13GT03E2 C90ST 06

C90STC90ST 3 C90ST 4 C90ST 5 C90ST 6

213GT03E2 Honda Motor Co., Ltd. 2005

FOREWORD INDEX

1

ENGINE GROUP

2

FRAME GROUP

3

[C90ST3]

PART NUMBER INDEX

4

PART NAME INDEX

5

Instruction for use of parts catalogue This parts catalogue has been created as of June 10, 2005. Since this date, the sales practice for repair parts may have been changed or the parts may have been eliminated (listed for those not for sale). The modified information is reflected on the latest Electronic Parts Catalogue (EPC). Also, refer to the parts catalogue news for any change. See the parts catalogue news for any revision that is made after June 10, 2005. Always specify the part number when ordering a part. Check the model, type, serial numbers, color, maker, and the size as needed before ordering a part. Note that the illustrations (part drawings) can differ from the actual parts in shape. They are given just to help you to refer to the parts. When modifications or additions to this parts catalogue are made, a revised edition will be issued at an appropriate time, with successively progressing revision numbers on the cover. We recommend obtaining such revisions in order to keep your parts catalogue up-to-date at all times. To check whether a parts catalogue revision has been issued, please contact your Honda distributor.

CONTENTSPage

Instruction for use of parts catalogue .................................... 1 How to refer to the part information ....................................... 2 Part catalogue structure ........................................................ 3 When the parts were revised................................................. 4 Abbreviations used in the parts catalogue............................. 4 Part block and serial number check ...................................... 5 Color label attachment position check................................... 5 Models, parts catalogue codes and applicable serial

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1

numbers................................................................................ 6 Color label ............................................................................. 7 Color chart ............................................................................. 8 Fuel hose, general purpose hoses and vinyl hose .............. 13 FLAT RATE SERVICE TIME............................................... 17 Illustrated index ................................................................... 22 ENGINE GROUP................................................................ 28 FRAME GROUP................................................................. 50 PART NO. INDEX................................................................ 86 PART NAME INDEX............................................................ 89

2 3 4 5

Initial version issue date

May 10, 2002 Honda Motor Co., Ltd.12005.06.10 E

How to refer to the part information

Reference with Illustrated index

1Reference with Part number index

Reference with Part name index

22005.06.10 E

Part catalogue structure

Block title

Block number

Service item/Flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page.

1

Part number Description As semblies

Honda color code

Sections framed with broken lines in the exploded view drawings are available as complete assemblies. (Their individual parts can also be obtained.)

Color description Note Notes are shown with the parentheses in the part name column.

Required quantity Reqd. QTY shown in the parenthesis or parentheses indicates the optional part. Reqd. QTY marked with N indicates the optional part that should be selected as needed. Reqd. QTY indicates the number of the part used in the block.

Serial number Parts catalogue code When the parts catalogue code column is blank, it indicates that the part is applicable to all codes. Parts enclosed within a dotted line different block. are covered in a

A hollow arrow indicates the block No. for the parts enclosed within a dotted line . A solid arrow indicates the block No. the part in question is connected to.

32005.06.10 E

When the parts were revised

Abbreviations used in the parts catalogue

1Be sure to check the serial number!! RIGHT is abbreviated as R. L. stands for LEFT

* L. or R. in the description of a part stands for the LEFT hand side or the RIGHT hand side. Determine the left or right as if you were in the motorcycle seat. The following abbreviations are used in this parts catalogue. A ........... Ampere ABS ....... Anti-lock brake system A.C. ....... Alternating current A.M. ...... Attaching mark ASSY. .... Assembly C.D.I. ..... Capacitive discharge ignition COMP. ... Complete D.C. ....... Direct current EX. ........ Exhaust FR. ........ Front G ........... Gram HEX. ..... Hexagonal IN. ......... Inlet KPH ...... Kilometers per hour L. ............Left L (100L) .Link (100 Links) L.E.D. .....Light emitted diode MM .........Millimeter MPH .......Miles per hour R. ...........Right RR. .........Rear STD. .......Standard T (22T) ...Tooth (22 Teeth) TCS ........Traction control system T.M. ........Transcript mark V ............Volt W ...........Watt WL .........With labelling WOL .......Without labelling

The number has been When shown at the left side, When shown at the right side, used from the initial model it is applicable to the models it is applicable to the models without revision. o f N o . 1 0 0 8 0 0 1 a n d t h e up to No.1008000. subsequent numbers. The parts listed with "###" at the end of the parts name have limited supply period (parts not for sale).

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Part block and serial number check

Color label attachment position check

Part block

Engine parts E-1~

Carburetor parts E-16

Frame parts F-1~ Colored parts

1

Required serial number Check point

Engine serial number

Carburetor serial number

Frame serial number

Color label

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Models, parts catalogue codes and applicable serial numbers

1

Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows. Parts with parts catalogue codes are exclusive for models destined for countries designated. If no area codes are listed, parts are for common use.ModelC90ST3 C90ST4 C90ST5 C90ST6

Area codeMX MX MX MX

TypeMexico Mexico Mexico Mexico

Applicable engine serial No.C90E-2100001~2199999 C90E-2100001~2199999 C90E-2100001~2199999 C90E-2300001~

Applicable frame serial No.JH2HA028*3K400001~3K499999 JH2HA028*4K500001~4K599999 JH2HA028*5K600001~5K699999 3H1HA028*6D000001~

Applicable carburetor identification No.

PB48F A

* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration. PB48F KC

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Color label When ordering parts, check the model name, main color, and code by observing the COLOR LABEL on the vehicle. When ordering a colored part, use the color chart in the instruction for use of parts catalogue.

1

VFR800FIW R-157 R157

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Color chart

1

When ordering a colored part, refer to the chart below and use a part number consisting of the relevant basic part number to which has been added a part color code.

C90ST(C90ST3)MODEL COLOR CODE No. Name of colored parts Basic part No. Monza red R-110 R110 Spinach green G-46 G46 Neptune blue PB-109 PB109 Initial applicable model Final applicable model C90ST3

Applicable model

Applicable block No.

Ref.No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

BODY COMP., FRAME CAP, FR. COVER CAP, FR. FORK SIDE CASE, DRIVE CHAIN UNDER HALF CASE, DRIVE CHAIN UPPER HALF COVER SET, L. SIDE COVER SET, R. SIDE COVER, FORK CENTER COVER, FR. COVER, FR. TOP COVER, HANDLE UNDER CUSHION ASSY., RR. FENDER, FR. FORK SET, FR. HANDLE COMP., STEERING LABEL, COLOR MARK, DRIVE CAUTION MARK, L. FRAME BODY MARK, R. FRAME BODY MARK, SIDE COVER SEAT ASSY., SINGLE

50100-GT0-890 64365-040-000 51341-001-000 40520-GT0-000 40510-GT0-000 83610-GBJ-N20 83510-GBJ-N20 61150-086-020 64301-GBJ-N10 64310-GB4-000 53120-GB4-030 52400-GBJ-681 61100-086-000 51110-GBJ-305 53100-GK4-791 87565-GT0-M00 87560-181-760 87122-GT0-M00 87121-GT0-M00 87101-GBJ-N20 77000-GBJ-N10

ZC ZC ZE ZK ZK ZK ZK ZV ZD ZF ZM ZD ZN ZE YM ZA ZE ZA ZA ZA ZB

ZA ZC ZE ZK ZK ZP ZP C2 ZD ZF YV ZA A6 ZC YR ZB ZE ZB ZB ZA ZB

ZB ZC ZE ZK ZK ZQ ZQ ZY ZD ZF ZR ZC ZQ ZD YN ZC ZE ZC ZC ZA ZB

F-26 F-28 F-5 F-20 F-20 F-14 F-14 F-5 F-28 F-5 F-4 F-21 F-6 F-5 F-4 F-29 F-29 F-30 F-30 F-30 F-13

3 5 4 2 1 3 1 13 1 15 3 1 1 3 2 6 5 4 3 1 2

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Applicable model

1Applicable block No. Ref.No.

22 23 24 25

STAND COMP., MAIN STAY, MUFFLER UPPER SWINGARM ASSY. TANK COMP., FUEL

50500-GT0-680 18315-171-000 52000-GB6-761 17510-GB4-721

ZA ZA ZF ZC

ZA ZA ZG YP

ZA ZA ZH ZD

F-19 F-16 F-20 F-12

1 3 12 1

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C90ST(C90ST4)

1No.

MODEL COLOR CODE Name of colored parts Basic part No. Monza red R-110 R110 Spinach green G-46 G46 Neptune blue PB-109 PB109

C90ST4

Applicable model Initial applicable model Final applicable model


Ref.No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

BODY COMP., FRAME CAP, FR. COVER CAP, FR. FORK SIDE CASE, DRIVE CHAIN UNDER HALF CASE, DRIVE CHAIN UPPER HALF COVER SET, L. SIDE COVER SET, R. SIDE COVER, FORK CENTER COVER, FR. COVER, FR. TOP COVER, HANDLE UNDER CUSHION ASSY., RR. FENDER, FR. FORK SET, FR. HANDLE COMP., STEERING LABEL, COLOR MARK, DRIVE CAUTION MARK, L. FRAME BODY MARK, R. FRAME BODY MARK, SIDE COVER SEAT ASSY., SINGLE STAND COMP., MAIN STAY, MUFFLER UPPER SWINGARM ASSY. TANK COMP., FUEL

50100-GT0-890 64365-040-000 51341-001-000 40520-GT0-000 40510-GT0-000 83610-GBJ-N20 83510-GBJ-N20 61150-086-020 64301-GBJ-N10 64310-GB4-000 53120-GB4-030 52400-GBJ-681 61100-086-000 51110-GBJ-305 53100-GK4-792 87565-GT0-M10 87560-181-760 87122-GT0-M00 87121-GT0-M00 87101-GBJ-N20 77000-GBJ-N10 50500-GT0-680 18315-171-000 52000-GB6-761 17510-GB4-721

ZC ZC ZE ZK ZK ZK ZK ZV ZD ZF ZM ZD ZN ZE YM ZA ZE ZA ZA ZA ZB ZA ZA ZF ZC

ZA ZC ZE ZK ZK ZP ZP C2 ZD ZF YV ZA A6 ZC YR ZB ZE ZB ZB ZA ZB ZA ZA ZG YP

ZB ZC ZE ZK ZK ZQ ZQ ZY ZD ZF ZR ZC ZQ ZD YN ZC ZE ZC ZC ZA ZB ZA ZA ZH ZD

F-26 F-28 F-5 F-20 F-20 F-14 F-14 F-5 F-28 F-5 F-4 F-21 F-6 F-5 F-4 F-29 F-29 F-30 F-30 F-30 F-13 F-19 F-16 F-20 F-12

3 5 4 2 1 3 1 13 1 15 3 1 1 3 2 6 5 4 3 1 2 1 3 12 1

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Applicable model

1Applicable block No. Ref.No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25


50100-GT0-890 64365-040-000 51341-001-000 40520-GT0-000 40510-GT0-000 83610-GBJ-N20 83510-GBJ-N20 61150-086-020 64301-GBJ-N10 64310-GB4-000 53120-GB4-030 52400-GBJ-681 61100-086-000 51110-GBJ-305 53100-GK4-792 87565-GFN-710 87560-181-760 87122-GT0-M00 87121-GT0-M00 87101-GBJ-N20 77000-GBJ-N10 50500-GT0-680 18315-171-000 52000-GB6-761 17510-GB4-721

ZC ZC ZE ZK ZK ZK ZK ZV ZD ZF ZM ZD ZN ZE YM ZA ZE ZA ZA ZA ZB ZA ZA ZF ZC

ZA ZC ZE ZK ZK ZP ZP C2 ZD ZF YV ZA A6 ZC YR ZB ZE ZB ZB ZA ZB ZA ZA ZG YP

ZB ZC ZE ZK ZK ZQ ZQ ZY ZD ZF ZR ZC ZQ ZD YN ZC ZE ZC ZC ZA ZB ZA ZA ZH ZD


3 5 4 2 1 3 1 13 1 15 3 1 1 3 2 6 5 4 3 1 2 1 3 12 1

112005.06.10 E

C90ST(C90ST6)

1No.

MODEL COLOR CODE Name of colored parts Basic part No. Monza red R-110 R110 Black NH-1 NH1 Icarai blue PB-310 PB310

C90ST6

Applicable model Initial applicable model Final applicable model


Ref.No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25


50100-GFN-720 64365-040-000 51341-001-000 40520-GT0-000 40510-GT0-000 83610-GFN-720 83510-GFN-720 61150-GFN-720 64301-GBJ-N10 64310-GB4-000 53120-GFN-720 52400-GBJ-681 61100-GFN-720 51110-GBJ-305 53100-GK4-792 87565-GFN-720 87560-181-760 87122-GFN-720 87121-GFN-720 87101-GBJ-N20 77000-GBJ-N10 50500-GT0-680 18315-171-000 52000-GB6-761 17510-GB4-721

ZC ZC ZE ZK ZK ZC ZC ZC ZD ZF ZC ZP ZC ZE YM ZA ZF ZA ZA ZA ZB ZA ZA ZF ZC

ZA ZC ZE ZK ZK ZA ZA ZA ZD ZF ZA ZP ZA YD YU ZB ZF ZA ZA ZA ZB ZA ZA YG YN

ZB ZC ZE ZK ZK ZB ZB ZB ZD ZF ZB ZP ZB YL YV ZC ZF ZA ZA ZA ZB ZA ZA YM YT


3 5 4 2 1 3 1 13 1 15 3 1 1 3 2 6 8 4 3 1 2 1 3 12 1

122005.06.10 E

Fuel hose, general purpose hoses and vinyl hose The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part. When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part name, or use the catalogue below. (The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.) When exchanging the hose, cut and use at the specified length as mentioned in the part name. (For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.) The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.

1

Fuel hoses/TubesBulk part Standard part No. Bulk part No. Inner diameter (mm) Length (m) Standard part No.

Fuel hoses/TubesBulk part Bulk part No. Inner diameter (mm) Length (m)

95001-30xxx-2x 95001-30xxx-3x 95001-30xxx-4x 95001-35xxx-2x 95001-35xxx-3x 95001-35xxx-4x 95001-35xxx-5x 95001-35xxx-6x 95001-45xxx-2x 95001-45xxx-3x 95001-45xxx-4x 95001-45xxx-5x 95001-45xxx-6x 95001-55xxx-2x

95001-30001-20M 95001-30001-30M 95001-30001-40M 95001-35001-50M 95001-35001-60M 95001-35001-60M 95001-35001-50M 95001-35001-60M 95001-45001-50M 95001-45001-60M 95001-45001-60M 95001-45001-50M 95001-45001-60M 95001-55001-50M

3.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5 4.5 4.5 5.5

1 1 1 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 1 3 8 1 3 8

95001-55xxx-3x 95001-55xxx-4x 95001-55xxx-5x 95001-55xxx-6x 95001-75xxx-2x 95001-75xxx-3x 95001-75xxx-4x 95001-75xxx-5x 95001-75xxx-6x 95001-80xxx-2x 95001-80xxx-3x 95001-80xxx-4x 95001-80xxx-5x 95001-80xxx-6x

95001-55001-60M 95001-55001-60M 95001-55001-50M 95001-55001-60M 95001-75001-50M 95001-75001-60M 95001-75001-60M 95001-75001-50M 95001-75001-60M 95001-80001-50M 95001-80001-60M 95001-80001-60M 95001-80001-50M 95001-80001-60M

5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 8.0 8.0 8.0 8.0 8.0

1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 8 1 3 8 1 3 1 3 8 1 1 1 1 1

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Vinyl tube

Vinyl tubeBulk part Bulk part Length (m) 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 8 1 3 8 Standard part No. Bulk part No. Inner Outer diameter dia-meter (mm) (mm) 6.0 6.0 6.0 7.0 7.0 7.0 7.0 7.0 8.0 8.0 8.0 8.0 8.0 8.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 10.0 10.0 9.0 9.0 9.0 9.0 11.0 11.0 11.0 11.0 9.0 9.0 12.0 12.0 12.0 12.0 11.0 11.0 11.0 11.0 13.0 13.0 13.0 13.0 14.0 14.0 Length (m) 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 Standard part No.

Vinyl tubeBulk part Bulk part No. Inner Outer diameter dia-meter (mm) (mm) 11.0 11.0 11.0 11.0 12.0 12.0 12.0 12.0 12.0 12.0 12.0 13.0 13.0 14.0 14.0 16.0 16.0 16.0 17.5 17.5 22.0 22.0 22.0 22.0 13.0 13.0 15.0 15.0 13.0 13.0 14.0 14.0 16.0 16.0 16.0 15.0 15.0 18.0 18.0 19.0 19.0 19.0 20.5 20.5 27.0 27.0 27.0 27.0 Length (m) 1 3 8 1 3 8 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 8 1 3 8 1 3 8 1 3 8 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3

1

Standard part No.

Bulk part No.

Inner Outer diameter dia-meter (mm) (mm) 2.9 2.9 3.0 3.0 3.5 3.5 4.0 4.0 4.0 4.0 4.0 4.5 4.5 4.5 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.8 6.8 6.0 6.0 6.5 6.5 7.0 7.0 7.0 7.0 7.0 6.5 8.0 8.0 8.0 8.0 8.0 8.0 9.0 9.0 7.0 7.0

95003-01001-60M 95003-01xxx-3x 95003-01001-60M 95003-01xxx-60 95003-03001-60M 95003-03xxx-3x 95003-03001-60M 95003-03xxx-60 95003-05001-60M 95003-05xxx-3x 95003-05001-60M 95003-05xxx-60 95003-07001-10M 95003-07xxx-1x 95003-07001-10M 95003-07xxx-20 95003-07001-60M 95003-07xxx-3x 95003-07001-60M 95003-07xxx-60 95003-07001-70M 95003-07xxx-7x 95003-08001-10M 95003-08xxx-1x 95003-09001-60M 95003-09xxx-3x 95003-09001-60M 95003-09xxx-60 95003-10001-10M 95003-10xxx-1x 95003-10001-10M 95003-10xxx-20 95003-10001-60M 95003-10xxx-3x 95003-10001-60M 95003-10xxx-60 95003-11001-60M 95003-11xxx-3x 95003-11001-60M 95003-11xxx-60 95003-12001-10M 95003-12xxx-1x 95003-12001-10M 95003-12xxx-20

95003-14001-10M 95003-14xxx-1x 95003-14001-10M 95003-14xxx-20 95003-14001-60M 95003-14xxx-3x 95003-17001-10M 95003-17xxx-1x 95003-19001-10M 95003-19xxx-1x 95003-19001-10M 95003-19xxx-20 95003-19001-60M 95003-19xxx-3x 95003-19001-60M 95003-19xxx-60 95003-21001-10M 95003-21xxx-1x 95003-21001-10M 95003-21xxx-20 95003-23001-10M 95003-23xxx-1x 95003-23001-10M 95003-23xxx-20 95003-23001-60M 95003-23xxx-3x 95003-23001-60M 95003-23xxx-60 95003-25001-10M 95003-25xxx-1x 95003-25001-10M 95003-25xxx-20 95003-25001-60M 95003-25xxx-3x 95003-25001-70M 95003-25xxx-7x 95003-27001-10M 95003-27xxx-1x 95003-27001-10M 95003-27xxx-20 95003-27001-60M 95003-27xxx-3x 95003-27001-60M 95003-27xxx-60 95003-33001-10M 95003-33xxx-1x 95003-33001-10M 95003-33xxx-20

95003-36001-10M 95003-36xxx-1x 95003-36001-10M 95003-36xxx-20 95003-37001-60M 95003-37xxx-3x 95003-37003-60M> 95003-37001-60M 95003-37xxx-60 95003-38001-10M 95003-38xxx-1x 95003-38001-10M 95003-38xxx-20 95003-39001-10M 95003-39xxx-1x 95003-39001-10M 95003-39xxx-20 95003-40001-10M 95003-40xxx-20 95003-40001-60M 95003-40xxx-3x 95003-40001-60M 95003-40xxx-60 95003-43001-10M 95003-43xxx-1x 95003-43001-10M 95003-43xxx-20 95003-45001-10M 95003-45xxx-1x 95003-45001-10M 95003-45xxx-20 95003-50001-10M 95003-50xxx-1x 95003-50001-10M 95003-50xxx-20 95003-50001-60M 95003-50xxx-3x 95003-55001-10M 95003-55xxx-1x 95003-55001-10M 95003-55xxx-20 95003-60001-10M 95003-60xxx-1x 95003-60001-10M 95003-60xxx-20 95003-60001-60M 95003-60xxx-3x 95003-60001-60M 95003-60xxx-60

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General purpose hosesBulk part Standard part No. Bulk part No. Inner diameter (mm) Length (m)

General purpose hosesBulk part Standard part No. Bulk part No. Inner diameter (mm) Length (m)

1

95005-11xxx-3x 95005-11xxx-5x 95005-12xxx-1x 95005-12xxx-2x 95005-12xxx-3x 95005-12xxx-5x 95005-14xxx-1x 95005-14xxx-2x 95005-14xxx-3x 95005-14xxx-5x 95005-17xxx-1x 95005-17xxx-2x 95005-17xxx-3x 95005-17xxx-5x 95005-30xxx-3x 95005-30xxx-5x 95005-35xxx-1x 95005-35xxx-2x 95005-35xxx-3x 95005-35xxx-4x 95005-35xxx-5x 95005-45xxx-1x 95005-45xxx-2x 95005-45xxx-3x

95005-11001-30M 95005-11001-50M 95005-12001-10M 95005-12001-20M 95005-12001-30M 95005-12001-50M 95005-14001-10M 95005-14001-20M 95005-14001-30M 95005-14001-50M 95005-17001-10M 95005-17001-20M 95005-17001-30M 95005-17001-50M 95005-30001-30M 95005-30001-50M 95005-35001-10M 95005-35001-20M 95005-35001-30M 95005-35001-10M 95005-35001-50M 95005-45001-10M 95005-45001-20M 95005-45001-30M

11.0 11.0 12.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 17.0 17.0 17.0 17.0 3.0 3.0 3.5 3.5 3.5 3.5 3.5 4.5 4.5 4.5

1 1 1 3 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 8 1 1 1 3 8 1 1 3 8 1 1

95005-45xxx-4x 95005-45xxx-5x 95005-50xxx-3x 95005-50xxx-5x 95005-55xxx-1x 95005-55xxx-2x 95005-55xxx-4x 95005-65xxx-1x 95005-65xxx-2x 95005-70xxx-3x 95005-70xxx-5x 95005-75xxx-1x 95005-75xxx-2x 95005-80xxx-1x 95005-80xxx-2x 95005-80xxx-3x 95005-80xxx-5x 95005-91xxx-3x 95005-91xxx-5x 95005-92xxx-3x 95005-92xxx-5x

95005-45001-10M 95005-45001-50M 95005-50001-30M 95005-50001-50M 95005-55001-10M 95005-55001-20M 95005-55001-10M 95005-65001-10M 95005-65001-20M 95005-70001-30M 95005-70001-50M 95005-75001-10M 95005-75001-20M 95005-80001-10M 95005-80001-20M 95005-80001-30M 95005-80001-50M 95005-91001-30M 95005-91001-50M 95005-92001-30M 95005-92001-50M

4.5 4.5 5.0 5.0 5.3 5.3 5.3 6.5 6.5 7.0 7.0 7.3 7.3 8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0

1 3 8 1 1 3 1 1 3 8 1 3 1 3 8 1 3 1 1 3 1 1 3 1 1 3 1 1 1 1 1 1 1

NOTE: X is displayed to represent the omitted numerals and letters of the roman alphabet.

CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according to the service manual or the instructions issued with the bulk part.

152005.06.10 E

Bulk part number of fuel hose, general purpose hose and vinyl hose.

1

(Example) 95001-75001-50M Bulk part number: Refers to the bulk part. Marking code (hose type): (fuel hose and general purpose hose) Change code (for added hose): (Vinyl hose) Indicates number mark or change sequence, however, the code for the bulk part must be strictly 0 (zero). Types of code: Fuel hose 2: Red outside braid (3 mm inside dia. only) 5: Black inside braid 3: Red (3 mm inside dia. only) 4: Ash gray with red stripe (3 mm inside dia. only) 6: Black Lengths: 001: 1 m (standard) 003: 3 m 008: 8 m I.D code: (fuel hose and general purpose hose) 30: 3.0 mm 11: 11 mm 35: 3.5 mm 91: 12 mm (outside dia. 15) mm 45: 4.5 mm 92: 12 mm (outside dia. 16) mm 50: 5.0 mm 12: 12 mm (outside dia. 17) mm 55: 5.3 mm, 5.5 mm 14: 14 mm 65: 6.5 mm 17: 17 mm 70: 7.0 mm 75: 7.3 mm, 7.5 mm 80: 8.0 mm ID./OD. code: (vinyl hose) 01: ID. 2.9, OD. 6.8 mm 03: ID. 3.0, OD. 6.0 mm 05: ID. 3.5, OD. 6.5 mm 07: ID. 4.0, OD. 7.0 mm 08: ID. 4.5, OD. 6.5 mm 09: ID. 4.5, OD. 8.0 mm 12: ID. 5.0, OD. 7.0 mm 10: ID. 5.0, OD. 8.0 mm 11: ID. 5.0, OD. 9.0 mm Hose type: 1: Fuel hose 3: Vinyl hose 5: General hose 14: ID. 6.0, 17: ID. 7.0, 19: ID. 7.0, 21: ID. 8.0, 23: ID. 8.0, 25: ID. 9.0, 27: ID. 9.0, 33: ID. 10.0, 36: ID. 11.0, OD. 9.0 mm OD. 9.0 mm OD. 11.0 mm OD. 9.0 mm OD. 12.0 mm OD. 11.0 mm OD. 13.0 mm OD. 14.0 mm OD. 13.0 mm 37: ID. 11.0, 38: ID. 12.0, 39: ID. 12.0, 40: ID. 12.0, 43: ID. 13.0, 45: ID. 14.0, 50: ID. 16.0, 55: ID. 17.5, 60: ID. 22.0, OD. 15.0 mm OD. 13.0 mm OD. 14.0 mm OD. 16.0 mm OD. 15.0 mm OD. 18.0 mm OD. 19.0 mm OD. 20.5 mm OD. 27.0 mm Vinyl hose 1: Clear 2: Black 3: Light red 6: Light red 7: Pale black General hose 1: Ash gray 2: Ash gray 3: Black 5: Black

162005.06.10 E

FLAT RATE SERVICE TIMEFlat rate service time (FRT) means the standard time required to service a MC, which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide. FRT setting system Net service time Removal, Disassembly/reassembly, Installation Inspection, Measurement, Adjustment, Confirmation Diagnosis/troubleshooting (Electric system) Completion inspection Float time Preparation (Process check, Confirmation arrangement for necessary tools) Related work (Transfer of vehicles) * Float time is set by multiplying the net service time by a given coefficient.

Editorial style The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject. Other representative service items not using repair parts (removal/ installation, adjustment, inspection/measuring, and other work) are listed collectively in the list in the preface, classified according to the work. FRT setting standard Decimal system (in unit of 0.1) is adopted to set FRT as it is convenient to calculate the wage. Example: (0.1) 6 minutes, (0.2) 12 minutes [Labor cost per hour] x [FRT] = [Wage] FRT is set with a hand tool. Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure.

1

172005.06.10 E

Work procedure

Service item whose FRT is not presented Accessories and service parts that are not listed to use in this manual. Locations with little aging deterioration or breakage during normal use. Service work that can be finished by one touch. Service work that is seldom done (i.e. extremely small causes of trouble and service frequency). * When FRT is not presented, please calculate wages based on appropriate actual work time Operation not included of FRT Oil and coolant water draining, Waiting time for warming up operation and etc.. Additional operation that involves removal/installation of standard exterior equipment. Indirect time spent for service by visiting the customer, trade-in, and delivery of a MC. Indirect time required for ordering and delivery of parts. Cost for grease, adhesive agent, etc. used for service work.

1

As the work procedure is set with the work time according to the method in the separate Service Manual, refer to this Manual as required. Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual. Work basically is to be performed by one person, and when two or more people are required, setting is done as the total time for the number of people. The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard. Special tools and service equipment used to set FRT are those specified or recommended in Service Manual.

182005.06.10 E

Explanation of FRT by using an example (The example may differ from the actual presented items) Ref. No. 2 L.O.N. (Relative ref. Number) Description (1, 3, 4, 7) 111118 CAMSHAFT 4.5 F.R.T.

Indicating work contents that are included in the service item. Indicating a reference No. whose operation and time are the same as FRT4.5 for the camshaft. (The application range is limited to the service items without an LON setting within a same block.)How to refer to the service item by using the sample (camshaft replacement) Open to the page of the block where the camshaft's spare part illustration is shown.

1

Includes: Valve clearance adjustment 111118A Replace rocker arm add 1.0

Reference No. of the illustration of part that shows location of the replacement work. FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement. LON is an abbreviation of Labor Operation Number, and it is a classification of the service items by the work unit code. The same operation code is used regardless of the models. Standard operation is indicated with 6 digits code, and additional operation is indicated with 7 digits code. Indicating the camshaft replacement and FRT4.5. Indicating FRT1.0 that will be added when additional operation (replace rocker arm) is done in association with camshaft replacement.

Look for the camshaft illustration, and refer to the service item and FRT that agree with the reference No.

192005.06.10 E

Indication mark for the listing of service items that continues to the following page

1

Ref. No. 2

L.O.N. 111118

(Relative ref. Number) Description

1a

11

1c

18

A

F.R.T.

CAMSHAFT 4.5

a) Category codes and classificationCode Category

1 2 3 4 5 6

Engine Transmission Fuel & Exhaust Frame & Body Steering/Suspension Electrical Wheels/Brakes Controls/instrument -

+ Mark indicated at the last line. Indication of the block with no setting of FRT Ref. No. L.O.N. (Relative ref. Number) Description F.R.T.

7 8 9 0

NO INFORMATION LON code system

1a

11b

1c

18d

Ae 1

c) Operation codes and classificationCode Operation category

Replace, Removal/Installation, Change Overhaul Adjust, Balance (Paint-related work: Top-coat) Test, Inspect/diagnose, Measurment, Check (Overhaul-related work: Rebore) (Overhaul-related work: Reseal) (Resurface) (Paint-related work: Refinish) Repair, Cleaning, Air bleeding

a) Category code..................... Engine b) Location/function code ........ Engine upper c) Operation code.................... Replace d) Operation sequence number (Unit code can be shown with alphabet) ......................... camshaft (No regular rule of code) e) Additional code ................... replace rocker arm (No regular rule of code) 202005.06.10

2 3 4 5 6 7 8 9 0E

Major service items without using spare parts (1) Removal/Installation, (2) Adjustment, Measurement, (4) Overhaul, (5) Other work E: Engine, F: Frame

(3)

Inspection/

1(3) Inspection, Measurement LON1115A0 3115A0 E 0.9 0.3 2.9 F 6145A0 1135A0 7115A0 6105A0

* OPERATIONS OTHER THAN REPLACING PARTS (1) Removal and installation Set for the configuration with the parts removed from the vehicle. LON1101E5 E 1111K0 3111D6 1101E6

DESCRIPTIONCOMPRESSION PRESSURE-MEASUREMENT CARBURETOR FLOAT LEVELMEASUREMENT IGNITION TIMING-INSPECTION ENGINE OIL-INSPECTION EXCLUDES: Oil change BRAKE OPERATION-TEST BATTERY-CHECKING OF ELECTROLYTE LEVEL & GRAVITY

FRT0.1 0.5 0.2 0.1 0.1 0.2

DESCRIPTIONTILTING ENGINE ASSEMBLYREMOVAL/INSTALLATION INCLUDES: All necessary adjustment CYLINDER HEAD ASSEMBLYREMOVAL/INSTALLATION CARBURETOR ASSEMBLYREMOVAL/INSTALLATION CRANKCASE SEPARATION INCLUDES: Engine removal and installation

FRT1.3

(2) Adjustment LON3113A0 2123A0 E 6143A1 1113A0 6163A0 2133A0 F 7113A0 7113A1 3113A3

DESCRIPTIONCARBURETOR IDLE-ADJUSTMENT CLUTCH-ADJUSTMENT INCLUDES: Clutch lever adjustment SPARK PLUG-ADJUSTMENT/CLEANING VALVE CLEARANCE-ADJUSTMENT NOTE: For 1 vehicle HEADLIGHT-AIMING DRIVE CHAIN-ADJUSTMENT FRONT BRAKE-ADJUSTMENT EXCLUDES: Front brake shoe adjustment REAR BRAKE-ADJUSTMENT EXCLUDES: Rear brake shoe adjustment THROTTLE OPERATION-ADJUSTMENT

FRT0.1 0.1 0.1 0.2 0.1 0.1 0.1 0.1 0.1

(4) Overhaul Work condition: The required Measurements, inspections, adjustments, and cleaning/washing of each part are performed, including the main body removal/installation work and the replacement of defective parts. LONE 311200

DESCRIPTIONCARBURETOR-OVERHAUL INCLUDES: All necessary adjustment

FRT0.6

(5) Other work LONE F 1130A1 3120A0

DESCRIPTIONOIL FILTER SCREEN-CLEANING CLEANER ELEMENT-CLEANING

FRT0.6 0.1

212005.06.10 E

ENGINE GROUPE-1CYLINDER HEAD COVER

E-2CYLINDER HEAD

E-3CAMSHAFT/VALVE

2E-4CAM CHAIN/TENSIONER

E-5CYLINDER

E-6RIGHT CRANKCASE COVER

E-7CLUTCH

E-8OIL PUMP

E-9LEFT CRANKCASE COVER

222005.06.10 E

ENGINE GROUPE-10GENERATOR

E-11CRANKCASE

E-12CRANKSHAFT/PISTON

2E-13TRANSMISSION

E-14GEARSHIFT DRUM

E-15KICK STARTER SPINDLE

E-16CARBURETOR

EOP-1GASKET KIT A

EOP-2GASKET KIT B

232005.06.10 E

FRAME GROUPF-1HEADLIGHT

F-2METER

F-3HANDLE LEVER/SWITCH/CABLE

F-4STEERING HANDLE

F-5FRONT FORK

F-6FRONT FENDER

3

F-7FRONT CUSHION

F-8FRONT BRAKE PANEL

F-9FRONT WHEEL

242005.06.10 E

FRAME GROUPF-10REAR BRAKE PANEL

F-11REAR WHEEL

F-12FUEL TANK

F-13SEAT

F-14SIDE COVER

F-15AIR CLEANER

3

F-16EXHAUST MUFFLER

F-17PEDAL

F-18STEP

252005.06.10 E

FRAME GROUPF-19STAND

F-20SWINGARM/CHAIN CASE

F-21REAR CUSHION

F-22WINKER

F-23TAILLIGHT

F-24BATTERY

3

F-25WIRE HARNESS

F-26FRAME BODY

F-27TOOLS

262005.06.10 E

FRAME GROUPF-28FRONT COVER

F-29CAUTION LABEL

F-30MARK/EMBLEM

3

272005.06.10 E

E-1

CYLINDER HEAD COVERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 2 3 8 20

(5) 1111C4 COVER, CYLINDER HEAD (6) 1111D1 COVER, CYLINDER HEAD SIDE :RIGHT (7) 1111D0 COVER, CYLINDER HEAD SIDE :LEFT (9) 111107 MANIFOLD, INTAKE 614130 PLUG, SPARK

0.3 0.3 0.2 0.3 0.1

2

Ref. No.

Reqd. QTY Part No. Description3 C90ST 4 5

Serial No.6

Parts catalogue code

1 2 3 4 5

12301-086-000 12331-GB0-910 12341-GB6-910 12361-035-000 12391-GW8-680

COVER, CYLINDER HEAD COVER, R. CYLINDER HEAD SIDE COVER, L. CYLINDER HEAD SIDE CAP, TAPPET ADJUSTING HOLE GASKET, CYLINDER HEAD COVER GASKET, R. CYLINDER HEAD SIDE COVER GASKET, L. CYLINDER HEAD SIDE COVER PIPE, IN. GASKET, IN. PIPE NUT, CAP, 6MM WASHER, SEALING, 6MM WASHER A, SEALING, 6MM WASHER, SEALING, 6.5X12 O-RING, 27X2.0(ARAI) O-RING, 30.8MM NUT, FLANGE, 6MM BOLT, FLANGE, 6X110 BOLT, FLANGE, 6X20 BOLT, FLANGE, 6X25 PLUG, SPARK (C6HSA)(NGK) PLUG, SPARK (U20FS-U)(DENSO) PLUG, SPARK (C5HSA)(NGK) PLUG, SPARK (U16FS-U)(DENSO) PLUG, SPARK (C7HSA)(NGK) PLUG, SPARK (U22FS-U)(DENSO)

1 1 1 2 1 1 1 1 1 3 3 1 1 1 2 1 1 2 4 1 1 (1) (1) (1) (1)

1 1 1 2 1 1 1 1 1 3 3 1 1 1 2 1 1 2 4 1 1 (1) (1) (1) (1)

1 1 1 2 1 1 1 1 1 3 3 1 1 1 2 1 1 2 4 1 1 (1) (1) (1) (1)

1 1 1 2 1 1 1 1 1 3 3 1 1 1 2 1 1 2 4 1 1 (1) (1) (1) (1) 2005.06.10 E

6 12394-GW8-680 7 12395-GW8-680 8 17111-GT0-000 9 17119-HF7-000 10 90201-415-000 11 12 13 14 15 16 17 18 19 20 90442-035-000 90443-035-000 90461-357-000 91301-GK4-871 91302-001-020 94050-06000 95701-06110-00 96001-06020-00 96001-06025-00 98056-56713 98056-56723 98056-55713 98056-55723 98056-57713 98056-57723

28

E-2

CYLINDER HEADRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 111106 HEAD, CYLINDER .INCLUDES: Valve clearance adjustment and reface 2 (7) 1111L9 GUIDE, INTAKE VALVE(ONE) .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface 1111M9 GUIDE, VALVE :FOR 1 VEHICLE .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface 3 (7) 1111M0 GUIDE, EXHAUST VALVE(ONE) .INCLUDES: Reaming .INCLUDES: Valve clearance adjustment and reface 4 111115 GASKET, CYLINDER HEAD

1.8

2.0

2.3

2.0

1.1

2

Ref. No.


Serial No.6


1 2 3 4 5

12200-GT0-751 12237-GB4-305 12245-GB4-305 12251-GB5-811 90033-GT0-750

HEAD COMP., CYLINDER GUIDE, IN. VALVE (O.S.) GUIDE, EX. VALVE (O.S.) GASKET, CYLINDER HEAD BOLT, STUD, 6X32 BOLT, 6MM O-RING, 9X1.6(ARAI)

1 1 1 1 2 1 2

1 1 1 1 2 1 2

1 1 1 1 2 1 2

1 1 1 1 2 1 2

6 90082-035-010 7 91305-028-158

292005.06.10 E

E-3

CAMSHAFT/VALVERef. (Relative ref. Number) L.O.N. No. Description F.R.T.

2

2 111118 CAMSHAFT .INCLUDES: Valve clearance adjustment 3 1111K8 ARM, INTAKE VALVE ROCKER(ONE) .NOTE: Same time for two units .INCLUDES: Valve clearance adjustment 1111K9 ARM, EXHAUST VALVE ROCKER(ONE) .NOTE: Same time for two units .INCLUDES: Valve clearance adjustment 1111L8 ARM, VALVE ROCKER :FOR 1 VEHICLE .INCLUDES: Valve clearance adjustment 5 1111N0 VALVE, INTAKE(ONE) .INCLUDES: Refacing .EXCLUDES: Valve guide replacement 1111P0 VALVE :FOR 1 VEHICLE .INCLUDES: Refacing .EXCLUDES: Valve guide replacement 6 1111N1 VALVE, EXHAUST(ONE) + .INCLUDES: RefacingRef. No. Reqd. QTY Part No. Description3 C90ST 4 5

1.0 1.3

1.3

1.3 1.6

1.8

1.6

Serial No.6


1 2 3 4 5

12209-GB4-681 14100-GB5-D10 14431-035-020 14451-035-000 14711-GN5-913

SEAL, VALVE STEM (NOK) CAMSHAFT COMP. ARM, VALVE ROCKER SHAFT, VALVE ROCKER ARM VALVE, IN. VALVE, EX. SPRING, VALVE OUTER (CHUO HATSUJO) SPRING, VALVE INNER (CHUO HATSUJO) RETAINER, VALVE SPRING SEAT, VALVE SPRING OUTER COTTER, VALVE SCREW, TAPPET ADJUSTING NUT, TAPPET ADJUSTING DOWEL PIN, 8X12

2 1 2 2 1 1 2 2 2 2 4 2 2 1

2 1 2 2 1 1 2 2 2 2 4 2 2 1

2 1 2 2 1 1 2 2 2 2 4 2 2 1

2 1 2 2 1 1 2 2 2 2 4 2 2 1

6 14721-GF6-010 7 14751-GF6-013 8 14761-GF6-013 9 14771-GB4-680 10 14775-MA6-000 11 12 13 14 14781-MA6-000 90012-333-000 90206-001-000 90702-GB6-910

302005.06.10 E

E-3

CAMSHAFT/VALVERef. (Relative ref. Number) L.O.N. No. Description F.R.T.

+ 6

.EXCLUDES: Valve guide replacement 7 (1,8,9,10) 1111P2 SPRING, INTAKE VALVE(ONE) 1111P3 SPRING, EXHAUST VALVE(ONE) 1111Q2 SPRING, VALVE :FOR 1 VEHICLE

1.4 1.4 1.5

2

312005.06.10 E

E-4

CAM CHAIN/TENSIONERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1111Q3 9 1111G4 11 1111J0 12 1111V3

1 2 3 4 7

1111Q4 110140 111151 111148

SPROCKET, CAM CHAIN, CAM ARM, CAM CHAIN TENSIONER ROLLER(S), CAM CHAIN TENSIONER (6,8) ROD, CAM CHAIN TENSIONER PUSH ROLLER, CAM CHAIN GUIDE SPROCKET, CAM CHAIN GUIDE BOLT, CAM CHAIN GUIDE ROLLER

0.6 1.6 0.4 0.4 0.3 1.2 1.3 1.3

2

Ref. No.


Serial No.6


1 2 3 4 5

14321-GBG-900 14401-178-003 14500-035-020 14502-086-000 14531-035-000

SPROCKET, CAM (28T) CHAIN, CAM (84L) ARM COMP., CAM CHAIN TENSIONER ROLLER, CAM CHAIN TENSIONER PIVOT, CAM CHAIN TENSIONER SPRING, CAM CHAIN TENSIONER ROD COMP., CAM CHAIN TENSIONER PUSH HEAD, CAM CHAIN TENSIONER PUSH ROD ROLLER COMP., CAM CHAIN GUIDE PIN, CAM CHAIN GUIDE ROLLER SPROCKET, CAM CHAIN GUIDE (25T) SPINDLE, CAM CHAIN GUIDE SPROCKET BOLT, SEALING, 14MM BOLT, KNOCK, 5MM WASHER, SEALING, 14MM

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

6 14541-GB4-681 7 14550-GB0-911 8 14566-086-030 9 14610-086-010 10 14615-035-010 11 14670-035-030 12 14675-178-000 13 90081-035-000 14 90083-GB6-911 15 90441-035-000

16 90461-357-000 WASHER, SEALING, 6.5X12 17 90481-035-000 WASHER, 8MM 18 95701-06018-00 BOLT, FLANGE, 6X18

322005.06.10 E

E-5

CYLINDERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 1111A5 CYLINDER 2 111102 GASKET, CYLINDER

1.4 1.3

2

Ref. No.


Serial No.6


1 2 3 4 5

12101-GB1-900 12191-GW8-681 90082-035-010 90603-GB0-911 90702-GB6-910

CYLINDER GASKET, CYLINDER BOLT, 6MM COLLAR, 14.8MM DOWEL PIN, 8X12 O-RING, 14.5MM PACKING, RUBBER, 16MM DOWEL PIN, 8X14

1 1 1 1 2 1 1 2

1 1 1 1 2 1 1 2

1 1 1 1 2 1 1 2

1 1 1 1 2 1 1 2

6 91301-GB0-911 7 91303-035-000 8 94301-08140

332005.06.10 E

E-6

RIGHT CRANKCASE COVERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 110159 COVER, CRANKCASE :RIGHT 2 110158 GASKET, CRANKCASE COVER :RIGHT 4 2121A7 LEVER, CLUTCH 5 (6,9,10,11) 2121A9 PLATE, CLUTCH CAM 7 2121C5 PLATE, CLUTCH CAM LIFTER 8 2121E3 SCREW, CLUTCH ADJUSTING 15 112105 OIL SEAL, KICK STARTER SPINDLE

0.8 0.6 0.6 0.6 0.7 0.7 0.7

2

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11330-GW8-690 11394-GW8-680 15651-179-701 22811-040-020 22820-918-020 22825-046-000 22830-041-000 22846-GB4-770 22860-046-000 25551-918-007 25555-065-000 32921-039-000 90485-040-000 90702-GB6-910 91202-302-010 91303-001-000 91307-035-000 94030-08000 96001-06040-00 96001-06065-00

COVER COMP., R. CRANKCASE GASKET, R. CRANKCASE COVER GAUGE, OIL LEVEL LEVER, CLUTCH PLATE COMP., CLUTCH CAM SPRING, CAM PLATE SIDE PLATE COMP., CLUTCH LIFTER BOLT, CLUTCH ADJUSTING RETAINER, CLUTCH BALL THROUGH, OIL SPRING, OIL THROUGH CLIP, DYNAMO CORD WASHER, 8MM DOWEL PIN, 8X12 OIL SEAL, 13.8X24X5 O-RING, 8MM O-RING, 18X3 NUT, HEX., 8MM BOLT, FLANGE, 6X40 BOLT, FLANGE, 6X65

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 5 2 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 5 2 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 5 2 1

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 5 2 1

21 96001-06080-00 BOLT, FLANGE, 6X80

342005.06.10 E

E-7

CLUTCHRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 2121A0 OUTER, CLUTCH 2 (3,29) 2121B7 COVER, CLUTCH OUTER 4 (20) 212112 CENTER, CLUTCH 6 (7,8,9,12,17) 2121A1 DISC, CLUTCH FRICTION .NOTE: Same time for two units or more 10 (14,15,16) 2121A2 PLATE, DRIVE 11 212107 SPRING, CLUTCH .NOTE: Same time for two units or more 13 2121B8 SPRING, CLUTCH DAMPER .NOTE: Same time for two units or more 19 211100 GEAR, PRIMARY DRIVEN 21 (5,18) 211105 GEAR, PRIMARY DRIVE

1.0 0.7 0.9 0.9

1.0 1.0 0.7 0.8 0.8

2

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

22101-178-000 22111-178-010 22119-GW8-680 22121-178-000 22131-035-030 22201-GW8-681 22310-GB0-910 22321-041-000 22331-GW8-681 22351-178-020 22401-178-010 22411-178-000 22421-040-000 22531-178-000 22535-033-000 22536-033-000 22901-001-000 22911-GB4-680 23110-086-030 23112-178-020 23120-086-020 90231-087-010 90431-086-000 90432-086-000 90483-178-000

OUTER, CLUTCH COVER, CLUTCH OUTER GASKET, CLUTCH OUTER COVER CENTER, CLUTCH (17T) GUIDE, CLUTCH CENTER DISK A, CLUTCH FRICTION PLATE A, CLUTCH PLATE B, CLUTCH DISK B, CLUTCH FRICTION PLATE, DRIVE SPRING, CLUTCH SPRING, CLUTCH FREE SPRING, CLUTCH DAMPER WEIGHT, CLUTCH RING, CLUTCH WEIGHT CENTER RING, CLUTCH WEIGHT STOPPER SET RING, 101.5MM COLLAR, 17MM GEAR, PRIMARY DRIVEN (69T) OUTER, DRIVE GEAR GEAR, PRIMARY DRIVE (17T) NUT, LOCK, 14MM WASHER, LOCK, 14MM WASHER B, LOCK WASHER, STOPPER, 14MM

1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 2 1 1 1 1

1 1 1 1 1 2 1 1 1 1

4 4 4 4 4 4 4 4 4 4 4 4 28 28 28 28 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 4 2005.06.10 E

35

E-7

CLUTCH

2

Ref. No.


Serial No.6


26 27 28 29

90601-001-000 93500-05010-0A 93600-05010-0A 96100-60000-00

CIRCLIP, EXTERNAL, 17MM SCREW, PAN, 5X10 SCREW, FLAT, 5X10 BEARING, RADIAL BALL, 6000

1 4 4 1

1 4 4 1

1 4 4 1

1 4 4 1

362005.06.10 E

E-8

OIL PUMPRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1

(2) 113105 PUMP ASSY., OIL 6 1131B5 SCREEN, OIL FILTER

0.9 0.6

2

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9

15100-GB5-811 15119-178-000 15331-436-000 15332-436-000 15384-178-000 15421-035-010 93500-05010-0A 93500-06016-0A 93500-06022-0A

PUMP ASSY., OIL GASKET, OIL PUMP BODY ROTOR, OIL PUMP INNER ROTOR, OIL PUMP OUTER PIVOT, OIL PUMP SCREEN, OIL SCREW, PAN, SCREW, PAN, SCREW, PAN, FILTER 5X10 6X16 6X22

1 1 1 1 1 1 3 2 1

1 1 1 1 1 1 3 2 1

1 1 1 1 1 1 3 2 1

1 1 1 1 1 1 3 2 1

372005.06.10 E

E-9

LEFT CRANKCASE COVERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 1101A6 COVER, CRANKCASE :LEFT

0.1

2

Ref. No.


Serial No.6


1 11341-GB5-730 COVER, L. CRANKCASE 2 96001-06028-00 BOLT, FLANGE, 6X28 3 96001-06035-00 BOLT, FLANGE, 6X35

1 1 2

1 1 2

1 1 2

1 1 2

382005.06.10 E

E-10

GENERATORRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 2 3 8 9

613105 6131A3 6131A4 6131B6 6131B5

ROTOR OR FLYWHEEL STATOR BASE, STATOR OIL SEAL, STATOR BASE O-RING, STATOR BASE

0.3 0.6 0.4 0.4 0.3

2

Ref. No.


Serial No.6


1 2 3 4 5

31110-GT0-008 31120-GT0-018 31131-GS9-020 32961-GS9-010 32962-GS9-000

FLYWHEEL COMP. (MITSUBA) STATOR COMP. (MITSUBA) BASE, STATOR CLAMPER, A.C. GENERATOR CORD CLAMPER, PULSER CORD GROMMET, NEUTRAL SWITCH CORD WASHER, 10MM OIL SEAL, 18.9X30X5(NOK) OIL SEAL, 18.9X30X5(ARAI) O-RING, 107X2(ARAI) O-RING, 6X1.7(ARAI) BOLT, HEX., 5X6 BOLT, HEX., 5X10 SCREW, FLAT, 6X16 NUT, FLANGE, 10MM BOLT, FLANGE, 6X22

1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2

1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2

1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2

1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2

6 32981-GB4-770 7 90410-HC4-000 8 91202-GE0-003 91202-GE0-015 9 91301-035-003 10 91317-171-003 11 12 13 14 15 93301-05006-0H 93301-05010-0H 93600-06016-0A 94050-10000 96001-06022-00

392005.06.10 E

E-11

CRANKCASERef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 110120 CRANKCASE :RIGHT .INCLUDES: Engine removal and installation 1101A2 CRANKCASE :BOTH .INCLUDES: Engine removal and installation 2 110110 GASKET, CRANKCASE .INCLUDES: Engine removal and installation 3 110115 CRANKCASE :LEFT .INCLUDES: Engine removal and installation

4.0 4.8 3.6 4.4

2

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

11100-GB6-911 11191-GW8-680 11200-GB6-910 15761-087-611 16236-045-010 16236-171-000 90031-198-000 90032-198-000 90407-259-000 90703-HC4-000 92800-12000 95002-50000 96001-06050-00 96001-06060-00 96001-06065-00

CRANKCASE COMP., R. GASKET, CRANKCASE CRANKCASE COMP., L. TUBE, BREATHER, 5X320 CLAMP, OVER FLOW PIPE CLAMPER, TUBE BOLT, CYLINDER STUD, 6X194.5 BOLT, CYLINDER STUD, 6X202 PACKING, DRAIN COCK, 12.5X20 DOWEL PIN, 10X14 BOLT, CLIP, BOLT, BOLT, BOLT, DRAIN PLUG, 12MM TUBE (C9) FLANGE, 6X50 FLANGE, 6X60 FLANGE, 6X65

1 1 1 1 1 1 2 2 1 2 1 1 1 2 4

1 1 1 1 1 1 2 2 1 2 1 1 1 2 4

1 1 1 1 1 1 2 2 1 2 1 1 1 2 4

1 1 1 1 1 1 2 2 1 2 1 1 1 2 4

402005.06.10 E

E-12

CRANKSHAFT/PISTONRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 1101B5 CRANKSHAFT .INCLUDES: Engine removal and installation 3 (2,4,5) 111103 RING, PISTON AND/OR PISTON (ONE) 12 1101B6 BEARING, CRANKSHAFT :LEFT .INCLUDES: Engine removal and installation 1101B7 BEARING, CRANKSHAFT :RIGHT .INCLUDES: Engine removal and installation 1101G0 BEARING, CRANKSHAFT :BOTH .INCLUDES: Engine removal and installation

4.0

1.5 4.2 4.2 4.4

2

Ref. No.


Serial No.6


1 13000-GT0-000 2 13011-GB5-305 13012-GB5-305 13013-GB5-305 13014-GB5-305 13015-GB5-305 3 13101-GT0-680 13102-GT0-306 13103-GT0-306 13104-GT0-306 13105-GT0-306 4 13111-087-000 5 13115-001-000 6 7 8 9 10 13201-GF6-300 13310-GT0-300 13321-GT0-300 13381-GF6-300 14311-KEV-900

CRANKSHAFT COMP. RING SET, PISTON (STD.)(RIKEN) RING SET, PISTON (0.25)(RIKEN) RING SET, PISTON (0.50)(RIKEN) RING SET, PISTON (0.75)(RIKEN) RING SET, PISTON (1.00)(RIKEN) PISTON (STD.) PISTON (0.25) PISTON (0.50) PISTON (0.75) PISTON (1.00) PIN, PISTON CLIP, PISTON PIN ROD, CONNECTING CRANKSHAFT COMP., R. CRANKSHAFT, L. PIN, CRANK SPROCKET, TIMING (14T) KEY, WOODRUFF, 4MM BEARING, RADIAL BALL, 6304 BEARING, CONNECTING ROD (RED) BEARING, CONNECTING ROD (BLUE) BEARING, CONNECTING ROD (WHITE)

1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 1 1 1 1 2 1 1 1

1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 1 1 1 1 2 1 1 1

1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 1 1 1 1 2 1 1 1

1 1 (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 2 1 1 1 1 1 1 2 1 1 1

11 90741-003-010 12 91001-GF6-004 13 91101-GF6-003 91102-GF6-003 91103-GF6-003

412005.06.10 E

E-13

TRANSMISSIONRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1

2

9 21

222 +Ref. No. Reqd. QTY Part No. Description3 C90ST 4 5

(5,7) 210141 MAINSHAFT, TRANSMISSION .INCLUDES: Engine removal and installation 210141A .Replace countershaft add (3,6,8) 210142 COUNTERSHAFT, TRANSMISSION .INCLUDES: Engine removal and installation 210142A .Replace mainshaft add 213135 SPROCKET, DRIVE 2101C2 BEARING, MAINSHAFT :LEFT .INCLUDES: Engine removal and installation 2101C6 BEARING, MAINSHAFT :BOTH .INCLUDES: Engine removal and installation 2101D4 BEARING, MAINSHAFT AND COUNTERSHAFT :ALL .INCLUDES: Engine removal and installation 2101C8 BEARING, COUNTERSHAFT :RIGHT .INCLUDES: Engine removal and installation 2101C9 BEARING, COUNTERSHAFT :BOTH Parts catalogue code

3.8 0.2 3.8 0.2 0.2 3.8 4.0

4.2 3.8 4.0

Serial No.6

1 2 3 4 5

23211-GB6-910 23221-GT0-750 23421-GB6-911 23422-GB6-910 23431-GB1-900

MAINSHAFT, TRANSMISSION (12T) COUNTERSHAFT, TRANSMISSION GEAR, COUNTERSHAFT LOW (34T) BUSH, 20X10 GEAR, MAINSHAFT SECOND (17T) GEAR, COUNTERSHAFT SECOND (28T) GEAR, MAINSHAFT THIRD (22T) GEAR, COUNTERSHAFT THIRD (23T) SPROCKET, DRIVE (15T) PLATE, DRIVE SPROCKET FIXING COLLAR, GEAR SPRING, CHANGE FRICTION PLATE, GEARSHIFT DRUM LOCK BOLT, DRIVE SPROCKET FIXING WASHER, 17X1.5 WASHER A, SPLINE, 20MM WASHER, SPLINE, 17MM CIRCLIP, EXTERNAL, 17MM SET RING, 20MM OIL SEAL, 17X29X5(NOK)

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 2 2005.06.10 E

6 23441-GB6-910 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23471-GB1-901 23481-GT0-751 23801-179-700 23802-040-000 23911-GT0-750 24305-GT0-000 24306-GB4-770 90084-041-000 90452-GB6-910 90455-107-000 90461-035-000 90601-001-000 90605-200-000 91203-GB5-761

21 96100-60010-00 BEARING, RADIAL BALL, 6001 22 96100-62010-00 BEARING, RADIAL BALL, 6201 23 96100-62030-00 BEARING, RADIAL BALL, 6203

42

E-13

TRANSMISSIONRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

+22

.INCLUDES: Engine removal and installation 23 2101C5 BEARING, MAINSHAFT :RIGHT .INCLUDES: Engine removal and installation 2101C7 BEARING, COUNTERSHAFT :LEFT .INCLUDES: Engine removal and installation

3.8 3.8

2

432005.06.10 E

E-14

GEARSHIFT DRUMRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1

5 6 8 10 11

2

15 21

(2) 210112 FORK, GEARSHIFT .INCLUDES: Engine removal and installation .NOTE: Same time for two units 2101A9 DRUM, GEARSHIFT .INCLUDES: Engine removal and installation (7,25) 2101D6 PLATE, GEARSHIFT DRUM STOPPER (9) 210125 STOPPER OR SPRING, SHIFT DRUM 210122 SPINDLE, GEARSHIFT (12,13) 210127 ARM, GEARSHIFT 6151B8 SWITCH, NEUTRAL 1101F9 OIL SEAL, GEARSHIFT SPINDLE

3.8

3.8

0.9 0.9 0.9 0.9 0.2 0.9

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

24211-087-010 24221-041-010 24261-121-742 24263-028-000 24301-GB2-714 24411-GB6-910 24421-200-000 24430-GB4-772 24435-GF6-003 24610-098-730 24630-GB2-711 24641-041-000 24651-041-000 24652-035-000 35750-001-020 35753-035-010 35755-001-020 90071-171-010 90417-041-000 90801-035-000 91208-KB4-671 91312-107-000 92101-06016-0A 96001-06012-00 96220-30085

FORK, L. GEARSHIFT FORK, R. GEARSHIFT PIN, GEARSHIFT FORK GUIDE CLIP, GEARSHIFT FORK GUIDE PIN DRUM, GEARSHIFT PLATE, GEARSHIFT DRUM STOPPER PIN, GEARSHIFT DRUM ARM COMP., SHIFT DRUM STOPPER SPRING, SHIFT DRUM STOPPER SPINDLE COMP., GEARSHIFT ARM, GEARSHIFT SPRING, GEARSHIFT ARM SPRING, GEARSHIFT RETURN PIN, SHIFT RETURN SPRING CONTACT ASSY., NEUTRAL SWITCH ROTOR, NEUTRAL SWITCH PLATE, CONTACT FIXING BOLT, KNOCK, 6MM WASHER, GEARSHIFT DRUM SIDE PLUG, RUBBER, 19MM OIL SEAL, 11.6X24X10(ARAI) O-RING, 7X1.7 BOLT, HEX., 6X16 BOLT, FLANGE, 6X12 ROLLER, 3X8.5

1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2005.06.10 E

44

E-15

KICK STARTER SPINDLERef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1

(2,5) 1121A0 PINION, KICK STARTER .INCLUDES: Engine removal and installation 3 1121A2 SPINDLE, KICK STARTER .INCLUDES: Engine removal and installation 6 112103 SPRING, KICK STARTER RETURN

3.7 3.7 0.9

2

Ref. No.


Serial No.6


1 2 3 4 5

28211-178-000 28221-178-000 28251-086-701 28262-041-731 28271-121-690

PINION, KICK STARTER (22T) RATCHET, STARTER DRIVE SPINDLE, KICK STARTER RETAINER, KICK SPRING SPRING, STARTER PINION FRICTION SPRING, KICK STARTER (NIPPON HATSUJO) SPRING, KICK STARTER (CHUO HATSUJO) WASHER, 17MM WASHER, THRUST, 20MM SET RING, 20MM CIRCLIP, EXTERNAL, 16MM

1 1 1 1 1 1 1 1 1 2 1

1 1 1 1 1 1 1 1 1 2 1

1 1 1 1 1 1 1 1 1 2 1

1 1 1 1 1 1 1 1 1 2 1

6 28281-035-003 28281-035-018 7 8 9 10 90452-115-000 90454-107-000 90605-200-000 94510-16000

452005.06.10 E

E-16

CARBURETORRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

2 3111A3 NEEDLE, JET 3 (15) 311120 FLOAT OR FLOAT VALVE 4 3111A5 TOP SET, CARBURETOR 5 3111A6 CHAMBER, FLOAT 7 3111A8 VALVE, THROTTLE 11 3111B5 CARBURETOR ASSEMBLY 16 3111A4 HOLDER, NEEDLE JET 18 310115 SCREEN, FUEL STRAINER 27 (28) 3111D4 JET, MAIN

0.7 0.6 0.2 0.5 0.3 0.5 0.6 0.2 0.6

2

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

16010-GN5-921 16012-GT0-680 16013-883-005 16014-GB6-610 16015-GT0-013 16016-GB4-003 16022-GB6-761 16028-GC8-004 16040-GB0-911 16041-GB5-D30 16100-GT0-690 16118-GB4-003 16119-GK4-851 16148-141-881 16155-GZ5-000 16165-GB5-960 16175-GB0-911 16176-GB0-911 16199-GBJ-000 16199-GB4-003 93892-03012-18 93892-04008-18 93892-04018-18 93892-05010-18 95002-02079

GASKET SET NEEDLE SET, JET FLOAT SET TOP SET CHAMBER SET, FLOAT SCREW SET A VALVE SET, THROTTLE SCREW SET B GASKET SET B NUT SET, SQUARE CARBURETOR ASSY. (PB48F A) CAP, CABLE SEALING PLATE, STAY CAP, CHOKE DUST VALVE COMP., FLOAT HOLDER, NEEDLE JET CUP, FUEL STRAINER SCREEN, FUEL STRAINER TUBE, AIR VENT TUBE, OVERFLOW SCREW-WASHER, 3X12 SCREW-WASHER, 4X8 SCREW-WASHER, 4X18 SCREW-WASHER, 5X10 CLIP, TUBE (B7)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2005.06.10 E

46

E-16

CARBURETOR

2

Ref. No.


Serial No.6


26 95002-02659 CLIP, TUBE (B6.5) 27 99102-GHB-0820 JET, MAIN, #82 28 99103-943-0400 JET, SLOW, #40

1 1 1

1 1 1

1 1 1

1 1 1

472005.06.10 E

EOP-1

GASKET KIT ARef. (Relative ref. Number) L.O.N. No. Description F.R.T.

NO INFORMATION

2

Ref. No.


Serial No.6


1 06111-GB5-820 12191-GW8-681 12209-GB4-681 12251-GB5-811 12391-GW8-680 12394-GW8-680 12395-GW8-680 17119-HF7-000 18291-HB2-900 91301-GB0-911 91301-GK4-871 91302-001-020 91303-035-000

GASKET KIT A (COMPONENT PARTS) GASKET, CYLINDER SEAL, VALVE STEM (NOK) GASKET, CYLINDER HEAD GASKET, CYLINDER HEAD COVER GASKET, R. CYLINDER HEAD SIDE COVER GASKET, L. CYLINDER HEAD SIDE COVER GASKET, IN. PIPE GASKET, EX. PIPE O-RING, 14.5MM O-RING, 27X2.0(ARAI) O-RING, 30.8MM PACKING, RUBBER, 16MM

1 1 2 1 1 1 1 1 1 1 1 2 1

-

-

-

482005.06.10 E

EOP-2

GASKET KIT BRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

NO INFORMATION

2

Ref. No.


Serial No.6


1 06112-GB5-811 11191-GW8-680 11394-GW8-680 15119-178-000 22119-GW8-680 90407-259-000 90801-035-000 91301-035-003 91303-001-000 91307-035-000 91312-107-000 91317-171-003

GASKET KIT B (COMPONENT PARTS) GASKET, CRANKCASE GASKET, R. CRANKCASE COVER GASKET, OIL PUMP BODY GASKET, CLUTCH OUTER COVER PACKING, DRAIN COCK, 12.5X20 PLUG, RUBBER, 19MM O-RING, 107X2(ARAI) O-RING, 8MM O-RING, 18X3 O-RING, 7X1.7 O-RING, 6X1.7(ARAI)

1 1 1 1 1 1 1 1 1 1 1 1

-

-

-

492005.06.10 E

F-1

HEADLIGHTRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 616115 HEADLIGHT ASSEMBLY 4 (2) 6161A7 HEADLIGHT UNIT 5 6161B1 SOCKET, HEADLIGHT 6 616118 BULB, HEADLIGHT 7 616180 SOCKET, POSITION LIGHT 8 616182 BULB, POSITION LIGHT

0.1 0.2 0.1 0.1 0.1 0.1

3

Ref. No.


Serial No.6


1 2 3 4 5

33100-GT0-692 33101-GBJ-013 33117-GBJ-013 33120-GBJ-681 33130-GBJ-013

HEADLIGHT ASSY. (12V 30/30W) RIM COMP., HEADLIGHT NUT HEADLIGHT UNIT SOCKET ASSY., HEADLIGHT BULB, HEADLIGHT (12V 30/30W) (STANLEY) SOCKET COMP., POSITION LAMP BULB, WEDGE BASE (T10) (12V 3.4W) BOLT, ADJUSTING SCREW, HEADLIGHT SETTING WASHER, LOCK, 6MM

1 1 2 1 1 1 1 1 1 2 1

1 1 2 1 1 1 1 1 1 2 1

1 1 2 1 1 1 1 1 1 2 1

1 1 2 1 1 1 1 1 1 2 1

6 34901-GT4-003 7 34904-GAC-003 8 34908-GA7-701 9 90101-GJ6-000 10 90101-087-720 11 90307-GJ6-003

502005.06.10 E

F-2

METERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

3 4 6 7

8121A1 6161G4 811160 8111B2

METER ASSY., COMBINATION SOCKET ASSY., METER BULB CABLE, SPEEDOMETER CABLE, SPEEDOMETER INNER

0.3 0.2 0.2 0.1

Ref. No.


Serial No.6


1 2 3 4 5

34908-GB4-700 34908-MB9-871 37200-GT0-751 37223-GB5-731 37244-086-000

BULB (12V 2W) BULB, WEDGE BASE (12V 1.7W) SPEEDOMETER ASSY. SOCKET COMP. SPRING, SPEEDOMETER SETTING

1 2 1 1 1 1 1 1

1 2 1 1 1 1 1 1

1 2 1 1 1 1 1 1

1 2 1 1 1 1 1 1

3

6 44830-GBJ-000 CABLE COMP., SPEEDOMETER 7 44831-GBJ-000 CABLE, INNER 8 93700-05018-0A SCREW, OVAL, 5X18

512005.06.10 E

F-3

HANDLE LEVER/SWITCH/CABLERef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 2 3 5 6 7 8 9 10

811100 811120 810140 6151C1 615118 6151B2 811125 810150 8101C0 8101C1 11 8101C7

CABLE, THROTTLE CABLE, CHOKE LEVER, CHOKE :HANDLE SIDE SWITCH, LIGHTING SWITCH, WINKER SWITCH, FRONT STOP CABLE, FRONT BRAKE GRIP, THROTTLE GRIP, HANDLE :LEFT GRIP, HANDLE :RIGHT LEVER, HANDLE :RIGHT

0.3 0.3 0.1 0.5 0.6 0.3 0.3 0.2 0.1 0.2 0.1

3

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9

17910-GB5-762 17950-GB4-770 17961-GB5-671 17962-GB4-003 35150-GBJ-680

CABLE COMP., THROTTLE CABLE COMP., CHOKE LEVER, CHOKE STOPPER, CABLE SWITCH ASSY., LIGHTING SWITCH ASSY., WINKER SWITCH ASSY., FR. STOP CABLE COMP., FR. BRAKE GRIP COMP., THROTTLE GRIP, HANDLE LEVER, COVER, COVER, MIRROR SCREW, R. STEERING HANDLE R. HANDLE LEVER LOCK NUT COMP. (HONDA LOCK) HANDLE LEVER PIVOT

1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 2 1 1 -

1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 2 1 1 -

1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 2 1 1

1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 2 1 1 2 2 1 - -------- 5K601256 2005.06.10 E

35200-GK4-790 35340-GBJ-000 45450-GBJ-000 53160-179-700 53160-179-701 10 53165-172-000 11 12 13 14 15 16 17 18 19 20 53175-GR2-010 53176-179-702 88113-GBJ-000 88210-GBJ-004 90115-170-700 90116-147-000 90314-GBJ-000 90441-147-000 90442-147-000 93500-05028-0A

SCREW, PAN, 5MM NUT, HEX., 8MM(HONDA LOCK) WASHER, PLAIN WASHER, WAVE SCREW, PAN, 5X28

21 93500-05040-0A SCREW, PAN, 5X40 22 93892-05010-08 SCREW-WASHER, 5X10 23 94001-05000-0S NUT, HEX., 5MM

52

F-3

HANDLE LEVER/SWITCH/CABLE

Ref. No.


Serial No.6


23) 90302-435-761

NUT, HEX., 5MM

-

-

1 -

- 5K601257 1

3

532005.06.10 E

F-4

STEERING HANDLERef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 2 3 4

510110 810100 4131X2 5101D1

BRIDGE, FORK TOP PIPE, STEERING HANDLE COVER, HANDLE :LOWER PLATE, FORK TOP BRIDGE

0.8 1.2 0.9 0.9

3

Ref. No.


Serial No.6


1 51102-086-720 BRIDGE, FORK TOP 2 53100-GK4-791YM HANDLE COMP., STEERING *R110*..............MONZA RED 53100-GK4-791YN *PB109*..........NEPTUNE BLUE 53100-GK4-791YR *G46*...........SPINACH GREEN 53100-GK4-792YM *R110*..............MONZA RED 53100-GK4-792YN *PB109*..........NEPTUNE BLUE 53100-GK4-792YR *G46*...........SPINACH GREEN 53100-GK4-792YU *NH1*...................BLACK 53100-GK4-792YV *PB310*...........ICARAI BLUE 3 53120-GB4-030YV COVER, HANDLE UNDER *G46*...........SPINACH GREEN 53120-GB4-030ZM *R110*..............MONZA RED 53120-GB4-030ZR *PB109*..........NEPTUNE BLUE 53120-GFN-720ZA *NH1*...................BLACK 53120-GFN-720ZB *PB310*...........ICARAI BLUE 53120-GFN-720ZC *R110*..............MONZA RED 4 53231-GB4-010 PLATE, FORK TOP BRIDGE 5 53232-086-720 SHEET A, TOP BRIDGE RUBBER 6 7 8 9 10 53233-172-000 53234-171-000 53235-086-020 53236-171-000 53237-GB4-680 RUBBER B, TOP BRIDGE SHEET COLLAR, STEERING STEM WASHER, TOP BRIDGE COLLAR, TOP BRIDGE WASHER NUT C, STEERING STEM WASHER, HANDLE SETTING WASHER, TOOTHED

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2005.06.10 E

54

11 90304-GB4-680 12 90518-086-000 13 90552-001-000

F-4

STEERING HANDLE

Ref. No.


Serial No.6


14 93401-08016-00 BOLT-WASHER, 8X16 15 94070-08080 NUT-WASHER, 8MM 16 95801-08032-00 BOLT, FLANGE, 8X32 17 96001-06014-00 BOLT, FLANGE, 6X14

2 2 2 1

2 2 2 1

2 2 2 1

2 2 2 1

3

552005.06.10 E

F-5

FRONT FORKRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

2 5101A0 RACE, STEERING BALL :UPPER .NOTE: Same time for two units 5101A1 RACE, STEERING BALL :LOWER .NOTE: Same time for two units 5101C9 RACE, STEERING BALL :BOTH 3 511100 FORK ASSY., FRONT 6 5101A9 RACE, STEERING TOP CONE 7 5101B0 RACE, STEERING BOTTOM CONE 10 5101B2 THREAD, STEERING HEAD TOP 12 615147 LOCK, STEERING 13 4131C7 COVER, FRONT FORK 14 411105 STAY, FRONT COVER 15 4111L3 COWL, FRONT CENTER

1.2 1.2 1.2 1.6 0.9 1.4 0.9 0.3 0.1 0.2 0.1

3

Ref. No.


Serial No.6


1 50049-046-000 PLUG, HEAD PIPE 2 50301-041-010 RACE, STEERING TOP BALL 3 51110-GBJ-305ZC FORK SET, FR. *G46*...........SPINACH GREEN 51110-GBJ-305ZD *PB109*..........NEPTUNE BLUE 51110-GBJ-305ZE *R110*..............MONZA RED 51110-GBJ-305YD *NH1*...................BLACK 51110-GBJ-305YL *PB310*...........ICARAI BLUE 4 51341-001-000ZE CAP, FR. FORK SIDE *NH1*...................BLACK 5 53210-GS9-003 BALL ASSY., STEERING STEEL (KATO HATSUJO) 6 7 8 9 53211-030-000 53212-030-010 53214-001-010 53215-001-000 RACE, STEERING TOP CONE RACE, STEERING BOTTOM CONE DUST SEAL, STEERING HEAD WASHER, STEERING HEAD DUST SEAL THREAD COMP., STEERING HEAD TOP

2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 -

2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 -

2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 -

2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2005.06.10 E

10 53220-041-010

56

11 53236-086-000 COLLAR, TOP BRIDGE 12 53600-086-007 LOCK, STEERING HANDLE 13 61150-086-020C2 COVER, FORK CENTER *G46*...........SPINACH GREEN 61150-086-020ZV *R110*..............MONZA RED 61150-086-020ZY *PB109*..........NEPTUNE BLUE 61150-GFN-720ZA *NH1*...................BLACK 61150-GFN-720ZB *PB310*...........ICARAI BLUE

F-5

FRONT FORK

Ref. No.


Serial No.6


13) 61150-GFN-720ZC COVER, FORK CENTER *R110*..............MONZA RED 14 64309-GK4-870 STAY, TOP COVER SETTING 15 64310-GB4-000ZF COVER, FR. TOP *NH138*..........SHASTA WHITE 16 17 18 19 20 64315-GB4-000 90101-087-720 90164-028-000 90313-172-000 92501-08025-0A GROMMET, TOP COVER SCREW, HEADLIGHT SETTING SCREW, U-LOCK FLAT, 6X12 NUT, SPEED, 4MM BOLT, CAP, 8X25

3

1 1 1 1 2 2 1 1 4

1 1 1 1 2 2 1 1 4

1 1 1 1 2 2 1 1 4

1 1 1 1 1 2 2 1 1 4

21 94102-08000 WASHER, PLAIN, 8MM 22 95701-06012-00 BOLT, FLANGE, 6X12

572005.06.10 E

F-6

FRONT FENDERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 4131B7 FENDER, FRONT

0.2

3

Ref. No.


Serial No.6


1 61100-086-000A6 FENDER, FR. *G46*...........SPINACH GREEN 61100-086-000ZN *R110*..............MONZA RED 61100-086-000ZQ *PB109*..........NEPTUNE BLUE 61100-GFN-720ZA *NH1*...................BLACK 61100-GFN-720ZB *PB310*...........ICARAI BLUE 61100-GFN-720ZC *R110*..............MONZA RED 2 80102-GK4-970 COLLAR, FR. FENDER 3 90111-162-000 BOLT, FLANGE, 6MM

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

1 1 1 2 2

582005.06.10 E

F-7

FRONT CUSHIONRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

2

5111K7 5111K7A 5111K8 5111K8A 5111K9

3 5111A5 5111A6 4 5111A4 9 5111G7 5111G8 5111H7

(1) BUSH, FORK PIVOT ARM :LEFT .Replace 1 bush add BUSH, FORK PIVOT ARM :RIGHT .Replace 1 bush add BUSH, FORK PIVOT ARM :FOR 1 VEHICLE ARM, FORK PIVOT :RIGHT ARM, FORK PIVOT :BOTH ARM, FORK PIVOT :LEFT CUSHION ASSY., FRONT :LEFT CUSHION ASSY., FRONT :RIGHT CUSHION ASSY., FRONT :BOTH

0.5 0.1 0.5 0.1 1.0 0.4 0.6 0.4 0.4 0.4 0.6

Ref. No.


Serial No.6


1 2 3 4 5

51311-GK4-971 51312-GK4-971 51315-041-000 51325-041-000 51331-GK4-970

BUSH, FR. CUSHION UNDER BUSH, FR. ARM PIVOT ARM COMP., R. FR. SUSPENSION ARM COMP., L. FR. SUSPENSION COLLAR, FR. ARM PIVOT CAP, FR. ARM PIVOT DUST SEAL COLLAR, FR. CUSHION DISTANCE CAP, FR. CUSHION UNDER DUST SEAL CUSHION ASSY., FR. COLLAR, RUBBER BUSH BUSH, RUBBER BOLT, FLANGE, 10X53 BOLT, FR. CUSHION UNDER NUT, U, 10MM O-RING, 13.8X2.4(ARAI)

2 2 1 1 2 4 2 4 2 2 2 2 2 2 8 2 2

2 2 1 1 2 4 2 4 2 2 2 2 2 2 8 2 2

2 2 1 1 2 4 2 4 2 2 2 2 2 2 8 2 2

2 2 1 1 2 4 2 4 2 2 2 2 2 2 8 2 2

3

6 51333-001-000 7 51334-GK4-970 8 51336-001-000 9 51400-GK4-971 10 51486-086-000 11 12 13 14 15 51489-086-000 90112-GK4-000 90149-041-010 90304-GE8-003 91311-PH7-004

16 93403-08032-08 BOLT-WASHER, 8X32 17 94002-08000-0S NUT, HEX., 8MM

592005.06.10 E

F-8

FRONT BRAKE PANELRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 711115 SHOE(PAD) SET, BRAKE :FRONT 4 710151 AXLE, FRONT WHEEL 5 7101C3 GEAR, SPEEDOMETER 7 (2) 7111D0 PANEL, FRONT BRAKE 10 7111C3 ARM, FRONT BRAKE

0.3 0.2 0.3 0.4 0.1

3

Ref. No.


Serial No.6


1 06430-GBJ-J10 06450-121-730 2 43141-GC5-000 3 43151-110-000 4 44301-GBJ-000 5 44806-GK4-003 6 7 8 9 10 44808-107-720 45010-GBJ-305 45134-250-000 45145-121-710 45410-GB4-000

SHOE SET, BRAKE (ASK) SHOE SET, BRAKE (JB) CAM, RR. BRAKE SPRING, BRAKE SHOE AXLE, FR. WHEEL GEAR COMP., SPEEDOMETER WASHER, SPEEDOMETER GEAR PANEL SUB ASSY., FR. BRAKE DUST SEAL, BRAKE CAM INDICATOR, FR. BRAKE ARM, FR. BRAKE SPRING, BRAKE ARM RETURN OIL SEAL, 47X60X7(ARAI) OIL SEAL, 47X60X7(NOK) NUT, FLANGE, 6MM JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

11 45411-GB4-680 12 91251-GK4-003 91251-GK4-005 13 94050-06000 14 95015-32001 15 95015-42000

16 95701-06028-00 BOLT, FLANGE, 6X28

602005.06.10 E

F-9

FRONT WHEELRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 4 6 7 8 11

TUBE, FRONT TIRE HUB, FRONT WHEEL FRONT WHEEL RIM, WHEEL :FRONT FRONT TIRE(ONE) (5) 710115 BEARING, FRONT WHEEL(ONE) 710115G .Replace 1 bearing add 14 7101F2 HUB ASSY., FRONT WHEEL

710140 710103 7101D4 710109 710139

0.8 2.5 0.8 2.2 0.8 0.4 0.1 2.3

Ref. No.


Serial No.6


1 42712-GS4-006 42712-041-154 2 42713-001-000 3 44311-041-000 4 44601-GBJ-000 5 44620-171-000 6 44650-GT0-305 7 44701-102-791 44701-102-792 8 44711-GB6-885 9 90304-GE8-003 10 90752-GB4-681 90752-GB4-682

TUBE, TIRE (IRC)(2.50-17) TUBE, TIRE (IRC)(2.25/2.50-17) FLAP, TIRE (IRC) COLLAR, FR. WHEEL SIDE HUB COMP., FR. WHEEL COLLAR, FR. AXLE DISTANCE WHEEL SUB ASSY., FR. RIM, FR. WHEEL (DAIDO) (1.40X17) RIM, FR. WHEEL (FUTABA) (1.40X17) TIRE, FR. (IRC) (2.50-17 4PR/38L 6F) NUT, U, 10MM OIL SEAL, 21X35X7(ARAI) OIL SEAL, 21X35X7(NOK)

1 1 1 1 1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 1 2

3

11 96140-63000-10 BEARING, RADIAL BALL, 6300U 12 97172-21157-F0 SPOKE SET A, 12X158.5 (INSIDE) 13 97548-21156-F0 SPOKE SET A, 12X158 (OUTSIDE) 14 44635-GB5-J30 HUB SUB ASSY., FR.

18 18 18 18 18 18 18 18 - 1 1 1

612005.06.10 E

F-10

REAR BRAKE PANELRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 711140 SHOE(PAD) SET, BRAKE :REAR 3 710160 AXLE, REAR WHEEL 5 (6) 7111A9 PANEL, REAR BRAKE 9 7111C4 ARM, REAR BRAKE

0.4 0.3 0.5 0.1

3

Ref. No.


Serial No.6


1 06430-GBJ-J10 06450-121-730 2 40543-141-850 3 42301-GBJ-000 4 42313-GBJ-000 5 43100-GBJ-000 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 43141-400-010 43145-KC1-000 43151-110-000 43410-086-720 43434-286-000 45134-250-000 90301-473-003 90505-425-000 92811-10000 94001-06000-0S 94001-08000-0S 94101-06000 94111-06000 94201-20150 95701-06035-00

SHOE SET, BRAKE (ASK) SHOE SET, BRAKE (JB) ADJUSTER, R. CHAIN AXLE, RR. WHEEL COLLAR, RR. BRAKE PANEL SIDE PANEL COMP., RR. BRAKE CAM, RR. BRAKE INDICATOR, RR. BRAKE SPRING, BRAKE SHOE ARM, RR. BRAKE RUBBER, STOPPER ARM CUSHION DUST SEAL, BRAKE CAM NUT, U, 6MM WASHER, 8MM BOLT A, BRAKE STOPPER NUT, HEX., 6MM NUT, HEX., 8MM WASHER, PLAIN, 6MM WASHER, SPRING, 6MM PIN, SPLIT, 2.0X15 BOLT, FLANGE, 6X35

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

622005.06.10 E

F-11

REAR WHEELRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 3 4 6 8 9 10 12 13 14 24

DAMPER, REAR WHEEL SPROCKET, FINAL DRIVEN SLEEVE, REAR WHEEL FLANGE, FINAL DRIVEN BEARING, FINAL DRIVEN FLANGE HUB ASSY., REAR WHEEL REAR WHEEL RIM, WHEEL :REAR REAR TIRE(ONE) TUBE, REAR TIRE (7) 710133 BEARING, REAR WHEEL(ONE) 710133G .Replace 1 bearing add 27 7101A5 FLANGE ASSY., FINAL DRIVEN

710157 7101A0 7101A1 7101A4 7101D1 7101F3 710118 710127 710142 7101A7

0.3 0.6 0.4 0.7 0.6 2.4 0.8 2.3 0.8 0.8 0.5 0.1 0.6

Ref. No.


Serial No.6


1 2 3 4 5

06410-GBJ-J01 40544-141-850 41201-GT0-750 42303-041-000 42304-040-000

DAMPER SET, WHEEL ADJUSTER, L. DRIVE CHAIN SPROCKET, FINAL DRIVEN (39T) SLEEVE, RR. WHEEL AXLE COLLAR, RR. WHEEL AXLE SLEEVE FLANGE COMP., FINAL DRIVEN COLLAR, RR. AXLE DISTANCE BEARING, RADIAL BALL, 6203 (NTN) BEARING, RADIAL BALL, 6203 (NACHI) HUB SUB ASSY., RR. WHEEL SUB ASSY., RR. O-RING, 40.5X3 (NIPPON DUST KEEPER) RIM, RR. WHEEL (DAIDO) (1.40X17) TIRE, RR. (IRC) (2.50-17 6PR/38L) TUBE, TIRE (IRC)(2.50-17) TUBE, TIRE (IRC)(2.25/2.50-17) FLAP, TIRE (IRC) BOLT, STUD, 8X18 NUT, HEX., 12MM NUT, RR. AXLE SLEEVE NUT, U, 8MM

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 4 2005.06.10 E

3

6 42610-GBJ-305 7 42620-121-000 8 42630-GK4-003 42630-GK4-005 9 42635-GB5-J30 10 42650-GT0-315 11 42653-001-004 12 42701-030-003 13 42711-096-025 14 42712-GS4-006 42712-041-154 15 42713-001-000 16 17 18 19 90125-GBJ-000 90306-GAB-711 90307-001-000 90309-ML3-791

63

F-11

REAR WHEEL

3

Ref. No.


Serial No.6


20 90753-GK4-003 90753-GK4-005 21 22 23 24 25 94001-06000-0S 94101-06000 94111-06000 96140-63010-10 97282-42158-F0

OIL SEAL, 27X40X6(ARAI) OIL SEAL, 27X40X6(NOK) NUT, HEX., 6MM WASHER, PLAIN, 6MM WASHER, SPRING, 6MM BEARING, RADIAL BALL, 6301U SPOKE SET B, 10X159.0 (INSIDE)

1 1 1 1 2

1 1 1 1 1 2

1 1 1 1 1 2

1 1 1 1 2

18 18 18 18

26 97548-42157-F0 SPOKE SET B, 10X158.5 (OUTSIDE) 18 18 18 18 27 42615-GBJ-J00 FLANGE SUB ASSY., FINAL DRIVEN - 1 1 1

642005.06.10 E

F-12

FUEL TANKRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 310100 TANK, FUEL 3 (4) 3101B5 TUBE, FUEL .NOTE: Same time for two units

0.4 0.3

Ref. No.


Serial No.6


1 17510-GB4-721YP TANK COMP., FUEL *G46*...........SPINACH GREEN 17510-GB4-721ZC *R110*..............MONZA RED 17510-GB4-721ZD *PB109*..........NEPTUNE BLUE 17510-GB4-721YN *NH1*...................BLACK 17510-GB4-721YT *PB310*...........ICARAI BLUE 2 17620-GE7-023 FUEL FILL CAP COMP. 17620-GR1-931 3 17630-GBJ-680 4 17631-GBJ-680 5 17631-096-701 17632-383-831 CAP COMP., FUEL FILLER TUBE, FUEL, 5.3X520 TUBE, FUEL RESERVE PACKING, FUEL FILLER CAP

3

1 1 1 1 1 1 1 4 2

1 1 1 1 1 1 1 1 1 4 2

1 1 1 1 1 1 1 4 2

1 1 1 1 1 1 1 4 2

-------- 4K501676 4K501677

-------- 4K501676 4K501677

6 95002-02100 CLIP, TUBE (B10) 7 95701-06016-00 BOLT, FLANGE, 6X16

652005.06.10 E

F-13

SEATRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

2 413150 SEAT 5 410165 CARRIER, LUGGAGE

0.1 0.1

3

Ref. No.


Serial No.6


1 17509-398-960 COLLAR, TANK SETTING 2 77000-GBJ-N10ZB SEAT ASSY., SINGLE *TYPE2* (HINGE IS INCLUDED) 3 77211-GBJ-830 RUBBER, SEAT MOUNTING 4 77300-GT0-M00 SEAT COMP., PILLION 5 81200-GAC-000 CARRIER, LUGGAGE 6 7 8 9 90443-107-000 92101-08018-0A 93404-06025-00 95011-61000 NUT, CAP, 8MM BOLT, HEX., 8X18 BOLT-WASHER, 6X25 RUBBER A, STAND STOPPER

2 1 2 1 1 2 2 2 1

2 1 2 1 1 2 2 2 1

2 1 2 1 1 2 2 2 1

2 1 2 1 1 2 2 2 1

662005.06.10 E

F-14

SIDE COVERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 4111H9 COVER, .NOTE: 4111J0 COVER, 3 4111H8 COVER, .NOTE:

SIDE Same SIDE SIDE Same

:RIGHT time for two units :BOTH :LEFT time for two units

0.1 0.1 0.1

Ref. No.


Serial No.6


1 83510-GBJ-N20ZK COVER SET, R. SIDE (WL) *R110*..............MONZA RED 83510-GBJ-N20ZP *G46*...........SPINACH GREEN 83510-GBJ-N20ZQ *PB109*..........NEPTUNE BLUE 83510-GFN-720ZA *NH1*...................BLACK 83510-GFN-720ZB *PB310*...........ICARAI BLUE 83510-GFN-720ZC *R110*..............MONZA RED 2 83550-GB4-680 LATCH, TOOL BOX 3 83610-GBJ-N20ZK COVER SET, L. SIDE (WL) *R110*..............MONZA RED 83610-GBJ-N20ZP *G46*...........SPINACH GREEN 83610-GBJ-N20ZQ *PB109*..........NEPTUNE BLUE 83610-GFN-720ZA *NH1*...................BLACK 83610-GFN-720ZB *PB310*...........ICARAI BLUE 83610-GFN-720ZC *R110*..............MONZA RED 4 83642-171-000 BAG, OWNERS MANUAL 5 83650-GB4-680 LATCH, BATTERY BOX 6 94001-06000-0S NUT, HEX., 6MM

3

1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 2

1 1 1 1 1 1 1 1 1 2

672005.06.10 E

F-15

AIR CLEANERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 5 6 7

312105 312102 3121A5 3121B6

ELEMENT, AIR CLEANER COVER, AIR CLEANER CASE CASE, AIR CLEANER TUBE, AIR CLEANER CONNECTING

0.2 0.3 0.3 0.3

3

Ref. No.


Serial No.6


1 17211-GB4-010 2 17212-GB4-000 3 17213-GB4-000 4 17219-GB4-010 5 17230-GT0-680 6 17231-GB4-020 7 17253-GB5-000 8 17256-053-010

ELEMENT COMP., AIR CLEANER SEAL, AIR CLEANER COVER RUBBER, AIR CLEANER ELEMENT SETTING DUCT, AIR CLEANER CASE, AIR CLEANER UPPER HALF

1 1 1 1 1 1 1 1 2 1 4

1 1 1 1 1 1 1 1 2 1 4

1 1 1 1 1 1 1 1 2 1 4

1 1 1 1 1 1 1 1 2 1 4

CASE, AIR CLEANER UNDER HALF TUBE, AIR CLEANER CONNECTING BAND B, AIR CLEANER CONNECTING TUBE 9 90114-GJ5-000 BOLT, FLANGE, 6MM 10 93500-05020-0A SCREW, PAN, 5X20 11 93891-05028-08 SCREW-WASHER, 5X28

682005.06.10 E

F-16

EXHAUST MUFFLERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 2 3 5

313125 3131B4 3131B7 313120

COVER, EXHAUST PIPE GASKET, EXHAUST PIPE BRACKET, MUFFLER MUFFLER

0.1 0.1 0.2 0.2

Ref. No.


Serial No.6


1 18240-174-770 COVER, EX. PIPE 2 18291-HB2-900 GASKET, EX. PIPE 3 18315-171-000ZA STAY, MUFFLER UPPER *NH1*...................BLACK 4 18316-GB4-000 CLIP, TUBE 5 18350-GT0-680 MUFFLER COMP., EX. 6 90049-GR1-000 SCREW-WASHER, 5X6 7 94001-06000-0S NUT, HEX., 6MM 8 94050-08000 NUT, FLANGE, 8MM

1 1 1 1 1 2 2 2

1 1 1 1 1 2 2 2

1 1 1 1 1 2 2 2

1 1 1 1 1 2 2 2

3

692005.06.10 E

F-17

PEDALRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 2 4 6 7 8

4101A1 112107 6151B5 811135 810160 8101A8

PEDAL, GEAR CHANGE ARM, KICK STARTER SWITCH, REAR STOP :PEDAL SIDE ROD, REAR BRAKE PEDAL, REAR BRAKE SPRING, BRAKE PEDAL

0.1 0.1 0.2 0.3 0.5 0.1

3

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

24701-141-650 28300-141-640 28311-342-000 35350-GAC-000 35357-041-000 43451-041-000 46500-086-720 46514-086-720 92101-06020-0A 92101-06022-0A 94101-05000 94201-20150 95014-73100 95015-32001 95015-42000

PEDAL, GEAR CHANGE ARM ASSY., KICK STARTER RUBBER, KICK STARTER SWITCH ASSY., RR. STOP SPRING, STOP SWITCH ROD, RR. BRAKE PEDAL COMP., BRAKE SPRING, BRAKE PEDAL BOLT, HEX., 6X20 BOLT, HEX., 6X22 WASHER, PLAIN, 5MM PIN, SPLIT, 2.0X15 SPRING A, BRAKE ROD JOINT B, BRAKE ARM NUT B, BRAKE ROD ADJUSTING

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

702005.06.10 E

F-18

STEPRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 410145 BAR, STEP

0.3

Ref. No.


Serial No.6


1 50610-GB2-000 BAR COMP., STEP 2 50660-GB2-000 RUBBER, STEP 3 93402-08020-00 BOLT-WASHER, 8X20

1 2 4

1 2 4

1 2 4

1 2 4

3

712005.06.10 E

F-19

STANDRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

410175 3 4101C0 5 410180 10 410182

1

(2) STAND, MAIN PLATE, MAIN STAND SPRING BAR, SIDE STAND SPRING, SIDE STAND

0.4 0.2 0.2 0.1

3

Ref. No.


Serial No.6


1 50500-GT0-680ZA STAND COMP., MAIN *NH1*...................BLACK 2 50512-GB4-680 SHAFT, RR. BRAKE PIVOT 3 50523-041-000 HOOK, MAIN STAND SPRING 4 50524-GBJ-680 RUBBER, STAND STOPPER 5 50530-GT0-680 BAR COMP., SIDE STAND 6 7 8 9 10 90108-223-000 94002-10000-0S 94201-30250 95014-71402 95014-72102 SCREW, SIDE STAND PIVOT NUT, HEX., 10MM PIN, SPLIT, 3.0X25 SPRING D, MAIN STAND SPRING A, SIDE STAND

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

722005.06.10 E

F-20

SWINGARM/CHAIN CASERef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 4101L9 CASE, DRIVE CHAIN :UPPER .NOTE: Same time for two units 4101P7 CASE, DRIVE CHAIN :BOTH 2 4101M0 CASE, DRIVE CHAIN :LOWER .NOTE: Same time for two units 3 213165 CHAIN, DRIVE 7 7111H2 ARM, REAR BRAKE STOPPER 11 4101C7 BAR, PILLION STEP :LEFT 4101C8 BAR, PILLION STEP :RIGHT 4101P4 BAR, PILLION STEP :BOTH 12 5121B0 SWINGARM ASSEMBLY

0.1 0.1 0.1 0.3 0.2 0.1 0.1 0.2 0.7

Ref. No.


Serial No.6


1 40510-GT0-000ZK CASE, DRIVE CHAIN UPPER HALF *NH167MU* IRON NAIL SILVER METALLIC-U 2 40520-GT0-000ZK CASE, DRIVE CHAIN UNDER HALF *NH167MU* IRON NAIL SILVER METALLIC-U 3 40530-151-005 CHAIN, DRIVE (RK EXCEL) (RK420M-RJ)(98L) 40530-179-701 CHAIN, DRIVE (DAIDO) (DID420M-RJ)(98L) 4 40531-098-003 JOINT, DRIVE CHAIN (DAIDO) 40531-150-005 JOINT, DRIVE CHAIN (RK EXCEL) 5 40545-001-000 CAP, CHAIN CASE PEEP HOLE 6 7 8 9 10 40591-041-000 43431-086-720 43434-250-000 50710-377-000 50712-377-000 PACKING, DRIVE CHAIN CASE LINK, RR. BRAKE TORQUE SPRING, STOPPER ARM RUBBER, PILLION STEP WASHER, PILLION STEP

3

1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 3

1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 3

1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 3

1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 3 2005.06.10 E

11 50715-377-000 BAR, PILLION STEP 12 52000-GB6-761ZF SWINGARM ASSY. *R110*..............MONZA RED 52000-GB6-761ZG *G46*...........SPINACH GREEN 52000-GB6-761ZH *PB109*..........NEPTUNE BLUE 52000-GB6-761YG *NH1*...................BLACK 52000-GB6-761YM *PB310*...........ICARAI BLUE 13 52161-051-000 CAP, CROSS MEMBER SIDE 14 90118-383-000 BOLT-WASHER, 6X6

73

F-20

SWINGARM/CHAIN CASE

3

Ref. No.


Serial No.6


15 90120-121-970 16 17 18 19 20 21 22 23 24 25 90122-141-650 90304-GE8-003 93401-06010-00 94001-08000-0S 94101-06000 94101-08000 94101-10000 94201-16150 94201-20150 95015-81000

BOLT, SWINGARM PIVOT COLLAR, MUFFLER SETTING NUT, U, 10MM BOLT-WASHER, 6X10 NUT, HEX., 8MM WASHER, PLAIN, 6MM WASHER, PLAIN, 8MM WASHER, PLAIN, 10MM PIN, SPLIT, 1.6X15 PIN, SPLIT, 2.0X15 PIN A, PILLION STEP

1 1 1 1 1 2 1 1 2 1 2

1 1 1 1 1 2 1 1 2 1 2

1 1 1 1 1 2 1 1 2 1 2

1 1 1 1 1 2 1 1 2 1 2

742005.06.10 E

F-21

REAR CUSHIONRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 5121B6 CUSHION ASSY., REAR :LEFT 5121B7 CUSHION ASSY., REAR :RIGHT 5121B8 CUSHION ASSY., REAR :BOTH

0.1 0.1 0.2

Ref. No.


Serial No.6


1 52400-GBJ-681ZA CUSHION ASSY., RR. (SHOWA) *G46*...........SPINACH GREEN 52400-GBJ-681ZC *PB109*..........NEPTUNE BLUE 52400-GBJ-681ZD *R110*..............MONZA RED 52400-GBJ-681ZP *NH1*...................BLACK 2 52476-001-020 BUSH, RR. CUSHION RUBBER 3 52486-001-000 COLLAR, RR. CUSHION RUBBER BUSH 4 52488-001-010 COLLAR, RR. CUSHION UPPER RUBBER BUSH 5 52489-399-601 BUSH, UPPER RUBBER 6 90551-033-000 WASHER, SPROCKET SETTING 7 94021-10000-0S NUT, CAP, 10MM 8 94101-12000 WASHER, PLAIN, 12MM

3

2 2 2 2 2 2 2 4 4 4

2 2 2 2 2 2 2 4 4 4

2 2 2 2 2 2 2 4 4 4

2 2 2 2 2 4 4 4

752005.06.10 E

F-22

WINKERRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 6161C4 WINKER :RIGHT FRONT .NOTE: Same time for two units 6161C5 WINKER :BOTH FRONT 4 6161C3 WINKER :LEFT FRONT .NOTE: Same time for two units 6 6161C7 WINKER :RIGHT REAR .NOTE: Same time for two units 6161C8 WINKER :BOTH REAR 9 6161C6 WINKER :LEFT REAR .NOTE: Same time for two units 10 616133 BULB, WINKER :FRONT .NOTE: Same time for two units 616139 BULB, WINKER :REAR .NOTE: Same time for two units 6161G0 BULB, WINKER :FOR 1 VEHICLE

0.2 0.2 0.2 0.4 0.4 0.4 0.1 0.1 0.2

3

Ref. No.


Serial No.6


1 2 3 4 5 6 7 8 9 10 11 12 13 14

33400-GBJ-003 33402-GBJ-003 33410-GBJ-000 33450-GBJ-003 33460-GBJ-000 33600-GBJ-680 33608-GB5-000 33609-179-700 33650-GBJ-680 34905-GM9-003 80102-GT0-751 90105-GBJ-003 90111-GBJ-000 90114-GT0-751

WINKER ASSY., R. FR. (12V 10W) LENS COMP., WINKER SOCKET COMP., R. FR. WINKER WINKER ASSY., L. FR. (12V 10W) SOCKET COMP., L. FR. WINKER WINKER ASSY., R. RR. (12V 10W) RUBBER A, RR. WINKER MOUNTING RUBBER B, RR. WINKER MOUNTING WINKER ASSY., L. RR. (12V 10W) BULB, WINKER (12V 10W) PLATE, SCREW, SCREW, SCREW, RR. WINKER SETTING TAPPING, 4X40 TAPPING, 4X8 PAN, 5X20

1 4 1 1 1 1 2 2 1 4 2 8 4 4

1 4 1 1 1 1 2 2 1 4 2 8 4 4

1 4 1 1 1 1 2 2 1 4 2 8 4 4

1 4 1 1 1 1 2 2 1 4 2 8 4 4

762005.06.10 E

F-23

TAILLIGHTRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 3 4 8

6161D5 6161E2 6111B4 6161G1

TAILLIGHT UNIT BASE, TAILLIGHT CORD, TAILLIGHT BULB, TAILLIGHT

0.2 0.2 0.2 0.1

Ref. No.


Serial No.6


1 33701-GB6-701 2 33702-323-631 3 33703-GB6-003 4 33707-GB6-003 5 33709-077-671 6 33718-179-701 7 33719-179-700 8 34906-268-600

TAILLIGHT UNIT (STANLEY) (12V 18/5W) LENS, TAILLIGHT SOCKET COMP., TAILLIGHT CORD COMP., TAILLIGHT (STANLEY) PACKING, TAILLIGHT LENS

3

1 1 1 1 1 1 2 1 2 2 1 1

1 1 1 1 1 1 2 1 2 2 1 1

1 1 1 1 1 1 2 1 2 2 1 1

1 1 1 1 1 1 2 1 2 2 1 1

PACKING, TAILLIGHT BASE GROMMET, TAILLIGHT BASE BULB, STOP & TAILLIGHT (12V 18/5W)(STANLEY) 9 90113-GB5-000 BOLT, FLANGE, 5X18 10 93500-04050-0A SCREW, PAN, 4X50 11 94050-06000 NUT, FLANGE, 6MM 12 95701-06010-00 BOLT, FLANGE, 6X10

772005.06.10 E

F-24

BATTERYRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

1 610100 BATTERY 2 410185 BOX, BATTERY

0.2 0.2

3

Ref. No.


Serial No.6


1 2 3 4

31500-GN2-679 50380-GK4-631 50383-GK4-630 90111-147-000

BATTERY (YT4L-BS)(YUASA) BOX, BATTERY CUSHION, BATTERY BOLT, FLANGE, 6MM

1 1 1 2

1 1 1 2

1 1 1 2

1 1 1 2

782005.06.10 E

F-25

WIRE HARNESSRef. (Relative ref. Number) L.O.N. No. Description F.R.T.

3 4 7 8 10 11 13 14

6141A1 614105 6131B2 611100 6151A1 615146 616169 6111C3

IGNITION CONTROL MODULE COIL, IGNITION RECTIFIER, REGULATE HARNESS, WIRE

13GT03E2 C90ST 06

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