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Page 1: 1500 kVA Padmount Transformer - Slone Assoclogin.sloneassoc.com/login/documents/261219.0040-1.pdf · Sound Level NEMA TR1 Standard Primary Conductor Standard Primary Winding Material
Page 2: 1500 kVA Padmount Transformer - Slone Assoclogin.sloneassoc.com/login/documents/261219.0040-1.pdf · Sound Level NEMA TR1 Standard Primary Conductor Standard Primary Winding Material

1500 kVA Padmount Transformer

12470 delta Primary Voltage 208Y/120 Secondary Voltage

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Cooper Power Systems Proposal Number: BED1096719 Date: January 4, 2010 Revision 00

Item Details

Item Number: 00001

Customer Specification: no spec, budget Dated: 04-JAN-2010 Outline Drawing Title: Outline Drawing Title: SST-112AM, Rev. 03, 7/22/2005

Quantity

1

Lead-time (Per Lead-time definition in Proposal Details): Product Lead-time (X): weeks ex-factory

Description:

kVA 1500 kVA 3 Phase Pad-Mounted Transformer Temperature Rise 65 degree average winding rise Cooling Class ONAN Frequency 60 Insulating fluid Mineral Oil Elevation Designed for operation at 1000 m (3300 ft) above sea level Material Standard Conductor Efficiency Standard DOE 2010, 10 CRF Part 431 Sound Level NEMA TR1 Standard Primary Conductor Standard Primary Winding Material Primary Voltage 12470 Delta BIL 95 kV kV Class 15 kV Primary Configuration Dead Front Primary Configuration Loop Feed Taps 2 - 2.5% taps above and 2 - 2.5% taps below nominal Tap Changer 100 Amp 5-position tap changer Primary Bushings 200 amp Cooper bushing well(s) (Qty: 6)

Load-break Switching 630A four position T-blade switch with make-before-break feature

Components (3) LB Elbows, (6) Standard Inserts, (3) Arresters

Overcurrent Protection Bayonet fuse in series with Partial-Range Current-Limiting Fuses (Qty: 3)

Expulsion fuses Bayonet fuses (Qty: 3) Bayonet Holder Copper Bayonet Fuse Holder (Qty: 3) Secondary Voltage 480Y/277 Secondary Conductor Standard Secondary Winding Material BIL 30 kV Secondary kV Class 1.2 kV Secondary Configuration Live Front Secondary Configuration Radial Feed

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Cooper Power Systems Proposal Number: BED1096719 Date: January 4, 2010 Revision 00

Item Number: 00001

Secondary Bushings Integral aluminum 6-hole spade bushing(s) (Qty: 4) Cabinet 24in deep cabinet Cabinet hardware Penta-head cabinet door bolts

ANSI K-Dimension Loop feed per ANSI C57.12.34 Figure 2 minimum dimensions

Coatings Munsell Green (Munsell 7GY 3.29/1.5) topcoat Gauges & Fittings Liquid level gauge Gauges & Fittings Thermometer, dial-type Gauges & Fittings Drain valve with sampler in LV Compartment (1") Gauges & Fittings Pressure relief device, 35 SCFM Tank accessories IEEE standard two-hole ground pads (Qty: 3) Packaging None (Pallet Not Included) Meter Meter Package PERFORMANCE DATA:

None Requested

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(6) LE215---T Loadbreak Elbows

15 kV, 200A

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GENERALThe Cooper Power Systems LoadbreakElbow Connector is a fully-shieldedand insulated plug-in termination forconnecting underground cable totransformers, switching cabinets andjunctions equipped with loadbreakbushings. The elbow connector andbushing insert comprise the essentialcomponents of all loadbreak connections.

Cooper Loadbreak Elbows are moldedusing high quality peroxide-curedinsulating and semi-conducting EPDMrubber. Standard features include acoppertop connector, tin-plated copperloadbreak probe with an ablative arc-follower tip and stainless steelreinforced pulling-eye. An optionalcapacitive test point, made of corrosionresistant plastic, is available for usewith fault indicators (see CatalogSection 320-10).

Cable ranges are sized to accept awide range of cable conductor andinsulation sizes. This range takingallows the same elbow to be used oneither 175 mil or 220 mil cable withina given conductor size.

The coppertop compression connectoris a standard item to transition from thecable to the loadbreak probe. An aluminum crimp barrel is inertia-weldedto a copper lug. The aluminum barrelmakes the connector easy to crimpand the copper lug ensures a reliable,tight, cool operating connection withthe loadbreak probe.

INSTALLATIONCable stripping and scoring tools,available from various tool manufac-turers, are recommended for usewhen installing loadbreak elbows. Afterpreparing the cable, the elbow housingis pushed onto the cable. The loadbreakprobe is threaded into the coppertopconnector using the supplied installationtool or an approved equivalent. Use ashotgun stick to perform loadmake andloadbreak operations. Refer toInstallation Sheet S500-10-1(5000050751) for details.

PRODUCTION TESTSTests conducted in accordance withIEEE Standard 386™:■ AC 60 Hz 1 Minute Withstand

– 34 kV■ Minimum Corona Voltage Level

– 11 kV■ Test Point Voltage Test

Tests conducted in accordance withCooper Power Systems requirements:■ Physical Inspection■ Periodic Dissection■ Periodic X-ray Analysis

Loadbreak ApparatusConnectors200 A 15 kV ClassLoadbreak Elbow Connector

Electrical Apparatus

500-10

1Printed in U.S.A.

February 2004 • Supersedes 3/95

Figure 1.Loadbreak Elbow Connector with test point; also available without test point.

Description kV

Standard Voltage Class 15Maximum Rating Phase-to-Phase 14.4Maximum Rating Phase-to-Ground 8.3AC 60 Hz 1 Minute Withstand 34DC 15 Minute Withstand 53BIL and Full Wave Crest 95Minimum Corona Voltage Level 11

Voltage ratings and characteristics are in accordance with IEEE Standard 386™.

TABLE 1Voltage Ratings and Characteristics

Description AmperesContinuous 200 A rmsSwitching 10 operations at 200 A rms

at 14.4 kVFault Closure 10,000 A rms symmetrical

at 14.4 kV for 0.17 s after 10 switching operations

Short Time 10,000 A rms symmetricalfor 0.17 s

3,500 A rms symmetricalfor 3.0 s

Current ratings and characteristics are in accordance with IEEE Standard 386™.

TABLE 2Current Ratings and Characteristics

ISO 9001REGISTERED

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200 A 15 kV Class Loadbreak Elbow Connector

2

Figure 2.Cutaway drawing shows design detail.

Figure 3.Elbow profile and stacking dimensions as referenced in IEEE Standard 386™.

S4

S3

S6

S5

17.78-23.11 MM

LE215B

100-.910 IN

NOTE: Dimensions given are forreference only.

INSULATIONHigh-quality peroxide-cured EPDM rubber formulated, mixed,and milled in-house for consistent and reliable field performance.

SEMI-CONDUCTIVE INSERTHigh-quality peroxide-cured EPDM rubbercreates a smooth surface around the “currentinterchange” to evenly distribute electricalstress within the insulation.

PULLING EYEStainless steelreinforced forpositive shotgunstick switchingoperations.

TEST POINT (OPTIONAL)Corrosion-resistant, conductive electrode provides consistentcapacitive voltage for application offault indicators and determining ifthe circuit is energized (cap notshown).

LOADBREAK BANDUV resistant nylon band identifiesthe elbow as three-phase loadbreakrated and is field replaceable.

CONDUCTIVE INSERT ENDSEncapsulated with insulating rubber. Reducescable extrusion and distortion that can becaused by thermocycling. Mitigates the effects ofthe electrical stresses along the cable to elbowinterface, greatly reducing the possibility of interface tracking.

LOADBREAK PROBETin-plated copper probe with arc-ablative tip(arc follower) provides dependable load-break switching characteristics.

COPPERTOP COMPRESSION CONNECTORInertia-welded aluminum barrel and threaded copperlug makes crimping easy and ensures a tight, reliableelectrical connection with loadbreak probe.

GROUNDING TABSMolded into semi-conductive shieldfor the attachment of a ground wireto maintain deadfront safety.

S Dim. 25 kV

S3 3.4"(86 mm)

S4 4.2"(106 mm)

S5 2.7"(68 mm)

S6 1.2"(30 mm)

SEMI-CONDUCTIVE SHIELDHigh-quality peroxide-cured EPDM rubber provides protectivedeadfront shield that meets requirements of IEEE Standard 592™.

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ORDERING INFORMATIONThe standard elbow kit is packaged ina heavy duty polyethylene bag. Thereare 20 bagged kits to a carton.Individual boxed kits are also availableby special part number. To order a 15 kV Class Loadbreak Elbow Kit follow the easy steps below.Each kit contains:■ Elbow Body■ Coppertop Compression Connector■ Loadbreak Probe■ Probe Installation Tool■ Silicone Lubricant■ Installation Instruction Sheet

STEP 1: Determine the cable’s diameter over the electrical insulationas shown in Figure 4 (including tolerances) from cable manufacturer.Then identify a cable range fromTable 3 that brackets the minimumand maximum insulation diameters.Select the CABLE RANGE CODEfrom the far right column.

STEP 2: Identify the conductor sizeand type in Table 4 and select theCONDUCTOR CODE from the farright column.

STEP 3: For an elbow kit with acapacitive test point order:

For an elbow kit without a compressionconnector, use “00” for the conductorcode.

For an elbow kit with a hold down bailassembly included, insert a “B” afterthe test point option code.

STEP 4: (Optional) To add a pre-molded jacket seal for concentric neutral cable to the elbow kit, consultTable 5 and add the suffix that corresponds to the diameter over the cable’s outer jacket.

STEP 5: (Optional) To add a coldshrinkable metallic shield adapter tothe elbow kit, consult Table 6 and addthe suffix that corresponds to thediameter over the cable’s outer jacket.

STEP 6: (Optional) For an elbow kitindividually packaged in a corrugatedcardboard box, insert an “X” as thelast character in the part number.

EXAMPLE: Select an elbow kit with a capacitive test point for use on a #1compact cable with a minimum insulation diameter of 0.770" and amaximum diameter of 0.830".

STEP 1: From Table 3, identify thecable range 0.700"–0.910" and selectthe “B” CABLE RANGE CODE.

STEP 2: The conductor size is a #1and the type is compact.

From Table 4, under the column“Compact or Solid” identify #1 andselect the “04” conductor code.

STEP 3: Order catalog number.

LE215B04T

500-10

3

Figure 4.Illustration showing typical construction of high voltage underground cable.

TABLE 3Cable Range for Loadbreak Elbow

CABLE RANGECODE

CONDUCTORCODE

LE215 T

CABLE RANGECODE

CONDUCTORCODE

LE215

For an elbow kit without a capacitivetest point order:

TABLE 4Conductor Size and Type

Class B Stranded or Compact orCompressed Solid CONDUCTOR

AWG mm2 AWG mm2 CODE

No Connector 00

#6 16 #4 – 01#4 – #3 25 02#3 25 #2 35 03#2 35 #1 – 04#1 – 1/0 50 051/0 50 2/0 70 062/0 70 3/0 – 073/0 – 4/0 95 084/0 95 250 120 09250* 120 300 – 10

Diameter Over Cable Insulation CABLE RANGEInches Millimeters CODE

0.495-0.585 12.6-14.9 CA*

0.575-0.685 14.6-17.4 CB*

0.630-0.820 16.0-20.8 A

0.700-0.910 17.8-23.1 B

0.830-1.100 21.6-27.9 C

1.040-1.250 26.4-31.8 D

DIAMETER OVEROUTER JACKET

METAL NEUTRALOR SHIELD

INSULATIONSHIELD

DIAMETER OVERINSULATION

CONDUCTOR

CONDUCTORSHIELDOUTER JACKET

INSULATION

TABLE 6Metallic Shield Adapter Kit

Diameter Over Outer JacketInches Millimeters Suffix

0.590-1.050 15.0-26.7 –SA10.830-1.640 21.1-41.7 –SA21.270-2.170 32.3-55.1 –SA31.700-2.600 43.2-66.0 –SA4

*Uses 5 kV cable adapter (for use with “C” range elbow only).

*Compressed stranding only.

TABLE 5Jacket Seal for Concentric Neutral

Diameter Over Outer JacketInches Millimeters Suffix

0.866-1.140 22.0-29.0 GCB1.020-1.420 25.9-36.1 GCD1.220-1.730 31.0-43.9 GCF

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Conductor Size

Concentric or Compressed Compact or SolidCatalog

AWG mm2 AWG mm2 Number

#6 16 #4 – CC2C01T#4 – #3 25 CC2C02T#3 25 #2 35 CC2C03T#2 35 #1 – CC2C04T#1 – 1/0 50 CC2C05T1/0 50 2/0 70 CC2C06T2/0 70 3/0 – CC2C07T3/0 – 4/0 95 CC2C08T4/0 96 250 120 CC2C09T

250* 120 300 – CC2C10T

* Compressed stranding only.Note: Coppertop compression connector may be used on both aluminum and copper cable conductors.

4

© 2004 Cooper Industries, Inc.IEEE Standard 386™ and IEEE Standard 592™ are trademarks of theInstitute of Electrical and Electronics Engineers, Inc.

ACCESSORIES

Figure 6.Cold shrinkable metallic shield adapter.

200 A 15 kV Class Loadbreak Elbow Connector

1045 Hickory StreetPewaukee, WI 53072 USAwww.cooperpower.com

MI2/04

Figure 5.Concentric neutral jacket seal (see Catalog Section 500-90).

TABLE 7Replacement 2.88" Long Coppertop Connectors

Figure 8.Optional Bail Assembly (see Table 6).

Figure 7.5 kV Cable Adapter (see Table 6).

Description CatalogNumber

Hold Down Bail Assembly 2638351C01B5 kV Cable Adapter (for use with “C” Elbow size only),

.495" – .585" CA225A

.575" – .685" CA225BLoadbreak Band 2639139B01B(package of 25)

Probe Kit (includes PK215Probe, Installation Tool, Silicone Lubricant, Installation Instruction Sheet)

Loadbreak Probe Installation Tool 2602733A01

Loadbreak Probe Only 2637552C03Silicone Grease

0.175 oz tube (5 grams) SL005ES1175.3 oz tube (150 grams) SL150ES117

Test Point Cap 2605725A54

TABLE 8Replacement Parts

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(6) LBI215 Loadbreak Bushing Inserts

15 kV, 200A

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GENERALThe Cooper Power Systems RTE®

Bushing Insert threads into a universalbushing well to provide the samefunction as an integral loadbreakbushing. Using bushing inserts makesfield installation and replacementpossible and efficient. Bushinginserts and elbow connectors comprise the essential componentsof all loadbreak connections.

The RTE Bushing Insert uses apatented “ALL COPPER CURRENTPATH,” containing only one currenttransfer point, within the insert itself.The uncomplicated nature of the cur-rent path design delivers superior,reliable performance.

An internal hex broach allows forpositive torque controlled installation.Using the optional installation torquetool the bushing insert can be proper-ly tightened into the bushing well with-out the fear of accidentally breakingthe bushing well stud.

Cooper's exclusive latch indicatorring, located on the circumference ofthe bushing's collar, eliminates theguesswork of loadbreak elbow instal-lation on the bushing insert. Thebright yellow ring provides immediatefeedback to determine if the elbow isproperly installed on the insert. If theyellow ring is completely covered bythe loadbreak elbow, it is fully"latched," if the ring is visible, theelbow can be installed correctlybefore any problems can occur.

The bushing insert meets all therequirements of ANSI/IEEE Standard386 and is completely interchangeablewith mating products that also meetANSI/IEEE Standard 386. Whenmated with a comparably ratedcomponent, the bushing insert providesa fully shielded and submersibleconnection for loadbreak operation.

INSTALLATIONNo special tools are necessary. The insert can be installed by handor with the assistance of a torque tool.Using the hex-broached base (seeFigure 2) and the optional InstallationTorque Tool, consistent installationcan be easily achieved. Refer toInstallation Instruction Sheet S500-12-1for details.

PRODUCTION TESTSTests conducted in accordance withANSI/IEEE Standard 386:■ ac 60 Hz 1 Minute Withstand

—34 kV■ Minimum Corona Voltage Level

—11 kV

Tests conducted in accordance with Cooper Power Systems require-ments:■ Physical Inspection■ Periodic Dissection■ Periodic Fluoroscopic Analysis

TABLE 1Voltage Ratings and Characteristics

Voltage ratings and characteristics are in accor-dance with ANSI/IEEE Standard 386.

TABLE 2Current Ratings and Characteristics

Current ratings and characteristics are in accordancewith ANSI/IEEE Standard 386.

ORDERING INFORMATIONThe standard insert kit is packagedin a heavy duty polyethylene bag.Thirty individual kits are packed to asingle multi-pak box. Other packag-ing options are also available. Pleasecontact the factory for the appropri-ate part numbers. To order the 15 kVClass Loadbreak Bushing Kit, refer toTable 3.

Loadbreak ApparatusConnectors200 A 15 kV ClassLoadbreak Bushing Insert

Cooper Power Systems

500-12

1November 1995 • Supersedes 06/95 • © 1995 Cooper Power Systems, Inc.Printed in U.S.A.

Description kV

Standard Voltage Class 15 Maximum Rating Phase-to-phase 14.4 Maximum Rating Phase-to-ground 8.3 ac 60 Hz 1 Minute Withstand 34 dc 15 Minute Withstand 53BIL and Full Wave Crest 95 Minimum Corona Voltage Level 11

Description Amperes

Continuous 200 A rmsSwitching 10 operations at 200 A rms

at 14.4 kVFault Closure 10,000 A rms symmetrical

at 14.4 kV after 10switching operationsfor 0.17 s

Short Time 10,000 A rms symmetrical for 0.17 s

3,500 A rms symmetricalfor 3.0 s

Figure 1. Loadbreak Bushing Insert with latch indicator ring and “All Copper Current Path”for application in transformers, switches and other apparatus.

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Cooper Power Systems

P.O. Box 1640, Waukesha, WI 53187

Features and Detailed Description

2

S2 = 6.3(106 mm)

FIgure 2.Bushing Insert cutaway illustrates uncomplicated nature of current path (Patent No. 5,277,605).

INSULATIONHigh quality, peroxide-cured EPDMrubber formulated, mixed and moldedin-house for consistent and reliablefield performance.

SHIELD HOUSINGStructural member of insert providing mechanical strengthand uniform electrical shielding.

LATCH INDICATOR RINGMolded-in bright yellow ring eliminates elbow installationguesswork by assuring a quality connection.

ARC SNUFFER ASSEMBLYArc-ablative plastic producesarc extinguishing gas during loadbreak switchingoperations.

GROUNDING TABSThree tabs molded into a semi-conductiveshield for the attachment of a ground wireto maintain deadfront safety.

HEX BROACH5/16” hex broachpermits consis-tent installationwith torque tool.

THREADED BASE3/8”-16 UNCCopper threadsprovide connectionto bushing wellstud.

CONTACT HOLDERCopper component transfers current frompiston-contact to bushing well stud.

SEMI-CONDUCTIVE SHIELDHigh quality EPDM rubber provides protective deadfrontshield that meets requirements of IEEE Standard 592.

INTEGRAL PISTON-CONTACTOne-piece copper componentprovides a multi-point, knurledcurrent transfer to the contactholder. During a “fault-close” switching operation, the pistonis forced quickly forward toengage the elbow’s loadbreak probe.

Note: Dimensions given are for reference only.

RTE® is a registered trademark of Cooper Industries, Inc.

Figure 3.Bushing Insert profile and stacking dimensions, as referenced in Figure 13ANSI/IEEE Standard 386.

Figure 4.Insert installation torque tool.

Quality fromCooper Industries

Description Catalog Number

Loadbreak Bushing Insert LBI215Installation

Torque Tool LBITOOL

Each kit contains:■ Loadbreak Bushing Insert■ Shipping Cap (not for energized

operation)■ Silicone Lubricant■ Installation Instruction Sheet

TABLE 3Loadbreak Bushing Insert Kit

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(3) 3238018C09M Arresters

15 kV, 9 kv MCOV, 200A

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Printed in U.S.A.

GENERALThe M.O.V.E.™ Surge Arrester combines metal (zinc) oxide varistortechnology in a premolded rubberelbow to provide overvoltage systemprotection in an insulated, fully shielded,submersible, deadfront device.

The arrester housing interface conforms to IEEE Standard 386™ –Separable Insulated ConnectorSystems. The arrester housing ismolded of EPDM insulating rubber,which provides deadfront safety in asmall, hotstick operable unit.

M.O.V.E. Arresters are used onunderground systems in pad-mountedtransformer and entry cabinets, vaults,switching enclosures and other instal-lations to provide shielded deadfrontarrester protection. They are designedfor use with 200 A loadbreak interfacesthat conform to IEEE Standard 386™

to limit overvoltages to acceptable lev-els, protect equipment and extendcable life.

CONSTRUCTIONThe rubber body is constructed of highquality precision molded peroxide-curedEPDM insulation and semi-conductivematerials.

The copper alloy probe and proberetainer are connected to the MOVblock stack via welded flexible tin-platedcopper leads. This ensures that thecolumn cannot be damaged duringinstallation and that a reliable currentpath to the MOV blocks is maintained.The disk column is composed of MOV disks bonded together withhigh-conductivity, silver-loaded epoxyto yield the most reliable electricalconnection and eliminate air voids. The#4 AWG flexible copper ground lead,which reliably carries current to groundduring voltage surges, is attached tothe housing by a brass magneformedend cap. The brass end cap providesa tight, weatherproof seal.

OPERATIONInstalling a M.O.V.E Arrester at the endof a radial system or at both ends of anopen point on a loop system providesexcellent overvoltage protection. Theaddition of a second M.O.V.E. Arresterat the mid-point on a rotatable feedthruinsert provides optimum protection.

600 A feeder circuits can be protectedwith elbow arresters installed on theCooper T-OP™ II Separable ConnectorSystems.

STANDARDSThe M.O.V.E. Arrester complies withthe latest revisions of IEEE StandardC62.11™ "IEEE Standard for MetalOxide Surge Arresters for AC PowerCircuits" and IEEE Standard 386™

"Separable Insulated Connectors forPower Distribution Systems Above600 Volts."

INSTALLATIONAll Cooper M.O.V.E. Arresters can beinstalled or removed from energizedbushings with a hotstick. No specialtools are required. The arrester isplaced on a 200 A interface by using ahotstick. Refer to Installation InstructionSheet S235-55-1 for more details.

PRODUCTION TESTSTests conducted in accordance withIEEE Standard 386™:■ Corona Extinction Voltage Level ■ AC 60 Hz 1 Minute Withstand

Tests conducted in accordance withCooper Power Systems requirements:■ Physical Inspection■ Periodic Dissection■ MOV Blocks:

– Voltage at 1 mA– Batch Life Test

■ Arrester Assembly:– Voltage at 1 mA

■ Periodic X-ray Analysis

Surge ArrestersMetal Oxide Varistor Elbow (M.O.V.E.™)Surge Arrester

Electrical Apparatus

235-65

1February 2004 • Supersedes 12/03

Figure 1.M.O.V.E. Surge Arresters shown from left to right: 35 kV, 25 kV and 15 kV.

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PROTECTIVE CHARACTERISTICSThe protective characteristics of theM.O.V.E. Surge Arresters are shownin Table 1.

2

Metal Oxide Varistor Elbow (M.O.V.E.™) Surge Arrester

Figure 2.Cutaway illustration shows 25 kV Class Metal Oxide Varistor Elbow Surge Arrester.

PULLING EYEStainless steel reinforced pulling eye allows easyinstallation and removal using a hotstick.

SEMI-CONDUCTING SHIELDHigh quality peroxide-cured semi-conducting EPDM shieldmeets requirements of IEEE Standard 592™.

GROUND LEAD#4 AWG flexible copper stranded woven groundlead (36 inches long) reliably carries current toground during voltage surges.

DRAIN WIRE TABTab ensures that jacket remains at ground potential, meetingsafety practice requirements. Tab is located away frompulling eye to minimize clutter.

MOV DISK COLUMNMOV disks are rigidly joined into a single assembly, withhigh conductivity silver-loaded epoxy to ensure reliableconnection between blocks.

IDENTIFICATION LABELIdentifies arrester type, rating and MCOV.

SPRING SHUNTFlexible shunt maintains a high conductivity path betweenthe column and the lower cap to ensure continuous lowimpedance contact during arrester operation. It alsoassures optimum discharge characteristics.

EPDM INSULATIONHigh quality peroxide-cured EPDM insulation is mixed and formulated in-house for complete control of raw rubber characteristics.

WELDED LEADSFlexible welded tin-plated copper leads between probe assemblyand MOV column ensure that the column cannot be damagedduring installation and that a reliable current path to the MOVblocks is maintained.

BRASS CAPBrass end cap is magneformed around molded-insealing rings on rubber shank to provide a tight,weatherproof seal and ground lead connection.

LOADING SPRINGExtra-long lower loading spring ensureshigh pressure contact.

SILVER EPOXY CONDUCTIVE BOND

TABLE 1Electrical Ratings and Characteristics

* Equivalent front-of-wave voltage is the expected discharge voltage of the arrester when tested with a 5 kA current surge cresting in 0.5 µs.

Equivalent Maximum Discharge Voltage (kV crest)Duty Cycle Front-of- 8/20 µs Current Wave

Voltage Rating MCOV Wave (kV) (kV) (kV crest)* 1.5 kA 3 kA 5 kA 10 kA 20 kA

3 2.55 13.7 10.7 12.0 12.8 13.4 15.76 5.1 27.4 21.9 24.5 26.2 28.6 34.99 7.65 37.4 27.4 29.9 31.4 34.7 38.4

10 8.4 39.7 28.4 30.6 32.9 36.7 40.412 10.2 56.1 41.1 44.8 47.1 52.0 57.615 12.7 63.0 45.0 49.2 52.5 57.8 66.018 15.3 74.8 54.7 59.7 62.7 69.3 76.821 17.0 81.7 58.7 64.2 68.2 75.2 85.224 19.5 95.8 69.7 76.1 80.2 88.6 98.827 22.0 105.0 75.0 82.0 87.4 96.2 110.030 24.4 112.0 79.5 85.7 91.8 100.0 115.0

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3

235-65

TEMPORARY OVERVOLTAGE (TOV) CAPABILITYThe Temporary Overvoltage (TOV)capability of the M.O.V.E. Arrester isshown in Figure 3.

PERFORMANCE TESTCHARACTERISTICSThe M.O.V.E. Surge Arrester consis-tently withstands the following designtests as described by IEEE StandardC62.11™:■ Duty Cycle:

22 current surges of 5 kA crest8/20 µs waveshape.

■ High-Current, Short-Duration Discharge:2 current surges of 40 kA crest 4/10 µs waveshape.

■ Low-Current, Long-Duration Discharge:20 current surges of 75 A crest 2000 µs rectangular wave duration.

Following each of these tests, thearresters remain thermally stable asverified by:■ Continually decreasing power

values during a thirty minute powermonitoring period.

■ No evidence of physical or electricaldeterioration.

STANDARDSThe M.O.V.E. Surge Arrester complieswith the latest revision of IEEE Standard C62.11™ "IEEE Standard forMetal Oxide Surge Arresters for ACPower Circuits" and IEEE Standard386™ "Separable InsulatedConnectors for Power DistributionSystems Above 600 Volts."

Figure 3.Temporary overvoltage curve. No prior duty at 85˚ C ambient.

10.01

PE

R U

NIT

MC

OV

1.2

1.6

1.8

2

2.2

1.4

1

0.1 10103 4

10010

TIME (Seconds)

IEEE Std. C62.22

MINIMUM

M.O.V.E. ARRESTER

VariGAP M.O.V.E. ARRESTER(Ref. Catalog Section 235-55)

TABLE 2Commonly Applied Voltage Ratings of M.O.V.E. Surge Arrester

System Voltage (V rms) Commonly Applied Arrester Duty-cycle (MCOV) Voltage Rating (kV rms) on Distribution Systems

Delta and4-Wire 3-Wire Low 3-Wire High

Nominal Maximum Multigrounded Impedance ImpedanceVoltage Voltage range B Neutral Wye Grounded Grounded

2400 2540 – – 3 (2.55)4160 Y/2400 4400 Y/2540 3 (2.55) 6 (5.1) 6 (5.1)

4260 4400 – – 6 (5.1)4800 5080 – – 6 (5.1)6900 7260 – – 9 (7.65)

8320 Y/4800 8800 Y/5080 6 (5.1) 9 (7.65) –12000 Y/6930 12700 Y/7330 9 (7.65) 12 (10.2) –12470 Y/7200 13200 Y/7620 9 (7.65) or 10 (8.4) 15 (12.7) –13200 Y/7620 13970 Y/8070 10 (8.4) 15 (12.7) –13800 Y/7970 14520 Y/8388 10 (8.4) and 12 (10.2) 15 (12.7) –

13800 14520 – – 18 (15.3)20780 Y/12000 22000 Y/12700 15 (12.7) 21 (17.0) –22860 Y/12000 22000 Y/12700 15 (12.7) 21 (17.0) –

23000 24340 – – 30 (24.4)24940 Y/14400 26400 Y/15240 18 (15.3) 27 (22.0) –27600 Y/15935 29255 Y/16890 21 (17.0) 30 (24.4) –34500 Y/19920 36510 Y/21080 27 (22.0) – –

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ORDERING INFORMATIONTo order a M.O.V.E. Surge Arresterkit, determine the arrester MaximumContinuous Operating Voltage (MCOV)rating for the intended application usingTable 2 and specify the appropriatecatalog number from Table 3. Contactthe Cooper Power Systems salesengineer in your location for applications not listed.

ADDITIONAL INFORMATIONRefer to the following reference literature for additional information:■ 500-13, 200 A 15 kV Class

Loadbreak Rotatable FeedthruInsert Catalog Section

■ 500-30, 200 A 25 kV ClassRotatable Feedthru Insert Catalog Section

■ 600-12, 600 A 15 kV Class T-OP™ II Deadbreak ConnectorCatalog Section

■ 600-32, 600 A 25 kV Class T-OP™ II Deadbreak ConnectorCatalog Section

■ 600-51, 600 A 35 kV Class T-OP™ II Deadbreak ConnectorCatalog Section

4 MI12/03

Metal Oxide Varistor Elbow (M.O.V.E.™) Surge Arrester

© 2004 Cooper Industries, Inc.M.O.V.E.™ and T-OP™ II are trademarks of Cooper Industries, Inc.IEEE Standard 386™ and IEEE Standard C62.11™ are trademarks of the Institute ofElectrical and Electronics Engineers, Inc.

1045 Hickory StreetPewaukee, WI 53072 USAwww.cooperpower.com

Figure 4.Dimensional information of M.O.V.E.Arrester (refer to Table 3).

Note: Dimensions given are for reference only.

A

B

2.2"(55 mm)

S3

C

VoltageClass S3

15 kV 4.2"(107 mm)

25 kV 4.2"(107 mm)

35 kV 4.7"(120 mm)

TABLE 3M.O.V.E. Surge Arrester Selection Chart

IEEEStandard 386™ Duty MCOV

Dimensions in./(mm)Catalog

Interface Cycle (kV) Rating (kV) A B C Number

3 2.55 8.5 7.0 7.9 3238018C03M(216) (178) (201)

6 5.1 8.5 7.0 7.9 3238018C06M(216) (178) (201)

9 7.65 8.5 7.0 7.9 3238018C09M(216) (178) (201)

15 kV Class 10 8.4 8.5 7.0 7.9 3238018C10M(216) (178) (201)

12 10.2 8.5 7.0 7.9 3238018C12M(216) (178) (201)

15 12.7 8.5 7.0 7.9 3238018C15M(216) (178) (201)

18 15.3 8.5 7.0 7.9 3238018C18M(216) (178) (201)

9 7.65 8.5 7.0 7.9 3238019C09M(216) (178) (201)

10 8.4 8.5 7.0 7.9 3238019C10M(216) (178) (201)

12 10.2 8.5 7.0 7.9 3238019C12M(216) (178) (201)

25 kV Class 15 12.7 8.5 7.0 7.9 3238019C15M(216) (178) (201)

18 15.3 8.5 7.0 7.9 3238019C18M(216) (178) (201)

21 17.0 8.5 7.0 7.9 3238019C21M(216) (178) (201)

18 15.3 13.3 11.2 10.4 3238020C18M(338) (284) (264)

35 kV Class 21 17.0 13.3 11.2 10.4 3238020C21MInterface 1A (338) (284) (264)

Large Interface 24 19.5 13.3 11.2 10.4 3238020C24M

(338) (284) (264)27 22.0 13.3 11.2 10.4 3238020C27M

(338) (284) (264)30 24.4 13.3 11.2 10.4 3238020C30M

(338) (284) (264)

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Metering Package

Includes: Meter

Current Transformers Socket

Fuse and Fuse Block

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