write with 2 Address FieldsHand Shaking NoneCable See Chapter 3 for detailsVersions Series D, FRN 1.0 or later

• SLC 500Protocol Point-to-Point/Multi-Drop MasterPCCC Command 0xA2 Protected Type Logical Read with 3 Address Fields

0xAA Protected Type Logical Write with 3 Address FieldsHand Shaking NoneCable 9 Pin - 9 Pin (see Chapter 3 for details)Versions Series B, FRN 7 (OS 4.01) or later

• 1761-NET-AIC+Protocol Multi-DropPCCC Command All (see Chapter 5 for details)Hand Shaking NoneCable 9 Pin - 9 PinVersions Series A

• PLC-5 EnhancedProtocol Point-to-Point/Multi-Drop MasterPCCC Command 0x67 Typed Write (Logical ASCII Addressing only)

0x68 Typed Read (Logical ASCII Addressing only)Hand Shaking NoneCable 9 Pin - 25 Pin (see Chapter 3 for details)Versions Series C, FRN E or later

• RSLinx™Protocol Point-to-Point/Multi-DropPCCC Command 0xA1 Protected Type Logical Read with 2 Address Fields

0xA9 Protected Type Logical Write with 2 Address FieldsHand Shaking NoneCable PC Cable (see Chapter 3 for details)Versions 1.7.62.00 or later

• DriveExplorerProtocol Point-to-PointPCCC Command 0x67 Typed Write (Logical ASCII Addressing only)

0x68 Typed Read (Logical ASCII Addressing only)Hand Shaking NoneCable PC Cable (see Chapter 3 for details)Versions 1.01.10 or later

• DriveTools32™Protocol Point-to-PointPCCC Command 0x67 Typed Write (Logical ASCII Addressing only)

0x68 Typed Read (Logical ASCII Addressing only)Hand Shaking NoneCable PC Cable (see Chapter 3 for details)Versions 2.01 or later

B–2 RS1 Module Compatibility

End of Appendix B

Index

BBaud Rate, Setting, 3–2BCC Checksum, 3–3

CCabling, 3–6CE Compliance, 3–1Checksum Mode

Setting, 3–3CRC Checksum, 3–3

DData Table Interface, 5–1Data Table Structure, 5–1Defaults, Factory, 6–2DF1 Error Codes, 9–3Dimensions, A–1DIP Switch

Configuration, 3–2Location, 1–2, 3–2

Downloading Parameters, 7–3DriveExplorer, 7–1

EEPROM Mode, 3–2Error Codes

RS1/DF1, 9–3Error Mode, 4–2

FFactory Defaults, Resetting, 6–2Fault Codes

Drive, 9–2RS1 Module, 9–3RS1/DF1, 9–3

Fault LEDs, 9–1

IInstallation, 3–1

KKeypad Removal, 3–4

LLEDs

Comm, 9–2Fault, 9–2Ready, 9–2

Logic Command/Status, 5–3

MModes of Operation

Error Mode, 4–2Power-up Reset, 4–2Run Mode, 4–2

Module Installation, 3–4

PParameter Descriptions, 6–1Parameters

Downloading, 7–3Monitoring, 7–2Saving to a file, 7–3Uploading, 7–3

PCCC Command List, 5–1Power-up Mode, 4–2Protocol, Setting, 3–3Publications

Related, p–ii

QQuick Start, 2–1

RRemoval, Module, 3–5Reset Defaults, 6–2Run Mode, 4–2

SSaving parameters to a file, 7–3Specifications

Communications, A–1Electrical, A–1Environmental, A–1Mechanical, A–1

TTroubleshooting, 9–1

LEDs, 9–1

UUploading Parameters, 7–3

I–2 Index

Notes

Publication 0160-5.14 – March, 1999 P/N 189177 (02)Supersedes October, 1998 Copyright 1999 Rockwell International Corporation. All rights reserved. Printed in USA

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/SyntheticBoldness 1.000000 /Description >>> setdistillerparams> setpagedevice

Intro

Details of the Rockwell Automation Print Specifications sheet

This print specifications sheet is designed with multiple purposes.- It is a vehicle to get the most accurate print specifications to RA-approved print vendors.- It provides authors with an explanation of all necessary fields to complete before attaching the sheet to your PDF.- It provides separate tabs so that an author can fill in all fields related to the publication on the Generic tab or publication-specific template-type tabs to minimize the number of fields an author must complete.

To facilitate the most efficient use of this sheet, we recommend that you click on the publication-specific tab that most closely fits you publication and use that to complete the print specifications.

IMPORTANT: Because this sheet was constructed using a sheet that RR Donnelley (RRD) uses to load print specifications, there are some columns hidden. For example, the first field you must complete is Column E, or Publication Number. Columns A to D are used for RRD purposes and with information only representatives of that RA-approved printer can complete.

DO NOT delete any hidden columns from the tab you choose to use.

Definitions of Each Tab in Sheet

Generic pub print specsSingle sheet with all required columns for necessary specifications. None of the columns are completed. All must be completed before attaching the sheet to your PDF.

This tab has 39 blank fields you must complete via free text type or pull-down menus.

IN, RN pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to installation instructions (IN) and release notes (RN). However, you can use this sheet for other publications that are similar to INs and RNs.

This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.

UM, RM, PM pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to user manuals (UM), reference manuals (RM) and programming manuals (PM). However, you can use this sheet for other publications that are similar to UMs, RMs and PMs.

This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.

AP, PP pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to application solutions (AP) and product profiles (PP). However, you can use this sheet for other publications that are similar to APs and PPs.

This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.

BR pub type specsTemplates with many fields already completed according to typical default settings. Use this tab with publications similar to brochures (BR). However, you can use this sheet for other publications that are similar to BRs.

This sheet has several fields already completed with default values, which you can change. You must complete the additional fields.

Field definitionsDescription of information fields used throughout the spreadsheet tabs that may not be immediately obvious to a user.

Attach Print Specs to PDF

For Acrobat 8.0, follow these steps:1. Open the PDF.2. Click on Document>Attach A File. A new section appears at the bottom of the PDF.3. Browse to the MS Excel file with the print specs and add it to the PDF.

For Acrobat 7.0, follow these steps:1. Open the PDF.2. Click on the Attachments tab next to the publication's bookmarks. A new section appears at the bottom of the PDF.3. Click on the Add button in the bottom section of the PDF.4. Browse to the MS Excel file with the print specs and add it to the PDF.

For Acrobat 6.0, follow these steps:1. Open the PDF.2. Go to the backcover of the PDF.3. Click on the Tools pull-down menu.4. Click on this sequence of menu options - Advanced Commenting, Attach, Attach File Tool. A paper clip appears.5. Click to put the paper clip somewhere on the backcover. The browse window appears.6. Browse to the MS Excel file with the print specs and add it to the PDF.

IMPORTANT: If you are using Acrobat 5.0 or earlier, please upgrade.

RA-QR005B-EN-E 3/08

&LRA-QR005B-EN-E 3/08

Generic pub print specs

IN, RN pub type specs

UM, RM, PM pub type specs

AP, PP pub type specs

BR pub type specs

Field definitions

Generic pub print specs

Corp #17501

Bill To69

dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hold all warehoused items until the printing of this item is complete. Please indicate Y or N.** Note: Each item with a Y will always ship separately even if produced at the same time as like items.Optional. 15 Characters Max. If the WCSS number provided already exists in the system, then Inventory Management will assign a random WCSS number.30 characters maximum.Cannot use quote symbol, that is--"--.Required. Which plant/Print Center will produce this item?Required. To be provided from the producing plant for JIT s/uRequired: What is the plant code of the plant that has owning rights to the dPrint files? If produced at multiple plants there can be only one owning plant.Required. What is the plant code of the facility that will produce this item? (see "Plant and Whse Codes" tab below)Required. Enter one of the applicable product.Method of packaging for publication shipment

Click here for explanation of each value in the pull-downRequired. This field auto-calculates (transfer cost divided by .5). Used to determine Standard Cost on WCSS (which is 50% of the list price for these product codes).Required. Transfer Cost per ordering/packaging unit of measure.Required. Price that will be billed to customer upon order. If Price Breaks, enter "Price Breaks" and note them on separate spreadsheet.Required. Replacement Cost per Packaging/ordering UOM.Click here for an explanation of this field; otherwise, type NA.Optional. Used to assist customer with internal Chargebacks to end users. (per packaging/ordering UOM)IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.IMPORTANT: This information must match the DocMan record.IMPORTANT: This information must match the DocMan record.

Date on the publication.Click here for explanation of each value in the pull-down menu.Indicate Yes or No. Enter Yes if the item is a sequentially numbered item.Describe the details behind the sequentially numbered item, such as:- Record Sequence Shipped: whse will record the sequence numbers that shipped- Ship in Sequence Record: required to ship products in particular sequence and the whse records the numbersRequired: If PDF is to be retained in the DAS enter DAS in this field, if item is part of eCreate or Custom Docs put CUSTOM in this field.Typically a Book.

Click here for explanation of each value in the pull-down menu.Click here for explanation of each value in the pull-downClick here for explanation of each value in the pull-down menu.Optional: Use when finished product stored in the warehouse is to be inserted into the construction of a JIT book.IMPORTANT: Not Trim Size width

This is the width of the paper on which the publication is printed.IMPORTANT: Not Trim Size length

This is the length of the paper on which the publication is printed.Click here for explanation of how to determine the information required.Click here for explanation of how to determine the information required.Optional: Use when product is being printed on Shell Stock. Provide warehoused WCSS Item nu,mber of product to be used in the production of JIT item.Click here for explanation of how to determine the information required.The pull-down menu lists the most common choices.

Click here for a full list of the available choices.

If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.If item uses tabs; otherwise, NA.If needed; otherwise type NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If item used in a binder; otherwise, NA.If publication is thermal tape bound; otherwise, NA.Click here to see the available finished trim sizes.

The sizes are listed - width x length.Click here to see the available finished trim sizes.

The sizes are listed - width x length.If publication is Book [B] and stapled; otherwise, NA.Click here for a list of possible drill locationsIf publication uses padding; otherwise, NA.If publication is a notepad or message pad; otherwise, NA.Click here for explanation of each value in the pull-down menu. Folding of final document optionalThe location(s) of the foldClick here for explanation of each value in the pull-down menu.Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary

Also use to indicate any other production or finishing requirements not provided in previous columns

Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.List only if pubication is used in manufacturing; otherwise, leave blank.

See DocMan for the Cost Center selections associated with each Business Group.RRD must provide this informationRRD must provide this informationRRD must provide this informationRRD must provide this information

&CItem Setup Sheet for Conversion Transfers

&LJIT-D-print Spreadsheet&CREF046&R&D &T

Click here for explanation of each value in the pull-down

Method of packaging for publication shipment

Click here for explanation of each value in the pull-down

IMPORTANT: This information must match the DocMan record.

Click here for explanation of each value in the pull-down menu.

Click here for explanation of each value in the pull-down menu.

Typically a Book.

Click here for explanation of each value in the pull-down menu.

Click here for explanation of each value in the pull-down menu.

Click here for explanation of how to determine the information required.

Click here for explanation of how to determine the information required.

Click here for explanation of how to determine the information required.

The pull-down menu lists the most common choices.

Click here for a full list of the available choices.

If you use a choice not in the pull-down list, type the value in the cell below the pull-down menu.

Click here to see the available finished trim sizes.

The sizes are listed - width x length.

Click here to see the available finished trim sizes.

The sizes are listed - width x length.

Click here for a list of possible drill locations

Click here for explanation of each value in the pull-down menu. Folding of final document optional

Click here for explanation of each value in the pull-down menu.

Use this column to list:- Cover Stock- Text Stock- Cover Ink- Text Ink- Spine, if necessary

Also use to indicate any other production or finishing requirements not provided in previous columns

Click here for an explanation of the available Cover Stock, Cover Ink and Text Ink values.

Click here for an explanation of this field; otherwise, type NA.

IN, RN pub type specs

dPrint?Content/Comp #Split Shipment Indicator FlagWCSS Item NumberCustomer Item NumberItem DescriptionProducing PlantJob NumberReplenishing PlantPlant CodeProduct CodePackaging/Ordering UOMQty per Packaging/Ordering UOMList Price Per EaTransfer Cost per EaSell Price per EaStandard Cost (per Ea)Min Order Qty (in eaches)Multiple Order Qty (in EachesChargeback PriceItem Reference #1Item Reference #2Revision FieldMax Order Qty (in eaches)Sequentially Numbered Item?Sequentially Numbered Item - DetailsPriced for Digital or OffsetContent File LocationItem Category Form (F) Book (B)Item SubtypeOrientationSides PrintedCSS/JLS Stock ComponetPaper Size WidthPaper Size LengthNo of Forms to a SheetPage QtySheets QtyCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab Size# of TabsBinder SizeBinder ColorBinder Ring TypeBinder Transparency (clearview or matt)Thermal Tape ColorTrim Size WidthTrim Size LengthStitching LocationDrilling SizeDrilling LocationGlue Location# / PadFold TypeFold At# / Poly# / BoxCommentsCross Reference Item Number 1

Publication NumberPublication TitlePackaging/Ordering Unit Of MeasureQty per Packaging/Ordering Unit of MeasureMin Order QtyMultiple Order QtyBusiness GroupCost CenterRevision DateMax Order QtyBlack & Whiteor ColorItem CategoryForm (F) or Book (B)Binding/StitchingOrientationSides PrintedPrinting Paper Size WidthPrinting Paper Size LengthNumber of Forms to a SheetPage Count of PublicationNumber of Sheets Required to PrintCSS/JLS Production StockPaper Stock TypePaper Stock WeightPaper Stock ColorStack OffsetTab SizeNumber of Tabs NeededBinder SizeBinder ColorBinder Ring TypeBinder TransparencyThermal Tape ColorFinished Trim Size WidthFinished Trim Size LengthStitching LocationDrill Hole SizeNumber and Location of Drill HolesGlue LocationNumber of Pages per PadFold TypeFold AtNumber of Pieces per Poly wrapNumber of Pieces per BoxCommentsPart Number

Are these items being setup on dPrint? (Yes or No). If yes, Inv Mgmt to check "Print Management" flag on item setup.The content/Comp # will be provided by the CSC once the spec files are loaded to the DAS (the files must be named with the WCSS item #). The content/comp# must be hardcoded to the Item message Field in WCSS. Must be a 10 Digit number that starts with an 8.Required. Setting this to yes will allow warehouse product to ship out before the JIT item is completed. Setting this to no will hol