12 Asia Expert Meeting on Motorcycle Safety (R53, R78 ......Opening Address 12th Asia Expert Meeting...

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Tentative Program as for 20 May 08 1 12 th Asia Expert Meeting on Motorcycle Safety (R53, R78, and R113) - DAY 1 - Date: June 4, 2008 (WED) 08:30 - 17:00 Place: Siam City Hotel (Kamoltip Ballroom 1), Bangkok 08:30 - 09:00 Registration 09:00 - 09:15 Opening Address Director-General, DLT 09:15 – 09:45 Keynote Speech Mr.Kenichi Tsujimura, JASIC 09:45 - 10:15 Coffee Break (30 minutes) 10:15 – 10:45 Motorcycle Safety : Governmental policy Ms. Jiraporn Kaewkraisorn, DLT 10:45 – 11:15 Motorcycle Safety : Industry’s position and situation Industry’s Representative 11:15 – 11:45 R78 (Braking system; L3): General information Mr. Kenichi Tsujimura, JASIC 11:45 - 13:00 Lunch 13:00 – 14:30 R78 (Braking system; L3): Technical Requirements Mr. Makoto Matsuo, Brakes and Running gear subcommittee of JASIC 14:30 - 15:00 Coffee Break (30 minutes) 15:00 - 16:00 R78 (Braking system; L3): Testing Method & Equipments (video by JAMA) Mr. Makoto Matsuo, Brakes and Running gear subcommittee of JASIC 16:00 - 17:00 Q & A

Transcript of 12 Asia Expert Meeting on Motorcycle Safety (R53, R78 ......Opening Address 12th Asia Expert Meeting...

  • Tentative Program as for 20 May 08

    1

    12th Asia Expert Meeting on Motorcycle Safety (R53, R78, and R113)

    - DAY 1 -

    Date: June 4, 2008 (WED) 08:30 - 17:00 Place: Siam City Hotel (Kamoltip Ballroom 1), Bangkok

    08:30 - 09:00 Registration

    09:00 - 09:15 Opening Address Director-General, DLT

    09:15 – 09:45 Keynote Speech Mr.Kenichi Tsujimura, JASIC

    09:45 - 10:15 Coffee Break (30 minutes)

    10:15 – 10:45 Motorcycle Safety : Governmental policy Ms. Jiraporn Kaewkraisorn, DLT 10:45 – 11:15 Motorcycle Safety : Industry’s position and situation Industry’s Representative 11:15 – 11:45 R78 (Braking system; L3): General information Mr. Kenichi Tsujimura, JASIC

    11:45 - 13:00 Lunch

    13:00 – 14:30 R78 (Braking system; L3): Technical Requirements Mr. Makoto Matsuo, Brakes and Running gear subcommittee of JASIC

    14:30 - 15:00 Coffee Break (30 minutes)

    15:00 - 16:00 R78 (Braking system; L3): Testing Method & Equipments (video by JAMA) Mr. Makoto Matsuo, Brakes and Running gear subcommittee of JASIC 16:00 - 17:00 Q & A

  • Tentative Program as for 20 May 08

    2

    12th Asia Expert Meeting on Motorcycle Safety (R53, R78, and R113) - DAY 2 -

    Date: June 5, 2008 (THU) 09:00 - 17:00

    Place: Siam City Hotel (Kamoltip Ballroom 1), Bangkok

    09:00 - 9:30 R53 (Installation of Lighting and Light-Signaling devices) & R113 (Symmetric

    headlamps): General information Mr. Kenichi Tsujimura, JASIC

    09:30 - 10:00 R53 (Installation of Lighting and Light-Signaling devices): Technical Requirements Mr. Shinji Doi, Lighting and Light-signaling devices subcommittee of JASIC

    10:00 - 10:30 Coffee Break (30 minutes)

    10:30 - 11:00 R53 (Installation of Lighting and Light-Signaling devices): Technical Requirements(cont)

    Mr. Shinji Doi, Lighting and Light-signaling devices subcommittee of JASIC 11:00 – 12:00 Q & A

    12:00 - 13:30 Lunch

    13:30 - 15:00 R113 (Symmetric headlamps): Technical Requirements, Testing Method & Equipments

    Mr.Tadashi Suzuki, Lighting and Light-signaling devices subcommittee of JASIC

    15:00 - 15:30 Coffee Break (30 minutes)

    15:30 – 16:30 Q & A 16:30 - 17:00 Closing address

  • Opening Address 12th Asia Expert Meeting on Motorcycle Safety Regulations

    by

    Mr. Suchart KLINSUWAN Director of Engineering and Safety Bureau,

    Department of Land Transport

    on

    June 4, 2008

    Kamolthip Room I, Siam City Hotel, BANGKOK, Thailand

    -------------------------------------------------------------------------------------------------------

    Your Excellency Mr. Ronnayuth Tangruamsub, Deputy Director-General, Department of Land Transport.

    On behalf of all participants, I would like to express our heartfelt

    appreciation and grateful thanks for presiding the opening ceremony of the

    12th Asia Expert Meeting on Motorcycle Safety Regulations today.

    The 12th Asia Expert Meeting on Motorcycle Safety Regulations is a

    consequence from 12th Government and Industry Meeting (G/I Meeting)

    held in the Philippines, November 2007. Thailand, by Department of Land

    Transport, hosts this meeting because the importance of motorcycle which

    new registration each year over two millions and its involvement in accident

    with highest toll.

    This meeting brings together 50 participants from government

    agencies and the automotive industry. DLT co-host the meeting with Thai

    Automotive Industry Association (TAIA) and Thai Automotive Parts

    Manufacturer Association (TAPMA) with a kind support of experts from

    Japan Automobile Standards Internationalization (JASIC). The main

    / objective of this ….

  • -2-

    objective of this meeting is to employ the knowledge of motorcycle safety

    regulations concerning braking system, lighting and light-signaling device

    installation and headlamp under Motor Vehicle Act (B.E. 2522). In addition,

    this meeting is considered as the essential step to achieve future

    international harmonization of vehicle regulations and mutual recognition

    under the 1958 Agreement of WP.29 concerning vehicle construction,

    under the Economic Commission for Europe of United Nations (UN/ECE).

    At this auspicious moment, may I now take this opportunity to invite

    Mr. Ronnayuth Tangruamsub, Deputy Director-General, Department of

    Land Transport, to declare the meeting open.

    Thank you.

    ------------------

  • Keynote Speech for 12th JASIC Asia Expert Meeting

    = Motorcycle safety = Jun 4-5, 2008, Siam City Hotel, Bangkok, Thailand

    Kenichi TsujimuraDirector of Technical section

    Japan Automobile Standards Internationalization Center

  • What’s JASIC?

    Head Office/Tokyo

    Geneva Office

    Washington Office

    Technical section

    Administration section

    SecretariatSecretariat• Ministry of Land, Infrastructure,

    Transport and Tourism• Light Motor Vehicle Inspection

    Organization• Japan Automobile Manufacturers

    Association, Inc.• Japan Auto Parts Industries Association• Japan Automobile Importers

    Association• Japan Automotive Service Equipment

    Association• Automobile Inspection & Registration

    Association• Japan Auto-Body Industries Association,

    Inc.• The Japan Automobile Tyre

    Manufacturers Association, Inc.• Flat Glass Manufacturers Association of

    Japan• Japan Land Engine Manufacture

    Association

    CommitteeCommittee

  • What’s JASIC?Consultative Council

    Advisory Committee

    International Cooperation Committee

    Inspection and Maintenance Systems Research Committee

    WP 29 SC

    Lighting and Light-signaling Devices SC

    Breaks and Running Gear SC

    Noise SC

    Pollution and Energy SC

    General Safety SC

    Passive Safety SC

    1. JASIC G/I Meeting2. JASIC Expert Meeting3. Seminar4. Public Relations etc

    1. JASIC G/I Meeting2. JASIC Expert Meeting3. Seminar4. Public Relations etc

    Support Asian Countries - to participate WP29- to accede the 1958 agreement- to introduce ECE regulations

    Regulation and Certification Systems

    Committee

  • JASIC Asia G/I meeting

    12th G/I meeting• 27-29, November• in Manila, Philippines• 150 participants from 14 countries• Discussion on

    – Reporting on relative activitiesand country’s situation.

    – Establishment of the vehicle typeapproval systems.

    – Future G/I meeting

    JASIC ASIA Government and Industry meeting is a JASIC ASIA Government and Industry meeting is a annual event to improve internationalization of annual event to improve internationalization of vehicle regulations and certification systems in Asia.vehicle regulations and certification systems in Asia.

  • JASIC Asia Expert meeting

    G/I meetingG/I meetingG/I meeting

    Exp meetingExp meetingExp meeting JASICJASICJASIC

    • Proposal&

    • Agreement

    • Expert

    • Reporting

    G/I meeting member• Brunei Darussalam• Cambodia• China• Chinese Taipei• Hong Kong• India• Indonesia• Japan• Korea• Lao PDR• Malaysia• Myanmar• Philippines• Singapore• Thailand• Vietnam

    G/I meeting memberG/I meeting member•• Brunei DarussalamBrunei Darussalam•• CambodiaCambodia•• ChinaChina•• Chinese TaipeiChinese Taipei•• Hong KongHong Kong•• IndiaIndia•• IndonesiaIndonesia•• JapanJapan•• KoreaKorea•• Lao PDRLao PDR•• MalaysiaMalaysia•• MyanmarMyanmar•• PhilippinesPhilippines•• SingaporeSingapore•• ThailandThailand•• VietnamVietnam

    • Participation

    •To improve the understanding / knowledge of particular items such as the 1958 Agreement or a ECE Regulation.

    •To strengthen the cooperation among Asian countries.

  • JASIC Asia Expert meetingLecture

    • the 1958 agreement• Type approval

    systems• Environmental

    regulation• Safety regulation• etc

  • JASIC Asia Expert meetingDemonstration test

    • Lighting• Noiseetc

  • JASIC Asia Expert meeting’05‘04 ‘07’06‘03

    ♠ “Installation of lamps” in Thailand♠ “Installation of lamps” in Thailand♣ “Accession to the 1958 Agreement” in Indonesia♣ “Accession to the 1958 Agreement” in Indonesia♥ “Brakes(R13H)” in Thailand♥ “Brakes(R13H)” in Thailand

    ♦ “WP29 Participation” in Philippines♦ “WP29 Participation” in Philippines♪ “Type approval systems” in Hong Kong♪ “Type approval systems” in Hong Kong

    ♠ “Seats, Safety belts, Belt anchorages and Head restraint” in Thailand

    ♠ “Seats, Safety belts, Belt anchorages and Head restraint” in Thailand

    ♦ “Accession to the 1958 Agreement” in Vietnam”♦ “Accession to the 1958 Agreement” in Vietnam”♪ “The 1958 Agreement” in India “♪ “The 1958 Agreement” in India “♫ “Noise on 2 and 4 wheelers” in Indonesia”♫ “Noise on 2 and 4 wheelers” in Indonesia”

    ♥ “Accession to the 1958 Agreement” in Indonesia”♥ “Accession to the 1958 Agreement” in Indonesia”

    ♣ “Motor vehicle type approvals” in Philippines”♣ “Motor vehicle type approvals” in Philippines”

  • The 1958 agreement• Situation of the 1958 agreement of Asia

    and Pacific area As for Asia and pacific n countries, only 6 countries have acceded to the agreement.

    Japan E43 in 1998

    Australia E45 in 2000

    New Zealand E48 in 2002

    Korea E51 in 2004

    Malaysia E52 in 2006

    Thailand E53 in 2006Thailand E53 in 2006

  • UNECE regulations

    R3R3

    R10R10

    R28R28

    R37R37

    R39R39

    R40R40R41R41

    R50R50

    R50R50

    R50R50

    R53R53

    R53R53

    R53R53

    R60R60

    R75R75R75R75

    R78R78 R78R78

    R81R81

    R113R113

    R62R62

    These regulations are developed by various experts from many countries at the working group of the world forum, UNWP29.

  • UNECE regulations• Use of the UN/ECE regulation leads benefit to

    your country.

    To be able to apply latest technical requirement which was developed by worldwide experts.

    To Improve Safety and Environment

    To be able to Apply common requirement among contracting parties.

    To reduce market priceTo reduce production costTo remove trade barrierTo improve export

  • Motorcycle in Thailand

  • Motorcycle in Thailand

  • Expectation• Improve safe traffic • Start to adopt the UN/ECE regulations.

    though this meeting…

  • Thank you for attention

  • Engineering and Safety BureauDepartment of Land Transport

  • Increase in the number of road traffic accident which consistent with economic development each period

    Increase in the number of fatalities

    Distribution of fatalities by age group between 15-29 about 40%

  • High number of vehicle type registration

    Most affordable for vehicle owner due to cheaper prices compare to other vehicle types

    Motorcycle involved in accident with highest toll (32%) compare to other vehicle types (M1-30%, N1 – 18%)

    Younger driver only at 15 year of age up

    No technical regulations in details for new motorcycle requirement – more general and no testing requirement

  • Thailand Road Safety Action Plan 2004-2008 approved by the cabinet in July 2003

    5E’s Strategies- Law Enforcement- Engineering- Public relations, Education and public

    participation - Emergency Medical Services- Evaluation and Information

  • Technical regulation in line with UNECE regulations and Vehicle Type Approval System as the activities under Engineering Strategy

    Plan for Setting up Vehicle Type Approval System 2000-2009 – DLT’s frame work of UNECE regulation harmonisation and vehicle/vehicle parts type approval system

  • M1, N1 & L3 – highest priority of vehicle type for studying and implementing for UNECE regulations and type approval system

    20 regulations include in L3 type approval system- 13 ECE regulations- 6 EU directives- 1 ISO standard

  • ISO ECE EUVIN R41 R112 EC97/24 (Ch.5)

    R75 R50 EC93/32 R60 R53 EC97/24 (Ch.6)R81 R28 EC93/31R39 R78 EC93/94R3 R10 EC95/1R113

    • MR on dimension, mass and engine power• Amendment of MR22 (e.g. L3 parts/system)

  • Some ECE regulations finished the study e.g.R41, R75, R60 & R81 – in drafting process

    ECE reg. is studying – R113

    Some ECE regulations studied by M1&N1 Working Group - R28, R39 &R10

    Next ECE reg. require the expert to help for more knowledge and understanding – R78, R53, R41

  • 12th Asia Expert Meeting on Motorcycle Safety

    Adisak RohitasuneJune 4, 2008

    Siam City Hotel, Bangkok

    Motorcycle Safety:

    Industry’s position and situation

  • Contents

    1. About Thai Automotive Industry1. About Thai Automotive Industry

    2. Thailand Motorcycle Market Outlook2. Thailand Motorcycle Market Outlook

    3. Traffic Accident3. Traffic Accident

    4. Safety Measures4. Safety Measures

  • About Thai Automotive IndustryAbout Thai Automotive Industry

  • Organization in Thai Automotive Industry

    TAIAThai Automotive Industry Association

    F T IFederation of Thai Industries

    APICAutomotive Parts

    Industry Club

    AICAutomotive Industry Club

    Parts Makers2W

    4W

    Truck

    TMEAThai Motorcycle

    Enterprise Association

    TAPMAThai Automotive Parts

    Manufacturer Association

  • TAIA & International Automotive Organization

    OICAOrganisation Int’l Constructeur d’Automobile

    AsiaJPN, Korea,

    China, Australia

    America4 Associations

    Europe44 Associations

    AAFASEAN Automotive

    Federation

    FAMIFederation of Asian Motorcycle Industries

    APEC

    ASEAN-CCI

    BATA

    Brunei

    FOGAIKINDO

    PASMIGIAMMPAABI

    ASKINDOAPLINDOHINABIIATO

    Indonesia

    AFMMMVAA

    MASAAMMACPAMMTA

    Malaysia

    PAFPAA AMII

    MASMAPCPPAITMA

    CAMPIMDPPAMVPMA

    Philippines

    AFS SMVAA

    MTASMTA

    Manufacturing Association

    Singapore

    VEAM

    Vietnam

    IMMAInt’l Motorcycle Manufacturers Association

    SIAM

    India

    AISI

    Indonesia

    MASAAM

    Malaysia

    MDPPA

    Philippines

    SMCTA

    Singapore

    JAMA

    Japan

    TTVMA

    Taiwan

    UN-WP29World Forum For

    Harmonization of VehicleRegulations

    TAIA

    USA

    USMAJapan

    JAMA Others

  • Thailand Motorcycle Market OutlookThailand Motorcycle Market Outlook

  • Revolving Trend by Brand (Jan’00 – Apr’08) ALL THAILANDNumber Plate All

    0

    300

    600

    900

    1200

    1500

    1800

    2100

    2400Sales Volumes (x 1,000 units)

    TOTALTOTAL

    2000 2001 2002 2003 2004 2005 2006 2007 2008

    ▲▲

    (141.6%) 1639.0

    (138.1%) 684.9

    (123.8%) 847.8

    (136.5%) 1157.2

    (117.3%) 1922.5

    (103.0%) 1980.4 (97.3%)

    1926.8

    Source: Registration Figure , from 2006 = Number Plate

    (83.0%) 1598.9

    Revised : May 7, 2008 by Tanataj S. Product Planning

    (86.6%) 1610.0

    The demand for motorcycle declined, when market enter to mature condition

  • 0

    0

    0

    0

    0

    01 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

    101

    102

    103

    104

    105

    106

    107

    108

    Thousand units

    2002 2003 2004 2005 2006 20071999 2000 2001

    2500

    2000

    1500

    1000

    500

    0

    AT

    OTHERS

    Low Price CUB

    Low Price CUBCUB

    AT

    Market expanded rapidly from low price cub, however, starting from 2005, users has shifted to AT for new value model

    Clearly seen the recovery from bubble period in 1997, especially 4-stroke model

    4-stroke Cub Boom Low price Wave100 Boom AT Boom Matured

    Introduced low-price model to gain low-income people. From their purchasing, resulted market rapidly expanded.

    Support market from middle-income people (buy AT model)

    Mature market

    Category Movement

    Honda Wave100

    Honda Wave125 FI

    Honda Wave125

    Honda Air Blade

  • From 2005 (the highest sales since 1998), total demand has decreased due to the market has been forecasted to enter to mature condition.

    5360

    68

    85

    116

    164

    192 198 193

    160 160 154 150

    0

    50

    100

    150

    200

    250

    1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

    Motorcycle Demand Forecast

  • 0

    500

    1000

    1500

    2000

    2500

    1 13 25 37 49 61 73 85 97 109

    121

    Thousand units

    02

    03 04

    05

    06

    08

    07

    09 11

    10

    01

    The mature market will shift from Cub to AT, which customer intended for not only new value added but also easy riding model

    FS &

    Spo

    rts

    Mature market

    Low Price CUB

    High Price CUB

    AT

    Middle – High income group

    Low income group

    Added value model

    Category Shifted Forecast Remark: Market price = Price + Registration fee

    (THB 38,000 – 45,000)

    (Middle price from THB 45,001 - 51,000)(High price from THB 51,001 – 53,000)

    (THB 38,500 – 56,000)

    (THB 4

    5,000

    –86

    ,000)

  • Traffic AccidentTraffic Accident

  • 12

    Resource: R&D, Research and International Cooperation Bureau, Department of Disaster Prevention and Mitigation

    2539 2540 2541 2542 2543 2544 2545 2546 2547 2548 2549 2550Traffic Accident 88,556 82,336 73,735 67,800 73,737 77,616 91,623 107,565 124,530 122,040 111,635 101,752Injure 50,044 48,711 52,538 47,770 53,111 53,960 69,131 79,692 94,164 94,364 83,290 79,029Death 14,405 13,836 12,234 12,040 11,988 11,652 13,116 14,012 13,766 12,858 12,693 12,492MC Accident 43,989 41,939 37,414 34,943 37,498 41,215 53,732 66,110 77,642 78,830 75,752 68,140MC Accident % 50% 51% 51% 52% 51% 53% 59% 61% 62% 65% 68% 67%

    The accidental rate has decreased, however, accidental rate from motorcycle has increased.

    Summary of fatality and injury from traffic accident in 1996 - 2007

  • Human error:94%

    Vehicle:0.4%Environment:5%

    Thailand:

    Result from motorcycle accident survey, in cooperate with Police Department and

    Chulalongkorn University

    Drunk40%

    飲酒無し 59.5%

    飲酒 40%

    分らない 5%

    NoDrunk

    74% of Total Cases : Drunk riding 80% of Injury : Helmet unused

    Details of human error ◆ Drunk Riding◆ Poor Riding Skill◆ Does not keep distance◆ High speed

    Traffic Accident Cause Analysis

    94% of traffic accident caused by human error

  • Safety MeasuresSafety Measures

  • • Simplified riding simulator to expand safety riding education.

    • The trainer will be installed at the dealership for the direct communication with customers.

    Safety Riding Training Center

    Safety Riding Center• Prevent motorcycle user from traffic

    accident• Offering the accumulate driving safety

    know-how and knowledge• Disclose safety riding skill and launch

    worthwhile campaign nationwide

    Safety Riding Center dealer shops:• To reach the local people thoroughly,

    for them to be trained how to ride safely

    Safety Riding Activities

    -Safety Riding Program (School)-Road Safety for Kids Project• Educate children to ride safely,

    traffic sign, basic traffic law, etc.

    Provide safety riding know-how nationwide from kids to adults

  • Distance to stop

    More safety and secure braking regardless riding skills

    Left-side brake lever (used to be rear brake) operates in conjunction

    with front brake.

    Left-side brake lever (used to be rear brake) operates in conjunction

    with front brake.

    Rear brake only

    Front brake only

    Front & rear brake

    Combi brake

    Front Brake Rear Brake

    Combination brake system (CBS)

    A parking brake lock lever that locks the rear brake,

    preventing the scooter from moving forward or

    backward when the engine is started or is on slope.

    Parking Brake

    Side stand switch is installed to prevent the sudden move when starting the engine.

    Side stand switchsafer

    Safety Equipment in Motorcycle

  • Safety Equipment in Motorcycle

    Objective : To reduce the number of crashes by making it easier to see motorcycle in traffic

    New motorcycle produced from 1 Jan 2005

    • Fit with headlamp which come on automatic with ignition

    Daytime Running Light

    Motor Vehicle ActMinisterial Regulation No. 41

    (Motorcycle Daytime Running Light)

  • Establish Type Approval System

    Motorcycle Type Approval Framework Reference:Directive 92/61/EEC

    Electromagnetic Compatibility

    Braking

    Identification controls

    Lighting Installation

    Headlamp

    Engine power

    Tyre

    Speedometer

    Audible warning device

    Rear view mirror

    Position/stop/direction indicator lamp/rear registration plate lamp

    Retro-reflector

    Exhaust Emission

    Noise

    Stand

    Mass & Dimension

    Registration plate space

    Handholds

    Fuel tank

    VIN/Data plate

    Minimum Technical Regulations (20 items)

  • ECE Regulation Adoption Plan

    No Reg. No. 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016

    1 Ministerial Reg.No.22

    2 ECE 41.03

    3 ECE 75.00

    4 VIN

    5 Emission

    6 ECE 60.00

    7 ECE 81.00

    8 ECE 39.00

    9 ECE 3.02

    10 ECE 113.00

    11 ECE 112.00

    12 ECE 50.00

    13 ECE 53.01

    14 ECE 28.00

    15 ECE 78.02

    16 ECE 10.02

    17 EC93/32

    18 EC97/24

    19 EC93/31

    20 EC93/94

    21 EC95/1

    Draft Gazette Enforcement New Model Enforcement Existing Model

  • 12th Expert Meeting

    R78 Braking System

    R53 Lighting Installation

    R113 Symmetric Headlamps

    For more understand in ECE technical regulation, need support and experience sharing from JASIC.

    Good co-operation between government and industry to promote safety regulation for motorcycle in Thailand.

  • General informationon R78

    Kenichi TsujimuraJASIC

  • UN/ECE/WP29/GRRF

  • UN/ECE/WP29

    ECEEconomic Commission for Europe

    ESCAPE. C. for Asia & the Pacific

    WP29World Forum for Harmonization of Vehicle Regulations

    AC1,AC2AC3,AC4

    U N / General Assembly

    GRPE GRSPGRSGGRRFG R EG R E

    ITCInland Transport Committee

    ECOSOCEconomic and Social Council

    G R B

  • GRRF

    Chairman :

    Government :26

    Non Government :6ISO, IEC, OICA, IMMA, CLEPA,

    Mr. I. Yarnold ( United Kingdom )

    Belgium, Canada, China, Croatia, Czech Republic, Denmark, Finland, France, Germany, Hungary, India, Italy, Japan, Korea,Netherlands, Norway, South Africa ,Russian Federation, Slovakia, Spain, Sweden, Switzerland, United Kingdom, USA & EC

  • Item discussed at GRRF

    18

    ECE regulations are discussed

    ECE R13 BrakingECE R13-H Braking (13-H)ECE R30 Pneumatic tyres (Passenger Vehicle )ECE R54 Pneumatic tyres (Commercial Vehicle )ECE R55 Mechanical CouplingECE R64 Temporary-Use Spare Wheels/TyresECE R68 Measurement of the Maximum SpeedECE R75 Pneumatic tyres (Moped, Motorcycle)ECE R78 Braking (Category L)ECE R79 Steering equipmentECE R88 Retro reflective Tyres ( Motorcycle )ECE R89 Speed Limitation DevicesECE R90 Replacement Brake Lining assembliesECE R102 A Close-Coupling DeviceECE R106 Pneumatic tyres (Agricultural VehiclesECE R108 Retreaded Pneumatic tyres for Motor Vehicle)ECE R109 Retreaded Pneumatic tyres for Commercial VehicleECE R111 Tank vehicles category N and O with regard to Rollover stability

  • Recent topics at GRRF• ESC (Electric stability control)

    • TPMS (Tyre pressure monitoring system)

    X

    X

    O Warning

    X

  • R78 Motorcycle brakes

  • Purpose of R78• This regulation requires minimum

    requirement of performance or specification of Motorcycles.

    Ensure Motorcycle safety on braking point of view.Ensure Motorcycle safety on braking point of view.

  • History of R78

    18 June 2007

    0322 November

    1990

    018 January

    1995

    0215 October

    1988

    00Entry into force from

    Series

    For the 03 series of amendment, technical requirement which was developed as get No.3 motorcycle brake system has been introduced.

    •Addition of requirement on warning lamp.

    •Revision of requirement on dynamic performance and technical specifications.

  • Countries adopting R78•40 countries adopt and realize MRA for ECER78.

    •There are 29 administrative authorities and 59technical services.

  • Conetnts1.SCOPE 2.DEFINITIONS 3.APPLICATION FOR APPROVAL 4.APPROVAL5.SPECIFICATIONS 6.TESTS 7.MODIFICATIONS OF VEHICLE TYPE OR BRAKING 8.CONFORMITY OF PRODUCTION 9.TRANSITIONAL PROVISIONS 10.PENALTIES FOR NON-CONFORMITY OF PRODUCTI 11.PRODUCTION DEFINITELY DISCONTINUED12.NAMES AND ADDRESSES OF TECHNICAL SERVICE Annex 1 COMMUNICATION Annex 2 ARRANGEMENTS OF APPROVAL MARKS Annex 3 TEST CONDITIONS, PROCEDURES AND PERFORMANCE

    REQUIREMENTS

  • Scope• This Regulation applies to vehicles of categories L1, L2,

    L3, L4 and L5. 1/

    These categories do not include:(a) Vehicles with a Vmax of < 25 km/h;(b) Vehicles equipped for disabled riders.

    We will discuss only about category L3 at this occasion considering motorcycle fleet in Thailand.

    We will discuss only about category We will discuss only about category L3 at this occasion considering L3 at this occasion considering motorcycle fleet in Thailand.motorcycle fleet in Thailand.

  • Vehicle category L

    L1 L2 L3L3 L4 L5

    No. of wheels 2 3 2 3Asymmetrical

    3Symmetrical

    Seating capacity N.A.Vehicle mass N.A.Eng. displacement ≤50cm3 >50cm3

    Type of body N.A.Maximum speed ≤50kmh >50kmh

  • Application for approvalThe application for approval of a vehicle type with regard to braking shall be submitted by the vehicle manufacturer or by his duly accredited representative.

    DocumentA description of the vehicle typewith regard to the Components of the braking system

    •The numbers and/or symbols identifying the vehicle and the engine type•A list of components•A diagram of the braking system •An indication of the position of its components•Detailed drawings of each component to enable it to be easily located and identified.

    •VehicleA vehicle, representative of the vehicle type to be approved, shall be submitted to the technical service responsible for conducting the approval tests.

  • Approval•If the vehicle type submitted for approval pursuant to this Regulation meets the requirements, approval of that vehicle type shall be granted.

    •An approval number shall be assigned to each type approved.

    •Its first two digits (at present 03 corresponding to the 03 series of amendments) shall indicate the series of amendments incorporating the most recent major technical amendments made to the Regulation at the time of issue of the approval. The same Contracting Party shall not assign the same number to the same vehicle type equipped with another type of braking device, or to another vehicle type.

    •Notice of approval or refusal or extension or withdrawal of approval or production definitely discontinued of a vehicle type pursuant to this Regulation shall be communicated to the Parties to the Agreement which apply this Regulation by means of a form conforming to the model in Annex 1 to this Regulation.

  • Approval mark

    A circle surrounding the letter "E"

    The distinguishing number of countrywhich has granted approval The number of this Regulation

    The letter "R",

    A dash, and the approval numberIts first two digits shall indicate the series of amendments

    •There shall be affixed, conspicuously and in a readily accessible place specified on the approval form, to every vehicle conforming to a vehicle type approved under this Regulation an international approval mark consisting of

  • Approval mark• The approval mark shall be clearly legible and be indelible.

    • The approval mark shall be placed close to or on the vehicle data plate affixed by the manufacturer.

  • Communication

    •Trade name or mark of the vehicle:•Vehicle type designation by the manufacturer:•Name and address of the manufacturer:•Name and address of the manufacturer's representative (if applicable):•Summarized description:•Vehicle:

    – Category of vehicle:– Gross vehicle mass of vehicle:

    •Engine:•Transmission:

    – Number and ratios of gears:– Final drive ratio:– Tyre dimensions:

    Necessary information to identify type approved vehicle are listed in the communication form.

    Necessary information to identify type Necessary information to identify type approved vehicle are listed in the approved vehicle are listed in the communication form.communication form.

  • Communication (cont)•Braking system:

    – Make(s) and type(s) of linings:– Service brake(s) (front, rear, combined) – Secondary braking, parking brake (if applicable) 2/ – Other systems (anti-lock brakes, etc.)

    •Technical service conducting approval tests:•Date of test report:•Number of test report:•Reason for extension of approval (if applicable):•Other remarks (if applicable), (right or left hand driven):•Place:•Date:•Signature:•Annexed the list of parts constituting the approval documents, which can be obtained on request, submitted to the Administrative Service which has delivered the approval.

  • MODIFICATION OF TYPEAND EXTENSION OF APPROVAL

    • Every modification of its braking system shall be communicated to the administrative department which approved the vehicle type. That department may then either:

    – consider that the modifications made are unlikely to have appreciable adverse effects and that in any case the vehicle still complies with the requirements;

    or

    – require a further test report from the Technical Service responsible for conducting the tests.

    • Confirmation or refusal of approval, specifying the alterations, shall be communicated by the procedure specified in paragraph 4.3., to the Parties to the Agreement which apply this Regulation.

    • The Competent Authority issuing the extension of approval shall assign a series number to each communication form drawn up for such an extension.

  • COP• Every vehicle (system) approved to this Regulation shall be so

    manufactured as to conform to the type approved by meeting the requirements set forth in paragraph 5 “Specifications”.

    • In order to verify that the requirements above are met, suitable controls of the production shall be carried out.

  • COPThe holder of the approval shall in particular:

    – Ensure existence of procedures for the effective control of the quality of products;

    – Have access to the control equipment necessary for checking the conformity to each approved type;

    – Ensure that data of test results are recorded and that annexed documents shall remain available for a period to be determined in accordance with the Administrative Service;

    – Analyse the results of each type of test, in order to verify and ensure the stability of the product characteristics making allowance for variation of industrial production;

    – Ensure that for each type of product at least the tests prescribed in Annex 3 TEST CONDITIONS, PROCEDURES AND PERFORMANCE REQUIREMENTS to this Regulation are carried out;

    – Ensure that any sampling of samples or test pieces giving evidence of non-conformity with the type of test considered shall give rise to another sampling and another test. All the necessary steps shall be taken to re-establish the conformity of the corresponding production.

  • COP• The Competent Authority which has granted type approval may at any time

    verify the conformity control methods applicable to each production unit.

    – In every inspection, the test books and production survey records shall be presented to the visiting inspector.

    – The inspector may take samples at random which will be tested in the manufacturer's laboratory. The minimum number of samples may be determined according to the results of the manufacturer's own verification.

    – When the quality level appears unsatisfactory or when it seems necessary to verify the validity of the tests carried out in application of paragraph 8.4.2., the inspector shall select samples to be sent to the technical service which has conducted the type-approval tests.

    – The Competent Authority may carry out any test prescribed in this Regulation.

    – The normal frequency of inspections authorized by the competent authority shall be once every two years. In the case where negative results are recorded during one of these visits, the Competent Authority shall ensure that all necessary steps are taken to re-establish the conformity of production as rapidly as possible.

  • Transitional provision • As from the official date of entry into force of the 03 series of amendments

    no Contracting Party applying this Regulation shall refuse an application for approval of the 03 series.At the request of the manufacturer, Contracting Parties may agree to the application before the official date of their entry into force.

    • As from 24 months after the official date of entry into forceContracting Parties shall grant approvals only by the 03 series of amendments.

    • 02 series approvals granted before the end of the 24-month period following the official date of entry into force it shall cease to be valid 48 months after the date of entry into force. unless the Contracting Party which granted the approval notifies the other Contracting Parties that type-approved vehicle meets the requirements of as amended by the 03 series.

    • Notwithstanding the transitional provisions above, Contracting Parties whose application of this Regulation comes into force after the date of entry into force of the most recent series of amendments are not obliged to accept approvals which were granted in accordance with any of the preceding series of amendments to this Regulation.

    CP can grantCP can grant03 series approval03 series approvaldepend on requestdepend on request

    24m24m

    CP can grantCP can grantapprovals approvals onlyonly forfor

    03 series application03 series application

    Date of entry into forceDate of entry into force 48m48m

    CP can not refuseCP can not refuse03 series application03 series application

    02 series approval02 series approval Invalid

  • PENALTIES FOR NON-CONFORMITY

    • The approval granted in respect of a vehicle type pursuant to this Regulation may be withdrawn if the requirements laid down in paragraph 8.1. are not complied with or if a vehicle of this type has failed to pass the checks prescribed in paragraph 8.3.

    • If a Party to the Agreement which applies this Regulation withdraws an approval it has previously granted, it shall forthwith so notify the other Contracting Parties applying this Regulation, by means of a copy of the approval form bearing at the end, in large letters, the signed and dated annotation "APPROVAL WITHDRAWN"..

    Approval may be withdrawn if the vehicle is not comply.Approval may be withdrawn if the vehicle is Approval may be withdrawn if the vehicle is not comply.not comply.

  • PRODUCTION DEFINITELY DISCONTINUED

    • If the holder of an approval completely ceases tomanufacture a vehicle type approved in accordance with this Regulation, he shall so inform the authority which granted the approval. Upon receiving the relevant communication that authority shall inform thereof the other Parties to the Agreement applying this Regulation, by means of a copy of the approval form bearing at the end, in large letters, the signed and dated annotation "PRODUCTION DISCONTINUED".

    • . The approval holder (Manufacture or its representative) have to inform the type approval authority if they completely discontinue to product.

    The approval holder (Manufacture or its The approval holder (Manufacture or its representative) have to inform the type representative) have to inform the type approval authority if they completely approval authority if they completely discontinue to product.discontinue to product.

  • Today’s item• This presentation which consist

    administrative information would be followed by presentations made by a expert regarding technical matter arising these regulation.

    • Technical presentation focuses only on L3 vehicle without combined brake systems and antilock brake system.

  • Thank you for attention.

  • ReferenceCombined brake system

    Anti lock brake system

    ECU

  • ECE Regulations 78ECE Regulations 78--0303

    BRAKINGBRAKING(Category L)(Category L)

    JASIC JASIC Braking and Running Gear SubcommitteeBraking and Running Gear Subcommittee

    Makoto MatsuoMakoto Matsuo

    1

    Presentation with ・video ( test demonstration to administrative member in JAPAN)・illustration, and picture

  • CONTENTS of Regulation

    REGULATION Note: Sections 3-4 and 7-12 relate to approval 1. Scope2. Definitions5. Specifications

    5.1. Brake system requirements5.2. Durability 5.3. Measurement of dynamic performance5.4. Brake lining materials

    6. TestsANNEXES Note: Annexes 1-2 relate to approval procedures

    Annex 3 Test conditions, procedures and performance requirements1. General2. Preparation3. Dry stop test - single brake control actuated4. Dry stop test - all service brake controls actuated5. High speed test6. Wet brake test7. Heat fade test8. Parking brake system test - for vehicles equipped with parking brakes9. ABS tests

    10. Partial failure test - for split service brake systems11. Power - assisted braking system failure test

  • 1. Scope

    This Regulation applies to vehicles of categoriesL1, L2, L3, L4and L5.

    This is defined in Annex 7 to the Consolidated Resolution on theConstruction of Vehicles ( R.E.3 )

    wheel Engine capacity

    Max speed

    L1 two ≦50cm3 ≦50km/h

    L2 three ≦50cm3 ≦50km/h

    L3 two 50cm3< 50km/h<

    L4 Three( asymmetrically arranged )( motor cycle with sidecars )

    50cm3< 50km/h<

    L5 Three( symmetrically arranged )

    50cm3< 50km/h<

  • 2. Definitions – 1/5 ( definition of brake parts )

    ・”Brake system” means the combination of parts consisting of the control, transmission, and brake, but excluding the engine, whose function it is to progressively reduce the speed of a moving vehicle, bring it to a halt, and keep it stationary when halted.

    ・”Control” means the part actuated directly by the rider in order to supply or control theenergy required for braking the vehicle to the transmission.

    ・”Transmission” means the combination of components that provide the functional link between the control and the brake.

    ・“Brake” means those parts of the brake system where the forces opposingthe movement of the vehicle are developed.

    ・”Service brake system” means a brake system which is used for slowing the vehicle when in motion.

    ・“Single brake system” means a brake system which acts on only one axle. ・”Components of the braking system” means one of the individual parts

    which, when assembled, constitute the braking system.

  • 2. Definitions – 2/5Components of the braking system and position

    Brake pedal

    Brake pedal

    Brake lever

    Master cylinder

    Brake disc

    caliperBrake disk

    caliper

    Brake hose

    reservoir

    Master cylinder

    Brake lever

    reservoir

    Rear brake Front brake

    Mastercylinder

  • 2. Definitions – 3/5

    Control

    Transmission

    Brake

    Single brake system ( Rear )

    Brake system ( Service brake system )

    Brake

    Control

    Transmission

    Definition of brake partsSingle brake

    system ( Front )Brake lever

    Master cylinderBrake hose

    CaliperBrake disc

  • 2. Definitions – 4/5 ( Definition of test weight )・”Laden” means so loaded as to attain the gross vehicle mass which is the

    technically permissible maximum laden mass as declared by themanufacture.

    ・“Lightly loaded” means mass in running order plus 15 kg for test equipment, or the laden condition, whichever is less.

    ・”Mass in running order” means the sum of the unladen vehicle mass and driver mass.

    ・”Unladen vehicle mass” means the nominal mass of the vehicle as indicated by the manufacturer(s) including all factory fitted equipment for normaloperation of that vehicle, plus coolant, oil, 90% of fuel and 100% of other gasor liquids, as specified by the manufacturer.

    ・”Driver mass” means the nominal mass of a driver that shall be 75kg ( subdivided into 68kg occupant mass at the seat and 7kg luggage mass )

    Unladen vehiclemass

    Driver mass

    15kg( test

    equipment )

    Mass in running order

    Lightly loaded

    Passenger,etc

    Laden

  • 2. Definitions – 5/5 ( other definition )

    ・“Engine disconnect” means when the engine is no longer connected to the drive wheel(s).

    ・”Test speed” means the vehicle speed measured the moment the driver begins to actuate the brake control(s). For tests where the simultaneous action of two controls is specified,the vehicle speed is taken from the point the first control is actuated.

    ・”Stopping distance” means the distance travelled by the vehicle from the point the rider begins to actuate the brake control to the point at which the vehicle reachs a full stop.For tests where the simultaneous action of two controls is specified, the distance travelled is taken from the point the first control isactuated.

  • 5.1. Brake system requirements

    1. Vehicles shall have configurations that enable a rider to actuate the service brake system control while seated in the normal driving positionand with both hands on the steering control.

    2. Vehicles shall be equipped with two separate service brake system, with at least one brake operating on the front wheel and at least one brake operating on the rear wheel.

    3. For vehicles that use hydraulic fluid for brake force transmission, the master cylinder shall:

    (a) Have a sealed, covered, separate reservoir;(b) Have a minimum reservoir capacity equivalent to 1.5 times the total

    fluid displacement required to satisfy the new to fully worn lining condition with the worst case brake adjustment condition;

    (c) Have a reservoir where the fluid level is visible for checking without removal of the cover.

  • 5.1. Brake system requirements

    Brake system requirements

    Steering control

    Front brake lever

    Front brake reservoir

    Rear brake reservoir

  • 5.2. Durability

    1. Wear of the brakes shall be compensated for by meansof a system of automatic or manual adjustment.

    2. The friction material thickness shall either be visiblewithout disassembly, or where the friction material isnot visible, wear shall be assessed by means of a device designed for that purpose.

    3. During all tests in this Regulation and on their completion, there shall be no friction material detachment and no leakage of brake fluid.

  • 5.3. Measurement of dynamic performance – 1/31. MFDD ( Mean Fully Developed Deceleration )

    MFDD = ( Vb2 - Ve2 ) / 25.92 ( Se - Sb ) in m/s2where;

    V1 = vehicle speed when rider actuates the controlVb = vehicle speed at 0.8 V1 in km/hVe = vehicle speed at 0.1 V1 in km/hSb = distance travelled between V1 and Vb in metersSe = distance travelled between V1 and Ve in meters

    2. Stopping distance;To calculate the corrected stopping distance ( Ss ) using the actual vehicle test speed,

    Ss = 0.1Vs + ( Sa – 0.1Va )・Vs2/ Va2where;

    Vs = specified vehicle test speed in km/hSa = actual stopping distance in metresVa = actual vehicle test speed in km/h

    Note; This equation is only valid when the actual test speed( Va )is within ±5km/h of the specified test speed ( Vs ).

    3. Continuous deceleration recordingFor the burnishing procedure and tests such as wet brake, heat fade-heating procedure, there is a continuous recording of thevehicle’s instantaneous deceleration from the moment a force is applied to the end of the stop.

  • 5.3. Measurement of dynamic performance – 2/3 ( MFDD )

    V1 Vb Ve STOP

    = 0.8V1 = 0.1V1

    Sb

    Se

    MFDD = ( Vb2-Ve2)/25.92 ( Se – Sb ) in m/s2

    Rider actuates the control

    Distance travelled Between V1 and Vb

    Distacce travelledBetween V1 and Ve

    Braking

  • 5.3. Measurement of dynamic performance – 3/3 ( Stopping distance )

    Vs

    Va

    Sa

    Specified test speed in km/h

    Actual test speed in km/h STOP

    Actual stopping distance in metres

    Ss: corrected stopping distance= 0.1Vs + ( Sa – 0.1Va ) ・ Vs2/Va2

    Should be within ±5km/h of the Vs

    Braking

  • 5.4. Brake lining materials

    ・Brake linings shall not contain asbestos.

  • Annex 3 1. General 1/6

    1.Test surfaces(1) Clean and level surface, with a gradient ≦1% . ( 0.57°)(2) Has a nominal peak braking coefficient (PBC) of 0.9,(3) Measurement of PBC

    ( “PBC” means the measure of tyre to road surface friction basedon the maximum deceleration of a rolling tyre )

    (a) The American Society for Testing and Material ( ASTM ) E1136 standard reference test tyre, in accordance with ASTM Method E1337-90, at a speed of 40 mph without water delivery;or

    (b) The method specified in the Appendix to Annex 4 of UNECE Regulation No.78, 01 series of amendments.

    2.Test lane width 2.5 m3.Ambient temperature 4℃ ~ 45℃4.Wind speed not more than 5 m/s5.Test speed tolerance ±5 km/h

    In the event of the actual test speed deviating from the specified testspeed, the actual stopping distance is corrected using the formula inparagraph 5.3. .

  • Annex 3 1. General 2/6

    6.Automatic transmissionVehicles with automatic transmission shall complete all tests –whether they are for “ engine connected “ or “ engine disconnected “.If an automatic transmission has a neutral position, the neutral position is selected for tests where “ engine disconnected “ is specified.

    7.Vehicle position and wheel lock;(1) The vehicle is positioned in the centre of the test lane for the beginning

    of each stop;(2) Stops are made without the vehicle wheels passing outside the

    applicable test lane and without wheel lock.

  • Annex 3 1. General 3/6The American Society for Testing and Material ( ASTM )

    • The American Society for Testing and Material ( ASTM )

    Radial standard reference Test tire

    ASTME1136

    Test trailer

    Vehicle( tow the trailer)

    Fifth wheel for speed-measuring

  • Annex 3 1. General 4/6The American Society for Testing and Material ( ASTM )

    Summary of Test Method1. The measurements are conducted with a standard reference test tire

    ( Specification E1136 ) mounted on a test trailer towed by a vehicle.The trailer contains a transducer, instrumentation, and actuation controls for the braking of the test tire.

    2. The test apparatus is normally brought to a test speed of 40 mph ( 64km/h ). The brake is progressively applied until sufficient brakingtorque results to produce the maximum braking force that will occurprior to wheel lockup. Longitudinal force, vertical load, and vehiclespeed are recorded with the aid of suitable instrumentation and dataacquisition equipment.

    3. The peak braking coefficient of the road surface is determined from the ratio of the maximum value of braking force to the simultaneousvertical load occurring prior to wheel lockup as the braking torque isprogressively increased.

    For more detail informationSee ASTM Method E1337-90

  • Annex 3 1. General 5/6The method specified in the Appendix to Annex 4 of UNECE

    Regulation No.78, 01 series of amendments.

    1. The coefficient of adhesion shall be determined from the maximum braking rate, without wheel lock, braking both wheels simultaneously.

    2. Test condition・Initial speed of about 60 km/h ( or, 0.9Vmax if unable to attain 60 km/h )・Lightly loaded・Constant brake control forces

    3. A series of tests may be carried out up to the critical point reachedimmediately before the wheel(s) lock by varying both the front and the rear brake forces, in order to determine the maximum braking rate of the vehicle.

    4. The braking rate( Z ) will be determined by reference to the time taken for the speed of the vehicle to reduce from 40km/h to 20km/h, using theformula;

    z = 0.56/ twhere t is measured in seconds.The maximum value of Z = K.

  • Annex 3 1. General 6/6The method specified in the Appendix to Annex 4 of UNECE

    Regulation No.78, 01 series of amendments.

    Initial speedAbout 60km/h 40km/h 20km/h STOP

    t second

    Braking to the critical point reached immediately before the wheel(s) lock

    0.56/t = K

  • Annex 3 2. Preparation 1/4

    1.Engine idle speed ; manufacture’s specification.2.Tyre pressures ;manufacture’s specification for loading condition.3.Control application points and direction・For a hand control lever,

    the input force(F) is applied onthe control lever’s forward sur--face perpendicular to the axis of the lever fulcrum and its out--ermost point on the plane alo--ng which the control lever rotates.The input force is applied to a point located 50mm from the outermost point of the control lever, measured along the axis between the central axis of the fulcrum of the lever and its outermost point.

    ・For a foot control pedal, the input force is applied to the centre of, and at right angles to, the control pedal.

    Lever fulcrum

    50mm

    90°

    F

  • Annex 3 2. Preparation 2/4

    4.Brake temperature measurementThe brake temperature is measured on the approximate centre of thebraking path of the disc or drum using;

    (a) A rubbing thermocouple that is in contact with the surface of the disc or drum; or

    (b) A thermocouple that is embedded in the friction material.

    Thermocouple

    Friction material

    1mm

    CaliperDisc brake Drum brake

    Brake shoe

    Friction material

    Thermocouple

  • Additional InformationTest item & measurement item table

    GPS: Global Positioning System

    Measurementitem

    Test item

    method

    Burni--shing

    Proce--dure

    Dry StopSingleBrake

    DryStopAll brake

    HighSpeedtest

    WetBraketest

    Heat Fadetest

    Brake actuationforce

    ・Hydraulic conversion・strain gauge

    ○ ○ ○ ○ ○

    BrakeTemperature

    ・Thermo-couple ○ ○ ○ ○ ○

    Testspeed

    ・GPS・Third wheel ○ ○ ○ ○ ○ ○

    VehicleDeceleration

    ・GPS・Third wheel ○ ○ ○

    Stoppingdistance

    ・GPS・Third wheel ○ ○ ○ ○

    MFDD ・GPS・Third wheel ○ ○ ○

    or or or

  • measurement method Additional Infomation

    Third wheel

    To hydraulic conversion

    Brake actuationforceTest speed

    Water tank

    Waterpump

  • Annex 3 2. Preparation 3/4

    5.Burnishing procedure( This procedure may be completed by the manufacture )・Vehicle lightly loaded;・Engine disconnected;・Test speed;

    ・Brake application;Each service brake system control actuated

    separately;・Vehicle deceleration;

    ・Number of decelerations; 100 per brake system・Initial brake temperature before each brake application;

    Less than 100℃

    Initial Final50km/h or 0.8Vmax, lower 5 ~ 10km/h

    Front 3.0~3.5m/s2

    Rear 1.5~2.0m/s2

    Braking

  • Annex 3 2. Preparation 4/4Burnishing procedure table

    ① Accelerate the vehicle to the initial speed(50km/h or 0.8Vmax )

    ② Actuate the brake control until the final speed ( 5 ~ 10km/h )Vehicle deceleration:

    ③ Reaccelerate to the initial speed ( 50km/h or 0.8Vmax ) and maintain that speed until the brake temperature falls to less than 100℃

    → ② 100 times braking

    After burnishing,Adjust the brakes in accordance with the manufacture’s recommendations.

    Front 3.0 ~ 3.5 m/s2

    Rear 1.5 ~ 2.0 m/s2

  • Annex 3 3. Dry stop test - single brake control actuated(1)Vehicle condition

    ・Laden・Engine disconnected

    (2)Test condition & procedure・Initial brake temperature: 55℃~100℃・Test speed: 60km/h or 0.9Vmax, lower

    ・Brake application: Each service brake system control actuated separately

    ・Brake actuation force

    ・Number of stops: until the vehicle meets the performance requirements, with a maximum of 6 stops

    (3)Performance requirements

    Hand control ≦200NFoot control ≦350N

    Stopping distance MFDDFront S≦0.1V + 0.0087V2 Min. 4.4

    Rear S≦0.1V + 0.0133V2 Min. 2.9

    or

  • Dry stop test - single brake control actuated resultAdditional Information

    Result table

    Result Performance requirement

    Brake temperature

    73℃ 55℃~100℃ OK

    Test speed 59.4 km/h 60 km/h OK

    Brake actuation force

    95 N ≦200 N OK

    Stopping distance

    20.9 m S≦0.1V+0.0087V2( = 37.3 m )

    OK

    MFDD 7.51 Min 4.4 OK

  • Annex 3 4. Dry stop test – all service brake controls actuated

    (1)Vehicle condition・Lightly loaded・Engine disconnected

    (2)Test condition & procedure・Initial brake temperature: 55℃~100℃・Test speed: 100km/h or 0.9Vmax, lower ・Brake application: Simultaneous actuation of both brake

    ・Brake actuation force

    ・Number of stops: until the vehicle meets the performance requirements, with a maximum of 6 stops

    (3)Performance requirements

    Stopping distance MFDDS≦0.0060V2 -

    Hand control ≦250NFoot control ≦400N

  • Annex 3 5. High speed test ( not required for vehicles with Vmax ≦ 125km/h )(1)Vehicle condition

    ・Lightly loaded・Engine connected with the transmission in the highest gear

    (2)Test condition & procedure・Initial brake temperature: 55℃~100℃・Test speed:

    ・Brake application: Simultaneous actuation of both service brakesystem controls

    ・Brake actuation force

    ・Number of stops: until the vehicle meets the performance requirements, with a maximum of 6 stops

    (3)Performance requirementsStopping distance MFDDS≦0.1V + 0.0067V2 Min. 5.8

    Vehicle max speed Test speed125km/h< <200km/h 0.8 Vmax200km/h≦ 160 km/h

    Hand control ≦200NFoot control ≦350N

    or

  • Annex 3 6. Wet brake test 1/6(1)General

    ・For each brake system.・Drum brakes or fully enclosed disc brakes are exempt from this test

    unless ventilation or open inspection ports are present.・Continuous recording of brake control force and vehicle deceleration.

    (2)Vehicle condition・Laden ・Engine disconnected・Each brake is fitted with water spray equipment

    ・Disk brakes;Sketch of water spray equipment・Drum brakes with ventilation and open inspection ports;

    (3)Baseline test・Dry stop test

    With the brake control force that results in a vehicle deceleration of 2.5 ~ 3.0m/s2 , and the following is determined;①The average brake control force measured when the vehicle is

    traveling between 80% and 10 % of the specified test speed.②The average vehicle deceleration in the period 0.5 to 1.0 seconds

    after the point of actuation of the brake control;③The maximum vehicle deceleration during the complete stop but

    excluding the final 0.5 seconds;・Conduct 3 baseline stops and average the values

  • Annex 3 6. Wet brake test 2/6- Annex ①Water spray equipment

    1.Disc brakesSketch of equipmentThis installed as following;・Water is sprayed onto each

    brake with a flow rate of15 liters/hr. The water is equally distributed on each side of the rotor;

    ・ If the surface of the rotor has any shielding, the spray is applied 45 degrees prior to the shield;

    ・ If it is not possible to locate the spray in the positionshown on the sketch, or if the spray coincides with a brake ventilation hole or similar,the spray nozzle may be advanced by an additional 90 degrees maximumfrom the edge of the pad, using the same radius;

    Water tank

    Spray pipe

    Disk

    A

    ASpray hole

    Disc

    PadFriction surface 45°

    Spray point2/3 L fromcircumference

    Φ1

    L

    Disc rotation

    2/3 L

    5

  • Annex 3 6. Wet brake test 3/6- Annex ①Water spray equipment

    2.Drum brakes with ventilation and open inspection ports;

    The water spray equipment is installed as follows;・ Sprayed equally onto both sides of the drum brake assembly with

    a flow rate of 15 liters/hr. ・ The spray nozzles are positioned two thirds of the distance from the

    outer circumference of the rotating drum to the wheel hub center.・ The nozzle position is > 15 degrees from the edge of any opening

    in the drum back plate.

  • Annex 3 6. Wet brake test 4/6 ( Measurement result sample )

    Measurement result sample

    Time( second )

    0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8

    Deceleration( m/s2 )

    0.0 2.6 2.5 2.9 2.8 2.6 2.6 2.5 2.8 3.0 3.0 2.9 3.0 2.9 3.0 3.0 3.0 3.0 2.8

    Speed( km/h )

    60.3

    60.0

    59.1

    58.4

    57.4

    56.3

    55.0

    54.1

    53.4

    52.3

    51.1

    50.0

    48.6

    47.5

    46.5

    45.4

    44.3

    43.1

    42.2

    4.8 4.9 5.0 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6.0 6.1 6.2

    2.6 2.6 2.7 2.8 2.7 2.6 2.7 2.6 2.5 2.6 2.5 2.5 2.7 2.5

    12.8

    11.8

    11.0

    10.1

    9.2 8.3 7.4 6.6 5.8 4.9 4.1 3.2 2.4 1.5 0.0

    Final 0.5 seconds③The maximum vehicle deceleration

    during the complete stop but excluding the final 0.5 seconds.

    ②The average vehicle deceleration in the period 0.5 to 1.0 seconds after the point of actuation of the brake control( 2.6 + 2.5 + 2.8 + 3.0 + 3.0 ) / 5 = 2.78

    Braking

    Before starting Dry stop test need to find the connection between the brake actuation force and the vehicle deceleration by several times braking for finding target force for test

  • Annex 3 6. Wet brake test 5/6

    (4)Wet brake stop(a)The vehicle is ridden at the test speed used in the baseline test with

    the water spray equipment operating on the brake(s) to be tested andwith no application of the brake system;

    (b)After a distance of ≧500m, apply the averaged brake control force determined in the baseline test for the brake system being tested;

    (c)Measurement the average vehicle deceleration in the period 0.5 to 1.0seconds after the point of actuation of the brake control;

    (d)Measure the maximum vehicle deceleration during the complete stopbut excluding the final 0.5 seconds.

    (5)Performance requirement

    Average vehicle deceleration in the period 0.5 to 1.0 seconds after the point of actuation of the brake control

    ≧60% of the baseline test

    The maximum vehicle deceleration during the complete stop but excluding the final 0.5 seconds

    ≦120% of the baseline test

    and

  • Annex 3 6. Wet brake test 6/6Wet brake test step table

    test step

    Measurementitem

    Baseline test( Dry stop test )

    Calculate the average of each measurement

    Wet brake test

    1 st 2 nd 3 rd wetting Braketest

    Vehicle deceleration 2.5 ~3.0 m/s2

    ← ←Vehicle is ridden・with water

    spray operating

    ・no brakeapprication

    ・≧500m

    Average brake control force during 80% to 10% of test speed

    F1 F2 F3 (F1+F2+F3)/3= Fb

    Fb

    Average vehicle deceleration during 0.5 to 1.0 seconds after brake actuation

    D1 D2 D3 (D1+D2+D3)/3= Db

    Dw

    Maximum vehicle Deceleration during stop excluding final 0.5 sec.

    MD1 MD2 MD3 (MD1+MD2+MD3)/3= MDb

    MDw

    Performance requirementDw ≧60% of DbMDw≦120% of MDb

  • Annex 3 7. Heat fade test 1/4

    (1)General・ Vehicle; laden.・ Each service brake system control actuated separately

    (2)Baseline test・Dry stop test - single brake control actuated・Measurement of either MFDD or the stopping distance.

    (3)Heating procedure・Test speed

    ・Engine transmission

    ・Initial brake temperature prior to first stop only; 55℃ ≦ ≦ 100℃

    Test speed V 0.5V 0Enginetransmission

    connect with the highest Disconnected appropriate gear

    Front brake 100km/h or 0.7Vmax, lowerRear brake 80km/h or 0.7Vmax, lower

    Braking

  • Annex 3 7. Heat fade test 2/4

    ・Brake actuation force;

    If unable to achieve this deceleration rate, Carry out to meet the deceleration requirements of Dry stop test

    ・Carry out a stop , then immediately use maximumacceleration to reach the specified speed and maintain that speed until the next stop.

    Number of stop; 10Interval between stops; 1000m

    ・Continuous recording; Brake control force Vehicle deceleration

    First stop Remaining stops( 9 stops )

    ・ Constant control force・ Vehicle deceleration rate of 3.0-3.5m/s2

    between 80% and 10% of the specifiedspeed

    ・ Same as the first stop

  • Annex 3 7. Heat fade test 3/4

    (4)Hot brake stop・Conditions used in the baseline test.・Within one minute of the completion of the heating procedure. ・Brake actuation force less than or equal to the force used in thebaseline test.

    ・Measurement of either MFDD or the stopping distance.

    Heat fade test tableSTOP 1st 2nd

    ~ 11th 12thTest name Baseline

    testHeating procedure

    Hot brake stop

    Test condition Same as Dry stop test

    Heating procedure

    ・Same asBaseline test

    ・Brake actuationforce less than or equal to baselinetest

    Within 1 min

  • Annex 3 7. Heat fade test 4/4

    (5)Performance requirements

    Stopping distance MFDD

    S ≦1.67S1-0.67×0.1Vwhere

    S1; stopping distance inthe baseline test

    V ; specified test speed in km/h

    More than 60% of the MFDD in the baseline test

    or

  • Heat fade test Additional Information

    Result tableBaseline test

    Performancerequirement

    Hot brake stop

    Test speed 59.6 km/h 61.0 km/h

    Brake actuation force

    77 N Less than orEqual tobaseline

    75 N OK

    Stopping distance

    24.3 m( S1 )

    S≦1.67S1 –0.67×0.1V= 36.5 m

    20.4 m OK

    MFDD 6.64 60% of Baseline = 3.98 <

    7.32 OK

  • ENDThank you so much for your attention!

  • General informationon R53 and R113

    Kenichi TsujimuraJASIC

  • UN/ECE/WP29/GRE

  • UN/ECE/WP29

    ECEEconomic Commission for Europe

    ESCAPE. C. for Asia & the Pacific

    WP29World Forum for Harmonization of Vehicle Regulations

    AC1,AC2AC3,AC4

    U N / General Assembly

    GRPE GRSPGRSGGRRFG R EG R E

    ITCInland Transport Committee

    ECOSOCEconomic and Social Council

    G R B

  • GRE

    Chairman :

    Government :23

    Non Government :6

    Mr. M. Gorzkowski ( Canada )

    ISO, IEC, OICA, IMMA, CLEPA, GTB

    Belgium, Canada, Czech Republic, Finland, France, Germany, Hungary, India, Italy, Japan, Luxembourg,Netherlands, Norway, Poland, Korea, South Africa,Russian Federation, Spain, Sweden, Ukraine, United Kingdom, USA & EC

  • Item discussed at GREECE R1&2 HeadlampsECE R3 Reflex ReflectorsECE R4 Rear Registration Plate LampsECE R5 Sealed Beam HeadlampsECE R6 Direction IndicatorsECE R7 Front and Rear Position ( Side )

    Lamps, Stop Lamps and End-Outline Marker Lamps

    ECE R8 Halogen HeadlampsECE R10 Radio Interference SuppressionECE R19 Front Fog LampsECE R20 Halogen Headlamps ( H4 ) ECE R23 Reversing LampsECE R27 Warning TrianglesECE R31 Halogen Sealed Beam HeadlampsECE R37 Filament LampsECE R38 Rear Fog LampsECE R45 Headlamp CleanersECE R48 Installation of LightsECE R50 Lights ( Moped, Motorcycle ) ECE R53 Installation of Light( Motorcycle )ECE R53 Installation of Light( Motorcycle )ECE R56 Headlamps ( Moped )ECE R57 Headlamps (Motorcycle )

    ECE R65 Special Warning LightsECE R69 Rear marking plates ECE R70 Rear Marking Plates for Heavy

    and Long VehiclesECE R72 Halogen Headlamps ECE R74 Installation of Lights (Moped)ECE R76 Headlamps (Moped)ECE R77 Parking LampsECE R82 Halogen Headlamps ECE R86 lighting and light-signalling devices

    (agricultural or forestry tractors) ECE R87 Daytime Running LampsECE R91 Side-Marker LampsECE R98 Gas-Discharge HeadlampsECE R99 Gas-Discharge Light SourcesECE R104 Retro-Reflective Markings for Heavy and

    Long VehiclesECE R112 Headlamps

    (with an Asymmetrical Passing Beam)ECE R113 Headlamps ECE R113 Headlamps

    (with a Symmetrical Passing Beam)(with a Symmetrical Passing Beam)ECE R119 Cornering LampsECE R123 Adaptive Front-lighting system

    40

    ECE regulations are discussed

  • Latest topics at GRE• R123 AFS (Adaptive Front lighting System )

    • Night vision system

    ControllerAFS

    Vehicle speedSteering angle

    Using a infrared rays cameraHuman eyes

  • R53 Installation of Light( Motorcycle )

  • Purpose of R53• This regulation requires minimum

    requirement of location, arrangement and color of the lights and light signaling devices to ensure visibility and awareness.

    How do you think running direction of these motorcycles ?

    Ensure motorcycle safety on

    To get common understanding

    To keep Visibility

    To ensure conspicuousness

    Ensure motorcycle safety onEnsure motorcycle safety on

    To get common understandingTo get common understanding

    To keep VisibilityTo keep Visibility

    To ensure conspicuousnessTo ensure conspicuousness

  • History of R53

    •Color of head lamp(White or Yellow -> White)•Minimum separation between direction indicators

    •Side reflex reflector(Option -> Compulsory)

    Etc.

    OriginalContents

    7 February 199901 series

    1 February 198300 series

    Entry into force from

    Series

  • Countries adopting R53•38 countries adopt and realize MRA for ECER53.

  • Technical services

    IDIADA Institute for Applied Automotive Research

    RWTÜV Fahrzeug GmbH

    TÜV Kraftfahrt GmbH

    TÜV Nord Strassenverkehr GmbH

    TÜV Automotive GmbH

    TNO AUTOMOTIVE

    RDWNETHERLANDS

    Omologazioni (Vehicle Type Approvals) Servizi Integrati Infrastrutture e Trasporti (S.I.I.T.) ITALY

    Laboratoire de l'Union technique de l'automobile, du motocycle et du cycle (U.T.A.C.)FRANCE

    TÜV Österreich Geschäftsbereich Kraftfahrtechnik und Verkehr

    FAKT GmbH Kraftfahrtechnisches Prüf- und Ingenieurzentrum

    Technologiezentrum/Typprüfstelle der TÜV Pfalz Verkehrswesen GmbH

    Automotive TÜV Technische Überwachung Hessen GmbH

    Typprüfstelle Fahrzeuge/Fahrzeugteile im Technologiezentrum Verkehrssicherheit der TÜV Kraftfahrt GmbH TÜV Rheinland Group

    TÜV Automotive GmbH

    DEKRA Automobil Test CenterGERMANY

    etc.

    27 administrative authorities designate 56technical services.

  • Conetnts1. SCOPE2. DEFINITIONS 3. APPLICATION FOR APPROVAL4. APPROVAL5. GENERAL SPECIFICATIONS 6. INDIVIDUAL SPECIFICATIONS 7. MODIFICATIONS OF THE VEHICLE TYPE OR OF THE INSTALLATION OF

    ITS LIGHTING AND LIGHT-SIGNALLING DEVICES8. CONFORMITY OF PRODUCTION9. PENALTIES FOR NON-CONFORMITY OF PRODUCTION10. PRODUCTION DEFINITELY DISCONTINUED11. TRANSITIONAL PROVISIONS12. NAMES AND ADDRESSES OF TECHNICAL SERVICES RESPONSIBLE FOR

    CONDUCTING APPROVAL TESTS, AND OF ADMINISTRATIVE DEPARTMENTS

    Annex 1 COMMUNICATIONAnnex 2 ARRANGEMENT OF APPROVAL MARKSAnnex 3 LAMP SURFACES, AXIS AND CENTRE OF REFERENCE, AND ANGLES OF

    GEOMETRIC VISIBILITY Annex 4 FORWARD VISIBILITY OF RED LIGHTS AND REARWARD VISIBILITY OF

    WHITE LIGHTS Annex 5 CONTROL OF CONFORMITY OF PRODUCTION

  • Scope• This Regulation applies to vehicles of category

    L3 1/ with regard to the installation of lighting and light-signalling devices.

    1/ As defined in Annex 7 to the Consolidated Resolution on the Construction of Vehicles (R.E.3), (document TRANS/WP.29/78/Rev.1/Amend.2 as last amended by Amend.4).* URLhttp://www.unece.org/trans/main/wp29/wp29wgs/wp29gen/wp29re3.html

  • Vehicle category L

    L1 L2 L3L3 L4 L5

    No. of wheels 2 3 2 3Asymmetrical

    3Symmetrical

    Seating capacity N.A.Vehicle mass N.A.Eng. displacement ≤50cm3 >50cm3

    Type of body N.A.Maximum speed ≤50kmh >50kmh

  • Application for approvalThe application for approval shall be submitted by the vehicle manufacturer orby his duly accredited representative.

    DocumentsDocuments•A description of vehicle type•A list of the devices intended by the manufacturer•A layout drawing on the vehicle•A layout drawing or drawings of each lamp (if necessary)

    the illuminating surfacethe light-emitting surfacethe axis of reference andthe centre of reference

    •Statement of the method used for the definition of the apparent surface

    VehicleVehicle•an unladen vehicle fitted with a complete set of lighting and light-signalling equipment and representative of the vehicle type to be approved shall be submitted to the technical service responsible for conducting approval tests.

  • Approval mark

    A circle surrounding the letter "E"

    The distinguishing number of countrywhich has granted approval The number of this Regulation

    The letter "R",

    A dash, and the approval number

    •An approval number shall be assigned to each type approved.

    Its first two digits shall indicate the series of amendments

    •There shall be affixed, conspicuously and in a readily accessible place specified on the approval form, to every vehicle conforming to a vehicle type approved under this Regulation an international approval mark consisting of

  • Communication

    •Trade name or mark of the vehicle:• Manufacturer's name for the type of vehicle:• Manufacturer's name and address:• If applicable, name and address of the manufacturer's representative:• Submitted for approval on:• Technical service responsible for conducting approval tests:• Date of test report:• Number of test report:• Concise description:Lighting devices on the vehicle:

    Driving lamps: yes/no Passing lamps: yes/noFront fog lamps: yes/noDirection-indicators: yes/noRepeating side direction-indicators: yes/noHazard warning signal: yes/no

    Necessary information to identify type approved vehicle are listed in the communication form.

    Necessary information to identify type Necessary information to identify type approved vehicle are listed in the approved vehicle are listed in the communication form.communication form.

  • Communication (cont)Concise description : Lighting devices on the vehicle:

    Stop lamps: yes/no Rear-registration-plate illuminating device: yes/noFront position (side) lamps: yes/noRear position (side) lamps: yes/no Rear fog lamps: yes/noRear retro-reflectors, non-triangular: yes/no

    • Side retro-reflectors, non-triangular: yes/no• Equivalent lamps: yes/no• Any comments: • Position of the approval mark:• Reason(s) for extension (if applicable):• Approval granted/refused/extended/withdrawn:• Place:• Date:• Signature:• The list of documents deposited with the Administrative Service which has granted the approval is annexed to this communication and may be obtained upon request.

  • COP• The conformity of production procedures shall comply with those set

    out in the Agreement, Appendix 2 (E/ECE/324-E/ECE/TRANS/505/Rev.2)(http://www.unece.org/trans/main/wp29/wp29regs.html), with the following requirements:

    • Motorcycles approved under this Regulation shall be so manufactured as to conform to the type approved, by meeting the requirements set out in General specification and Individual specification.

    • The minimum requirements for conformity of production control procedures set forth in annex 5 CONTROL OF CONFORMITY OF PRODUCTION to this Regulation shall be complied with.

    • The authority which has granted type approval may at any time verify the conformity control methods applied in each production facility. The normal frequency of these verifications shall be once a year.

    Basic idea is mentioned in Appendix 2 of the 1958 agreement.

    Particular method for this regulation is mentioned in annex 5 of this regulation

    Basic idea is mentioned in Appendix 2 of Basic idea is mentioned in Appendix 2 of the 1958 agreement.the 1958 agreement.

    Particular method for this regulation is Particular method for this regulation is mentioned in annex 5 of this regulationmentioned in annex 5 of this regulation

  • PENALTIES FOR NON-CONFORMITY

    • The approval granted in respect of a vehicle type pursuant to this Regulation may be withdrawn if the requirement laid down in paragraph 8.1. above is not met or if the vehicle has failed to pass the checks prescribed in paragraph 8 above.

    • If a Party to the Agreement which applies this Regulation withdraws an approval it has previously granted, it shall forthwith so notify the other Contracting Parties to the Agreement which apply this Regulation by means of a communication form conforming to the model in annex 1 to this Regulation.

    Approval may be withdrawn if the vehicle is not comply.Approval may be withdrawn if the vehicle is Approval may be withdrawn if the vehicle is not comply.not comply.

  • PRODUCTION DEFINITELY DISCONTINUED

    • If the holder of an approval completely ceases to manufacture a vehicle type approved in accordance with this Regulation, he shall so inform the authority which granted the approval. Upon receiving the relevant communication that authority shall inform thereof the other Parties to the Agreement applying this Regulation, by means of a communication form conforming to the model in annex 1 to this Regulation.

    The approval holder (Manufacture or its representative) have to inform the type approval authority if they completely discontinue to product.

    The approval holder (Manufacture or its The approval holder (Manufacture or its representative) have to inform the type representative) have to inform the type approval authority if they completely approval authority if they completely discontinue to product.discontinue to product.

  • TRANSITIONAL PROVISIONS • As from the official date of entry into force of the 01 series of amendments,

    no Contracting Party applying this Regulation shall refuse to grant approvals under this Regulation as amended by the 01 series of amendments.

    • As from 24 months after the date of entry into force mentioned in paragraph 11.1. above, Contracting Parties applying this Regulation shall grantapprovals only if the vehicle type with regard to the number and mode of installation of the lighting and light-signalling devices corresponds to the requirements of the 01 series of amendments to this Regulation.

    • Existing approvals granted under this Regulation before the date mentioned in paragraph 11.2 above shall remain valid. In the case of vehicles first registered more than four years after the date of entry into force mentioned in paragraph 11.1. above Contracting Parties applying this Regulation may refuse the vehicle type with regard to the number and mode of installation of the lighting and light-signalling devices which do not meet the requirements of the 01 series of amendments to this Regulation.

    CP can grantCP can grant03 series approval03 series approvaldepend on requestdepend on request

    24m24m

    CP can grantCP can grantapprovals approvals onlyonly forfor

    03 series application03 series application

    Date of entry into forceDate of entry into force 48m48m

    CP can not refuseCP can not refuse03 series application03 series application

    02 series approval02 series approval Invalid

  • R113 Headlamps

    (with a Symmetrical Passing Beam)

  • Purpose of R113• This regulation requires

    minimum requirement of lighting performance, characteristics and toughness.

    To ensure motorcycle safety using headlamps having enough illuminating performance, lighting distribution, durability, etc.

    To ensure motorcycle safety using To ensure motorcycle safety using headlamps having enough illuminating headlamps having enough illuminating performance, lighting distribution, performance, lighting distribution, durability, etc. durability, etc.

  • History of R113

    Technical requirements for symmetrical head lamps

    Contents

    21 September 2001

    00 seriesEntry into force from

    SeriesR8

    R20

    R57

    R56

  • Countries adopting R113•43 countries adopt and be realize MRA for ECER53.

    •There are 21administrative authorities and 47 technical services.

  • ContentsA. ADMINISTRATIVE PROVISIONS

    0. SCOPE1. DEFINITIONS 2. APPLICATION FOR APPROVAL OF A HEADLAMP3. MARKINGS4. APPROVAL

    B.TECHNICAL REQUIREMENTS FOR HEADLAMPS5. GENERAL SPECIFICATIONS 6. ILLUMINATION 7. COLOUR

    C.FURTHER ADMINISTRATIVE PROVISIONS 8. MODIFICATION OF THE HEADLAMP TYPE AND EXTENSION OF

    APPROVAL9. CONFORMITY OF PRODUCTION10. PENALTIES FOR NON-CONFORMITY OF PRODUCTION11. PRODUCTION DEFINITELY DISCONTINUED12. NAMES AND ADDRESSES OF TECHNICAL SERVICE

  • ContentsAnnex 1 COMMUNICATIONAnnex 2 EXAMPLES OF ARRANGEMENT OF APPROVAL MARKSAnnex 3 MEASURING SCREEN Annex 4 TESTS FOR STABILITY OF PHOTOMETRIC PERFORMANCE ON

    COMPLETE CLASS B, C AND D HEADLAMPS Annex 5 MINIMUM REQUIREMENTS FOR CONFORMITY OF PRODUCTION

    CONTROL PROCEDURESAnnex 6 REQUIREMENTS FOR LAMPS INCORPORATING LENSES OF PLASTIC

    MATERIAL - TESTING OF LENS OR MATERIAL SAMPLES AND OF COMPLETE LAMPS

    Annex 7 MINIMUM REQUIREMENTS FOR SAMPLING BY AN INSPECTORAnnex 8 OVERVIEW OF OPERATIONAL PERIODS CONCERNING TEST FOR

    STABILITY OF PHOTOMETRIC PERFORMANCE Annex 9 DEFINITION AND SHARPNESS OF THE "CUT-OFF" LINE FOR

    SYMMETRICAL PASSING-BEAM HEADLAMPS AND AIMING PROCEDURE BY MEANS OF THIS CUT-OFF LINE

  • ScopeThis Regulation applies to headlamps for vehicles of categories L and T

    • CATEGORY L - MOTOR VEHICLES WITH LESS THAN FOUR WHEELS

    • CATEGORY T - AGRICULTURAL AND FORESTRY TRACTORS

    This meeting focus on L category. This meeting focus on L category. This meeting focus on L category.

  • Application for approvalThe application for approval shall be submitted by the owner of the trade name or mark or by his duly accredited representative. It shall specify:.

    DocumentsDocuments•Intention of headlamp; A passing and driving beam or only one of these beams

    •Class A or B or C or D•Category of the filament (in Regulation No. 37)•Drawings in triplicate in sufficient detail to permit identification of the type and representing a frontal view of the headlamp, with details of lens ribbing if any,

    •Drawing of a Cross-section; *the drawings shall indicate the space for the approval mark

    •A brief technical description;

    Samples•Two samples of the type of headlamp;

  • Application for approvalFor Class B, C or D headlamps only, for the test of plastic material of which the lenses are made:

    •Thirteen lenses;

    •Six of these lenses may be replaced by six samples of material at least 60 x 80 mm in size, having a flat or convex outer surface and a substantially flat area (radius of curvature not less than 300 mm) in the middle measuring at least 15 x 15 mm;

    • Every such lens or sample of material shall be produced by the method to be used in mass production;

    •A reflector to which the lenses can be fitted in accordance with the manufacturer's instructions.

    • The materials making up the lenses and coatings, if any, shall be accompanied by the test report of the characteristics of these materials and coatings if they have already been tested.

  • ApprovalIf all the samples of a type of headlamp submitted pursuant to paragraph 2. above satisfy the provisions of this Regulation, approval shall be granted.

    Where grouped, combined or reciprocally incorporated lamps satisfy the requirements of more than one Regulation, a single international approval mark may be affixed provided that each of the grouped, combined or reciprocally incorporated lamps satisfies the provisions applicable to it.

    An approval number shall be assigned to each type approved. Its first two digits (at present 00) shall indicate the series of amendmentsincorporating the most recent major technical amendments made to the Regulation at the time of issue of the approval. The same Contracting Party may not assign the same number to another type of headlampcovered by this Regulation.

    Notice of approval or of extension or refusal or withdrawal of approval or production definitely discontinued of a type of headlamp pursuant to this Regulation shall be communicated to the Parties to the 1958Agreement applying this Regulation, by means of a form conforming to the model in Annex 1 to this Regulation.

  • Marking

    •Trade name or mark of the applicant.

    •Spaces of sufficient size for the approval mark and the additional symbols on the lens and on the main body

    •Category of filamentlamp On the back of the headlamp

    The marks and symbols shall be clearly legible and be indelible.

  • MarkingsThe mark, an approval mark shall be affixed in the spaces referred to drawings to every headlamp conforming to a type approved under this Regulation.

    a circle surrounding the letter "E"

    The approval number

    A horizontal arrow with a head on each end, pointing to the left and to the right

    The distinguishing number of the countrywhich has granted approval

  • Marking

    WCR-DSWC/R-DS

    WCR-CSWC/R-CS

    CR-BSC/R-BS

    Both

    WR-DSWR-CSR-BS0Driving beam only

    WC-DSClass D

    WC-CSClass C

    C-BSClass B

    C-ASClass A

    Passing beam only

    Headlamps are designed that the filament of the passing beam shall not be lit simultaneously with that of any other lighting function with which it may be reciprocally incorporated: “ / “ shall be placed behind the passing lamp symbol in the approval mark.

  • Marking

    A lens of plastic material, "PL"

    Other than Class A, The driving beam onlythe maximum luminous intensity expressed by a reference mark,

    The two digits of the approval number (at present 00)which indicate the series of amendments to the Regulation

  • Marking

    Approval holder’s name ?

    Approval number ?

    Series of the regulation 113 ?

    Type of the head lamp ?

    Switching combination of the driving and passing beam ?

    Material of the lens ?

    Type of filament lamp ?

  • Communication

    •A type of headlamp•Approval No.:•Extension No.:•Trade name or mark of the device:•Manufacturer's name for the type of device:•Manufacturer's name and address:•If applicable, name and address of manufacturer's representative:•Submitted for approval on:•Technical Service responsible for conducting approval tests:•Date of report issued by that service:•Number of report issued by that service:•Brief description:

    Necessary information to identify type approved headlamp are listed in the communication form. (Approval)

    Necessary information to identify type Necessary information to identify type approved headlamp are listed in the approved headlamp are listed in the communication form. (Approval)communication form. (Approval)

  • Communication

    •Category as described by the relevant marking •Number and category(ies) of filament lamp(s):•The determination of cut-off sharpness yes / noIf yes, it was carried out at 10 m / 25 m•Approval mark position:•Reason(s) for extension of approval:

    Approval granted/extended/refused/withdrawn•Place:•Date:•Signature:•The list of documents deposited with the Administrative Service which has granted approval is annexed to this communication and may beobtained on request.

  • MODIFICATION OF TYPEAND EXTENSION OF APPROVAL

    • Every modification of the headlamp type shall be notified to theadministrative department which approved the headlamp type. The said department may then either:

    – consider that the modifications made are unlikely t