1415-18 - ABB Group · 2018-12-11 · 9.3 Climatic environmental tests 42 9.3.1 Dry-heat test -...

Copyright: Only integral reproduction of this report is permitted without written permission from DNV GL. Electronic copies as PDF or scan of this report may be available and have the status “for information only”. The sealed and bound version of the report is the only valid version.

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1415-18 Object Transformer protection Type RET670 Serial No. I1741046

T1738217 T1738218

Operating range -25 to 70 °C EMC emission class A Mechanical class 1 Client ABB AB,

Närverksgatan 3, Västerås, Sweden

Manufacturer ABB AB, Närverksgatan 3, Västerås, Sweden*) ABB India Limited, Plot no. 4A, 5 & 6, Peenya 2nd Phase, Peenya Industrial Estate, Bangalore - 560058. India*)

Tested by DNV GL Netherlands B.V., Arnhem, the Netherlands

Date of tests November 2017 to August 2018

Test specification The tests have been carried out in accordance with IEC 60255-1:2009.

Summary and conclusion

The object has complied with the relevant requirements of the standard.

This report applies only to the object tested. The responsibility for

conformity of any object having the same type references as that tested rests with the Manufacturer. *) as declared by the manufacturer This report consists of 56 pages in total.

DNV GL Netherlands B.V.

J.P. Fonteijne Executive Vice President KEMA Laboratories

Arnhem, 6 November 2018

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INFORMATION SHEET 1 KEMA Type Test Certificate A KEMA Type Test Certificate contains a record of a series of (type) tests carried out in accordance with a recognized standard. The object tested has fulfilled the requirements of this standard and the relevant ratings assigned by the manufacturer are endorsed by DNV GL. In addition, the object’s technical drawings have been verified and the condition of the object after the tests is assessed and

recorded. The Certificate contains the essential drawings and a description of the object tested. A KEMA Type Test Certificate signifies that the object meets all the requirements of the named subclauses of the standard. It can be identified by gold-embossed lettering on the cover and a gold seal on its front sheet. The Certificate is applicable to the object tested only. DNV GL is responsible for the validity and the contents of the Certificate. The responsibility for conformity of any object having the same type

references as the one tested rests with the manufacturer.

Detailed rules on types of certification are given in DNV GL’s Certification procedure applicable to KEMA Laboratories. 2 KEMA Report of Performance A KEMA Report of Performance is issued when an object has successfully completed and passed a subset (but not all) of test programmes in accordance with a recognized standard. In addition, the

object’s technical drawings have been verified and the condition of the object after the tests is assessed and recorded. The report is applicable to the object tested only. A KEMA Report of Performance signifies that the object meets the requirements of the named subclauses of the standard. It can be identified by silver-embossed lettering on the cover and a silver seal on its front sheet. The sentence on the front sheet of a KEMA Report of Performance will state that the tests have been carried out in accordance with …… The object has complied with the relevant requirements.

3 KEMA Test Report A KEMA Test Report is issued in all other cases. Reasons for issuing a KEMA Test Report could be:

• Tests were performed according to the client’s instructions. • Tests were performed only partially according to the standard. • No technical drawings were submitted for verification and/or no assessment of the condition of

the object after the tests was performed. • The object failed one or more of the performed tests. The KEMA Test Report can be identified by the grey-embossed lettering on the cover and grey seal on its front sheet. In case the number of tests, the test procedure and the test parameters are based on a recognized standard and related to the ratings assigned by the manufacturer, the following sentence will appear on the front sheet. The tests have been carried out in accordance with the client's instructions. Test

procedure and test parameters were based on ..... If the object does not pass the tests such behaviour will be mentioned on the front sheet. Verification of the drawings (if submitted) and assessment of the condition after the tests is only done on client's request. When the tests, test procedure and/or test parameters are not in accordance with a recognized standard, the front sheet will state the tests have been carried out in accordance with client’s

instructions.

4 Official and uncontrolled test documents The official test documents of DNV GL are issued in bound form. Uncontrolled copies may be provided as a digital file for convenience of reproduction by the client. The copyright has to be respected at all times.

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TABLE OF CONTENTS

1 Summary ................................................................................................................... 5

2 Identification of the object tested .................................................................................. 6

2.1 Ratings/characteristics of the object tested 6

2.2 Description of the object tested 7

2.3 List of drawings 9

2.4 Photograph of test object 10

3 General information ................................................................................................... 11

3.1 The tests were witnessed by 11

3.2 The tests were carried out by 11

3.3 Reference to other reports 11

3.4 Subcontracting 11

3.5 Purpose of the tests 11

3.6 Measurement uncertainty 11

3.7 Instruments used 11

4 Test arrangement ...................................................................................................... 12

5 Risk assessment ....................................................................................................... 13

6 Product safety .......................................................................................................... 14

6.1 Inspection 14

6.1.1 Pre-inspection 14

6.1.2 Visual and functional inspection 14

6.2 Impulse voltage test 15

6.3 Dielectric voltage test 18

6.4 Protective bonding resistance 21

6.5 Flammability of insulating materials, components and fire enclosures 23

6.6 Single-fault condition 25

6.7 Thermal withstand current transformer 26

6.8 Thermal withstand voltage transformer 27

6.9 Marking and documentation 28

7 Energizing quantities ................................................................................................. 29

7.1 Burden for current measuring input 29

7.2 Burden for voltage measuring input 30

7.3 Burden PSU 31

7.4 Burden BIM 32

7.5 Inrush current PSU 33

8 Contact Performance ................................................................................................. 34

8.1 Inspection 34

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8.2 Mechanical endurance 35

8.3 Continuous contact current 36

8.4 Short duration contact current 37

8.5 Limiting making capacity 38

8.6 Limiting breaking capacity 39

9 Climatic environment ................................................................................................. 40

9.1 Inspection 40



9.2 Photograph of test arrangement 41

9.3 Climatic environmental tests 42

9.3.1 Dry-heat test - operational 42

9.3.2 Cold test - operational 45

9.3.3 Dry-heat test at maximum storage temperature 46

9.3.4 Cold test at minimum storage temperature 47

9.3.5 Change of temperature test 48

9.3.6 Damp-heat steady-state test 49

9.3.7 Cyclic temperature with humidity test 50

9.4 Measurement of insulation resistance after dielectric voltage test 51

9.5 Dielectric voltage test after climate tests 52

9.6 Protective bonding resistance test after damp-heat steady-state test 54

10 Measurement uncertainty ........................................................................................... 55

11 List of instruments used ............................................................................................. 56

11.1 Climate tests 56

11.2 Measurement equipment 56

11.3 Test set 56

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1 SUMMARY

By order of the client type tests according to IEC 60255-1 have been performed on the test objects.

Test / Measurement Test result

Functional requirements Passed

Product safety Passed

Burden tests Passed

Climatic environmental conditions Passed

The test objects RET670 belong to the Relion 670 and 650 series, version 2.2. The tests performed on

RET670 are part of a type test programme to certify the Relion 670 and 650 series, version 2.2.

The type test programme has also been performed on other types of Relion 670 and 650 series,

version 2.2. The results of these tests are described in the following reports:

Report number Relion version 2.2 device

1418-18 Overview and risk assessment

1417-18 REC670

1414-18 RED670

1410-18 REL670

1416-18 REQ650

1412-18 RER670

1408-18 RES670

1446-18 Tests of protection functions

The test results obtained during the tests were compared with the relevant standards and with the

manufacturers specifications, given in the following documents:

Document Document number Revision

Technical manual, Transformer protection RET670 version 2.2

IEC

1MRK504164-UEN F

Installation manual, 670 series version 2.2 IEC 1MRK514026-UEN E

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2 IDENTIFICATION OF THE OBJECT TESTED

2.1 Ratings/characteristics of the object tested

Rated voltage, UR 110/220 Vac

Rated current IR 5 A

Rated frequency 50, 60 Hz

Rated auxiliary voltage 24-60 Vdc

Binary input voltage 24-30 Vdc

Output contact continuous current 8 A

Maximum operating temperature 70 °C

Minimum operating temperature -25 °C

Maximum storage temperature 85 °C

Minimum storage temperature -40 °C

Classification

IP-class front side (with sealing strip)

IP-class front side (without sealing strip

IP-class sides

IP-class rear side (compression terminal)

IP-class ring lug terminal

IP 54

IP40

IP40

IP20

IP10

Mechanical class 1

EMC emission class A

EMC immunity zone A

Overvoltage category II & III

Pollution degree 2

ANSI code of protection functions tested

Negative sequence overcurrent or current unbalance

protection

46

Thermal protection 49

Differential protection 87

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2.2 Description of the object tested

Manufacturer ABB AB,

Närverksgatan 3, Västerås, Sweden

ABB India Limited,

Plot no. 4A, 5 & 6, Peenya 2nd Phase, Peenya Industrial

Estate, Bangalore – 560058, India

Type RET670

Object Transmission transformer protection

Settings Unless otherwise specified, the default settings of the

manufacturer were used.

Product version 2.2

IED serial number T1738217, firmware version 2.2.1.10, IED 2A

Slot Module Serial No. Hardware Software

P1 PSM 889171-0048-3917 1MRK002239-ABr03 -

P3 BIM 808824-0040-2417 1MRK000508-DDr09 5.0.2

P5 BIM 901253-0003-4117 1MRK000508-HAr09 5.0.2

P7 BOM 814644-0029-2517 1MRK000614-ABr09 5.0.2

P9 IOM 813324-0038-2517 1MRK000173-GDr09 5.0.2

P11 IOM 901249-0003-4117 1MRK000173-GCr09 5.0.2

P30 NUM 83737100252917 1MRK002246-EAr02 1.0.2

P30:1 SFP100FX 1 AX17380003255 1MRK005500-AAr00 -

P30:5 LDCM 64kbps Analog 1 84550500633217 1MRK002122-ABr10 2.2.14

P30:6 OEM 31611400072217 1MRK002266-EAr01 1.1.1

P31 ADM 0000Q36YKA 1MRK002133-ACr07 1.3.2

P31:1 SLM Q26Q5C 1MRK001608-ABr01 2.1.3

P31:2 IRIG-B Q30UCA 1MRK002305-AAr02 1.0.4

P31:3 GTM Q3659J 1MRK002282-ABr05 1.0.2

P32 ADM 0000Q36YQ9 1MRK002133-ACr07 1.3.2

P40 TRM 7I + 5U 0000Q28SEQ 1MRK002247-ATr04 -

P41 TRM 7I + 5U 0000Q28SEO 1MRK002247-ATr04 -

PHMI LHMI 0002703748 1MRK000028-BBr01 4.00.018

Pcbm Cbm Q28SCH 1MRK0014340KAr03 -

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IED serial number T1738218, firmware version 2.2.1.10, IED 2B


P1 PSM 889171-0064-3917 1MRK002239-ABr03 -

P3 BIM 808824-0036-2417 1MRK000508-DDr09 5.0.2

P5 BIM 901253-0004-4117 1MRK000508-HAr09 5.0.2

P7 BOM 814644-0056-2517 1MRK000614-ABr09 5.0.2

P9 IOM 813324-0026-2517 1MRK000173-GDr09 5.0.2

P11 IOM 901249-0001-4117 1MRK000173-Gcr09 5.0.2

P30 NUM 83737100412917 1MRK002246-Ear02 1.02.

P30:1 SFP100FX 1 AX17380003254 1MRK005500-Aar00 -

P30:5 LDCM 64kbps Analog 1 85367800103317 1MRK002122-ABr10 2.2.14

P30:6 OEM 31611400162217 1MRK002266-Ear01 1.1.1

P31 ADM 0000Q31VOR 1MRK002133-ACr07 1.3.2

P31:1 SLM Q31V7N 1MRK001608-ABr01 2.1.3

P31:2 IRIG-B Q30UD6 1MRK002305-Aar02 1.0.4

P31:3 GTM Q3657X 1MRK002282-ABr05 1.0.2

P32 ADM 0000Q23MES 1MRK002133-ACr07 1.3.2

P40 TRM 7I + 5U 0000Q28SEM 1MRK002247-ATr04 -

P41 TRM 7I + 5U 0000Q28SEL 1MRK002247-ATr04 -

PHMI LHMI 0002703749 1MRK000028-BBr01 4.00.018

Pcbm Cbm Q27RN8 1MRK0014340Kar03 -

IED serial number I1817001, firmware version 2.2.2.3, IED 2C


P1 PSM - 1MRK002239-ABr03 -

P3 BIM - 1MRK000508-DDr09 5.0.2

P4 BIM - 1MRK000508-HAr04 2.0.0

P5 BOM - 1MRK000614-ABr09 5.0.2

P6 IOM - 1MRK000173-GDr09 5.0.2

P7 IOM - 1MRK000173-GCr09 5.0.2

P30 NUM 87881400793717 1MRK002246-EAr02 1.02.

P30:1 SFP 100FX 1 AX17520011627 1MRK005500-AAr00 -

P30:5 LDCM 2Mbps 1 10289430121118 1MRK002122-ABr10 2.2.14

P30:6 OEM 31611400292217 1MRK002266-EAr01 1.1.1

P31 ADM 0000R05KLP 1MRK002133-ACr07 1.3.2

P31:1 SLM Q50DTX 1MRK001608-ABr01 2.1.3

P31:2 IRIG-B R04J4G 1MRK002305-AAr02 1.0.4

P31:3 GTM Q5253W 1MRK002282-ABr05 1.0.2

P32 ADM 0000R04JDS 1MRK002133-ACr07 1.3.2

P40 TRM 7I + 5U 0000Q47AQ0 1MRK002247-ARr04 -

P41 TRM 7I + 5U 0000Q47API 1MRK002247-ARr04 -

pHMI LHMI 0003000786 1MRK000028-BAr02 5.01.007

pCBM CBM R05L3C 1MRK001434-KAr03 -

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2.3 List of drawings

The client has submitted files containing drawings and documents of the IEDs and their modules.

These files are kept in the KEMA Laboratories project file.

KEMA Laboratories has made use of these drawings / documents during the execution of the tests.

KEMA Laboratories has not verified in detail that these drawings and documents represent the object

tested.

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2.4 Photograph of test object

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3 GENERAL INFORMATION

3.1 The tests were witnessed by

The tests were carried out without a representative of the client present.

3.2 The tests were carried out by

Name Company

Martijn Dallinga

Herman Koerts

Mihai Bivolaru

DNV GL Netherlands B.V.,

Arnhem, the Netherlands

3.3 Reference to other reports

Report no. Tests described

10021419-OPE/INC 162464 Communication requirements in accordance with IEC 61850 Edition 2 Parts 6, 7-1, 7-2, 7-3, 7-4 and 8-1

10021419-OPE/INC 16-2490 Communication requirements in accordance with IEC 60870-5-103

1029-16 Type test certificate

3.4 Subcontracting

The following tests were subcontracted to DEKRA Certification B.V., Arnhem, the Netherlands:

• contact performance test in accordance with IEC 61810-1.

3.5 Purpose of the tests

Purpose of the tests was to verify whether the material complies with the specified requirements.

3.6 Measurement uncertainty

A table with measurement uncertainties is enclosed in this report. Unless otherwise stated, the

measurement uncertainties of the results presented in this report are as indicated in that table.

3.7 Instruments used

A detailed list with instruments used is enclosed in this report.

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4 TEST ARRANGEMENT

A general test set-up is made by connecting the protective relay to a relay test set. The protective

relay is powered with rated auxiliary voltage. Currents and/or voltages are applied to the analogue

input module(s). If required status signals are applied to the binary input module(s). The operation

and resetting is monitored with the binary output modules operated with 24 VDC. The protective relay

is parameterized and monitored by means of the human machine interface and interface on the

display and LED's. Settings of the IED under test and information from the IED is handled by PCM600

software from ABB. Communication between IED and parameterizing and monitoring device is via

Ethernet communication.

Protective relay

Analog

input

Binary

I/O

Current/voltage

amplifier

Relay test set

Analog

output

Binary

I/O

Parameterizing and

monitoring device

Monitoring device

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5 RISK ASSESSMENT

Clause 7.3 in IEC 60255-1 describes that testing a product which is part of a product family shall be

considered sufficient to cover the entire product family provided a documented risk assessment is

carried out to determine which type tests are valid and which tests need to be repeated on the rest of

the product family. The risk assessment is present in the Type test certificate 1418-18.

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6 PRODUCT SAFETY

6.1 Inspection

6.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operating state as described in

IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the

functioning and operation with the specified performance specification for the following inputs and

outputs:

• analogue inputs

• digital inputs

• contact outputs

• data communication ports.

6.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.

There shall be no:

• burning of any components

• paint blisters on any components

• discolouration on components

• deformation of modules or components

• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.

The measurements of analogue input data shall not exceed twice the class index for the measurement.

There shall be no:

• alarm indications on display and LED’s

• error messages reported in the maintenance computer

• unintentional change of contact outputs

• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each

test.

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6.2 Impulse voltage test

Standard and date

Standard IEC 60255-1, subclause 6.4

Basic standard IEC 60255-27, subclause 10.6.4.2

Test date 20 March 2018

Environmental conditions

Ambient temperature 21 °C

Humidity 48 %

Characteristic test data

Serial number I1741046

Time to rise-value 1,2 µs (± 30%)

Time to half-value 50 µs (± 20%)

Source impedance 500 Ω (± 10%)

Output energy 0,5 J (± 10%)

Pulse interval ≥ 1 s

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Test arrangement Voltage level No. of

impulses Polarity Observations

Voltage applied to Tested against kV

X11; 1 to 3 Alarm contacts

PSM

Earth and all

others 5

5

5

Positive -

- Negative

X11; 4,5 PSU

PSM

Earth and all

others 5

5

5

Positive -

- Negative

X31 BIM

Earth and all

others 5

5

5

Positive -

- Negative

X32 BIM Earth and all

others 5 5

5

Positive -

- Negative

X41 BIM

Earth and all

others

5

5

5

Positive -

- Negative

X42 BIM

Earth and all

others 5

5

5

Positive -

- Negative

X51 BOM

Earth and all

others 5

5

5

Positive -

- Negative

X52 BOM

Earth and all

others 5

5

5

Positive -

- Negative

X61 IOM

Earth and all

others 5

5

5

Positive -

- Negative

X62 IOM

Earth and all

others 5

5

5

Positive -

- Negative

X71 IOM

Earth and all

others 5

5

5

Positive -

- Negative

X72 IOM Earth and all others

5 5

5

Positive -

- Negative

X303 SFP RJ 45 Earth and all others

1

5

5

Positive -

- Negative

X304 SFP RJ 45 Earth and all others

1

5

5

Positive -

- Negative

Service port RJ 45 Earth and all others

1

5

5

Positive -

- Negative

TRM 7I + 5U

X401 1 to 14 CTs

Earth and all others

5 5 Positive -

5 Negative -

TRM 7I + 5U

X401 15 to 24 VTs


5

5

5

Positive -

- Negative

TRM 7I + 5U

X411 1 to 14 CTs


5 5

5

Positive -

- Negative

TRM 7I+ 5U

X411 15 to 24 VTs


5

5

5

Positive -

- Negative

Note

The test has been performed after completion of the climatic tests.

Requirement

• no disruptive discharges or flashovers shall occur.

• the visual and functional inspection shall not reveal any defects or malfunctions.

Result

The object passed the test.

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Photograph of test arrangement

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6.3 Dielectric voltage test

Standard and date








Frequency 50 Hz

Test duration 1 min

Test arrangement Insulation resistance at 500 Vdc

(before the test)

Voltage applied Insulation resistance at 500 Vdc

(after the test)

Observations

Voltage

applied to

Tested

against

MΩ

kV

MΩ

X11; 1 to 3 Alarm contacts

PSM


>550

2,0 AC >550

-

X11; 4,5

PSU PSM

Earth and all

others >550 2,8 DC >550 -


others >550 2,8 DC >550 -


others >550 2,8 DC >550 -

X41 BIMp Earth and all others

>550 2,8 DC >550 -


>550 2,8 DC >550 -

X51 BOM Earth and all others

>550 2,0 AC >550 -


>550 2,0 AC >550 -

X61 IOM Earth and all

others >550 2,8 DC >550 -


others >550 2,8 DC >550 -


others >550 2,8 DC >550 -


>550 2,8 DC >550 -

X304 SFP RJ 45


>550 1,0 AC >550 -

X401 1 to 14 CTs TRM 7I + 5U


>550 2,0 AC >550 -

X401 15 to Earth and all >550 2,0 AC >550 -

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Test arrangement Insulation

resistance at 500 Vdc

(before the test)

Voltage applied Insulation

resistance at 500 Vdc

(after the test)

Observations

24 VTs TRM 7I + 5U

others

X411 1 to 14 CTs TRM 7I + 5U


>550 2,0 AC >550 -

X411 15 to

24 VTs TRM 7I + 5U

Earth and all

others >550 2,0 AC >550 -

Note

The test has been performed after completion of the climatic tests.

Requirement

• no disruptive discharges or flashovers shall occur.


Result


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6.4 Protective bonding resistance

Standard and date








Test voltage < 12 Vdc

Test current 20 A

Test duration 60 s

Test point Measured against Resistance

Observations

1 (see photograph on next

page) Earth terminal 0,037 -

2 (see photograph on next

page) Earth terminal 0,037 -

Requirement

• the resistance between the test point and the protective conductor terminal shall not

exceed 0,1 Ω.


Result


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Photograph of the test points


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6.5 Flammability of insulating materials, components and fire

enclosures

Standard and date


Test date 30 May 2018





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Module Component Make / Material Article no. / Drawing

/ Document

Specified

flammability

Required

flammability

HMI Front film MacDermid

AutoflexEB

UL information for

customers UL94-VTM2 HB75

IO Connector terminal

Amphenol

SMLF1820S3

Housing: PA66

Finger guard: PC

1KHL380110P0001 Housing: V-0

Finger guard: V-2

V-1

HB75

IO Connector

female (green)

Phoenix contact

/ PA 1842678 UL94 V-0 V-1

IO Connector

terminal male (green)

Polyester 6.6 1MKC860001-4 UL94 V-0 V-1

ALL modules

Printed circuit board

Epoxy-glass laminate

1MRK7-121 UL94 V-0 V-1

- - PCB guiding rail Polycarbonate 0087_001.pf UL94 V-2 (1,6 mm)

HB75

PSM Connector terminal

Amphenol SMLF0520S3

Housing: PA66

Finger guard: PC

1KHL380109P0001 Housing: V-0

Finger guard: V-2

V-1

HB75

PSM Connector female (green)

Phoenix contact / PA

1881215 UL94 V-0 V-1

PSM Connector terminal male (green)

Phoenix contact MSTB 2,5/5-GF-5,08-1776537

ItemDetail_1776537 UL94 V-0 V-1

TRM Connector terminal

Wemid 1MKC840003-2 UL94 V-0 V-1

TRM Connector terminal

TYCO art. no. 2-1776584-4

1MKC860001-7 UL94 V-0 V-1

TRM Bobbin: Weisser EI 38/16,5/2 ST

PA 6.6 EI 38 3s IEC 60695-11-10 HB75

HB75

Enclosure Plastic cover

plate IO Zytel 1MRK000062-45 UL-94 V-0 V-1

Enclosure Plastic plug for

11mm hole Polyethene 1MKC920005-3 UL94 V1/V2 V-1

Enclosure Plastic cover

plate LDCM Polyamide 1MRK000062-32 UL94-V-0/V-1 HB40

Enclosure Top/bottom

plastic plugs Nylon 1MKC920005-4 UL94 V-0/V-1 V-1

OEM SFP - galvanic

(RJ45 connector)

1MRK005500-BA V-0 HB-75

Requirements

• the object shall comply with the flammability requirements of IEC 60255-27, subclause 7.6.

• no visual or functional inspection required.

Result


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6.6 Single-fault condition

Standard and date


Basic standard IEC 60255-27, subclause 5.2, 10.6.5.5




Note;

The IEDs have double or reinforced insulation between all HLV – PELV/SELV circuits. Double or

reinforced insulation itself is exempted from single fault conditions/testing according to paragraph

5.2.1 of IEC 60255-27.

Short-circuit and overload tests were performed on PSM of 670 v2.0. PSM boards v 2.2 are identical

with v2.0. The only difference is there is a coating applied.

Requirements

• the test shall not result in a spread of fire or an electric shock risk.

• the test object does not have to be functional after the test.


Result


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6.7 Thermal withstand current transformer

Standard and date



Test date 23 and 27 July 2015


Ambient temperature 21 and 20 °C



Rated current 1 A

Frequency 50 Hz

Insulation resistance 100 MΩ

Terminal Test current

A

Duration

Observation

X411: 1+2

X411: 3+4

X411: 5+6

4 x IN 3 h 1

X401: 11+12 100 x IN 1 s 2

Observations

1. Operating within the stated accuracy

2. Capable of operating

Optional tests according to IEC 60255-27. The results are for information only

Terminal Test current

A

Duration

Observation

X411: 1+2

X411: 3+4

X411: 5+6

4 x IN 3 h 1 and 2

X401: 11+12 100 x IN 1 s 1 and 2

Observations

1. No damage of the test object.

2. Correct operation of the test object after the test.

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement

• The equipment CT input circuits shall withstand overcurrents declared by the manufacturer

without creating a fire or electric shock risk.


Result


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6.8 Thermal withstand voltage transformer

Standard and date



Test date 23 July 2015





Frequency 50 Hz

UR 110/220 V

Terminal Test voltage

V

Duration

Observations

X401 23+24 (ch12) 420 3 h 1, 2 and 3

450 10 s 1, 2 and 3

Observations

1. No damage of the test object.

2. Correct operation of the test object after the test.

3. Capable of operation (outside of accuracy range)


Requirement

• The equipment VT input circuits shall withstand overvoltages declared by the manufacturer,

• without damage.


Result


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6.9 Marking and documentation

Standard and date


Basic standard IEC 60255-27, subclause 9.1 and 9.2




Documentation 1MKR504164-UEN Technical manual

1MKR504163-UEN Application manual

V2.2 / 05-2017

V2.2 / 05-2017

Requirement

• the markings on the test object shall comply with the requirements of IEC 60255-27,

subclause 9.1.

• the documentation of the test object shall comply with the requirements of IEC 60255-27,

subclause 9.2.

Result


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7 ENERGIZING QUANTITIES

7.1 Burden for current measuring input

Standard and date

Standard IEC 60255-1, subclause 6.10.2






Rated input energizing current 1 A

Number of measurements 5 (issue maximum value)

Burden Observations

Specified mVA

Measured

mVA

CT input 1 A

(X401 1+2)

< 20 12 -

CT input 1 A

(X401 5+6)

< 20 14 -

CT input 1 A

(X401 11+12)

< 20 14 -


Result


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7.2 Burden for voltage measuring input

Standard and date







Rated input energizing voltage 110 V


Burden Observations

Specified

Measured

mVA

VT input 110 V

(X401, 13+14)

< 20 mVA at 110 V 17,0 -

VT input 220 V

(X401, 13+14)

< 20 mVA at 110 V 63,4 -

VT input 110 V

(X401, 17+18)

< 20 mVA at 110 V 16,3 -

VT input 220 V

(X401, 17+18)

< 20 mVA at 110 V 59,8 -

VT input 110 V

(X401, 23+24)

< 20 mVA at 110 V 16,5 -

VT input 220 V

(X401, 23+24)

< 20 mVA at 110 V 61,6 -


Result


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7.3 Burden PSU

Test performed on REL670, report number 1410-18 and RES670, report number 1408-18.

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7.4 Burden BIM

Standard and date







Binary input supply See table Vdc


Binary input Burden Observations

Terminal Input voltage

Vdc

Specified

VA Measured

VA

P3, 1 110 < 0,2 0,11 -

P3, 1 125 < 0,2 0,13 -

P4, 1 220 < 0,5 0,36 -

P4, 1 250 < 0,5 0,43 -

P5, 1 220 < 0,5 0,36 -

P5, 1 250 < 0,5 0,43 -

P7, 1 220 < 0,5 0,36 -

P7, 1 250 < 0,5 0,43 -

P8, 1 220 < 0,5 0,36 -

P8, 1 250 < 0,5 0,43 -


Result


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7.5 Inrush current PSU

Test performed on REL670, report number 1410-18 and RES670, report number 1408-18.

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8 CONTACT PERFORMANCE

8.1 Inspection


The pre-inspection is performed to verify that the test object is in operational state as described in




outputs:

• analogue inputs

• digital inputs

• contact outputs.




There shall be no:

• burning of any components.

• paint blisters on any components.

• discolouration on components.

• deformation of modules or components.




There shall be no:

• alarm indications on display and LED’s.

• error messages reported in the maintenance computer.

• unintentional change of contact outputs.



test.

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8.2 Mechanical endurance

Standard and date


Test date 22 June 2015





Contact tested X61 (17+18)

Contact load no-load

Contact voltage Time between cycles Mechanical endurance Observations

Required value Test value

Vdc s

12 1 10000 cycles 10348 cycles -


Requirement

The visual and functional inspection shall not reveal any defects or malfunctions.

Result


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8.3 Continuous contact current

Standard and date


Test date 3 and 4 August 2015





Contact Duration Continuous contact current Observations


h A A

BOM p6 X62 (1-2) 2 ≥ 5 8 -

SOM p10 X102 (1-2) 2 ≥ 5 5 -


Requirement


Result


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8.4 Short duration contact current

Standard and date


Test date 26 June to 3 July 2015





Contacts tested X62 (4+5)

X102 (4+5)

Contact voltage Duration Short duration contact current Observations

(on/off) Required value Test value

Vdc s A A

220 0,2/15 ≥ 30 30 -


Requirement


Result


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8.5 Limiting making capacity

Standard and date







Contacts tested X62 (4+5)

X102 (4+5)

Contact voltage Number of cycles Limiting making capacity (at L/R = 40 ms)

Observations


Vdc W W

220 1000 ≥ 1000 1000 -


Requirement


Result


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8.6 Limiting breaking capacity

Standard and date







T1507017

T1507020

I1511008

Contact voltage Number of cycles Limiting braking capacity

(at L/R = 40 ms) Observations


Vdc W W

48 1000 ≥ 30 48 -

110 1000 ≥ 30 44 -

125 1000 ≥ 30 37,5 -

250 1000 ≥ 30 37,5 -


Requirement


Result


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9 CLIMATIC ENVIRONMENT

9.1 Inspection


The pre-inspection is performed to verify that the test object is in operational state as described in




outputs:

• analogue inputs

• digital inputs

• contact outputs

• data commucation ports.




There shall be no:

• burning of any components.

• paint blisters on any components.

• discolouration on components.

• deformation of modules or components.




There shall be no:

• alarm indications on display and LED’s.

• error messages reported in the maintenance computer.

• unintentional change of contact outputs.



test.

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9.2 Photograph of test arrangement

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9.3 Climatic environmental tests

9.3.1 Dry-heat test - operational

Standard and date

Standard IEC 60255-1, subclause 6.12.3.1




Type of test Bd

Operating conditions energized

Power supply 48 V

Relative humidity <50 %

Maximum rate of change 1 °C/min over a period of 5 min

Test procedure Duration of exposure Operating temperature Observations

h °C

Powering up after 1 +70 1

Correct function at rated

load/current 16 2, 3

Observations

1. Correct start up at 70 degrees.

2. Correct functioning during the test.

3. The contrast of the LCD display at 70 degrees Celsius has been impaired in a way that it is

hard to read from the display.

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Display at 70 °C

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Requirement

• a dielectric voltage test shall be performed.

• a measurement of insulation resistance shall be performed.


Result


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9.3.2 Cold test - operational

Standard and date





Type of test Ad


Power supply 48 V




h °C

Powering up after 1 -25 1

Correct function at

rated load/current 16 2

Observations

1. Correct start up at -25 degrees.

2. Correct functioning during the test.

Requirement




Result


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9.3.3 Dry-heat test at maximum storage temperature

Standard and date


Test date 13 February 2018



Type of test Bb

Operating conditions non-energized



Test procedure Duration of exposure Storage temperature Observations

h °C

Storage 16 +85 1

Observations

1. Correct operation after the test, within the specifications.

Requirement




Result


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9.3.4 Cold test at minimum storage temperature

Standard and date





Type of test Ab

Operating conditions non-energized




h °C

Storage 16 -40 1

Observations

1. Correct operation after the test, within the specifications.

Requirement




Result


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9.3.5 Change of temperature test

Standard and date





Type of test Nb


Power supply 48 V


Maximum rate of change 1 °C/min

Exposure time t1 3 h

Duration of exposure 5 cycles

Test procedure Exposure time Duration of exposure

Operating temperature Observations

h °C

Pre-conditioning 1 - +22 -

Correct function 3 5 Min. -25 -

Max. +70 -

Requirement




Result


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9.3.6 Damp-heat steady-state test

Standard and date





Type of test Cab


Power supply 48 V

Relative humidity 93 %


°C

Powering up after 1 h +40 -

Correct function 10 days -

Requirement



• a protective bonding resistance test shall be performed.


Result


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9.3.7 Cyclic temperature with humidity test

Standard and date





Type of test Db


Power supply 48 V

Cycles 6

Test procedure Duration of exposure

Operating temperature Humidity Observations

cycles °C %

Correct function 6 +25 97 -

6 +55 93 -

Requirement




Result


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9.4 Measurement of insulation resistance after dielectric

voltage test

Standard and date






Test voltage 500 Vdc

Test arrangement Measurement of resistance Observations

Voltage applied to Tested against MΩ

X11; 1 to 3 Alarm

contacts Earth and all others >550

-

X11; 4,5 PSU Earth and all others >550 -

X31 BIM Earth and all others >550 -

X32 BIM Earth and all others >550 -

X51 IOM Earth and all others >550 -

X52 IOM Earth and all others >550 -

X303 SFP RJ 45 Earth and all others >550 -

X401 1 to 18 CTs

TRM 9I + 5U Earth and all others >550 -

X401 19 to 25 VTs TRM 9I + 5U

Earth and all others >550 -

X411 1 to 18 CTs TRM 9I + 5U


X411 19 to 25 VTs TRM 9I + 5U


Requirement

• the insulation resistance shall not be less than 10 MΩ.


Result


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9.5 Dielectric voltage test after climate tests

Standard and date






Duration of test 1 min

Test arrangement Insulation resistance at 500 Vdc

Voltage applied Observations

Voltage applied to Tested against (MΩ) KV

X11; 1 to 3 Alarm contacts PSM


>550

2,0 AC -

X11; 4,5 PSU PSM


>550 2,8 DC -


others >550 2,8 DC -



X41 BIMp Earth and all



>550 2,8 DC -


>550 2,0 AC -


>550 2,0 AC -


>550 2,8 DC -







X304 SFP RJ 45 Earth and all

others >550 1,0 AC

X401 1 to 14 CTs TRM 7I + 5U


>550 2,0 AC -

X401 15 to 24 VTs TRM 7I + 5U


>550 2,0 AC -

X411 1 to 14 CTs TRM 7I + 5U


>550 2,0 AC -

X411 15 to 24

VTs TRM 7I + 5U

Earth and all

others >550 2,0 AC -

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Requirement

No discharge, no flashover.


Result


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9.6 Protective bonding resistance test after damp-heat

steady-state test

Standard and date


Basic standard IEC 60255-27, subclause 10.6.4.5.1






Test voltage < 12 Vdc

Test current 20 A

Test duration 60 s

Test point Tested against Resistance

Observations

1 (see photograph) Earth terminal 0,037 -

2 (see photograph) Earth terminal 0,037 -

Photograph of the test points

Requirement

• the resistance between the test point and the protective conductor terminal shall not

exceed 0,1 Ω.


Result


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10 MEASUREMENT UNCERTAINTY

The measurement uncertainties in the results presented are as specified below unless otherwise

indicated.

Measurement Measurement uncertainty

Current Range 0,010 – 0,050 A: 5%

Range 0,050 – 20 A: 0,5%

Voltage Range 0,1 V – 0,5 V: 1%

Range 0,5 V – 150 V: 0,5%

Phase angle between current and voltage 0,1 deg

Time 0,5 ms

The used EMC test generators are calibrated on an annual base and comply with the tolerances

mentioned in the applicable test standard.

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11 LIST OF INSTRUMENTS USED

11.1 Climate tests

Description Manufacturer Type ORS number

Climate room Espec ARS-1100 151485

11.2 Measurement equipment


Scopecorder Yokogawa DL850 8464-14

Oscilloscope Yokogawa DL1640 105217

Analogue multimeter avometer MK.6 I069115

Analogue multimeter avometer MK.6 67304

Analogue multimeter avometer MK.6 003392

Digital multimeter Hewlett Packard 972A 105257

Oscilloscope LeCroy 9310AL 077871

Oscilloscope Hewlett Packard 8594E 105159

Oscilloscope Rigol DS1052E 150333

Oscilloscope LeCroy 9310A 39294

Oscilloscope LeCroy 9310CM 105479

Multimeter Fluke 8840A 069128

Multimeter Fluke 8840A 069145

Analogue multimeter avometer MK.6 I067424

Multimeter Fluke 45 105356

Multimeter Fluke 8840A/AF 072418

11.3 Test set


Relay test set Omicron CMC256-6 151169

1415-18 - ABB Group · 2018-12-11 · 9.3 Climatic environmental tests 42 9.3.1 Dry-heat test -...

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Transcript of 1415-18 - ABB Group · 2018-12-11 · 9.3 Climatic environmental tests 42 9.3.1 Dry-heat test -...