13 June 2002 Page: 1 FS M PLANON ® The new dimension in light. Barrier discharge lamp technology...
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Transcript of 13 June 2002 Page: 1 FS M PLANON ® The new dimension in light. Barrier discharge lamp technology...
13 June 2002 Page: 1FS M
PLANON®
The new dimension in light.
“Barrier discharge” lamp technology
from OSRAM
13 June 2002 Page: 2FS M
General Lighting• Standard incandescent lamps• Halogen lamps• Compact fluorescent lamps• Fluorescent lamps• High-intensity discharge lamps
Automotive Lighting• Headlamps• Auxiliary automotive lamps• Headlight systems (USA only)
Photo-OpticHalogen and discharge lamps for film and TV, special effects and airport lighting, over-head and video projectors, medicine and microscopy
Opto Semiconductors• LED• Displays• High-power laser diodes• Infrared components
Ballasts and Luminaires• Electronic control systems for (compact) fluorescent lamps, low-voltage halogen lamps, high-intensity discharge lamps • Consumer luminaires
PM&C• Electronic, chemical, metall-
urgical and glass components for lamp manufacturing and
similar technologies• Sintered metals, connectors
Machines• Design and construction of
machines and complete pro-duction lines for lamps and
their components• Elaboration of concepts for
new production sites
OSRAM activities
13 June 2002 Page: 3FS M
Thermal emission
• Incandescent lamp
• Halogen lamp
Low-intensity discharge + phosphor• Fluorescent lamp in a wide range of
diameters• Compact fluorescent lamp with/
without electronic control system• Flat lamp
High-intensity discharge (+ phosphor)• Metal halide lamps
• High pressure sodium lamps
Semiconductors
• LEDs
• Displays
• High-power laser diodes
• Infrared components
OSRAM basic technologies and products
13 June 2002 Page: 4FS M
1936 Fluorescent tubes
1979 LUMILUX®-Fluorescent tubes
1980 OSRAM DULUX® S
1985 OSRAM DULUX® EL
1993 FM® (T2) Fluorescent tubes
1995 FH® (T5) Fluorescent tubes
1996 FQ® (T5) Fluorescent tubes
1997 OSRAM ENDURA®
1998 OSRAM PLANON®
OSRAM is setting milestonesin fluorescent lamp technology
13 June 2002 Page: 5FS M
Extremely low-profile flat-formatfluorescent lamp for area lighting
OSRAM innovations power the market:Latest brilliant example: OSRAM PLANON®
New high performance backlighting for LCD screens
New design possibilities for general lighting with outstanding uniform luminance
Virtually constant light-output over a wide ambient temperature range
Mercury-free, thusno problems with waste disposal
13 June 2002 Page: 6FS M
High luminance (>7000 cd/m²) constant from centre to edge
High homogeneity (> 85%)
Lamp size not limited by physical constraints, currently available: Lamp diagonals 10,4“, 15,0“, 18,1“, 20,1“, 21,3“
Integrated reflector for optimised light-output
Mercury-free discharge thus
– light-output unaffected by changes in ambient temperature (-30°C… +85°C)
PLANON® system advantages
0
10
20
30
40
50
60
70
80
90
100
-30 -20 -10 0 10 20 30 40 50 60 70 80
Ambient temperature °C
Rel
ativ
e li
gh
t o
utp
ut
%
Mercury fluorescent
OSRAM PLANON®
PLANON®
Hg- based
fluorescent lamps
(typical trend)
– instant start at full light-output (start-up time < 5ms)
– no hazardous waste
13 June 2002 Page: 7FS M
Colour coordinates stable over lifetime
Lambertian characteristics
Heat dissipation with extremely low Rth
Inverter/ECG QT PLANON® designed for optimising lamp performance:Including PFC + lamp driver, lamp driver only
PLANON® system advantages
Longlife Longlife CCFLCCFL
PLANONPLANON®®
Normal Normal CCFLCCFL
Lu
min
ance
%
X 1000 h
100
90
80
70
60
50
0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0
Extremely long lamp life, up to 100,000 h (based on 50% of initial luminance)
– no internal heater electrodes to burn-out
– no darkening caused by loss of emitter material or mercury effects
13 June 2002 Page: 8FS M
Phosphor
Dielectric barrier
Reflector
Anode
Cathode
Bottom glass
Frame
Top glass
Spacer
PLANON® lamp structure
The various functional layers of a PLANON® lamp
13 June 2002 Page: 9FS M
UV-radiation is transformed into visible light by phosphors
PLANON® operating principle
PLANON® generates light using pulsed dielectric barrier discharge
A suitable voltage is applied to the electrode system of the lamp from the outside. It excites xenon atoms in the gas chamber and enables the formation of excited Xe2
* molecules
UV Radiation
Top glass
+++ h·
Xenon gas
Glass
Light
+
Anode
Phosphor
Barrier layerCathode
e-
Xe XeXe*2
Xe e-Xe + Xe*2
13 June 2002 Page: 10FS M
Principle of the barrier discharge
Light
Xe Xe Xe* ++
Xe2* +XeXe h·+
XeXe2*+
Xe*Xe + e - + e -
AnodeCathodee-
Phosphor
Reflective coatingBottom glass
Top glass
Barrier layerXenon
Phosphor
13 June 2002 Page: 11FS M
PLANON® microdischarges
Small protrusions affixed to the cathode lines function as starting points of microdischarges
Microdischarge Protrusion
The discharge channels widen to roughly triangular shapes ending on the opposing electrode lines
The high homogeneity featured by PLANON® is achieved by placing these triangular discharge filaments throughout the whole lamp surface
13 June 2002 Page: 12FS M
Diffuser plates
Inverter
PLANON®
PLANON® system components
Components of a PLANON® system
13 June 2002 Page: 13FS M
With an estimated lifetime of 100,000 h PLANON® technology surpasses other existing backlighting systems by far
Maintenance characteristics of LCD backlighting systems
Longlife Longlife CCFLCCFL
PLANONPLANON®®
Normal Normal CCFLCCFL
Lu
min
an
ce
%
X 1000 h
100
90
80
70
60
50
0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 80,0 90,0 100,0
13 June 2002 Page: 14FS M
Rel
. lu
min
anc
e [%
of
ste
ady
sta
te v
alu
e a
t 20
°C]
Time [s]2500
0102030405060708090
100
0 500 1000 1500 2000
PLANON® edge light system HCFL
edge light system CCFL
PLANON® starts at high luminance within 5 ms, offering power saving benefits by enabling true power-
save modes
Burn-in characteristics of LCD backlighting systems
13 June 2002 Page: 15FS M
0
10
20
30
40
50
60
70
80
90
100
-30 -20 -10 0 10 20 30 40 50 60 70 80
Ambient temperature °C
Re
lati
ve
lig
ht
ou
tpu
t %
Mercury fluorescent
OSRAM PLANON®
PLANON®
Hg- basedfluorescent lamps(typical trend)
Relative light output vs. ambient temperature
PLANON® light output is virtually unaffected by changes in ambient temperature
13 June 2002 Page: 16FS M
PLANON® dimming technology:Principles
PLANON® generates light by using very short pulses
The voltage, which generates these short discharge pulses is shown to the right
time
To ensure a maximum of light stability, it is necessary to have a certain voltage (or energy) per pulse
13 June 2002 Page: 17FS M
PLANON® dimming technology: Two different principles
100%
Luminance
UL
50%UL
50%UL
20%
UL
PWM-Dimming: PWM means „pulse width modulated“, this possibility of dimming uses the inertia of the human eye. The signal is „chopped“ into smaller portions at a rate not visible to the eye. The dimming ratio is proportional to the green coloured area. The PWM-dimming yields much better dimming rates than the analogue dimming.
Analogue Dimming: The height of the signal (e.g. voltage) is adjusted to have a lower light output. The PLANON® dimming range for this technology is 100…~50%.
13 June 2002 Page: 18FS M
0,0
20,0
40,0
60,0
80,0
100,0
120,0
0,0 20,0 40,0 60,0 80,0 100,0 120,0
Input Power [%]
Lu
min
anc
e [%
]
PLANON® dimming technology: Luminance vs. power
13 June 2002 Page: 19FS M
PLANON® dimming technology: Luminance vs. chromaticity
0.310
0.290
0.300
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Ch
rom
atic
ity
cd/m²
y CIE
Colour shift during dimmingx, y < 0.0005@ 500...1000 cd/m²
0.330
0.320
0.270
0.280
x CIE
13 June 2002 Page: 20FS M
PLANON® luminance homogeneity
Luminance cross section for 20,1” lamp with lightbox
13 June 2002 Page: 21FS M
PLANON® relative spectral distribution
13 June 2002 Page: 22FS M
Angular characteristics
20,1“ lamp with standard diffuser set
13 June 2002 Page: 23FS M
Features
Lamp: 18,1”... 21,3” Input power: 70...130W Input voltage: 100... 240V AC Dimming ratio: 1:5 Dimming interface: PWM,
optically insulated DC-output: 12V / 1A
(for LCD driving circuit) Driving control: with microcontroller Dimensions: 211 × 132 × 33 mm3
Inverter / ECG QT PLANON 5
13 June 2002 Page: 24FS M
Features
Lamp: 10,4”... 15,0” Input power: 20... 40W Input voltage: 24V DC Dimming ratio: 1:5 Dimming interface: PWM,
optically insulated DC-output: 12V / 1A
(for LCD driving circuit) Driving control: with microcontroller,
in circuit programmable Dimensions: 200 × 40 × 20 mm3
Inverter / ECG QT PLANON 6
13 June 2002 Page: 25FS M
Features
Lamp: 18,1”... 24” Input power: 20... 100W Input voltage: 24V DC Dimming ratio: 1:5 Dimming interface: PWM,
optically insulated DC-output: 12V / 1A
(for LCD driving circuit) Driving control: with microcontroller,
in circuit programmable Dimensions: 200 × 75 × 20 mm3
Inverter / ECG QT PLANON 8(under development)
13 June 2002 Page: 26FS M
Loose thermal contact
Straight metal plate (thickness appr. 1mm Al)
Reasons:
Method:
Improved temperature homogeneity on lamp backside, necessary to avoid critical mechanical tensions in glass vessel
PLANON®
Metal plate
PLANON® handling / design guide lines:
EMI shield
Heat sink
Metal plate
13 June 2002 Page: 27FS M
PLANON®
Insulation
Reasons: Insulation of operating voltage at the lamp soldering points(peak voltage: appr. 2kV; starting voltage: up to 4 kV)
PLANON® handling / design guide lines:
Insulation
13 June 2002 Page: 28FS M
Standard diffuser set:
PLANON®
Diffuser
Diffuser film DF100SX
Diffuser plate 1mm (3x)
Diffuser plate 2mm
PLANON® lamp
PLANON® handling / design guide lines:
Reasons: Optimisation of the lamp system’s luminance homogeneity.
Diffuser stack
13 June 2002 Page: 29FS M
Frame
Intersection:
Diffuser
PLANON®
Al-Plate
Frame
PLANON® handling / design guide lines:
Mounting frame
13 June 2002 Page: 30FS M
Application Key advantages PLANON®
Examples of current PLANON® LCD applications
Point of sales, e.g. gas stations
Lifetime Brightness
Robustness
Lifetime Brightness
Lifetime Brightness
Temperature independence
Lifetime Brightness
Temperature independence
Lifetime Brightness
Maintenance Colour coordinates
Lifetime Brightness
Temperature independence
Passenger information systems
Air / ground traffic control
Touch panels / ATM / Order confirmation boards
Factory automation
Medical
13 June 2002 Page: 31FS M
Stable light output even in the outdoor temperature range from –30°C to +85°C.
High display brightness of up to 1200 cd/m².
Excellent maintenance with guaranteed values of 70% initial luminance even after 5 years of continuous operation.
PLANON® application
Point of sales/ Point of interest displays
SIEMENS iSFT
13 June 2002 Page: 32FS M
115
Ideal backlight for industrial applications such as in public transportation systems
Unaffected by changes in ambient temperature
High vibration and shock resistance
Long lifetime, up to 100,000 h
Circuit power less than 35 W for 15” diagonal lamp
450 cd/m2 display luminance
PLANON® application
Passenger information systems in S-Bahn trains, Berlin
Information systems
13 June 2002 Page: 33FS M
High luminance, up to 600 cd/m² at SXGA resolutions
Large size backlights up to 21.3”
Excellent reliability and maintenance values of 100,000 h to half brightness
PLANON® application
Airport Tower Frankfurt
Air traffic control
13 June 2002 Page: 34FS M
Excellent maintenance, luminance >70% of initial value after 5 years of continuous operation
Luminance independent of temperature and vibration
High brightness for control panels and process monitors up to 720 cd/m2
PLANON® application
Factory automation
13 June 2002 Page: 35FS M
CCFL based back light, 0 h CCFL based back light, 1 year PLANON® based back light, 0 h
Key features
Display: 10,4“, VGA
Display luminance: 350 cd/m2
B/L power consumption: ~10W
Lamp lifetime (MTTH): up to 100,000 h
PLANON® application:Factory automation - example
13 June 2002 Page: 36FS M
X 1000 hours
Lu
min
an
ce
[c
d/m
²]
0
50
100
150
200
250
300
350
2 8 20 30 40 50 60 70 80 90 100
Planon®, measured values
Planon®, expected course
CCFL, datasheet values
CCFL measured values
Luminance versus lifetime
Higher stress, regardingExample:
Application as LCD backlighting systems in control panels in factory automation
vibration shock
temperature dust
Application in factory automation
13 June 2002 Page: 37FS M
LCD
CCFL
Diffuser + Optical films
Light box
Heat accumulation
Heat dissipationvia back plate
PLANON®
Metal back plate
Heat-flow in „multiple tubing“-CCFL and PLANON® backlights
13 June 2002 Page: 38FS M
Multimedia displays in diagonal sizes– 15“ to 30“ TV
Desktop monitor
Multimedia
LCD and PLANON® for multimedia AV displays
Unique lighting power – high quality bright images
(300- 400 cd/m2 on the display surface) – ± 80° wide viewing and illumination angle – constant centre to edge luminance
Lamp lifetime – up to 100,000 h to 50% of initial luminance
Instant start with high luminance – power save advantage
Mercury-free backlight – no waste disposal problems
13 June 2002 Page: 39FS M
Unique light source – bright luminance 5000 to 10000 cd/m2 – luminance constant from centre to edge
Dimming ratio (100:10)
Extremely thin - only 10 mm
Mercury-free light source – no waste disposal problems
Long lifetime, up to 100,000 h at 50% of initial luminance
Instant start with high luminance (run-up within 5ms)
Luminance independent of temperature
PLANON® application: As a pixel for a mega display
Range of colour temperatures and different colours
Unaffected by frequent switching (17 000 000 switches in 3 months)
– switching cycle 2Hz to 25Hz
13 June 2002 Page: 40FS M
PLANON® application:Photo lighting
OSRAM PLANON® bright, robust, flat, long-lasting- ready for film
The extremely flat design of PLANON®
along with its high luminance and homogeneity makes it much easier for cameramen and photographers to set up lighting systems.
PLANON® as illumination for photography and film, soft illumination in the smallest space
13 June 2002 Page: 41FS M
Illumination of SIEMENS-Cafeteria, Zurich
PLANON® application:General lighting
13 June 2002 Page: 42FS M
PLANON® application:General lighting
PLANON® backlighting fused glass – in a luminaire by LumenArt
PLANON® in a luminaireby Belux, shown at Light + Building 2002
PLANON® in pendant and floor lamps, design by Bernd Moeller
13 June 2002 Page: 43FS M
PLANON® meets demands of tomorrow’s ultra bright, mercury-free, vehicular LC-Displays in dashboard environments.
PLANON® application
Bosch Concept Car, IAA ´99
Future perspective for automotive application
Its luminous output is virtually independent of ambient temperature in the range from -30°C to +85°C.