1200h Medw Samir Presentation

download 1200h Medw Samir Presentation

of 26

Transcript of 1200h Medw Samir Presentation

  • 8/13/2019 1200h Medw Samir Presentation

    1/26

    SAMIRS PROJECTS

    27 March 2012

    By Mr. Abdulrahman Al- JushaahPlanning & Distribution Director

  • 8/13/2019 1200h Medw Samir Presentation

    2/26

    Strategic Positioning of SAMIR

    SAMIR Strategic Role:

    Provide continuous and permanent

    supply of all Petroleum Products for the

    Kingdom of Morocco

    Ensure strategic inventory

    Undertake all necessary investments to

    develop the refining industry and thelogistic infrastructure for the supply in

    line with the guidance of sustainable

    development

    Contribute to Economic development

    and Human initiatives.

    Moroccan Global Energy Demand

    2010

    GDP 7%

    Consumption MTEP 16.1

    Production MTEP 1.1

    *Source: MEM Annual report 2010

    104

    3 Oil

    Coal

    Other

  • 8/13/2019 1200h Medw Samir Presentation

    3/26

    SAMIR refinery is in top ten refineries ofSouthern Europe in terms of technological

    progress.

    SAMIR is one of the most modernised

    refineries in Africa and oil-producing Arabcountries, in term of technology for

    production of Gasoil 50ppm.

    SAMIR occupies the third rank in Africa as classified byJeune Afrique,

    after Sonatrach (Algeria) and Sonangol (Angola).

    Positioning in the Regional Economy

  • 8/13/2019 1200h Medw Samir Presentation

    4/26

    Medroc Group of Companies

    (Cyprus)

    SAMIR Morocco

    capacity 10 million tons

    per year

    Sheikh Mohammed Hussein Al Amoudi

    Corral AB (Sweden)

    100%

    100%

    67%

    Sweden PREEM

    capacity 15 million tons per

    year

    100%

    Position within Coral Corporation

    http://www.preem.se/default.aspx?id=4
  • 8/13/2019 1200h Medw Samir Presentation

    5/26

    Refining

    Transportation

    Logistics And

    Storage

    LPG

    Engineering

    And

    Configuration

    Mohammedia

    100%

    Sidi Kacem

    (storage site)

    100%

    TSPP

    100%Salam Gaz

    50%

    Somas38%

    ACAFE

    100%

    Pegasus Eng34%

    AFRIC BITUM50%

    Distribution

    SDCC

    100%

    Group SAMIR - Morocco

  • 8/13/2019 1200h Medw Samir Presentation

    6/26

    Business Model

    Trading

    Marketing

    &

    Sales

    Marine

    Refining

    DistributorsNational

    M

    arket

    Export

    CrudeOilS

    upply

    Storage &

    Logistic

    Refining Market

  • 8/13/2019 1200h Medw Samir Presentation

    7/26

    Phase 1

    1997-2002

    Completion of the

    privatisation process

    integration of

    refineries

    Mohammedia, Sidi

    KacemModernisation of

    management and

    governance

    1.2Billion DH

    SAMIR the first

    company in Morocco

    achieved as a result

    more than one

    billion DH in the

    year 2000

    Phase 2

    2003-2005

    Rehabilitation and

    modernisation of

    Mohammedia refinery

    after the floods that

    have defined the city of

    Mohammedia and theregion in November

    2002

    1.4Billion DH

    Refinery upgrade

    according to the

    European standards

    in the field of safety

    and early marketing

    of 350 ppm

    Phase 3

    2004-2006

    Modernising the

    technology of control,

    guidance and safety

    Repair and restoration

    of tanks and

    modernise and

    develop the

    infrastructure facilities

    and logistics

    1Billion DH

    Increase the safety

    level of the process

    units

    Phase 4

    2006-2009

    Modernisation

    project -

    Mohammedia

    refinery

    13Billion DH

    Match the quality of

    products to the

    specifications of

    Euro4 Euro5

    The first compound

    for refining in Africa

    and the Arab world

    Phase 5

    2009-2012

    Expansion of refining

    capacity, 4 + million

    tons per year

    Double the capacity of

    asphalt production to

    560 thousand tons per

    year

    2 Billion DH

    Meet the growing

    demand on the

    subjects: industrial

    fuel oil and asphalt

    at the request of

    ministries

    commandment

    Investment of 18.6 Billion Over 15 Years

  • 8/13/2019 1200h Medw Samir Presentation

    8/26

    1959:Creation of "SAMIR" by Morocco and the Italian office of fuel ENI

    1997:Privatisation of "SAMIR" and conversion of 67% of the capital to "Corral.

    1999: Merge of SAMIR and SCP

    September 2005: Commencement of Mohammedia refinery modernisation

    November 2008: Commencement of Topping 4 project to increase refining capacity

    June 2009: Production of Gasoil 50 ppm

    March 2010: Operation of the Hydrocracker

    July 2011: Production of Bitumen from the new unit of 280 K tons per year

    June 2012: Expected commissioning of Topping 4 unit (raising the national Refining

    capacity to 10 million tons per year or 200 thousand barrels per day).

    Key Events

  • 8/13/2019 1200h Medw Samir Presentation

    9/26

    Dirham Percentage%

    Turnover 37 billion

    Value-added 2.3 billion 6.2

    EBITDA 2 billion 5.4

    Inventory 7.3 billion 20

    Investment 0.9 billion

    Total capital 4.7 billion

    Long-term debt 4.5 billion

    Short-term debt 9.8 billion

    Net result 836 million 2.26

    Refining 6.5 million tons

    Sales in the national Market 6 million tons 75

    Export 0.7 million tons

    2010 Indicators

  • 8/13/2019 1200h Medw Samir Presentation

    10/26

    000 Tons

    5 702

    6 080

    814

    707

    5000

    5200

    5400

    5600

    5800

    6000

    6200

    6400

    6600

    6800

    7000

    2009 2010

    Export

    Domestic

    Sales

    000 Tons

    2010 Sales

    Local salesGlobal Sales

    6 516

    6 787

  • 8/13/2019 1200h Medw Samir Presentation

    11/26

    ProductSpecifications

    Gas oil: Euro 4 and 5

    Gasoline: Euro 3

    Certifications

    ISO 9001 (2000);

    ISO 14001 (2004);

    ISO 17025 (2006);

    OHSAS 18001 (2007);

    NM 00.5.801 (2009);

    Health, Safety, Security & Environment

    Emission Upgrade Unit

    93

    73 6863

    56

    4350

    2127

    3239

    5346

    2002 2006 2007 2008 2009 2010 2011

    SO2 Emission Evolution

    Evolution SO2 - T/J Reduction - SO2%

    HSE Performances

    0

    2

    4

    6

    8

    10

    12

    2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

    Frequency Rate Refinery

    Target

  • 8/13/2019 1200h Medw Samir Presentation

    12/26

    Composite / Unit Annual production capacity

    Hydro skimming refinery 10 million tons

    Hydrocracker Complex

    Hydro treatment plant

    Hydrocraking

    55 000 bbl /d

    36 000 bbl/d

    Lubes Complex 120 000 tons

    Bitumen Complex 560 000 tons

    Cogeneration Plant 40 MW

    Reverse Osmosis Unit 2 million cubic meters

    Sour water treatment unit 1 million cubic meters

    Storage Capacity 2 million tons

    Pipeline 14 (Mohammedia / Sidi Kacem) 1.5 million tons

    Pipes: Production sites, Tank Farm and port Multiple

    Current Configuration of SAMIR Refinery

  • 8/13/2019 1200h Medw Samir Presentation

    13/26

    KeyContributors

    PMC/Feed: Foster Wheeler

    Detailed Engineering: Saipem

    Construction: Tekfen

    Cogen Contractor: Litwin

    ProjectCost

    Engineering services: 149 M

    Procurement: 410 M

    Construction: 262 M

    Commissioning services: 37 M

    Owner cost: 41 M

    Total: 899 M

    Budget over run: 35%

    Technology

    Hydrocracker: Chevron

    Hydrotreater: UOP

    Hydrogen: KTI

    Sulfur: Parsons

    DCS: Yokogawa

    Commissioning

    Phase 1: All units except VDU &

    HCKJune 2009

    Phase 2: All ComplexMarch 2010

    Schedule deviation: 15 months

    KeyUnits

    Upgrade Project

    VDU: 360m3/h

    HCK: 239 m3/h

    Distillate Hydrotreater: 364 m3/h

    Hydrogen production: 220 TPD

    Sulfur Recovery: 470 TPD

    Amine Regeneration: 382 m3/h

    Sour Water Stripper: 109 m3/h

    New Configuration

    http://www.google.co.ma/imgres?imgurl=http://houstonrapidtransit.com/images/ParsonsLogo.jpg&imgrefurl=http://houstonrapidtransit.com/&usg=__ApQv7EjqXKBhWJEooWoTVmhJAJI=&h=130&w=1062&sz=30&hl=fr&start=5&zoom=1&tbnid=c7Qq_O0E-ItNxM:&tbnh=18&tbnw=150&ei=ZoVHT4LZB6qx0AWe2NS1Dg&prev=/search?q=parsons+logo&um=1&hl=fr&sa=N&gbv=2&tbm=isch&um=1&itbs=1http://www.google.co.ma/imgres?imgurl=http://www.fehrl.org/upload/fckeditor/image/fehrl_logos/KTIlogo.JPG&imgrefurl=http://www.fehrl.org/?m=52&usg=__9zkX9D5WDeDDRFXic-Nzwiy4lEI=&h=327&w=683&sz=81&hl=fr&start=1&zoom=1&tbnid=L4NRNKNDI0v_vM:&tbnh=67&tbnw=139&ei=bYRHT5eyL4TI0QXZ8MmMDg&prev=/search?q=KTI&hl=fr&gbv=2&tbm=isch&itbs=1http://www.google.co.ma/imgres?imgurl=http://www.icheme.org/events/conferences/gasification%202012/~/media/Images/Conferences/Gasification11/UOP_Honeywell%20logo.jpg&imgrefurl=http://www.icheme.org/events/conferences/gasification%202012/programme.aspx&usg=__p45OKfno4S4ehXteXaCXoquAHYQ=&h=373&w=931&sz=153&hl=fr&start=1&zoom=1&tbnid=GyCfOp8FJhE8DM:&tbnh=59&tbnw=147&ei=RYRHT66PFKXG0QXB64WzDg&prev=/search?q=UOP&hl=fr&gbv=2&tbm=isch&itbs=1http://www.google.co.ma/imgres?imgurl=http://roadtrip.griffor.com/images/Chevron.jpg&imgrefurl=http://roadtrip.griffor.com/chevron.php&usg=__ax20SoBmAaj7g5Xxx8zggJvNsp0=&h=773&w=700&sz=36&hl=fr&start=2&zoom=1&tbnid=FikBaSg91gjodM:&tbnh=142&tbnw=129&ei=BXlHT8ijGYPV0QW7-rihDg&prev=/search?q=Chevron&hl=fr&gbv=2&tbm=isch&itbs=1http://www.bursbasvurulari.com/wp-content/uploads/2011/10/tekfen-vakfi-burs-basvurulari.jpg
  • 8/13/2019 1200h Medw Samir Presentation

    14/26

    3%

    8% 5%

    36%

    8%

    40%

    LPG

    Gasoline

    Jet

    Gasoil

    Naphta

    Others

    Post Upgrade Yields

    1%

    7%6%

    50%

    9%

    27%

    Before Upgrade After Upgrade

    14

    SAMIR will secure supplying of local market till 2025

  • 8/13/2019 1200h Medw Samir Presentation

    15/26

    KeyContributor

    EPC :Porners

    ProjectCost

    LSTK Contract : 21 M

    Technology

    Biturox Licence

    Commissioning

    All units: July 2011

    KeyUnits

    Bitumen Blowing Unit

    Unit 16A - Bitumen Blowing:

    800 TPD or 280 K tons /year

    Unit 84A - Bitumen Storage and

    Loading

    BBU Unit

  • 8/13/2019 1200h Medw Samir Presentation

    16/26

    KeyContributors

    Detailed Engineering: Tecnicas & Reundas

    Construction: Tekfen

    ProjectCost

    Engineering services: 23 M

    Procurement: 63 M

    Construction: 44 M

    Commissioning services: 3M

    Owner cost: 7 M

    Total: 140 M

    Technology

    Merichem:

    Expected Commissioning

    All units: June 2012

    KeyUnits

    Crude Distillation Unit n4 Project

    CDU 4: 4 million tons

    Merox kerosene unit: 600 000 Tons

    Revamping of LPG units

    Products of Topping 4 Units

    LPG: 365 K tons /y

    Stabilised Naphtha: 617 K tons/y

    Kerosene : 600 K tons/ y

    Gasoil to Hydrotreater: 1 150 KT/Y

    Atmospheric Residue: 1 268 K T/Y

    http://www.bursbasvurulari.com/wp-content/uploads/2011/10/tekfen-vakfi-burs-basvurulari.jpg
  • 8/13/2019 1200h Medw Samir Presentation

    17/26

    Management Information System

    SAMIR has strong Information technology

    accompanying the modernisation of the

    company:

    SAP : 10 modules

    PI : Plant Information system

    LIMS: Laboratory Management system

    Sigma fine 4

    EDMS & Technical EDMS

  • 8/13/2019 1200h Medw Samir Presentation

    18/26

    Operational Excellence

    Technical assistance

    Maximum & optimal HC feedstock

    Maximum jet fuel production

    Maximum LPG production

    H2 management

    Maximum diesel production

    Minimum Fuel oil

    Integration HC & lubes

    0

    50

    100

    150

    200

    250

    300

    0

    500

    1000

    1500

    2000

    2500

    3000

    0 1 2 3 4 5 6 7 8 9 10 11 12

    GaininM$/y

    Costink

    Month

    TSA cost and potential gain (2012 budget prices)

    Cost WO1 Cost WO 2 to 8 Cost all WO Gain WO 2 to 8

    SAMIR singed a Technical Services Agreement (TSA) with Beicip Franlab to help

    increase its profitability and technical excellence. The following Work Orders will becompleted in the next 3 years:

  • 8/13/2019 1200h Medw Samir Presentation

    19/26

    1. Project to establish a company for distribution: waiting for the company's license

    from the Ministry of Energy, Mines and Water and the Environment since June

    20112. Natural gas project: SAMIR is a strategic partner for the project as its natural gas

    consumption may range from 1 to 1.5 billion cubic meters.

    3. Contributes to the establishment of the

    national network for the transfer of

    petroleum products through pipelines:

    Linking Mohammedia refinery with

    Mohammed V Airport.

    The project of building a regional third

    party storage Tensift Haouz Marrakech

    and Mohammedia refinery linkedthrough a pipe.

    Future Projects for SAMIR

  • 8/13/2019 1200h Medw Samir Presentation

    20/26

    Development of SAMIR Group

    SAMIR is developing its partnership to reinforce and

    diversify the activities.

  • 8/13/2019 1200h Medw Samir Presentation

    21/26

    Transport & Storage of Petroleum Products : TSPP

    Activities : SAMIR logistics

    Transport of oil products,

    Operation and maintenance of pipeline 14,

    Transport of liquid sulphur by tracks,

    Development of pipeline networks,

    Development of oil storage and terminal in Morocco.

    21

  • 8/13/2019 1200h Medw Samir Presentation

    22/26

    Acadmie Africaine de lEnergie: ACAFE

    SAMIR created the ACAFE with the support of the African Refiners Associations:

    Reinforcement and corporation between the African Operators in energy and

    refiners

    Partners: IFP Training, Hassan II, IRA Africa university, Johannesburg, CNPP

    university, Francis Lefebvre, ESSEC, HEC-Paris, ISCAE, Abidjan Management school,

    Veolia Campus university, Alger university, Mohammedia school of engineers,

    ENIM, Euro-Mediterranean Institute in Risk Sciences, Welding Institute of France.

    Mission: Development of managerial and technical skills of National and African

    refiners

    22

  • 8/13/2019 1200h Medw Samir Presentation

    23/26

    PSI Engineering S.A

    Engineering company created in partnership between SAMIR and Pegasus TSA

    Inc (Pegasus TSI Inc is a private company in Floride, USA, and worldwide):

    Projects of engineering, procurement, construction, management and

    commissioning

    Support to SAMIR refinery and other activities in Morocco and its regions

    23

  • 8/13/2019 1200h Medw Samir Presentation

    24/26

    Afric Bitumes

    Company created in partnership between SAMIR and a major operator in the

    bitumen sector :

    Export of Bitumen, mainly to African countries

    Grasp opportunities and present interesting margins

    Establish regional storage mainly in West Africa

    24

  • 8/13/2019 1200h Medw Samir Presentation

    25/26

    Socit de Distribution Carburant et Combustibles - SDCC

    SDCC created to develop down stream integration to reach end consumers and

    increase SAMIR competitiveness:

    Ensure direct distribution

    Target the big consumers: ONE, RAM, OCP,...etc

    Increase revenues

    Develop smart synergies between SAMIR Subsidiaries (TSPP, SALAMGAZ,

    AFB..);

    25

  • 8/13/2019 1200h Medw Samir Presentation

    26/26

    Thank you for your attention

    www.samir.ma