12 Series - Masini Unelte cu Comanda Numerica CNC · PDF fileDue to its modular design and...

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  • www.chiron.de

    Seconds ahead

    12 SeriesFast, compact single and multi-spindle, precision machining centers

  • 2 I

    Highly productive, compact and multifunctionalfor the lowest cost per piece

    CHIRON 12 Series

    The CHIRON 12 series machining centers are among the best machines in their class in terms of speed, compact construction and versatility of use. 12 series machining centers can be supplied as single, double, four-spindle or MillTurn versions:

    I Highly productive and reliableI Highest precision and processing qualityI Minimum floor space requirementsI Fast set-upI Simple operationI High stability and dynamicsI Easy maintenance

  • Due to its modular design and numerous configuration possibilities, every 12 Series machine can be assembled into a perfect individua-lized solution.

    Your benefits: Workpiece production at the lowest cost per piece with the lowest tolerances and excellent surface quality.

    www.chiron.de

    Range of applications [ 0405 ]

    Machine design [ 0607 ]

    Extension options [ 0821 ]

    Services [ 2223 ]

    FZ12 WMachining center with tool-changing

    device 0/180, enabling loading and

    unloading during machining.

  • 38 mm

    42 m

    m

    120

    mm

    25 mm

    32 m

    m84

    mm

    130

    mm

    4

    3 m

    m

    48 mm

    110

    mm

    56 m

    m

    8 mm

    4 I

    Synchronized production qualitywith perfection down to the smallest detail

    CHIRON 12 Series

    We love perfection ...

    Thats why we view every detail as an exciting challenge. Whether automotive,aerospace, mechanical engineering, medical or precision engineering the high-quality machining centers of the CHIRON 12 Series reduce processing times, produce excellent surfaces and compress your manufacturing process into the smallest space possible. 12 series machining centers are the perfect tools to implement your product ideas quickly and with micron-level precision.

    Market leaders trust us.

    AutomotiveComplete machining of integral

    components, such as casing covers

    for water pumps made of aluminum

    [120 mm x 55 mm x 60 mm]

    MedicalBone plate made of titanium

    [110 mm x 48 mm 1.5 mm]

    Machine constructionMilling, drilling, thread cutting

    and turning in one set-up for

    example, complex processing tools

    made of steel [130 mm x 43 mm]

    MedicalAngle head from brass for

    dental tools [50 mm x 15 mm]

  • www.chiron.de

    Range of applications [ 0405 ]

    Machine design [ 0607 ]

    Extension options [ 0821 ]

    Services [ 2223 ]

    AutomotiveComplete machining of automotive components at

    the lowest cost per piece, such as:

    I injector bodyI cam shaftI flywheelI climate compressorI oil pumpI bearing capI shift fork and many more

  • High-tech modules for any applicationPerfectly balanced for greater fl exibility

    Modular concept:

    I Vertical traveling column principleI Compact installation area from width 1.490 mm x depth 3.200 mm (S)I Mineral cast machine bedI High rigidity and thermal stabilityI Motor spindles with water coolingI Precision glass scales on all axesI Dynamic direct drives and precision guidesI Robust CHIRON rotary axesI Fully enclosed work area, stainless steel coversI Smooth, steep walls for ideal chip fl ow directly into the chip conveyorI Ergonomic operating and loading conceptI Service friendly access to all auxiliary unitsI High durability, low maintenance

    Highest precision: Glass scales and digi-tal drive technology allow high acceleration with equally high contour accuracy.

    6 I CHIRON 12 Series

  • www.chiron.de

    Range of applications [ 0405 ]

    Machine design [ 0607 ]

    Extension options [ 0821 ]

    Services [ 2223 ]

    Automatic tool change with the pick-up method as fast as 0.9 s (24 / 48 / 64 tool places; HSK 40 / HSK 50 /HSK 63).

    Background magazine for the provision of up to 206 tools during machining.

    S: Fixed table with lots of space for devices or NCrotary table superstructures for multi-sided machining.

    FX: 2-axis swivel rotary table with AC kinematicsand one or two face plates (diameter: 1 x 280 / 2 x 245 mm) for single or multi-spindle multi-sided machining.

    W: Workpiece changing device with table loading capacity of up to 300 kg per side and large clamping surfaces (2 x 660 x 350 mm), borehole pattern, central distributor for energy supplies.

    FZ: Proven single-spindle machining centers in the vertical traveling column design.

    DZ: Highly productive double-spindle machining centers with spindle clearance 250 mm.

    TZ: Highly productive four-spindle machiningcenters with spindle clearance 160 mm.

    Machining centers with NC swivel head with infi ni-tely programmable positioning in the range of -10 to +100. Very robust, opposing pre-tensioned backlash-free precision gear with direct measuring system.

    FZ12 WCompact and fast single-spindle machining center

    with integrated workpiece changing device 0/180

    for easy loading and unloading during machining.

    Spindles & spindle systems:

    Tool changing systems:

    Table options:

  • The right machine for each component

    FZ12 FX

    Variants and extension options

    Fast and compact precision machining center with a 2-axis

    swivel rotary table for 5-axis simultaneous and complete

    machining. Workpieces can be machined with high surface

    quality in one set-up.

    Spindles & spindle systems

    Automatic tool changer

    Table options

    Process advantages:

    I Maximum path [XYZ] 550400420 mmI Maximum electrical power 40 kW (40% ED)I Spindle clearance DZ 250 mm / TZ 3 x 160 mm

    I Maximum spindle speed 40,000 rpmI Chip-to-chip time starting from 2.2 sI Maximum axis acceleration [XYZ] 11.52 gI Rapid feed as fast as 75 m/minI Max. number of tools 206I Tool taper HSK 40 / HSK 50 / HSK 63I Maximum tool weight 5.0 kgI Maximum tool diameter 125 mmI Max. tool length 250 mmI Automatic workpiece change from 2.0 s

    DZ12 S

    FZ12 S

    FZ12 S

    DZ12 FX

    FZ12 FX

    DZ12 W

    FZ12 W

    TZ12 W

    FZ12 MT

    FZ12 MT

    Fast and compact double-spindle machining center with

    2-axis swivel rotary table and two face plates. 5-axis simul-

    taneous operations are carried out using high-performance

    control options.

    CHIRON 12 Series8 I

  • FZ12 WMachining center with automatic tool change using the

    pick-up method, and tool changing device (0/180) for

    loading and unloading during machining.

    DZ12 FXFast and compact double-spindle machining center with

    2-axis swivel rotary table and two face plates. 5-axis simul-

    taneous operations are carried out using high-performance

    control options.

    www.chiron.de

    Range of applications [ 0405 ]

    Machine design [ 0607 ]

    Extension options [ 0821 ]

    Services [ 2223 ]

    Flexible work areasand maximum pathsX=550, Y=400, Z=420 mm

    FZ12 MTCHIRON MT: The fastest 6-sided complete machining

    with swivel head, turning spindle, turning revolver

    and opposed spindle for simultaneous milling and

    turning from bars.

  • -10

    Variety and flexibility as a foundationProven technology and the highest precision is our standard

    FZ12 SCompact and flexible precision machining center with

    fixed table and automatic tool change. A lot of space

    for devices or NC rotary table superstructures.

    10 I CHIRON 12 Series

  • -10

    +100

    www.chiron.de

    Range of applications [ 0405 ]

    Machine design [ 0607 ]

    Extension options [ 0821 ]

    Services [ 2223 ]

    Your advantages with the CHIRON fi xed table or workpiece changing device:

    I 3-axis basic machining center based on the vertical traveling column principle I Compact installation area from width 1,490 mm x depth 3,200 mm (S) / 1,700 mm x 3,600 mm (W)I Mineral cast machine bedI High rigidity and thermal stabilityI Clear, easily accessible work area I Work area for larger workpieces or multiple set-upsI Automatic tool change using the pick-up methodI Chip-to-chip time starting from 2.2 sI Loading and unloading with tool changing device during machining (workpiece change time 2.0 s)I Workpiece changing device with central splash guard and optimal accessibilityI Expandable to 4 axes with the basic device or to 5-axis machining with the 2-axis tilt rotary tableI Optional fully integrated automation solutions (FLEXCELL)I Machine tool construction Designed and Made in Germany

    Workpiece changing device 0 / 180 with ample space for devices and NC rotary tables, such as the installation

    of a workpiece swivel device as the fourth NC axis.

    Compact precision machining center with a fi xed table and

    NC swivel head with infi nitely programmable positioning (-10/+100).

    FZ12 S

    FZ12 WMachining center with automatic tool change using the

    pick-up method and tool changing device for loading and

    unloading during machining.

  • Precision in one set-upComplete machining with CHIRON Five axis

    Integrated CHIRON 2-axis rotary table, maintenance-

    free TORQUE drive technology and automatic tool change

    using the pick-up method.

    FZ12 FX

    12 I CHIRON 12 Series

  • Five axis machining with the CHIRON rotary table program:I robust and reliable technology developed and made by CHIRONI pre-tensioned, backlash-free precision gear with high overload capacity and high transmittable torque

    I turning option due to precise torque technology

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    Range of applications [ 0405 ]