1336r-ap001_-en-p

Migration Guide

1336 REGEN Line Regeneration Package to 8720MC-RPS Regenerative Power Supply PackageCatalog Numbers 1336R, 8720MC

Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/literature/) describes some important differences between solid-state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited. Throughout this manual, when necessary, we use notes to make you aware of safety considerations.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present. BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures. IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Allen-Bradley, Rockwell Software, Rockwell Automation, SCANport, 1336 PLUS, 1336 PLUS II, 1336 FORCE, and 1336 IMPACT are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

Preface

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Chapter 1 Comparison and SelectionOverview and Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1336 REGEN Line Regeneration Package . . . . . . . . . . . . . . . . . . . . . . . . 5 8720MC-RPS Regenerative Power Supply. . . . . . . . . . . . . . . . . . . . . . 13 1336 REGEN to 8720MC-RPS Component Comparison . . . . . . . 17 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 1336 REGEN Line Regeneration Package . . . . . . . . . . . . . . . . . . . . . . 21 8720MC-RPS Regenerative Power Supply. . . . . . . . . . . . . . . . . . . . . . 23 Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 1336 REGEN Line Regeneration Package . . . . . . . . . . . . . . . . . . . . . . 24 8720MC-RPS Regenerative Power Supply. . . . . . . . . . . . . . . . . . . . . . 26 1336 REGEN to 8720MC-RPS Conversion Guide . . . . . . . . . . . . . . . . . 28 Power Rating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Power and Control Terminal Comparison . . . . . . . . . . . . . . . . . . . . . . . . . 57 1336 REGEN Line Regeneration Package . . . . . . . . . . . . . . . . . . . . . . 57 8720MC-RPS Regenerative Power Supply. . . . . . . . . . . . . . . . . . . . . . 79 Adapters and Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Chapter 2 Wiring Examples and Components8720MC-RPS065 Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two Paralleled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three Paralleled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When Used as a Converter for Power Regeneration Mode Only . When Adapted to Capacitors Having Large Capacity . . . . . . . . . . External Resistor Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Circuit Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8720MC-RPS190 Wiring Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two Paralleled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three Paralleled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . When Used as a Converter for Power Regeneration Mode Only . When Adapted to Capacitors Having Large Capacity . . . . . . . . . . External Resistor Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Circuit Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Bill of Materials (Suggested) . . . . . . . . . . . . . . . . . . . . . . . . . Single Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Two Paralleled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three Paralleled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 103 105 107 108 110 111 111 113 113 114 116 117 119 120 121 122 122 123 124

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

1

Chapter 3 Parameter Programming1336 REGEN Line Regenerative Package. . . . . . . . . . . . . . . . . . . . . . . . . . Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8720MC Regenerative Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 125 125 127 127 128

Appendix A Sequence of Operation8720MC-RPS: Sequence Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 Sequence Signal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Operation Timing of Sequence Control Signals . . . . . . . . . . . . . . . . 132

2


Preface

Overview

The purpose of this publication is to assist in migrating a 1336 REGEN Line Regeneration Package to an 8720MC-RPS Regenerative Power Supply Package. This publication contains these three chapters and two appendices: Chapter 1: Comparison and Selection Compares the specifications, fuses and circuit breakers, dimensions and weights, power and control terminals, adapters, and communication capabilities of the 1336 REGEN package to the 8720MC-RPS package. Chapter 2: Wiring Examples and Components Provides wiring examples of the 8720MC-RPS packages. Chapter 3: Parameter Programming Compares the basic programming parameters of the 1336 REGEN package to the 8720MC-RPS package. Appendix A: Sequence of Operation Compares the theory of operation for the sequence of events of the 1336 REGEN package to the 8720MC-RPS package. Note: The 8720MC-RPS027 model is no longer available.

Additional Resources

These documents contain additional information concerning related products from Rockwell Automation.Resource 1336 REGEN Line Regeneration Package User Manual, publication 1336 REGEN-5.0 Description Provides layout, sizing, wiring, startup and diagnostic information for the 1336 REGEN line regeneration package, including converter, precharge unit, 1321 line reactor, and line filter (when required). Provides information on features and specifications of the 1336 REGEN line regeneration package. Provides a list of spare parts for the 1336 REGEN line regeneration package. Provides information on the installation, wiring, operation, and adjustment of the 8720MC-RPS regenerative power supply. Provides information on features and specifications of the 8720MC-RPS regenerative power supply. Provides an overview of the operational theory of regeneration. Provides an overview of the operational theory of regeneration for the 1336 REGEN line regeneration package. Outlines the practices which minimize the possibility of noise-related failures, and that comply with noise regulations. It gives you an overview of how electrical noise is generated (sources), how the noise interferes with routine operation of drive equipment (victims), and examples of how to effectively control noise. 3

1336 REGEN Line Regeneration Package Data Sheet, publication 1336 REGEN-1.1 1336 PLUS, PLUS II, FORCE, IMPACT & REGEN Spare Parts List, publication 1336-6.5 8720MC Regenerative Power Supply Installation Manual, publication 8720MC-RM001 8720MC Brochure, publication 8720MC-BR-000

Regeneration Overview, What is Regeneration? White Paper, publication 1336R-WP001 Understanding Regeneration, Regenerative AC Drives White Paper, publication 1336R-WP002 System Design for Control of Electrical Noise, publication GMC-RM001


Preface

Resource 1321 Power Conditioning Products Technical Data, publication 1321-TD001 PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002 Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001 Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1

Description Provides information on power conditioning equipment used in front of AC drives. Provides guidelines, considerations, and limitations for the proper application of PowerFlex drives used in common bus configurations. Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives. Provides general guidelines for installing a Rockwell Automation industrial system.

Product Certifications website, http://www.ab.com Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/ literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

4


Chapter

1

Comparison and Selection

Overview and Layout

1336 REGEN Line Regeneration PackageThe 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family. Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives, back onto the three-phase AC utility line. The 1336 REGEN Line Regeneration Package operates in two basic modes: Regenerative DC Bus Supply, and Regenerative Braking. These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications.

1336 REGEN Line Regeneration Package ComponentsThe 1336 REGEN Line Regeneration Package consists of two main pieces: A Converter that transforms a three-phase AC input source into a DC output source. A Precharge Unit that limits inrush current and provides AC line voltage phase and magnitude information to the converter. In addition to these two components, a 1321 Line Reactor is required. The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10%. Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter, depending upon the AC line source impedance. Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3%. Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply, and the 1336 REGEN Regenerative Brake applications, respectively.

How to Choose a Mode of OperationSeveral characteristics influence the choice of an operating mode for a given application. The 1336 REGEN Line Regeneration Package can be used with any 380...480 volt drive in the 1336 family. The desired performance of the combined AC drive/Line Regeneration Package dictates which mode of operation is best for an application. The choice of operating mode also affects the cost of implementation, since hardware requirements are different for the two modes of operation. The following discussion describes these two modes in detail and points you to the best operating mode for several common applications.


5

Chapter 1


The Regenerative DC Bus Supply ModeIn the Regenerative DC Bus Supply Mode, the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives.IMPORTANT A common bus drive is not a standard AC-input AC drive. Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus.

When the net power requirement of the attached common bus drives demand motoring power, energy flows from the utility to the common DC bus. When the net power requirement of the attached common bus drives demand regenerative power, energy flows from the common DC bus to the utility. Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package. As a result, three-phase AC power is not connected to the individual drives. However, individual common bus drives do have separate precharge circuits, to allow them to be connected to the powered DC bus. Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives, the precharge, converter, and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation. In the Regenerative DC Bus Supply Mode, the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter, creating sinusoidal input AC line currents under both motoring and regenerating conditions. Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications.IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual, publication 1336 REGEN-5.0, for 1336 REGEN Regenerative DC Bus Supply applications including Installation, Setup, and Programming information.

The Regenerative Brake ModeIn the Regenerative Brake Mode, the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility. When the connected AC drive is motoring, it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge. When the connected AC drive is regenerating, energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package.

6



Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive. In the Regenerative Brake Mode, the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive. Because of this, the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application, independent of the total horsepower (HP) needed for motoring. In the Regenerative Brake Mode, the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage, but does not attempt to create sinusoidal input AC line currents with a PWM scheme. The resulting power factor is near unity. The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring.IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual, publication 1336 REGEN-5.0, for 1336 REGEN Regeneration Brake applications including Installation, Setup, and Programming information.

Which 1336 REGEN Operating Mode is For Your Application?Application Requirements Low Current Harmonics Multiple Drive Applications High Power Factor Equal Braking and Motoring HP Less Braking than Motoring HP Single Drive Application Intermittent Braking or Low Braking Duty Cycle REGEN DC Bus Supply Mode X X REGEN Brake Mode X X X X X X X

The Regenerative Bus Supply Mode can also be used for these applications, but will result in a more complex hardware configuration and a higher total system cost. Regenerative Bus Supply operation requires a custom Bulletin 1321 10% line reactor, while Regenerative Brake operation requires a standard Bulletin 1321 3% line reactor. The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter. Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual, publication 1336 REGEN-5.0.


7

Chapter 1


1336 Regenerative DC Bus Supply OperationOverview When properly sized, the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode. General PrecautionsATTENTION: Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10% 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package. An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10% of the per phase impedance supplied by the 10% line reactor. If source impedance is unknown, the power line filter should be installed as a general precaution. ATTENTION: This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference publication 8000-4.5.2 "Guarding Against Electrostatic Damage" or any other applicable ESD protection handbook. ATTENTION: The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation. For Regenerative DC Bus Supply applications, this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter. Incorrectly applied or installed equipment can result in component damage or a reduction in product life. Wiring or application errors, such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package.

8



Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout1

Power Line FilterRINLR

CATAC INPUT AC OUTPUT DC OUTPUT

1336R-PRE-VB180-ANKVA 119-150 119-150 VOLTS 380-480 380-480 A PH HZ 180.4 3 50/60 180.4 3 50/60

SER

AT LI SED9 6 6X

ULQ IN D CO N T E

T LI SED9 6 6X

C

ULQ IN D CON T E

REFER TO USER MANUAL FOR INSTALLATION INSTRUCTIONS

ALLEN-BRADLEYAB MADE IN U.S.A.

Conduit/4-Wire Cable

R S T GND

OUT

R S

1

3

5

L1

L2

L3

S T

IN

LS

OUT

R1

S1

T1

IN

LT

OUT

T PE

TORQUE TERMINALS TO 275 LB-IN USE 75C WIRE ONLY

1336 REGEN Precharge

!

DANGERRISK OF SHOCK REPLACE AFTER SERVICING

TB1-1 TB1-3 J1

R12

S1

T1

PE

Nearest Building Structure Steel

GND R1 S1 T1 GND

C

USER SUPPLIED 120V AC120V AC

CONTROL WIRING SYNC CABLE

RL-18004Manufactured By MTE Corp. Menomonee Falls, WI

CAT 1321-3LR180-B PART# 0.430mH 180AMPS lth-270A 9730S1 S2

E66214 180-36 3 PHASE REACTOR 600V MAX 50/60 Hz

R1

R2

T1

T2

1321 10% Line Reactor

R22

S2

T2

GND

Shield J13 R2 S2 T2 PE

!

DANGERRISK OF ELECTRICAL SHOCK. MORE THAN ONE DISCONNECT SWITCH MAY BE REQUIRED TO DE-ENERGIZE THE EQUIPMENT BEFORE SERVICE.

!

DANGERELECTRICAL SHOCK HAZARD FROM ENERGY STORAGE CAPACITORS. VERIFY LOW VOLTAGE DISCHARGE BEFORE SERVICING. SEE INSTRUCTION MANUAL.

J5

Stopped +0.00 Hz

ALLEN-BRADLEY

1336R-VB078CNV-AN-HAP

A PH HZ 78.2 3 50/60

DC Bus

+DC DC PE

CAT

AC INPUT AC OUTPUT

DC OUTPUT


3

VOLTS 380-480

KVA 51-65

62

735

85

AB MADE IN U.S.A.

1336 REGEN Converter

A

C ON T E Q

D 6 L IS TE 9 6 X

D 6 L IS TE 9 6X

UL

UL

SER

IN D

C

IN D

C ON T E Q

TE 1 2 3 4 5

4

4

COMMON BUS DRIVE

COMMON BUS DRIVE

Refer to Input AC Line Fusing, Table 13 on page 28. Optional shielded cable. Install as needed. Refer to Output DC Bus Fusing, Table 13 on page 28. Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications.


9

Chapter 1


1336 Regenerative Brake OperationOverview The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUS, 1336 PLUS II, 1336 FORCE, or 1336 IMPACT AC drive and send it back to the utility. When properly sized with one or more standard 1336 PLUS, PLUS II, FORCE, or IMPACT AC drives, Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking. General PrecautionsATTENTION: Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. ATTENTION: This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference publication 8000-4.5.2 "Guarding Against Electrostatic Damage" or any other applicable ESD protection handbook. ATTENTION: The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation. Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter. Incorrectly applied or installed equipment can result in component damage or a reduction in product life. Wiring or application errors, such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package.

10



Chapter 1

Figure 2 - 1336 Regenerative Brake LayoutCATAC INPUT AC OUTPUT DC OUTPUT


SER

AT LI SED9 6 6X

ULINQ D CON T E

T LI SED9 6 6X

C

ULINQ D CON T E



11 3 5

Conduit/4-Wire Cable

R

L1

L2

L3

S T PE

R1

S1

T1



!


GND

TB1-1 TB1-3 J1 R12

S1

T1

PE


USER SUPPLIED 120V AC

A1

B1

C1

GND

C


CAT 1321-3R200-B PART# 0.11mH 200AMPS lth=300AB1 B2


R1

R2

C1

C2

CONTROL WIRING SYNC CABLE

1321 3% Line ReactorC1 C2

A1

A2

B1

B2

A22

B2

C2

GND

Shield J13 R2 S2 T2 PE

!


!

DANGERELECTRICAL SHOCK HAZARD FROM ENERGY STORAGE CAPACITORS. VERIFY LOW VOLTAGE DISCHARGE BEFORE SERVICING. SEE INSTRUCTION MANUAL.

J5

Stopped +0.00 Hz

ALLEN-BRADLEY

1336R-VB078CNV-AN-HAP

A PH HZ 78.2 3 50/60

VOLTS 380-480

735

85

CAT

AC INPUT AC OUTPUT

DC OUTPUT


KVA 51-65

62

AB MADE IN U.S.A.


A

N C O T EQ

UL

UL

D 6 L ISTE 9 6 X

D S E 96 LI T 6 X

SER

IN D

C

IN D

N C O T EQ

4

TE 1 2 3 4 5

3

+DC DC

+DC DC PE

AC DRIVE5

PE

DC Bus

Refer to Input AC Line Fusing, Table 13 on page 28. Optional shielded cable. Install as needed. Refer to Output DC Bus Fusing, Table 13 on page 28. Refer to the AC Line Input Fuses recommended in Table 13 on page 28. Important: If you are using a Regenerative Brake with a B Frame AC drive, refer to Power-up Sequence forRegenerative Brakes and AC Drives on page 12


11

Chapter 1


Power-up Sequence for Regenerative Brakes and AC DrivesWhen using a 1336 REGEN Line Regeneration Package, a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake. These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously. To avoid the problem, the Regenerative Brake should be powered up before the AC Drive is connected to the AC line. The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive. The AC line can then safely be connected to the AC drive.Figure 3 - 1336 REGEN Power-up Sequence

Close this contactor two to three seconds later.

AC Drive

Motor

+1336 REGEN Precharge 3% Line Reactor


Close this contactor first.Note: Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for more details.

12



Chapter 1

8720MC-RPS Regenerative Power SupplyOverviewThe 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation. The 8720MC-RPS Regenerative Power Supply, therefore, can be used as power supply unit for various drives and inverter units. The following units are UL/C-UL listed: 8720MC-RPS065BM and 8720MC-RPS065BS 8720MC-RPS190BM and 8720MC-RPS190BS Also, the Declaration of Conformity with the requirement for CE Mark has been issued for all the units. 8720MC-RPS065Bx http://www.rockwellautomation.com/products/ certification/ce/pdf/DST-0001-G-EN.pdf 8720MC-RPS190Bx http://www.rockwellautomation.com/products/ certification/ce/pdf/DST-0604-C-EN.pdf The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features: Use of chopper-type voltage increasing method with sinusoidal pulsewidth-modulated (PWM) waveform control. Programmable DC bus voltage. Continuous power regeneration. Attenuation of the higher order harmonics in the line current. Safety interlocks and protection. For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation, wiring, operation, and adjustment of the unit, please refer to the 8720MC Regenerative Power Supply Installation Manual, publication 8720MC-RM001.


13

Chapter 1


Notes on Handling the 8720MC-RPS Regenerative Power SupplyThe following three labels are put on the 8720MC-RPS Regenerative Power Supply, advising you of the notes on handling the unit. Read and understand the contents before using the unit.Figure 4 - 8720 Handling Danger and Caution Labels

!

PWR

CAUTION!WHEN YOU APPLY POWER AGAIN, VERIFY THAT THIS LAMP "PWR" IS TURNED OFF.ME-B6013

!

DANGERME-B6015

RISK OF ELECTRICAL SHOCK. DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT.

CAUTION !THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE. USE COPPER 60/75 DEGREE C WIRE ONLY.

14



Chapter 1

8720MC-RPS LayoutATTENTION: For operation of the 8720MC-RPS Regenerative Power Supply, a line reactor is required for each incoming phase as well as a varistor, a harmonic filter, and a contactor.

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components.1) 8720MC-RPS065 2) Line filter for main circuit (1) 3) Line filter for power that supplies the main magnetic contactor power (1) 4) Circuit breaker (2) 5) AC input fuse (2) 6) DC output fuse 7) Varistor 8) Harmonic filter 9) Main magnetic contactor 10) Line Reactor 8720MC-LR

(1) Not necessary when compliance with CE mark is not required. (2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes. See 8720MC Regenerative Power Supply Installation Manual, publication 8720MC-RM001 for more details. A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed.

Figure 5 - 8720MC-RPS065 System Configuration

8720MC-RPS065Bx-HV27) Varistor 8720MC-VA-B

1) 8720MC-RPS065

2) Line Filter for 4) Circuit 5) AC Main Circuit Breaker Input Fuse

10) 9) Main Magnetic Reactor Contactor 8720MC-LR

POWER

6) DC Output Fusess4000 Synchronous Rectifier

READY FAULT PROGRAM

A V kW

RST PRG ENT

3) Line Filter for Sequence Power

8) Harmonic Filter 8720MC-HF-B2


15

Chapter 1


The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components.1) 8720MC-RPS190 2) Circuit breaker (1) 3) AC input fuse(1)

4) DC output fuse 5) EMC filter unit (8720MC-EF190VB, required) 6) ACL unit (8720MC-LR10-100B, required)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes. See 8720MC Regenerative Power Supply Installation Manual, publication 8720MC-RM001 for more details. A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed.

IMPORTANT

The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration. Substitutions are not supported.

Figure 6 - 8720MC-RPS190 System Configuration1) 8720MC-RPS190

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

6) ACL UnitPOWER

4) DC Output FuseSynchronous Rectifier

ss4000

READY FAULT FAUL PROGRAM

A V kW

RST PRG ENT

8720MC-EF190VB (required)

8720MC-LR10-100B (required)

16



Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison1336 REGEN Line Regeneration Package The combination of the 1336 REGEN Precharge and Converter units is equivalent to the 8720MC-RPS unit. The 1321 Line Reactors used within the 1336 REGEN package is equivalent to the 8720MC-LR units. Note: The 1321 line reactor can be used in front of an AC drive for DC bus circulating currents when in a power regeneration mode only. The 1336 REGEN Power Line Filter functionality is equivalent to the 8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor, Harmonic Filter, and Main Magnetic contactor units. The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals.Note:

IMPORTANT

When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7, Figure 8, Figure 9, and Figure 11. The color-shaded areas indicate similar components across the different systems.


17

Chapter 1


Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18



Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components


19

Chapter 1


8720MC-RPS Regenerative Power Supply PackageFigure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20



Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan. 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input, or, before the Power Line Filter if used.R S T PE GND TB1-1 TB1-3

AC POWER IN

1336 REGEN PRECHARGE

Terminal Block for Control Power (TB2) Single-phase Line Filter 100 to 115 VAC or 200 to 230 VAC MC1 MC MC2

120V AC

120V AC

1336 REGEN 120 RTN D Frame ConverterUSER SUPPLIED 120V AC

Control Terminals for Main Magnetic Contactor

MC1, MC2

To be used as the control terminals for the main magnetic contactor (rated for 250 VAC/1 Amp, or 30 VDC/1 Amp).

1336 REGEN

8720MC-RPS065

IMPORTANT

Figure 11 is applicable only to the 8720MC-RPS065 unit. The 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2.

Specifications

1336 REGEN Line Regeneration PackageTable 1 - 1336 REGEN Technical SpecificationsElectrical AC Main Supply and Auxiliary Voltage 380...480VAC, 3, +10%/15% Nominal 48...62Hz 90...115VAC, 1, 10% Nominal 48...62Hz IP00 (Open) 0...50C (32...122F) IP20 (NEMA Type 1) 0...40C (32...104F) All Ratings -40...85C (-40...185F) 5...95% Non-condensing 15g Peak for 11mSec. Duration (1.0mSec.) 0.152 mm (0.0006 in.) Displacement, 1g Peak 15kV

Environmental

Ambient Operating Temperature Storage Temperature Relative Humidity Shock Vibration ESD Susceptibility: IP20 (NEMA Type 1) Only Agency Certification: U.L. Listed CSA Certified

LIST

ED 966X

LIST

ED 966X

ULIN D

C

ULIN D

CONT EQ

CONT EQ


21

Chapter 1


Protection

Regenerative DC Bus Supply Mode Only Bus Overvoltage Trip Bus Undervoltage Trip Nominal Bus Voltage AC Input Overvoltage Trip Heatsink Over Temperature Trip Converter Overcurrent Trip: Software Overcurrent Limit Hardware Overcurrent Limit Line Transients 380VAC Input 670VDC 430VDC 610VDC 480VAC Input 850VDC 520VDC 735VDC

Factory Set to +15% of Nominal Line Voltage 100C (212F)

Factory Set to 192% of AC Input Current Factory Set to 245% of AC Input Current Up to 6000 Volts Peak per ANSI C62.41-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak Power Ride-Thru Control Logic Ride-Thru 6 mSec. at Full Load 0.5 Sec. Minimum, 2 Sec. Typical

Table 2 - 1336 REGEN Heat DissipationRegenerative DC Bus Supply Operation Only 380...480VAC Input Package Converter Amp Rating 48A 78A 180A 141W 193W 522W Converter Heatsink 820W 1110W 2664W Precharge Unit 15W 29W 58W 10% Line Reactor 186W 258W 474W Power Line Filter 173W 236W 317W Package Total 1335W 1826W 4035W

Regenerative Brake Operation Only 380...480VAC Input Package Converter Amp Rating 48A 78A 180A 141W 193W 522W Converter Heatsink 656W 888W 2131W Precharge Unit 15W 29W 58W 3% Line Reactor 65W 84W 168W Package Total 877W 1194W 2879W

Figure 12 - 1336 REGEN Altitude Derating100%

90%

% of Rated Amps

80% 0 1,000 (3,300) 2,000 (6,600) 3,000 (9,900) 4,000 m (13,200) (ft)

Altitude

22



Chapter 1

8720MC-RPS Regenerative Power SupplyTable 3 - 8720MC-RPS Technical Specifications37 kW Unit 125 kW Unit 3 Units Single 3 Units 2 Units Single 2 Units in Parallel Unit in Parallel in Parallel in Parallel Unit 8720MC- RPS065BM RPS065BM 8720MC- RPS190BM RPS190BM 8720MCRPS027BM RPS065BM RPS065BS RPS065BS RPS190BM RPS190BS RPS190BS RPS065BS RPS190BS The 15 kW Capacity of Motor to 110 75 125 37 250 375 unit is no be Applied (kW) 304 457 Rated Capacity of longer 152 90 135 45 Power Supply (kVA) availabe. Input Power Factor 0.95 or higher 380 to 460 VAC +10/-15%, 50/60 Hz +/- 5% Power Supply 130 190 570 195 380 65 Rated Current (Arms) 98 196 Maximum Current 285 294 570 855 (1 min.) (Arms) PWM Carrier 5, 10 (standard), and 15 5 (standard), 10 and 15 Frequency (kHz) Rated Output 90 45 133 266 399 135 Capacity (kVA) Voltage (V) 750 (standard) 570 Rated Current (A) 128 380 64 190 192 Maximum Current 285 192 855 288 96 570 (1 min.) (A) 1900 x 2 1900 x 3 Bus Capacitance (F) 7600 x 3 1900 7600 x 2 7600 Protection Functions Overcurrent, overload, overvoltage, low voltage, and phase loss RDY signal, FR signal, instantaneous power loss signal, and Output Signals main magnetic contactor reference contact Input current, input power supply voltage, DC bus voltage, Monitor Display power and load ratio (WITH four character seven-segment LED) Voltage Class Number of Units Connected in Parallel Model Number 15 kW Unit Single Unit Input Signals

Output

Input

Place of Installation Ambient (In use) Temp. (Stored) Heat Dissipation (kW) Ambient Humidity Elevation Vibration Shock

Weight (kg (lbs))

RUN signal, RESET signal, and answer-back signal of main magnetic contactor In a control cabinet (kept away from corrosive and dangerous gas) -10 to 50 degree C (14 to 122 degree F) -10 to 40 degree C (14 to 104 degree F), -40 to 65 degree C (-40 to 149 degree F) -40 to 65 degree C (-40 to 149 degree F) 4.0 x 2 4.0 1.1 x 2 4.0 x 3 1.1 1.1 x 3 5 to 95% (non-condensation) Lower than 1,000 meters (3,300 feet) above sea level Less than 1 G (25 Hz) Less than 2 G 13.5 x 3 48.5 x 2 48.5 x 3 13.5 x 2 13.5 48.5 (29.7 x 3) (108 x 2) (108 x 3) (29.7 x 2) (29.7) (108)

Environment

IMPORTANT

The 15kW (27 Amp, 8720MC-RPS027BM) Unit is no longer available.


23

Chapter 1


Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme.

1336 REGEN Line Regeneration PackageThe Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter. The appropriate line reactor, either 3% or 10%, is ordered separately.Table 4 - 1336 REGEN Catalog Number Explanation1336RFirst Position

VBSecond Position

180Third Position

AAFourth Position

modsFifth Position

Bulletin Number VoltageLetter Voltages

Nominal Current RatingCode kW (Amps)

Enclosure TypeCode Type

Human Interface Module, IP 20 (NEMA Type 1)Code Description

VB

380-480VAC 3 50/60Hz

048 078 180

38.4 (48.2) 62.3 (78.2) 143.7 (180.4)

AA AN

NEMA 1 (IP 20) Open (IP 00)

HAB HAP

Blank No Functionality Programmer Only

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)Nominal Brake Rating Frame B C D Input Amps 48.2 78.2 180.4 Output kW 38.4 62.3 143.7 IP 00 (Open) No Enclosure Code VB048-AN VB078-AN VB180-AN IP 20 (NEMA Type 1) General Purpose Code VB048-AA VB078-AA VB180-AA

1336 REGEN ConverterThe 1336 REGEN Converter unit can be ordered separately.Table 6 - 1336 REGEN Converter

1 3 3 6 R -V BCa t . N o . 1336R Vo l t a g e AC Letter Input Volts -VB DC Output Volts

1 8 0 CN VRa t i n g AC Code Input kVA 048 078 180 32-40 51-65 119-150

-A NE n c l o s u r e Ty p e AC DC DC Input Amps Output Amps Output kVA Code Type 48.2 78.2 180.4 52 85 196 38 62 144 -AA -AN

-m o d sH I M Ty p e Code Description

380-480VAC 735VDC 3 50/60Hz

Blank No IP 20 (NEMA Type 1) -HAB Functionality IP 00 (Open) -HAP Programmer Only

24



Chapter 1

1336 REGEN Precharge UnitThe 1336 REGEN Precharge unit can be ordered separately.Table 7 - 1336 REGEN Precharge Unit

1336RCa t . N o . 1336R

-V BVo l t a g e AC Letter Input Volts -VB 380-480VAC 3 50/60Hz AC Output Volts 380-480VAC 3 50/60Hz

0 4 8 PRERa t i n g AC Code Input kVA 048 078 180 32-40 51-65 119-150 AC Input Amps 48.2 78.2 180.4 AC Output kVA 32-40 51-65 119-150 AC Output Amps 48.2 78.2 180.4

-A NE n c l o s u r e Ty p e Code Type -AA -AN IP 20 (NEMA Type 1) IP 00 (Open)

1321 Line Reactor 380...480VACTable 8 - 1321 3% Line Reactors

1321Ca t a l o g N u m b e r 1321

-3 R AE n c l o s u r e Ty p e Code -3R -3RA Type IP 00 (Open) IP 20 (NEMA Type 1)

200Ra t i n g Code 55 100 200 AC I/O Amps 48 78 180 Per Phase Inductance 0.50mH 0.30mH 0.110mH

BVo l t a g e Letter B AC Input/Output Volts 380-480VAC 3 50/60Hz

Table 9 - 1321 10% Line Reactors

1321Ca t a l o g N u m b e r 1321

-3 L R AE n c l o s u r e Ty p e Code LR LRA Type IP 00 (Open) IP 20 (NEMA Type 1)

180Ra t i n g Code 048 078 180 AC I/O Amps 48 78 180 Per Phase Inductance 1.6mH 1.0mH 0.430mH

-BVo l t a g e Letter -B AC Input/Output Volts 380-480VAC 3 50/60Hz


25

Chapter 1


1321 EMI Filters 380480V ACTable 10 - 1321 EMI Filters - 380 480V ACIP20 (NEMA Type 1) Cat. No. 1321-VB048FLT-AA 1321-VB078FLT-AA 1321-VB180FLT-AA

Nominal Rating Amps 48 78 180

IP00 Open Style Cat. No. 1321-VB048FLT-AN 1321-VB078FLT-AN 1321-VB180FLT-AN

Power Line FilterThe 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3% Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately.

1336 REGEN Precharge-to-Converter Sync CableThis Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit. The Sync cables come in two lengths, two and four meters. 1336R-CBL-SP1A = 2 m (6.5 ft) 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power SupplyFor operation of the 8720MC-RPS Regenerative Power Supply, a line reactor is required for each incoming phase as well as a varistor, a harmonic filter, and a contactor. Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories.Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

8720MC-RPSxxxvm-optBASE CATALOG NUMBER - CONVERTER REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp INPUT VOLTAGE B = 380 TO 460 VAC TYPE M = master S = slave See Note 1

26



Chapter 1

Note 1: Blank includes the 8720MC-RPS only as a spare part. The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor. The HV2 option, however, is applied only to the 8720MC-RPS065.IMPORTANT The 15kW (27 Amp, 8720MC-RPS027BM) Unit is no longer available.

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

8720MC-LRxx-ayyybInductance as % Voltage Drop 03 = 3% 05 = 5% 10 = 10% 14 = 14% Enclosure blank = open Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 Amp Voltage B = 380 to 460 VAC

Table 11 - 8720MC-RPS Line Reactor Specifications8720MC-RPS Line Reactors: 8720MCSpecifications Maximum Continuous Current: Amps 32 48 62 70 100 Inductance: uH 850 800 1100 1200 800

LR03-032B LR05-048B LR10-062B LR14-070B LR10-100B

Figure 15 - Harmonic Filter

8720MC-HF-bVoltage B2 = 380 to 460 VAC

Figure 16 - Varistor

8720MC-VA-bVoltage B = 380 to 460 VAC


27

Chapter 1


Figure 17 - EMC Filter Unit

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp Voltage B = 380 to 460 VAC

1336 REGEN to 8720MC-RPS Power Rating Conversion Guide

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN Precharge/Converter units with 8720MC-RPS units.Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison1336R-VBXXX Rating Code 48 078 180 8720MC-RPSXXX Model Number 065BM x 1 065BM + 065BS X 1 065BM + 065BS X 2 190BM x 1 190BM + 190BS X 1 190BM + 190BS X 2 Power Rating 37 kW 75 kW 110 kW 125 kW 250 kW 375 kW Connection Single Unit Two Paralleled Units Three Paralleled Units Single Unit Two Paralleled Units Three Paralleled Units Output Power Rating 38.4 kW 62.3 kW 143.7 kW Frame Reference B C D

Fuses and Circuit BreakersTable 13 - FusesCatalog Number 1336R-VB048 1336R-VB078 1336R-VB180 8720MC-RPS065 8720MC-RPS190(1) (2) (3) (4) (5)

Input AC Line Fusing 70 Amps (1) 125 Amps (1) 250 Amps (1) 100 Amps (2) 350 Amps (3)

Output DC Bus Fusing 100 Amps (1) 150 Amps (1) 350 Amps (1) 100 Amps (4) 350 Amps (5)

Gould Shamut A70QS. Gould A4J or equivalent Class J Fuse. Ferraz Shawmut or equivalent Class J Fuse. Ferraz Shawmut A130URD70LI0100. Ferraz Shawmut A130URD71LLI0350.

28



Chapter 1

Table 14 - Circuit BreakersCatalog Number 8720MC-RPS065 Rating 100 Amps Recommended Fuji Electric: SA100BA/100WD BU3ESB-50 W (UL-listed) (1) Westinghouse: FDB3100 (1) or equivalent 8720MC-RPS190 350 Amps Fuji Electric: BU-KSB3350LW (1) Westinghouse: KDB3350 (1) or equivalent(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA, relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR.

Dimensions1336 REGEN Line Regeneration PackageThis section provides detailed dimension information for the 1336 REGEN Line Regeneration Package. Included are: 1336 REGEN Converter Dimensions and Weights. 1336 REGEN Precharge Unit Dimensions and Weights. 1321 3% Line Reactor Dimensions and Weights for Regenerative Brake Operation. 1321 10% Line Reactor Dimensions and Weights for Regenerative DC Bus Supply Operation. 1321 Power Line Filter. 1336 REGEN Converter Heat Sink-Through-the-Back Cutout Dimensions.


29

Chapter 1


Figure 18 - 1336 REGEN B and C Frame Converter IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

A E D

Z

C

Knockout Diameters Dual Knockout 3 Places 28.6/34.9 (1.13/1.38) Single Knockout 1 Place 22.2 (0.88)

Shipping Weight B Frame 22.7 kg (50 lbs.) C Frame 38.6 kg (85 lbs.)St o p p e d +0.00 H z

QF B

P

O N

I J

FRONT Mounting Holes (4) 7.0 (0.28) 7.0 (0.28) 12.7 (0.50) 12.7 (0.50)

SI DE

B OT T OM

All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Frame Reference B C A B C D 212.6 (8.37) 238.0 (9.37) E 461.0 (18.15) 685.8 (27.00) I 181.6 (7.15) 181.6 (7.15) J 167.1 (6.58) 167.1 (6.58) O 163.6 (6.44) 182.7 (7.19) P 112.8 (4.44) 119.2 (4.69) Q 62.0 (2.44) 68.4 (2.69)

N 26.5 (1.04) 26.5 (1.04)

Z 7.6 (0.30) 7.6 (0.30)

276.4 476.3 225.0 (10.88) (18.75) (8.86) 301.8 701.0 225.0 (11.88) (27.60) (8.86)

30



Chapter 1

Figure 19 - 1336 REGEN D Frame Converter IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

A E D

Z

C

St o p p e d +0.00 H z

Knockout Diameters Dual Knockout 1 Place 34.9/50.0 (1.38/1.97) Dual Knockout 2 Places 62.7/76.2 (2.47/3.00)

F B

Single Knockout 3 Places 34.9 (1.38)

Shipping Weight D Frame 108.9 kg (240 lbs.)

Q O N P

I J K

L

M

Mounting Slots (2) 7.0 (0.28) 7.0 (0.28) 12.7 (0.50) 12.7 (0.50)

FRONT

SIDE

BOTTOM

All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Frame Reference D A B C D E F I 381.5 1240.0 270.8 325.9 27.94 1216.2 198.1 (15.02) (48.82) (10.66) (12.83) (1.10) (47.88) (7.8) K J N O P Q Z L M 131.6 153.7 169.4 204.5 52.1 144.0 261.4 343.9 11.94 (5.18) (6.05) (6.67) (8.05) (2.05) (5.67) (10.29) (13.54) (0.47)


31

Chapter 1


Figure 20 - 1336 REGEN B and C Frame Precharge Unit IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

Knockout Diameters Dual Knockout 3 Places 28.6/34.9 (1.125/1.375)

Shipping Weight B and C Frame 9.1 kg (20 lbs.)

A ECAT

H

C

D1336R-PRE-VB048-ANKVA 32-40 32-40 VOLTS 380-480 380-480 A PH HZ 48.2 3 50/60 48.2 3 50/60 C

SER

AD9 LISTE 66X

Mounting Slots (2) 7.0 (0.28)L1 L2

AC INPUT AC OUTPUT DC OUTPUT

ULIN D

CONT EQ

D LISTE 966X

ULIN D

REFER TO USER MANUAL FOR INSTALLATION ISNTRUCTIONS


C ONT EQ

L3

7.0 (0.28) 12.7 (0.50)R1 S1 T113 14

12.7 (0.50)

F K G B

!

DANGER

RISK OF SHOCK REPLACE AFTER SERVICING

PE PE R S T R1 S1 T1

Mounting Hole Dia. (2) 7.0 (0.28)

Interconnection Power Wiring Area Approx. 76.2 x 203.2 x 103.1 (3.00 x 8.00 x 4.06) (H x W x D)

N I J L BOTTOM M

FRONT (cover Removed)

SIDE

All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Frame Reference B and C A 203.2 (8.00) B 355.6 (14.00) C 184.2 (7.25) D 152.4 (6.00) E 25.4 (1.00) F 254.0 (10.00) G 317.5 (12.50) H 12.7 (0.50) I 28.45 (1.12) J 50.8 (2.00) K 279.4 (11.0) L 60.45 (2.38) M 33.02 (1.30) N 59.44 (2.34)

32



Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

Knockout Diameters Dual Knockout 2 Places 62.7/76.2 (2.47/3.00) Single Knockout 1 Place 34.9 (1.38)

Shipping Weight D Frame 18.6 kg (41 lbs.) A EMounting Slots (2) 7.0 (0.28)1 3 5

H

C

DCATAC INPUT AC OUTPUT DC OUTPUT


SER

AI ED9 6 LS T 6 X

ULIN D C O NT E QS E 6 IL T D9 6 X

C

ULIN D C O NT E Q



7.0 (0.28) 12.7 (0.50)

L1

L2

L3

13 14

R1

S1

T1

12.7 (0.50)


F K G B

!

DANGER

RISK OF SHOCK REPLACE AFTER SERVICING

R

S

T

PE

PE

Mounting Hole Dia. (2) 7.0 (0.28)

Interconnection Power Wiring Area Approx. 182.4 x 254.0 x 147.3 (7.18 x 10.00 x 5.80) (H x W x D)

N O

I FRONT (cover Removed) SIDE

J BOTTOM

L

M

All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Frame Reference D A B C D 203.2 (8.00) E 25.4 (1.00) F G H I 53.9 (2.12) J 98.6 (3.88) K L M 31.8 (1.25) N 31.8 (1.25) O 50.8 (2.00)

254.0 533.4 228.6 (10.00) (21.00) (9.00)

323.9 482.6 12.7 (12.75) (19.00) (0.50)

350.0 69.9 (13.82) (2.75)


33

Chapter 1


Figure 22 - 1321 48 and 78A 3% Line Reactor IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

A D

Dia.

C


CAT 1321-3R55-B PART# 0.50mH 55AMPS 1th=82.5AB1 B2


A1

A2

C1

C2

Dia.

E

B

G

TOP

SIDE

END

COVER

C

F

CAT 1321-3RA200-B Part# 3 Phase Reactors L 0.110mH Hz VAC 60 460 9730 Ith 300AMPS Rise 115CCD LISTE 966X

I 200AMPS Class Wt H 98 lbs.

ULIN D

C ONT EQ

D LISTE 966X

ULIN D

Type

1

C ONT EQ

Manufactured By MTE Corp. Menomonee Falls, WI R1

Listed

RL-20002

34HL T2

INDUSTRIAL CONTROL EQUIPMENT S1 R2 S2 T1

C


CAT 1321-3R55-B PART# 0.50mH 55AMPS 1th=82.5AB1 B2


A1

A2

C1

C2

B

B

D TOP SIDE

D END

All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) 1321 Rating 48A Open (IP00) 78A Open (IP00) 48/78A NEMA Type 1 (IP20) A 229 (9.0) 274 (10.8) B 118 (4.7) 144 (5.7) 330 (13.0) C 330 (13.0) D 76 (3.0) 92 (3.6) 279 (11.0) E 80 (3.2) 93 (3.7) F 336 (13.2) G 187 (7.4) 210 (8.3) Mounting Hole Dia. Shipping (4) Places Weight 9.5 12 (0.375) (27) 12.7 (0.5) 23 (51) 14.5/25.4 (32/56)

34



Chapter 1

Figure 23 - 1321 180A 3% Line Reactor IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

A D

Dia.A1

B1

C1

C


CAT 1321-3R200-B PART# 0.11mH 200AMPS 1th=300AB1 B2


A1

A2

C1

C2

Dia.

E BA2 B2 C2

G

TOP

SIDE

END

COVER

C

F

CAT 1321-3RA200-B Part# 3 Phase Reactors L 0.110mH Hz VAC 60 460 9730 Ith 300AMPS Rise 115CCL IS

I 200AMPS Class Wt H 98 lbs.

T D 96 6 E X

ULI N D CO T EQ N

TE D L IS 96 6X

ULI NDQ T CO N E

Type

1

Manufactured By MTE Corp. Menomonee Falls, WI R1

Listed

RL-20002

34HL T2

INDUSTRIAL CONTROL EQUIPMENT S1 R2 S2 T1

C


CAT 1321-3R200-B PART# 0.11mH 200AMPS 1th=300AB1 B2


A1

A2

C1

C2

B

B

D TOP SIDE All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds)

D END

180A Open (IP00) 180A NEMA Type 1 (IP20)

274 (10.8)

210 (8.3) 330 (13.0)

330 (13.0)

92 (3.6) 279 (11.0)

112 (4.4)

336 (13.2)

211 (8.3)

14.22 (0.56)

31 (67) 32.7 (72)


35

Chapter 1


Figure 24 - 1321 48 and 78A 10% Line Reactor IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

E

D

A

E

C

Dia.

C




R1

R2

T1

T2

F

Dia.

G

B

R1

R2

S1

S2

S1

S2

I

TOP

SIDE

END

COVER

C

HCAT 1321-3LRA180-B Part# 3 Phase Reactors L 0.430mH Hz VAC 60 460 9730TD L I S E 96 6 X

I 180AMPS Class Wt H 353 lbs. Rise 115CC

ULI NDQ CO NT E

TD 6 LI S E 9 6 X

ULIN DQ CO NT E

Type

1

Manufactured By MTE Corp. Menomonee Falls, WI R1 INDUSTRIAL CONTROL EQUIPMENT S1 R2 S2 T1

Listed 34HL T2

C




R1

R2

T1

T2

B

B

R1

R2

S1

S2

S1

S2

D TOP SIDE

D END

All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) 1321 Rating 48A Open (IP00) 78A Open (IP00) 48 NEMA Type 1 (IP20) A 304.8 (9.00) 304.8 (9.00) B 207.3 (8.16) 232.7 (9.16) 330.2 (13.00) C 279.4 (11.00) 279.4 (11.00) 330 (13.0) D 92.2 (3.63) 92.2 (3.63) 279 (11.0) E 68.33 (2.69) 68.33 (2.69) F 114.3 (4.50) 139.7 (5.50) G 156.5 (6.16) 181.9 (7.16) H 335.8 (13.22) I 215.9 (8.50) 215.9 (8.50) Mounting Hole Dia. (4) Places 0.38 x 0.75 (9.7 x 19 Slot) 0.38 x 0.75 (9.7 x 19 Slot) Shipping Weight 36.3 (80) 59 (130) 38.6 (85)

36



Chapter 1

Figure 25 - 1321 180A 10% Line Reactor IMPORTANT Allow 152.4 mm (6.0 in.) on all sides for proper heat dissipation.

E

D

A

E

C

Dia.R1

S1

T1

C




R1

R2

T1

T2

Dia.

FG BR2 S2 T2

I

TOP

SIDE

END

CAT 1321-3LRA180-B Part# 3 Phase Reactors L 0.430mH Hz VAC 60 460 9730ED 9 LIST 66X

I 180AMPS Class Wt H 353 lbs. Rise 115CC

ULIN DC ONT EQD9 LISTE 66X

ULIN DC ONT EQ

Type

1

Manufactured By MTE Corp. Menomonee Falls, WI R1 INDUSTRIAL CONTROL EQUIPMENT S1 R2 S2 T1

Listed 34HL T2

COVER

R1

S1

T1

B

R2

S2

T2

H I TOP END

D

Dia. 4 Places

SIDE

All Dimensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) 1321 Rating 180A Open (IP00) 78A/180A NEMA Type 1 (IP20) A 304.8 (12.00) B 292.4 (11.51) 609.6 (24.00) C 368.3 (14.50) D 116.8 (4.60) 434.9 (17.12) E 94.0 (3.70) F 184.2 (7.25) G 254.3 (10.01) H 432 (17.0) Mounting Hole Dia. (4) Places I 14.22 317.5 (12.50) (0.56) 11.18 x 17.53 467 (18.38) (0.44 x 0.69 Slot) Shipping Weight 136 (300) 61.2/160 (135/353)


37

Chapter 1


Figure 26 - 1321 Power Line Filter

Note: All ratings are Open (IP00).

279.4 (11.00)

279.4 (11.00) TOP

8.0 (0.32) Dia. 4 Places

254.0 (10.00)

304.8 (12.00) END

330.2 (13.00) SIDE

All Dimensions in Millimeters and (Inches)

38



Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting267.2 1 (10.52) 6.35 (0.25)

257.1 (10.12)

435.4 1 (17.14) 410.2 (16.15)

2.54 (0.10)

244.4 (9.62)

415.3 (16.35)

308.6 (12.15)

Cutout as Viewed from INSIDE Enclosure

283.2 (11.15)1 Shading indicates approximate size

of drive inside enclosure.

127.0 (5.00)


8 Required 4.3 (0.171) Dia. for 10-32 x 12.7 (0.5) Self-Tap 4.0 (0.159) for 10-32 x 12.7 (0.5) Threaded Drive Back of Enclosure

129.3 (5.09)


39

Chapter 1


Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting303.8 1 (11.96) 4.8 (0.19) 282.5 (11.12)

635.0 (25.00)

4.8 (0.19) Cutout 644.7 (25.38)

273.1 (10.75)

508.0 (20.00)

660.4 1 (26.00)

381.0 (15.00)

254.0 (10.00)

127.0 (5.00)

12 Required 4.3 (0.171) Dia. for 10-32 4.0 (0.159) for 10-32 x 12


Drive

Back of Enclosure

1 Shading indicates approximate size

of drive inside enclosure.

129.3 (5.09)

40



Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink MountingDetail 9.9 (0.39) 356.1 (14.02) 362.2 (14.26) 375.2 1 (14.77)

4.6 (0.18)

6.1 (0.24)

See Detail 1118.6 (44.04) 26.7 (1.05) 1145.3 (45.09) 962.7 (37.90) 867.4 (34.15) 1054.4 (41.51)

806.7 (31.76)

773.9 (30.47) 680.5 (26.79)

1178.1 1 (46.38)

650.8 (25.62)

Cutout as Viewed from INSIDE Enclosure

587.0 (23.11)

494.5 (19.47)

338.6 (13.33)

182.6 (7.19)


26.7 (1.05)1 Shading indicates approximate size

16 Required 4.3 (0.171) Dia. for 10-32 x 9.7 (0.3 4.0 (0.159) for 10-32 x 9.7 (0.38) T Drive Back of Enclosure 84.1 (3.31) *

of drive inside enclosure. Minimum dimension allowed More space will improve fan effectiveness and heat dissipation.


41

Chapter 1


8720MC-RPS Regenerative Power Supply PackageIt is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory. Read this section for important environment and operating conditions information.

Environmental Conditions to be MetThe Declaration of Conformity with the requirements for CE Mark was issued for the following units, and these units must be used in a cabinet. 8720MC-RPS027BM (no longer available) 8720MC-RPS065BM, 8720MC-RPS065BS 8720MC-RPS190BM and 8720MC-RPS190BS Also, before deciding on an installation site, consider the following guidelines: Verify that the units can be kept clean, cool, and dry. Be sure that the units are always away from oil, metal powder, other airborne contaminants, and direct sunlight. Check that the units will not be exposed to excessive vibration and noise, and that they will not be close to instruments sensitive to electrical noise. The area chosen should allow the space required for proper air flow as defined in Figure 36. Check that the temperatures within the vicinity of the units are between 10 to 50 C (14 to 122 F). In case of 8720MC-RPS190, however, the ambient temperature must be between -10 to 40 C (14 to 104 F). Check that the relative humidity is between 5 and 95% without condensation. Do not install the units above 1000 meters (3300 feet) without derating output power. For every 300 meters (1000 feet) above 1000 meters (3300 feet), derate the output power 4%. When you need to install the units above 1500 meters (5000 feet), contact Rockwell Automation.

42



Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 UnitH dia. G dia. C E K FREADY FAULT PROGRAM A V kW

RST PRG ENT

8720 MCREGENERATIVE POWER SUPPLY

H C A E F

D B

L

Model C B A 8720MC- 179.4 127 395 RPS065 (7.06) (5.0) (15.6) 8720MCNo longer available. RPS027

D 333.2 (131.2)

E 10 (0.39)

F 30 (1.2)

G 18 (0.71)

H 9 (0.35)

K 9 (0.35)

L 318.3 (12.53) Unit: Millimeter (Inch)

IMPORTANT

The 8720MC-RPS027 unit is no longer available.

Note: 8720MC-RPS065BM shown above.


43

Chapter 1


Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit59.5 (2.34) 30 58 (1.2) (2.3) L2 125 (4.92) 10 (0.39) dia. 20 (0.79) dia. 13 (0.5) 40 (1.6) 110 (4.3) L1 L2 110 (4.3) L3 86 (3.4)

20 (0.79)

M10 L1, L3

14 (0.6) 550 (21.7)

639.5 (25.18)

566.5 (22.30)


A V kW

RST PRG ENT


E 33 (1.3) 10 (0.4) 30 (1.2) P N 20 (08) 30 (1.2) 59.5 (2.34) 242 (9.6) Unit: Millimeters (Inch) 125 (4.9) M8 10 (0.4) P 45 N (1.8) 435 (17.1) 83 (3.3) E

Note: 8720MC-RPS190BM shown above.

44


503 (19.8)

573 (22.6)


Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

READY FAULT PROGRAM

A V kW

RST PRG ENT



Max. 250 (9.8)

Unit: Millimeter (Inch)

Note: In case two units of Model 8720MC-RPS065 unit are installed in parallel, the master unit must be on the right side as shown above.

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

READY FAULT PROGRAM

A V kW

RST PRG ENT




Max. 250 (9.8)

Max. 250 (9.8)


Note: In case three units of Model 8720MC-RPS065 unit are installed in parallel, the master unit must be installed at the rightmost end as shown above.


45

Chapter 1


Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

POWER

POWER

READY READY FAULT FAUL PROGRAM PROGRAM

A V kW kW

RST PRG ENT

8720 MCREGENERATIVE POWER SUPPLY REGENERATIVE POWER SUPPLY

8720 MCREGENERATIVE POWER SUPPLY REGENERATIVE POWER SUPPLY

Max. 620 (24.4)

Unit: Millimeters (inch)

Note: In case two units of Model 8720MC-RPS190 unit are installed in parallel, the master unit must be installed on the right hand side as shown in the above.

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

POWER

POWER

POWER


A V kW

RST PRG ENT

8720 MCSUPPLY REGENERATIVE POWER SUPPLY

8720 MCREGENERATIVE POWER SUPPLY SUPPLY

8720 MCREGENERATIVE POWER SUPPLY SUPPLY

Max. 620 (24.4)

Max. 620 (24.4)

Unit: Millimeters (inch)

Note: In case three units of Model 8720MC-RPS190 unit are installed in parallel, the master unit must be installed at the rightmost end as shown in the above.

46



Chapter 1

8720MC-RPS Recommended Air Flow ClearanceBe sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply. Cooling air flows from the bottom to the top of the units. For best cooling effect, do not mount the 8720MC-RPS Regenerative Power Supply directly above each other. Figure 36 shows recommended air flow clearance.Figure 36 - 8720MC-RPS Recommended Air Flow ClearanceExhaust150 (5.9) 150 (5.9)READY FAULT PROGRAM A V kW

150 (5.9)

RST PRG ENT


150 (5.9)

Intake



47

Chapter 1


8720MC-RPS065 ReactorsFigure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units.Figure 37 - 8720MC-RPS065 ReactorsG +/-2 (+/-0.078) E F +/-1 (+/-0.039) E

B +1/-0.5 (+0.039/-0.019) [4] H dia. [4] 15 (0.59) dia.

Table 15 - 8720MC-RPS Reactor Dimensions, mm (in.)Model 8720MC-LR14-070B 8720MC-LR10-062B 8720MC-LR05-048B 8720MC-LR03-032B A B C D E F G H 9.5 (0.37) 9.5 (0.37) 7 (0.27) 7 (0.27) Weight, kg (lb) 38 (83.7) 27 (59.5) 21 (46.2) 17 (37.4)

140 (5.5) 125 (4.9) 145 (5.7) Max. 155 (6.1) 180 (7.1) 125 (4.9) 110 (4.3) 130 (5.1) Max. 145 (5.7) 160 (6.3) 125 (4.9) 105 (4.1) 125 (4.9) Max. 132.5 (5.2) 155 (6.1) 127 (5.0) 100 (3.9) 120 (4.7) Max. 112.5 (4.4) 140 (5.5)

150 (5.9) 460 (18.1) 150 (5.9) 440 (17.3) 135 (5.3) 400 (15.7) 120 (4.7) 345 (13.5)

48


A +/-5 (+/-0.19)

80 +/-10 (3.14 +/- 0.39)

C D


Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies, Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units.Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)10 (0.4) 26.6 (1.0) 414 (16.2) 29 (1.1) 26.6 (1.0) 9 (0.3)

360 (14.1) max.

10 (0.4)

260 (10.2)

AIR FLOW

6 x R38-8 488 (19.2) max. 467.2 (18.4) 80 (3.1)

38.6 (1.5)

80 (3.1)

75 (2.9)

75 (2.9)

80 (3.1)

38.6 (1.5)

L1

L4

L2

L5

L3

L6

217 (8.5)

R BL Y BRBR

Equivalent CircuitL1 L4 L2 L5 L3 L6

L1 L2217 (8.5)

L4 L5 L6

L3

R BL Y BRBR

Weight 100 kg (220 lbs.) Units: mm (in.)


49

Chapter 1


Note: Shown are two (QTY 2), 8720MC-LR10-100B ACL units. When ordering, be sure to order two 8720MC-LR10-100B ACL units.

8720MC-RPS065 VaristorsFigure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units.Figure 39 - 8720MC-RPS065 Varistors48 +/- 1 (1.8 +/- 0.03)21 +/- 1 (0.8 +/-0.03) 21 + 10 (0.8 + 0.39) + 10.5 (0.41)

Equivalent Circuit

5 (0.19) 5.5 (0.21)

4.2 +/- 0.15 (0.16)

25.0 +/- 10 (0.98 +/- 0.39)

3 Crimp Contacts of M6

33.5 +/- 1 (1.3 +/- 0.03)

4 (0.15)

Model: 8720MC-VA-BUnit: mm (in.)

50



Chapter 1

8720MC-RPS065 Harmonic FiltersFigure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units.Figure 40 - 8720MC-RPS065 Harmonic Filter13+/-1.5 (0.5 +/- 0.05)

1 7 .5 + /-1 .5 (0.68 +/- 0.05)

35 +/- 1 (1.37 +/- 0.03)

35 +/- 1 (1.37 +/- 0.03)

1 7 .5 + /-1 .5 (0.68 +/- 0.05)

22.5 +/- 1.5 (0.88 +/-0.05)

N

E

105 +/- 1.5 (4.13 +/- 0.05) 119.5 +/- 1.5 (4.70 +/- 0.05) 131.5 +/- 1.5 (5.17 +/- 0.05) M5 Screw

6 +/- 1 (0.23 +/- 0.03)

40 +/- 1.5 (1.57 +/- 0.05)

Displayt1.2 (0.047)

R 15 F

S

T Equivalent Circuit

1 M

Model: 8720MC-HF-B2

0.47 F

Unit: mm (in.)

N

1 M

E


55 +/- 1.5 (2.16 +/- 0.05)

t1.5 (0.05)

65 +/- 1.5 (2.5 +/- 0.05)

15 +/-0.5 (0.6 +/- 0.05)

39 +/- 1.5 (1.5 +/- 0.05)

R

S

T

2 Oval Holes of 5.5 mm x 8 mm (0.21 in. x 0.31 in.)

51

Chapter 1


8720MC-RPS065 Line Filter (Schaffner)Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark. Figure 41 shows Schaffner products, and Figure 42 shows Soshin Electric products.Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

F

E A

D

G

C

O

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions, mm (in.)Model FN3100-80-35 A 379 (14.9) B 220 (8.6) C 90 (3.5) D 350 (13.7) E 364 (14.3) F 65 (2.5) G 6.5 (0.25) O M10

52


B


Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)3 Input Terminals, L 8 Oval Holes, K

F E D

G

C2

J C1 B A C2 H Grounding Terminal, M

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions, mm (in.)Model HF3080C-TOA A 405 +/- 5 (15.9 +/- 0.19) B 350 +/- 2 (13.7 +/- 0.07) C1 100 +/- 1 (3.9 +/- 0.03) C2 100 +/ 1 (3.9 +/ 0.03) D 220 +/- 2 (8.6 +/- 0.07) E 200 +/- 1 (7.8 +/- 0.03) F 180 +/- 2 (7.0 +/0.07)

Model HF3080C-TOA

G 56 +/-1 (2.20 +/- 0.03)

H 210 +/-2 (8.26 +/- 0.07)

J 135 +/-2 (5.31 +/- 0.07)

K 4.25 R x 12 long (0.16 R x 0.47 long)

L M8

M M6


53

Chapter 1


8720MC-RPS190 EMC FilterFigure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units. The Model 8720MC-EF190-VB unit includes the varistor, magnetic contactor, harmonic filter, line filter, grounding capacitor, fan and MC interface card and cable assembly for this unit. The connection diagram of Model 8720MC-EF190-VB EMC filter unit is shown in Figure 44.Figure 43 - 8720MC-RPS190 EMC Filter

TYPE: PROD.NO: Nihon Inter Electronics Corporation

455 (17.91) 13 (0.51) 2- 20 14 (0.55) 432 (17.00) 10 (0.39) 27 (1.06) M10X30 L4/L5/L6 86.7 (3.41) 303 (11.92) 60 (2.36) 395 (15.55) MAX

30 (1.18)

60 (2.36)

(0.39)

10

L6REGENERATIVE POWER SUPPLY

180 (7.08) 30 30 43.5 (1.18) (1.18) (1.71)

8720 MC

L3 L2Allen-Bradley

L420 (0.78) 120 (4.72)REV .

L1

(30) (1.18)

76.5 (3.01)

A-B

QUALITY

119 (4.68)

250 (9.84) MAX

L5

10 (0.39)

47 (1.85)

120 (4.72) 47 (1.85)

M8X20 L1/L2/L3

M8X15 44 (1.73) 353 (13.89) 58.5 (2.30) 10 (0.39) 25 (0.98)ALSO CLASSIFIED BY UNDERWRITERS LABORATORIES INC. IN ACCORDANCE WITH IEC PUBLICATION 146. ULC

THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE. USE COPPER 60/75 WIRE ONLY.

RISK OF ELECTRICAL SHOCK. DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT.

DANGER

CAUTION!

298.7 (11.75)

23 (0.90)

US LISTED

(IND.CONT.EQ.) S 27X1

UL

LISTED IND. CONT. EQ. 27X1

S

91 (3.58)

AC INPUT AC OUTPUT

CAT.No.

SHIP A-BALLEN-BRADLEY DATE

VOLT

REFER TO USER MANUAL FOR INSTLLATION INSTRUCTIONS

SER.No.

Manufactured by RELIANCE ELECTRIC LIMITED/Japan

REV 0.1

REV.

AMPS

PH

Hz

30 (1.18)

10 (0.39)

UL

U C L

C

UL

54


ME-B6015

Dimensions: mm (in.)

30 (1.18)


Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter UnitL1 L2 L3100 FCOIL

L4 L5 L6

150K+

E1 F 1M

+

1 2 3

R1 1 S1 2 T1 3

CN3 CN4 CN1MC1 (TB4) MC2 (TB4) 24V2 (TB4) 0V2 (TB4)A1 A2 A3 A4 A5 B1 B2 B3 B4 B5

CN3

A1 A2 A3

FMI-1

MC1 MC2 +24V2 0V2

60-03142-01

60-03141-01 CN2A1 A2 A3 A4 A5 B1 B2 B3 B4 B5

Cabinet Fan+ Cabinet FanSENS ACL Fan+ ACL FanSENS ACL Fan+ ACL FanSENS

+24V3/ SENS

To 8720MC- L1AUX (TB2) L2AUX (TB2) RPS190 L3AUX (TB2)

Strip Wire

24V3 (TB4) 0V3 (TB4) SENS (TB4) 24V (TB3) MC (TB3)

CN1

To 8720MCRPS190

Strip Wire

+24V3 0V3 SENS-OUT +24V MC

A1 A2 A3 A4 A5 B1 B2 B3 +24V B4 MC B5

MC Ctrl

CN41 2 3

Cooling Fan for ACL Unit Cooling Fan for ACL Unit

RED BLK YLW RED BLK YLW

FAN3 FAN2 POWER POWER

A1 A2 A3 A4 A5 B1 B2 B3 B4 B5

FAN1 POWER

CN2

+24V3 0V3 +24V3 0V3

60-03144-01

Note: The CN1, CN2, and CN4 connectors/cables are included with the 8720MC-EF190-VB EMC Filter Unit.


B1 B2 B3

1 2 3

CN3

0V3

55

Chapter 1


CN Connector/Cable DescriptionsFigure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56



Chapter 1

Power and Control Terminal 1336 REGEN Line Regeneration Package ComparisonInput Power ConditioningIn general, 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line. If the AC input power system does not have a neutral or one phase referenced to ground, as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual, publication 1336 REGEN-5.0), an isolation transformer with the neutral of the secondary grounded is highly recommended. If the line-to-ground voltages on any phase exceed 125% of the nominal line-to-line voltage, an isolation transformer with the neutral of the secondary grounded is highly recommended.ATTENTION: The National Codes and standards (NEC, CENELEC, etc.) and local codes outline the provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.

GroundingAll 1336 REGEN components must be connected to system ground at the PE power ground terminal provided. Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC, VDE 0160, BSI, etc.), and should be inspected and tested at appropriate intervals. In any cabinet, use a single low-impedance ground point or ground bus bar. Ground all circuits independently and directly. Also, connect the AC supply ground conductor directly to the ground point or ground bus bar.

Sensitive CircuitsIt is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents. Do not run control and signal conductors near or parallel to power conductors.

TE (True Earth) TerminationThe converters TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converters TE terminals by a separate continuous lead.

PE (Power Earth) TerminationA safety ground is required by code. This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations.


57

Chapter 1


Figure 48 - 1336 REGEN Grounding for Common Bus DriveConduit/4-Wire CableRIN SIN T ROUT R S

Power Line FilterGND GND

S T

OUT

IN

OUT

T PE TB1-1 TB1-3


R1

S1

T1

PE


USER SUPPLIED 120V ACR1 S1 T1 GND

1321 10% Line ReactorR2 S2 T2 GND

1

1

R2

S2

T2

PE

D Frame120 VAC 120 RTN

120 RTNPE PE TE

120V AC

1336 REGEN Converter1 PE

TE

PEDC+ DC R2 S2 T2

+DC

DC

USE 75 C COPPER WIRE ONLY

TORQUE TERM. TO 6 N-m (52 lb-in)

DC

1

(2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper.

PE

COMMON BUS DRIVE

+DC PE

DC

PE

COMMON BUS DRIVE

+DC PE

58



Chapter 1

Figure 49 - 1336 REGEN Grounding for AC DriveConduit/4-Wire CableR

S T PE GND TB1-1 TB1-3 R1 S1 T1 PE



USER SUPPLIED 120V ACA1 B1 C1 GND

1321 3% Line ReactorA2 B2 C2 GND

1

1

R2

S2

T2

PE

D Frame120 VAC 120 RTN

120 RTNPE PE TE

120V AC

1336 REGEN Converter1 PE

TE

PE +DCDC+ DC R2 S2 T2

DC

USE 75 C COPPER WIRE ONLY

TORQUE TERM. TO 6 N-m (52 lb-in)

1

(2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block. Consult Allen-Bradley Application Engineering prior to removing either jumper.

AC DRIVEPE

DC +DC PE

2

2

Important: If you are using a Regenerative Brake with a B Frame AC drive, refer to the Power-up Sequence on page 3-3.


59

Chapter 1


380...480VAC Power Connections380...480VAC input and output power connections are made as shown in Figure 50 through Figure 54.ATTENTION: 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained. Failure to maintain correct phase-related connections will result in equipment malfunction and/or failure. Table 18 - 380...480VAC Power ConnectionsLine Filter Input Term. Regenerative DC Bus Supply Operation RIN SIN TIN Regenerative Brake Operation Output Term. ROUT SOUT TOUT Precharge Unit Input Term. R S T R S T Output Term. R1 S1 T1 R1 S1 T1 Line Reactor Input Term. R1 S1 T1 A1 B1 C1 Output Term. R2 S2 T2 A2 B2 C2 Converter Input Term. R2 S2 T2 R2 S2 T2

Note: Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts, the power wiring connection paths are identical in principle. The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently.Figure 50 - 380...480VAC Power Line Filter Connections

RIN

LR

ROUT

LS

SINLT

SOUT

T IN PE GND(EARTH GROUND)

T OUT

60



Chapter 1

Figure 51 - 380...480VAC 1321 Line Reactor Connections

1321 3% Line Reactor

1321 10% Line ReactorAC POWER IN (FROM PRECHARGE UNIT)

R1AC POWER IN (FROM PRECHARGE UNIT) AC POWER IN (FROM PRECHARGE UNIT) AC POWER IN (FROM PRECHARGE UNIT)

S1

PE (EARTH GROUND)

T1

PE (EARTH GROUND)

A1

A2

B1

B2

C1

C2

R1

S1

T1

AC POWER OUT (TO CONVERTER)



R2PE (EARTH GROUND) PE (EARTH GROUND)

S2

T2

R2

S2AC POWER OUT (TO CONVERTER)

T2


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Chapter 1


380...480VAC Power WiringFigure 52 - 380...480VAC Precharge Unit Connections

PrechargeCATAC INPUT AC OUTPUT DC OUTPUT

B and C FramesSER


ATD L I S E 966 X

ULIND C O N T EQ

TD L I S E 966 X

C

ULIND C O N T EQ



L1

L2

L3

13 14

R1

S1

T1

PE PE

R S T R1 S1 T1PE PE

R S T R1 S1 T1

AC POWER IN

AC POWER OUT(TO 1321 10% LINE REACTOR)

EARTH GROUND

PrechargeCATAC INPUT AC OUTPUT DC OUTPUT


SER

A6 I ED9 6 X LS T

ULIN D C O NT E QS E 6 IL T D9 6 X

C

ULIN D C O NT E Q



1

3

5

L1

L2

L3

R1

S1

T1


R1

S1

T1

D Frame

!


AC POWER OUTT PE PE

R

S

(TO 1321 10% LINE REACTOR)

R

S

T

PE PE

AC POWER IN

EARTH GROUND

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Chapter 1

Figure 53 - B and C Frame 380...480VAC Converter Connections

Converter!

J1 J4PORT 2

B Frame


!

DANGERVERIFY LOW VOLTAGE DISCHARGE BEFORE SERVICING. SEE INSTRUCTION MANUAL.

J5

J13

J15

J16

Stopped +0.00 Hz

PORT 1

ELECTRICAL SHOCK HAZARD FROM ENERGY STORAGE CAPACITORS.

PE GND

PE GND

DC +

DC

DO NOT USE

R2

S2

T2

PE

PE

DC POWER OUT(TO COMMON BUS DRIVE)

AC POWER I

1336r-ap001_-en-p

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