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    Budapest University of Technology and Economics

    Department of Measurement and Information Systems

    Embedded Safety-Critical Systems in

    Nuclear Power Plants

    Brief Comparison of IEC 61508 and the

    Design of Systems Important to Safety

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    Nuclear Power Generation

    Introduction to Nuclear Energy and Nuclear Power Plants

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    Nuclear Power Is it even necessary?

    Fossil fuel power plantso burn carbon fuels such coal, oil or gas to generate steam driving large

    turbines that produce electricity

    o non-renewable fuel: oil depletes soon, gas next, carbon later

    o they produce large amounts carbon dioxide, which causes climate change

    o they increase background radiation

    Large hydro power plantso water from the dams flows through turbines to generate electricityo no greenhouse gas emissions

    o impact on the ecology around the dam

    o the number of sites suitable for new dams is limited

    Other renewables

    o wind, solar and small scale hydro produce electricity with no greenhouse gasemissions

    o higher cost than other forms of generation, often requiring subsidies

    o they do not produce electricity predictably or consistently

    o they have to be backed up by other forms of electricity generation

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    The Two Types of Nuclear Energy Production

    4

    Fission

    Energy yield from

    nuclear fission

    Fusion

    Energy yield from

    nuclear fusion

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    Comparison of Fission and Fusion

    Fission Fusion

    Mechanism splitting of a large atom into two

    or more smaller ones

    fusing of two or more lighter atoms

    into a larger one

    Conditions criticality (prompt subcriticality),

    moderator, and coolant

    high density, high temperature

    (plasma), precise control

    Energy produced much greater than conventional 3 or 4 times greater than fission

    Byproducts highly radioactive isotopes, long

    decay time, large residual heat

    some helium and tritium (short half-

    life, very low decay energy)

    Nuclear waste byproducts, structural materials structural materials (lower half-life)

    Fuel 235U (0.72%), 232Th, possibly 238U 2H (deuterium) and 3H (tritium)

    Advantages no greenhouse emissions,

    economical, highly concentrated

    fuel, intrinsically safe

    no greenhouse emissions, very low

    amount of waste, abundant fuel,

    intrinsically safe, low risk

    Disadvantages high risk, radioactive waste commercial application is far away

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    Controllability of Nuclear Fission

    Effective neutron multiplication factor (k) is theaverage number of neutrons from one fission to

    cause another fissiono k < 1 (subcriticality): the system cannot sustain a chain

    reaction

    o k = 1 (criticality): every fission causes an average ofone more fission, leading to a constant fission (and

    power) levelo k > 1 (supercriticality): the number of fission reactions

    increases exponentially

    Delayed neutronsare created by the radioactivedecay of some of the fission fragments

    o The fraction of delayed neutrons is called o Typically less than 1% of all the neutrons

    in the chain reaction are delayed

    1 k < 1/(1-) is the delayed criticality region,where all nuclear power reactors operate

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    Inherent Safety of Nuclear Power Plants

    Reactivityis an expression of the departure from criticality:

    = (k - 1)/ko when the reactor is critical, = 0

    o when the reactor is subcritical, < 0

    The temperature coefficient (of reactivity) is a measure of

    the change in reactivity (resulting in a change in power) bya change in temperature of the reactor components or thereactor coolant

    The void coefficient (of reactivity) is a measure of thechange in reactivity as voids (typically steam bubbles) formin the reactor moderator or coolant

    Most existing nuclear reactors have negative temperatureand void coefficients in all states of operation

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    (A Few) Types of Nuclear Reactors

    NuclearReactors

    ThermalReactors

    Graphite-

    moderatedreactors

    Gas-cooledreactors

    Water-cooledreactors

    RBMK

    Water-moderated

    reactors

    Heavy-water

    reactors

    CANDU

    Light-water-reactors

    BWR

    PWRLight-element-

    moderatedreactors

    FastNeutronReactors

    Generation IVreactors

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    Nuclear Reactor History and Generations

    Generation II: class of commercial reactors built up to the end of the 1990s

    Generation III: development of Gen. II designs, improved fuel technology, superiorthermal efficiency, passive safety systems, and standardized design

    Generation IV: nuclear reactor designs currently being researched, not expected tobe available for commercial construction before 2030

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    Gen. II Water Moderated Reactor Types

    Pressurized Water Reactor (PWR)

    Cooled and moderated by high-pressure liquid water,primary and secondary loops

    Boiling Water Reactor (BWR)

    Higher thermal efficiency, simpler design (single loop),

    potentially more stable and safe (?)

    Pressurized Heavy Water Reactor (PHWR)

    Heavy-water-cooled and -moderated pressurized-

    water reactors, fuel in tubes, efficient but expensive

    High Power Channel Reactor (RBMK)

    Water cooled with a graphite moderator, fuel in tubes,cheap, large and powerful reactor but unstable

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    Common Light Water Moderated Reactors

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    P

    ressurizedW

    R

    BoilingWR

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    Overview of a PWR nuclear power plant

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    Primary circuit

    Reactor vessel

    Pressurizer

    Secondary Circuit

    Steam GeneratorControl Rods

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    Risk of Nuclear Installations

    Using the Terms of the Functional Safety Concept

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    Functional Safety Concept: Risk

    Risk based approach for determining the target

    failure measureo Risk is a measure of the probabilityand consequence

    of a specified hazardous event occurring

    o There is no such thing as Zero Risk A safety-related system both

    o implements the required safety functions necessary to

    achievea safe state for the EUC or

    to maintaina safe state for the EUC

    o is intended to achieve the necessary safety integrity

    for the required safety functions

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    Consequence: Effects of Ionizing Radiation

    Natural radiation

    o Internal radiation: 40K

    o External radiation

    Background radiation

    TENORM

    o artificially increased

    background radiation

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    Hats

    100%

    Ksz b Dzis

    0%

    Kockzat

    Dzis

    m=5*10-2/S v

    Deterministic effect Stochastic effect

    Artificial radiation

    o Medical diagnosis and

    treatment

    o Industrial radiation sources

    o Nuclear tests

    o Nuclear waste

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    The Risk Assessment Framework

    The three main stages of Risk Assessment are:

    1. Establish the tolerable risk criteria with respect to

    the frequency (or probability) of the hazardous event

    and its specific consequences

    2. Assess the risks associated with theequipment under control

    3. Determine the necessary risk reduction needed to

    meet the risk acceptance criteria this will determine the Safety Integrity Level of the safety-

    related systems and external risk reduction facilities

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    Example Risk Bands for Tolerability of Hazards

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    Remote Unlikely Possible Probable

    Significant

    Major

    Catastr

    ophic

    Consequence

    Frequency (per year)10-4 10-3 10

    -210-1 1

    Zone 3

    Tolerable

    Risk Region

    Zone 1

    UnacceptableRisk Region

    Zone 2

    TransitionalRisk Region

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    Tolerable Risk of Nuclear Installations

    Design BasisAccidents

    Beyond DesignBasis Accidents

    SevereAccidents

    AnticipatedOperational

    Occurrences

    Design BasisAccidents

    Beyond DesignBasis Accidents

    NormalOperation

    AnticipatedOperational

    Occurrences

    Design BasisAccidents

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    Probability of occurrence (in decreasing order)

    Severityofcons

    equence

    100 10-4

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    Operational States and Transients of NPPs

    Normal Operational State

    o

    most probable, most frequent state Operational Transients aka.

    Anticipated Operational Occurrences (AOO)

    o highly probable operational occurrences, having a minor effect

    o

    good chance of multiple AOOs during operational life-time Design Basis Accidents

    o improbable accidents, these are included in the Design Basis

    Beyond Design Basis AccidentsSevere Accidents

    o extremely improbable accidentso the Design Basis of most existing units does not include BDBAs

    o this is changing, many former BDBAs became DBAs in the caseof Generation III and Generation IV nuclear units

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    Classification of Events & Operating Conditions

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    Definition of Safety

    Central concepts: Hazard,risk and safety

    Safety

    Harm

    Risk

    Hazard

    Functional

    safety

    Combination of the probabilityof occurrenceof harm and the

    severityof that harmTolerable risk: Risk which is

    accepted in a given context

    (based on the values of society)

    Residual risk: Risk remaining after

    protective measures have been taken

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    Postulated Initiating Events

    A postulated initiating event (PIE) is an identified

    event that leads to an anticipated operationaloccurrence (AOO) or accident condition and itsconsequential failure effects.

    o All safety analysis, deterministic or probabilistic, begins

    with definition of a set of PIEs PIEs may be defined from various sources:

    o Formal analytical techniques, such as

    Failure modes and effects analysis (FMEA), or

    Hazards and operability analysis (HAZOP)o PIE lists developed for other, similar plants

    o Operating experience with other plants

    o Engineering judgement

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    Classification of PIEs

    According to origin:

    Internal eventso are those PIEs that arise

    due to failures of systems, structures, or components within theplant, or

    due to internal human error, ando provide a challenge to internal safety systems.

    External events

    o are those PIEs that arise from

    conditions external to the plant, such as natural phenomena or off-site human-caused events and

    o provide a challenge to safety equipment and/or to plantintegrity.

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    The Design Basis

    The design basis specifies the necessary

    capabilities of the plant to cope with a specifiedrange of operational states and design basisaccidents within the defined radiologicalprotection requirements

    The design basis includes

    o the specification for normal operation,

    o plant states created by the PIEs,

    o the safety classification,o important assumptions and,

    o in some cases, the particular methods of analysis.

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    d f f l

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    Identification of Internal Initiating Events

    Proper operation depends on maintaining the correct

    balance betweeno power production in the core

    o transport of energy in the reactor cooling system (RCS)

    o removal of energy from the RCS, and

    o production of electrical energy

    Thus, PIE categories may include:

    o change in heat removal from the RCS

    o change in coolant flow rate

    o change in reactor coolant inventory, including pipe breaks

    o reactivity and power distribution anomalies

    o release of radioactive material from a component or system

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    d f f l

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    Identification of Internal Initiating Events

    Consider failures (including partial failures or malfunctions)of safety systems and components, as well as non-safetysystems and components that impact safety function

    Consider consequences of human error:

    o Faulty maintenance

    o Incorrect settings or calibrations

    o Incorrect operator actions

    Include fires, explosions, floods which could cause failure ofsafety equipment

    Some events from outside the plant may be analyzed asinternal events because of the nature of their impact

    o Loss of off-site power

    o Loss of component cooling water

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    Id ifi i f l I i i i

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    Identification of External Initiating Events

    External events can lead to an internal initiating event

    and failure of safety systems that provide protection. Naturally occurring events:

    o Earthquakes

    o

    Fireso Floods and other high water events

    o Volcanic eruptions

    o Extremes of temperature, rainfall, snowfall, wind velocity

    Human-caused events:

    o Aircraft crashes

    o External fires, explosions, and hazardous material releases

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    Nuclear Accidents

    The Three Most Prominent Accidents in the History ofNuclear Power Generation, and Lessons Learned

    M i T f N l R A id

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    Main Types of Nuclear Reactor Accidents

    Accident initiated by sudden reactivity increase (e.g.control rod ejection) that causes reactor runawayo RIAReactivity Initiated Accident

    o the nuclear chain reaction becomes uncontrollable prompt supercritical reactor

    Accident initiated by insufficient cooling (e.g. due toloss of coolant)o the efficiency of heat removal from the core drops

    o the reactor core cooling is lost

    that can cause damage to the fuel claddingo LOCALoss of Coolant Accident

    o LOFALoss of Flow Accident

    o LOHALoss of Heat Sink Accident

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    R ti it I iti t d A id t

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    Reactivity Initiated Accident

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    L f C l t A id t LB LOCA

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    Loss of Coolant AccidentLB LOCA

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    I t ti l N l E t S l (INES)

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    International Nuclear Event Scale (INES)

    Level 7: Major accident

    Level 6: Serious accident

    Level 5: Accident with wider consequences

    Level 4: Accident with local consequences

    Level 3: Serious incident

    Level 2: Incident

    Level 1: Anomaly

    Level 0: Deviation (No Safety Significance)

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    D t il d E l f th INES S l

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    Details and Examples of the INES Scale

    INES Level

    Level 7: Majoraccident

    Level 6: Seriousaccident

    Level 5: Accidentwith wider

    consequences

    People andEnvironment

    Major release ofradioactive material

    Widespread effects

    Significant release ofradioactive material

    Limited release ofradioactive material

    Several deaths

    Radiological

    Barriers andControl

    Severe reactor coredamage

    Significant releasewithin installation

    Example

    Chernobyl accident(Soviet Union),26 April 1986

    Fukushima accident

    Kyshtym disaster atMayak

    (Soviet Union),29 September 1957

    Three Mile Islandaccident

    (United States),28 March 1979

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    Th Mil I l d A id t

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    Three Mile Island Accident

    In 1979 at Three Mile Island nuclear power plant in USA a cooling

    malfunction caused part of the core to melt in the #2 reactor

    o A relatively minor malfunction in the secondary cooling circuit caused the

    temperature in the primary coolant to rise

    o This in turn caused the reactor to shut down automatically

    o A relief valve failed to close, but instrumentation did not reveal the fact

    o So much of the primary coolant drained away that the residual decay heat in

    the reactor core was not removed

    o The core suffered severe damage as a result

    o The operators were unable to diagnose or respond properly to the

    unplanned automatic shutdown of the reactor

    o Deficient control room instrumentation and inadequate emergency response

    training proved to be root causes of the accident

    Some radioactive gas was released a couple of days after the accident,

    but not enough to cause any dose above background levels

    There were no injuries or adverse health effects from the TMI accident

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    Th Mil I l d A id t

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    Three Mile Island Accident

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    Ch b l A id t

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    Chernobyl Accident

    The Chernobyl accident in 1986 was the result of a flawed reactor design thatwas operated with inadequately trained personnelo

    The crew wanted to perform a test to determine how long turbines would spin andsupply power to the main circulating pumps following a loss of main electrical powersupply

    o A series of operator actions, including the disabling of automatic shutdownmechanisms, preceded the attempted test

    o By the time that the operator moved to shut down the reactor, the reactor was in anextremely unstable condition

    o A peculiarity of the design of the control rods caused a dramatic power surge as theywere inserted into the reactor

    The RBMK reactor can possess a positive void coefficient

    o The interaction of very hot fuel with the cooling water led to fuel fragmentation

    o Intense steam generation then spread throughout the whole core causing a steamexplosion and releasing fission products to the atmosphere

    o A second explosion threw out fragments from the fuel channels and hot graphite The resulting steam explosion and fires released at least 5% of the radioactive

    reactor core into the atmosphere

    Two Chernobyl plant workers died on the night of the accident, and a further 28people died within a few weeks as a result of acute radiation poisoning

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    Chernobyl Accident

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    Chernobyl Accident

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    Fukushima Accident

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    Fukushima Accident

    Following a major earthquake, a 15-metre tsunami disabled the power supply

    and cooling of three Fukushima Daiichi reactors, causing a nuclear accident on

    11 March 2011o The reactors proved robust seismically, but vulnerable to the tsunami

    o This disabled 12 of 13 back-up generators on site and also the heat exchangers for

    dumping reactor waste heat and decay heat to the sea

    o The three units lost the ability to maintain proper reactor cooling and water

    circulation functions, all three cores largely melted in the first three days Rated 7 on the INES scale, due to high radioactive releases over days 4 to 6

    After two weeks the three reactors (units 1-3) were stable with water addition

    but no proper heat sink for removal of decay heat from fuel

    By July they were being cooled with recycled water from the new treatment

    plant, and official 'cold shutdown condition' was announced in mid-December Apart from cooling, the basic ongoing task was to prevent release of radioactive

    materials, particularly in contaminated water leaked from the three units

    There have been no deaths or cases of radiation sickness from the nuclear

    accident, but over 100,000 people had to be evacuated from their homes

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    Fukushima Accident

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    Fukushima Accident

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    Safety Relative to Other Energy Sources

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    Safety Relative to Other Energy Sources

    Fuel

    Immediate fatalities

    1970-92 Who?

    Normalized to

    1/TWy* electricity

    Coal 6400 workers 342

    Natural gas 1200 workers & public 85

    Hydro 4000 public 883

    Nuclear 31 workers 8

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    Comparison of accident statistics in primary energy production

    (Electricity generation accounts for about 40% of total primary energy)

    Deaths from energy-related accidents per unit of electricity

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    Safety of Nuclear Power Plants

    Overview of the Basic Concepts of Nuclear Safety

    Characteristics of Nuclear Power Plants

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    Characteristics of Nuclear Power Plants

    They contain a large amount of radioactive

    material Employees need to be protected from radiation

    even in normal operation

    The release of radioactive contaminants must beprevented even in accident conditions!

    Plans must exist to handle the problems if

    radioactive contaminants are still released Residual (decay) heat removal (heat from the

    decay of fission products) is of high importance

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    Safety Goals of Nuclear Power Plants

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    Safety Goals of Nuclear Power Plants

    Normal operational state: intrinsically safe

    o environmentally safe: no release of contaminantso intrinsic safety: negative void coefficient

    But

    Potentially hazardouso possibility of severe consequences due to an incident

    o design flaws and incompetence can lead to accidents

    Aim: avoidance of accidentso design and build a safe nuclear power plant

    o safe operation and maintenance of the NPP

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    Safety of Nuclear Power Plants

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    Safety of Nuclear Power Plants

    Nuclear power plants and its safety systems and

    technical equipment must be designed so that thesafety of the environment is guaranteed even if an

    accident occurs

    Modern nuclear power plants satisfy these criteria

    Periodic safety audits are required to

    o assess the effectiveness of the safety management system

    o and identify opportunities for improvements

    The licensing authority permits the startup, operation

    or maintenance of a nuclear power plants only if the

    guaranteed safety of the reactor is proven

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    Safety of Nuclear Power Plants

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    Safety of Nuclear Power Plants

    Nuclear safety has three objectives:

    1. to ensure that nuclear facilities operate normally andwithout an excessive riskof operating staff and the

    environment being exposed to radiation from the

    radioactive materials contained in the facility

    2. to prevent incidents, and3. to limit the consequences of any incidents that might occur

    Aim: to guarantee in every possible operational and

    accident conditions (above a certain occurrence

    frequency and consequence, i.e. risk) that the

    radioactive material from the active zone be

    contained in the reactor building

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    The Basic Principles of Nuclear Safety

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    The Basic Principles of Nuclear Safety

    Nuclear safety uses two basic strategies to

    prevent releases of radioactive materials:o the provision of leak tight safety barriers

    o the concept of defense-in-depth

    applies to both the design and the operation of the facility despite the fact that measures are taken to avoid accidents,

    it is assumed that accidents may still occur

    systems are therefore designed and installed

    to combat them and to ensure that their consequences are limited to a level that is

    acceptable for both the public and the environment

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    Five Layers of Safety Barriers in NPPs

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    Five Layers of Safety Barriers in NPPs

    1st layer is the inert, ceramic

    quality of the uranium oxide 2nd layer is the air tight

    zirconium alloy of the fuel rod

    3rd layer is the reactor

    pressure vessel made of steel 4th layer is the pressure

    resistant, air tight

    containment building

    5th layer is the reactor

    building or a second outer

    containment building

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    Pressure Resistant Air Tight Containment

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    Pressure Resistant, Air Tight Containment

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    Structure of the Paks NPP and Safety Barriers

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    Structure of the Paks NPP and Safety Barriers

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    Main Systems Shown in the Previous Figure

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    Main Systems Shown in the Previous Figure

    1. Reactor vessel

    2. Steam generator3. Refuelling machine

    4. Cooling pond

    5. Radiation shield6. Supplementary

    feedwater system

    7. Reactor

    8. Localization tower

    9. Bubbler trays

    10. Deaerator

    11. Aerator12. Turbine

    13. Condenser

    14. Turbine hall15. Degasser feedwater tank

    16. Feedwater pre-heater

    17. Turbine hall overhead

    18. Control and instrument

    room

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    Levels of Defence in Depth

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    Levels of Defence in Depth

    Level 1: Mitigation of radiological consequences of significant releases of

    radioactive materials

    Level 2: Control of severe plant conditions, including prevention of

    accident progression and mitigation of the consequences of severe

    accidents

    Level 3: Control of accidents within the design basis

    Level 4: Control of abnormal operation and detection of failuresLevel 5: Prevention of abnormal operation and failures

    Conservative design and high quality in construction and operation

    Control, limiting and protection systems and other surveillance

    featuresEngineered safety features and accident procedures

    Complementary measures and accident management

    Off-site emergency response

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    Design Limits Design Basis Accidents

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    Design Limits Design Basis Accidents

    The design limits prescribe that for any DBA:

    o the fuel cladding temperature must not exceed 1200Co the local fuel cladding oxidation must not exceed 18%

    of the initial wall thickness

    o

    the mass of Zr converted into ZrO2must not exceed1% of the total mass of cladding

    o the whole body dose to a member of the staff must

    not exceed 50 mSv

    o critical organ (i.e., thyroid) dose to a member of thestaff must not exceed 300 mSv

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    Safety Functions

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    Safety Functions

    To ensure safety

    o in operational stateso in and following a design basis accident, and

    o (to the extent practicable) on the occurrence ofselected BDBAs

    The following fundamental safety functions shallbe performed:

    1. control of the reactivity

    2. removal of heat from the core3. confinement of radioactive materials and control of

    operational discharges, as well as limitation ofaccidental releases

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    Main Safety Systems in Nuclear Power Plants

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    Main Safety Systems in Nuclear Power Plants

    Reactor Protection System (RPS)

    o Control Rods

    o

    Safety Injection/Standby Liquid Control Emergency Core Cooling System

    o High Pressure Coolant Injection System (HPCI)

    o Depressurization System (ADS)

    o Low Pressure Coolant Injection System (LPCI)

    o Core spray and Containment Spray System

    o Isolation Cooling System

    Emergency Electrical Systems

    o Diesel Generators

    o Motor Generator Flywheels

    o Batteries

    Containment Systemso Fuel Cladding

    o Reactor Vessel

    o Primary and Secondary Containment

    Ventilation and Radiation Protection

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    Emergency Core Cooling System

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    Emergency Core Cooling System

    1. Reactor

    2. Steam Generator

    3. Main Cooling Pump

    4. Primary Pipe Rupture

    5. Hidroaccumulator

    6. Low Pressure CoolantInjection System Vessel

    7. Low Pressure CoolantInjection System Pump

    8. High Pressure CoolantInjection System Vessel

    9. High Pressure CoolantInjection System Pump

    10. Pressurizer

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    Instrumentation and control forsystems important to safety

    Safety Life-cycle of I&C Systems in Nuclear Installations

    Nuclear Standards: Differences from IEC 61508

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    Nuclear Standards: Differences from IEC 61508

    Deterministic approach

    o Safety function are classified into categories according to theirimpact on plant safety

    o Systems are classified into categories according to the safetyfunctions they provide

    o Requirements are assigned to categories

    Requirements are drawn from the plant safety design base

    Requirements are tipically deterministic

    o Design for reliability

    Single failure criterion

    Redundancy Diversity

    o Independence

    o Avoidance of Common Cause Failures

    59

    Safety Classification of Nuclear I&C Systems

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    Safety Classification of Nuclear I&C Systems

    60

    Source: IAEA TECDOC-1066, Specification Requirements for Upgrades Using Digital I&C. January 1999.

    The safety classification of nuclear systems is country and authority

    dependant. The requirements for the design and operation of

    systems important to safety, however, are similar.

    Examples of I&C Systems Important to Safety

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    Examples of I&C Systems Important to Safety

    61

    IAEA Standards

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    IAEA Standards

    International Atomic Energy Agency

    IAEA Safety Standards Series No. NS-R-1(2000),Safety of Nuclear Power Plants: Design

    (Requirements)

    IAEA Safety Standards Series No. NS-G-1.3(2002),Instrumentation and Control Systems Important

    to Safety in Nuclear Power Plants (Safety Guide)

    IAEA Safety Standards Series No. NS-G-1.1(2000),Software for Computer Based Systems Important

    to Safety in Nuclear Power Plants (Safety Guide)

    62

    IEC Nuclear Standards

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    IEC Nuclear Standards

    International Electrotechnical Commission IEC 61226:2009, Nuclear power plants - Instrumentation and control

    important to safety - Classification of instrumentation and controlfunctions IEC 61513:2001, Nuclear power plantsInstrumentation and control for

    systems important to safetyGeneral requirements for systems IEC 60987-2:2007, Nuclear power plantsInstrumentation and control

    important to safetyHardware design requirements for computer-basedsystems

    IEC 60880-2:2006, Nuclear power plantsInstrumentation and controlsystems important to safetySoftware aspects for computer-basedsystems performing category A functions

    IEC 62138:2004, Nuclear power plantsInstrumentation and control

    important for safetySoftware aspects for computer-based systemsperforming category B or C functions

    IEC 62340:2007, Nuclear power plantsInstrumentation and controlsystems important to safetyRequirements for coping with commoncause failure (CCF)

    63

    Correlation Between IEC Classes and Categories

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    Correlation Between IEC Classes and Categories

    Categories of I&C functions

    important to safety

    (according to IEC 61226)

    Corresponding classes of I&C

    systems important to safety

    (according to IEC 61513)

    A (B) (C) 1

    B (C) 2

    C 3

    64

    I&C functions of category A may be implemented in class 1 systems only I&C functions of category B may be implemented in class 1 and 2 systems

    I&C functions of category C may be implemented in class 1, 2, and 3

    systems

    The Use of Standards in the Design Process

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    The Use of Standards in the Design Process

    Requirements from the plant safety design base

    IEC 61226: Classification of I&C functions

    I&C Architectural design

    Assignment of functions to I&C systemsIEC 61513: General requirements for systems

    Design andImplementation

    of the I&C Hardware

    IEC 60987: Hardware

    design requirements

    Design and Implementationof the I&C Software

    IEC 60880: Softwareaspects for computer-

    based systems performingcategory A functions

    IEC 62138: Softwareaspects for computer-

    based systems performingcategory B or C functions

    65

    Simplified Safety Life-Cycle

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    Simplified Safety Life Cycle

    66

    Requirements from the plant safety design base

    I&C Architectural designAssignment of functions

    to I&C systems

    Safety life cycleof I&C system 1

    System requirements specification

    System installation

    Overall operation and maintenance

    Safety life cycleof I&C system n

    System requirements specification

    System installation

    Overall integration and commissioning

    Assessment of Components

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    p

    Objective: contribute to confidence that system

    conforms to safety requirements Stringency of assessment depends on:

    o safety class of system

    o how component is usedo consequences of component errors and failures

    o intrinsic component properties (e.g., complexity)

    Overall Requirements - Class 1

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    q

    Low complexity

    Deterministic behavior for computer-based systems:o cyclic behavior

    o preferably stateless behavior

    o load independent of external conditions

    o static resource allocation

    o guaranteed response times

    o single (random) failure criterion

    o robustness with respect to errors

    Software developed according to stringent nuclear

    industry standards (e.g., IEC 60880)

    Overall Requirements - Class 2

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    q

    Controlled complexity

    Confidence based in particular on analysis ofsystem design

    High quality software, not necessarily developed

    according to nuclear industry standards

    Overall Requirements - Class 3

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    q

    No specific limit for complexity

    Confidence mainly based on:o proven application of quality standards

    o global demonstration of fitness

    Specific demonstrations may be required onidentified topics

    Consistency with System Level Constraints

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    y y

    Predictable behavior (Classes 1 & 2):

    o precise specification of component behavioro documented conditions of use in system

    Deterministic behavior (Class 1):

    o static resource allocationo static parameterization

    o preferably stateless behavior

    o clear-box (with limited exceptions)o proven maximum response time

    o proven robustness against consequences of errors