Topsides UK 2016 - How to save money safely - Michail Tzouvelekis
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Topsides, Floaters
& Onshore Facilities
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TOPSIDES FLOATERS CONCRETE JACKETS ONSHORE CONSTRUCTION
Offshore topsides
facilities
Floating oil &
gas facilities
Concrete GBS for
offshore platforms
Steel jackets for
offshore platforms
Onshore oil and gas
and petrochemical
facilities
Construction and
maintenance
services
Kvaerner is a specialised engineering, procurement and construction
(EPC) company. As a preferred partner for oil and gas operators,
Kvaerner is focused on delivering complete solutions to some of the
worlds most demanding projects through reliable, effective and flexible
execution models.
HSE is a core value
At Kvaerner, concern for health, safety and the environment is more than a
core value; it is also an effective way to work. Our HSE mindset is founded on
the belief that all incidents can be prevented. We work systematically to ensure
continuous improvement of our HSE culture and performance.
> We strive continuously for zero harm to people, the environment,material and non-material assets.
> We focus on employee health and on further improvement of thework environment.
> We require every employee to take personal responsibility for HSEby focusing on their own behaviour.
PARTNER
KVAERNER
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Engineering
The engineering phase is the basis not
only for the subsequent procurement of
equipment and the construction of the
facility, but for building a facility which
will operate effectively for decades
to come. Our multi-disciplined
organisation covers all phases
of technical and administrativefunctions needed to execute
demanding engineering tasks
for our customers.
Procurement
Kvaerner provides best value procurement
from subcontractors to customers by
leveraging global sourcing networks
and market knowledge. Our supply
management and procurement
organisation supports project
execution through a pro-active
process for optimising the lead-time, total costs and quality,
mitigating risk and ensuring
HSE performance.
Construction
Kvaerners services include specialised
in-house fabrication yards with decades
of experience from demanding projects
combined with the capacity of high
quality partners. With Kvaerners
flexible execution model we
deliver reliable and cost-effective
solutions while ensuring a highdegree of local content when
it benefits the project. All our
projects are supervised by
Kvaerners senior project and
construction management.
M
aritH
omm
edal/
Statoil
A
SN
or
sk
eSh
ell
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Solutions for different needsand demands
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TOPSIDESKvaerner is a leading contractor for engineering,
procurement, and project management, as well
as construction for oil and gas facilities, bothfor topsides on fixed or floating platforms, and
onshore processing facilities.
Different reservoirs and development concepts
require tailored solutions. Kvaerner has gained
experience from a number of projects over the
last decades.
Kvaerner has delivered topsides for fixed
platforms both on steel jackets and gravity
based structures (GBS), and is among very few
contractors with experience in delivering all
types of floating platforms; semi-submersible
production platforms and drilling rigs, TLPs
and FPSOs. This enables Kvaerner to deliver
optimum solutions for our clients.
Kvaerners services also include major
modification work onshore and offshore,
including demolition and disposal of
installations at end of field life.
FLOATERS
ONSHORE
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Kvaerners comprehensive capabilities and proven track record include complete deliveries of
floating offshore platforms, platform topsides and onshore facilities for oil and gas processing.
With the flexibility to handle all contract formats and project execution models, our servicesinclude the full value chain from concept through completion.
Delivery of complete projects
Close integration between various phases is critical
to the projects long-term success. Poor quality may
delay the start of production or reduce the capacity.
A delayed delivery may have significant knock-on
effects for our customers. This is why Kvaerner strives
to offer attractive technical solutions combined with
skilled people and effective, reliable performance.
For more than 40 years, Kvaerner has delivered
floating platforms, topsides and onshore facilities
to some of the industrys most demanding projects.
Sitting on the floating hull or fixed substructure,
the topsides are the heart of an offshore platform.
The topsides hold the facilities to process oil and
gas from the reservoir in the seabed below.
Depending on the water depth, a fixed or floating
structure will be selected. In order to allow the platform
to maintain operation even in harsh weather, the
floating hull must have characteristics which manage
the movement from currents, wind and waves.
When delivering an onshore facility, which typically
combines oil and gas processing technologies withcivil engineering work, an effective project execution
model is imperative for a successful result. Kvaerner
has extensive experience in delivering onshore oil
and gas facilities.
On time, budget and with the agreed quality
> More than 10 semi-submersibles, including deepwater floatingproduction and exploration drilling units.
> Two of the worlds most innovative and productive tensionleg platforms (TLP).
> Six of the worlds most advanced and effective floatingproduction storage and offloading units (FPSO).> More than 20 topsides for floating platforms (semi-submersibles,
TLPs and FPSOs).
> More than 20 topsides for platforms with a steel jacket substructurestanding at the seabed. Kvaerner has also delivered more than
40 steel jacket substructures.
> More than 20 topsides for platforms with a concrete GravityBased Structure (GBS) standing on the seabed. Kvaerner has also
delivered 17 concrete GBS structures.
> More than 10 projects for onshore oil and gas processing facilities.> Market leader in delivering platforms for deep water, harshenvironment and arctic conditions.
> Life cycle optimization from Day 1: Flexibility for later upgrades.> Market leader for delivering large onshore facilities for subsea-
to-shore development projects, where streams are received from
subsea wells offshore via pipeline to the onshore treatment plant.
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Heidrun, the worlds first concrete TLP.
Njord, the worlds first built for purpose semi-submersible production platform.
Nyhamna Ormen Lange: Onshore facility for processing and export of gas.
yvin
dH
agen
/Statoil
A
SN
or
sk
e
Shell
S
tatoil
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Offshore
topside facilities
Offshore
topside facilities
Statfjord A
1977Draugen
1994
Gullfaks C
1989
Oseberg A
1988
Nelson
1993
Snorre TLP
1992
Eldfisk is one of the fields in the Greater Ekofisk Area offshore
Norway. Both the Ekofisk field itself and the associated Eldfisk
have since the 1970s been developed with several offshore
platforms with steel jacket substructures. Kvaerner has over
the decades delivered the majority of this extensive
development. In March 2011, the company was also awarded
the EPC contract for delivery of topsides, bridges and a flare
for the new Eldfisk 2/7 S platform. Kvaerner will deliver the
15 500 tonne topsides and the other components forthe new platform in time for installation in 2014.
Grane is a drilling and production platform with the topsides
installed on a steel jacket substructure. Kvaerner delivered the
full EPC value chain for both topsides and jacket. Even when
introducing several new methods and technologies, including
systems for processing of very heavy oil, the project broke
several previous performance records. Grane was recognised
as a benchmark delivery on most key parameters, including
HSE, efficiency, schedule, and budget management.
Offshore
topsides facilities
Offshore
topsides facilities
ELDFISK GRANE
yvin
dH
agen
/Statoil
C
on
ocoPhillip
s
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Offshore
topside facilities
Offshore
topside facilities
Hibernia
1996
Heidrun
1994Troll A
1995
Snorre B
2002
Njord
1997
Laminaria
1999
Kvaerner has been involved in several projects for arctic
conditions offshore Canada, including the Hibernia platform.
As a leading contractor, Kvaerner was involved in all phases
of the project development, for both the topsides and the
substructure. The substructure is built to withstand contact
with drifting ice. To utilize local employees, Kvaerner played
a key role in establishing a fabrication yard in Bull Arm,
Newfoundland.
With a total height from seabed to the tip of the flare of 481
meters, the Troll A holds the title the largest object ever moved
by man. Troll is one of the worlds largest offshore gas fields,
and the Troll A platform has been dubbed as one of the worlds
modern engineering marvels. Kvaerner performed the full EPC
scope for the gravity base substructure (GBS), and the EP and
C scope for the large topsides with gas processing facilities
before the complete platform was towed out to the field
and installed. In addition, Kvaerner has been involvedin developing other installations at the Troll field.
Offshore
topsides facilities
Offshore
topsides facilities
HIBERNIA TROLL A
yvin
dH
agen
/Statoil
Exx
onM
obil
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Ormen Lange
2007
Adriatic LNG
2009
Snhvit
2007
Valhall
2003
Troll B
2002
Kristin
2005
The Kristin semi-submersible production platform is located in a
region prone to harsh environment offshore Norway and within
a deep reservoir causing high pressure and high temperature.
The platform is made to handle a well stream with a pressure
of 900 bars and temperatures of 170 degrees Celsius.
The semi-submersible production platform Gja is built for
operations in harsh winds and waves. It is the worlds first
floating production platform with electrical power from shore,
thus reducing the CO2 emissions from the platform.
KRISTIN GJA
Floating oil &
gas facilities
Floating oil &
gas facilities
M
aritH
omm
edal/
Statoil
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TCM Mongstad
2011
Kollsnes
2011
Eldfisk
2014
Edvard Grieg
2015
Aker H6-e
2009
Gja
2010
At the Mongstad refinery, Kvaerner has been a key contractor,
installing new and environmentally friendly technology for
carbon capture from gas emissions. The Technology Centre
(TCM) is installed for testing green technologies.
The LNG facility at Melkya receives gas via seabed pipelines
directly from subsea wells at the Arctic Snhvit field in the
Barents Sea. In the development of this subsea-to-shore
project, Kvaerner was the installation contractor for onshore
facilities on the island Melkya, just outside one of the worlds
most Northerly cities, Hammerfest.
TCM MONGSTAD SNHVIT LNG
Onshore oil and gas and
petrochemical facilities
Onshore oil and gas and
petrochemical facilities
EilivL
er
en
/Statoil
T
echn
olo
gyCen
tr
eMon
gstad
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Feasibility &
concept
Opportunity appraisal
Feasibility studies
Concept selection
Concept definition
System
definition
System definition
System design & layout
development
Global design
Detailing &
fabrication
Detailed design
Work preparation
Prefabrication
Fabrication
Assembly
& erection
Transport & positioning
Assembly
Mechanical completion
System
completion
Commissioning
Transport & installation
Take-over
Close-out
Kvaerner is a main contractor with practical experience gained from large projects in
challenging environments. Our comprehensive track record includes fixed and floating
substructures for offshore platforms and terminals, topsides for offshore platforms and
terminals. We have also delivered a wide range of onshore based facilities for oil and
gas processing or industrial purposes.
yvin
dH
agen
/Statoil
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H
ar
ald
_P
etter
sen
/Statoil
Studies and front-end
Kvaerner prefers to be involved in the
early stages of a project and contribute
to the customers decision process on the
development concept, through the phases
for feasibility studies, field development
planning and FEED, as well as for the
establishing of a project execution strategy.
The FEED phase is critical to the long-term
success of the overall project objectives.
While a projects business plan typically
identifies the financial opportunity, theFEED establishes a set of process operating
conditions and specifies the equipment
needed to achieve the necessary level
of reliability, efficiency and safety.
Hence, this phase sets the direction for
the subsequent project phases.
Engineering
Kvaerner has an experienced engineering
organisation, capable of executing several
simultaneous projects. In addition, we
work closely with Aker Solutions and other
recognized engineering partners.
Our network of offices at strategic international
locations is often leveraged to provideadditional capacity or to contribute with
relevant expertise and experience.
When necessary, we also use selected
strategic partners worldwide, including high-
Kvaerners delivery of oil and gas offshore
platforms and onshore facilities is based
on our own Project Execution Model (PEM),
which has been developed, proved and
documented on numerous projects.
Kvaerners PEM approach ensures that
projects are systematically planned and
executed. The model combines effective
performance with a careful detection of
possible challenges during the projects life
cycle, and enables pro-active mitigation
and risk management.
The use of PEM assures quality in every step
of the project, through a clear definition of
milestones, elements and quality parameters.
This systematic approach provides transparency
for both the project team and for the customer.
The continuously updated project overview
identifies opportunities for flexibility.
Technology development
After project completion a systematic analysis
is performed. Ideas that work well are harvested
for further improvement, as part of Kvaerners
continous improvement.
Kvaerner carefully invests in developingnew technological solutions and new methods.
It is this development that brings new
knowledge and ideas to the table when a new
project is being considered by our customers.
value engineering hubs, to assist in various
parts of the project execution.
The detailed engineering phase also provides
specific instructions which enable the
fabrication of the new installation with
maximum efficiency.
Procurement
The documentation from detailed engineering
is an important tool to enable the procurement
organisation to gain the best terms and
conditions from vendors, including theidentification and ordering of long lead items
at an early stage. Kvaerners organisation
includes extensive experience in procurement
for both onshore and offshore projects.
Our expertise includes the overview of
alternative suppliers and vendors, market
prices and quality standards for specific items
and systematic follow-up routines after the
orders have been placed.
Two floating platforms delivered in sequence from Kvaerner Stord.
Kvaerner has been a key contractor through the development andexpansion phases at the Krst onshore facility.
Kvaerner continuously train operators to the highest standardof quality and efficiency.
Kvaerner was in early 2012 awarded the EPC contracts for the newEdvard Grieg platform, which is scheduled to be installed in 2015.
Kvaerner was the main contractor for the Snorre B semi-submersibleproduction platform. Kvaerner was previously also the main contractor
for the Snorre A TLP (tension leg platform).
Kvaerners engineers and project managers have extensive experiencein developing effective concepts and reliable execution plans.
Illu
strasjon
sbild
e-
Sh
utter
stock
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Mating of topsides and hull.
Gja on its way to field from Kvaerner Stord.
Close cooperation between engineeringand procurement.
H
ar
aldP
etter
sen
/Statoil
Construction
Kvaerner can offer construction for both
offshore platforms and onshore facilities
based on more than 40 years of experience.
Kvaerner has also established strategic
partnerships with other leading, best-value
fabricators. This ensures flexibility, as
well as the ability to deliver projects in
selected regions.
Cooperation between Kvaerner and its
strategic partners is based on the PEM modeland a close on site cooperation between
the experts from Kvaerner and its partners.
All parts of the delivery are performed
according to the high standards and with the
reliability that is expected from Kvaerner.
Local content is a key factor for many oil
and gas projects. Kvaerner has long and
documented experience of contributing
to local content and to the establishing of
long term local value creation through use
of local suppliers and through training and
effectively integrating local subcontractors.
Hook-up and CommissioningThe delivery of an offshore platform or
onshore plant typically involves hundreds
of thousands of small and large deliveries of
products, systems and services from suppliers
around the world. Kvaerner ensures that
everything comes together with the maximum
efficiency and desired quality.
Kvaerner offers hook-up and commissioning
for floating platforms or platform topsides
at this modern facility. For hook-up and
commissioning of onshore facilities,
Kvaerners experienced operators and
construction managers will perform the
hook-up and commissioning at the plant site.
Kvaerner covers all hook-up and
commissioning disciplines typically required,
such as process and marine system design,
piping, layout, material handling, pipe stress,
secondary structural steel (steel decks, access
and support systems), HVAC and safety
systems, electrical, instrumentation, telecom,
mechanical equipment, risers, J-tubes and
pipeline interfaces.
Installation of topsides
Different substructure solutions require
different installation methods of the topsides.
For fixed steel structures, the topsides will belifted onto the substructure in one or more
modules at the field. Depending on the size
of the topsides, this might cause extensive
offshore hook-up work.
For floating facilities and gravity based
substructures, the mating will be performed
inshore by float over. This will require minimal
offshore hook-up work. For FPSOs, the topsides
will be installed keyside. Kvaerner has over
the last decades gained extensive experience
on all these installation methods.
End of life services
Kvaerner has state of the art facilities
and experienced personnel to carry out
a safe demolition and disposal of closeddown installations.
Hands-on project management
All our projects, including those executed
with strategic partners or local contractors,
are supervised by Kvaerners own project
managers. The in depth expertise, the proven
experience and the hands-on approach of
our experts are some of the factors that
make Kvaerner unique, and have made our
brand recognised as the reliable, effective
contractor for the most demanding projects.
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Kvaerners mission is to successfully execute
some of the worlds most demanding projects
through living our values.
In any organisation, values are essential for
building trust in each other, in our partners,
in our customers and with society. All the
Kvaerner businesses share a common set of
values the compass that guides our policies,
our operations and ultimately, our behaviour.
For further information, please visit our web
site: www.kvaerner.com
HSE mindset
We take personal
responsibility forHSE because
we care
Our mission:
Successfully
planning and
executing
demanding EPC
projects, through:
Hands-on
management
We know our
business and get
things done
Customer drive
Building customer
trust is key to
our business
Open and direct
dialogue
We encourage
early and honest
communication
People and teams
All our major
achievements areteams efforts
Delivering results
We deliver
consistently andstrive to beat
our goals
Our common values
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Production:ZPIRIT
Photos:Exx
onM
obil,Kv
aern
er,
Sh
ell,
yvin
dH
agen
,Statoil
Cover:Ph
otom
on
tageof
Gja-ZPIRIT
Kvrner Stord AS
EldyaneNO-5411 Stord
Norway
Telephone: + 47 53 41 80 00
Telefax: + 47 53 41 80 01
www kvaerner com
Kvaerner Contracting Ltd
30 Eastbourne TerraceLondon, W2 6LG
United Kingdom