7/21/2019 14236861d33000006428(1)

1/105

IOSH101-S322101

160GPN1010200967

IO

SH101-S322

The Research of Professional Training Planning for

Chemical PlantsLabor Inspectors

ISBN 98603685 7-

9 7 8 9 8 6 0 3 6 8 5 7 4

0

7/21/2019 14236861d33000006428(1)

2/105

IOSH101-S322

The Research of Professional Training

Planning for Chemical Plants

Labor Inspectors

7/21/2019 14236861d33000006428(1)

3/105

IOSH101-S322

The Research of Professional Training

Planning for Chemical Plants

Labor Inspectors

101 6 101 12

102

4

7/21/2019 14236861d33000006428(1)

4/105

i

181

94% API 570

93% API 510

62% API API

570 93% API 510

API 510 API 570

API

1

5

7/21/2019 14236861d33000006428(1)

5/105

ii

AbstractMany incidents of fire and explosion in petrochemical and chemical plants in Taiwan

have occurred in recent years. With the aim of effectively reducing such industrial accidents,

this study focused on mechanical equipment integrity and process hazard analysis in process

safety management, created professional training materials, and implemented checklists for

labor inspectors to use in training or self-study. The goal was to enhance the professional

skills of labor inspectors and to effectively help enterprises improve their safety of health

facilities and provide its reference use.

We investigated labor inspectors' needs for the inspection of chemical and

petrochemical plants and surveyed 181 labor inspectors, professionals, and experts. Wefound that 94% of the survey respondents thought that API 570 piping inspection knowledge

was required and 93% thought that API 510 pressure vessel inspection knowledge was

necessary for the performance of labor inspections; 62% thought that an API 570 piping

inspection certificate should be required. These results show that the majority of those

surveyed believed that API 510 and API 570 specifications should be among the basic

knowledge required of those implementing chemical plant inspections. Opinions regarding

API certification were inconsistent.

We completed training materials for mechanical integrity and process hazard analysis

for inspector training. Five different checklists were established for mechanical integrity and

process hazard analysis. The results can strengthen the performance of labor inspection and

help petrochemical and chemical industries to improve occupational safety, prevent safety

incidents from happening, and secure workers' welfare.

Key Words: Process safety management, mechanical integrity, process hazard

7/21/2019 14236861d33000006428(1)

6/105

iii

....................................................................................................................................... i

Abstract .................................................................................................................................... ii

......................................................................................................................................... iii

...................................................................................................................................... v

.................................................................................................................... 1

........................................................................................................................ 1

........................................................................................................................ 1

................................................................................................................ 2

.................................................................................................................... 3

.................................................................................................... 5

........................................................................................................ 6

API ..................................................................................................... 7

.............................................................................. 10

.................................................................................................. 10

.............................................................. 11

...................................................................... 13

...................................................................................... 13

.......................................................................................... 14

...................................................................................................... 19

...................................................................................... 22

.............................................................................................................. 23

...................................................................................................................... 23

...................................................................................................................... 24

........................................................................................................................................ 25

................................................................................................................................ 26

.............................................. 27

7/21/2019 14236861d33000006428(1)

7/105

iv

.......................................... 28

-.................................................................... 35

-.................................................................... 66

.................................................................. 70

...................................................................................... 75

...................................................................... 85

7/21/2019 14236861d33000006428(1)

8/105

v

1 API 510/API 570 ......................................15

2 ...........................................................................17

7/21/2019 14236861d33000006428(1)

9/105

1

Shell Pulau Bukom

2011 9 28

(Force Majeure) 2011 11 1

2012 8 25 95

Paraguana 48 150

2005 3 23 (BP)

15 180 [1]

[2-6]

7/21/2019 14236861d33000006428(1)

10/105

2

2

(Occupational Safety & Health Administration, OSHA)

(American Petroleum Institute, API)

() 2

1.

2.

()

2

() 2

()

7/21/2019 14236861d33000006428(1)

11/105

3

[7]

1968 ()

[8]

75

2,500 293.5

66

270,000

(EG)

(VCM)(AN)(SM)(CPL)(PTA)

(PE)(PP)(PVC)(PS)

7/21/2019 14236861d33000006428(1)

12/105

4

(PET)(PC)--(ABS)

[9]

[2-6][10-13]

(OSHA)29 CFR 1910.119 (Process Safety

Management, PSM) 14

OSHA 14

[14]OSHA(29 CFR, Part 1910.119)

5

7/21/2019 14236861d33000006428(1)

13/105

5

OSHA (Mechanical Integrity, MI)

(Recognized And Generally Accepted Good Engineering Practices,

RAGAGEPS)

(Recognized And General

Accepted Good Engineerging Practice, RAGAGEPs)

()

7/21/2019 14236861d33000006428(1)

14/105

6

OSHA

OSHA

(What-If)

(Checklist)

/(What-If/Checklist)

(Hazard and Operability Study, HAZOP )

(Failure Mode and Effects Analysis, FMEA)

()(Fault Tree Analysis)

(An Appropriate equivalent methodology)

7/21/2019 14236861d33000006428(1)

15/105

7

1 1

API

(American Petroleum Institute, API)

500

API 510 API 570 API

2012

2 API

API 570

7/21/2019 14236861d33000006428(1)

16/105

8

API API 570

(Piping Inspection: Inspection,

Repair, Alteration, and Rerating of In-Service Piping Systems)

(Damage Mechanisms Affecting Fixed Equipment)

(Inspection Practices for Piping System Components)

(Welding Inspection and Metallurgy)

(Material Verification Program for New

and Existing Alloy Piping Systems)

(Boiler and Pressure Vessel, Nondestructive

Examination)

(Welding and Brazing Qualifications)

(Pipe Flanges and Flanged Fittings)

(Process Piping)

API 510

(Pressure Vessel Inspection

Code: In-Service Inspection, Rating, Repair, and Alteration)

(Damage Mechanisms Affecting Fixed Equipment)

(Inspection of Pressure Vessels)

(Inspection of Pressure-Relieving Devices)

(Welding Inspection and Metallurgy)

(Boiler and Pressure Vessel, Nondestructive Examination)

(Rules for Construction of Pressure Vessels)

7/21/2019 14236861d33000006428(1)

17/105

9

(Welding and Brazing Qualifications)

API 570 API 510 API 8

150 4 API 50 4

100 107

110 API

API

25

15,000 API 570 API 510

12

7,500

API 570 API 510

API 570 API 510

API

2010 10

40 API 140 170 API

API

1 1 API

API API

7/21/2019 14236861d33000006428(1)

18/105

10

(OSHA)(API)

(American Society of Mechanical Engineers, ASME)

CFR 29 1910.119-Process Safety Management of Highly Hazardous Chemicals. Code

of Federal Regulations(CFR) 29 1910.119 14

CFR 29 1910.119 Appendix C Compliance Guidelines and Recommendations for

Process Safety Management.

PSM: OSHA Process Safety Guidance and Information. CFR 29 1910.119

OSHA Instruction-The Control of Hazardous Energy-Enforcement Policy & Inspection

Procedures. OSHA - OSHA

OSHA

OSHA Instruction-Field Operations Manual. OSHA -

OSHA Instruction-Petroleum Refinery Process Safety Management National Emphasis

Program. OSHA -

OSHA Instruction-Covered Chemical Facilities National Emphasis Program(Chemical

NEP). OSHA -

OSHA-Notice-Federal Agency Targeting Inspection Program 2012. OSHA -

7/21/2019 14236861d33000006428(1)

19/105

11

2012

OSHA-Notice-Site Specific Targeting 2011. OSHA - 2011

OSHA-Memorandum-PSM Covered Chemical Facilities National Emphasis Program.

OSHA -

(API)(ASME)

API 510-Pressure Vessels Inspection Code-2006(70 )

API 570-Piping Inspection Code-2009(78 ) API 571-Damage Mechanism Affecting Fixed

Equipment in the Refinery Industry -2003(49 )

API 572-Inspection Practice of Pressure Vessels-2009(148 )

API 574-Inspection Practice for Piping System

Components-2009(100 ).

API 576-Inspection for Pressure-Relieving Devices-2009(78 )

API 577-Welding Inspection & Metallurgy-2009(112 )

API 578-Material Verification Program for

New and Existing Alloy Piping System-2010(24 )

ASME B16.5-Pipe Flanges and Flanged Fittings-2003(236

)

ASME B31.3-Process Piping-2008(388 )

2007 API 510 ASME Sec. V-Nondestructive

Examination-for API 510-2007(96 )

2007 API 570 ASME Sec. V-Nondestructive

Examination-for API 570-2007(160 )

2009 API 510 ASME Sec. V-Nondestructive

Examination-for API 510-2009 Addenda(40 )

7/21/2019 14236861d33000006428(1)

20/105

12

2009 API 570 ASME Sec. V-Nondestructive

Examination-for API 570-2009 Addenda(160 )

ASME Sec. VIII-Rules for Construction of Pressure Vessels-2007(286

)

ASME Sec. VIII-Rules for Construction of Pressure

Vessels-2009 Addenda(132 )

2007 API 510 ASME Sec. IX-Welding and

Brazing Qualification-for API 510-2007(214 )

2007 API 570 ASME Sec. IX-Welding and

Brazing Qualification-for API 570-2007(360 )

ASME Sec. IX-Welding and Brazing

Qualification-2009 Addenda(146 )

7/21/2019 14236861d33000006428(1)

21/105

13

(Good Engineering Practice, GEP)

(Recognized And Generally Accepted Good Engineering

Practices, RAGAGEPs)

(American Society for Testing and Materials, ASTM)

(American Petroleum Institute, API)

(National Fire Protection Association, NFPA)

(American Society of Mechanical Engineers, ASME)

(National Association of Corrosion Engineers International,

NACE International)

(The American Society of nonDestructive Testing, ASNT)

(International Institute of Ammonia Refrigiration, IIAR)

API

7/21/2019 14236861d33000006428(1)

22/105

14

3

30

(Shell)(BP)

//////

/ 30

10

181 61 78

42

API API

API 510 API 570

API API

1

(99%)APIAPI

95% API API

7/21/2019 14236861d33000006428(1)

23/105

15

85% API

87% API

API

1 API 510/API 570

API 510 61 0.85 78 0.99 42 0.95 181 0.93

API 510 61 0.42 78 0.68 42 0.74 181 0.60

API 570 61 0.87 78 0.99 42 0.95 181 0.94

API 570 61 0.42 78 0.71 42 0.74 181 0.62

API API

2/3 API 510

API 570 42%

API

API 510 68%74% 42%

API 510

API 570 71%74% 42%

API 570

API 510 API 570 API 510

74%

API 570 94%

API 510 93%

API 570 62%

7/21/2019 14236861d33000006428(1)

24/105

16

API 510 60%

API

API 570 API 510 74%

OSHA 14 1.2.3.

4.5.6.7.8.

9.10.11.12.13.

14.

2 1.

2.3.4.5.6.7.

8.9.10.11.12.

13.14.

14

12

6 10

11 14

4

7/21/2019 14236861d33000006428(1)

25/105

17

2

1

61 6.05 5 78 5.17 5 42 5.60 3 181 5.56 5

2

61 4.58 2 78 4.08 2 42 4.83 2 181 4.42 2

3

61 3.52 1 78 3.95 1 42 3.55 1 181 3.71 1

4

61 4.70 3 78 4.81 3 42 5.74 4 181 4.99 3

5 61 5.49 4 78 5.06 4 42 6.05 7 181 5.44 4

6

61 8.31 9 78 7.96 8 42 5.93 6 181 7.60 8

7

61 6.70 6 78 6.76 7 42 6.07 8 181 6.74 7

8

61 6.93 7 78 6.41 6 42 5.74 4 181 6.42 6

9

61 8.43 10 78 7.96 8 42 8.33 10 181 8.21 10

10

61 7.03 8 78 8.10 10 42 7.76 9 181 7.66 9

11

61 10.9 13 78 11.3 13 42 10.9 13 181 11.1 13

12

61 8.65 11 78 9.36 11 42 9.24 11 181 9.09 11

13

61 10.0 12 78 10.5 12 42 10.6 12 181 10.3 12

14

61 13.1 14 78 13.6 14 42 13.7 14 181 13.5 14

7/21/2019 14236861d33000006428(1)

26/105

18

PSM

PSM 14

()

()

()

()

()

()

() API

() 6

3

()

()

()

() ASME(NDT)

()

()

7/21/2019 14236861d33000006428(1)

27/105

19

OSHA (CFR 1910.119 Appendix C Compliance

Guidelines and Recommendations for Process Safety Management)(API)(ASME)(AIChE)

(Center for Chemical Process Safety of

American Institute of Chemical Engineers) 6

() (Applications)

() (Written Procedures)

() (Training for Process Maintenance Activities)

() (Inspection and Testing)

() (Equipment Deficiencies)

() (Quality Assurance)

() /(Construction/Installation)

() (Inspection and Testing)

() (Contractor Management)

() (Material Acquisition, Stores, and Issue)

() (Engineering Design)

() (Fabrication)

() (Repair)

()

() (,)

() ()

()

7/21/2019 14236861d33000006428(1)

28/105

20

()

()

() (ASME B31.3)

() (ASME VIII)

() (ASME sec.XIAPI 577)

() -

(RBI)

() -

1.(API 570)

2.(API 510)

() -

1.(API 570)

2.(API 510)

() -

(API 578)

()

1.

2.

3.

(1)/

(2)

(3)

7/21/2019 14236861d33000006428(1)

29/105

21

(4)

4.

(1)

(2)

(3)

5.

(1)

(2)

(3)

()

1.-

2.(Checklist)

3.(What-if)

4.(Hazard and Operability Study, HazOp)

5.(Failure Mode & Effect Analysis, FMEA)

6.()(Fault Tree Analysis,FTA)

7.ALOHA

8.

2 1 2 2

2 1

10

7/21/2019 14236861d33000006428(1)

30/105

22

2

3

7/21/2019 14236861d33000006428(1)

31/105

23

API

API

API

API

61 78

42

1 2012 10 API

510 API

API

API API

API

API

()

()

() API

() 6

3

7/21/2019 14236861d33000006428(1)

32/105

24

()

()

()

() ASMENDT

()

()

6

3

API

7/21/2019 14236861d33000006428(1)

33/105

25

7/21/2019 14236861d33000006428(1)

34/105

26

[1] US Chemical Safety Board;

http://www.csb.gov/investigations/detail.aspx?SID=20&Type=2&pg=1&F_Investigatio

nId=20.

[2]

Drogaris G. Learning from Major Accidents Involving Dangerous Substances. Safety

Science 1993; 16: 89-113.

[3] Kjellen U. Prevention of Accidents through Experience Feedback. Taylor and Francis;

London; 2000.

[4] Balasubramanian SG, Louvar JF. Study of Major Accidents and Lessons Learned.

Process Safety Progress 2002; 21: 237-244.

[5] Dien Y, Llory M, Montmayeul R. Organisational Accidents Investigation Methodology

and Lessons Learned. Journal of Hazardous Materials 2004; 111: 147-153.

[6]

Le Coze JC. Disasters and Organizations: from Lessons Learnt to Theorizing. Safety

Science 2008; 46: 132-149.

[7]

http://iht.nstm.gov.tw/form/index-1.asp?m=2&m1=3&m2=76&gp=21&id=6

[8]

200210

[9] ()

2008

[10]

Johnson C. Software Tools to Support Incident Reporting in Safety-Critical Systems.

Safety Science 2002; 40: 765-780.

[11]Johnson C, Holloway CM. A Survey of Logic Formalisms to Support Mishap Analysis.

Reliability Engineering and System Safety 2003; 80: 271-291.[12]Katsakiori P, Sakellaropoulos G, Manatakis E. Towards and Evaluation of Accident

Investigation Methods in Terms of Their Alignment with Accident Causation Models.

Safety Science 2009; 47: 1007-1015.

[13]Sklet S. Comparison of Some Selected Methods for Accident Investigation. Journal of

Hazardous Materials 2004; 111: 29-37.

[14] 199481-4

7/21/2019 14236861d33000006428(1)

35/105

27

__________________________ ________________

1

(API 570)? _____ API 570 ? _____

2

(API 510)? _____ API 510 ? _____

3? 1

14 1

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

7/21/2019 14236861d33000006428(1)

36/105

28

1 API 510/API 570

API 510 180 1 0.93 0.250

API 510 180 1 0.60 0.491

API 570 180 1 0.94 0.240

API 570 180 1 0.62 0.488

2

1 180 1 5.56 4.27 5

2 180 1 4.42 3.33 2

3 180 1 3.71 2.74 1

4 180 1 4.99 2.74 3

5 180 0 5.44 3.08 4

6 180 2 7.60 2.93 9

7 180 1 6.74 2.82 6

8 180 2 6.42 3.25 7

9 180 1 8.21 2.91 10

10 180 0 7.66 3.05 8

11 180 1 11.1 2.82 13

12 180 1 9.09 2.94 11

13 180 1 10.3 3.04 12

14 180 1 13.5 1.96 14

7/21/2019 14236861d33000006428(1)

37/105

29

3

15 8.3 8.3 8.3

16 8.8 8.8 17.1

30 16.6 16.6 33.7

5 2.8 2.8 36.5

5 2.8 2.8 39.2

43 23.8 23.8 63.0

33 18.2 18.2 81.2

2 1.1 1.1 82.3

29 16.0 16.0 98.3

3 1.7 1.7 100.0

181 100.0 100.0

4

///

//5 2.8 2.8 3.1

//// 13 7.2 7.2 9.9

/// 10 5.5 5.5 15.5

//

11 6.1 6.1 21.5

// 41 22.7 22.7 44.2

////

/8 4.4 4.4 48.6

// 61 33.7 33.7 82.3

25 13.8 13.8 96.1

7 3.8 3.8 96.7

181 100.0 100.0

7/21/2019 14236861d33000006428(1)

38/105

30

5 API 510/API 570

API 510 60 1 0.85 360

API 510 60 1 0.42 497

API 570 60 1 0.87 343

API 570 60 1 0.42 497

6

1 60 1 6.05 4.296 2

2 60 1 4.58 3.679 1

3 60 1 3.52 2.639 3

4 60 1 4.70 2.586 4

5 61 0 5.49 2.998 7

6 59 2 8.31 3.001 6

7 60 1 6.70 2.872 5

8 59 2 6.93 3.473 8

9 60 1 8.43 2.683 9

10 61 0 7.03 3.016 10

11 60 1 10.87 2.983 13

12 60 1 8.65 3.328 11

13 60 1 10.00 3.324 12

14 60 1 13.12 2.558 14

7/21/2019 14236861d33000006428(1)

39/105

31

7

///

//8 11.5 11.5 13.1

// 53 86.9 86.9 100.0

61 100.0 100.0

8 API 510/API 570

API 510 78 0 0.99 0.216

API 510 78 0 0.68 0.457

API 570 78 0 0.99 0.216

API 570 78 0 0.71 0.445

9

1 78 0 5.17 4.160 1

2 78 0 4.08 3.116 2

3 78 0 3.95 2.819 3

4 78 0 4.81 2.487 5

5 78 0 5.06 3.217 4

6 78 0 7.96 2.789 6

7 78 0 6.76 2.924 7

8 78 0 6.41 3.106 8

9 78 0 7.96 3.221 9

7/21/2019 14236861d33000006428(1)

40/105

32

10 78 0 8.10 2.944 10

11 78 0 11.31 2.655 12

12 78 0 9.36 2.623 11

13 78 0 10.45 2.762 13

14 78 0 13.55 1.255 14

10

7 1 1.3 1.3 1.3

9 2 2.6 2.6 3.8

11 3 3.8 3.8 7.7

12 1 1.3 1.3 9.0

13 7 9.0 9.0 17.9

14 64 82.1 82.1 100.0

78 100.0 100.0

0 0

78 100.0

11

43 55.1 55.1 55.1

33 42.3 42.3 97.4

2 2.6 2.6 100.0

78 100.0 100.0

7/21/2019 14236861d33000006428(1)

41/105

33

12

//

///4 5.1 5.1 5.1

///

/13 16.7 16.7 21.8

///

9 11.5 11.5 33.3

/

/11 14.1 14.1 47.4

//

41 52.6 52.6 100.0

78 100.0 100.0

13 API 510/API 570

API 510 42 0 0.95 0.216

API 510 42 0 0.71 0.457

API 570 42 0 0.95 0.216

API 570 42 0 0.74 0.445

7/21/2019 14236861d33000006428(1)

42/105

34

14

1 42 0 5.60 4.277 1

2 42 0 4.83 3.689 2

3 42 0 3.55 2.643 3

4 42 0 5.74 3.306 4

5 42 0 6.05 3.471 5

6 42 0 5.93 3.219 6

7 42 0 6.79 2.772 7

8 42 0 5.74 3.306 8

9 42 0 8.33 2.238 9

10 42 0 7.76 3.341 10

11 42 0 10.93 2.541 11

12 42 0 9.24 2.703 12

13 42 0 10.55 2.957 13

14 42 0 13.74 1.547 14

7/21/2019 14236861d33000006428(1)

43/105

35

-

1

( )

1.

2. 300

3. 1

7/21/2019 14236861d33000006428(1)

44/105

7/21/2019 14236861d33000006428(1)

45/105

37

3

()

() () ()

()

()

()

( )

(kg/)

(kg)

() () ()

()

() ()

EEP -

()

()

7/21/2019 14236861d33000006428(1)

46/105

38

41

1

()

8 1 ()

14 2 ()

()

15 ()

17

()

18 ()

23 1 ()

25 1 ()

15 1

15 2

17

30

()

31

()

33

35

7/21/2019 14236861d33000006428(1)

47/105

39

()

38

2 ()

39

2

40

41

50 1

61

72

79 ()

80 ()

3 ()()()()()()

9 ()

11 ()

12 ()

3 1 3 3 20

7/21/2019 14236861d33000006428(1)

48/105

40

13 ()

()

14 1 ()

1 3 () 70

16 12 ()

() 3

17 12 ()

21 ()

21 1 1 ()

21 2()

()

22 ()

7/21/2019 14236861d33000006428(1)

49/105

41

27 ()

31 ()

1 80 2

()

34 ()

35 ()

36 47 ()

() 75

30

37 8 ()

6 9 2 () 6 ()

40 ()

29 1 1 ()

29 2()

29 3()

29 4()

29 5 1 ()

29 6 1 ()

1

152 ()

153 ()

154 ()

7/21/2019 14236861d33000006428(1)

50/105

42

155 1()

()

161 ()

1.5 2.5 ()()()()()

165 ()

167 ()

100

106( 1 4)

107 ()

40

108 ()

2 40

109

110 ()

111 ()

7/21/2019 14236861d33000006428(1)

51/105

43

169

170

3m

171 ( 1 )

()

173 ()

175 ()

177 1 ( 12)

177 2()

178

180 ()

181 ()

182 ()

183 ()

7/21/2019 14236861d33000006428(1)

52/105

44

184 ()

185

()

185 1()

()

186 ( 4 )

1.2.

188 1 ()

194

196 ( 1 )

197

198 ()

7/21/2019 14236861d33000006428(1)

53/105

45

299

224 ()

2

225 ()

2

()

227 ()

30

228 ()

1.5

229 ()

30

230 ()

75

232 ()

234 ()

238 ()

241 ()

()()

243 1 ()

150

245 ()

246 ()

249 ()

24

7/21/2019 14236861d33000006428(1)

54/105

46

250 ()

252 ()

253 ()

()

254 1 ( 1 )

256 ()

257 ()

258 ()

259 ()

60

261 ()

262 ()

263 ()

7/21/2019 14236861d33000006428(1)

55/105

47

264 ()

(600 ) 50 ( 600 22800 )( 22800 )

265 ()

272 ()

6

275 ()

()

276 ( 2 )

()

279 ()

280 ()

280 1()

281 1 ()

2

284 ()

285 ()

288 ()

290 ()

7/21/2019 14236861d33000006428(1)

56/105

48

295 ()

300 ( 1 )

90

8 140 115 8 85 90

310 ()

()

13 ()

14 ()

()

15 ()

16 1 ()

17 ()

18 ()

19 ()

20 ()

()

21 ()

7/21/2019 14236861d33000006428(1)

57/105

49

23 ()

100 ( 1 2 )

25 ()

26 ()

27 ()

100

28 ()

()

29 ()

30 ()

32 ()

100

33 ()

34 ()

36 ()

37 ()

7/21/2019 14236861d33000006428(1)

58/105

50

39 ()

40 ()

43 ()

()

47 ()

()

50 ()

6 ()

7 ()

12 ()

15 1 ()

16 ()

19 ()

7/21/2019 14236861d33000006428(1)

59/105

51

20 ()

18

21 ()

3

22 1 ()

()

24 ()

26 ()

6 ()

7 ()

()

10

()

15()

()

16()

19 2 ()

20()

21()

4 ()

5 1 ()

8 ()

7/21/2019 14236861d33000006428(1)

60/105

52

10

12

()

16 1 ()

17 ()

18 ()

()

20 ()

21 ()

1

25 ()

26 ()

27 ()

28 ()

510(

5 )

()()()()()()

100

8

12 ()

13 1

2

15

3

7/21/2019 14236861d33000006428(1)

61/105

53

17 1 (3 )

3

31 154

()

33 ()

()()

34 ()

() () 5 () 10

35 119

300 3000 1

()

36

37 119

1000 10000

10

38

()

41

() 1.5

43

() 2

45

100 1 ()

46 ()

( 5 ) ( 300 3 ) ( 5 ) ( 5000 )

47 ()

52 ()

() ( ) 2

7/21/2019 14236861d33000006428(1)

62/105

54

53 ()

5000 ()

54 ()

()

55

58 ()

12

59 ()

100 12

60 167 ()

61

()

()

62

63 ()

64 ()

65 ()

66 166 ( 66 )

68

69 172 ( 69 )

()

()

7/21/2019 14236861d33000006428(1)

63/105

55

70

1 100 ()(

)()()()()

71 ( 7 )

()() 5000 15

74 ()

()

75 145 ()

() ()

76

100 1

77 ()

79 123468()

() 2 9

85

3

7/21/2019 14236861d33000006428(1)

64/105

56

87

89

90

()

92 ( 1 )

5000

93

1000 5000

()

94

106

111

113

2 100 1

7/21/2019 14236861d33000006428(1)

65/105

57

116

60

118

300 3000 ()

120

154

155

158

(

1000 3000 ) 1.5

160

()

166

167

169 192

5 ()

172

176

()()() 8

178

()

186

205

1.5

206

211

7/21/2019 14236861d33000006428(1)

66/105

58

218

219

220

()

221

225

100 ( 200 )

227

100 ( 200 )

228 ()

35 1 ( 10 1 ) 160

229 ()

238

239

240

4 ()

()()

6

1

()

50 ()

8

7/21/2019 14236861d33000006428(1)

67/105

59

53 ()

55 ()

60 ()

64 ()

65 ()

76 ()

20 65

77 ()

78 ()

79 ()

2 4 4 16 90 1.8

80 124 ()

95 ()

96 104

105 ()

43 1 ()

45 ()

47 ()

48 ()

49 1 () 2

()

50 ()

2

54 ()

7/21/2019 14236861d33000006428(1)

68/105

60

55 ()

56 ()

57 13 ( 1)

58 ()

()

61 ()

62 1 ()

1 3

63 ()

64 ()

()

71 ()

73 1 ()

74 ()

76 1 ()

90

78 ()

79 ()

82 ( 1 )

()

83 ()

88 64 ()

()

7/21/2019 14236861d33000006428(1)

69/105

61

89 183446 ()

90 ()

91 ()

0.25 0.05

92 1 213948()

93 ()

94 ()

95 ()

7.5

96 ()

98 69 ()

99 68 ()

100 70 ()

102 72 ()

19 1 ()

22 5 ()

7/21/2019 14236861d33000006428(1)

70/105

62

()

29 ()

32 ()

35 1 ()

38 1 1 ()

() 2

41 1 ()

62 ()

() 3

63 24678

()

65 1 ()

6

77 ()

78 ()

7/21/2019 14236861d33000006428(1)

71/105

63

()

79 ()

95 ()

96 ()

99 ()

100 ()

102 ()

103 ()

115 ()

116 23469101112 ()

()()

118 ()

()

128 1 12567 ()

143 ()

30

10 ()

2

12 ()

10 15

13 ()

1.2 2

7/21/2019 14236861d33000006428(1)

72/105

64

()

15 ()

2 500 50 500 50

16 1 124568 2 ()

18 235 ()

27 1 ()

2

28 12347()

31 ()

5 ()

7 ()

9 13 ( 3)

6 1

85 6 1

10 23467 ( 2346 )

6 1

6 1

6 1

1 1

7/21/2019 14236861d33000006428(1)

73/105

65

()

15 ( 1 )

100

15

16 ( 12 )

3

30

10

26

81216

5

5

5

5

6

7

(CNS 9328 Z 1024)

1.

2.

7/21/2019 14236861d33000006428(1)

74/105

66

-

1

( )

1.

2. 300

3. 1

7/21/2019 14236861d33000006428(1)

75/105

67

2

1.

2.

3.( )

17

4. 18

( )

( )

( )

( )

5.

()

()

()

)

()

()

(______)

7/21/2019 14236861d33000006428(1)

76/105

68

31

1

()

8 1 ()

14 2 ()

()

15 ()

30

()

31

()

33

35

38

2 ()

39

2

61

78

()

50 56 58 77

79 ()

80 ()

3 ()()()()()()

9 ()

13 ()

7/21/2019 14236861d33000006428(1)

77/105

69

()

16 12()

() 3

22 ()

41

() 1.5

43

() 2

45

100 1 ()

46 ()

( 5 )( 300 3 )( 5 )( 5000 )

76

100 1

77 ()

106

218

1.

2.

7/21/2019 14236861d33000006428(1)

78/105

70

Applications

()

(

)

(

)

()

RBI

LOPA

(

)RCM

(FMEAFTA)

7/21/2019 14236861d33000006428(1)

79/105

71

Written

Procedures

(

)

RAGAGEPS:

RecognizedAnd Generally

Accepted Good

Engineering

Practices

MI

(QA)

(PMI)

(ITPM)

( Lockout/Tagout)

(RAGAGEPS)

MOC

7/21/2019 14236861d33000006428(1)

80/105

72

Training for

Process

Maintenance

Activities

(

,

)

API 653

API 510API 570

NACE ()

ASNT (Level I, II, III)

AWS CWI

Inspection and

Testing

ITPM:

Inspection and

Testing

Preventive

Maintenance

(RAGAGEPs)

(OEM) Licensor

(ASTM, API, NFPA, ASME, NACE,

ASNT, IIAR...)

,

7/21/2019 14236861d33000006428(1)

81/105

73

Inspection andTesting

ITPM:

Inspection and

Testing

Preventive

Maintenance

(CML)

(CUI)

(Internal)(On-stream)

()

Equipment

Deficiencies

(

,

)

()

()

()

(

)

()

,

MOC

7/21/2019 14236861d33000006428(1)

82/105

74

Quality

Assurance

,

/

/

//

/

,

(PMI)

7/21/2019 14236861d33000006428(1)

83/105

75

1

( )

1.

2. 300

3. 1

7/21/2019 14236861d33000006428(1)

84/105

76

2

1.

2.

3.( )

17

4. 18

( )

( )

( ) ( )

5.

()

()

()

)

()

()

(______)

7/21/2019 14236861d33000006428(1)

85/105

77

3

()

()()()

()

()

()

( )

(kg/)

(kg)

() () ()

()

() ()

EEP -

()

()

7/21/2019 14236861d33000006428(1)

86/105

78

41

1

()

18 ()

12 1 1 ()

12 2

300

(1)(2)(3)(4)(5)

3

12

3

300

3

12 5

300

39

2

29 1 1 ()

29 2()

29 6 1 ()

1

154 ()

7/21/2019 14236861d33000006428(1)

87/105

79

()

155 1()

161 ()

1.5 2.5 ()()()()

()

173 ()

175 ()

177 1 ( 12)

184 ()

186 ( 4 )

1.2.

188 1 ()

194

7/21/2019 14236861d33000006428(1)

88/105

80

()

196 ( 1 )

197

198 ()

229 ()

30

234 ()

238 ()

241 ()

()()

246 ()

249 ()

24

250 ()

252 ()

279 ()

280 ()

7/21/2019 14236861d33000006428(1)

89/105

81

280 1()

()

281 1 ()

2

284 ()

288 ()

50 ()

23 1 ()

26 ()

20()

26()

60 167 ()

63 ()

113

2 100 1

167

7/21/2019 14236861d33000006428(1)

90/105

82

()

218

229 ()

64 ()

65 ()

80 124 ()

105 ()

43 1 ()

54 ()

56 ()

57 13 ( 1)

58 ()

()

63 ()

76 1 ()

90

78 ()

83 ()

7/21/2019 14236861d33000006428(1)

91/105

83

()

29 ()

116 23469101112 ()

()()

128 1 12567 ()

31 ()

7/21/2019 14236861d33000006428(1)

92/105

84

14 134 ()

()

1.

2.

7/21/2019 14236861d33000006428(1)

93/105

85

Critical Task

Analysis and

Procedures

1.

?

//

()

8

12

()

(1)

?(

_______)

(2)

?

1.

?

2.?

7/21/2019 14236861d33000006428(1)

94/105

86

Critical Task

Analysis and

Procedures

3.

?(a))

4.

/?

()

;

)

(1)()

(2)()

(3)/?(

)

(4)()

(5)/()

(6)

()

(7)()

(8)

7/21/2019 14236861d33000006428(1)

95/105

87

Critical Task

Analysis and

Procedures

1.

?

(?)

2.?

()

3.

?()

4.?

()

(1)?

(2)?

7/21/2019 14236861d33000006428(1)

96/105

88

Critical Task

Analysis andProcedures

5.?

(

)

6.

?

(

)

7.

?

(

)

(1)?

7/21/2019 14236861d33000006428(1)

97/105

89

System

Evaluation

37/

15

1.

?()

2.

?()

3.?(

)

4.

/

?

/

/

(

)

7/21/2019 14236861d33000006428(1)

98/105

90

System

Evaluation

5.

?

(

???)

6.

?

7.

?

8.

(1)?

(2)

7/21/2019 14236861d33000006428(1)

99/105

91

System

Evaluation

1.

?

(1)

(2)

(3)/

(4)

(5)

(6)

(7)

(8)/

(9)/

(10)

(11)

7/21/2019 14236861d33000006428(1)

100/105

92

System

Evaluation

(12)

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

(21)

1.

?

2.

?

7/21/2019 14236861d33000006428(1)

101/105

93

System

Evaluation

3.

?

(1)

(2)

(3)

(4)

(5)/

(6)

(7)

(8)

(9)/

(10)

(11)()

(12)

7/21/2019 14236861d33000006428(1)

102/105

94

System

Evaluation

(13)

(14)

(15)

(16)

(17)

(18)

(19)

(20)

4.

?

5.

?

6.

?

7/21/2019 14236861d33000006428(1)

103/105

95

Hazard

Identification

and Risk

Assessment

1.

?

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

7/21/2019 14236861d33000006428(1)

104/105

96

Hazard

Identification

and Risk

Assessment

(10)

(11)

(12)

2.

(1)?

(2)?

(3)

?

3.

?

7/21/2019 14236861d33000006428(1)

105/105

(CIP)

/

, . -- 1 . -- :

, 102.04

;

ISBN 978-986-03-6857-4()

1. 2.

556.83 102008996

()

22143 407 99

02-26607600 http//www.iosh.gov.tw/ 102 4

()1 1

160

6

04-22260330

209 1

02-25180207