13341847 PF-200B Eff. SN 20013-01

162
Legal Statement This manual and its contents are produced and maintained by Volvo Construction Equipment in accordance with an agreement with Ingersoll-Rand regarding the depiction and use of its exclusive trademarks in support of equipment originally manufactured under the Ingersoll-Rand brand. Volvo Construction Equipment is fully responsible for the maintenance and accuracy of the information contained in this manual as it relates to applications for the referenced equipment manufactured exclusively under the Ingersoll-Rand brand.

Transcript of 13341847 PF-200B Eff. SN 20013-01

Page 1: 13341847 PF-200B Eff. SN 20013-01

Legal StatementThis manual and its contents are produced andmaintained by Volvo Construction Equipment in

accordance with an agreement with Ingersoll-Randregarding the depiction and use of its exclusivetrademarks in support of equipment originally

manufactured under the Ingersoll-Rand brand.Volvo Construction Equipment is fully responsible for

the maintenance and accuracy of the informationcontained in this manual as it relates to applications

for the referenced equipment manufactured exclusivelyunder the Ingersoll-Rand brand.

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General Information____________________.--1

This catalog contains a listing of parts for the PF-200B Paver Finisher. A Table of Contents immediatelyfollovvs this page. An Alphabetical Index follows the Table of Contents and a Numerical Part NumberIndex appears in the back of the catalog.

This catalog is divided into lettered sections. The pages within each section are numbered with the sec­tion letter designation and number of the page within the section such as A1, B3, etc. The page num­bers are located in the upper outer corner of each page.

The parts shown in the illustrations are reference numbered and correspond to the number appearingin the reference number (Ref. No.) column of the parts list immediately following each illustration. DONOT ORDER PARTS BY THESE REFERENCE NUMBERS. The letters NI appearing in the referencenumber column indicate that the part is used in that particular assembly or arrangement but is NOTILLUSTRATED. Standard hardware, such as bolts, screws, cotter pins, etc., are listed immediately afterthe parts with which they are used. An asterisk (*) beside Ref. No. indicates WEAR ITEM PARTS. NAbeside Ref. No. indicates the part number listed is NOT AVAILABLE as an assembly and must beordered as individual components. These numbers are included only for reference purposes.

When ordering parts, be sure to give the serial number of the machine and the serial number of the uniton the machine (if applicable) for which the parts are being ordered. Specify if shipment is to be for­warded Collect or Prepaid by Freight, Express, Parcel Post, etc.

Record the serial number of both the paver finisher and engine in the space provided below. Your deal­er needs this information to give you prompt, efficient service when you order parts or optional equip­ment.

The warranty on this paver finisher appears on the inside rear cover of this manual.

MACHINE RECORD

Date Purchased

Machine:Model Serial No. Pub. No.

Engine:Make Model No. Serial No.

Screed:Model Serial No. Pub. No.

Options:Name Serial No. Pub. No.

Important: Record the serial number of your machine and options above, as well as publication num­bers of related Operator's Manuals and Parts Catalogs. This information will assist you in the futurewhen obtaining service advice or repair parts for your machine.

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II

Table of Contents----------------------_:.PAGE

ALPHABETICAL INDEX IV-VIFILTERS AND BELTS LIST VIIDRIVE SYSTEM AND COMPONENTS: SECTION A A1-A29

Drive Arrangement A2-A3John Deere Engine and Accessories A4-A7Cummins Engine and Accessories A8-A11Power Take Off and Clutch Assembly A12-A13Pump Drive Transmission A14-A15Three Speed Traction Transmission A16Hydraulic Shift Cap Assembly for 3-Speed Traction Assembly A17Traction Drive Axle and Brakes A18-A19Differential Carrier Head Assembly A20-A21Drive Shaft Assembly for 3-Speed Transmission to Traction Drive Axle A22Electric Shift Unit Hi-Lo Axle A23Traction Drive Wheel Arrangement A24Conveyor Planetary Drive Assembly (Beginning Serial 20025-01) A25Conveyor Planetary Drive Assembly (Before Serial 20025-01) A26-A27Auger Planetary Drive Assembly ; A28-A29

OPERATOR'S PLATFORM, CONTROL SYSTEMS AND COMPONENTS: SECTION B 81-B26Operator's Platform, Deck Plates, Engine Housing and Battery Components B2-B3StripiD9, Decals and Instruction Plates B4-B5Rear Deck Control Arrangement B6Traction Control Arrangement. B6-B7Operator's Control Console Assembly B8-B9Bogie Steering Arrangement B10-B11Optional Front Wheel Power Assist B12-B13Tire and Wheel Arrangement for Optional Front Wheel Power Assist B14Foot Brake Assembly B15Master Brake Cylinder Assembly B16Disc Brake Assembly B17Parking Brake Caliper B18Seat Assembly B19Optional Automatic Level Control (Joint Matcher Assembly) and Tow Point Control Kit B20-B21Automatic Level Control (Joint Matcher) Control Box B22Sensor Mounting Group (For Joint Matcher) B23Wash Down System B24-B25Hose Reel Assembly B26

MATERIAL HANDLING SYSTEM AND COMPONENTS: SECTION C C1-C24Hopper, Push Rolls and Flow Gate Components C2-C3Optional Truck Hitch Assembly C4-C5Optional Oscillating Push Roller C6Power Flow Gate Assembly C7Optional Adjustable Bottom Flow Gate Assembly C8-C9Conveyor Assembly C10-C11Conveyor Roller Chain Assembly C11Auger and Conveyor Drive Assembly C12-C13

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III

PAGE

Auger and Tunnel/Guard Extension Arrangements C14-C17Feed Control Paddle Assemblies C18Optional Telescoping PowerFlight Auger C18-C19Telescoping Tunnels for Optional PowerFlight Augers C20-C21Optional Mixer/Agitator Assembly C22-C23Side Arms and Screeds C24

HYDRAULIC SYSTEM AND COMPONENTS: SECTION D D1-D46Hydraulic Schematic 02-03General Purpose Hydraulic System 04-05Traction Orive Hydraulic System 06-07Auger/Conveyor Hydraulic System 08-09Hydraulic Tank Assembly 010-011Optional Front Wheel Power Assist Hydraulic System 012-013Optional Mixer/Agitator Hydraulic System 014-015Optional Truck Hitch Hydraulic System 016Optional PowerFlight Auger Hydraulic System 017Pump Orive Box Assembly 018-019Optional Front Wheel Power Assist Pump 020Optional Front Wheel Power Assist Motor 021Optional Mixer/Agitator Motor 022General Purpose Pump 023Traction Orive Pump 024-025Steering Unit 026Traction Orive Motor 027Auger/Conveyor Orive Pump 028Auger Orive Motor (Beginning Serial 20025-01) 029Auger Orive Motor (Before Serial 20025-01) 030Conveyor Orive Motor 031Main Control Valve 032-033Shift and Throttle Control Valve 034Brake Control Valve 035Control Valve (For Auger Lift and Automatic Level Control- Joint Matcher) 036Truck Hitch Control Valve 037Front Wheel Power Assist Control Valve 038PowerFlight Auger Control Valve 039Optional Mixer/Agitator Control Valve 040Throttle Cylinder 041Hydraulic Cylinders 042~043

Optional Cylinder for Optional Truck Hitch 044O-Ring Identification Lists (For Hydraulic Fittings) 045-046

ELECTRICAL SYSTEM AND COMPONENTS: SECTION E E1-E6Complete Electrical Schematic E2-E3Center Console Electrical Components (Junction Box) E4-E5Wiring Harness Arrangements E6

NUMERICAL INDEX: SECTION F F1-F12

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IV

A

ALPHABETICAL INDEX

C (Continued)

Adjuster - Optional C22Adjustable Bottom Flow Gate Assembly -

Optional C8Alternator (Cummins Engine) E3Alternator (John Deere Engine) E3AUGER AND CONVEYOR DRIVE

ASSEMBLy C12AUGER AND TUNNEUGUARD

EXTENSION ARRANGEMENTS C14Auger/Conveyor Drive Assembly C12AUGER/CONVEYOR DRIVE PUMP 028AUGER/CONVEYOR HYORAULIC

SySTEM 08Auger/Conveyor Pump D8, 025AUGER DRIVE MOTOR 029, 030Auger Drive Planetary Assembly A28Auger Lift or Optional Automatic

Level Valve 036AUGER PLANETARY DRIVE

ASSEMBLy A28AUTOMATIC LEVEL CONTROL (Joint)

Matcher) CONTROL BOX B22Automatic Level Control Assembly B20Axle - Traction Orive A18

B

Battery Components B3, E2BOGIE WHEEL ARRANGEMENT B10BRAKE CONTROL VALVE 035

C

Caliper - Parking Brake Assembly B18CENTER CONSOLE ELECTRICAL

COMPONENTS (Junction Box) E4Clutch Assembly A12COMPLETE ELECTRICAL SCHEMATIC E2Console - Control (Center) B6, E3Control Box Assembly - Automatic

Level Control B22Control Valve - Auger Lift 036Control Valve - Automatic Level

Control 036Control Valve - Brake 035Control Valve - Front Wheel Power

Assist 038Control Valve - Main 03, 05, 032Control Valve - Optional Mixer/Agitator 040Control Valve - PowerFlight Auger 039Control Valve - Shift and Throttle 034Control Valve - Truck Hitch 037

Conveyor Drive Motor and PlanetaryAssembly A25, A26, C13

CONVEYOR PLANETARY DRIVEASSEMBLy A25, A26

CONVEYOR ROLLER CHAINASSEMBLy C11

CUMMINS ENGINE ANDACCESSORIES A8

Cylinder - Auger Lift 03, 042Cylinder - Hopper 06, 042Cylinder - OmniScreed III Extension 03Cylinder - PowerFlight Auger 03Cylinder - Screed Lift 03, 042Cylinder - Side Arm D3, 042Cylinder - Steering B1 0, 042Cylinder - Steering and Auger Lift 03, 042Cylinder - Throttle 03, 041Cylinder - Truck Hitch 03, 044

D

Deck Plate - Rear B2DIFFERENTIAL CARRIER HEAD

ASSEMBLY A20DISC BRAKE ASSEMBLY A19, B17ORIVE ARRANGEMENT A2Drive Chain A3DRIVE SHAFT ASSEMBLY (3 Speed

Transmission to Traction Drive Axle) A3, A22Drive Shaft Assembly A22, D16

E

Electric Jack Assembly B20ELECTRIC SHIFT UNIT (Hi-Lo Axle) A23Engine - Cummins A2, A8Engine - John Deere A2, A4

F

FEED CONTROL PADOLEASSEMBLIES C18

FOOT BRAKE ASSEMBLy B15FRONT WHEEL POWER ASSIST

CONTROL VALVE 038

G

GENERAL PURPOSE HYORAULICSYSTEM D4

GENERAL PURPOSE PUMP 04, D23. )

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H

ALPHABETICAL INDEX

o (Continued)

v

HOPPER, PUSH ROLLERS ANDFLOW GATE COMPONENTS C2

HOSE REEL ASSEMBLY B26HYDRAULIC CYLINDERS 042HYORAULIC SCHEMATIC 02HYDRAULIC SHIFT CAP ASSEMBLY

(For 3-Speed Traction Transmission) A17HYDRAULIC TANK

ASSEMBLy D3, 05,07, D10

J

Jack Assembly · B20JOHN DEERE ENGINE AND

ACCESSORIES A4·

M

MAIN CONTROL VALVE 03, 05, D32MASTER BRAKE CYLINDER

ASSEMBLy B15Motor/Agitator - Optional C22Motor - Auger Drive A27, C12, 030Motor - Conveyor Orive 031Motor - Front Wheel Power Assist 021Motor- L.H. Conveyor Orive A25, C13Motor - R.H. Conveyor Drive A25, C13Motor - Traction Drive A3, 07, 027Muffler A5, A11

o

a-RING IDENTIFICATION LISTS 045, 046OPERATOR'S CONTROL CONSOLE

ASSEMBLy B6, B8OPERATOR'S PLATFORM, OECK

PLATES, ENGINE HOUSING ANDBATTERY COMPONENTS B2

OPTIONAL ADJUSTABLE BOTTOMFLOW GATE ASSEMBLy C8

OPTIONAL AUTOMATIC LEVELCONTROL (Joint Matcher)ASSEMBLy B20

OPTIONAL CYLINDER FOR OPTIONALTRUCK HITCH 044

OPTIONAL FRONT WHEEL POWERASSiST B12

OPTIONAL FRONT WHEELPOWER ASSIST HYDRAULICSySTEM 012

OPTIONAL FRONT WHEEL POWERASSIST MOTOR 012, 021

OPTIONAL FRONT WHEEL POWERASSIST PUMP 020

OPTIONAL FRONT WHEEL POWERASSIST TIRE AND WHEELARRANG EM ENT B17

OPTIONAL MIXER/AGITATORASSEMBLy C22

OPTIONAL MIXER/AGITATORHY.ORAULIC SYSTEM 014

OPTIONAL OSCILLATING PUSHROLLER , C3, C6

OPTIONAL POWERFLIGHT AUGERHYORAULIC SYSTEM 017

Optional PowerFlight Auger ValveAssembly 039

OPTIONAL TELESCOPINGPOWERFLIGHT AUGERS C20

OPTIONAL TRUCK HITCH ASSEMBLY C4OPTIONAL TRUCK HITCH HYORAULIC

SySTEM 016

P

Panel - Center Control Console E5PARKING BRAKE CALIPER B18Parking Brake Control Valve 035Planetary Assembly A25Planetary Orive Assembly - L.H. and

R.H. Conveyor A25Planetary Drive Assembly - L.H. and

R.H. Auger A27POWER FLOW GATE ASSEMBLY C2, C7POWER TAKE-OFF & CLUTCHASSEMBLY A2, A12

PowerFlight Auger Assembly C18POWERFLIGHT AUGER VALVE 039Pump - Auger/Conveyor 03, 09, 028Pump - Front Wheel PowerAssist. 03, 012, 020

Pump - General Purpose A3, 03, OS, 023Pump - Traction Drive A3, 07, 024Pump - Wash Down Fuel B24PUMP DRIVE BOX ASSEMBLY 016PUMP DRIVE TRANSMISSION A14, 016Push Roller Assembly C3

R

REAR DECK CONTROLARRANGEMENT B6

Rear Deck Plate Assembly 83Retractable Hose Reel Complete B24, 826

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VI ·ALPHABETICAL INDEX

S

Safety Stretch Band C24SEAT ASSEMBLY B19SHIFT & THROTTLE CONTROL

VALVE D34Shifter - Transmission A16SIDE ARMS AND SCREEDS C24Starter (Cummins Engine) E3Starter (John Deere Engine) E3STEERING UNIT ASSEMBLY B12, 026STRIPING, DECALS AND

INSTRUCTION PLATES B4

T

TELESCOPING TUNNELS FOROPTIONAL POWERFLIGHTAUGERS ~ C20

THREE SPEED TRACTIONTRANSMISSION A16

THROTTLE CYLINDER A5, A7, 041Tire and Wheel Arrangement -

Optional Front Wheel PowerAssist B14

Tire and Wheel Arrangement -Bogie Steering B1 0

Tire and Rim Assembly A3, A24

T (Continued)

TRACTION CONTROLARRANGEMENT B6

TRACTION DRIVE AXLE ANDBRAKES A18

TRACTION DRIVE HYDRAULICSySTEM D6

TRACTION DRIVE MOTOR 025TRACTION DRIVE PUMP 024TRACTION DRIVE WHEEL

ARRANGEMENT A24Transmission - Pump Drive A3, A14Transmission - 3 Speed Traction A3, A16Truck Hitch Assembly - Optional C4TRUCK HITCH CONTROL VALVE D37

W

WASH DOWN HOSE REELASSEMBLY B26

WASH DOWN SYSTEM B24Wheel Hub Assembly A24Wire Harness - Blue E6Wire Harness - Green E6Wire Harness - Red E6Wire Harness - yellow E6WIRING HARNESS ARRANGEMENTS E6

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PF-200FILTERS AND BELTS LIST

VII

Part No. Description

00164-703-00 Oil Filter Element for John Deere 6068T Diesel(John Deere No. T19044 or Equivalent)NOTE: Requires 2 Oil Filter Elements

90141-001-00 Oil Filter Element for Cummins 6BT5.9 Diesel(Cummins No. LF3345 or Equivalent)

90152-017-00 Fuel Filter Element (Spin-on Type) for John Deere 6068T Diesel(John Deere No. RE53400)

00164-704-00 Fuel Filter Element for (Cartridge Type) John Deere 60B8T Diesel(John Deere No. AR50041 or Equivalent)

90140-002-00 Primary Fuel Filter for Cummins 6BT5.9 Diesel(Cummins No. FF5018 or Equivalent)

90140-003-00 Secondary Fuel Filter for Cummins 6BT5.9 Diesel(Cummins No. FF5038 or Equivalent)

00164-764-01 Air Filter Element for John Deere 6068T Diesel or Cummins 6BT5.9 Diesel(Donaldson No. XLP18-2064)

00112-216-01 H_ydraulic Filter Element00112-216-05 Gasket - Hydraulic Filter Lip00112-414-00 Screed Heater and Wash Down System Fuel Filter Element001 64-658-00 Gasket for AMF Filter above00112-323-01 Filter - Pump Control Fluid90140-004-00 Alternator/Fan Belt for Cummins 6BT5.9 Diesel

(Cummins No. 3911559 or Equivalent)90152-012-00 Fan/Alternator Belts - Set of 2 for John Deere 6068T Diesel00124-193-00 Vibrator Belt - Matched Set

(Gates No. 3VX-280 or Equivalent)

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Drive System and Components

A1

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A2 DRIVE ARRANGEMENT

Ref. No. Part No. Description Qty. Req.

1 N.A. 90152-000-00 Engine - John Deere 6068T Diesel (see page A4for repairs) 1

1 N.A. 90153-000-00 Engine - Cummins 6BT5.9 Diesel (see page A8for repairs) 1

2 04966-234-00 Power Take Off and Clutch Assembly (see page A12for repairs) 1

3 00734-113-00 Drive Shaft Assembly 100734-115-00 Kit - Journal Repair 1

3A 00735-017-00 Flange Yoke 13B 00735-002-00 Bolts (special) Do not substitute 44 00735-180-00 Yoke - End 1

00735-018~00 U-Bolt Assembly 293248-000-00 Washer 100072-096-00 V2 x 1V4'; Cap Screw 1

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DRIVE ARRANGEMENT A3

Ref. No. Part No. Descri pti on Qty. Req.

5 93293-000-00 Transmission - Pump Drive (see page A14 for repairs) 100034-291-00 0/4 x 1Y2" Cap Screw 4

6 00112-407-00 Pump - Traction Drive (see page D24 for repairs) 100034-175-00 Y2 x 1Y2" Cap Screw 401413-120-00 Washer - Special 4

7 00112-461-00 Pump - General Purpose (see page D23 for repairs) 100034-174-00 Y2 x 1Y4" Cap Screw 4

8 00112-462-00 Pump - Auger/Conveyor Drive (L.H. and R.H.)(see page 028 for repairs) 2

00034-174-00 112 x 1Y4" Cap Screw 49 00112-402-00 Motor - Traction Drive (see page D27 for repairs) 1

00034-175-00 Y2 x 1Y2" Cap Screw 410 00108-061-00 Transmission - 3 Speed Traction (see page A16

for repairs) 100034-256-00 0/8 x 2Y4" Cap Screw 4

11 00735-195-00 Yoke - End 112 00735-147-00 Drive Shaft Assembly (see page A22 for repairs) 1

00735-136-00 U-Bolt Assembly 212A 00735-235-00 Flange Yoke 113 04982-761-00 Axle - Traction Drive (see page A18 for repairs) 1

00034-294-00 0/4 x 2Y4" Cap Screw 414 00170-266-00 Drive Chain - No. 160 Chain x 75 Links 214A 04982-302-00 Shield - Upper Drive Chain 2

00034-171-00 Y2 x 0/4" Cap Screw 415 04982-812-00 Tire and Rim Assembly (see page A24 for repairs) 2

00034-418-00 1Y4 x 2%" Cap Screw 416 04982-120-00 Auger and Conveyor Drive Assembly (see page

C12 for repairs) (includes items 17 and 18)17 07628-430-00 Conveyor Planetary Drive Assembly (beginning

ser. 20025-01) (see page A25 for repairs) 204982-435-00 Conveyor Planetary Drive Assembly - L.H.

(before ser. 20025-01) (see page A26 for repairs) 104982-531-00 Conveyor Planetary Drive Assembly - R.H.

(before ser. 20025-01) (see page A26 for repairs) 118 04982-996-00 Auger Planetary Drive Assembly

(before ser. 20025-01) (see page A28 for repairs) 1

I

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A4 JOHN DEERE ENGINE AND ACCESSORIES

251------1....

""~

,:~<~

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JOHN DEERE ENGINE AND ACCESSORIES AS

Ref. No. Part No. Description Qty. Req.

N.A. 04983-013-00 Engine Assembly Complete 11 90152-000-00 Engine - John Deere 6068T Diesel (see engine manual)

for repairs) 1* 00164-703-00 Element - Oil Filter 1 or 2* 90152-0t7-00 Element ~Fuel Filter (Spin-on Type) 1* 00164-704-00 Element - Fuel Filter (Cartridge Type) 1* 00164-764-01 Element - Air Filter 1

90152-012-00 Fan/Alternator Belts (set of 2) 100164-777-00 Alternator 190152-016-00 Starter 1

2 04982-680-00 Bracket - Engine Mounting (front) 100034-252-00 %x 1~II Cap Screw 4

3 04982-681-00 Bracket - Engine Mounting (rear) 200034-175-00 ~ x 1~II Cap Screw 4

4 00164-755-00 Radiator 100164-741-01 Cap - Radiator 100163-049-00 Drain Cock 100034-089-00 %x 111 Cap Screw 800744-079-00 Cap - Radiator (lower unused port) 1

5 04982-818-00 Brace - Radiator 100034-090-00 %x 1~II Cap Screw 100034-099-00 %x 3~1I Cap Screw 104982-870-00 Spacer 1

6 04983-067-00 Scoop - Air 100034-003-00 ~ x %11 Cap Screw 400177-044-00 Grommet - Radiator Hose 2

7 04983-183-00 Fan Hood - Radiator (beginning sere 20015-01) 17A 06300-291-00 Guard - Fan 1

00024-089-00 %x 111 Cap Screw 47 04982-690-00 Fan Hood - Radiator (before sere 20015-01) 1

00034-003-00 ~ x %11 Cap Screw 48 00744-1 06-00 Hose - Radiator (upper) 1

00137-017-00 Clamp 29 00744-1 07-00 Hose - Radiator (lower) 1

00137-019-00 Clamp 310 00164-787-00 Cooler- Oil 1

00137-01 0-00 Clamp - Cooler Mounting 200034-086-00 %x %11 Cap Screw 4

11 04961-653-00 Bracket - Oil Cooler (L.H.) 104961-652-00 Bracket - Oil Cooler 100137-017-00 Clamp 200034-089-00 %x 111 Cap Screw 4

12 00281-201-00 Hose (84 11 on L.H. side of engine) 100136-878-00 Adapter 100137-014-00 Clamp 2

13 00281-201-00 Hose (96" on R.H. side of engine) 100159-069-00 Street Elbow (on oil cooler) 100236-027-00 Elbow (on street elbow) 100137-014-00 Clamp 2

14 00165-014-00 Clamp (to oil cooler) 215 00281-538-00 Hose - Engine Oil Drain 1

00136-414-00 Engine (on oil pan) 100136-632-00 Cap Nut (drain end) 1

16 00155-027-00 Sender - Oil Pressure 117 00282-413-00 Hose Asse,mbly 2

00165-015-00 Clamp 1

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-------------~,'- - - - - - - - - - - - - - - ~ \

'- --,-:.~ - - - - - - - -,-,:'7--'

A6 JOHN DEERE ENGINE AND ACCESSORIES

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JOHN DEERE ENGINE AND ACCESSORIES A7

Ref. No. Part No. Description Qty. Req.

18 00281-218-00 Hose - Fuel Pressure (48") 100137-041-00 Clamp 100136-489-00 Adapter (on engine) 100136-640-00 Elbow 1

19 00281-218-00 Hose - Fuel Return (70") 100137-041-00 Clamp (on engine) 1

N.L 00132-070-00 Fuel Tank Assembly 100136-627-00 Adapter - Fuel Line (on tank front) 200236-293-00 Adapter - Fuel Line (on tank rear) 1

20 04966-234-00 Power Take Off and Clutch Assembly (see page A12for repairs) 1

00034-090-00 0/8 x 1Y4" Cap Screw 1221 00112-480-00 Throttle Cylinder Assembly (see page D41 for repairs) 1

04982-986-00 Bracket - Mounting 122 N.A. 00164-764-00 Air Filter Assembly 1

*22A 00164-764-01 Element Only - Air Filter 123 00164-765-00 Band - Air Filter Mounting 224 04982-769-00 , Support - Air Filter 1

00034-089-00 0/8 x 1" Cap Screw 225 04961-433-00 Intake - Air 1

00164-775-00 T-Clamp 126 00164-759-00 Cap - Air Cleaner 1

00137-034-00 Clamp - Air 127 00744-094-00 Elbow - Air Intake (rubber) 1

00137-030-00 Clamp 128 04982-773-00 Tube - Turbo Intake 1

00137-030-00 Clamp 129 04982-850-00 Hose - Turbo Intake 1

00137-030-00 Clamp 130 04982-771-00 Tube Weldment - Exhaust 1

00164-590-00 U-Bolt 1N.L 00164-585-00 Muffler 1

00164-590-00 Clamp - Muffler 100164-664-00 Cap - Muffler 1

31 00155-037-00 Sender - Water Temperature 132 04992-817-00 Alternator Wire Assembly 133 04961-385-00 Cable - Battery (positive) 1

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AS ·CUMMINS ENGINE AND ACCESSORIES

,- ,r'---------------.l..,

'- --:::~ - - - - - - - - -~-:''''--'

1 ' III I ~,,,

':--+--~ ::: : ::: Ii: : ~ ~I I I:",: : :i ~

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6

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CUMMINS ENGINE AND ACCESSORIES A9

Ref. No. Part No. Description Qty. Req.

N.A. 04983-010-00 Engine Assembly Complete 11 90153-000-00 Engine - Cummins 6BT5.9 Diesel (see engine manual

for repairs) 1* 90141-001-00 Element - Oil Filter 1* 90140-002-00 Element - Primary Fuel 1* 90140-003-00 Element - Secondary Fuel 1* 00164-764-01 Element - Air Filter 1

90140-004-00 Belt - Alternator/Fan 100164-745-00 Alternator 100164-746-00 Starter 1

2 04961-547-00 Bracket - Engine Mounting (front) 104982-844-00 Spacer 200500-167-00 M12-1.75 x 45 Cap Screw 4

3 04982-681-00 Bracket - Engine Mounting (rear) 200500-166-00 M12-1.5 x 40 Cap Screw 4

4 00164-755-00 Radiator 100164-741-01 Cap - Radiator 100163-049-00 Drain Cock 100034-089-00 0/8 x 1" Cap Screw 700744-079-00 Cap - Radiator (lower unused port) 1

5 04982-857-00 Brace - Radiator 100034-090-00 0/8 x 114" Cap Screw 100500-135-00 M10-1.5 x 20 Cap Screw 1

6 04983-067-00 Scoop - Air 100034-003-00 Y4 x 0/4" Cap Screw 400177-044-00 Grommet - Rad·iator Hose 2

7 04982-866-00 Fan Hood - Radiator 100034-003-00 14 x 0/4" Cap Screw 4

8 04961-563-00 Hose - Radiator (upper) 100137-017-00 Clamp 2

9 04982-864-00 Hose - Radiator (lower) 100137-019-00 Clamp 1

10 00164-787-00 Cooler - Oil 100137-010-00 Clamp - Cooler Mounting 200034-086-00 0/8 x 0/8" Cap Screw 4

11 04961-652-00 Bracket - Oil Cooler Mounting 204961-653-00 Bracket - Oil Cooler - L.H. 100034-089-00 0/8 x 1" Cap Screw 8

12 00281-201-00 Hose (84" on L.H. side of engine) 100136-878-00 Adapter 100137-010-00 Clamp (to oil cooler) 1

13 00281-201-00 Hose (96" on R.H. side of engine) 100136-878-00 Adapter 100137-010-00 Clamp (to oil cooler) 1

14 00165-014-00 Clamp 400500-166-00 M12-1.5 x 40 Cap Screw 2

15 00281-537-00 Hose - Engine Oil Drain 100236-290-00 Elbow (on oil pan) 100136-632-00 Cap (on drain end) 1

16 00155-027-00 Sender - Oil Pressure 117 00281-218-72 Hose - Fuel Pressure (72") 1

00136-627-00 Adapter (on engine) 118 00281-218-72 Hose - Fuel Return (72") 1

00137-041-00 Clamp (qn engine) 1

Page 20: 13341847 PF-200B Eff. SN 20013-01

A10 CUMMINS ENGINE AND ACCESSORIES

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Page 21: 13341847 PF-200B Eff. SN 20013-01

CUMMINS ENGINE AND ACCESSORIES A11

Ref. No. Part No. Descri pti on Qty. Req.

N.t. 00132-070-00 Fuel Tank Assembly 100136-627-00 Adapter - Fuel Line (on tank front) 204983-172-00 Adapter - Orifice 2

19 04966-234-00 Power Take Off and Clutch Assembly (see pageA12 for repairs) 1

00500-139-00 M10-1.25 x 35 Cap Screw 1220 00112-480-00 Throttle Cylinder (see page 041 for repairs) 121 00282-495-00 Hose (to throttle cylinder) 2

00165-015-00 Clamp 122 N.A. 00164-764-00 Air Filter Assembly 1

*22A 00164-764-01 Element Only - Air Filter 123 00164-765-00 Band - Air Filter Mounting 224 04982-848-00 Support - Air Filter 1

00500-164-00 M12-1.75 x 30 Cap Screw 100034-001-00 Y4 x Y2" Cap Screw 2

25 04982-910-00 Support - Air Filter 100034-047-00 0/16 X 1" Cap Screw 2

26 00164-766-00 Intake - Air 100164-775-00 T-Clamp 1

27 00164-759-00 Cap - Air Cleaner 100137-034-00 Clamp - Air 1

28 00744-112-00 Elbow - Air Intake (rubber) 100137-044-00 Clamp 1

29 04982-853-00 Tube - Turbo Intake 100137-030-00 Clamp (on elbow) 1

30 04983-178-00 Hose - Turbo Intake 100137-030-00 Clamp 2

31 04982-847-00 Tube - Exhaust 100164-577-00 U-Bolt 1

N.t. 00164-585-00 Muffler 100164-590-00 Clamp - Muffler 100164-664-00 Cap - Muffler 1

32 04982-852-00 Lift Lug/Brace - Exhaust 133 00155-037-00 Sender - Water Temperature 1

00162-234-00 Y2 x Y4" Reducer 134 04982-855-00 Alternator Wire Assembly' 135 04961-385-00 Cable - Battery (positive) 136 04982-934-00 Air Shield 1

Page 22: 13341847 PF-200B Eff. SN 20013-01

A12 POWER TAKE OFF AND CLUTCH ASSEMBLY

Page 23: 13341847 PF-200B Eff. SN 20013-01

POWER TAKE OFF AND CLUTCH ASSEMBLY A13

Ref. No. Part No. Description Qty. Req.

04966-234-00 PowerTake Off and Clutch Assembly 11 00106-072-02 Ring - Driving 12 00115-367-00 Bearing - Pilot 13 00106-072-04 Nut - Shaft 14 001 07-380-00 Lock Washer 15 00106-072-00 Clutch Assembly (includes items 6-17) 16 00106-072-10 Plate - Hub and Back 17 00106-081-00 Plate - Driving 18 00106-072-12 Plate - Floati ng 1

N.L 00107-362-00 Spring - Release (floating plate) 69 00107-156-00 Lever - Finger 4

10 00106-072-13 Pin - Finger 400095-027-00 Cotter Pin 1

11 00107-006-00 Yoke - Adjusting 112 00107-159-00 Pin - Yoke 113 00107-131-00 Spring - Yoke Pin 114 00107-408-00 Sleeve - Sliding 115 00107-155-00 Link - Lever 816 00106-072-14 Pin - Lever Link ---8

00095-017-00 Cotter Pin 117 00106-072-15 Collar Assembly 118 00107-392-00 Hose Assembly (includes fittings) 119 00107-359-00 Fork Assembly 120 00107-439-00 Lever - CI utch 121 04914-084-00 Shaft - Clutch Lever 1

00106-073-07 Woodruff Key #15 222 04966-234-05 Shaft - Drive 1

00754-011-00 Key 123 00115-290-00 Bearing - Ball 124 00119-013-00 Ring - Retaining (ball bearing) 125 00118-207-00 Seal - Shaft (to housing) 126 00119-089-00 Ring - Retaining (shaft seal) 127 04966-233-00 Housing - Clutch 1

00134-039-00 Grease Fitting (straight) 100134-029-00 Grease Fitting (900

) 128 04966-234-06 Plate - Inspection 1

00063-280-00 Y4 x Y2" Machine Screw 2

Page 24: 13341847 PF-200B Eff. SN 20013-01

A14 PUMP DRIVE TRANSMISSION

Page 25: 13341847 PF-200B Eff. SN 20013-01

PUMP DRIVE TRANSMISSION A15

Ref. No. Part No. Description Qty. Req.

93293-000-00 Pump Drive Transmission Box Assembly Complete 11 00735-180-00 Yoke -Input 12 93248-000-00 Washer - Retaining 1

00072-096-00 Cap Screw 1h x 1%" 13 93287-006-00 Shaft - Input (center) 14 93287-005-00 Gear - 46T (center) 15 93287-001-00 Gear - 36T (front) 16 93287-007-00 Gear - 36T (rear) 16A 93287-020-00 Splined Insert (17T to 15T spline) (to general purpose pump)

(not used with front wheel power assist option) 17 00115-377-00 Bearing 68 04982-233-00 Cover (center) 1

00034-174-00 Cap Screw 1h x 1%" 29 00112-215-00 Breather 1

00159-003-00 Elbow 110 93287-001-00 Housing - Transmission (R.H. side) 111 93287-002-00 Housing - Transmission (L.H. side) 1

00034-176-00 Cap Screw 1h x 1%" 1800163-219-00 Plug Pipe 300163-136-00 Plug - Magnetic Drain 1

12 00115-362-00 Inner Race 213 00118-116-00 Seal - Housing to Yoke 1

Page 26: 13341847 PF-200B Eff. SN 20013-01

A16 THREE SPEED TRACTION TRANSMISSION

Ref. No. Part No. Description Qty. Req.

001 08-061-00 Three Speed Transmission Complete 11 N.A. Case 1

2 00163-157-00 Plug - Drain 13 00160-151-00 PI ug - Oi I Level 14 00115-319-00 Bearing - Counter Front 15 00108-027-05 Gear - Counter Low 16 00115-338-00 Bearing - Counter Rear 17 00119-079-00 Snap Ring 28 00108-029-08 Gear - Counter 2nd 19 001 08-027-09 Gear - Counter Driven 1

10 00108-034-10 Shaft - Main 111 00108-034-11 Gear - Main Shaft 2nd 112 00115-395-00 Bearing - Gear Bore Roller 3913 00108-027-13 Gear - Main Shaft Low 114 00108-061-14 Washer - Low Gear 115 00115-339-00 Bearing - Output 116 001 08-034-16 Bearing - Pilot 117 00108-027-17 Cover - Rear 118 00118-164-00 Oil Seal - Rear 119 00108-027-19 Gasket - Rear Cover 120 00034-089-00 3/8 x 1" Cap Screw 1621 00092-118-00 Washer 622 00108-027-55 Gasket - Cap 123 00091-012-00 0/,6" Lock Washer 524 00034-215-00 9A6 x 1Y2" Bolt 525 . 00108-027-92 Gasket - Front (or liquid gasket) 126 00108-034-93 Gear Shaft - Input 127 00115-342-00 Bearing - Input 128 00119-020-00 Snap Ring 129 00108-068-00 Coupling - 21 Tooth (With roll pin) (not part of this

assembly, order separately) 131 N.A. Adapter 1

32 00121-064-00 a-Ring 133 00194-363-00 Breather 134 00108-061-01 Hydraulic Shift Cap Assembly (see page A17) 1

Page 27: 13341847 PF-200B Eff. SN 20013-01

SEC B-B

HYDRAULIC SHIFT CAP ASSEMBLYFor 3-Speed Traction Transmission

A

SEC A-A

A17

Ref. No. Part No. Description Qty. Req.

1 00108-061-01 Hydraulic Shift Cap Assembly Complete 12 00108-061-02 Switch 13 00108-061-15 Piston 14 001 08-061-04 Quad Ring 25 00108-061-16 Shift Fork Assembly 16 00108-061-07 Sleeve 27 00108-061-08 Quad Ring 28 00108-061-10 Detent Assembly 19 00108-061-18 Dipstick 1

00108-061-19 Tube - Dipstick (thru shift cap) 110 00163-219-00 Plug - Pipe 1

Page 28: 13341847 PF-200B Eff. SN 20013-01

A18

27r----.

TRACTION DRIVE AXLE AND BRAKES

---..22

AXLE INPUT DETAIL

AXLE END DETAIL

AXLE END SECTION

Page 29: 13341847 PF-200B Eff. SN 20013-01

TRACTION DRIVE AXLE AND BRAKES A19

Ref. No. Part No. Description Qty. Req.

04982-761-00 Traction Drive Axle Assembly Complete 100034-294-00 Cap Screw % x 2%11 4

1 04982-205-00 Housing - Axle 12 04982-706-00 Support - L.H. Axle 13 04982-707-00 Support - R.H. Axle 1

00034-216-00 Cap Screw 0/16 x 1%11 244 001 94-366-00 Differential Carrier Head Assembly

(see page A20 for repairs) 100034-176-00 Cap Screw 1;2 x 1%11 12

5 00194-350-00 Electric Shift Unit (see page A23 for repairs) 16 04911 -054-00 Brake Hub/Drive Sprocket 27 00114-047-00 Cup - Bearing 28 00113-117-00 Cone - Bearing 29 00114-003-00 Cup - Bearing 2

10 00113-118-00 Cone - Bearing 211 00118-147-00 Seal- Oil 212 00194-335-00 Lock Nut 213 001 94-336-00 Lock Washer 214 04911-091-00 Nut - Special 215 00118-187-00 Seal- Oil 116 00194-341-00 Axle Shaft (short) 117 00194-342-00 Axle Shaft (long) 118 00194-269-00 Gasket 219 04911-057-28 Stud - 1;211 Drive Flange 1620 00194-268-00 Wedge - Drive Flange 1621 04911 -055-00 Ring - Disc Brake 2

00034-178-00 Cap Screw 1;2 x 2%11 200021 6-01 0-00 Lock Nut 1;211 20

22 00194-320-00 Disc Brake Assembly (see page B17 for repairs) 2* 00194-320-10 Pad - Disc Brake 4* 00194-320-13 Seal Kit - Disc Brake 4

23 01456-060-00 Shim - 16 Gauge 424 01456-061-00 Shim - 21 Gauge 4

00034-467-00 Cap Screw 1;2 x 6%11 80021 6-01 0-00 Lock Nut ~II 8

25 00236-224-00 Adapter and O-Ring 626 001 63-1 39-00 Plug - %11 NPT Magnetic 127 00194-002-00 Breather 128 00194-353-00 Caliper - Parking Brake Assembly

(see page B18 for repairs) 100034-1 77-00 Cap Screw 1;2 x 2 11 400216-010-00 Lock Nut 1;211 4

* 00194-353-01 Pad Kit - Parking Brake 1001 94-353-02 Spring - Parking Brake 12

* 00194-353-03 Seal Kit - Parking Brake (includes all O-rings) 100112-333-00 Valve - Parking Brake Solenoid 1

29 04982-933-00 Bracket - Brake Mounting 100034-217-00 Cap Screw 0/16 x 2 11 5

30 04908-094-00 Disc - Parking Brake 131 00735-260-00 Flange - Companion 1

00735-259-00 Flange Bolt :h NF x 1~II 40021 6-009-00 Lock Nut NF :h" 4

32 00284-003-00 Adapter 1

Page 30: 13341847 PF-200B Eff. SN 20013-01

A20 DIFFERENTIAL CARRIER HEAD ASSEMBLY

Page 31: 13341847 PF-200B Eff. SN 20013-01

DIFFERENTIAL CARRIER HEAD ASSEMBLY A21

Ref. No. Part No. Description Qty. Req.

00194-366-00 Differential Carrier Head Assembly Complete 11 00194-364-08 Lock Nut - Shaft End 12 00194-364-07 Washer 13 00194-366-01 Protector - Oil Seal 14 00194-283-63 Seal- Oil 15 00194-286-54 Cage and Cup Assembly 1

00194-364-06 Cap Screw 66 00194-366-02 Cone and Roller Assembly 27 00194-366-03 Pinion (7T) and Ring Gear (46T) Set 18 00194-268-48 Bearing - Pinion Pilot 19 00114-032-00 Cup - R.H. Bearing 1

10 00113-011-00 Cone - R.H. Bearing 111 00194-366-06 Washer - Thrust 112 00194-366-05 Adjuster - R.H. 213 00194-262-04 Lock - R.H. Adjuster 114 00194-262-03 Pin - Cotter 115 00194-366-04 Gear - Differential Side 216 00194-366-07 Cap Screw - Long 417 00194-366-08 Washer - Thrust 218 00194-366-09 Spider - Differential 119 00194-366-10 Pinion - Differential Side 220 00194-262-29 Cover - Case 121 00194-262-09 Bolt - Case 422 00194-366-11 Pin Assembly 123 00194-262-25 Pinion - Idler 424 00194-366-12 Pin - Idler Pinion 425 00194-262-72 Plate - Clutch 126 00194-262-27 Washer - Thrust 127 00194-262-74 Adjuster - L.H. 228 00194-262-35 Lock - L.H. Adjuster 1

00194-364-05 Cap Screw 129 00194-262-32 Bearing Cup - L.H. 130 00113-010-00 Bearing Cone - L.H. 131 00194-366-13 Gear - Sliding Clutch 132 00194-357-00 Shaft - Shift Fork 133 00194-262-43 Shifting Fork Subassembly 134 00194-262-40 Plug - Expansion 235 00194-357-11 Seal - Shift Fork 136 00194-262-76 Cover - Shift Fork 137 00194-357-12 Washer 1

00194-286-48 Spacer 138 00194-316-07 Lock Nut 1

Page 32: 13341847 PF-200B Eff. SN 20013-01

A22 DRIVE SHAFT ASSEMBLY3-Speed Transmission to Traction Drive Axle

Ref. No. Part No. Description Qty. Req.

00735-147-00 Drive Shaft 1N.L 00735-207-00 Journal and Bearing Repair Kit 2

1 00735-184-01 Journal Cross Assembly 22 00735-184-02 Bearing Assembly 83 00735-184-03 Snap Ring 44 00735-184-04 Sleeve Yoke Assembly 15 00134-004-00 Grease Fitting 36 00735-184-06 Washer - Cork 17 00735-184-07 Washer - Steel 18 00735-184-08 Cap - Dust 19 00735-184-09 Shaft - Yoke 1

10 00735-235-00 Flange 100735-184-03 Snap Ring 2

Page 33: 13341847 PF-200B Eff. SN 20013-01

ELECTRIC SHIFT UNITHi-La Axle

A23

Ref. No. Part No. Description Qty. Req.

00194-350-00 Electric Shift Unit Complete 11 N.A. Wire Harness Assembly with Connector (part of

main yellow wire harness - see electrical sectionof this manual) 1

2 00194-350-16 Circuit Board Assembly with Washer and Lock Nut 13 00194-350-03 Clip - Cable 1

N.L 00194-350-04 Bushing 1N.L 00194-350-05 Snap Ring 1

6 00194-350-06 Pin - Swivel Block 17 00194-350-07 Slider Block and Shaft Assembly 18 00194-350-08 Cover Assembly 19 00194-350-09 Motor - 12 Volt 1

10 00194-350-1 0 Tube of Sealer 111 00194-350-11 Washer 112 00194-350-12 Washer - Gear Shaft 113 00194-350-13 Gasket - Cover 1N.L 00194-350-14 Spring Retainer 115 00194-350-15 Gear - Shaft 1

Page 34: 13341847 PF-200B Eff. SN 20013-01

NOTE: Rolling Torque i

40-80 in.-Ibs. i

A24 TRACTION DRIVE WHEEL ARRANGEMENT

Ref. No. Part No. Description Qty. Req.

1 04911-062-00 Spindle - Drive Wheel 200034-414-00 1V4 x 23/4 " Cap Screw 8

2 04911-040-00 Wheel Hub Assembly (consists of items 2A thru 2E) 12A 04911-041-00 Hub - Wheel 22B 00186-130-00 Wheel Stud 202C 00186-166-00 Lug Nut 202D 00134-019-00 Grease Fitting 22E 00114-051-00 Cup - Bearing 43 00113-064-00 Cone - Bearing 44 04911-015-00 Washer - Retaining 45 00123-039-00 Lock Nut 46 00123-040-00 Lock Washer 2

N.!. 04982-266-00 Drive Chain - No. 160 Chain x 75 Pitches 2N.!. 04982-302-00 Shield - Upper Drive Chain 2

00034-171-00 V2 x 714" Cap Screw 8N.!. 04982-254-00 Tightener - Drive Chain 2

00034-292~00 714 x 1714" Cap Screw 400083-153-00 1Va" NF Hex Nut 200083-197-00 1Va" NF Jam Nut 4

N.A. 04982-812-00 Tire and Rim Assembly (consists of items 7 thru 16) 27 04982-819-00 Rim and Sprocket 1

04911-067-00 Sprocket Only 28 00186-066-00 18.00 x 25 Tire - Tubeless 29 00186-056-00 Ring - Side 2

10 00186-057-00 Band - Bead Seat 211 00186-058-00 Ring - Lock 212 00186-059-00 O-Ring 213 00161-108-00 Plug - Pipe 214 00186-060-00 Valve - Rim 215 00186-062-00 Adapter - Straight Valve Stem 216 00186-067-00 Cap - Valve

Page 35: 13341847 PF-200B Eff. SN 20013-01

CONVEYOR PLANETARY DRIVE ASSEMBLY(Beginning Serial 20025-01)

A25

Ref. No. Part No. Description Qty. Req.

N.A. 07628-430-00 Conveyor Planetary Drive Assembly 21 00112-543-00 Motor - Conveyor (see page D28 for repairs) 1

00034-175-00 ~-13 x 1:h1! Cap Screw 42 00108-074-00 Planetary Drive - Conveyor 13 00108-074-01 Outputp Shaft Replacement Kit

(includes items 3A thru 3D) 13A 00108-074-04 Output Shaft 13B 00113-070-00 Bearing Cone 13C 00113-152~00 Bearing Cone 13D 00114-016-00 Bearing Cup 24 00108-074-02 Planetary Gear Kit (includes items 4A thru 4E) 15 00108-074-03 Input Sun Gear 1

Page 36: 13341847 PF-200B Eff. SN 20013-01

A26 CONVEYOR PLANETARY DRIVE ASSEMBLY(Before Serial 20025-01)

Page 37: 13341847 PF-200B Eff. SN 20013-01

CONVEYOR PLANETARY DRIVE ASSEMBLY(Before Serial 20025-01)

A27

Ref. No. Part No. Description Qty. Req.

N.A. 04982-435-00 Planetary Drive Assembly Complete - L.H. Conveyor 1N.A. 04982-531-00 Planetary Drive Assembly Complete - R.H. Conveyor 1

1 00112-465-00 Motor - L.H. Conveyor Drive (see page D31for repairs) 1

00034-174-00 V2 x 1V4" Cap Screw 21 00112-464-00 Motor - R.H. Conveyor Drive (see page D31

for repairs) 100034-174-00 1/2 x 11/4" Cap Screw 204982-434-00 Planetary Gear Case Assembly (includes items

2 thru 21) 22 05006-058-00 Gasket 13 00108-052-00 Planetary Assembly (consists of items 4 thru 9) 14 00108-055-00 Ring Gear 15 001 08-054-00 Carrier Assembly 16 00108-058-00 Sun Gear 17 00108-057-00 Retaining Ring 18 00108-056-00 Retaining Ring 19 00108-049-00 Gasket 2

10 00119-126-00 ' Retaining Ring 111 05003-059-00 Shaft - Output 111A 01490-030-00 Key - 23/4 x V2 x 3;4" Woodruff 111 B 01490-017-00 Key - 1Va x 1;4 x V2" Woodruff 112 0011 8-181-00 Seal 113 00115-363-00 Bearing Set 114 00119-122-00 Retaining Ring 115 05003-077-00 Retaining Ring 1

00074-081-00 5A6 x V2" Set Screw 116 05003-061-00 Gear - Input 117 00119-090-00 Retaining Ring 118 93239-000-00 Mount 119 93288-000-00 Cover - Rear 1

00034-063-00 5A6 x 6" Cap Screw 820 00194-002-00 Breather 1

00162-230-00 V4 x Ya" Bushing 421 00112-442-02 Control - Solenoid 1N.t. 00163-157-00 Plug - 1;4" Magnetic Drain 2

Page 38: 13341847 PF-200B Eff. SN 20013-01

A28

<11

AUGER PLANETARY DRIVE ASSEMBLY

~.,

I ~

Page 39: 13341847 PF-200B Eff. SN 20013-01

AUGER PLANETARY DRIVE ASSEMBLY A29

Ref. No. Part No. Description Qty. Req.

N.A. 07628-430-00 Planetary Drive Assembly Complete(beginning sera 20025-01) 2

N.A. 04982-996-00 Planetary Drive Assembly Complete(before sera 20025-01) 2

1 00112-543-00 Motor - Auger Drive (see page 029 for repairs)(beginning sera 20025-01) 2

00112-463-00 Motor - Auger Drive (see page 030 for repairs)(before sera 20025-01) 1

00034-175-00 Cap Screw ~ x 1~II 405003-066-00 Planetary Gear Case Assembly (includes items 2 thru 20) 1

2 93147-000-00 Gasket 13 00108-052-00 Planetary Assembly (consists of items 4 thru 9) 14 001 08-055-00 Ring Gear 15 001 08-054-00 Carrier Assembly 16 00108-058-00 Sun Gear 17 00108-057-00 Retaining Ring 18 00108-056-00 Retaining Ring 19 00108-049-00 Gasket 2

10 00199-126-00 Retaining Ring 111 05003-059-00 Shaft - Output 111A 01490-030-00 Key - Woodruff 2% x ~ x %11 111 B 01490-017-00 Key - Woodruff 1~ x %X ~II 112 00118-181-00 Seal 113 0011 5-363-00 Bearing Set 114 00119-122-00 Retaining Ring 115 05003-077-00 Retaining Nut 1

00074-081-00 Set Screw ~6 x ~II 116 05003-061-00 Gear -Input 117 00119-090-00 Retaining Ring 118 93239-000-00 Mount 119 93288-000-00 Cover 1

00034-063-00 Cap Screw ~6 x 611 820 00194-002-00 Breather 4

00162-230-00 Bushing ~ x 1;811 1N.L 00163-157-00 Plug - Magnetic 2

Page 40: 13341847 PF-200B Eff. SN 20013-01
Page 41: 13341847 PF-200B Eff. SN 20013-01

AUGER PLANETARY DRIVE ASSEMBLY A29

Ref. No. Part No. Description Qty. Req.

N.A. 07628-430-00 Planetary Drive Assembly Complete(beginning ser. 20025-01) 2

N.A. 04982-996-00 Planetary Drive Assembly Complete(before ser. 20025-01) 2

1 00112-543-00 Motor - Auger Drive (see page 029 for repairs)(beginning ser. 20025-01) 2

00112-463-00 Motor - Auger Drive (see page 030 for repairs)(before ser. 20025-01) 1

00034-175-00 Cap Screw ~ x 1~II 405003-066-00 Planetary Gear Case Assembly (includes items 2 thru 20) 1

2 93147-000-00 Gasket 13 00108-052-00 Planetary Assembly (consists of items 4 t~ru 9) 14 00108-055-00 Ring Gear 15 00108-054-00 Carrier Assembly 16 00108-058-00 Sun Gear 17 001 08-057-00 Retaining Ring 18 001 08-056-00 Retaining Ring 19 00108-049-00 Gasket 2

10 00199-126-00 Retaining Ring 111 05003-059-00 Shaft - Output 111A 01490-030-00 Key - Woodruff 2% x 1h x %11 111 B 01490-017-00 Key - Woodruff 1~ x 1;4 X 1h1l 112 00118-181-00 Seal 113 00115-363-00 Bearing Set 114 00119-122-00 Retaining Ring 115 05003-077-00 Retaining Nut 1

00074-081-00 Set Screw ~6 x 1h" 116 05003-061-00 Gear -Input 117 00119-090-00 Retaining Ring 118 93239-000-00 Mount 119 93288-000-00 Cover 1

00034-063-00 Cap Screw ~6 x 6" 820 00194-002-00 Breather 4

00162-230-00 Bushing 1h x 1;8" 1N.!. 00163-157-00 Plug - Magnetic 2

Page 42: 13341847 PF-200B Eff. SN 20013-01
Page 43: 13341847 PF-200B Eff. SN 20013-01

AUGER PLANETARY DRIVE ASSEMBLY A29

Ref. No. Part No. Description Qty. Req.

N.A. 07628-430-00 Planetary Drive Assembly Complete(beginning ser. 20025-01) 2

N.A. 04982-996-00 Planetary Drive Assembly Complete(before ser. 20025-01) 2

1 00112-543-00 Motor - Auger Drive (see page D29 for repairs)(beginning ser. 20025-01) 2

00112-463-00 Motor - Auger Drive (see page D30 for repairs)(before ser. 20025-01) 1

00034-175-00 Cap Screw ~ x 1~II 405003-066-00 Planetary Gear Case Assembly (includes items 2 thru 20) 1

2 93147-000-00 Gasket 13 00108-052-00 Planetary Assembly (consists of items 4 thru 9) 14 00108-055-00 Ring Gear 15 00108-054-00 Carrier Assembly 16 00108-058-00 Sun Gear 17 00108-057-00 Retaining Ring 18 001 08-056-00 Retaining Ring 19 00108-049-00 Gasket 2

10 00199-126-00 Retaining Ring 111 05003-059-00 Shaft - Output 111A 01490-030-00 Key - Woodruff 2% x 1;2 x %11 111 B 01490-017-00 Key - Woodruff 1~ x %X ~II 112 00118-181-00 Seal 113 00115-363-00 Bearing Set 114 00119-122-00 Retaining Ring 115 05003-077-00 Retaining Nut 1

00074-081-00 Set Screw 1'16 x ~II 116 05003-061-00 Gear -Input 117 00119-090-00 Retaining Ring 118 93239-000-00 Mount 119 93288-000-00 Cover 1

00034-063-00 Cap Screw 1'16 x 6" 820 00194-002-00 Breather 4

00162-230-00 Bushing ~ x ~II 1N.I. 00163-157-00 Plug - Magnetic 2

Page 44: 13341847 PF-200B Eff. SN 20013-01
Page 45: 13341847 PF-200B Eff. SN 20013-01

Operator's Platform, Control SystemsI' )

and Components

81

Page 46: 13341847 PF-200B Eff. SN 20013-01

82 OPERATOR'S PLATFORM, DECK PLATES,ENGINE HOUSING AND BATTERY COMPONENTS

:::----=.:.:J...E:__ ___0 --===== _00 oo_O=~=o_-:=d_._oo 0.0._ o="=~.._. _.~.

18

o!

~ii

! i

DOOR SUPPORT DETAIL REAR VIEW

Page 47: 13341847 PF-200B Eff. SN 20013-01

OPERATOR'S PLATFORM, DECK PLATES,ENGINE HOUSING AND BATTERY COMPONENTS

83

Ref. No. Part No. Description Qty. Req.

1 04982-755-00 Fender - L.H. Deck 100067-081-00 3/8 x 11/4" Carriage Bolt 4

2 04982-073-00 Fender - R.H. Deck 100067-081-00 3/8 x 11/4" Carriage Bolt 8

3 04982-742-00 Door - L.H. Center Deck 100067-081-00 3/8 x 11/4" Carriage Bolt 3

4 04982-743-00 Door - R.H. Center Deck 100067-081-00 3/8 x 11/4" Carriage Bolt 3

5 04982-740-00 Door - L.H. Access 100067-081-00 3/8 x 11/4" Carriage Bolt 300140-055-00 Latch - Door 1

6 04982-738-00 Door - L.H. Front Deck 100067-081-00 3/8 x 11/4" Carriage Bolt 2

7 04982-757-00 Support - Locking Deck (L.H.) 100067-081-00 3/8 x 11/4" Carriage Bolt 200034-090-00 3/8 x 11/4" Cap Screw 2

8 04982-739-00 Door - R.H. Front Deck 100067-081-00 3/8 X 11/4" Carriage Bolt 2

9 04982-758-00 Support - Locking Deck (R.H.) 100067-081-00 3/8 x 11/4" Carriage Bolt 200034-176-00 1/2 x 13,4" Cap Screw 2

10 04983-075-00 Housing - Engine 104982-713-03 Insulation - Engine Housing 104982-713-04 Insulation - Engine Housing 104982-713-07 Insulation - Engine Housing 100034-091-00 3/8 x 11/2" Cap Screw 2

11 04983-069-00 Housing - Rear Engine 104983-069-02 Insulation 1

12 04961-488-00 Hood Spring Assembly 100130-059-00 Clevis Pin 200095-019-00 Cotter Pin 4

13 04983-071-00 Angle - Deck Support (R.H. front) 100034-090-00 3/8 x 11/4" Cap Screw 4

14 04982-753-00 Angle - Deck Support (center front) 100034-090-00 3/8 x 11/4" Cap Screw 4

15 04982-752-00 Angle - Deck Support (L.H. front) 100034-090-00 3/8 x 11/4" Cap Screw 4

16 04983-068-00 Channel - Deck Support (transverse) 100034-175-00 1/2 X 11/2" Cap Screw 4

17 04983-088-00 Door - R.H. Access 100067-081-00 3/8 x 11/4" Carriage Bolt 2

18 04983~035-00 Rear Deck Plate Assembly (see page B6 for repairs) 100067-081 ~OO 3/8 X 11/4" Carriage Bolt 12

N.L 00180-018-00 Seat Assembly (see page 819 for repairs) 1N.L 00193-007-00 Battery 1

04982-905-00 Cover 104961-385-00 Cable - Positive 100512-041-00 Cable - Negative 1

I

Page 48: 13341847 PF-200B Eff. SN 20013-01

84 STRIPING, DECALS AND INSTRUCTION PLATES

------+...... 26

28

Page 49: 13341847 PF-200B Eff. SN 20013-01

STRIPING, DECALS AND INSTRUCTION PLATES 85

Ref. No. Part No. Description Qty. Req.

04983-1 05-00 Decal Kit (includes all adhesive backed instructionand safety label, striping and model numbersfor machine) 1

1 00700-838-00 Model Number - PF-200B 22 00257-004-00 Striping - 10" Wide (hopper side) 36"3 00700-382-00 Name Plate - Blaw-Knox 3

00104-018-00 3116" Pop Rivet 44 00257-004-00 Striping - 10" Wide (engine housing) 36"5 00700-498-00 Safety Sign - Side Arm and Augers 26 00700-546-00 Instruction Plate - Wash Down 17 00700-404-00 Label - Tire Notice 28 00700-600-00 Label - Oil Drain 19 00700-501-00 Safety Sign - Hopper and Side Arm 2

10 00700-500-00 Safety Sign - Hopper and Conveyors 211 00700-552-00 Label - Lift 612 00700-244-00 Plate - Flow Gate Depth 213 00700-319-00 Plate - Serial & Patent Numbers (Note: Be sure to specify 1

serial no. when ordering)14 00700-191-00 Label - Battery Caution 115 00689-001-00 Name Plate - Blaw-Knox (engine) 316 00700-673-00 Shift Tag - Control Console 217 00700-772-00 Safety Sign - Control Console 218 00700-358-00 Caution Tag - 6% Grade Warning 219 05004-018-00 Emblem - Slow Moving Vehicle 120 00700-497-00 Caution - General 121 00700-281-00 Notice - Turbo Shut Down 122 00700-684-00 Caution - Parking Brake 123 00700-550-00 Warning - Engine System 124 00700-771-00 Instruction Tag - Operators 125 00700-607-00 Warning - Speed Control Levers 126 00700-293-00 Warning - Tank 127 00700-146-00 Warning Tag - Axle 128 00700-425-00 Diesel Tag 129 00700-565-00 Instruction Tag - Parking Brake Adjustment 130 00700-711-00 Safety Sign - Toxic Fumes 2N.L 00700-874-00 Safety Sign - No Passengers 1

Page 50: 13341847 PF-200B Eff. SN 20013-01

86 REAR DECK CONTROL ARRANGEMENT

Ref. No. Part No. Description Qty. Req.

N.A. 04983-035-00 Rear Deck Control 11 04983-036-00 Center Console Assembly (see page E4 for repairs) 1

00067-080-00 Carriage Bolt % x 1~" 42 04983-051 -00 Traction Control Arrangement (see page B7 for repairs) 13 04983-035-01 Operator's Control Console (see page B8 for repairs) 2

00067-081 -00 Carriage Bolt %x 1~" 8

TRACTION CONTROL ARRANGEMENT

Page 51: 13341847 PF-200B Eff. SN 20013-01

TRACTION CONTROL ARRANGEMENT 87

Ref. No. Part No. Description Qty. Req.

N.A. 04983-051-00 Traction Control Arrangement 1N.A. 04983-030-00 Stand Assembly - L.H. 1N.A. 04983-076-00 Stand Assembly - R.H. 1

1 00730-034-00 Control Lever Assembly (consists of items 2-8) 100216-002-00 V4" Lock Nut 2

2 00730-034-01 Friction Unit 13 00730-034-02 Output Lever/Cam 14 00730-034-03 Input Drive - Spring Loaded 15 00730-034-04 Housing 16 00730-034-05 Knob 17 00730-034-06 Bracket, Switch 18 00730-034-07 Input Lever 19 00133-867-00 Switch - Limit (in motion only and front wheel

assist) (L.H. console'only) 19A 00133-793-00 Actuator (in motion only and front wheel

assist) (L.H. console only) 110 04961-679-00 Wire Assembly - 4 Wire (to limit switch) 111 00741-026-00 Boot - Rubber 212 00730-035-00 Plate - Gate 2

00072-308-00 V4 x 3/4" Screw - Flat Head Socket 813 04983-031-00 Shifter - Shaft 214 00139-064-00 Rod Ends 4

00216-003-00 5116" Lock Nut 400083-179-00 5116" Jam Nut 4

15 04983-078-00 Shaft - R.H. (short) 104983-024-00 Shaft - L.H. (short) 1

16 00116-066-00 Seari ng - Flange 417 04983-027-00 Stand 218 04983-032-00 Shaft (long) 119 04983-033-00 Coupling 2

01490-014-00 Key 200074-107-00 Setscrew 4

20 00198-126-00 Cable - Traction Control 121 00139-064-00 Rod End 2

00216-003-00 5116" Lock Nut 222 04983-038-00 Bracket 1

00034-090-00 3/8 x 1V4" Cap Screw 223 00198-125-00 Clamp 2

00034-087-00 Cap Screw 424 00165-103-00 Clamp 1

00034-047-00 5/8 X 1" Cap Screw 125 04983-100-00 Bracket 1

/

Page 52: 13341847 PF-200B Eff. SN 20013-01

B8 OPERATOR'S CONTROL CONSOLE ASSEMBLY

L.H. CONV. SCREED AUGER HOPPER R.H. CONV. CONNECTIONS AS VIEWED...J

FROM THE BOTTOM<C

0 ....rJ)

~ &LI0

:I &LI

TANK&LI ~ LEFTx ...J0 0rJ) a:CJ .... INz zii: 0

i0

i-i

MAIN START HORN THROTTLE BRAKE SHIFT AXLE

L.H. CONV. SCREED AUGER R.H. CONV.

...J<C

0 ....rJ)

~ &LI0

:I &LI&LI ~

X ...J0 0rJ) a:CJ ....Z zii: 0

0i i

Ei

MAIN START HORN THROTTLE BRAKE SHIFT AXLE

10 10

Page 53: 13341847 PF-200B Eff. SN 20013-01

OPERATOR'S CONTROL CONSOLE ASSEMBLY 89

Ref. No. Part No. Description Qty. Req.

N.A. 04983-035-01 Operator's Control Console Assembly 21 00700-712-00 Control Panel 1

00072-239-00 Screw 42 00133-966-00 Switch - Toggle (main and parking brake) 23 00133-946-00 Switch Pushbutton (starter and horn) 2

00133-084-01 Boot - Rubber 24 00133-945-00 Switch - Toggle (throttle, vibrator, optional truck hitch) 35 00133-954-00 Switch - Toggle (transmission shift) 16 00133-944-00 Switch - Toggle (axle, hopper, auger) 37 00176-564-00 Switch - Toggle (L.H. and R.H. conveyor) 28 00133-943-00 Switch - Toggle (screed lift) 19 04966-443-00 Wire 1

10 04982-874-00 Wire 111 04983-103-00 Wire 112 00202-077-00 Steeri ng Wheel 1

00083-191-00 Nut 100092-009-00 Flat Washer 1

13 00202-068-00 Steering Column (see page 026 for repairs) 114 00202-083-00 Steering Unit (see page 026 for repairs) 1

00034-091-00 0/8 x Y2" Cap Screw 2

NOTE: See General Purpose Hydraulics, page 04for hoses and fittings.

15 04961-518-00 Cover - Control Panel 100067-015-00 Carriage Bolt 2

16 00231-013-00 Lock (with key) 100231-013-02 Key Only 1

17 04983-039-00 Wire Harness - Red (between operator's controlconsole and center console) 1

00177-040-00 Grommet 100165-051-00 Clamp 100034-087-00 3/8x %" Cap Screw 1

18 04982-762-00 Console Housing 100067-080-00 Carriage Bolt 200034-003-00 Y4 x 0/4" Cap Screw (console adjusting) 2

19 04982-524-00 Cover - Rear 100034-001-00 Y4 x Y2" Cap Screw 2

20 04982-520-00 Pedestal - Control Console Mounting 121 04982-522-00 Cover - Pedestal 1

00063-284-00 Y4 x Y2" Flat Head Screw 6

I

\

I

Page 54: 13341847 PF-200B Eff. SN 20013-01

810 BOGIE STEERING ARRANGEMENT

--=,.----- --- -------------

n

Page 55: 13341847 PF-200B Eff. SN 20013-01

OPERATOR'S CONTROL CONSOLE ASSEMBLY 89

Ref. No. Part No. Description Qty. Req.

N.A. 04983-035-01 Operator's Control Console Assembly 21 00700-712-00 Control Panel 1

00072-239-00 Screw 42 00133-966-00 Switch - Toggle (main and parking brake) 23 00133-946-00 Switch Pushbutton (starter and horn) 2

00133-084-01 Boot - Rubber 24 00133-945-00 Switch - Toggle (throttle, vibrator, optional truck hitch) 35 00133-954-00 Switch - Toggle (transmission shift) 16 00133-944-00 Switch - Toggle (axle, hopper, auger) 37 00176-564-00 Switch - Toggle (L.H. and R.H. conveyor) 28 00133-943-00 Switch - Toggle (screed lift) 19 04966-443-00 Wire 1

10 04982-874-00 Wire 111 04983-103-00 Wire 112 00202-077-00 Steeri ng Wheel 1

00083-191-00 Nut 100092-009-00 Flat Washer 1

13 00202-068-00 Steering Column (see page D26 for repairs) 114 00202-083-00 Steering Unit (see page D26 for repairs) 1

00034-091-00 0/8 x Y2" Cap Screw 2

NOTE: See General Purpose Hydraulics, page 04for hoses and fittings.

15 04961-518-00 Cover - Control Panel 100067-015-00 Carriage Bolt 2

16 00231-013-00 Lock (with key) 100231-013-02 Key Only 1

17 04983-039-00 Wire Harness - Red (between operator's controlconsole and center console) 1

00177-040-00 Grommet 100165-051-00 Clamp 100034-087-00 0/8 x %" Cap Screw 1

18 04982-762-00 Console Housing 100067-080-00 Carriage Bolt 200034-003-00 Y4 x 0/4" Cap Screw (console adjusting) 2

19 04982-524-00 Cover - Rear 100034-001-00 Y4 x Y2" Cap Screw 2

20 04982-520-00 Pedestal - Control Console Mounting 121 04982-522-00 Cover - Pedestal 1

00063-284-00 Y4 x Y2" Flat Head Screw 6

I

Page 56: 13341847 PF-200B Eff. SN 20013-01

810 BOGIE STEERING ARRANGEMENT

~=---- --- -------------n-

Page 57: 13341847 PF-200B Eff. SN 20013-01

BOGIE STEERING ARRANGEMENT 811

Ref. No. Part No. Description Qty. Req.

N.A. 04982-213-00 Bogie Steering Assembly - L.H. 1N.A. 04982-214-00 Bogie Steering Assembly - R.H. 1

1 04982-456-00 Frame - L.H. Bogie (includes 04982-213-11 bushing) 12 04982-457-00 Frame - R.H. Bogie (includes 04982-213-11 bushing) 1

00134-002-00 Grease Fitting 13 04982-213-11 Bushing - Bogie Frame Pivot 24 04982-217-00 Arm - L.H. Front KingPin 15 04982-221-00 Arm - R.H. Front King Pin 16 04982-219-00 Arm - L.H. Rear King Pin 17 04982-223-00 Arm - R.H. Rear King Pin 18 04982-467-00 Tie Rod - L.H. 19 04982-468-00 Tie Rod - R.H. 1

10 04982-881-00 Rod End Assembly 100034-176-00 V2 x 13/ 4" Cap Screw 100216-010-00 V2" Lock Nut 1

11 04982-574-00 1 NF x 3" Cap Screw 200204-049-00 1" NF Lock Nut 2

12 00114-008-00 Cup - Bearing 813 00113-008-00 Cone - Beari ng 814 43699-000-00 Spacer 415 04912-025-00 Pin - King 4

00134-019-00 Grease Fitting 216 00123-024-00 Lock Washer 417 00123-023-00 Lock Nut 418 04912-032-00 Ti re and Wheel Assembly (i ncludes 00114-017-00

bearing cups) 400034-002-00 Grease Fitting 100186-142-00 Tire Only 4

19 00114-017-00 Cup - Bearing 220 00113-014-00 Cone - Beari ng 221 43302-000-00 Washer - Retaining 822 00123-032-00 Lock Washer 423 00123-031-00 Lock Nut 224 00112-327-00 Cylinder - Steering (see page D42 for repairs) 2

00284-029-00 Elbow 22111 0-1 01-00 Spacer (inside of clevis on outboard side) 1

25 00282-313-00 Hose - Steering (front) 2 !

26 00282-011-00 Hose - Steering (rear) 227 04982-615-00 Tie Rod - Long 128 04961-411-00 Stud - Tie Rod 2

!

00204-049-00 1" Lock Nut 229 01231-037-00 Lock Nut - Inner 230 00123-038-00 ' Lock Washer 231 04980-750-07 Lock Nut - Outer 2

00074-081-00 Set Screw 2

Page 58: 13341847 PF-200B Eff. SN 20013-01

812 OPTIONAL FRONT WHEEL POWER ASSIST

'VHl~~~~ RETURN~~ttt-:t-~~ PRESS~E

--Ifl~-~ iii

,I :

~~i~!ij--E::::=~==i~-_J--

L.H. PRESS. °8° PORT (OAS)R.H. PRESS. °Ao PORT (OAS)

LoH. RETURN °A". PORT (JIC)R.H. RETURN "8° PORT (JIC)

Page 59: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL FRONT WHEEL POWER ASSIST 813

Ref. No. Part No. Description Qty. Req.

1 04982-456-00 Frame - L.H. Bogie (includes 04982-213-11 bushing) 12 04982-457-00 Frame - R.H. Bogie (includes 04982-213-11 bushing) 1

00134-002-00 Grease Fitting 13 04912-054-00 Rod End 44 04982-217-00 Arm - L.H. Front King Pin 15 04982-221-00 Arm - R.H. Front King Pin 16 04982-462-00 Arm - Rear King Pin 27 04982-467-00 Tie Rod - L.H. 18 04982-468-00 Tie Rod - R.H. 19 04982-881-00 Rod End Assembly 1

00034-776-00 % x 1%11 Cap Screw 100216-010-00 %11 Lock Nut 1

10 04982-574-00 1 x 3 11 Cap Screw 111 04961-411-00 Stud - Tie Rod 1

00204-049-00 111 Lock Nut 612 04961 -371-00 L.H. Port Block 1

00284-081-00 Elbow - ORS Pressure Port 100236-028-00 Elbow - JIC Return Port 104961-372-00 R.H. Port Block 100284-081-00 Elbow - ORS Pressure Port 100236-028-00 Elbow - JIC Return Port 1

13 00112-327-00 Cylinder - Steering (see page D42 for repairs) 200284-029-00 Elbow 421110-101-00 Spacer (inside of clevis on outboard side) 1

14 00282-313-00 Hose - Steering (front) 215 00282-011-00 Hose - Steering (rear) 216 04982-227-00 Tie Rod - Long (72") 117 00123-037-00 Lock Nut (inner) 218 00123-038-00 Lock Washer 219 04980-750-07 Lock Nut (outer) 2

00074-081-00 Set Screw 220 04912-032-00 Tire and Wheel Assembly - Front

(see page B14 for repairs) 221 04982-466-00 Tire and Wheel Assembly - Rear

(see page B14 for repairs) 2,.

Page 60: 13341847 PF-200B Eff. SN 20013-01

814 TIRE AND WHEEL ARRANGEMENTFOR OPTiONAL FRONT WHEEL POWER ASSIST

Ref. No. Part No. Description Qty. Req.

1 04912-032-00 Tire and Wheel Assembly - Front (includes00114-017-00 bearing cups) 1

00134-002-00 Grease Fitting 100186-142-00 Tire Only 2

2 04982-466-00 Tire and Wheel Assembly (rear) 200186-158-00 %x 211 Wheel Stud 1600216-013-00 %11 Lock Nut 1600186-142-00 Tire Only 2

3 00114-008-00 Cup - Bearing 44 00113-008-00 Cone - Bearing 45 43699-000-00 Spacer 26 04912-025-00 Pin - King 2

00134-019-00 Grease Fitting 17 00123-024-00 Lock Washer 18 00123-023-00 Lock Nut 19 00114-017-00 Cup - Bearing 2

10 00113-014-00 Cone - Bearing 211 43302-000-00 Washer - Retaining 212 00123-032-00 Lock Washer 113 00123-031-00 Lock Nut 114 04982-460-00 Pin - Upper 2

00034-174-00 ~ x 1~II Cap Screw 200134-019-00 Grease Fitting 1

15 04982-460-44 Pin - Lower 100134-019-00 Grease Fitting 1

16 04982-460-40 Retainer - Lower Pin 100034-090-00 %x 11,411 Cap Screw 1

17 00112-349-00 Motor - Front Wheel Power Assist(see page Dt9 for repairs) r_1, \ 1

18 00112-351-00 Lock Nut 1

Page 61: 13341847 PF-200B Eff. SN 20013-01

FOOT BRAKE ASSEMBLY 815

11

Ref. No. Part No. Description Qty. Req.

1 00164-665-00 Master Cylinder - Foot Brake (see page 815 for repairs) 400034-090-00 3/4 x 1%" Cap Screw 1218408-000-00 3/a x 1" Stud - Actuati ng 400128-004-00 Yoke End 400130-004-00 3/a" Yoke End 400095-018-00 Va x V4" Cotter Pin 404961-262-00 Pedal - L.H. Brake 204961-263-00 Pedal - R.H. Brake 201416-170-00 Pin - Pedal Mount 400095-038-00 3;16 x 1V4" Cotter Pin 400741-018-00 Pad - Rubber Brake Pedal 4

2 00164-035-00 Bolt - Special 400164-036-00 Brass Block 400164-037-00 Gasket 4

3 00112-042-00 Valve - Crossover 200034-050-00 5;16 x 13/4" Cap Screw 2

4 04983-524-00 Brake Line Assembly 25 00215-014-00 Brake Line Assembly 26 00215-018-00 Brake Line Assembly 27 04982-224-00 Adapter and O-Ri ng 68 04982-206-34 Brake Line Assembly 29 00194-320-00 Disc Brake Assembly (on axle ends) 4

01456-060-00 Shim - 16 Gauge 401456-061-00 Shim - 21 Gauge 400034-467-00 V2 x 6V2" Cap Screw 800215-010-00 V2" Lock Nut 8

10 04911-055-00 Ring - Disc Brake 200034-178-00 V2 x 2V4" Cap Screw 2000216-010-00 V2" Lock Nut 20

11 00136-535-00 Union 212 04961~631-00 Brake Line' Assembly 2

Page 62: 13341847 PF-200B Eff. SN 20013-01

816 MASTER BRAKE CYLINDER ASSEMBLY

Ref. No. Part No. Description Qty. Req.

00164-665-00 Master Brake Cylinder Complete 2* 00164-665-01 Repair Kit (consists of items 1-5) AR

1 00164-043-06 Cup - Piston 12 00164-043-07 Piston Assembly 13 00164-043-11 Plate - Piston Stop 14 00164-043-12 Lock Wire 15 00164-043-13 Boot 16 00164-043-05 Spring - Piston Return 17 00164-043-15 Filler Plug 18 00164-043-16 Gasket - Filler Plug 1

Page 63: 13341847 PF-200B Eff. SN 20013-01

DISC BRAKE ASSEMBLY 817

Ref. No. Part No. Description Qty. Req.

00194-320-00 Disc Brake Assembly Complete 2* 00194-320-13 Seal Repair Kit (consists of items 2, 3, 4, 6 and 9) AR* 1 00194-320-19 Lining Repair (includes 2 pucks) 1* 2 00194-320-09 Seal- Boot 2* 3 00194-320-07 O-Ring 2

4 00194-320-08 Back-Up Ring 25 00194-320-06 Piston 26 00194-320-15 Seal - Housing 17 00194-320-16 Screw - Bleeder 38 00194-320-17 PI ug - Bleeder 29 00194-320-14 O-Ring - Bleeder Plug 2

10 00194-320-18 Screw - Bleeder 211 00194-320-11 Screw - Housing 412 00194-320-12 Washer 4

Page 64: 13341847 PF-200B Eff. SN 20013-01

818

<

OISCj 1_REF.· I-

PARKING BRAKE CALIPER

2

3

3

Ref. No. Part No. Description Qty.Req.

00194-353-00 Parking Brake Caliper Unit Complete 1* 1 00194-353-01 Brake Pad Repair Kit (consists of 2 pads, piston plate

and piston plate seal) 1* 2 00194-353-02 Belleville springs 12* 3 00194-353-03 Seal Kit (consists of main piston, O-rings and

back-up rings for the entire unit) 14 00194-353-08 Dust Seal 1

Page 65: 13341847 PF-200B Eff. SN 20013-01

SEAT ASSEMBLY 819

Ref. No. Part No. Description Qty. Req.

00180-018-00 Seat Assembly (includes items 1-5) 21 00180-018-01 Arm Rest - R.H. (includes cover) 12 00180-018-02 Arm Rest - L.H. (includes cover) 13 00180-018-05 Cover - Arm Rest (cut opening to fit

either L.H. or R.H. arm) 24 00180-018-04 Cover - Back Cushion 15 00180-018-03 Cover - Bottom Cushion 1

Page 66: 13341847 PF-200B Eff. SN 20013-01

820 OPTIONAL AUTOMATIC LEVEL CONTROL (JOINT MATCHER ASSEMBLY)AND TOW POINT CONTROL KIT

l.::~

o

,,___ 0

II

~I_-,I

41-­III ~.'

II

-.--

Page 67: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL AUTOMATIC LEVEL CONTROL (JOINT MATCHER ASSEMBLY) 821AND TOW POINT CONTROL KIT

Ref. No. Part No. Description Qty. Req.

04982-037-00 Automatic Level Control Assembly (consists ofitems 1 thru 14) 1

1 01901-293-00 Control Box Assembly (see page 822 for repairs) 100083-053-00 1" Nut 1

2 04920-297-00 Jack Assembly 100254-006-01 Repair Kit - Jack Assembly 100254-006-02 Handle Only 1

3 00164-634-00 Jack Clamp 24 04920-279-00 Tube 15 04920-244-00 Tube Holder 1

04920-224-19 Eye Bolt 100035-271-00 5/8 x 1V4" Cap Screw 4

6 04920-002-00 Extension - 12" 200035-271-00 5/8 x 1V4" Cap Screw 4

7 04920-008-00 Mounti ng Plate Assembly 100035-272-00 5/8 NF x 1V2" Cap Screw 4

8 74169-000-00 Hinge Pin (short) 100095-201-00 Cotter Pin 1

9 74191-000-00 Hinge Pin (long) 100095-201-00 Cotter Pin 1

10 0011 0-898-00 Hydraulic Cylinder (see page D42 for repairs) 211 04982-938-00 Connector Assembly - R.H. 1

00133-358-00 Flap Lock - 4 Pole 100034-003-00 %NF x 3/4" Cap Screw 2

11A 00176-232-00 Cable Assembly - 100" 112 04982-938-00 Connector Assembly - L.H. 1

00133-358-00 Flap Lock - 4 Pole 100034-003-00 V4 NF x 3/4" Cap Screw 2

12A 00176-232-00 Cable Assembly - 40" 113 00112-442-00 Solenoid Valve (see page 032 for repairs) 214 00282-213-00 Hose Assembly - from Control Valve to Lower Port

on Side Arm Cylinder (18") 200163-071-00 Needle Valve - on Side Arm Cylinder 100284-068-00 Adapter - on Side Arm Cylinder 1

15 00282-037-00 Hose Assembly - from Control Valve to Upper Porton Side Arm Cylinder (18") 2

16 00282-032-00 Hose Assembly - Pressure to Control Valve (28") 217 00282-038-00 Hose Assembly - Return from Control Valve (18") 218 05007-035-00 Roller - Side Arm Guide 8

05007-036-00 Spacer 400045-299-00 %x 3~1I Cap Screw 4

NOTE: The following items are included only inthe Optional Tow Point Kit.

19 00700-402-00 Indicator Plate - Tow Point Position 220 04945-984-00 Pointer 2

00034-003-00 V4 NF x 3/4" Cap Screw 421 N.A. 04946-944-00 Control Box - Tow Point Control (includes items

21A thru 21 D) 221A 00133-929-00 Switch - Tow Point Control 121B 00133-762-00 Switch Guard 121C 00133-924-00 Rubber Boot 121D 00700-479-00 Instruction Plate 1N.L 09101-420-00 Sensor Mou~ting Group (for later machines)

(see page 823 for details) 1 or 2

Page 68: 13341847 PF-200B Eff. SN 20013-01

822 AUTOMATIC LEVEL CONTROL (JOINT MATCHER) CONTROL BOX

.....

r;.=- I;t... ...- AUTO "

I --.... /

/ :fJ!?IL__ ~ __~

Ref. No. Part No. Descri ption Qty. Req.

09101-293-00 Control Box Assembly Complete 11 00133-234-00 Light Bulb 22 00133-894-00 Light Socket 23 00133-881-00 Switch 14 00133-353-00 Bat Handle 15 09101-257-08 Cable 16 00133-120-00 Plug 17 00700-416-00 Label 18 00133-879-00 Limit Switch 1

00063-116-00 #6 x 1V2" Pan Head Screw 29 09101-285-00 Bracket 1

00061-192-00 Countersunk Screw 210 09101-282-00 Striker Assembly 1

00072-105-00 #6 x 3/8" Pan Head Screw 111 00713-058-00 Spring 1

00083-049-00 3/8" Hex Nut 112 09101-284-00 Threaded Rod 1

00130-051-00 Clevis Pin 100095-001-00 Cotter Pin 1

13 04920-138-00 Shoe 114 09101-294-00 Box 115 09101-295-00 Cover 1

00072-253-00 #10 Countersunk Screw 416 00205-009-00 Plug - Snap Button 117 00133-817-00 Strain Relief 118 00176-312-00 Ring - Terminal 419 00176-337-00 Wire - 22 Ga. - 40" Long 1

Page 69: 13341847 PF-200B Eff. SN 20013-01

SENSOR MOUNTING GROUP (FOR JOINT MATCHER) 823

Ref. No. Part No. Description Qty. Req.

09101-420-00 Sensor Kit 11 04919-653-01 Tube - Support 12 00034-260-00 %x 3~1I Cap Screw 23 00034-099-00 %11 x 3~1I Cap Screw 24 00091-009-00 %11 Lock Washer 25 00083-049-00 %11 Hex Nut 26 091 01 -411 -00 Bracket - Support 17 09101-414-00 Tube - 28 11 18 00034-171-00 ~II x %11 Cap Screw 19 09101-418-00 Bracket - Pivot Tube 1

10 09101-421-00 Tube - Sensor Mount 111 00730-043-00 Handle - Adjustable 512 09101-419-00 Pivot Weldment 113 04920-297-00 Jack Weldment 114 00164-634-00 Jack Clamp 215 09101-500-00 Bracket - Jack Mount 116 09101-293-00 Control Box/Assembly - Joint Matcher 1

Page 70: 13341847 PF-200B Eff. SN 20013-01

824 WASH DOWN SYSTEM

I !! !: II I

------f :11-~~...... _....... I. :

--1'1-----, -------lrF-.---..=::::J--=1 _.I I u

-.--4..~---.W : :

III

I

DETAIL VIEW A-A

8

------.,.-,---I II III

- ~I ~------I-t-\::/

----TnlIiiii

REAR VIEW OF TANK REAR VIEW OF HOSE REEL

Page 71: 13341847 PF-200B Eff. SN 20013-01

WASH DOWN SYSTEM 825

Ref. No. Part No. Description Qty. Req.

N.A. 04983-052-00 Wash Down Fuel System 1N.A. 04983-047-00 Fuel Tank and Pump Assembly 1

1 00132-070-00 Tank - Fuel (includes item 1A) 11A Cap - Fuel Tank 12 00181-770-20 Hose (suction from tank to filter) 1

00137-002-00 Clamp - Hose 200236-293-00 Elbow 2

3 00112-413-00 Head - Filter 100034-001-00 Y4 x Y2" Cap Screw 2

* 3A 00112-414-00 Element - Fuel Filter 14 00181-770-03 Hose (suction from filter to pump) 1

00136-616-00 Adapter (on fi Iter) 100137-002-00 Clamp - Hose 2

5 00112-312-00 Pump - Fuel 100165-070-00 Clamp - Fuel Pump Mounting 100034-087-00 3/8x 3/4" Cap Screw 104961-550-00 Wire - Ground 1

6 00281-219-22 Hose (pressure from pump to bulkhead) 100137-002-00 Clamp - Hose 200136-258-00 Adapter (in bulkhead tee) 1

7 04983-171-00 Bulkhead Tee - Special 18 00282-029-00 Hose (return to tank from bulkhead) 19 04983-172-00 Adapter (with orifice) 1

00136-627-00 Adapter (on tank) 110 00281-019-00 Hose (pressure to toggle valve) 1

00236-238-00 Adapter (in toggle valve) 111 00163-217-00 Valve - Toggle 112 00281-219-20 Hose (pressure to hose reel) 1

00236-365-00 Elbow (in toggle valve) 100284-068-00 Adapter (in elbow) 100137-002-00 Clamp - Hose 100136-258-00 Adapter (in hose reel) 1

13 00189-039-00 Retractable Hose Reel Assembly (see page 826for repairs) 1

14 00189-040-00 Handle - Spray 100236-223-00 Adapter (to hose end) 1

*15 00189-005-01 Nozzle - Spray 1

Page 72: 13341847 PF-200B Eff. SN 20013-01

826 HOSE REEL ASSEMBLY

- -~---

1 ---.., 10

.--------1 6

---~----~

24

5

Ref. No. Part No. Description Qty. Req.

00189-039-00 Wash Down Hose and Reel Assembly Complete 1*N.1. 00189-039-01 Hose - V4 x 35' long 1

1 00189-038-02 Spring Assembly - Motor 12 00189-038-03 Reel Spool (set) 13 00189-038-04 Hub - Bearing 14 00189-039-05 Swivel Joint -14" 15 00189-038-06 O-Ring 16 00189-038-07 Mounti ng Base 17 00189-038-08 Arm - Roller Guide 18 00189-038-09 Roller Guide (with rollers) 1

00189-038-14 Nylon Rollers (with pins) (set) 19 00189-038-10 Bolt and Spacers 1

10 00189-038-11 Locking Cam 111 00189-038-12 Springs - Locking Cam 112 00189-038-13 Clamp - Hose 1

Page 73: 13341847 PF-200B Eff. SN 20013-01

Material Handling System

and Components

C1

Page 74: 13341847 PF-200B Eff. SN 20013-01

C2 HOPPER, PUSH ROLLS AND FLOW GATE COMPONENTS

Ref. No. Part No. Description Qty. Req.

1 04982-694-00 Hopper - L.H. (includes items 3 and 4 welded to frame) 12 04982-695-00 Hopper - R.H. (includes items 3 and 4 welded' to frame) 1

* 3 04904-037-1 0 Tube - Hinge (welded to hopper and frame) 15* 3A 04904-037-17 Rod - Hopper Hinge 2

4 04982-956-00 Apron - Front (includes item 4A) 14A 04961 -583-00 Hinge - Apron R.H. 1

00067-1 46-00 Carriage Bolt ~ x 1~II 44B 04961 -584-00 Hinge - Apron L.H. 4

00067-146-00 Carriage Bolt ~ x 1~II 45 04904-032-00 Support - Lifting Eye and Apron 2

00034-295-00 Cap Screw ~ x 2~1I 2* 6 04982-907-00 Overflow Guard 2

04961 -605-00 Bar - Guard Mount 200067-084-00 Carriage Bolt %x 1%11 6

* 7 04961-597-00 Overflow Guard - Apron 104961-599-00 Backup Plate 100067-084-00 Carriage Bolt %x 1%11 8

7A 04982-962-00 Angle - Overflow Guard Mount 100067-146-00 Carriage Bolt 3

Page 75: 13341847 PF-200B Eff. SN 20013-01

HOPPER, PUSH ROLLS AND FLOW GATE COMPONENTS C3

Ref. No. Part No. Description Qty. Req.

8 04982-911-00 Wiper 200034-088-00 Cap Screw 3

9 N.A. 04980-954::90 Push Roller Assembly (includes items 9A thru 9C) 200074-107-0'0 3/8 X V2" Set Screw 2

9A 04980-955-00 Push Roll Only 19B 00115-021-00 Bearing 29C 01448-306-00 Shaft 19D 04909-025-00 Bracket - L.H. Mounting - Standard Push Roller 29E 04909-026-00 Bracket - R.H. Mounting - Standard Push Roller 2

00034-297-00 3/4 X 3" Cap Screw 400034-298-00 3/4 x 3V4" Cap Screw 4

9 04909-029-00 Optional Oscillating Push Roller Assembly (seepage C6 for repairs) 1

9 04704-175-00 Optional Truck Hitch Assembly (seepage C4 for repairs) 1

10 04982-111-00 Power Flow Gates Assembly (see pageC6 for repairs) 1

11 04982-667-00 Rod - Steering Guide 100076-069-00 V2 x 1" Set Screw 2

12 05512-013-00 Plates - Hopper Extension 200067-145-00 V2 x 1V4" Carriage Bolt 5

13 04945-954-00 Holder - Tube (welded to push plate) 200076-067-00 V2 x 3/4" Set Screw 2

Page 76: 13341847 PF-200B Eff. SN 20013-01

C4 OPTIONAL TRUCK HITCH ASSEMBLY

21 r-----11

SECTION VIEW A-A

Ref. No. Part No. Description Qty. Req.

04704-175-00 Truck Hitch Assembly without Push Rollers (includesitems 3 th ru 23) 1

NOTE: Push Rollers are part of the standard machine.

* 1 04980-955-00 Push Roller without Bearings 2* 2 01448-306-00 Shaft - Push Roller 2* 3 00115-021-00 Bearing - Push Roller and Side Roller 8

00074-107-00 Set Screw 84 04704-045-00 Side Roller Assembly (consists of items 3, 4A and 5) 2

* 4A 04704-131-00 Side Roller Only (without bearings) 2* 5 04704-132-00 Shaft - Side Roller 2

Page 77: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL TRUCK HITCH ASSEMBLY C5

Ref. No. Part No. Description Qty. Req.

* 6 04704-172-00 Arm - L.H. Side Roller 104704-173-00 Arm - R.H. Side Roller 1

6A 04704-184-00 Plate - Spacer 200034-090-00 Cap Screw %x 1" 2

7 04704-182-00 Pivot Hub Wheel Assembly - Standard 2* 7A 04704-174-00 Wheel - Hub (pivot mount) 1

00119-052-00 Snap Ring - Hub Wheel 100134-002-00 Grease Fitting 1

* 7B 00115-324-00 Bearing - Spherical 104704-042-00 Keeper - Bearing 100072-098-00 Screw - Socket Flat Head 1

* 7C 04704-179-00 Arm - Offset (pivot wheel mount) 100034-174-00 Cap Screw ~ x 11'4" 1

* 8 04704-168-00 Rigid Hub Wheel Assembly - Optional 2* 8A 04704-170-00 Wheel - Hub (rigid mount) 1* 8B 00114-117-00 Cup - Bearing 1* 8C 00113-151-00 Cone - Bearing 1* 04704-171-00 Keeper - Bearing and Wheel 1* 8D 04704-169-00 Arm - Offset (rigid wheel mount) 1* 9 04704-116-00 Roller - Retainer (supports L.H. and R.H. slides) 2* 9A 04704-117-00 Roller Hub (inside of retainer roller) 2

00072-282-00 Cap Screw - Special Hardened (add Loctite no. 271to cap screw threads) %x 1%" 2

00091-013-00 Lock Washer %" 200092-056-00 Flat Washer %" 2

10 00112-365-00 Double Hydraulic Cylinder Assembly Complete(see page D37 for repairs) 1

00216-015-00 NF Stover Nut (on both ends of cylinder) %" 200034-291-00 Cap Screw %x 1:h" 2

11 04704-150-00 Tube - L.H. 100136-911-00 Elbow - 90° (on head of cylinder) 100136-465-00 Fitting (on manifold) 1

12 04704-151-00 Tube - R.H. 100136-911-00 Elbow - 90° (on head of cylinder) 100136-465-00 Fitting (on manifold) 1

13 04704-167-00 Tube - Extend (from port C1 on control valve) 114 04704-152-00 Tube - Retract (from port C1 on control valve) 115 00165-083-00 Tube Clamp 2

00034-090-00 Cap Screw % x 1" 216 04704-183-00 Rear Cover - Manifold Access 1

00072-037-00 Screw - Flat Head Socket 217 04704-038-00 Plate - End Cover 2

00034-174-00 Cap Screw ~ x 11'4" 818 04704-029-00 Slide - L.H. 119 04704-030-00 Slide - R.H. 120 04704-175-00 Frame - Truck Hitch 121 04704-185-00 Pin - Pivot 1

00034-087-00 Cap Screw % x %" 200091 -009-00 Lock Washer %" 2

22 00115-324-00 Bearing - Pivot Pin 200072-312-00 Set Screw 2

23 04704-176-00 Mounting Bracket - Truck Hitch 200067-297-00 Cap Screw %x 3%" 8

NOTE: See page 016 for hydraulic componenents not covered here.

Page 78: 13341847 PF-200B Eff. SN 20013-01

C6 OPTIONAL OSCILLATING PUSH ROLLER

----:~~~~~----~~~--=~~--~-=- .CI-~~---~~~~~~~~ __~-_?J-----I II II I

----L~l==~~~---c~~= =~-- ---=J---L=-: __L~~~~ ~~~_~~!-:)== ~----_-G]_ - - ---- ------- ----- ------ ---- - -- ---- -- -- --

Ref. No. Part No. Description Qty. Req.

04909-029-00 Oscillating Push Roll Assembly (less item 5) 11 04909-030-00 Frame 12 04909-028-02 Bracket - Upper Mounting 1

04909-028-03 Bracket - Lower Mounting 100034-298-00 314 x 3V4" Cap Screw 8

3 04909-034-00 Pivot Pin 100034-087-00 %x %11 Capscrew 200091-009-00 %11 Lock Washer 200092-059-00 Flat Washer 100095-201-00 Cotter Pin 1

4 00115-324-00 Bushing - Self Aligning (upper) 10011 5-1 27-00 Bushing - Self Aligning (lower) 1

5 N.A. 04980-954-00 Push Roller Assembly (includes 5A thru 5C) 200074-1 07-00 3;8 X V2" Set Screw 4

* 5A 04980-955-00 Push Roll Only 2* 5B 00115-021-00 Bearing - Push Roll 2* 5C 01448-306-00 Shaft - Push Roll 1

Page 79: 13341847 PF-200B Eff. SN 20013-01

I

I

IIi i

U

POWER FLOW GATE ASSEMBLY

-=-~------.:..--\

\/

I\\

)

II

I

\

I/

(

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II ~/! -_Jll---=--=-- l__J

C7

Ref. No. Part No. Description Qty. Req.

N.A. 04982-111-00 Flow Gate Assembly Complete 11 04982-750-00 Flow Gate -- L.H. 12 04982-751-00 Flow Gate -- R.H. 13 04982-111-03 Guide -- Center 13A 04982-111-19 Separation Bar 1

00034-176-00 Y2 x 3" Cap Screw 24 04982-748-00 Bracket -- L.H. Gauge Mounting 1

00034-173-00 Y2 x 1" Cap Screw 25 04982-749-00 Bracket -- R.H. Gauge Mounting 1

00034-173-00 Y2 x 1" Cap Screw 26 00700-244-00 Depth Gauge 2

00069-022-00 #10 x %" Drive Screw 26A 04982-291-00 Bar -- Depth Gauge Mounting 27 00254-016-00 Electric Jack Assembly Complete 2

00034-180-00 Y2 x 2~" Cap Screw 200254-014-01 Seal Kit for Electric Jack AR00254-016-01 Screw Assembly Only -- Electric Jack AR00254-014-03 Motor Only -- Electric Jack AR00254-014-05 Clutch Kit Only -- Electric Jack AR00254-014-06 Intermediate Gear Set -- Electric Jack AR

Page 80: 13341847 PF-200B Eff. SN 20013-01

C8

,\\

J

II

I,\,\\ I.'-1 J~

L... J ...

OPTIONAL ADJUSTABLE BOTTOMFLOW GATE ASSEMBLY

7

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I

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.1 1IJ ;:J ,.-1

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Page 81: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL ADJUSTABLE BOTTOM"FLOW GATE ASSEMBLY

C9

Ref. No. Part No. Description Qty. Req.

04983-195-00 Flow Gate Arrangement (with adjustable bottom plates) 11 04983-187-00 Flow Gate - L.H. 1

04983-188-00 Flow Gate - R.H. 12 04983-190-00 Plate - L.H. Bottom Adjusting 1

04983-189-00 Plate - R.H. Bottom Adjusting 100092-054-00 ~II Flat Washer 800216-010-00 ~II Stover Nut 8

3 04983-191-00 Strap - Adjusting 24 04983-192-00 Bolt - Special Adjusting 2

00182-092-00 Roll Pin 100086-007-00 %11 Slotted Nut 1

5 00254-016-00 Electric Jack Assembly (includes items 5A-5E) 200034-180-00 ~ x 2~1I Cap Screw 200091-011-00 ~II Lock Washer 200083-053-00 ~II Hex Nut 2

5A 00254-014-00 Seal Kit - Electric Jack AR58 00254-016-01 Screw Assembly Only - Electric Jack AR5C 00254-014-03 Motor Only - Electric Jack AR5D 00254-014-05 Clutch Kit Only - Electric Jack AR5E 00254-014-06 Intermediate Gear Set - Electric Jack AR6 04982-111-03 Guide - Center 1

00034-177-00 ~ x 2 11 Capscrew 200091-011-00 ~II Lock Washer 200083-053-00 ~II Hex Nut 2

7 04982-111-19 Bar - Center Guide 100034-176-00 ~ x 1%11 Cap Screw 1

8 00700-244-00 Depth Gauge 200069-022-00 #10 x %11 Drive Screw 2

8A 04982-291-00 Bar - Depth Gauge Mtg. 200092-006-00 ~II Flat Washer 100216-010-00 ~II Lock Nut 1

9 04982-748-00 Bracket - L.H. Gauge Mtg. 100034-173-00 ~ x 111 Cap Screw 200092-006-00 ~II Flat Washer 200091-011-00 ~II Lock Washer 2

10 04982-749-00 Bracket - R.H. Gauge Mtg. 100034-173-00 ~ x 111 Cap Screw 200092-006-00 ~II Flat Washer 200091-011-00 ~II Lock Washer 2

/

Page 82: 13341847 PF-200B Eff. SN 20013-01

C10 CONVEYOR ASSEMBLY

7

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5 8

Page 83: 13341847 PF-200B Eff. SN 20013-01

CONVEYOR ASSEMBLY C11 CONVEYOR ROLLER CHAIN ASSEMBLY

Ref. No. Part No. Description Qty. Req.

* 00169-141-00 Conveyor Roller Chain Complete 2* 1 00169-161-00 Repair Kit - 4 Pitch (with drag bar) As Req.* 2 001 69-168-00 Repair Kit - 1 Pitch (with drag bar) As Req.

3 00169-127-00 Link - Plain 1704 00169-128-00 Pin - Link Connecting 2265 00169-129-00 Cotter Pin - Solid T 2266 00169-139-00 Link - L.H. Lug 287 00169-140-00 Link - R.H. Lug 288 00169-082-00 Drag Bar - Conveyor 289 43208-000-00 Pin - Bar Connecting 56

Ref. No. Part No. Description Qty. Req.

N.A. 04982-1 09-00 Conveyor Assembly Complete 1N.L 04982-122-00 Auger/Conveyor Drive Assembly Complete

(see page C12 for repairs) 11 00169-141-00 Conveyor Chain Assembly.(see opposite page for repairs) 22 04982-956-00 Plate - Hopper Apron 13 04961 -583-00 Hinge - Apron (R.H.) 1

04961 -584-00 Hinge'- Apron (L.H.) 100067-145-00 Carriage Bolt ~ x 114 11 4

4 04904-032-00 Eye - Lifting (apron support) 200034-295-00 Cap Screw % x 2~1I 4

* 5 04982-988-00 Guard - Rear Center & Drive Case (one piece) 100034-255-00 Cap Screw %x 2 11 4

* 6 04982-796-00 Guard - Front Center Conveyor Chain 100034-255-00 Cap Screw %x 2 11 4

* 7 04982-849-00 Guard -Front Outer Conveyor Chain (L.H.) 104982-849-00 Guard - Front Outer Conveyor Chain (R.H.) 100034-174-00 Cap Screw ~ x 114 11 6

* 8 04982-765-00 Guard - Rear Outer Conveyor Chain (L.H.) 104982-764-00 Guard - Rear Outer Conveyor Chain (R.H.) 100034-174-00 Cap Screw ~II 6

* 9 04982-988-00 Guard - Rear Center Drive Case (one piece) 1*10 04982-406-00 Floor Plate - Conveyor (L.H. front) 1

04982-407-00 Floor Plate - Conveyor (R.H. front) 100072-284-00 Cap Screw CSK 12 x 1%" 8

* 11 04982-404-00 Floor Plate ~,Conveyor (L.H. rear) 104982-405-00 Floor Plate - Conveyor (R.H. rear) 100072-284-00 Cap Screw CSK 12 x 1%11 8

*12 04982-408-00 Floor Plate - Curved (rear) 200072-284-00 Cap Screw CSK 12 x 1%11 3

13 04982-562-00 Guide - Return Chain (center) 100034-255-00 Cap Screw %x 2" 404982-451-00 Guide - Return Chain (outer) 200034-255-00 Cap Screw %x 2 11 2

*14 04982-563-00 Insert - Wear (on return chain guides) 4*15 04982-262-00 Idler Shaft - Conveyor (front) 2*16 00116-035-00 Bearing - Conveyor (front) 4

00074-078-00 Set Screw ~6 NF x %11 '200034-174-00 Cap Screw ~ x 11411 4

17 04982-342-00 Support - Conveyor Bearing 400035-504-00 Adjusting Screw % NF x 5 11 100093-1 91 -00 Nut %11 NF 101401-248-00 Block 1

18 04982-476-00 Bracket - Bearing Support (center) 100034-175-00 Cap Screw ~ x 112 11 100034-176-00 Cap Screw ~ x 1%" 4

19 00181-225-00 Hose - Grease 100136-251-00 Adapter - Swivel (or bearing) 100138-043-00 Adapter - Bulkhead 100138-042-00 Hex Nut - Special 100165-094-00 Clamp 1

20 00230-002-55 Tube - Grease ~ dia. x 55 11 (from center bearing) 200230-002-22 Tube - Grease ~ dia. x 22" (from outer bearing) 200136-041-00 Adapter 200138-033-00 Fitting - Extension (on bulkhead fitting) 200165-104-00 Clamp 200134-041-00 Grease Fitting 204983-131 -00 Conveyor Extension Field Kit

(contact B-K parts dept. for details) 2

.. DIRECTIONOF TRAVEL

-

Page 84: 13341847 PF-200B Eff. SN 20013-01

C12 AUGER AND .CONVEYOR DRIVE ASSEMBLY AUGER AND CONVEYOR DRIVE ASSEMBLY

Before Serial20013-01

flBeginning Serial

20013-01

12

o

CONVEYOR DRIVE

o

AUGER DRIVE

Page 85: 13341847 PF-200B Eff. SN 20013-01

AUGER AND CONVEYOR DRIVE ASSEMBLY C13 AUGER AND CONVEYOR DRIVE ASSEMBLY

J

Ref. No. Part No. Description Qty. Req.

N.A. 04982-122-00 Auger and Conveyor Drive Assembly Complete 11 N.A. 04982-996-00 Auger Drive Motor and Planetary Assembly

(includes item 1A) (see page A28 for repairs) 200034-177-00 Cap Screw ~ x 2 11 400076-119-00 Adjusting Screw %x 3 11 2

1A 00112-463-00 Motor - Auger Drive (see page 030 for repairs) 12 05003-067-00 Sprocket - 13 Tooth (auger drive motor) 2

01490-030-00 Key 100074-1 55-00 Set Screw 2

3 05003-063-00 Plate - Planetary Mount 44 04982-800-00 Chain Case - Auger/Conveyor Drive 15 04982-000-02 Top Cover - Chain Case 2

00034-047-00 Cap Screw 0/16 x 111 46 00170-267-00 Chain - Auger Drive 27 04982-282-00 Sprocket - 13 Tooth (auger drive shaft) 28 04982-000-23 Shaft - Auger 2

00116-130-00 Inner Auger Bearing (beginning sera 20026-01) 2* 9 00116-113-00 Bearing - Inner Auger 2

00072-054-00 Flat Head Cap Screw ~ x 1%11 8* 04982-576-00 4 0.0. x 3 11 1.0. Felt Washer (before sera 20026-01) 1* 04982-577-00 4% 0.0. x 3 11 1.0. Felt Washer (before sera 20026-01) 3* 04982-578-00 5~ 0.0. x 3 11 1.0. Felt Washer (before sera 20026-01) 1

00116-129-00 Outer Bearing (beginning sera 20026-01) 2*10 00116-114-00 Bearing - Outer Auger (before sera 20026-01) 2 or more

04982-576-00 4 0.0. x 3 11 1.0. Felt Washer (before sera 20026-01) 104982-577-00 4% 0.0. x 311 1.0. Felt Washer (before sera 20026-01) 200204-030-00 Special Lock Nut 1

11 00680-21 0-00 Shield - Dirt (outer auger bearing) 212 04982-280-00 Support - Outer Auger Bearing 2

00134-021-00 Fitting - Grease (before sera 20026-01 only) 100034-177-00 Cap Screw ~ x 2 11 4

*13 00680-230-00 Auger Section - L.H. Kick Back (beginning sera 20013-01) 1* 00680-231-00 Auger Section - R.H. Kick Back (beginning sera 20013-01) 1* 00680-202-00 Paddle - L.H. Cast Kick Back (before sera 20013-01) 1* 00680-203-00 Paddle - R.H. Case Kick Back (before sera 20013-01) 1

00034-186-00 Cap Screw ~ x 4~1I 4*14 00680-187-00 Auger Section - L.H. Cast (long) 3

00680-188-00 Auger Section - R.H. Cast (long) 3* 14A 00680-187-01 Auger Section - L.H. Cast (short) 2* 00680-188-01 Auger Section - R.H. Cast (short) 2*14B 00680-204-00 Cover - Cast Auger Shaft 4

00045-1 86-00 Cap Screw ~ x 4~1I 16*15 00680-233-00 Auger Section - L.H. Kick Out (beginning sera 20013-01) 1* 00680-234-00 Auger Section - R.H. Kick Out (beginning sera (20013-01) 1*15B 00680-235-00 Cover - Cast Auger Shaft 2* 00045-185-00 Cap Screw ~ x 4 11 4* 00680-208-00 Paddle - L.H. Cast Kick Out (before sera 20013-01) 2* 00680-209-00 Paddle - R.H. Cast Kick Out (before sera 20013-01) 2

00016-185-00 Cap Screw ~ x 4 11 416 04982-963-00 Tunnel and Shield - L.H. Auger 1

04982-964-00 Tunnel and Shield - R.H. Auger 104982-964-00 Hand Pin 200035-207-00 Hair Cutter Pin 200074-1 07-00 Set Screw - Either Side of Internal Sliding Tube 4

17 04982-435-00 Conveyor Drive Motor and Planetary Assembly -L.H. (includes item 17A) (see page A29 for repairs) 1

00034-1 77-00 Cap Screw ~ x 2 11 4

Ref. No. Part No. Description Qty. Req.

00076-119-00 Adjusting Screw %x 3 11 217A 00112-465-00 Motor - L.H. Conveyor Drive (see page A29 for repairs) 118 04982-531-00 Conveyor Drive Motor and Planetary Assembly - R.H.

(includes item 18A) (see page A27 for repairs) 100034-177-00 Cap Screw ~ x 2 11 400076-119-00 Adjusting Screw %x 311 2

18A 00112-464-00 Motor - R.H. Conveyor Drive (see page A29 for repairs) 119 04982-430-00 Sprocket - 11 Tooth (conveyor drive motor) 2

01490-030-00 Key 100074-155-00 Set Screw 1

20 04982-429-00 Sprocket - 28 Tooth (conveyor drive shaft) 221 04982-000-18 Shaft - Conveyor 2

04982-873-00 Filler Plate - Shaft to Side Plate (behind shaft in frame) 200116-130-00 Bearing - Inner Conveyor (before sera 20026-01) 2

* 22 00116-113-00 Bearing - Inner Conveyor (prior to sera 20026-01) 200072-054-00 Flat Head Cap Screw ~ x 1~II 8

* 04982-576-00 4 0.0. x 3 11 1.0. Felt Washer (before sera 20026-01) 1* 04982-577-00 4% 0.0. x 311 1.0. Felt Washer (before sera 20026-01) 3* 04982-578-00 5~ 0.0. x 3 11 1.0. Felt Washer (before sera 20026-01) 1* 23 00116-019-00 Bearing - Outer Conveyor 2

00034-258-00 Cap Screw %x 2%11 2*24 00281-521-00 Grease Hose - Outlet Conveyor Bearing 2

00136-251-00 Swivel Adapter 200134-002-00 Grease Zerk 200138-035-00 45° Grease Hose Fitting 200165-094-00 Clamp - Hose 1

* 25 04982-000-17 Sprocket - Conveyor 401490-029-00 Key 100074-155-00 Set Screw 1

26 00230-002-00 Grease Tube - Inner Conveyor Bearing (18 11 long)(prior to sera 17217-01 only) 2

00136-041-00 Adapter 2001 38-043-00 Bulkhead Fitting 100138-042-00 Lock Nut 100134-041 -00 90° Grease Fitting 1

27 04982-284-00 Guard - Grease Tube (prior to sera 20026-01 only) 100034-091 -00 Cap Screw %x 1~II 2

28 00230-002-00 Grease Tube - Inner Conveyor Bearing (26 11 long)(prior to sera 20026-01 only) 2

00136-041-00 Adapter 200138-033-00 Connector - Reducer 200138-042-00 Lock Nut 200134-038-00 Grease Fitting 2

29 04982-389-00 Pivot Bracket - L.H. (chain box) 104982-390-00 Pivot Bracket - R.H. (chain box) 100034-293-00 Cap Screw ~ x 2 11 2

30 00281 -504-00 Grease Hose - Inner Conveyor Bearing(prior to sera 20026-01 only) 2

N.t. 04969-725-00 Guard - Grease Hose (L.H.) 1N.I. 04969-726-00 Guard - Grease Hose (R.H.) 131 00170-268-00 Chain - Conveyor Drive 2N.t. 04982-942-00 Link - Auger Height Adjusting 2N.t. 04907-181-00 Feed Control Paddle Assemblies - L.H. and R.H.

Outer Ends of Augers (see page C7 for repairs) 2N.t. 09101-337-00 Optional Ultra 3S Feed Control Sensor - L.H. and R.H.

Outer Ends of Augers (see separate manual for this option) 2

-

Page 86: 13341847 PF-200B Eff. SN 20013-01

C14 AUGER AND TUNNEL/GUARD EXTENSIONARRANGEMENTS

AUGER AND TUNNEL/GUARD EXTENSIONARRANGEMENTS

Before Serial20013-01

181 ARRANGEMENT

141 ARRANGEMENT

161 ARRANGEMENT

Beginning Serial20013-01

/,/'\\\

\

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\ /\ /.V·

1

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Page 87: 13341847 PF-200B Eff. SN 20013-01

i..

AUGER AND TUNNEL/GUARD EXTENSIONARRANGEMENTS

20' ARRANGEMENT

C15 AUGER AND TUNNEL/GUARD EXTENSIONARRANGEMENTS

Ref. No. Part No. Description Qty. Req.

1 04982-400-00 Tube - Inner Shaft 22 04982-401-00 Shaft - Intermediate 23 04982-·402-00 Tube - Outer Shaft 2

04982-643-00 Tube - Outer Shaft ( for 18' and beyond) 24 04982-278-00 Bearing - Outer Auger Support (includes

items 4A thru 4B) 2* 4A 00116-114-00 Bearing Only - Outer Auger 1* 04982-576-00 4" 0.0. x 3" 1.0. Felt Washer 1* 04982-577-00 45k 0.0. x 3" 1.0. Felt Washer 2

00204-030-00 Special Lock Nut 14B 04982-280-00 Support - Outer Auger Bearing 1

04982-278-00 Grease Tube 100177-006-00 Grommet 100134-021-00 Grease Fitting 100034-177-00 1/2 x 2" Cap Screw 4

4C 04982-287-00 Bracket - Outer Bearing Support Mounting 100034-304-00 3/4 x 51/2" Cap Screw 4

* 5 00680-210-00 Dirt Shield - Outer Auger Bearing 2* 6 00680-187-00 Auger Section - L.H. Cast AR* 00680-188-00 Auger Section - R.H. Cast AR* 6A 00680-205-00 Cover - Cast Auger Shaft AR

00045-186-00 ~ x 4~1I Cap Screw AR7 04982-965-00 Tunnel Shield - 1/2" (auger) 48 04982-541-00 Guard - Auger 2or49 04982-542-00 Guard - Auger 2 or 4

00034-177-00 1/2 x 2" Cap Screw AR10 04982-999-00 Strap - 11 Tunnel Extension 2 to 6

00034-174-00 ~ x 1~II Cap Screw 4 to 1200216-01 0-00 ~II Lock Nut 4 to 12

11 04983-139-00 Bracket 200034-185-00 1.h x 411 Cap Screw 200034-174-00 ~ x 1~II Cap Screw 200216-01 0-00 ~II Lock Nut 4

12 04982-813-00 Support Weldment 200034-177-00 ~-13 x 211 Cap Screw 200216-01 0-00 ~II Lock Nut 2

-

Page 88: 13341847 PF-200B Eff. SN 20013-01

C16 AUGER AND TUNNEL/GUARDEXTENSION ARRANGEMENTS

22' ARRANGEMENT

Beginning Serial20013-01

Before Serial20013-01

8

, 1Ij

. / 24' ARRANGEMENT

1!

Beginning Serial20013-01

I!

Before Serial20013-01

Page 89: 13341847 PF-200B Eff. SN 20013-01

AUGER AND TUNNEL/GUARDEXTENSION ARRANGEMENTS

26 1 & 271 ARRANGEMENT

1!

C17 AUGER AND TUNNEL/GUARDEXTENSION ARRANGEMENTS

Ref. No. Part No. Description Qty. Req.

1 04982-400-00 Tube - Inner Shaft (16 1 thru 20 1) AR

04982-628-00 Shaft Tube - Intermediate (22' only) AR04982-629-00 Shaft Tube - Intermediate (24 1

, 26' and 27 1) AR

2 04982-401-00 Shaft - Intermediate AR3 04982-402-00 Tube - Outer Shaft AR

04982-643-00 Tube - Outer Shaft (for 18' and beyond) AR4 04982-278-00 Bearing - I.H. Outer Auger Support

(includes items 4A and 4B) AR* 4A 00116-114-00 Bearing Only - Outer Auger 1* 04982-576-00 4 0.0. x 3" 1.0. Felt Washer 1* 04982-577-00 4% 0.0. x 3" Felt Washer 2

00204-030-00 Special Lock Nut 14B 04982-280-00 Support - Outer Auger Bearing 1

04982-278-02 Grease Tube 1001 77-006-00 Grommet 100134-021-00 Grease Fitting 100034-177-00 Cap Screw ~ x 2" 4

4C 04982-287-00 Bracket - Outer Bearing Support Mounting 100034-304-00 Cap Screw %x 5~" 4

* 5 00680-210-00 Dirt Shield - Outer Auger Bearing 1* 6 00680-187-00 Auger Section - L.H. Cast AR* 00680-188-00 Auger Section - R.H. Cast AR* 6A 00680-205-00 Cover - Cast Auger Shaft AR

00045-1 86-00 Cap Screw ~ x 4~" AR7 04982-965-00 Tunnel Shield - 12" (auger) AR8 04983-523-00 Slide Extension - Auger Tunnel Shield 19 04982-541-00 Guard - Auger AR

10 04982-542-00 Guard - Auger AR00034-1 77-00 Cap Screw ~ x 2" AR

11 04982-999-00 Strap - l' Tunnel Extension 2 to 600034-174-00 Cap Screw ~ x 1%" 4 to 1200216-010-00 Lock Nut ~II 4 to 12

12 04983-1 39-00 Bracket 200034-1 85-00 Cap Screw ~ x 4" 200034-174-00 Cap Screw ~ x 1%" 200216-010-00 Lock Nut ~" 4

13 04982-813-00 Support Weldment 200034-177-00 Cap Screw ~-13 x 2" 200216-010-00 Lock Nut ~" 2

N.L 04983-573-00 Tunnel Brace Kit (22 1 thru 27') 1N.I. 04983-550-00 Side Brace Kit (22 1 thru 27') 1N.I. 04983-555-00 Auger Tunnel Brace Kit (22' thru 27') 1

-

Page 90: 13341847 PF-200B Eff. SN 20013-01

C18 FEED CONTROL PADDLE ASSEMBLIES OPTIONAL TELESCOPING POWERFLIGHT AUGER

0-----

j-

Ref. No. Part No. Description Qty. Req.

04907-181-00 Paddle Assembly Complete 2* 1 05519-014-00 Rubber Paddle (with 3-position switch) 1

00137-013-00 Clamp 12 00176-534-00 Insulated Terminal - Male Spade 13 04951-861-24 Wire - Coiled 14 00133-120-00 Plug 1

00238-016-01 Sleeve - Plastic 15 05519-010-00 Tube - Paddle 1

00133-900-00 15116" Gland Nut 100133-899-00 Bushing 100133-901-00 Retainer 1

6 04907-178-00 Clamp - Support 100034-087-00 3/8 X 3/4" Cap Screw 2

7 04907-197-00 Arm - Support 18 04907-178-02 Clamp - Half 2

00034-087-00 3/8 X 3/4" Cap Screw 49 05519-004-00 Bar - Paddle Support 1

00034-089-00 3/8 x 1" Cap Screw 110 05519-051-00 Bracket - Paddle Mount 1

00034-051-00 5116 x 2" Cap Screw 100034-087-00 3/8 X 1" Cap Screw 1

Ref. No. Part No. Description Qty. Req.

05030-239-00 PowerFlight Auger Assembly (for PF-200 withOmniScreed III) 1

05030-237-00 PowerFlight Auger Assembly (for PF-200 withOmniScreed II) 1

05030-219-00 Auger Assembly Only - L.H. (includes inner bearingand shield; does not include item #13) 1

05030-220-00 Auger Assembly Only - R.H. (includes inner bearingand shield; goes not include item #13) 1

Page 91: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL TELESCOPING POWERFLIGHT AUGER C19

Ref. No. Part No. Description Qty. Req.

* 1 00680-221-00 Segment - L.H. Cast Auger (long segments onthe L.H. auger) 22

* 00680-222-00 Segment - R.H. Cast Auger (long segments onthe R.H. auger) 22

* 00045-183-00 V2 x 3V2" Socket Head Cap Screw 44* 00216-010-00 V2" Stover Nut 44* 2 00680-223-00 Segment - L.H. Cast Auger (short segments on the

L.H. auger [1 on the stationary section and 2 eachon the telescoping sections]) 3

* 00680-224-00 Segment - R.H. Cast Auger (short segements on theR.H. auger [1 on the stationary section and 2 on thetelescoping sections]) 3

* 00045-183-00 V2 x 3V2" Socket Head Cap Screw 6* 00216-010-00 V2" Stover Nut 6* 3 00680-223-00 Segment - L.H. Cast Auger (short segment on the

R.H. auger [used as a kickback paddle on thestationary section]) 1

* 00680-224-00 Segment - R.H. Cast Auger (short segment on theL.H. auger [used as a kickback paddle on thestationary section]) 1

* 00045-183-00 V2 x 3V2" Socket Head Cap Screw 2* 00216-010-00 V2" Stover Nut 2* 4 00116-130-00 Bearing - Auger (inner) 2* 5 05030-485-00 Collar - Thrust 2

00121-117-00 a-Ring 2* 6 05030-547-00 Shield - Auger Bearing (inner) 2

00072-307-00 V2 x 2V2" Flat Head Ctsk. Machine Screw 4* 7 00116-129-00 Bearing - Outer Auger (part of tunnel assembly)

(see page C18 for bearing support items) 28 05030-073-00 Washer (outside of outer auger bearing) 2

00035-312-00 3/4 NF x 2" Cap Screw 29 05030-455-00 Auger Base - Stationary Section (inner) 1

10 05030-454-00 Auger Base - Telescoping Section (outer) 111 05030-486-00 Sprocket Drive - 13 Tooth (located inside of

auger/conveyor drive box) 2

NOTE: See page C20 for Tunnel ComponentsSee page 019 for Hydraulic ComponentsSee page E2 for Electrical Components

Page 92: 13341847 PF-200B Eff. SN 20013-01

C20 TELESCOPING TUNNELS FOROPTIONAL POWERFLIGHT AUGERS

/,::-~~~'--- //I -_ ...... /

f:~~~~:~L\~~~=:~:':~i-i;~~~~:::~~~~?1J-- ), ......., "', ...~ / / / " ~ ~ \ \

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Page 93: 13341847 PF-200B Eff. SN 20013-01

TELESCOPING TUNNELS FOROPTIONAL POWERFLIGHT AUGERS

C21

Ref. No. Part No. Description Qty. Req.

05030-518-00 Telescoping Auger Tunnel and Guard Assembly - L.H. 105030-519-00 Telescoping Auger Tunnel and Guard Assembly - R.H. 100072-098-00 1/2 x 11/4" Flat Head Socket Screw (mounting

to chain case) 8* 1 00116-129-00 Bearing - Outer Auger 2

00204-030-00 Lock Nut - Auger Bearing (special) 200076-033-00 3/8 x 11/2" Set Screw 200083-093-00 3/8" Jam Nut 2

2 05030-464-00 Support - Bearing 200034-177-00 1/2 X 2" Cap Screw 6

2A 05030-324-00 Tube - Grease (inside of bearing support) 200134-021-00 Fitting - Grease 200177-006-00 Grommet (under grease fitting) 2

3 00112-472-00 Cylinder - Auger Extension (21/2 dia. x 36" stroke) 2* 00112-472-02 Seal Kit - Auger Extension Cylinder AR

00112-274-02 Cylinder Rod Only - Auger Extension Cylinder 24 05030-318-00 Bracket - Cylinder 2

00072-160-00 1/2 x 2" Flat Head Socket Screw 400034-179-00 1/2 x 21/2" Cap Screw 4

5 05030-511-00 Tunnel Guard - L.H. Sliding Section (middle) 105030-512-00 Tunnel Guard - R.H. Sliding Section (middle) 100034-177-00 1/2 x 2" Cap Screw 6

6 05030-504-00 Tunnel Guard - L.H. Sliding Section (outer) 105030-505-00 Tunnel Guard - R.H. Sliding Section (outer) 100034-174-00 1/2 x 11/4" Cap Screw 8

N.!. 05030-107-00 Tunnel - L.H. Stationary Section (inner) (welds andbolts in place) 1

05030-108-00 Tunnel - R.H. Stationary Section (inner) (welds andbolts in place) 1

00034-237-00 Block - Tunnel Mount 200034-256-00 5/8 x 21/4" Cap Screw 10

7 05030-271-00 Straps - Special Mounting (for feed control sensor) 200034-137-00 1/2 x 2" Cap Screw 2

8 05030-272-00 Clamps - Special (for feed control sensor) 200034-100-00 3/8 x 33/4" Cap Screw 100034-184-00 1/2 x 4" Cap Screw 1

NOTE: See page C17 for Auger ComponentsSee page 019 for Hydraulic ComponentsSee page E2 for Electrical Components

Page 94: 13341847 PF-200B Eff. SN 20013-01

C22 OPTIONAL MIXER/AGITATOR ASSEMBLY

IMPORTANT: Correct mountingposition of paddles is critical for propermixing to reduce segregation.

5

Page 95: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL MIXER/AGITATOR ASSEMBLY C23

Ref. No. Part No. Description Qty. Req.

04983-175-00 Mixer/Agitator Assembly 1* 1 00680-225-00 Paddle - Cast Section (outer) 4

00045-183-00 ~ x 3:h" Soc. Hd. Cap Screw 200216-010-00 ~" Lock Nut 2

* 2 00680-226-00 Paddle - Cast Section (inner) 400045-183-00 ~ x 3:h" Hd. Hd. Cap Screw 200216-010-00 ~" Lock Nut 2

* 3 00116-130-00 Bearing - Flange 400072-054-00 ~ x 1%" Soc. Hd. Cap Screw 400163-036-00 Pipe Plug 1

4 00112-492-00 Motor - Mixer Drive (see page D22 for repairs) 100034-175-00 ~ x 1:h" Cap Screw 4

5 04983-176-00 Cover - Hopper Mixer 100034-045-00 ~6 x %" Cap Screw 14

6 04983-1 77-00 Mount - Hopper Mixer 47 04982-900-00 Mount - Motor 1

00034-175-00 ~ x 1:h" Cap Screw (mtg.) 400091-011-00 ~" Lockwasher 400076-123-00 %x 4" Cap Screw (adj.) 100083-1 01 -00 %" Jam Nut 1

8 04983-059-00 Sprocket - Drive 100074-1 07~00 %x ~" Set Screw 2

9 00170-289-00 Chain - Mixer Drive (#120 x 43 pitch) 110 04982-896-00 Sprocket - Driven 1

01490-030-00 Key - Woodruff 100074-1 55-00 Set Screw 2

11 04983-174-00 Shaft - Hopper Mixer 100034-1 74-00 ~ x 1%" Cap Screw 8

12 04983-173-00 Housing - Hopper Mixer 100034-1 77-00 ~ x 2" Cap Screw 4

12A 00700-825-00 Nameplate (specify serial no. of unitwhen ordering) 1

00034-175-00 ~ x 1%" Cap Screw 812B 00700-722-00 Decal (control switch for control panel) 2

NOTE: See page 014 for Hydraulic Components

!

I

Page 96: 13341847 PF-200B Eff. SN 20013-01

C24 SIDEARMS AND SCREEDS

Ref. No. Part No. Description Qty. Req.

NOTE: Repair parts for Screeds are found in aseparate Parts Catalog.

N.A. 04982-035-00 Side Arms and Related Components ArrangementComplete 1

1 04706-362-00 Side Arm - L.H. 104706-363-00 Side Arm - R.H. 100034-371-00 1 x 51/2" Screed Pivot Cap Screw 200034-002-00 Grease Fitting 2

2 00257-003-00 Stripe - Vinyl (4 wide x 140" long) 23 04706-419-00 Plate - Nose 1

00034-257-00 5/8 x 21/2" Cap Screw 44 04913-071-00 Pin - Side Arm Pivot 2

00095-207-00 . Hair Cotter Pin 25 00115-127-00 Bearing - Side Arm Pivot 26 04913-030-00 Plates - Side Arm Guide 4

00034-369-00 1 x 41/2" Cap Screw 37 01401-244-00 Spacer - Guide Plate 2

01455-068-00 21 Gauge Shim 201401-246-00 26 Gauge Sh im 4

8 04913-013-00 Bracket - Side Arm Cylinder Mounting 201457-026-00 21 Gauge Shim 201401-246-00 26 Gauge Shim 4

9 N.A. 04930-589-00 U-Joint Assembly - Screed Depth Crank 200034-005-00 1/4 x 1It Cap Screw 4

10 74088-000-00 Gauge - Mat Thickness L.H. 184076-000-00 Gauge - Mat Thickness R.H. 100069-016-00 #7 x 5116" Drive Screw 4

N.!. 00741-025-00 Safety Stretch Band (only for machines equipped with3/6 hydraulic screed extensions or powerextendible screeds) 2

Page 97: 13341847 PF-200B Eff. SN 20013-01

Hydraulic System and Components

01

. ~

. ~ . .

-

Page 98: 13341847 PF-200B Eff. SN 20013-01

D2 HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC

VIBRATORHYDRAULIC

MOTORS

Ie.LU

i~.U

!U1

VIBRATOR SPEEDCONTROL VAL VE

--,II,,,,III

I It-----I

I,II,1

II

CONVEYOR MOTOR

1:]:' .,1 \

r 111 11 ~ _

I 1I I I

: w[JI--'1 1 1

, --.J

.... -w........_._.. --. _...,I :~';';":;--~"'-L:

, :'.. M{]J- -'..,Jl'I~"11, 1__ 2 II

I, : :

~ 1 1

i t ~~' I

AUGER LIFTCYLINDER

TElE AUGER cnINDfRS

----------------------'

'~~~-~----~~~6ERV~IVEI I, II ', II i

r-----J

I@-l~II,,,,

HYDRAUl IC TANK ASS' Y.

BRAKE

BRAKE VALVE

----II,II,,I,I

NONPRESSURE

SIDE

--Sl---I

I1

I1

I1

I

v

1800 PS MAX GEN PURPOSE PRESS

MAIN CONTROl VALVE

C-'---:-i, ,I1

I1

I1

I1

_JSLAW KOHTROl

VALVE

1200 PSI CADJU TABLE) SET FOR FWA PRESS.

I;.I'FRONT WHEEL ASSIST

HOTOR

FRONT WHEELASSIST MOTOR

I'

FRONT WHEEL ASSISTBY-PASS VALVE

HOPPERCYLINDER

HOPPERCYLINDER

, I

LJT'~rrvlIVT'J~T,- I-__I '-~'--:---_-__-_~.....,==-l=== SlAW /CONTROl VALVE === IIP

:--- 'I II - II 1 II ,

I ,

I I1 I

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Page 99: 13341847 PF-200B Eff. SN 20013-01

HYDRAULIC SCHEMATIC 03 HYDRAULIC SCHEMATIC

Ref. No. Part No. Description qty. Req.

1 04983-008-00 Hydraulic Tank Assembly(see page 010 for repairs) 1

For GENERAL PURPOSE HYDRAULIC SYSTEM(see page D4 for repairs)

2 00112-461-00 Pump - General Purpose(see page 023 for repairs) 1

3 00112-444-00 Main Control Valve Assembly(see page 032 for repairs) 1

4 00202-082-00 Steering Unit(see page 026 for repairs) 2

5 00112-327-00 Cylinder - Steering(see page 042 for repairs) 2

6 00112-379-00 Cylinder - Hopper(see page 042 for repairs) 2

7 00112-086-00 Cylinder - Screed Lift(see page D42 for repairs) 2

8 00112-343-00 Control Valve - Vibrator Screed 19 0011_2-303-00 Motor - Vibrator OmniScreed III (see OmniScreed III

Manual for repairs) 310 00112-442-00 Valve - Auger Lift

(see page 036 for repairs) 111 00112-327-00 Cylinder - Auger Lift

(see page 042 for repairs) 112 00112-435-00 Valve - Brake Control

(see page 035 for repairs) 1

For TRACTION DRIVE HYDRAULIC SYSTEM(see page D6 for repairs) 1

13 00112-407-00 Pump - Traction (see page 024 for repairs) 114 00112-402-00 Motor - Traction (see page 027 for repairs) 115 00112-495-00 Valve - Transmission Shift (see page 034 for repairs) 116 00108-061-01 Shifter - Transmission (see page A16 for repairs) 1

For AUGER/CONVEYOR HYDRAULIC SYSTEM(see page D8 for repairs)

17 00112-462-00 Auger/Conveyor Pump - L.H. and R.H.(see page 028 for repairs) 2

00112-543-00 Motor - Auger Drive (beginning ser. 20025-01)(see page 029 for repairs) 1

00112-463-00 Motor - Auger Drive (before ser. 20025-01)(see page 030 for repairs) 1

18A 00112-464-00 Motor - Conveyor Orive - Two Speed (1.8/2.9 CIO) (R.H.)(see page 031 for repairs) 1

00112-465-00 Motor - Conveyor Orive - Two Speed (1.8/2.9 CIO) (L.H.)(see page 031 for repairs) 1

For OPTIONAL FRONT WHEEL POWER ASSISTHYDRAULIC SYSTEM (see page 012 for repairs)

19 00112-466-00 Pump - Front Wheel Assist(see page 020 for repairs) 1

20 00112-433-00 Valve - Front Wheel Assist Control(see page 038 for repairs) 1

21 00112-349-00 Motor - Front Wheel Assist(see page 021 for repairs) 1

Ref. No. Part No. Description Qty. Req.

For OPTIONAL TRUCK HITCH HYDRAULICSYSTEM (see page 016 for repairs)

22 00112-436-00 Control Valve - Truck Hitch(see page 037 for repairs) 1

23 00112-365-00 Cylinder - Truck Hitch(see page 044 for repairs) 1

For OPTIONAL POWERFLIGHT AUGER/CONVEYORHYDRAULIC SYSTEM (see page 017 for repairs)

24 00112-433-00 Valve - PowerFlight Auger(see page 039 for repairs) 1

25 00112-446-00 Valve - Auger In/Out 126 00112-472-00 Cylinder - PowerFlight Auger 2

For BLAW-KONTROL HYDRAULIC SYSTEM(see Blaw-Kontrol Parts Catalog for repairs)

27 00112-442-00 Valve - Automatic Level Control 228 0011 0-898-00 Cylinder - Side Arm 2

For OMNISCREED III HYDRAULIC SYSTEM(see OmniScreed III Parts Catalog for repairs)

29 00112-433-00 Valve - OmniScreed III ' 130 00112-342-00 Cylinder - OmniScreed III Extension 2

For OPTIONAL MIXER/AGITATOR SYSTEM(see page 014 for repairs)

N.I. 00112-492-00 Motor - Mixer(see page 022 for repairs) 1

N.I. 04983-175-00 Pump - Mixer/Agitator 1N.I. 00112-502-00 Valve/Agitator

(see page 040 for repairs) 1

/ -

Page 100: 13341847 PF-200B Eff. SN 20013-01

04 GENERAL PURPOSE HYDRAULIC SYSTEM(Source Hydraulics, Steering, Hopper, Parking Brake,

Auger Lift, Screed Lift, Screed Vibrator and Screed Extension)

GENERAL PURPOSE HYDRAULIC SYSTEM(Source Hydraulics, Steering, Hopper, Parking Brake,

Auger Lift, Screed Lift, Screed Vibrator and Screed Extension)

Ref. No. Part No. Description Qty. Req.

1 04983-008-00 Hydraulic Tank Assembly (see page 010 for repairs) 1

NOTE: See Hydraulic Tank Assembly, page D10,for tubes mounted directly on tank.

2 04951-704-36 Hose - 3" (between tank and manifold) 200137-030-00 Clamp - Hose 2

3 04961-468-00 Tube (between tank and manifold) 14 04982-722-00 Manifold 15 00112-461-00 Pump - General Purpose (see page D23 for repairs) 1

Ref. No. Part No. Description Qty. Req.

6 00282-279-00 Hose (pressure from general purpose pump to maincontrol valve) 1

04982-484-00 Elbow (on general purpose pump) 100284-172-00 Cross (on main control valve) 1

7 00112-444-00 Main Control Valve Assembly (see page D32 for repairs) 18 00282-397-00 Hose - Steering Pressure 1

00121-099-00 O-Ring - 6 19 00282-001-00 Hose (to and from steering units) 8 I

00284-080-00 Tee 400284-028-00 Adapter (on steering unit) 800284-049-00 Cap - Unusyd Ends 1

Page 101: 13341847 PF-200B Eff. SN 20013-01

GENERAL PURPOSE HYDRAULIC SYSTEM(Source Hydraulics, Steering, Hopper, Parking Brake,

Auger Lift, Screed Lift, Screed Vibrator and Screed Extension)

05 GENERAL PURPOSE HYDRAULIC SYSTEM(Source Hydraulics, Steering, Hopper, Parking Brake,

Auger Lift, Screed Lift, Screed Vibrator and Screed Extension)

I

i

~

Ref. No. Part No. Description Qty. Req.

10 00202-083-00 Steering Unit 111 00282-194-00 Hose - Steering Return (to tank) 1

00121-099-00 O-Ring - 6 112 00282-123-00 Hose - Steering (L.H. and R.H.) 2

00121-099-00 O-Ring - 6 113 04982-777-00 Tube - Steering (L.H.) 1

00121-099-00 O-Ring - 6 114 04982-776-00 Tube - Steering (R.H.) 1

00121-099-00 O-Ring - 6 115 00236-031-03 Clamping Unit - 4 1

00034-051-00 0/16 x 2" Cap Screw 300236-032-04 0/8" Split Bushing 200236-032-07 0/4" Split Bushing 2

16 00236-031-13 Clamping Unit - 6 100034-054-00 Cap Screw 300236-032-15 1" Split Bushing 200236-032-13 0/4" Split Bushing 200236-032-10 0/8" Split Bushing 2

17 04961-453-00 Tube - Left Steering (transverse) 1"·18 04991-452-00 Tube - Right Steering (transverse) 1

19 00236-031-05 Clamping Unit 100034-051-00 0/16 x 2" Cap Screw 500236-032-04 0/8" Split Bushing 1

20 04982-789-00 Tube - Left Steering (L.H. side) 104982-793-00 Tube - Left Steering (R.H. side) 100284-053-00 Bulkhead Nut 1

21 04982-788-00 Tube - Right Steering (L.H. side) 104982-792-00 Tube - Right Steering (R.H. side) 100284-053-00 Bulkhead Nut 1

22 00282-313-00 Hose - Steering (forward cylinder port) 100121-099-00 O-Ring - 6 100294-029-00 Elbow (on cylinder) 1

23 00282-011-00 Hose - Steering (rear cylinder port) 100121-099-00 O-Ring - 6 100284-029-00 Elbow (on cylinder) 1

24 00112-327-00 Steering Cylinder 125 00282-286-00 Hose - Hopper Up and Down (from control valve to

transmission tubes) 200121-099-00 O-Ring - 6 1

26 04961-450-00 Tube - Hopper Up (transverse) 127 04961-451-00 Tube - Hopper Down (transverse) 128 04982-786-00 Tube - Hopper Up (L.H. side) 1

04982-790-00 Tube - Hopper Up (R.H. side) 100284-053-00 Bulkhead Nut 1

29 04982-787-00 Tube - Hopper Down (L.H. side) 104982-791-00 Tube - Hopper Down (R.H. side) 100284-053-00 Bulkhead Nut 1

30 00282-037-00 Hose - Hopper Up (lower cylinder port) 200121-099-00 O-Ring - 6 100284-016-00 Elbow 1

31 00282-314-00 Hose - Hopper Down (upper cylinder port) 2

00121-099-00 O-Ring - 6 100284-016-00 Elbow 1

32 00112-379-00 Cylinder - Hopper (see page 042 for repairs) 2

Ref. No. Part No. Description Qty. Req.

33 00282-194-00 Hose - Options (pressure and return) 200121-099-00 O-Ring - 6 1

34 04961-448-00 Tube - Options Pressure (transverse) 135 04961-449-00 Tube - Options Return (transverse) 136 00284-049-00 Cap - Pressure 237 00282-030-00 Hose - Screed Lift Pressure and Screed,Return 2

00121-100-00 O-Ring - 6 138 04982-732-00 Tube - Screed Lift Pressure 1

00121-099-00 O-Ring - 6 139 00282-061-00 Hose - Pressure to Screed Lift Cylinder 1

00284-016-00 Elbow 140 00112-086-00 Cylinder - Screed Lift 241 00282-019-00 Hose - Screed Lift Return 242 04982-731-00 Tube - Screed Lift Return 1

00121-099-00 O-Ring - 6 143 00282-038-00 Hose - Screed Lift Return 144 00282-255-00 Hose - Vibrator Pressure 1

00121-100-00 O-Ring - 8 145 04982-733-00 Tube - Vibrator Pressure 1

00121-100-00 O-Ring - 8 146 04982-734-00 Tube - Virbrator Return 1

00121-101-00 O-Ring - 12 147 00282-215-00 Hose - Return to Tank 1

NOTE: See Screed Manual for remainder ofVibrator Hydraulics.

48 00112-442-00 Valve - Auger Lift (see page 036 for repairs) 100034-009-00 Y4 x 2" Cap Screw 2

49 00282-019-00 Hose - Auger Lift (front port) 100284-029-00 Elbow 1

50 00282-018-00 Hose - Auger Lift (rear port) 100284-029-00 Elbow 1

51 00112-327-00 Cylinder - Auger Lift (see page 042 for repairs) 152 00112-435-00 Valve - Brake Releasing (see page 035 for repairs) 153 00282-020-00 Hose - Brake 1

00284-003-00 Adapter (on brake caliper) 154 00194-353-00 Caliper- Brake (see page B18 for repairs) 155 93294-002-00 Tube - General Purpose Suction 1

00281-516-00 Hose 200137-013-00 Clamp - Hose 400136-880-00 Elbow (on general purpose pump) 104982-811-00 Tube (front wheel power assist option only) 1

56 00181-770-00 Hose - General Purpose Case Flush 100236-209-00 Elbow (on general purpose pump) 100137-003-00 Clamp - Hose 200181-770-21 Hose (front wheel power assist option only) 1

57 00181-770-00 Hose - General Purpose Case Drain 100236-283-00 Straight Fitting 100137-003-00 Clamp - Hose 200181-770-23 Hose (front wheel power assist option only) 1

58 93294-003-00 Manifold - Case Drain 159 00281-201-27 Hose - Case Drain (from manifold to tank) 1

00137-010-00 Clamp - Hose 260 04982-723-00 Tube - Screed Return (transverse) 1 ..

Page 102: 13341847 PF-200B Eff. SN 20013-01

06 TRACTION DRIVE HYDRAULIC SYSTEM(Includes Oil Cooler, 3-Speed Transmission Shift and Throttle Control)

1---" 14

TRACTION DRIVE HYDRAULIC SYSTEM(Includes Oil Cooler, 3-Speed Transmission Shift and Throttle Control)

Page 103: 13341847 PF-200B Eff. SN 20013-01

TRACTION DRIVE HYDRAULIC SYSTEM(Includes Oil Cooler, 3-Speed Transmission Shift and Throttle Control)

07 TRACTION DRIVE HYDRAULIC SYSTEM(Includes Oil Cooler, 3-Speed Transmission Shift and Throttle Control)

ij....

Ref. No. Part No. Description Qty. Req.

1 04983-008-00 Hydraulic Tank Assembly (see page D10 for repairs) 12 00281-056-60 Hose (suction from tank to filter) 1

00137-016-00 Clamp - Hose 200236-280-00 Adapter (on tank) 100236-250-00 Elbow (on filter) 1

3 00112-216-04 Filter - Head 1* 00112-216-01 Element - Filter 1

4 00281-515-00 Hose - 5.5" (between filter and pump) 100137-013-00 Clamp - Hose 200136-902-00 Elbow (on filter) 1

5 00112-407-00 Pump - Traction Drive (see page D24 for repairs) 16 04983-081-00 Tube - Traction Drive (port A pump) 1

00236-259-00 Split Flange 200121-064-00 a-Ring 100034-134-00 ~6 x 10/4" Cap Screw 400165-076-00 Clamps - Holds Items 6 & 7 2

7 04983-080-00 ' Tube - Traction Drive (port B pump) 100236-259-00 Split Flange 200121-064-00 a-Ring 100034-<134-00 ~6 x 10/4" Cap Screw 4

8 00282-267-00 Hose - Traction Drive 200121-104-00 a-Ring 2

9 04982-782-00 Tube - Traction Drive (port A motor) 100136-745-00 Split Flange 200121-068-00 a-Ring 100034-091-00 0/8 x 1Y2" Cap Screw 1

10 04982-783-00 Tube - Traction Drive (port B) 100236-259-00 Split Flange 200121-068-00 a-Ring 100034-134-00 ~6 x 13/4" Cap Screw 4

11 00112-402-00 Motor - Traction Drive (see page D27 for repairs) 112 00282-263-00 Hose - Case Drain (between pump and motor) 1

00284-006-00 Elbow (on pump) 100284-005-00 Adapter (on motor) 1

13 00281-201-00 Hose (pressure to oil cooler) 84"00136-886-00 Elbow (on traction pump) 100136-878-00 Adapter (on oil cooler) 1

14 00164-787-00 Cooler- ail 115 00281-201-00 Hose (return to tank from oil cooler) 96"

00159-069-00 Street Elbow (on oil cooler) 100236-027-00 Elbow (on street elbow) 100136-886-00 Elbow (on tank) 1

NOTE: Additional details can be found on thePump Drive Transmission (see page A14).

16 05042-028-00 Tube (between traction pump and controls filter) 104966-244-00 Tee (on pump) 100236-225-00 Coupling (on tee) 100236-233-00 Cap (on coupling) 100284-049-00 Cap (on tee) 100236-297-00 Adapter (on filter) 100236-217-00 Seal (on fitting) 100236-325-00 Elbow 1

I 17 00112-323-00 Filter - Controls 1* 00112-323-01 Element - Filter 1

Ref. No. Part No. Description Qty. Req.

18 04982-991-00 Hose (between controls filter and R.H.auger/conveyor pump) 1

00236-203-00 Adapter (on filter) 100236-217-00 Seal 100284-008-00 Tee (on R.H. auger/conveyor pump) 1

19 00282-307-00 Hose (between R.H. and L.H. auger/conveyorpumps) 1

00284-010-00 Tee (on L.H. auger/conveyor pump) 100284-029-00 Elbow 1

20 00282-089-00 Hose (pressure to pressure reduction valve) 121 00112-495-00 Valve - Transmission Shift (see page D34 for repairs) 122 00282-009-00 Hose (to and from transmission shifter) 2

00284-032-00 Elbow (on shift valve and shifter) 423 00108-061-01 Shifter Cap - Transmission (see page A16 for repairs) 124 00282-495-00 Hose (pressure and return to throttle control cylinder) 2

00284-039-00 Elbow (on throttle cylinder) 200284-040-00 Straight Fitting (on control valve) 2

25 00112-480-00 Throttle Cylinder Assembly (see page D40 for repairs) 100112-480-06 Seal Repair Kit - Throttle Cylinder 1

-

Page 104: 13341847 PF-200B Eff. SN 20013-01

08 AUGERICONVEYORHYDRAULIC SYSTEM

o

o

9

o

o

o

AUGER/CONVEYOR HYDRAULIC SYSTEM

23'-----....

®

Page 105: 13341847 PF-200B Eff. SN 20013-01

Ref. No.

1

2

34

5

6

7

8

9

10

11

12

13

14

15

16

17

Part No.

04983-008-00

04951-704-3600137-030-0004982-794-0004982-722-00

00112-462-00

00282-265-0000282-274-0000121-101-0004982-784-0004982-785-0000236-031-1300034-054-0000236-032-1500236-032-1300236-032-1000236-031-0300034-051-0000236-032-0400236-032-0700282-264-0000121-101-0000282-039-0000236-225-0004982-878-0000240-019-0000284-005-0000112-463-0000112-543-0000282-261-0000284-005-0000284-006-0000282-256-0000284-123-0000282-274-0004982-879-0000236-225-0000236-233-0000284-005-0000282-260-0000284-006-0000282-003-0000284-002-0000284-011-0000165-075-00

AUGER/CONVEYOR HYDRAULIC SYSTEM

Description

Hydraulic Tank Assembly. (see page D10 .for repairs)

Hose - 3" (between tank and manifold)Clamp - Hose

Tube (between tank and manifold)Manifold

NOTE: See Pump Drive Transmission Assembly,page A14 for Auger/Conveyor Pump details.

Auger/Conveyor Pump - L.H. and R.H.(see page 025 for repairs)

Hose - L.H.Hose - R.H.

O-Ring - 12Tube - L.H.Tube - R.H.Clamping Unit - 6

0/16 X 2318" Cap Screw1" Split Bushing314" Split Bushing318" Split Bushing

Clamping Unit - 40/16 X 2" Cap Screw318" Split Bushing314" Split Bushing

Hose - L.H. and R.H.O-Ring - 12

Hose (pressure to L.H. auger/conveyor motor)CouplingElbow (on hose end)CapAdapter (on motor end)

Motor - Auger Drive (2.4 CID) (before ser. 20025-01)Motor - Auger Drive (2.4 CID) (beginning ser. 20025-01)Hose

I Adapter: ElbowI Hose - Auger Motor Case Drain (L.H.)! Elbow (on tank)! Hose (pressure to R.H. auger/conveyor motor); Elbow (on hose end)! Coupling! Cap

Adapter (on motor end)Hose

: Adapter; Hose - Auger Motor Case Drain (R.H.)I Adapter

TeeClamp

09

Qty. Req.

12211

2111111322213222111111222111111111111211

AUGER/CONVEYOR HYDRAULIC SYSTEM

Ref. No. Part No. Description Qty. Req.

18 00282-002-00 Hose - Conveyor Motor Case Drain (R.H.) 100284-002-00 Adapter 100284-011-00 Tee 100165-075-00 Clamp 1

19 00181-770-00 Hose - Auger/Conveyor Case Flush 200236-209-00 Elbow (on auger/conveyor pump) 100137-003-00 Clamp - Hose 2

20 00181-770-00 Hose - Case Drain (between auger/conveyorpumps) 1

00236-277-00 Elbow (on R.H. auger/conveyor pump) 100137-003-00 Clamp - Hose 2

21 93294-003-00 Manifold - Case Drain (on L.H. auger/conveyori

pump) 122 00281-201-27 Hose - Case Drain (from manifold to tank) 1

00137-010-00 Clamp - Hose 223 00112-464-00 . Motor - Conveyor Drive (R.H.) (1.8/2.9 CID)

\ (see page 026 for repairs) 100112-465-00 I Motor - Conveyor Drive (L.H.) (1.8/2.9 CID)

(see page 026 for repairs) 1

24 00282-255-00 Hose - Conveyor Motor Case Drain (L.H.) 1

25 00282-275-00 Hose - (pressure to conveyor motors) 2

00284-005-00 Adapter 1

00284-007-00 Elbow 1

26 00282-023-00 Hose (return from R.H. conveyor motor) 1

00284-141-00 Adapter 1

00284-072-00 Adapter 1

27 00282-039-00 Hose (return from L.H. conveyor motor) 1

00284-141-00 Adapter 1

00284-072-00 Adapter 1

-

Page 106: 13341847 PF-200B Eff. SN 20013-01

010 HYDRAULIC TANK ASSEMBLY HYDRAULIC TANK ASSEMBLY

-

VIEW B-B

DETAIL OF STRAINERS(INSIDE OF TANK)

VIEW A-A

/

12

REAR VIEW

Ref. No. Part No. Description Qty. Req.

N.A. 04983-008-00 Hydraulic Tank Assembly Complete 11 N.A. 04982-672-00 Tank Only (includes items 2 thru 6) 1

2 05010-127-00 Cap Assembly (includes dipstick) 13 00112-068-00 Strainer (on back plate) 34 0501 0-047-00 Relief Assembly 1

. 00034-087-00 0/8 X%" Cap Screw 25 04982-673-00 Tank Lid 15A 04982-674-00 Gasket 1

00083-049-00 0/8" Hex Nut 86 00236-232-00 Plug 27 00164-567-00 Breather 18 00112-442-00 Valve - Auger Lift (see page 036 for repairs) 1

00034-045-00 0/16 x 0/4" Cap Screw 200284-001-00 Adapter 2

9 00112-495-00 Valve - Transmission Shift (see page 034 for repairs) 100034-009-00 1/4 x 2" Cap Screw 2

10 00112-435-00 Valve - Brake (see page 035 for repairs) 100034~009-00 Y4 x 2" Cap Screw 2

RIGHT HANDSIDE VIEW

TOP VIEW

@ @

@

Page 107: 13341847 PF-200B Eff. SN 20013-01

HYDRAULIC TANK ASSEMBLY 011

Ref. No. Part No. Descri pti on Qty. Req.

10A 00236-306-00 Valve - Check 111 04982-540-00 Wire Assembly 1

00034-043-00 ~6 x Y2" Cap Screw 112 00112-444-00 Valve - Main (see page 032 for repairs) 1

00284-173-00 Adapter - Swivel 100284-172-00 Union Cross 100284-085-00 Pressure Cap 100284-023-00 Adapter - Reducer 1

12A 00112-326-00 Valve - Check 113 00112-258-00 Valve - Flow Control 114 04983-001-00 Tube (auger lift valve to brake valve) 1

00284-064-00 Tee 100236-032-04 1'8" Split Bushing 100284-001-00 Adapter 1

15 04982-884-00 Tube (brake valve to main valve) 116 04982-726-00 Tube (flow control valve to main valve) 1

00284-012-00 Adapter 100294-032-00 Elbow 3

17 04982-725-00 Tube (screed) 100284-012-00 Adapter 1

18 04982-297-00 Tube (vibrator) 119 04983-050-00 Tube (screed and options) 120 04982-939-00 Tube (steering) 121 04982-875-00 Tube (auger lift valve to screed options tube) 1

00284-001-00 Adapter 100121-099-00 a-Ring 1

22 04982-877-00 Tube (auger lift valve to tank) 100284-001-00 Adapter 1

23 04982-493-00 Tube (transmission shift valve return) 100236-032-04 Split Bushing 1

24 04982-876-00 Tube (main valve to tank) 100284-009-00 Tee 100284-037-00 Pressure Cap 200284-002-00 Adapter 1

25 00136-487-00 Plug 126 00236-123-00 Plug 227 00284-029-00 Elbow (throttle return) 1

00284-029-00 Elbow (steering return) 128 00284-006-00 Elbow (L.H. and R.H. auger motor return) 229 00136-886-00 Adapter (cooler return) 130 00236-031-03 Clamp Unit (4) 1

00034-051-00 0/16 x 2" Cap Screw 331 00236-031-02 Clamp Unit (3) 1

00034-051-00 ~6 x 2" Cap-Screw 232 00155-037-00 Sender - Oil Temperature 133 00284-123-00 Elbow (L.H. and R.H. case drain auger motor) 2

00284-123-00 Elbow (auger return) 100284-037-00 Pressure Cap 1

34 00284-001-00 Adapter (screed lift return) 135 00284-144-00 Elbow (common screed return) 136 00284-074-00 Elbow - Swivel 1

Page 108: 13341847 PF-200B Eff. SN 20013-01

012 OPTIONAL FRONT WHEEL POWER ASSISTHYDRAULIC SYSTEM

o

Page 109: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL FRONT WHEEL POWER ASSISTHYDRAULIC SYSTEM

013

Ref. No. Part No. Description Qty. Req.

1 00112-466-00 Pump - Front Wheel Power Assist (see page 020for repairs) 1

2 04982-811-00 Tube - Suction (from manifold) 13 00181-770-23 Hose - Case Drai n 1

00236-283-00 Straight Fitting 100136-421-00 O-Ring - 8 100137-003-00 Clamp 2

4 00181-770-21 Hose - Case FI ush 100236-283-00 Straight Fitting 100136-421-00 O-Ring - 8 100137-003-00 Clamp 2

5 00282-143-00 Hose - Control 100284-003-00 Adapter 1

6 00282-104-00 Hose - Pressure (to valve) 100236-225-00 Coupling 100236-233-00 Dust Cover 104982-484-00 Elbow 100284-021-00 Reducer 1

7 00112-443-00 Valve - Front Wheel Assist Bypass (see page 038for repairs) 1

00034-008-00 Cap Screw 200284-011-00 Tee 200112-442-02 Cartridge - Solenoid Valve (includes the

following 3 items) 100112-456-04 Seal Kit 100112-442-04 Coil - 10 Volt 100112-422-02 Nut - Coil 100112-435-04 Cartridge Only (without coil) 1

8 00282-140-00 Hose - Return (to tank) 19 00282-320-00 Hose - Return (between valve and bulkhead) 1

00236-173-00 Adapter 110 00282-104-00 Hose - Pressure (between valve and bulkhead) 1

00236-173-00 Adapter 111 04961-297-00 Tube - Pressure (transverse) 1

00284-087-00 Tee 212 04961-373-00 Tube - Return (transverse) , 1

00236-106-00 Tee 213 00281-556-00 Hose - JIC Return 214 00282-500-00 Hose - ORS Pressure 215 00165-075-00 Clamp 1

00034-087-00 0/8 X 0/4" Cap Screw 116 00112-349-00 Motor - Front Wheel Power Assist (see page 021

for repairs) 117 00281-516-04 Hose 2

00137-013-00 Clamp 2

Page 110: 13341847 PF-200B Eff. SN 20013-01

D14 OPTIONAL MIXER/AGITATOR HYDRAULIC SYSTEM

I II I

u6

, ~';.\~~/

!! ! !!,LJ

I , II

I ~:1 ! !!

I II

I III

/.-...,.. ~

I \

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Page 111: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL MIXER/AGITATOR HYDRAULIC SYSTEM D15

Ref. No. Part No. Description Qty. Req.

1 00112-586-00 Pump - Mixer/Agitator (repair as unit only) 100034-175-00 1h x 11h1l Cap Screw 200284-005-00 Adapter 200236-361-00 Adapter - 45° 1

2 00112-492-00 Motor - Mixer (see page D30 for repairs) 13 00281-261-00 Hose - Pump to Control Valve 14 00281-201-05 Hose - Pump Suction 15 00136-886-00 Adapter - 90° 16 00112-502-00 Valve - Mixer/Agitator Control

(see page D40 for repairs) 100034-095-00 %x 21h 1l Cap Screw 200284-006-00 Elbow 3

7 00282-197-00 Hose - Return (bulkhead to valve) 100284-005-00 Adapter (on valve) 1·00284-084-00 Tee (on bulkhead) 1

8 00282-196-00 Hose - Pressure (valve to bulkhead) 19 00282-208-00 Hose - Return (motor to bulkhead) 1

10 00282-169-00 Hose - Pressure (bulkhead to motor) 111 00282-253-00 Hose - Return (bulkhead to tank) 112 00282-054-00 Hose - Return (valve to bulkhead) 113 00284-051-00 Adapter - Bulkhead

Page 112: 13341847 PF-200B Eff. SN 20013-01

D16 OPTIONAL TRUCK:HITCH HYDRAULIC SYSTEM

GENERAL 1800 PSI­PURPOSE

SOLS

AT 850 PSI RELIEF

SCLAG2 CONTROL VALVE ASSEMBLYGI

DOUBLE EXT. CYLINDER

7

TANK

I ,

Ref. No. Part No. Description Qty. Req.

1 00282-093-00 Hose - Pressure and Return (to valve assembly) 200284-029-00 Elbow (pressure line at reduction valve) 100284-064-00 Tee (return line at check valve) 1

N.A. 04704-159-00 Valve Assembly (includes items 2,3 and 4) 12 00112-437-00 Valve - Pressure Reduction (850 psi) 1

00284-001-00 Adapter (under valve) 100284-115-00 Elbow (under valve) 1

3 00112-436-00 Control Valve Assembly (see page 037 for repairs) 100034-009-00 :14 x 2" Cap Screw 2

3A 04704-139-00 Bracket - Valve Assembly Mounting 14 04704-160-00 Tube - Return (between reduction valve and

and check valve) 15 00112-326-00 Check Valve 16 00282-186-00 Hose - Pressure and Return (to tubes) 2

00284-001-00 Adapter (on control valve) 17 04982-349-00 Tube - Pressure and Return 28 00282-055-00 Hose - Pressure and Return (to hitch cylinder) 2

N.I. 00133-813-00 Toggle Switch (on operator's consoles) 2N.!. 00136-943-00 Adapter 2

Page 113: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL POWERFLIGHT AUGER HYDRAULIC SYSTEM

,--­I

IL __ - ------+++---+T---'

017

Ref. No. Part No. Description Qty. Req.

1 00112-433-00 Control Valve Assembly(see page 039 for repairs) 1

00034-045-00 3A6 x 0/4" Cap Screw 41A 05030-261-00 Bracket - Valve Mounting 12 00282-051-00 Hose - Pressure to Valve 1

00284-021-00 Reducer (on tee) 100284-093-00 Adapter (on hand valve) 100284-044-00 Elbow 1

3 00112-446-00 Valve - Hand 100112-456-04 Seal Kit 100284-001-00 Adapter (between valves) 100284-115-00 Elbow (between valves) 1

4 00282-301-00 Hose 100284-044-00 Elbow (on valve) 1

5 00282-251-00 Hose (to outer port on L.H. cylinder) 100284-001-00 Adapter (on valve) 100284-1 03-00 Elbow (on cylinder) 1

6 00282-11 0-00 Hose (to inner port on L.H. cylinder) 100284-001-00 Adapter (on valve) 100284-1 03-00 Elbow (on cylinder) 1

7 00282-044-00 Hose (to outer port on R.H. cylinder) 100284-001-00 Adapter (on valve) 100284-1 03-00 Elbow (on cylinder) 1

8 00282-290-00 Hose (to inner port on R.H. cylinder) 100284-001-00 Adapter (on valve) 100284-103-00 Elbow - 45° (on cylinder) 1

9 00112-472-00 Hydraulic Cylinder 200112-472-01 Seal Kit - Telescoping Auger Cylinder AR00110-985-02 Cylinde~ Rod Only - Telescoping Auger Cylinder AR

Page 114: 13341847 PF-200B Eff. SN 20013-01

018

@._-

@_-I

PUMP DRIVE BOX ASSEMBLY

Ref. No. Part No. Description Qty. Req.

93299-000-00 Pump Drive Box Assembly Complete 11 00734-113-00 Drive Line Assembly 1

00734-115-00 Kit - Journal Repair 100735-018-00 U-Bolt (special) Do Not Substitute 2

2 93293-000-00 Pump Drive Transmission (see page A14 for repairs) 13 04982-699-00 Support - Pump Box 1

00034-174-00 Y2 x 1%" Cap Screw 2

Page 115: 13341847 PF-200B Eff. SN 20013-01

PUMP DRIVE BOX ASSEMBLY 019

Ref. No. Part No. Description Qty. Req.

4 04982-700-00 Support - Pump Box 100034-174-00 Y2 x 1Y4" Cap Screw 2

5 00112-216-04 Filter - Head 100112-216-01 Filter Element 1

6 93299-000-56 Bracket - Filter Mounting 100034-047-00 0/16 X 1" Cap Screw 2

7 00236-250-00 Elbow 100034-172-00 Y2 x ~" Cap Screw 2

8 00158-31 0-00 Reducer 19 00136-902-00 Elbow 1

10 00291-515-00 Hose - 5.5" 100137-013-00 Clamp - Hose 2

11 00236-278-00 Elbow 112 00112-407-00 Pump - Traction Drive (see page D24 for repairs) 1

00034-177-00 Y2 x 1Y4" Cap Screw 213 04982-722-00 Manifold - Suction 1

00034-091-00 V2 x 0/8" Cap Screw 114 00112-461-00 Pump - General Purpose (see page D23 for repairs) 1

00034-091-00 Y2 x 1%" Cap Screw 214A 93287-020-00 Splined Insert (17T to 15T adapts pump to drive gear) 115 00281-516-00 Hose - Pump Suction (1Y4 I.D. x 3Y2" long) 6

00136-880-00 Elbow (on pump) 300137-013-00 Clamp - Hose 2

16 00181-770-00 Hose - Case Flush (Y2 I.D. x 21" long) 300236-209-00 Elbow 100137-003-00 Clamp 2

17 00181-770-00 Hose - Case Drain (Y2 I.D. x 10" long) 100236-283-00 Straight Fitting 100137-003-00 Clamp 2

18 00112-462-00 Pump - Auger/Conveyor (see page 028 for repairs) 200034-174-00 Y2 x 1Y4" Cap Screw 2

19 93294-002-00 Tube - Suction 320 05042-028-00 Tube - Control Filter Supply 1

04966-244-00 Tee (on traction pump) 100236-225-00 Coupling 200236-233-00 Pressure Cap 200236-297-00 Adapter (on filter) 100236-217-00 Seal 100236-325-00 Elbow 1

*21 00112-323-00 Filter - Control Fluid 122 04982-991-00 Tube - Control Fluid Supply 1

00236-203-00 Adapter (on filter) 100236-217-00 Seal 100284-010-00 Tee (on auger/conveyor pumps) 2

23 04982-990-00 Tube - Control Fluid between Pumps 124 00181-770-00 Hose - Case Drain (Y2 I.D. x 11" long) 1

00236-277-00 Elbow (on R.H. auger/conveyor pump) 100137-003-00 Clamp - Hose 2

25 93294-003-00 Manifold - Case Drain 100284-024-00 Adapter (on L.H. auger/conveyor pump) 1

26 04983-081-00 Tube 127 04983-080-00 Tube 1

00165-076-00 Clamp 2

Page 116: 13341847 PF-200B Eff. SN 20013-01

020 OPTIONAL FRONT WHEEL POWER ASSIST PUMP

Ref. No. Part No. Description Qty. Req.

00112-466-00 Front Wheel Power Assist Pump Assembly 100112-278-01 Seal Kit - Pump 1

* 1 00112-208-26 Seal Only - Shaft (front end of pump) 12 00112-208-47 Pressure Compensator Kit 1

* 00112-208-01 Seal Kit - Pressure Compensator 23 00112-435-01 Control Block 14 00112-442-02 Solenoid Valve (with coil) 1

* 00112-442-04 Coil Only - 10V 15 00112-366-01 Spline Shaft and Bearing Kit (contains shaft, front

bearing, rear bearing and all bearing retaining rings) 16 00112-318-06 Washer - Front Bearing Back-Up 17 00112-461-01 Rotating Group Kit (contains barrel, pistons, hold

down plate, guide plate and wear plate) 18 00112-366-04 Spline Adapter 19 ·00112-208-17 Gasket - Cover 1

Page 117: 13341847 PF-200B Eff. SN 20013-01

OPTIONAL FRONT WHEEL POWER ASSIST MOTOR 021

Ref. No. Part No. Description Qty. Req.

00112-349-00 Motor - Front Wheel Power Assist 1* 1 00112-349-01 Seal Repair Kit (includes O-rings, shaft seal

and back-up ring) 1N.L 00112-349-03 Seal Kit Installation Instructions 12 00112-349-02 Cartridge Assembly 13 00112-349-04 Casing 14 00112-349-05 Bearing 2

Page 118: 13341847 PF-200B Eff. SN 20013-01

022 OPTIONAL MIXER/AGITATOR MOTOR

Ref. No. Part No. Description Qty. Req.

00112-492-00 Mixer/Agitator Motor Assembly 11 00112-370-01 Seal Kit - Motor 12 00112-370-02 Seal Kit - Shaft 13 00112-370-03 Shaft & Bearing Kit 14 00112-370-04 Key - Drive Shaft 15 00112-492-01 Shaft - Geroler Drive 16 00112-492-02 Geroler 1

Page 119: 13341847 PF-200B Eff. SN 20013-01

GENERAL PURPOSE PUMP 023

Ref. No. Part No. Description Qty. Req.

00112-461-00 General Purpose Pump Assembly 1* 00112-208-01 Seal Kit (contains all O-rings and gasket for pump

and compensator) 11 00112-208-47 Compensator Sub-Assembly (1800 psi) 12 00112-208-26 Seal - Shaft 13 00112-318-06 Washer (front bearing back-up) 14 00112-208-02 Spline Shaft and Bearing Kit (contains the

following items) 100112-208-04 Shaft 100115-353-00 Bearing (front) 100112-208-06 Bearing (rear) 100112-208-07 Bearing - Cradle 200112-208-08 Pin - Cradle 2

5 00112-208-19 Ring - Retaining (front bearing and shaft) 16 00112-208-18 Ring - Retaining (front bearing and housing) 17 00112-208-24 Ring - Retaining (rear bearing) 18 00112-461-01 Rotating Group (order complete - contains barrel,

pistons, hold down plate, guide plate and wear plate) 19 00112-208-17 Gasket - Cover 1

Page 120: 13341847 PF-200B Eff. SN 20013-01

D24

/'

r'I1

II

II,1 _

TRACTION DRIVE PUMP

~-<..........,.C)

-'e0C?C2,°

---I

Page 121: 13341847 PF-200B Eff. SN 20013-01

TRACTION DRIVE PUMP D25

Ref. No. Part No. Description Qty. Req.

00112-407-00 Traction Drive Pump Assembly 1* 00112-401-10 Seal Kit (includes new special screws) 1

1 00112-407-07 Rotating Group (includes item 7) 12 00112-401-02 Shaft (21 tooth) 13 00112-401-03 Bearing (front) 14 00112-401-04 Ring - Retaining (front bearing) 15 00112-407-01 Seal - Carrier 16 00112-401-06 Control Orifice Kit (.032) 17 00112-401-07 Servo Piston Kit 18 00112-407-02 Multi Function Valve Kit 19 00112-407-03 Charge Pump Kit 1

10 00112-382-18 Adjustable Charge Relief Kit 111 00112-407-04 MDC Kit 1N.L 00112-407-06 Neutral Start Switch Kit 1

Page 122: 13341847 PF-200B Eff. SN 20013-01

026

STEERING UNIT

r-- - ----- ----I:~ .:I ~':\:.:I ~ I

I • lift :

I ~VII I

l_ :

~' c:::J/~- - - -. - - -~/p~:, I ~ • .

.. ,~:I I

• .< ~;

I

Ref. No. Part No. Description Qty. Req.

00202-082-00 Steering Unit Assembly Complete 11 00202-068-00 Steering Column Only Complete 1

*2 00110-998-00 Bearing Repair Kit (consists of column bearing,retaining ring and (2) snap rings) 1

3 00202-083-00 Steering Control Only Complete 1*4 00202-072-01 Seal Repair Kit (contains all seals and O-rings

for Steering Control Unit) 1

Page 123: 13341847 PF-200B Eff. SN 20013-01

TRACTION DRIVE MOTOR 027

/ ............

/"" ... ' ............... ,

"" "''''-../// >

Ref. No. Part No. Description Qty. Req.

00112-402-00 Traction Drive Motor Assembly 11 00112-402-01 Rotating Group 1

*2 00112-402-02 Seal Kit (contains all O-rings, end cap gasket andand shaft lip seal) 1

3 00112-402-03 Shaft 14 00112-401-03 Bearing (front) 15 00112-401-04 Ring - Retaining (front bearing and shaft) 16 00112-401-05 Seal - Carrier 17 00112-402-04 Charge Pressure Kit (350 psi - 24 bar) 18 00112-402-05 Loop Flushing Valve Kit 19 00112-383-13 Charge Relief Valve Kit 1

Page 124: 13341847 PF-200B Eff. SN 20013-01

028 AUGER/CONVEYOR DRIVE PUMP

Ref. No. Part No. Description Qty. Req.

00112-462-00 Auger/Conveyor Pump Assembly (2.9 CID) 2* 00112-278-01 Seal Kit (contains all O-rings and gasket for pump

and compensator) 1* 1 00112-265-02 Filter (for force motor) 1* 2 00112-462-06 Force Motor Kit 1

3 00112-462-07 Wi re Harness 14 00112-462-08 Pilot Head Assembly 15 00112-462-04 Com pensator 16 00112-208-26 Seal - Shaft 17 00112-318-06 Washer - Front Bearing Back-Up 18 00112-318-01 Spline Shaft and Bearing Kit (contains the following

items) 100112-318-02 Shaft 100112-318-03 Bearing (front) 100112-208-06 Bearing (rear) 100112-208-24 Ring - Retaining (rear bearing) 1

9 00112-318-04 Ring - Retaining (front bearing and shaft) 110 00112-318-05 Ring - Retaining (front bearing and housing) 111 00112-461-01 Rotating Group (order complete - contains barrel,

pistons, hold down plate, guide plate and wear plate) 112 00112-208-17 Gasket - Cover 1

Page 125: 13341847 PF-200B Eff. SN 20013-01

AUGER DRIVE MOTOR(Beginning Serial 20025-01)

D29

Ref. No. Part No. Description Qty. Req.

00112-543-00 Auger Motor Assembly (2.4 CID) 2* 00112-287-01 Seal Kit (contains shaft seal, back-up washer, retaining

rings and cover gasket) 1* 1 00112-208-26 Shaft Seal Only 1

2 00112-208-28 Washer - Back-Up (front bearing) 13 00112-543-03 Splined Shaft and Bearing Kit 14 00112-208-19 Ring - Retaining (front bearing and shaft) 15 00112-208-28 Ring - Retaining (front bearing and housing) 16 00112-463-06 Rotating Group Kit (order complete - contains barrel,

pistons, hold down plate, guide plate and wear plate) 17 00112-208-17 Gasket - Cover 1

Page 126: 13341847 PF-200B Eff. SN 20013-01

D30 AUGER DRIVE MOTOR(Before Serial 20025-01)

Ref. No. Part No. Description Qty. Req.

00112-463-00 Auger Motor Assembly (2.4 CID) 2* 00112-287-01 Seal Kit (contains shaft seal, back-up washer, retaining

rings and cover gasket) 1* 1 00112-208-26 Shaft Seal Only 1

2 00112-208-28 Washer - Back-Up (front bearing) 13 00112-287..03 Keyed Shaft and Bearing Kit (contains the

following items) 14 00112-287-04 Shaft Only (without key) 1

01490-042-00 Key Only (for shaft) 100112-208-05 Beari ng (front) 100112-208-06 Bearing (rear) 100112-208-24 Ring - Retaining (rear bearing) 1

4 00112-208-19 Ring - Retaining (front bearing and shaft) 15 00112-208-18 Ring - Retaining (front bearing and housing) 16 00112-463-06 Rotating Group Kit (order complete - contains barrel,

pistons, hold down plate, guide plate and wear plate) 17 00112-208-17 Gasket - 90ver 1

Page 127: 13341847 PF-200B Eff. SN 20013-01

CONVEYOR DRIVE MOTOR 031,

Ref. No. Part No. Description Qty. Req.

00112-464-00 Conveyor Motor Assembly -Two Speed(1.8/2.9 CID) (R.H.) 1

00112-465-00 Conveyor Motor Assembly - Two Speed(1.8/2.9 CID) (L.H.) 1

* 00112-278-01 Seal Kit (contains shaft seal, back-up washer, retainingrings and cover gasket) 1

1 00112-442-02 Valve - Control (includes 10V coil) 1* 00112-442-04 Coil Only (10V) 1* 2 00112-208-26 Seal- Shaft 1

3 00112-208-28 Washer - Back-Up 1'4 00112-285-05 Keyed Shaft and Bearing Kit (contains shaft,

key, front and rear bearings and rear bearingretaining ring) 1

5 00112-208-19 Ring - Retaining (front bearing and shaft) 16 00112-208-18 Ring - Retaining (front bearing and housing) 17 00112-464-07 Rotating Group Kit (order complete - contains barrel,

pistons, hold down plate, guide plate and wear plate) 18 00112-278-01 Gasket - Cover 1

Page 128: 13341847 PF-200B Eff. SN 20013-01

,032

SCREED UP

MOTION CONTROlHOPPER DOWN

P''PRESS "

MAIN CONTROL VALVE

HOPPER DOWN

HOPPER UP

FLOW REGULATOR

- -- - 6 GPM- -- - -- - -- ---- -- - ----- - ------------,

10 '\..-/

--..---5 00112-435-01

'STEERING' 'VIBRATOR'Cl 61 C2

'HOPPER' 'GAGE PORT' 'HOPPER'

r 5l.

'TANK' 'SCREED LIFT'

Page 129: 13341847 PF-200B Eff. SN 20013-01

MAIN CONTROL VALVE 033

Ref. No. Part No. Description Qty. Req.

00112-444-00 Main Control Valve Assembly 1* 1 00112-442-02 Cartridge - Solenoid Valve (hopper up and hopper

down (includes items 1A-1 D)) 2·* 1A 00112-456-04 Seal Kit - Solenoid Valve 2* 18 00112-442-04 Coil Only - 10 Volt 2

1C 00112-432-02 Nut - Coil 21D 00112-435-04 Cartridge Only (without coil) 2

* 2 00112-449-12 Cartridge - Solenoid Valve (screed up and virbrator(includes items 2A-2D)) 2

* 2A 00112-435-05 Seal Kit - Solenoid Valve 2* 28 00112-442-04 Coil Only - 10 Volt 2

2C 00112-432-02 Nut - Coil 22D 00112-452-02 Cartridge Only (without coil) 2

* 3 00112-444-19 Cartridge - Solenoid Valve (screed down (includes3A-3D)) 1

* 3A 00112-456-04 Seal Kit - Solenoid Valve 1* 38 00112-442-04 Coil Only - 10 Volt 1

3C 00112-432-02 Nut - Coil 13D 00112-444-04 Cartridge Only (without coil) 1

* 4 00112-432-03 Cartridge - Motion Control Valve (hopper up andhopper down (includes item 4A)) 2

* 4A 00112-437-02 Seal Kit - MCV 15 00112-444-02 Cartridge - Flow Regulator (hopper and screed lift

(6 gpm)) 15A 00112-456-04 Seal Kit - Flow Regulator 16 00112-439-04 Valve - Check (screed lift) 1

Page 130: 13341847 PF-200B Eff. SN 20013-01

034 SHIFT AND THROTTLE CONTROL VALVE

p

oooo

r------------------------------------------------------,PI:

!i~~

!~L__C7 C2 C3

T

Ref. No. Part No. Description Qty. Req.

00112-495-00 Shift Control Valve Assembly 1* 1 00112-442-02 Cartridge - Solenoid Valve (includes items 1A-1 D) 4* 1A 00112-435-05 Seal Kit - Solenoid Valve 4* 18 00112-442-04 Coil Only - 10 Volt 4

1C 00112-432-02 Nut - Coil 41D 00112-435-04 Cartridge Only (without coil) 4

Page 131: 13341847 PF-200B Eff. SN 20013-01

BRAKE CONTROL VALVE 035

e

~c

A ------------, C

I1---- .J

B

Ref. No. Part No. Description Qty. Req.

00112-435-00 Brake Control Valve Assembly 1* 1 00112-442-02 Cartridge - Solenoid Valve (includes items 1A-1 D) 1* 1A 00112-435-05 Seal Kit - Solenoid Valve 1* 1B 00112-442-04 Coil Only - 10 Volt 1

1C 00112-432-02 Nut - Coil 11D 00112-435-04 Cartridge Only (without coil) 1

Page 132: 13341847 PF-200B Eff. SN 20013-01

036 CONTROL VALVE (For Auger Lift andAutomatic Level Control - Joint Matcher)

A B

o

o

PRESSURE o

o

SCHEMATIC OF ONE BANK

PRESSURE

I

II

II

II

It

L _C1 C1

Ref. No. Part No. Description Qty. Req.

00112-442-00 Control Valve Assembly 1* 1 00112-442-02 Cartridge - Solenoid Valve (includes items 1A-1 D) 2* 1A 00112-435-05 Seal Kit - Solenoid Valve 2* 1B 00112-442-04 Coil Only - 10 Volt 2

1C 00112-432-02 Nut - Coil 21D 00112-435-04 Cartridge Only (without coil) 22 00112-432-03 Cartridge - Motion Control Valve (includes item 2A) 2

* 2A 00112-437-02 Seal Kit - MCV 23 00112-442-14 Orifice -/.601 GPM (.024) (in bottom of pressure port) 1

Page 133: 13341847 PF-200B Eff. SN 20013-01

TRUCK HITCH CONTROL VALVE D37

e A B

I

-qr-I

I

-Ef-"

!!IL _

CI C2

------------------------------------------.,PRESS : :

ITANK

Ref. No. Part No. Description Qty. Req.

00112-436-00 Optional Truck Hitch Valve Assembly 1* 1 00112-442-02 Cartridge Valve (includes items 1A-1 D) 2* 1A 00112-435-05 Seal Kit 2* 18 00112-442-04 Coil Only - 10 Volt 2

1C 00112-432-02 Nut - Coil 21D 00112-435-04 Cartridge Valve (without coil) 2

Page 134: 13341847 PF-200B Eff. SN 20013-01

038 FRONT WHEEL POWER ASSIST CONTROL VALVE

IN

1-----

L.....- _

OUT

e

IN

/

Ref. No. Part No. Description Qty. Req.

00112-443-00 Front Wheel Assist Control Valve Assembly 1* 1 00112-443-07 Cartridge Solenoid Valve (includes items 1A-1 D) 1* 1A 00112-456-04 Seal Kit - Solenoid Valve 1* 1B 00112-442-04 Coil Only - 10 Volt 1

1C 00112-432-02 Nut - Coil 11D 00112-456-03 Cartridge Only (without coil) 1

/

Page 135: 13341847 PF-200B Eff. SN 20013-01

POWERFLIGHT AUGER CONTROL VALVE 039

A B

PRESS

----

r--------------------------------------------------------------l

PRESS :

TANK

---------CI GI C2 C3 Cq

Ref. No. Part No. Description Qty. Req.

00112-433-00 PowerFlight Auger Control Valve Assembly 1* 1 00112-442-02 Cartridge - Solenoid Valve (includes items 1A-1 D) 4* 1A 00112-435-05 Seal Kit - Solenoid Valve 4* 18 00112-442-04 Coil Only - 10 Volt 4

1C 00112-432-02 Nut - Coil 41D 00112-435-04 Cartridge Only (without coil) 42 00112-432-03 Cartridge - Motion Control Valve (includes item 2A) 4

* 2A 00112-437-02 Seal Kit - MCV 4

Page 136: 13341847 PF-200B Eff. SN 20013-01

040

o 0

OPTIONAL MIXER/AGITATOR CONTROL VALVE

,------------------1I I

OJ !IN I M

I 2000 PSII

II

I(Lrn rn I

--- ------ .....J

TANK

Ref. No. Part No. Description Qty. Req.

00112-502-00 Optional Mixer/Agitator Control Valve 11 00112-440-07 Cartridge - NC Poppet 1

00112-440-04 Cartridge (without coil) 100112-442-04 Coil-10V 100112-440-05 Seal Kit - NC Cartridge 1

2 00112-502-02 Cartridge - NO Poppet 100112-502-08 Cartridge (without coil) 100112-442-04 Coil-10V 100112-440-05 Seal Kit - NO Cartridge 1

3 00112-502-03 Cartridge - Relief Valve 100112-456-04 Seal Kit - Relief Valve 1

Page 137: 13341847 PF-200B Eff. SN 20013-01

THROTTLE CYLINDER 041

Ref. No. Part No. Description Qty. Req.

00112-480-00 Throttle Cylinder - Double End 1* 1 00112-480-06 Seal Kit 1

2 00112-480-05 Washer - Retaining 23 00112-480-03 Spring 24 00112-480-04 Piston Rod Assembly (includes piston and rod) 25 00112-480-01 Ball Joint 26 00112-480-02 Adjusting Nut 27 00083-177-00 Jam Nut 48 00112-121-10 Breather 1

Page 138: 13341847 PF-200B Eff. SN 20013-01

D42 HYDRAULIC CYLINDERS

8

Ref. No. Part No. Description Qty. Req.

00110-898-00 Cylinder - Side Arm (2Y2 bore x 81/4" stroke) 2* 00112-085-13 Seal Repair Kit (includes items 9-14) AR

00112-379-00 Cylinder - Hopper (21/2 bore x 13" stroke) 2* 00110-240-55 Seal Repair Kit (includes items 9-14) AR

00112-086-00 Cylinder - Screed Lift (21/2 bore x 16" stroke) 2* 00110-240-55 Seal Repair Kit (includes items 9-14) AR

00112-327-00 Cylinder - Steering and Auger Lift (2Y2 borex 51/2" stroke) 2

* 00110-240-55 Seal Repair Kit (includes items 9-14) AR1 00110-898-20 Tube - Side Arm Cylinder 1

00110-989-20 Tube - Hopper Lift Cylinder 100110-240-20 Tube - Screed Lift Cylinder 100112-327-20 Tube - Auger Lift and Steering Cylinder 1

2 00110-898-21 Rod - Side Arm Cylinder 100110-166-21 Rod - Hopper Lift Cylinder 100112-086-20 Rod - Screed Lift Cylinder 100112-327-12 Rod - Auger Lift and Steering Cylinder 1

3 00110-166-22 Clevis - Side Arm, Hopper, Screed Lift, Auger Liftand Steering Cylinder 1

Page 139: 13341847 PF-200B Eff. SN 20013-01

HYDRAULIC CYLINDERS D43

Ref. No. Part No. Description Qty. Req.

4 00110-898-22 Tie Rod - Side Arm Cylinder 400110-166-23 Tie Rod - Hopper Lift Cylinder 400110-240-22 Tie Rod - Screed Lift Cylinder 400112-327-22 Tie Rod - Auger Lift and Steering Cylinder 4

NOTE: The fol/owing 16 items are the same onaI/ 5 cylinders.

5 00110-240-23 Head 16 00110-240-24 Piston 17 00110-140-25 Base 18 00110-166-27 Pin Clevis 19 00110-166-28 Wiper 1

10 00112-296-09 O-Ring 111 00110-166-30 Back-Up 112 00110-240-26 Back-Up 213 00112-296-12 O-Ring 314 00110-240-28 Nut 115 00083-049-00 Nut 116 00083-049-00 Nut 117 00045-091-00 ' Cap Screw 118 00095-039-00 Cotter Pin 119 00110-166-37 Plug 1

Page 140: 13341847 PF-200B Eff. SN 20013-01

044 OPTIONAL CYLINDER FOR OPTIONAL TRUCK HITCH

ill 3

Ref. No. Part No. Description Qty. Req.

00112-365-00 Double Hydraulic Cylinder Complete 100216-015-00 ~4" NF Stover Nut (on both ends of cylinder, not

included as part of cylinder assembly) 2* 1 00112-365-14 Seal Kit (for complete double cylinder) (includes all

O-rings, back-up rings and shaft seals) 12 00112-265-10 Manifold 13 00112-365-01 Head Cap 2

00112-365-04 Set Screw 200112-365-03 Nylon Ball 2

4 00112-365-08 Piston 200112-365-12 Nut - Piston 2

5 00112-365-07 Rod 26 00112-365-06 Tube Assembly 1

00112-265-13 Cap Screw 8

Page 141: 13341847 PF-200B Eff. SN 20013-01

O-RING IDENTIFICATION LISTS(For Hydraulic Fittings)

045

Slaw-Knox machines have a-ring sealed hydraulic fittings. There are (2) types of a-rings: the SAE BossStyle, which installs over the threaded boss, seals between the fitti ng thread base and the compone~tinto.which it is connected; the ORS Face Style, which installs in a groove in the end of the fitting, seals betweenthe fitting and hydraulic tube or hose leading to the component. The illustration below identifies both typesinstalled on a typical fitting. Hydraulic fittings are supplied with a-rings installed.

NOTE: Tubes and hoses do not come with O-rings.

SAE Boss Style O-Ring

ORS Face Style O-Ring

Special Installation Instructions for Blaw-Knox O-Ring Fittings:

1. All a-rings furnished by I?law Knox are 90 Durometer. Do not use 70 Durometer.2. Lubricate SAE O-rings with Slaw-Knox #260-24 Lubricant.

Lubricate ORS Seat only (Not O-ring) with Slaw-Knox #260-24 Lubricant.3. Apply one drop only Slaw-Knox #147-12 Loctite to male thread only.4. Torque fittings to foot-pound specs as listed for each O-ring.

ORS FACE STYLE O-RING IDENTIFICATION LIST

Part No. Description Actual Size

00121-101-00 #12 ORS O-Ring - 3//' Tube Size.739 1.0. x .07 C.S.-~~~~~~-~-~---~­(Torque to 105 ft.-Ibs.)

00121-098-00 #4 ORS O-Ring - Y4" Tube Size «0).301 1.0. x .07 C.S. -----------(Torque to 18 ft.-Ibs.)

00121-099-00 #6 ORS O-Ring - %" Tube Size 0.364 1.0. x .07 C.S.~~~~~~~~~~~~~~~~~ ~(Torque to 30 ft.-Ibs.)

00121-100-00 #8 aRS O-Ring -1j2" Tube Size.489 1.0. x .07 C.S. -----------­(Torque to 52 ft.-Ibs.)

00121-104-00 #16 ORS O-Ring - 1" Tube Size.926 1.0. x .07 C.S. ----------­(Torque to 150 ft.-Ibs.)

Page 142: 13341847 PF-200B Eff. SN 20013-01

046 O-RING IDENTIFICATION LISTS(For Hydraulic Fittings)

SAE BOSS STYLE O-RING IDENTIFICATION LIST

Part No. Description Actual Size

00236-210-00 #4 SAE a-Ring - 1;'4" Tube Size ©.351 I.D. x .07 C.S. ---------(Torque to 16 ft.-Ibs.)

00236-212-00 #6 SAE a-Ring - 3/8" Tube Size.468 1.0. x .078 C.S. -------------­(Torque to 26 ft.-Ibs.)

00136-421-00 #8 SAE a-Ring - 1;'2" Tube Size.644 1.0. x .087 C.S.-------­(Torque to 60 ft.-Ibs.)

00136-697-00 #10 SAE a-Ring - 5h" Tube Size.755 1.0. x .097 C.S.--------------­(Torque to 80 ft.-Ibs.)

00136-427-00 #12 SAE a-Ring - 34" Tube Size.9241.0. x .116 C.S.-------­(Torque to 135 ft.-Ibs.)

00136-845-00 #16 SAE a-Ring - 1" Tube Size1.171 1.0. x .116 C.S. ----------­(Torque to 180 ft.-Ibs.)

00136-890-00 #20 SAE a-Ri ng - 11;'4" Tube Size1.475 1.0. x .118 C.S.-----­(Torque to 220 ft.-Ibs.)

Page 143: 13341847 PF-200B Eff. SN 20013-01

_ Electrical System and Components

j

...J'

E1

-

Page 144: 13341847 PF-200B Eff. SN 20013-01

E2 COMPLETE ELECTRICAL SCHEMATIC COMPLETE ELECTRICAL SCHEMATIC

BRAKE

--------.nB~

TACH.

CENTEFl CONSOLE 58~------[}--58

14

---@

13

27221823192521

HRlHETER

2915

I

4

6 .-.......t--__-

Page 145: 13341847 PF-200B Eff. SN 20013-01

COMPLETE ELECTRICAL SCHEMATIC E3 COMPLETE ELECTRICAL SCHEMATIC

(..

Ref. No. Part No. Description Qty. Req.

1 00193-007-00 Battery 104982-905-00 Cover Weldment - Battery 100083-137-00 0/8" NF Nut 2

2 04961-385-00 Cable - Battery (+ positive) 13 05012-041-00 Cable - Battery (- ground) 14 00164-745-00 Alternator (Cummins engine) 1

00164-777-00 Alternator (John Deere engine) 15 00164-746-00 Starter (Cummins engine) 1

90152-016-00 Starter (John Deere engine) 16 04983-036-00 Console - Control (center) (see page E4·

for details) 17 04983-041-00 Wire Harness - Blue (inside of center

console) 18 N.A. 04983-035-01 Console - Operator's Control (see page B8

for repairs) 29 04983-042-00 Wire Harness - Green (between L.H. and R.H.

screed and feed receptacles on rear bulkhead) 110 04707-004-00 Receptacle - Screed Connection (11 pole) L.H.

(on bulkhead) 111 04707-005-00 Receptacle - Screed Connection (7 pole) R.H.

(on bulkhead) 112 00133-358-00 Receptacle - Feed Sensor (4 pin)

(on rear bulkhead) 213 00112-462-00 Auger/Conveyor Pump - L.H. and R.H.

(see page 025 for repairs) 214 09101-404-00 Signal Conditioners (stand paddle type

feed sensors only) (in center console) 215 04983-040-00 Wire Harness - Yellow (between tractor

components and center console) 116 00112-312-00 Fuel Pump - Screed Heater and Wash Down Fuel

(see page 824 for repairs) 117 04982-111-00 Power Flow Gates - L.H. and R.H.

(see page C7 for repairs) 118 00112-444-00 Main Control Valve - Hopper, Screed and

Vibrator (on hydraulic tank) (see page032 for repairs) 1

19 00112-495-00 Control Valve - Transmission Shift and Throttle(on hydraulic tank) (see page 034 forrepairs) 1

20 00194-350-00 Shift Unit - Axle (see pageA23 for repairs) 1

Ref. No. Part No. Descri ption Qty. Req.

21 00112-435-00 Control Valve - Auto Parking Brake(on hydraulic tank) (see page 035 forrepairs) 1

22 00112-442-00 Control Valve - Auger Lift(on hydraulic tank) (see page 036for repairs) 1

23 00112-436-00 Control Valve - Optional Truck Hitch(on hydraulic tank) (see page 037for repairs) 1

24 00108-061-02 Switch - Transmission Engagement(on transmission) 1

25 04961-481-00 Solenoid - Engine Shut Down (on engine)(see engine manual for repairs) 1

26 00133-350-02 Horn (under engine housing) 127 00112-443-00 Control Valve - Optional Front Wheel

Power Assist (on hydraulic tank) 128 04983-039-00 Wire Harness - Red (between L.H. and R.H.

control consoles, traction controls andcenter console) 1

29 00112-407-06 Switch - Neutral Start (on tra~tion pump)(see page 024 for repairs) 1

30 00133-867-00 Switch - Neutral (in L.H. traction console)1

-

Page 146: 13341847 PF-200B Eff. SN 20013-01

E4 CENTER CONSOLE ELECTRICAL COMPONENTS(Junction Box)

CENTER CONSOLE ELECTRICAL COMPONENTS(Junction Box)

11

D---...,---

rJ]I~II

IIIIII

I - - - - - - - - - - - - - - - - - - - - - - ~ J - -r -~ -:1 I.... _ JI 1

: jl 'L I I

, I \ I I '-~ - ~.~~- ~

~\ ~:: ) - L

D

Do

----,---f TTr\ '~_\ll.LI

I

o :III

o :- -, , , ,

"

o

o

"

D

0 0

0PARKING IF FLASHING

BRAKE ON CHECK MONITCR

TRAVEL@ ®

l]~ := =

l[],i ~

@ @

3~3RDDVN ~CONTRD... CONSOLE

348 RH 'LOW GATE A~t{J 8

0 3 0

l.f) ill (Y) en ~

~ ~l.f) C\I C\I

x D D:::><

30 ~ 30 ~~ Z l.LJ l.LJ Z ~a u l.LJ l- I- l.LJ U a86l.LJ < l.LJ l.LJ < l.LJ 85 85 86

a:: -I a:: ::r:: ::r:: a::: -I a:::~ ~ ~ ~ ~ 30 ~en <.!) ~ ~ <.!) en

~~~87 ~87 87 ~

MOTION/BRAKE START/POWERRELAY RELAY

CIRCUIT BREAKER

i

~

Page 147: 13341847 PF-200B Eff. SN 20013-01

CENTER CONSOLE ELECTRICAL COMPONENTS(Junction Box)

E5

Ref. No. Part No. Description Qty. Req.

1 00700-766-00 Panel - Center Control Console 100063-281-00 V4 x V2" Screw 4

2 00133-401-00 Plug (standard machine) 23 00133-966-00 Switch - 2 Position Toggle (governor, L.H. and

! R.H. conveyor) 34 00133-948-00 Switch - 2 Position Toggle (L.H. and R.H. flowgate) 25 04360-373-00 LCD Bar Graph Assembly 1

00063-118-00 No.6 x 2" Screw 46 00133-955-00 Light - Warning Bulb 2

00133-969-00 Bulb 27 00171-027-00 Tachometer/Hourmeter 18 04983-042-00 Wire Harness - Green (from center console to

rear bulkhead screed receptacles) 100165-051-00 Clamp 1

9 04983-040-00 Wire Harness - Yellow (between centerconsole and tractor components) 1

00165-075-00 Clamp 110 04983-039-00 Wire Harness - Red (between center console

and both operator's consoles) 100165-080-00 Clamp 1

11 04983-041-00 Wire Harness - Blue (inside center console) 100165-051-00 Clamp 1

12 00133-935-00 Terminal Strip 100063-149-00 No.8 x 3/4" Screw 200700-773-00 MarkerStrip-1 through 11 1

13 00133-870-00 Terminal Strip 100063-149-00 No.8 x 3/4" Screw 200700-630-00 Marker Strip - 12 through 25 1

14 00133-870-00 Terminal Strip 100063-149-00 No.8 x 3/4" Screw 200700-631-00 Marker Strip - Terminal 26 through 40 1

15 00133-870-00 Terminal Strip 100063-149-00 No.8 x 3/4" Screw 200700-745-00 Marker Strip - Terminal 41 through 76 1

16 00133-936-00 Relay - Hi Axle, Lo Axle, Fuel Pump, Motion,Throttle and Vibrator 6

17 00133-974-00 Relay - Brake 118 00133-968-00 Relay - Power and Start 219 00133-868-00 Circuit Breaker - 60 Amp. - Main 1

00072-303-00 No.8 x 3/8" Screw 220 00133-598-00 Circuit Breaker - 25 Amp. - Flow Gate 1

00072-303-00 No.8 x 3/8" Screw 221 00133-051-00 Circuit Breaker - 15 Amp. - Main Switch,

Fuel Pump, Power, Motion, Console Power,Axle, Horn and Throttle 8

00072-303-00 "No.8 x 3/8" Screw 222 09101-404-00 Signal Conditioner - L.H. and R.H. Auger 2

04982-455-00 Bracket 100072-303-00 No.8 x 318" Screw 2

23 00176-606-00 Switch - Control Console Left-Right 124 00140-025-01 Hinge 1

00034-002-00 1,4 x %11 Cap Screw 4

-

Page 148: 13341847 PF-200B Eff. SN 20013-01

E6 WIRING HARNESS ARRANGEMENTS WIRING HARNESS ARRANGEMENTS

GREEN WIRE HARNESS

R.H. SCREED RECEPTACLE

A - 28 WHITEB - 28 GREENC - 1 BLACKo - 1 REDE - 24 ORANGEF - 27 BLUEG - 26 WHITE W/BLACK

BATTERY CABLE NEGATIVEL.H. OUTBOARD MAIN FRAMEREAR OF BULKHEAD.

L.H. SCREED RECEPTACLE

A, - 28 WHITEB - 28 GREENC - 1 BLACKo - 1 REDE - 15 ORANGEF - 13 BLUEH - 37 RED W/BLACKJ - 39 GREEN W/BLACKK - ORANGE W/BLACKL - OPENM - 36 BLUE W/BLACK

,__GREEN WlR~.:;H-%~~~~~f~ &-- -- --~}e;7 u.__--,

I ~i-~~-~~~~-=-~=---:;;~~~~5~--:;:;~ ~-==¥-=--~~~!~to "I

~. j .. ' II QO :1-/~~'

. II '--' "" I':: ~------~ _. --~~ ;: 6

L ...----------Ti'iV i-u---------~BLACK GREEN II ' BLACK GREEN

:6.~:.:3 1

11

'1 :5~..:4GROUND WIRE FROM TERMINALNO. 28 IN JUNCTION BOX.

L15 24RED RED

L.H. SENSOR PLUG REAR BULKHEAD DETAIL R.H. SENSOR PLUG

Ref. No. Part No. Description Qty. Req.

1 04983-039-00 Wire Harness - Red (between operator'scontrol console, traction control and centerconsole) (see page E2 for repairs) 1

2 04983-040-00 Wire Harness - Yellow (between centerconsole and tractor components) 1

3 04983-042-00 Wire Harness - Green (between L.H. and R.H.screed and feed receptacles on rear bulkheadand center console) 1

N.L 04983-041-00 Wire Harness - Blue (inside of center console)(see page E3 for repairs) ~z 1

4 04707-005-00 Receptacle - Screed Plug (R.H.) 100034-006-00 V4 x 1V4" Cap Screw 2

5 04707-004-00 Receptacle - Screed Plug (L.H.) 100034-006-00 V4 x 1V4" Cap Screw 2

6 00133-358-00 Receptacle - Feed Sensors 2

II1-- -n:__ _JlI

SCREED DOWN

SCREED UP

WIRE HARNESS ROUTING

*NOTE: NO. 21 TO fRAIiE GROUND.ASSURE QOOD CONNECTION. HOPPER UPTAPE ENDS WIRE 21, 30, AND 41.

Page 149: 13341847 PF-200B Eff. SN 20013-01

Numerical Index

F1

Page 150: 13341847 PF-200B Eff. SN 20013-01

F2 NUMERICAL INDEX

Part No. Page Part No. Page Part No. Page

00016-185-00 C13 00034-1 84-00 C21 '00072-054-00 C13,C2300034-001-00 A11,89,825 .·0·0034-185~0.0 C13,C15,C17 00072-096-00 A2,-A1500034-002-00 811, C24, E5 00034-186-00 C13 00072-098-00 C5, C2100034-003-00 A5, A9, 89, 00034-215-00 A16 00072-1 05-00 822

821 00034-216-00 A19 00072-160-00 C2100034-005-00 C24 00034-217-00 A19 00072-239-00 8900034-006-00 E6 00034-237-00 C21 00072-253-00 82200034-008-00 ·013 00034-252-00 A5 00072-282-00 C500034-009-00 05,010,016 00034-255-00 C11 00072-284-00 C1100034-043-00 011 00034-256-00 A3, C21 00072-303-00 E500034-045-00 C23,010,017 00034-257-00 C24 00072-307-00 C1900034-047-00 A11, 87, C13, 00034-258-00 C13 00072-308-00 87

019 00034-260-00 823 00072-312-00 C500034-050-00 815 00034-291-00 A3,C5 00074-078-00 C1100034-051-00 C18, 05, 09, 00034-292-00 A24 00074-081 -00 A27, A29, 811,

011 00034-293-00 C13 81300034-054-00 05,09 00034-294-00 A3, A19 00074-107-00 87, C3, C4,00034-063-00 A27,A29 00034-295-00 C2, C11 C6, C13, C2300034-086-00 A5,A9 00034-297-00 C3 00074-155-00 C13,C2300034-087-00 87,89,825, 00034-298-00 C3,C6 00076-033-00 C21

C5, C6, C18, 00034-304-00 C15,C17 00076-067-00 C3010,013 00034-369-00 C24 00076-069-00 C3

00034-088-00 C3 00034-371-00 C24 00076-119-00 C1300034-089-00 A5, A7, A9, 00034-414-00 A24 00076-123-00 C23

A16, C18 00034-418-00 A3 00083-049-00 822, 823, 010,00034-090-00 A5, A7, A9, 00034-467-00 A19,815 043

83,814,815, 00034-776-00 813 00083-053-00 821, C987,C5 00035-207-00 C13 00083-093-00 C21

00034-091-00 83,89, C13, 00035-271-00 821 00083-101-00 C2307,019 00035-272-00 821 00083-137-00 E3

00034-095-00 015 00035-312-00 C19 00083-153-00 A2400034-099-00 A5,823 00035-504-00 C11 00083-177-00 04100034-1 00-00 C21 00045-091 -00 043 00083-179-00 8700034-1 34-00 07 00045-1 83-00 C19, C23 00083-1 91 -00 8900034-137-00 C21 00045-185-00 C13 00083-1 97-00 A2400034-171-00 A3,A24,823 00045-186-00 C13, C15, C17 00086-007-00 C900034-172-00 019 00045-299-00 821 00091 -009-00 823,C5,C600034-173-00 C7,C9 00061-192-00 822 00091-011-00 C9, C2300034-174-00 A3, A15, A27, 00062-116-00 822 00091-012-00 A16

814, C5, C11, 00063-118-00 E5 00091-013-00 C5C15,C17,C21, 00063-149-00 E5 00092-006-00 C9C23,018,019 00063-280-00 A13 00092-009-00 89

00034-175-00 A3, A5, A25, 00063-281-00 E5 00092-054-00 C9A29, 83, C11 , 00063-284-00 89 00092-056-00 C5

C23,015 00067-015-00 89 00092-059-00 C600034-176-00 A15, A19, 83, 00067-080-00 86,89 00092-118-00 A16

B11,C7,C9, 00067-081-00 83,86 00093-191-00 C11C11 00067-084-00 C2 00095-001-00 B22

00034-177-00 A19, C13,. C17, 00067-145-00 C3, C11 00095-017-00 A13C9, C13, C15, 00067-146-00 C2 00095-018-00 815

C21, C23, 019 00067-297-00 C5 00095-019-00 8300034-178-00 A19,815 00069-016-00 C24 00095-027-00 A1300034-1 79-00 C21 00069-022-00 C7, C9 00095-038-00 B1500034-180-00 C7,C9 00072-037-00 C5 00095-039-00 043

Page 151: 13341847 PF-200B Eff. SN 20013-01

NUMERICAL INDEX F3

Part No. Page Part No. Page Part No. Page

00095-201-00 821, C6 00108-061-18 A17 00112-216-01 07,019, VII00095-207-00 C13,C24 00108-061-19 A17 00112-216-04 07,01900104-018-00 85 00108-068-00 A16 00112-258-00 01100106-072-00 A13 001 08-074-00 A25 00112-265-02 02800106-072-02 A13 00108-074-01 A25 00112-265-10 04400106-072-04 A13 001 08-074-02 A25 00112-265-13 04400106-072-10 A13 00108-074-03 A25 00112-274-02 C2100106-072-12 A13 00108-074-04 A25 00112-278-01 020, 028, 03100106-072-13 A13 00110-140-25 043 00112-285-05 03100106-072-14 A13 00110-166-21 042 00112-287-01 029,03000106-072-15 A13 00110-166-22 042 00112-287-03 03000106-073-07 A13 00110-166-23 043 00112-287-04 03000106-081-00 A13 00110-166-27 043 00112-296-09 043001 07-006-00 A13 00110-166-28 043 00112-296-12 04300107-131-00 A13 00110-166-30 043 00112-303-00 0300107-155-00 A13 00110-166-37 043 00112-312-00 825, E300107-156-00 A13 00110-240-20 042 00112-318-01 02800107-159-00 A13 00110-240-22 043 00112-318-02 02800107-359-00 A13 00110-240-23 043 00112-318-03 02800107-362-00 A13 00110-240-24 043 00112-318-04 028001 07-380-00 A13 00110-240-26 043 00112-318-05 02800107-392-00 A13 00110-240-28 043 00112-318-06 020,023,028001 07-408-00 A13 00110-240-55 042 00112-323-00 07,019001 07-439-00 A13 00110-898-00 821,03,042 00112-323-01 07, VII00108-027-05 A16 00110-898-20 042 00112-326-00 011,016001 08-027-09 A16 00110-898-21 042 00112-327-00 811,813,03,00108-027-13 A16 00110-898-22 043 05,04200108-027-17 A16 0011 0-985-02 017 00112-327-12 04200108-027-19 A16 00110-989-20 042 00112-327-20 042001 08-027-55 A16 00110-998-00 026 00112-327-22 04300108-027-92 A16 00112-042-00 815 00112-333-00 A1900108-029-08 A16 00112-068-00 010 00112-342-00 0300108-034-10 A16 00112-085-13 042 00112-343-00 0300108-034-11 A16 00112-086-00 03,05,042 00112-349-00 814,03,013,00108-034-16 A16 00112-086-20 042 02100108-034-93 A16 00112-121 -1 0 041 00112-349-01 02100108-049-00 A27,A29 00112-208-01 020,023 00112-349-02 02100108-052-00 A27 , A29 00112-208-02 023 00112-349-03 02100108-054-00 A27,A29 00112-208-04 023 00112-349-04 02100108-055-00 A27,A29 00112-208-05 030 00112-349-05 02100108-056-00 A27,A29 00112-208-06 023,028,030 00112-351-00 814001 08-057-00 A27,A29 00112-208-07 023 00112-365-00 C5, 03, 04400108-058-00 A27,A29 00112-208-08 023 00112-365-01 04400108-061-00 A3,A16 00112-208-17 020,023,028, 00112-365-03 04400108-061-01 A16, A17, 03, 029,030 00112-365-04 044

07 00112-208-18 023,030,031 00112-365-06 04400108-061-02 A17, E3 00112-208-19 023,029,030, 00112-365-07 04400108-061-04 A17 031 00112-365-08 04400108-061-07 A17 00112-208-24 023,028,030 00112-365-12 04400108-061-08 A17 00112-208-26 020,023,028, 00112-365-14 04400108-061-10 A17 029,030,031 00112-366-01 02000108-061-14 A16 00112-208-28 029,030,031 00112-366-04 02000108-061-15 A17 00112-208-47 020,023 00112-370-01 02200108-061-16 A17 00112-215-00 A15 00112-370-02 022

Page 152: 13341847 PF-200B Eff. SN 20013-01

F4 NUMERICAL INDEX

Part No. Page Part No. Page Part No. Page

00112-370-03 022 00112-442-02 035,037,039 00112-495-00 034,E300112-370-04 022 00112-442-04 013,020,031, 00112-502-00 015,04000112-379-00 03,05,042 D33, 034, 035, 00112-502-02 04000112-382-18 025 036,037,038, 00112-502-03 04000112-383-13 027 039,040 00112-502-08 04000112-401-01 027 00.112-440-05 040 00112-543-00 A25, A29, 03,00112-401-02 025 00112-442-14 036 09,02900112-401-03 025,027 00112-443-00 03, 013, 038, 00112-586-00 01500112-401-04 025,027 E3 00113-008-00 811,81400112-401-05 027 00112-443-07 038 00113-010-00 A2100112-401-06 025 00112-444-00 03,04,011, 00113-011-00 A2100112-401-07 025 033,E3 00113-014-00 811,81400112-401-10 025 00112-444-02 033 00113-064-00 A2400112-402-00 A3, 03, 07, 00112-444-04 033 00113-070-00 A25

027 00112-444-19 033 00113-117-00 A1900112-402-02 027 00112-446-00 03,017 00113-118-00 A1900112-402-03 027 00112-449-12 033 00113-151-00 C5

. 00112-402-04 027 00112-452-02 033 00113-152-00 A2500112-402-05 027 00112-456-03 038 00114-003-00 A1900112-407-00 A3, 03, 07, 00112-456-04 013,017,033, 00114-008-00 811,814

019,025 038,040 00114-016-00 A2500112-407-01 025 00112-461-00 A3, 03, 04, 00114-017-00 811,81400112-407-02 025 019,023 00114-032-00 A2100112-407-03 025 00112-461-01 020,023,028 00114-047-00 A1900112-407-04 025 00112-462-00 A3, 03, 09, 00114-051-00 A2400112-407-06 025,E3 019,028,E3 00114-117-00 C500112-407-07 025 00112-462-04 028 00115-021-00 C3,C4,C600112-413-00 825 00112-462-06 028 00115-127-00 C6, C2400112-414-00 825, VII 00112-462-07 028 00115-290-00 A1300112-422-02 013,033,036 00112-462-08 028 00115-319-00 A1600112-432-02 033, 034, 035, 00112-463-00 A29, C13, 03, 00115-324-00 C5, C6

036,037,038, 09,030 00115-338-00 A16039 00112-463-06 029,030 00115-339-00 A16

00112-432-03 033,036,039 00112-464-00 A27, C13, 03, 00115-342-00 A1600112-433-00 03,017,039 09,031 00115-353-00 02300112-435-00 03,05,010, 00112-464-07 031 00115-362-00 A15

035, E3 00112-465-00 A27, C13, 03, 00115-363-00 A27,A2900112-435-01 020 09,.031 00115-367-00 A1300112-435-04 013, 033, 034, 00112-466-00 03,013,020 00115-377-00 A15

035,036,037, 00112-472-00 C21,03,017 00115-395-00 A16039 00112-472-01 017 00116-019-00 C13

00112-435-05 033, 034, 035, 00112-472-02 C21 00116-035-00 C11036,037,039 00112-480-00 A7,A11,07, 00116-066-00 87

00112-436-00 03, 016, 037, 041 00116-113-00 C13E3 00112-480-01 041 00116-114-00 C13,C17

00112-437-00 016,033 00112-480-02 041 00116-129-00 C13, C19, C2100112-437-02 036,039 00112-480-03 041 00116-130-00 C13, C19, C2300112-439-04 033 00112-480-04 041 00118-116-00 A1500112-440-04 040 00112-480-05 041 00118-147-00 A1900112-440-07 040 00112-480-06 07,041 00118-164-00 A1600112-442-00 821,03,05, 00112-492-00 C23, 015, 022 00118-181-00 A27,A29

010,036,E3 00112-492-01 022 00118-187-00 A1900112-442-02 A27, 013, 020, 00112-492-02 022 00118-207-00 A13

031, 033, 034, 00112-495-00 03,07,010, 00119-013-00 A13

Page 153: 13341847 PF-200B Eff. SN 20013-01

NUMERICAL INDEX F5

Part No. Page Part No. Page Part No. Page

00119-020-00 A16 00133-935-00 E5 00137-013-00 013,'01900119-052-00 C5 00133-936-00 E5 00137-014-00 A500119-079-00 A16 00133-943-00 89 00137-016-00 0700119-089-00 A13 00133-944-00 89 00137-017-00 A5,A900119-090-00 A27,A29 00133-945-00 B9 00137-019-00 A5,A900119-122-00 A27,A29 00133-946-00 89 00137-030-00 A7,A11,04,00119-126-00 A27 00133-948-00 E5 0900121-064-00 A16,07 00133-954-00 89 00137-034-00 A7, A1100121-068-00 07 00133-955-00 E5 00137-041-00 A7,A900121-098-00 045 00133-966-00 89,E5 00137-044-00 A1100121-099-00 04,05,011, 00133-968-00 E5 00138-033-00 C11,C13

045 00133-969-00 E5 00138-035-00 C1300121-100-00 05,045 00133-974-00 E5 00138-042-00 C11,C1300121-101-00 05,09,045 00134-002-00 811, B13, 814, 00138-043-00 C11, C1300121-104-00 07,045 C5, C13 00139-064-00 8700121-117-00 C19 00134-004-00 A22 00140-025-01 E500123-023-00 811,814 00134-019-00 A24,811,814 00140-055-00 8300123-024-00 811,814 00134-021-00 C13, C15, C17, 00155-027-00 A5,A900123-031-00 811,814 C21 00155-037-00 A7, A11, 01100123-032-00 811, B14 00134-029-00 A13 00158-310-00 01900123-037-00 813 00134-038-00 C13 00159-003-00 A1500123-038-00 811,813 00134-039-00 A13 00159-069-00 A5,0700123-039-00 A24 00134-041-00 C11, C13 00160-151-00 A1600123-040-00 A24 00136-041-00 C11, C13 00161-108-00 A2400124-193-00 VII 00136-251-00 C11, C13 00162-230-00 A27,A2900128-004-00 815 00136-258-00 825 00162-234-00 A1100130-004-00 B15 00136-414-00 A5 00163-036-00 C2300130-051-00 822 00136-421-00 013,046 00163-049-00 A5,A900130-059-00 83 00136-427-00 046 00163-071-00 82100132-070-00 A7,A11,825 00136-465-00 C5 00163-136-00 A15001 33-051-00 E5 00136-487-00 011 00163-139-00 A1900133-084-01 89 00136-489-00 A7 00163-157-00 A16,A27,A2900133-120-00 822,C18 00136-535-00 815 00163-217-00 82500133-234-00 822 00136-616-00 825 00163-219-00 A15, A1700133-350-02 E3 00136-627-00 A7, A~, A11, 00164-035-00 81500133-353-00 822 825 00164-036-00 81500133-358-00 821, E3, E6 00136-632-00 A5,A9 00164-037-00 81500133-401-00 E5 00136-640-00 A7 00164-043-05 81600133-598-00 E5 00136-697-00 046 00164-043-06 81600133-762-00 821 00136-745-00 07 00164-043-07 81600133-793-00 87 00136-845-00 046 00164-043-11 81600133-813-00 016 00136-878-00 A5,A9,07 00164-0.43-12 81600133-817-00 822 00136-880-00 05,019 00164-043-13 81600133-867-00 87,E3 00136-886-00 07,011,015 00164-043-15 81600133-868-00 E5 00136-890-00 046 00164-043-16 81600133-870-00 E5 00136-902-00 07,019 00164-567-00 01000133-879-00 822 00136-911-00 C5 00164-577-00 A1100133-881-00 822 00136-943-00 016 00164-585-00 A7, A1100133-894-00 822 00137-002-00 825 00164-590-00 A7, A1100.133-899-00 C18 00137-003-00 05,09,013, 00164-634-00 821,82300133-900-00 C18 019 001 64-658-00 VII00133-901-00 C18 00137-010-00 A5, A9, 05, 00164-664-00 A7, A1100133-924-00 821 09 00164-665-00 815,81600133-929-00 821 00137-013-00 C18, 05, 07, 00164-665-01 816

Page 154: 13341847 PF-200B Eff. SN 20013-01

F6 NUMERICAL INDEX

Part No. Page Part No. Page Part No. Page

00164-703-00 A5, VII 00180-018-05 819 00194-269-00 A1900164-704-00 A5,VII .00181-225-00 C11 00194-283-63 A2100164-741-01 A5,A9 00181-770-00 05,09,019 00194-286-48 A2100164-745-00 A9, E3 00181-770-03 825 00194-286-54 A21001 64-746-00 A9, E3 00181-770-20 825 00194-316-07 A2100164-755-00 A5,A9 00181-770-21 05,013 00194-320-00 A19, 815, 81700164-759-00 A7, A11 00181-770-23 05,013 00194-320-06 81700164-764-00 A7, A11 00182-092-00 C9 00194-320-07 81700164-764-01 A5, A7, A9, 00186-056-00 A24 00194-320-08 817

A11, VII 00186-057-00 A24 00194-320-09 81700164-765-00 A7, A11 00186-058-00 A24 00194-320-10 A1900164-766-00 A11 00186-059-00 A24 00194-320-11 81700164-775-00 A7, A11 00186-060-00 A24 00194-320-12 81700164-777-00 A5, E3 00186-062-00 A24 00194-320-13 A19,81700164-787-00 A5,A9,07 00186-066-00 A24 00194-320-14 81700165-014-00 A5,A9 00186-067-00 A24 00194-320-15 81700165-015-00 A5, A11 00186-130-00 A24 00194-320-16 81700165-051-00 89, E5 00186-142-00 811,814 00194-320-17 81700165-070-00 825 00186-158-00 814 00194-320-18 81700165-075-00 09, 013, E5 00186-1 66-00 A24 00194-320-19 81700165-076-00 07,019 00189-005-01 825 00194-335-00 A1900165-080-00 E5 00189-038-02 826 00194-336-00 A1900165-083-00 C5 00189-038-03 826 00194-341-00 A1900165-094-00 C11, C13 00189-038-04 826 00194-342-00 A1900165-103-00 87 00189-038-06 826 00194-350-00 A19,A23,E300165-104-00 C11 00189-038-07 826 00194-350-03 A2300169-082-00 C11 00189-038-08 826 00194-350-04 A2300169-127-00 C11 00189-038-09 826 00194-350-05 A2300169-128-00 C11 00189-038-10 826 00194-350-06 A2300169-129-00 C11 00189-038-11 826 00194-350-07 A2300169-139-00 C11 00189-038-12 826 00194-350-08 A2300169-140-00 C11 00189-038-13 826 00194-350-09 A2300169-141-00 C11 00189-038-14 826 00194-350-10 A2300169-161-00 C11 00189-039-00 825,826 00194-350-11 A2300169-168-00 C11 00189-039-01 826 00194-350-12 A2300170-266-00 A3 00189-039-05 826 00194-350-13 A2300170-267-00 C13 00189-040-00 825 00194-350-14 A2300170-268-00 C13 00193-007-00 83, E3 00194-350-15 A2300170-289-00 C23 00194-002-00 A19,A27,A29 00194-350-16 A2300171-027-00 E5 00194-262-03 A21 00194-353-00 A19,818,D500176-232-00 821 00194-262-04 A21 00194-353-01 A19,81800176-312-00 822 00194-262-09 A21 00194-353-02 A19,81800176-337-00 822 00194-262-25 A21 00194-353-03 A19,81800176-534-00 C18 00194-262-27 A21 00194-353-08 81800176-564-00 89 00194-262-29 A21 00194-357-00 A2100176-606-00 E5 00194-262-32 A21 00194-357-11 A2100177-006-00 C15, C17, C21 00194-262-35 A21 00194-357-12 A2100177-040-00 89 00194-262-40 A21 00194-363-00 A1600177-044-00 A5,A9 00194-262-43 A21 00194-364-05 A2100180-018-00 83,819 00194-262-72 A21 00194-364-06 A2100180-018-01 819 00194-262-74 A21 00194-364-07 A2100180-018-02 819 00194-262-76 A21 00194-364-08 A2100180-018-03 819 00194-268-00 A19 00194-366-00 A19, A2100180-018-04 819 00194-268-48 A21 00194-366-01 A21

Page 155: 13341847 PF-200B Eff. SN 20013-01

NUMERICAL INDEX F7

Part No. Page Part No. Page Part No. Page

00194-366-02 A21 00236-203-00 07,019 00281-537-00 A900194-366-03 A21 00236-209-00 05,09,019 00281-538-00 AS00194-366-04 A21 00236-210-00 046 00281 -556-00 01300194-366-05 A21 00236-212-00 046 00282-001-00 0400194-366-06 A21 00236-217-00 07,019 00282-002-00 0900194-366-07 A21 00236-223-00 825 00282-003-00 0900194-366-08 A21 00236-224-00 A19 00282-009-00 0700194-366-09 A21 00236-225-00 013, 079, 09, 00282-011-00 811,813,0500194-366-10 A21 019, 00282-018-00 0500194-366-11 A21 00236-232-00 010 00282-01 9-00 0500194-366-12 A21 00236-233-00 07,09,013, 00282-020-00 0500194-366-13 A21 019 00282-023-00 0900198-125-00 87 00236-238-00 825 00282-029-00 82500198-126-00 87 00236-250-00 07,019 00282-030-00 0500199-126-00 A29 00236-259-00 07 00282-032-00 82100202-068-00 89,026 00236-277-00 09,019 00282-037-00 821,0500202-072-01 026 00236-278-00 019 00282-038-00 85, 82100202-077-00 89 00236-280-00 07 00282-039-00 0900202-082-00 03,026 00236-283-00 05,013,019 00282-044-00 01700202-083-00 89,05,026 00236-290-00 A9 00282-051-00 01700204-030-00 C13, C15, C17, 00236-293-00 A7,825 00282-054-00 015

C21 00236-297-00 07,019 00282-055-00 01600204-049-00 811,813 00236-306-00 011 00282-061-00 0500205-009-00 822 00236-325-00 07,019 00282-089-00 0700215-010-00 815 00236-361 -00 015 00282-093-00 01600215-014-00 815 00236-365-00 825 00282-1 04-00 01300215-018-00 815 00238-016-01 C18 00282-11 0-00 01700216-002-00 87 00240-019-00 09 00282-123-00 0500216-003-00 87 00254-006-01 821 00282-140-00 0130021 6-009-00 A19 00254-006-02 821 00282-143-00 01300216-010-00 A19, 811, 813, 00254-014-00 C7,C9 00282-169-00 015

815, C9, C15, 00254-014-01 C7 00282-186-00 016C17,C19,C23 00254-014-03 C7,C9 00282-194-00 05

00216-013-00 814 00254-014-05 C7,C9 00282-196-00 01500216-015-00 C5,044 00254-014-06 C7, C9 00282-197-00 01500230-002-00 C13 00254-016-00 C7,C9 00282-208-00 01500230-002-22 C11 00254-016-01 C7,C9 00282-213-00 82100230-002-55 C11 00257-003-00 C24 00282-215-00 0500231-013-00 89 00257-004-00 85 00282-251-00 01700231-013-02 89 00281-019-00 825 00282-253-00 01500236-027-00 A5,07 00281-056-60 07 00282-255-00 05,0900236-028-00 813 00281-201-00 A5,A9,07 00282-256-00 0900236-031-02 011 00281-201-05 015 00282-260-00 0900236-031-03 05,09,011 00281-201-27 05,09 00282-261-00 0900236-031-05 05 00281-218-00 A7 00282-263-00 0700236-031-13 05,09 00281-218-72 A9 00282-264-00 0900236-032-04 011,05,09 00281-219-20 825 00282-265-00 0900236-032-07 05,09 00281-219-22 825 00282-267-00 0700236-032-1 0 05,09 00281-261-00 015 00282-274-00 0900236-032-13 05,09 00281 -504-00 C13 00282-275-00 0900236-032-15 05,09 00281-515-00 07 00282-279-00 0400236-1 06-00 013 00281 -516-00 05,019 00282-286-00 0500236-123-00 011 00281 -516-04 013 00282-290-00 01700236-173-00 013 00281-521 -00 C13 00282-301-00 017

Page 156: 13341847 PF-200B Eff. SN 20013-01

Fa NUMERICAL INDEX

Part No. Page Part No. Page Part No. Page

00282-307-00 07 00294-029-00 05 00700-630-00 E500282-313-00 B11,B13,05 00294-032-00 011 00700-631-00 E500282-314-00 05 00500-135-00 A9 00700-673-00 B500282-320-00 013 00500-139-00 A11 00700-684-00 B500282-397-00 04 00500-1 64-00 A11 00700-711-00 B500282-413-00 A5 00500-166-00 A9 00700-712-00 B900282-495-00 A11,07 00500-1 67-00 A9 00700-722-00 C2300282-500-00 013 00512-041-00 B3 00700-745-00 E500284-001-00 010, 011, 016, 00680-187-00 C13,C15,C17 00700-766-00 E5

017 00680-187-01 C13 00700-771-00 B500284-002-00 09,011 00680-188-00 C13,C15,C17 00700-772-00 B500284-003-00 A19,05,013 00680-188-01 C13 00700-773-00 E500284-005-00 07,09,015 00680-202-00 C13 00700-825-00 C2300284-006-00 07,09,011, 00680-203-00 C13 00700-838-00 B5

015 00680-204-00 C13 00700-874-00 B500284-007-00 09 00680-205-00 C15,C17 00713-058-00 82200284-008-00 07 00680-208-00 C13 00730-034-00 B700284-009-00 011 00680-209-00 C13 00730-034-01 B700284-010-00 07,019 00680-210-00 C13,C15,C17 00730-034-02 B700284-011-00 09,013 00680-221-00 C19 00730-034-03 B700284-012-00 011 00680-222-00 C19 00730-034-04 B700284-016-00 05 00680-223-00 C19 00730-034-05 B700284-021 -00 013,017 00680-224-00 C19 00730-034-06 B700284-023-00 011 00680-225-00 C23 00730-034-07 B700284-024-00 019 00680-226-00 C23 00730-035-00 B700284-028-00 04 00680-230-00 C13 00730-043-00 82300284-029-00 B11,B13,05, 00680-231-00 C13 00734-113-00 A2,018

011,07,016 00680-233-00 C13 00734-115-00 A2,01800284-032-00 07 00680-234-00 C13 00735-002-00 A200284-037-00 011 00680-235-00 C13 00735-017-00 A200284-039-00 07 00689-001-00 B5 00735-018-00 A2,01800284-040-00 07 00700-146-00 B5 00735-136-00 A300284-044-00 017 00700-191-00 B5 00735-147-00 A3, A2200284-049-00 04,05,07 00700-244-00 B5,C7,C9 00735-180-00 A2,A1500284-051-00 015 00700-281-00 B5 00735-184-01 A2200284-053-00 05 00700-293-00 B5 00735-184-02 A2200284-064-00 011,016 00700-31 9-00 85 00735-184-03 A2200284-068-00 B21,B25 00700-358-00 B5 00735-1 84-04 A2200284-072-00 09 00700-382-00 B5 00735-184-06 A2200284-074-00 011 00700-402-00 B21 00735-184-07 A2200284-080-00 04 00700-404-00 B5 00735-184-08 A2200284-081 -00 B13 00700-416-00 B22 00735-184-09 A2200284-084-00 015 00700-425-00 B5 00735-195-00 A300284-085-00 011 00700~479-00 B21 00735-207-00 A2200284-087-00 013 00700-497-00 B5 00735-235-00 A3, A2200284-093-00 017 00700-498-00 B5 00735-259-00 A1900284-1 03-00 017 00700-500-00 B5 00735-260-00 A1900284-11 5-00 016,017 00700-501-00 B5 00741-018-00 B1500284-123-00 09,011 00700-546-00 85 00741-025-00 C2400284-141-00 09 00700-550-00 B5 00741-026-00 8700284-144-00 011 00700-552-00 B5 00744-079-00 A5,A900284-172-00 04,011 00700-565-00 B5 00744-094-00 A700284-173-00 011 00700-600-00 B5 00744-1 06-00 A500291-515-00 019 00700-607-00 B5 00744-1 07-00 A5

Page 157: 13341847 PF-200B Eff. SN 20013-01

NUMERICAL INDEX F9

Part No. Page Part No. Page Part No. Page

00744-112-00 A11 04707-004-00 E3, E6 04961-385-00 A7, A11, 83,00754-011-00 A13 04707-005-00 E3, E6 E301231-037-00 811 04904-032-00 C2, C11 04961-411-00 811,81301401-244-00 C24 04904-037-1 0 C2 04961-433-00 A701401-246-00 C24 04904-037-17 C2 04961-448-00 0501401-248-00 C11 04907-178-00 C18 04961-449-00 0501413-120-00 A3 04907-178-02 C18 04961-450-00 0501416-170-00 815 04907-181-00 C13, C18 04961-451-00 0501448-306-00 C3, C4, C6 04907-197-00 C18 04961-452-00 0501455-068-00 C24 04908-094-00 A19 04961 -453-00 0501456-060-00 A19, 815 04909-025-00 C3 04961-468-00 0401456-061-00 A19, 815 04909-026-00 C3 04961-481-00 E301457-026-00 C24 04909-028-02 C6 04961-488-00 8301490-014-00 87 04909-028-03 C6 04961 -518-00 8901490-017-00 A27,A29 04909-029-00 C3, C6 04961-547-00 A901490-029-00 C13 04909-030-00 C6 04961 -550-00 82501490-030-00 A27, A29, C13, 04909-034-00 C6 04961-563-00 A9

C23 04909-142-00 C3 04961 -583-00 C2, C1101490-042-00 030 04911-015-00 A24 04961-584-00 C2, C1101901-293-00 821 04911-040-00 A24 04961-597-00 C204360-373-00 E5 04911-041-00 A24 04961-599-00 C204704-029-00 C5 04911 -054-00 A19 04961-605-00 C204704-030-00 C5 04911-055-00 A19, 815 04961-631-00 81504704-038-00 C5 04911-057-28 A19 04961-652-00 A5,A904704-042-00 C5 04911-062-00 A24 04961-653-00 A5,A904704-045-00 C4 04911-067-00 A24 04961-679-00 8704704-116-00 C5 04911-091-00 A19 04966-233-00 A1304704-117-00 C5 04912-025-00 811,814 04966-234-00 A2, A7, A11,04704-131-00 C4 04912-032-00 811,813,814 A1304704-132-00 C4 04912-054-00 813 04966-234-05 A1304704-139-00 016 04913-013-00 C24 04966-234-06 A1304704-150-00 C5 04913-030-00 C24 04966-244-00 07,01904704-151-00 C5 04913-071-00 C24 04966-443-00 8904704-152-00 C5 04914-084-00 A13 04969-725-00 C1304704-159-00 016 04919-653-01 823 04969-726-00 C1304704-160-00 016 04920-002-00 821 04980-750-07 811,81304704-167-00 C5 04920-008-00 821 04980-954-00 C3, C604704-168-00 C5 04920-138-00 822 04980-955-00 C3,C4,C604704-169-00 C5 04920-224-19 821 04982-000-02 C1304704-170-00 C5 04920-244-00 821 04982-000-17 C1304704-171-00 C5 04920-279-00 821 04982-000-18 C1304704-172-00 C5 04920-297-00 821,823 04982-000-23 C1304704-173-00 C5 04930-589-00 C24 04982-035-00 C2404704-174-00 C5 04945-954-00 C3 04982-037-00 82104704-175-00 C3,C4,C5 04945-984-00 821 04982-073-00 8304704-176-00 C5 04946-944-00 821 04982-1 09-00 C1104704-179-00 C5 04951-704-36 04,09 04982-111-00 C3,C7,E304704-182-00 C5 04951-861-24 C18 04982-111-03 C7, C904704-183-00 C5 04961-262-00 815 04982-111-19 C7, C904704-184-00 C5 04961-263-00 815 04982-120-00 A304704-185-00 C5 04961-297-00 013 04982-122-00 C11,C1304706-362-00 C24 04961-371-00 813 04982-205-00 A1904706-363-00 C24 04961-372-00 813 04982-206-34 81504706-419-00 C24 04961-373-00 013 04982-213-00 811

Page 158: 13341847 PF-200B Eff. SN 20013-01

F10 NUMERICAL INDEX

Part No. Page Part No. Page Part No. Page

04982-213-11 811 04982-524-00 89 04982-762-00 8904982-214-00 811 04982-531-00 A3,A27,C13 04982-764-00 C1104982-217-00 811,813 04982-540-00 011 04982-765-00 C1104982-219-00 811 04982-541-00 C15,C17 04982-769-00 A704982-221-00 811,813 04982-542-00 C15,C17 04982-771-00 A704982-223-00 811 04982-562-00 C11 04982-773-00 A704982-224-00 815 04982-563-00 C11 04982-776-00 0504982-227-00 813 04982-574-00 811,813 04982-777-00 0504982-233-00 A15 04982-576-00 C13, C15, C17 04982-782-00 0704982-254-00 A24 04982-577-00 C13,C15,C17 04982-783-00 0704982-262-00 C11 04982-578-00 C13 04982-784-00 0904982-266-00 A24 04982-615-00 B11 04982-785-00 0904982-278-00 C13,C15,C17 04982-628-00 C17 04982-786-00 0504982-278-02 C17 04982-629-00 C17 04982-787-00 0504982-280-00 C13, C15, C17 04982-643-00 C15,C17 04982-788-00 D504982-282-00 C13 04982-667-00 C3 04982-789-00 0504982-284-00 C13 04982-672-00 010 04982-790-00 0504982-286-00 C13 04982-673-00 010 04982-791-00 0504982-287-00 C15, C17 04982-674-00 010 04982-792-00 0504982-291-00 C7,C9 04982-680-00 A5 04982-793-00 0504982-297-00 011 04982-681-00 A5,A9 04982-794-00 0904982-302-00 A3,A24 04982-690-00 A5 04982-796-00 C1104982-342-00 C11 04982-694-00 C2 04982-800-00 C1304982-349-00 04982-695-00 C2 04982-811-00 05,01304982-389-00 C13 04982-699-00 018 04982-812-00 A3,A2404982-390-00 C13 04982-700-00 019 04982-813-00 C15,C1704982-400-00 C15,C17 04982-706-00 A19 04982-818-00 A504982-401-00 C15,C17 04982-707-00 A19 04982-819-00 A2404982-402-00 C15, C17 04982-713-03 83 04982-844-00 A904982-404-00 C11 04982-713-04 83 04982-847-00 A1104982-405-00 C11 04982-713-07 83 04982-848-00 A1104982-406-00 C11 04982-722-00 04,09,019 04982-849-00 C1104982-407-00 C11 04982-723-00 05 04982-850-00 A704982-408-00 C11 04982-725-00 011 04982-852-00 A1104982-429-00 C13 04982-726-00 011 04982-853-00 A1104982-430-00 C13 04982-731-00 05 04982-855-00 A1104982-434-00 A27 04982-732-00 05 04982-857-00 A904982-435-00 A3,A27,C13 04982-733-00 05 04982-864-00 A904982-451-00 C11 04982-734-00 05 04982-866-00 A904982-455-00 E5 04982-738-00 B3 04982-870-00 A504982-456-00 811,813 04982-739-00 83 04982-873-00 C1304982-457-00 811,813 04982-740-00 83 04982-874-00 B904982-460-00 814 04982-742-00 83 04982-875-00 01104982-460-40 814 04982-743-00 83 04982-876-00 01104982-460-44 B14 04982-748-00 C7,C9 04982-877-00 01104982-462-00 813 04982-749-00 C7,C9 04982-878-00 0904982-466-00 813,814 04982-750-00 C7 04982-879-00 0904982-467-00 811,813 04982-751-00 C7 04982-881-00 811,81304982-468-00 811,813 04982-752-00 83 04982-884-00 01104982-476-00 C11 04982-753-00 83 04982-896-00 C2304982-484-00 04,013 04982-755-00 83 04982-900-00 C2304982-493-00 011 04982-757-00 83 04982-905-00 83,E304982-520-00 89 04982-758-00 83 04982-907-00 C204982-522-00 89 04982-761-00 A3, A19 04982-910-00 A11

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NUMERICAL INDEX F11

Part No. Page Part No. Page Part No. Page

04982-911-00 C3 04983-1 03-00 89 05030-485-00 C1904982-933-00 A19 04983-1 05-00 85 05030-486-00 C1904982-934-00 A11 04983-131-00 C11 05030-504-00 C2104982-938-00 821 04983-139-00 C15,C17 05030-505-00 C2104982-939-00 011 04983-171-00 825 05030-511 -00 C2104982-942-00 C13 04983-172-00 A11,825 0'5030-512-00 C2104982-956-00 C2, C11 04983-173-00 C23 05030-51 8-00 C2104982-962-00 C2 04983-174-00 C23 05030-51 9-00 C2104982-963-00 C13 04983-175-00 C23 05030-547-00 C1904982-964-00 C13 04983-176-00 C23 05042-028-00 07,01904982-965-00 C15, C17 04983-177-00 C23 05512-013-00 C304982~986-00 A7 04983-178-00 A11 0551 9-004-00 C1804982-988-00 C11 04983-183-00 A5 05519-010-00 C1804982-990-00 019 04983-187-00 C9 0551 9-014-00 C1804982-991-00 07,019 04983-188-00 C9 0551 9-051 -00 C1804982-996-00 A3,A3,C13 04983-189-00 C9 06300-291-00 A504982-999-00 C15,C17 04983-190-00 C9 07628-430-00 A3,A25,A2904983-001-00 011 04983-191-00 C9 09101-257-08 B2204983-008-00 03,04,07, 04983-192-00 C9 09101-282-00 B22

09,010 04983-195-00 C9 09101-284-00 82204983-010-00 A9 04983-523-00 C17 09101-285-00 B2204983-013-00 A5 04983-524-00 B15 09101-293-00 B22, 82304983-024-00 87 04983-550-00 C17 09101-294-00 B2204983-027-00 B7 04983-555-00 C17 09101-295-00 B2204983-030-00 B7 04983-573-00 C17 09101-337-00 C1304983-031-00 B7 04992-817-00 A7 09101-404-00 E3,E504983-032-00 B7 05003-059-00 A27,A29 09101-411-00 B2304983-033-00 B7 05003-061 -00 A27,A29 09101-414-00 B2304983-035-00 83,B6 05003-063-00 C13 09101-418-00 B2304983-035-01 B6,B9, E3 05003-066-00 A29 09101-419-00 B2304983-036-00 86, E3 05003-067-00 C13 09101-420-00 821,82304983-038-00 87 05003-077-00 A27,A29 09101-421-00 B2304983-039-00 89, E3, E5, 05004-018-00 85 09101-500-00 B23

E6 05006-058-00 A27 18408-000-00 81504983-040-00 E3,E5,E6 05007-035-00 B21 21110-101-00 811,81304983-041-00 E3,E5,E6 05007-036-00 821 43208-000-00 C1104983-042-00 E3, E5, E6 0501 0-047-00 010 43302-000-00 811,81404983-047-00 825 05010-127-00 D10 43699-000-00 B11, B1404983-050-00 011 05012-041-00 E3 74088-000-00 C2404983-051-00 B6,B7 05030-073-00 C19 74169-000-00 B2104983-052-00 B25 05030-1 07-00 C21 74191-000-00 B2104983-059-00 C23 05030-1 08-00 C21 84076-000-00 C2404983-067-00 A5,A9 05030-219-00 C18 90140-002-00 A9, VII04983-068-00 83 05030-220-00 C18 90140-003-00 A9, VII04983-069-00 83 05030-237-00 C18 90140-004-00 A9, VII04983-069-02 83 05030-239-00 C18 90141-001-00 A9, VII04983-071-00 83 05030-261-00 017 90152-000-00 A2,A504983-075-00 83 05030-271-00 C21 90152-012-00 A5,VII04983-076-00 87 05030-272-00 C21 90152-016-00 A5,E304983-078-00 B7 05030-318-00 C21 90152-017-00 A5, VII04983-080-00 D7,019 05030-324-00 C21 90153-000-00 A2,A904983-081-00 07,019 05030-454-00 C19 93147-000-00 A2904983-088-00 83 05030-455-00 C19 93239-000-00 A27,A2904983-1 00-00 87 05030-464-00 C21 93248-000-00 A2,A15

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F12 NUMERICAL INDEX

Part No. Page Part No. Page Part No. Page

93287-001-00 A1593287-002-00 A1593287-005-00 A1593287-006-00 A1593287-007-00 A1593287-020-00 A15,01993288-000-00 A27,A2993293-000-00 A3,A15,01893294-002-00 05,01993294-003-00 05,09,01993299-000-00 01893299-000-56 019

Page 161: 13341847 PF-200B Eff. SN 20013-01

PARTS WARRANTY

Ingersoll-Rand Company ("Company") through its distributor warrants that partsmanufactured by it will be as specified and will be free from defects in material andworkmanship. The Company's liability under this warranty shall be limited to the repair orreplacement of any part which was defective at the time of shipment provided Purchasernotifies the Company of any such defect promptly upon discovery, but in no event laterthan six (6) months from the date of shipment of such part by the Company.

Repairs and replacements shall be made by the Company F.O.B point of shipment. TheCompany shall not be responsible for costs of transportation, removal, or installation.

Warranties applicable to material and equipment supplied by the Company but whollymanufactured by others, shall be limited to the warranties extended to the Company bythe manufacturer which are able to be conveyed to the Purchaser.

This warranty does not apply to failures occurring as a result of abuse, misuse, negligentrepairs, corrosion, erosion, and normal wear and tear, alterations, or modifications madeto the part without express written consent of Ingersoll-Rand.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT OF TITLE),EXPRESSED OR IMPLIED, AND THERE ARE NO WARRANTIES OF MERCHANTABILITYOR OF FITNESS FOR A PARTICULAR PURPOSE.

LIMITATION OF LIABILITY

The remedies of the user set forth under the provisions of warranty outlined above areexclusive and the total liability of Ingersoll-Rand; or its distributor with respect to thissale; or the equipment and service furnished hereunder, in connection with theperformance or breach thereof, or from the sale, delivery, installation, repair or technicaldirection covered by or furnished under this sale, whether based on contract warranty,negligence, indemnity, strict liability or otherwise shall not exceed the purchase price ofthe unit of equipment upon which such liability is based.

Ingersoll-Rand and its distributor shall in no event be liable to the user, any successors ininterest, or any beneficiary of assignee relating to this sale for any consequential,incidental, indirect, special, or punitive damages arising out of this sale; or any breachupon lost goodwill, lost profits or revenue, interest, work stoppage, impairment of othergoods, loss by reason of shutdown or non-operation, increased expenses of operation ofthe equipment, loss of use of power system, cost of purchase of replacement power; orclaims of user or customer of the user for service interruption whether or not such loss ordamage is based on contract, warranty, negligence, indemnity, strict liability or otherwise.

INGERSOLL-RAND COMPANY ----May 1, 2000

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Road DevelopmentIngersoll-Rand Company312 Ingersoll RoadShippensburg, Pa 17257

Ingersollfland

©2004 Ingersoll-Rand Company, Printed in the USA