13b Fuel Supply

8/18/2019 13b Fuel Supply

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FUEL SUPPLYClick on the applicable bookmark to selected the required model year


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13B-1

FUEL SUPPLYCONTENTS

FUEL TANK 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump Module 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .


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FUEL SUPPLY – Fuel Tank13B-2

FUEL TANK

REMOVAL AND INSTALLATION

Pre-removal Operation Fuel Draining Reduce the Inner Pressure of Fuel Line and Hose

(Refer to GROUP 13 – On-vehicle Service.) Center Exhaust Pipe Removal

(Refer to GROUP 15.) Rear Propeller Shaft Removal(Refer to GROUP 25.)

Post-installation Operation Fuel Supplying. Checking for Fuel Leaks Rear Propeller Shaft Installation

(Refer to GROUP 25.)

Center Exhaust Pipe Installation(Refer to GROUP 15.)

1

2

45

6

7

8

10

12

13

14

15

16

17 1819

2011

923

22

3

21

5

10

12

19

2 – 3 Nm

2 – 3 Nm

2 – 3 Nm

2 – 3 Nm

13 – 16 Nm

Removal steps

1. Parking brake cable clampmounting nut

2. Filler hose3. Leveling hose

A 4. High pressure tube connection5. Vapour hose connection6. Return hose connection7. Harness connector connection8. Fuel tank assembly

A 9. High pressure tube10. Return hose

A 11. Suction tube

12. Vapour hose13. Fuel check valve14. Fuel tank harness15. Fuel pump module

16. Retainer plate17. Packing18. Pipe and gauge assembly19. Valve assembly20. Fuel filler cap21. Filler neck protector22. Filler neck assembly23. Packing


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FUEL SUPPLY – Fuel Tank 13B-3

INSTALLATION SERVICE POINT

ASUCTION TUBE/HIGH PRESSURE TUBECONNECTION

CautionAfter the connection, pull the high pressure tube andsuction tube gently in the direction of removal to checkthat they are firmly connected.

INSPECTION

FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLYREPLACEMENT

1. Remove the rear seat cushion.2. Remove the service hole cover.3. Disconnect the harness connector, fuel hose and tube.4. Unscrew the mounting nuts, and then remove the pipe

and gauge assembly and fuel pump module.5. Install the pipe and gauge assembly and fuel pump module.

Tighten the mounting nuts to the specified torque.

Specified torque: 2 – 3 Nm

6. Connect the fuel hose, fuel tube and harness connector.

CautionAfter the connection, pull the high pressure tube andsuction tube gently in the direction of removal to checkthat they are firmly connected.

7. Install the service hole cover.8. Install the rear seat cushion.

FUEL GAUGE UNIT CHECK

Refer to GROUP 54 – Combination Meter.

Fuel tube

Harnessconnector

Pipe andgaugeassembly

Fuel tube

Fuel hose

Fuel tube

Harnessconnector

Fuel hose

Fuel pumpmodule


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FUEL SUPPLY – Fuel Tank13B-4

DISASSEMBLY AND REASSEMBLY

FUEL PUMP MODULE

4

3

13

9

1

7

8

2

6

7

5

12

1011

Disassembly steps

1. Fuel gauge unit2. Gauge harness3. Bracket4. Cushion5. Fuel pump (low-pressure)6. Fuel tube

A 7. Grommet8. Housing

9. Stopper10. Fuel pressure regulator

(low-pressure) and assist pumpassembly

A 11. O-ring12. Fuel hose13. Fuel filter assembly

REASSEMBLY SERVICE POINT

AO-RING/GROMMET INSTALLATION

Apply a fuel to O-ring and grommet before installing them,to prevent them from being damaged or twisted.


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FUEL SUPPLY – General/Fuel Tank 13B-2

GROUP 13B

GENERAL

OUTLINE OF CHANGES

The following service procedures have been established due to the addition of the vehicles with 4G93-MPIengine.

FUEL TANK

REMOVAL AND INSTALLATION

Pre-removal Operation Fuel Draining Reduce the Inner Pressure of Fuel Line and Hose

(Refer to GROUP 13C – On-vehicle Service.) Center Exhaust Pipe Removal

(Refer to GROUP 15.) Rear Propeller Shaft Removal

Post-installation Operation Fuel Supplying. Checking for Fuel Leaks Rear Propeller Shaft Installation Center Exhaust Pipe Installation

(Refer to GROUP 15.)


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1

2

45

6

7

10

12

13

14

15

16

1718

19

2011

923

22

3

21

12

19

15 ± 1 N ·m

2.5 ± 0.5 N ·m

2.5 ± 0.5 N ·m

2.5 ± 0.5 N ·m

2.5 ± 0.5 N ·m

12

8

Removal steps

1. Parking brake cable clampmounting nut

2. Filler hose3. Leveling hose

A 4. High pressure tube connection5. Vapour hose connection6. Return hose connection7. Harness connector connection8. Fuel tank assembly

A 9. High pressure tube10. Return hose11. Suction hose

12. Vapour hose13. Fuel check valve14. Fuel tank harness15. Fuel pump module16. Retainer plate17. Packing18. Pipe and gauge assembly19. Valve assembly20. Fuel filler cap21. Filler neck protector22. Filler neck assembly23. Packing

INSTALLATION SERVICE POINT

AHIGH PRESSURE TUBE CONNECTION

CautionAfter the connection, pull the high pressure tube gentlyin the direction of removal to check that is firmlyconnected.


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INSPECTION

FUEL PUMP MODULE/PIPE AND GAUGE ASSEMBLYREPLACEMENT

1. Remove the rear seat cushion.2. Remove the service hole cover.3. Disconnect the harness connector, fuel hose and tube.4. Unscrew the mounting nuts, and then remove the pipe

and gauge assembly and fuel pump module.5. Install the pipe and gauge assembly and fuel pump module.

Tighten the mounting nuts to the specified torque.

Tightening torque: 2.5 ± 0.5 N⋅m

6. Connect the fuel hose, fuel tube and harness connector.

CautionAfter the connection, pull the high pressure tube andsuction tube gently in the direction of removal to check that they are firmly connected.

7. Install the service hole cover.8. Install the rear seat cushion.

Pipe andgaugeassembly

Suction hose

Fuel pumpmodule

Highpressuretube

Harnessconnector

Return hose

Harnessconnector

Suctionhose


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DISASSEMBLY AND REASSEMBLY

FUEL PUMP MODULE

4

3

13

9

1

7

8

2

6

7

5

12

10

11

Disassembly steps1. Fuel gauge unit2. Gauge harness3. Bracket4. Cushion5. Fuel pump6. Fuel tube

A 7. Grommet

8. Housing9. Stopper

10. Assist pump assembly11. Fuel hose (suction)12. Fuel hose (return)13. Fuel filter assembly

REASSEMBLY SERVICE POINT

AGROMMET INSTALLATION

Apply a fuel to grommet before installing them, to preventthem from being damaged or twisted.


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NOTES

13b Fuel Supply

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