www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CAPACITOR DISCHARGE STUD WELDING SYSTEMSARE complete stud welding systems which weld CD studs using the CD stud welding process. CONSIST OF the following items: A CD stud welding Power Supply/Controller A CD stud welding hand Gun* A system Power Cable A system Ground Cable A gun Extension Cable Set*The gun requires additional accessories depending on the part to be welded and its application.ARE GENERALLY USED FOR WELDING: Small diameter studs (up to 3/8 diameter: When base material is thin (28ga. To 18ga.) When reverse side marking of welded part is not permissible When reverse side of welded part is painted or laminated When warpage or excessive heating of the welded part is not permissible When welding dissimilar metalsSee page 13-2 to help you select the stud welding system to meet your CD stud welding requirements. 13-1www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD STUD WELDING SYSTEM SELECTION GUIDEWHEN YOU REQUIRE THIS CD STUD/PIN WITH THIS DIAMETER AND IN THISMATERIAL THESE SYSTEMS CAN MEET YOUR REQUIREMENTS SUNBELTPRO-WELD CD 440 CD 660 CD 880 CD 1320 CD-212 CD-212P CD-312 CD-512 CD PINS 12 GA. MS & SSAL 110010 GA. MS & SSAL 1100CUPHEADS12 GA. MS & SSCDF #4, #6, #8, #10 MS & SSAL1100,5000AL 60611/4 MS & SSAL1100,5000AL60615/16 MS & SSAL 3/8 MS & SSAL CDSF #4, #6, #8, #10 MS & SSAL 1100,5000AL 60611/4 MS & SSAL 1100,5000AL 60615/16 MS & SSAL 3/8 MS & SSAL CDNF (all) Please submit your request along with sample parts to Sunbelt Stud Welding, Inc. for Feasibility testing and recommendations. NOTE:This chart is only a quick-reference guide, and the stud size ranges shown are general.With special modifications, or set-ups, these systems may exceed the limits shown for certain applications. Full capability Limited and requires spring. Recommended Lift Gun Limited 13-2www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD 440 DESCRIPTION/FEATURES The SUNBELT 440 is a compact stud welding unit for capacitor discharge stud welding Welding materials:steel (unalloyed and alloyed), aluminum, brass, weldable special alloys Highest operational reliability and simple handling Excellent welding quality, high power - on time Quick welding sequences through short charging times Digital display of charging voltage All important functions indicated by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Charging voltage not influenced by supply voltage variations Optimal safety during welding through integrated safety switching Light and handy, especially suitable for mobile use Compact construction, low weight Robust, powder coated metal housing Powder coated front-plate with screen print (scratch and abrasion-resistant), ensures longtimereadability of all labelingSPECIFICATIONS Dimensions: 8 W x 10.5H x 16LWelding Time:1 to 3 msec. Weight:22 lb.Stud Range:14GA to 1/4 Capacitance Charge:44,000 mfdWeld Rate:up to 25 Studs per minute Charging Voltage:60-200 V (adjustable)Input Power:230/115 V, 50/60 Hz, 10 AT PART LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteB-S1196Gun Only (PKM-1B)B-90-10-2115 Power Unit OnlyB-90-30-2037Ground CableB-90-50-2011 13-3www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD 660 DESCRIPTION/FEATURES The SUNBELT CD 660 is a compact stud welding unit for capacitor discharge stud welding Welding materials:steel (unalloyed and alloyed), aluminum, brass, weldable special alloys Highest operational reliability and simple handling Excellent welding quality, high power - on time Quick welding sequences through short charging times Digital display of charging voltage All important functions indicated by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Charging voltage not influenced by supply voltage variations Optimal safety during welding through integrated safety switching Light and handy, especially suitable for mobile use Compact construction, low weight Robust, powder coated metal housing Powder coated front-plate with screen print (scratch and abrasion-resistant), ensures longtimereadability of all labelingSPECIFICATIONS Dimensions: 8 W x 10.5H x 16LWelding Time:1 to 3 msec. Weight:24 lb.Stud Range:14GA to 5/16 Capacitance Charge:66,000 mfdWeld Rate:up to 25 Studs per minute Charging Voltage:60-200 V (adjustable)Input Power:230/115 V, 50/60 Hz, 10 AT PART LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteB-S2013Gun Only (PKM-1B)B-90-10-2115 Power Unit OnlyB-90-30-2035Ground CableB-90-50-2011 13-4www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS:CD 880 DESCRIPTION/FEATURES The SUNBELT CD 880 is a high performance stud welding unit for capacitor discharge stud welding Welding materials:steel (unalloyed and alloyed) aluminum, brass, weldable special alloys Highest operational reliability and simple handling; excellent welding quality, high power on time Quick welding sequences through short charging times Ideally suitable for difficult welding tasks Optional with automatic module to control an automatic stud feeding system and automatic weldinggun or head (automatic module can be retrofitted) Digital display of charging voltage All important functions indicated by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board (standard:1 charging board, optional:2 charging boards) Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Optimal safety during welding through integrated safety switching Robust, powder-coated metal housing and powder-coated front plate with screen print (scratch &abrasion resistant) ensures longtime readability of all labelingSPECIFICATIONS Dimensions:11W x 10H x 18.5LWelding Time:1 to 3 msec. Weight:42 lb.Stud Range:14GA to 3/8 Capacitance Charge:88,000 mfdWeld Rate:up to 40 Studs per minute Charging Voltage:60-200 V (adjustable)Input Power:230/115 V, 50/60 Hz (10%)PART LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteB-S2007Gun Only (PKM-1B)B-90-10-2115 Power Unit OnlyB-90-30-3120Ground CableB-90-50-2011 13-5www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc.1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD 1320 DESCRIPTION/FEATURES The SUNBELT CD1320 is a compact stud welding unit for capacitor discharge stud welding Welding materials:steel (unalloyed and alloyed), aluminum, brass, weldable special alloys Highest operational reliability and simple handling Excellent welding quality, high power - on time Quick welding sequences through short charging times Ideally suitable for difficult stud welding tasks Optional with automatic module to control an automatic stud feeding system and an automaticwelding gun or an automatic welding head (automatic module can be retrofitted) Digital display of charging voltage All important functions are indicated and controlled by LED Short charging time and thus quick welding sequences through electronically clocked invertercharging board (standard:1 charging board, optional:2 charging boards) Low-loss charging of capacitors through electronically clocked inverter charging board Continuously adjustable charging voltage Charging voltage not influenced by supply voltage variations Optimal safety during welding through integrated safety switching Robust, powder-coated metal housing and powder-coated front plate with screen print (scratch &abrasion resistant) ensures longtime readability of all labelingSPECIFICATIONS Dimensions: 11W x 10.5H x 18.5LWelding Time:1 to 3 msec. Weight:46 lb.Stud Range:14GA to 3/8 Capacitance Charge:132,000 mfdWeld Rate:up to 40 Studs per minute Charging Voltage:60-200 V (adjustable)Input Power:115/230 V, 50/60 Hz ( 10%)PART LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteB-S2014Gun Only (PKM-1B)B-90-10-2115 Power Unit OnlyB-90-30-3229Ground CableB-90-50-2011 13-6www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD-212DESCRIPTION The CD-212 is a state-of the-art solid state capacitor discharge stud/pin welder.Itslightweight design increases portability but with the power to weld 1/4 diameter flangedstuds. The extremely short weld time of capacitor discharge process allows studs to be welded tomaterial as thin as .015 without burn-through. The unit is capable of welding mild steel, stainless and aluminum studs.SPECIFICATIONS Dimensions:8-1/2H x 9W x 11-3/4DMode:Contact Gap (optional) Weight:26 lb.Stud Range:14 Ga. 1/4 Capacitance Charge:66,000 mfdWeld Rate:12 Studs per minute Range:45-200 VDCInput Power:110 VAC, 60 Hz, 20 AMPS PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System Complete100-0112Gun Only300-0200 Power Unit Only200-0015Ground Cable125-0101 FEATURES Designed and built in the U.S.A. Safety Fault Shut Down Light Weight Recessed Control Panel Circuit Breaker Protection13-7www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS:CD-212PDESCRIPTION The CD-212P is a state-of the-art solid state capacitor discharge stud/pin welder.Itslightweight design increases portability but with the power to weld 1/4 diameter flangedstuds. The extremely short weld time of capacitor discharge process allows studs to be welded tomaterial as thin as .015 without burn-through. The unit is capable of welding mild steel, stainless, aluminum studs, and cuphead pins.SPECIFICATIONS Dimensions:8-1/2H x 9W x 11-3/4DMode:Contact Weight:26 lb.Stud Range:14 Ga. 1/4 Capacitance Charge:66,000 mfdWeld Rate:12 Studs per minute Range:45-195 VDCInput Power:110 VAC, 60 Hz, 20 AMPS PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System Complete100-0117Gun Only300-0100 Power Unit Only200-0025Ground Cable125-0100 FEATURES Designed and built in the USA Safety Fault Shut Down Light Weight Recessed Control Panel Circuit Breaker Protection13-8www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS:CD-312DESCRIPTION The CD-312 is a state-of the-art solid state capacitor discharge stud/pin welder.Its ruggeddesign and user friendly controls make it simple to set up and use. The extremely short weld time of capacitor discharge process allows studs to be welded tomaterial as thin as .015 without burn-through. The unit is capable of welding mild steel, stainless, and aluminum studs.SPECIFICATIONS Dimensions:8-1/2H x 10W x 16-1/2DMode:Contact Gap (optional) Weight:48 lb.Stud Range:#2-5/16 Capacitance Charge:84,000 mfdWeld Rate:24 Studs per minute Range:45-185 VDCInput Power:110 VAC,20 AMPS PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System Complete100-0108Gun Only300-0200 Power Unit Only200-0012Ground Cable125-0101 FEATURES Designed and built in the USA Safety Fault Shut Down L.E.D. Panel Meter Recessed Control Panel Diagnostic L.E.D.s13-9www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS:CD-512DESCRIPTION The CD-512 is a state-of the-art solid state capacitor discharge stud welder.Its ruggeddesign and user friendly controls make it simple to set up and use. The extremely short weld time of the capacitor discharge process allows studs to be weldedto material as thin as .015 without burn-through. The unit is capable of welding mild steel, stainless, and aluminum studs.SPECIFICATIONS Dimensions:8-1/2H x 13-1/4W x 20DMode:Contact Gap (optional) Weight:64 lb.Stud Range:#2-3/8 Capacitance Charge:84,000 168,000 mfdWeld Rate:24 Studs per minute Charge Range:45-185 VDCInput Power:110 VAC,20 AMPS PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System Complete100-0110Gun Only300-0200 Power Unit Only200-0013Ground Cable125-0101 FEATURES Designed and built in the USA Safety Fault Shut Down L.E.D. Panel Meter Recessed Control Panel Diagnostic L.E.D.s13-10www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS:CD TABLE TOP SPECIFICATIONS Table Size: 22W x 18 Deep x 24 H (Max. Ext.) Weight: 115 lbs. CONSTRUCTION Table Top:Cast Aluminum Base: 16 Ga. Steel Painted Front Panel Controls: Two palm type weld buttons, Adjustable pneumatic controls for weld pressure. Additional Controls: Time delay before weld (no delay in gap mode) Welding Material: Mild steel, stainless, aluminum, copper, brass Welding Diameters: Dependent on power supply/controller used for welding. Weld Mode:Contact/GapPolarity:Straight or reverse Requirements: 120 Volt AC 50/60 Hz, 10 Amp Air Requirements: 80 PSI, filtered and dry air 13-11www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road 713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD-1000DESCRIPTION/FEATURES The CD1000 is a cost effective standard stud welding unit.It is suitable for tip ignition withcontact (CD studs and cuphead pins).The CD1000 is compact with a strong metal housingto withstand rough conditions.It is specially designed for welding CD studs and cupheadpins with the same adjustment (no spring pressure adjustment, no change of spring one gunfor two applications).It will weld mild steel, stainless, aluminum and brass CD studs. The CD1000s many features include: operation at high voltage fluctuations (-25% up to+20%); integrated mains filter; high-tech microcontroller to guarantee precise processcontrol, safest operating conditions and highest operating comfort; stepless voltageregulation; error code indication by LED indications; easy control of all functions by LEDindications; easy change of polarity of welding voltage by interchanging welding currentcable and ground cable (if required); transformer temperature control automatic shut-off atoverheat; highest safety standard by automatic control of SCR and contact to work piece;recorded high voltage test; EMC-tested.SPECIFICATIONS Dimensions:13.78L x 7.48W x 9.45HWelding Time:4 to 7 msec. Weight:33.06 lb.Stud Range:(#4 to 1/4) (Cuphead mode 14 Ga. To 10 Ga.) Capacitance Charge:66,000 mfdWeld Rate:6 to 15 Studs per minute Charging Voltage:60-220 V (stepless)Input Power:230/115 V, 50/60 Hz, 10 AT PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteAllGun Only92-20-27 Power Unit Only92-12-0100Ground Cable92-40-095 13-12www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD-1501DESCRIPTION/FEATURES The CD1501 is a cost-effective standard capacitor discharge stud welding unit.It is suitablefor tip ignition with contact and gap.The CD1501 is compact with a strong metal housing.It will weld mild steel, stainless, aluminum and brass CD studs. The CD1501s many features include: operation at high voltage fluctuations (-25% up to20%); integrated mains filter; high-tech microcontroller to guarantee precise process control,safest operating conditions and highest operating comfort; stepless voltage regulation(charging and discharge); automatic discharge of capacitors by reducing the loading voltage;easy and reproducible setting of the loading voltage/welding energy by digital display;library function automatic adjustment of the loading voltage by selecting the stud diameter(fine adjustment by pushing arrow key); error code indication by digital display; easy controlof all functions by LED indications; easy change of polarity of welding voltage byinterchanging welding current cable and ground cable (if required); electronically protectedmagnetic circuit when using gap gun CA-08; temperature controlled cooling fan reducescontamination inside the power unit (high reliability) and reduces noise; temperature controlof transformer and interior of power unit automatic shut off at overheat; highest safetystandard by automatic control of SCR and contact to work piece; recorded high voltage test;EMC-tested.SPECIFICATIONS Dimensions:16.5L x 7.1W x 9.8HWelding Time:1 to 3 msec. Weight:37 lb.Stud Range:(#4 to 5/16) (14 Ga. to 5/16) Capacitance Charge:66,000 mfdWeld Rate:8 to 20 Studs per minute Charging Voltage:50-220 V (stepless)Input Power:230/115 V, 50/60 Hz, 10 AT PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteAllGun Only (C08)92-20-256 Power Unit Only92-12-0151Ground Cable92-40-095 13-13www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD-2301DESCRIPTION/FEATURES The CD2301 is a cost-effective standard capacitor discharge stud welding unit.It is suitablefor tip ignition with contact and gap.The CD2301 is compact with a strong metal housing.It will weld mild steel, stainless, aluminum and brass CD studs. The CD2301s many features include: operation at high voltage fluctuations (-25% up to20%); integrated mains filter; high-tech microcontroller to guarantee precise process control,safest operating conditions and highest operating comfort; stepless voltage regulation(charging and discharge); automatic discharge of capacitors by reducing the loading voltage;easy and reproducible setting of the loading voltage/welding energy by digital display;library function automatic adjustment of the loading voltage by selecting the stud diameter(fine adjustment by pushing arrow key); error code indication by digital display; easy controlof all functions by LED indications; easy change of polarity of welding voltage byinterchanging welding current cable and ground cable (if required); electronically protectedmagnetic circuit when using gap gun CA-08; temperature controlled cooling fan reducescontamination inside the power unit (high reliability) and reduces noise; temperature controlof transformer and interior of power unit automatic shut off at overheat; highest safetystandard by automatic control of SCR and contact to work piece; recorded high voltage test;EMC-tested.SPECIFICATIONS Dimensions:20L x 7.1W x 9.8HWelding Time:1 to 3 msec. Weight:46 lb.Stud Range:(#4 to 5/16) Capacitance Charge:99,000 mfdWeld Rate:8 to 20 Studs per minute Charging Voltage:50-220 V (stepless)Input Power:230/115 V, 50/60 Hz, 10 AT PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteAllGun Only (C08)92-20-256 Power Unit Only92-12-0231Ground Cable92-40-095 13-14www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 CD WELDERS: CD-3101DESCRIPTION/FEATURES The CD3101 is a cost-effective standard capacitor discharge stud welding unit.It is suitablefor tip ignition with contact and gap.The CD3101 is compact with a strong metal housing.It will weld mild steel, stainless, aluminum and brass CD studs. The CD3101s many features include: operation at high voltage fluctuations (-25% up to20%); integrated mains filter; high-tech microcontroller to guarantee precise process control,safest operating conditions and highest operating comfort; stepless voltage regulation(charging and discharge); automatic discharge of capacitors by reducing the loading voltage;easy and reproducible setting of the loading voltage/welding energy by digital display;library function automatic adjustment of the loading voltage by selecting the stud diameter(fine adjustment by pushing arrow key); error code indication by digital display; easy controlof all functions by LED indications; easy change of polarity of welding voltage byinterchanging welding current cable and ground cable (if required); electronically protectedmagnetic circuit when using gap gun CA-08; temperature controlled cooling fan reducescontamination inside the power unit (high reliability) and reduces noise; temperature controlof transformer and interior of power unit automatic shut off at overheat; highest safetystandard by automatic control of SCR and contact to work piece; recorded high voltage test;EMC-tested.SPECIFICATIONS Dimensions:20L x 7.1W x 9.8HWelding Time:1 to 3 msec. Weight:48 lb.Stud Range:(#4 to 3/8) Capacitance Charge:132,000 mfdWeld Rate:8 to 20 Studs per minute Charging Voltage:50-220 V (stepless)Input Power:230/115 V, 50/60 Hz, 10 AT PARTS LIST DESCRIPTIONPART NO.DESCRIPTIONPART NO. System CompleteAllGun Only (C08)92-20-256 Power Unit Only92-12-0311Ground Cable92-40-095 13-15www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 PRODUCTION WELDERSFULL RANGE CAPABILITIES From the basic single-head, hand-loaded stationary bench welder, to the most sophisticated multi-head auto-feed CNC fully automated systems available anywhere; SUNBELT is the source for production stud welders.13-16www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 PRODUCTION WELDERSEXPERT ASSISTANCE Looking for a special system to help increase and/or smooth your production?Call the experts; SUNBELTs Equipment Consultants will assist you to identify, design and build the production equipment best suited to your application.13-17www.sunbeltstudwelding.com Sunbelt Stud Welding, Inc. 1-800-462-9353 6381 Windfern Road713-939-8903 Houston, Texas77040-4915fax713-939-9013 RENTAL EQUIPMENTLARGE RENTAL FLEET D Sunbelt Stud Welding, Inc. stocks a complete line of stud welding equipment. Equipment is available to rent per day, per week, or per month. 13-18