11725454 Norsok m001 Material Selection

download 11725454 Norsok m001 Material Selection

of 34

  • date post

    16-Nov-2014
  • Category

    Documents

  • view

    690
  • download

    6

Embed Size (px)

Transcript of 11725454 Norsok m001 Material Selection

NORSOK STANDARD

M-001Rev. 4, August 2004

Materials selection

This NORSOK standard is developed with broad petroleum industry participation by interested parties in the Norwegian petroleum industry and is owned by the Norwegian petroleum industry represented by The Norwegian Oil Industry Association (OLF) and Federation of Norwegian Manufacturing Industries (TBL). Please note that whilst every effort has been made to ensure the accuracy of this NORSOK standard, neither OLF nor TBL or any of their members will assume liability for any use thereof. Standards Norway is responsible for the administration and publication of this NORSOK standard. Standards Norway Strandveien 18, P.O. Box 242 N-1326 Lysaker NORWAY Copyrights reserved Telephone: + 47 67 83 86 00 Fax: + 47 67 83 86 01 Email: petroleum@standard.no Website: www.standard.no/petroleum

NORSOK standard M-001 Foreword Introduction 1 2 2.1 2.2 3 3.1 3.2 4 4.1 4.2 4.3 4.4 4.5 4.6 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 6 6.1 6.2 6.3 6.4 7 7.1 7.2 7.3 Scope Normative and informative references Normative references Informative references Terms, definitions and abbreviations Terms and definitions Abbreviations General principles for materials selection and corrosion protection Philosophy Materials selection requirements Corrosivity evaluation and corrosion protection Weld overlay Chemical treatment Corrosion monitoring Materials selection for specific applications/systems Introduction Drilling equipment Well completion Structural materials Process facilities Bolting materials for pressure equipment and structural use Sub-sea production and flowline systems Pipeline systems Chains and mooring lines for floating units Design limitations for candidate materials General Materials for structural purposes Materials for pressure retaining purposes Polymeric materials Qualification of materials and manufacturers Material qualification Manufacturer qualification Familiarisation programmes for fabrication contractors

Rev. 4, August 2004 2 2 3 3 3 4 4 5 7 7 7 7 8 12 12 13 13 13 13 14 15 15 19 20 23 23 23 23 24 24 28 29 29 29 30

NORSOK standard

Page 1 of 30

NORSOK standard M-001

Rev. 4, August 2004

ForewordThe NORSOK standards are developed by the Norwegian petroleum industry to ensure adequate safety, value adding and cost effectiveness for petroleum industry developments and operations. Furthermore, NORSOK standards are as far as possible intended to replace oil company specifications and serve as references in the authorities regulations. The NORSOK standards are normally based on recognised international standards, adding the provisions deemed necessary to fill the broad needs of the Norwegian petroleum industry. Where relevant, NORSOK standards will be used to provide the Norwegian industry input to the international standardisation process. Subject to development and publication of international standards, the relevant NORSOK standard will be withdrawn. The NORSOK standards are developed according to the consensus principle generally applicable standards work and according to established procedures defined in NORSOK A-001. The NORSOK standards are prepared and published with support by The Norwegian Oil Industry Association (OLF) and Federation of Norwegian Manufacturing Industries (TBL). NORSOK standards are administered and published by Standards Norway.

IntroductionThis NORSOK standard gives recommendations, requirements and guidelines for materials use in oil and gas production. This revision 4 includes requirements from NORSOK M-CR-505 "Corrosion monitoring design", which is withdrawn. The evaluation of internal corrosivity in hydrocarbon systems is rewritten and considers corrosion inhibitor availability instead of efficiency, and the maximum hardness and yield strength requirements of materials to be cathodically protected have been lowered. This NORSOK standard is intended to comply with the requirements of the Pressure Equipment Directive (PED) and the Norwegian implementation regulation Forskrift for trykkpkjent utstyr issued 9 June 1999. The requirements given for materials by PED, Annex I Essential Safety Requirements, section 4.1, are fulfilled provided the principles of materials selection of this NORSOK standard are followed and documented. The documentation requirement in PED, Annex I Essential Safety Requirements, section 4.3, of the materials used in main pressure retaining parts of equipment in PED categories II, III and IV, shall take the form of a certificate of specific product control. This is fulfilled by the certification requirement given by the material data sheets compiled in NORSOK M-630. The PED requires that the manufacturer provides documentation of elements relating to compliance with the material specifications of the PED in one of the following forms: by using materials which comply with a harmonised European standard; by using materials covered by a European approval of materials; by a PMA..

A particular appraisal has to be made to confirm compliance to PED for each particular installation.

NORSOK standard

Page 2 of 30

NORSOK standard M-001

Rev. 4, August 2004

1

Scope

This NORSOK standard provides general principles, engineering guidance and requirements for materials selection and corrosion protection for hydrocarbon production and processing facilities and supporting systems for fixed offshore installations. This NORSOK standard also applies for onshore terminals, except for structural and civil works. This NORSOK standard gives guidance and requirements for corrosion and materials selection evaluations, specific materials selection where appropriate, corrosion protection, design limitations for specific materials, qualification requirements for new materials or new applications.

2

Normative and informative references

The following standards include provisions and guidelines which, through reference in this text, constitute provisions and guidelines of this NORSOK standard. Latest issue of the references shall be used unless otherwise agreed. Other recognized standards may be used provided it can be shown that they meet or exceed the requirements and guidelines of the standards referenced below.

2.1

Normative referencesHigh Pressure Fiberglass Line Pipe. Low Pressure Fiberglass Line Pipe. Unbonded Flexible Pipe. Process Piping. Standard Specification for Zinc Coating (Hot Dip) on Iron and Steel Hardware. Specification for Alloy - Steel and Stainless Steel Bolting Materials for High Temperature Service. Specification for Carbon and Alloy Steel Nuts for Bolts for High - Pressure and HighTemperature Service. Specification for Alloy Steel Bolting Materials for Low - Temperature Service. Practice for Obtaining Hydrostatic or Pressure Design Basis for Fibreglass Pipe and Fittings. Specification for design and construction of vessels and tanks in reinforced plastics. Salt Water Piping in Ships. Wound glass fibre reinforced polyester resin (UP-GF) pipes, Type B pipes, dimensions. Glass fibre reinforced polyester resin (UP-GF) pipe fittings and joint assemblies; Fittings; general quality requirements and testing. Glass fibre reinforced polyester resin (UP-GF) pipe fittings and joints; Elbows; Dimensions. Glass fibre reinforced polyester resin (UP-GF) pipe fittings and joints; Tees, Nozzles; Dimensions. Glass fibre reinforced polyester resin (UP-GF) pipe fittings and joints; Reducers; Dimensions. Glass fibre reinforced polyester resin (UP-GF) pipe fittings and joint assemblies; Collars, flanges, joint rings; Dimensions. Pipe joints and their elements of glass fibre reinforced polyester resins Part 7: Bushings, flanges, flanged and butt joints; general quality requirements and test methods. Glass fibre reinforced polyester resin (UP-GF) pipe fittings and joints; Laminated joints; Dimensions. Metallic Materials in Drilling, Production and Process Systems. Composite components. Submarine Pipeline Systems. Dynamic risers. Pressure Equipment Directive, 97/23/EC. Metallic products Types of inspection documents. Page 3 of 30

API Spec 15 HR, API Spec 15 LR, API Spec 17J, ASME B 31.3, ASTM A153, ASTM A 193, ASTM A 194, ASTM A 320, ASTM D 2992, BS 4994, BS MA 18, DIN 16965-2, DIN 16966-1, DIN 16966-2, DIN 16966-4, DIN 16966-5, DIN 16966-6, DIN 16966-7, DIN 16966-8, DNV RP B201, DNV OS C501, DNV OS F101, DNV RP F201, PED, EN 10204, NORSOK standard

NORSOK standard M-001 ISO 898, ISO 3506-1, ISO 3506-2, ISO 13623, ISO 13628-2, ISO 13628-5, ISO/DIS 13628-7, ISO 14692-1, ISO 14692-2, ISO 14692-3, ISO 14692-4, ISO 15156-1, ISO 15156-2, ISO 15156-3, NS 3420, NS 3472, NS 3473, NORSOK L-001, NORSOK N-004, NORSOK M-101, NORSOK M-102, NORSOK M-120, NORSOK M-121, NORSOK M-122, NORSOK M-123, NORSOK M-501, NORSOK M-503, NORSOK M-601, NORSOK M-622, NORSOK M-630, NORSOK M-710, NORSOK R-004,

Rev. 4, August 2004

Mechanical properties of fasteners. Mechanical properties of corrosion resistant stainless steel fasteners Part 1: Bolts, screws and studs. Mechanical properties of corrosion resistant stainless steel fasteners Part 2: Nuts. Petroleum and natural gas industries. Pipeline transportations systems. Petroleum and natural gas industries Design and operation of subsea production systems Part 2: Unbonded flexible pipe systems for subsea and marine applications. Petroleum and natural gas industries Design and operation of subsea production systems Part 5: Subsea control umbilicals. Petroleum and natural gas industries Design and operation of subsea production systems Part 7: Work over/completion riser systems. Petroleum and natural gas industries - Glass reinforced plastics (GRP) piping Part 1: Vocabulary, symbols, applications and materials. Petroleum and natural gas industries - Glass reinforced plastics (GRP) piping Part 2: Qu