116281132 938 g-electrical-systems
Click here to load reader
-
Upload
silvio-roman -
Category
Automotive
-
view
161 -
download
3
Transcript of 116281132 938 g-electrical-systems
Off Machine Switch SpecificationPart No. Function Actuate Deactuate Contact Position
3E-5464 A/C Thermostat -1.1 ± 0.8 °C(30 ± 1.4 °F)
2.2 ± 0.8 °C(36 ± 1.4 °F) Normally Open
3E-6449 Coolant Temperature (Start Aid) 38 ± 3 ºC(100 ± 5 ºF)
27 ºC MIN(81 ºF MIN) Normally Closed
3E-6450 Primary Steering PressureSecondary Steering Pressure
1200 kPa MAX(174.0 psi MAX)
700 ± 100 kPa(102 ± 14.5 psi)
A-B Normally OpenA-C Normally Closed
7W-1238 Engine Oil Pressure 62 - 95 kPa(9.0 - 13.8 psi)
62 - 95 kPa(9.0 - 13.8 psi) Normally Closed
104-30074 Torque Converter Oil Temperature 129 ± 4 °C(264 ± 7 °F)
96 °C MIN(205 °F MIN) Normally Open
104-30084 Hydraulic Oil Temperature To Close: 102 ± 3 °C From Closed To Open:90 °C MIN Normally Open³
114-5333 A/C (High/Low) Pressure 275 - 1750 kPa¹(39.9 - 253.8 psi)
-- Normally Open²
118-51444 Coolant Temperature 107 ± 3 ºC(225 ± 5 ºF)
95 ºC MIN(203 ºF MIN) Normally Open
155-8998 Axle Oil Cooler Temperature 65 ± 3 ºC(149 ± 5 ºF)
58 ºC MIN(136 ºF MIN) Normally Open
175-3244 Brake Oil Pressure 10,700 kPa MAX(1552 psi MAX)
8960 ± 537 kPa(1300 ± 78 psi)
A-B Normally OpenA-C Normally Closed
¹ With Increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained down to 170 kPa (25 psi).²Contact position at the contacts of the harness connector.³ A conductive path must exist between the threads and the machine ground.4This part has an integral temperature sender. See also Resistor, Sender and Solenoid Specifications.
Failure Mode Identifiers (FMI)¹FMI No. Failure Description
0 Data valid but above normal operational range.1 Data valid but below normal operational range.2 Data erratic, intermittent, or incorrect.3 Voltage above normal or shorted high.4 Voltage below normal or shorted low.5 Current below normal or open circuit.6 Current above normal or grounded circuit.7 Mechanical system not responding properly.8 Abnormal frequency, pulse width, or period.9 Abnormal update.10 Abnormal rate of change.11 Failure mode not identifiable.12 Bad device or component.13 Out of calibration.14 Parameter failures.15 Parameter failures.16 Parameter not available.17 Module not responding.18 Sensor supply fault.19 Condition not met.20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
CID Component168 Electrical System Voltage 248 Data Link 263 Sensor Supply Voltage 270 Harness Code 296 Transmission ECM 605 Left Front Speed Sensor 606 Right Front Speed Sensor 607 Left Rear Speed Sensor 608 Right Rear Speed Sensor 609 Left Front Brake Solenoid 610 Right Front Brake Solenoid 611 Left Rear Brake Solenoid 612 Right Rear Brake Solenoid 613 On/Off Solenoid 615 Articulation Sensor 616 Test/Enable Switch 653 Traction Control System ECM 687 Options Code Plug
CID Component168 Electrical System Voltage
254 Payload Electronic Control Module
350 Position Sensor (Lift Linkage)
364 Pressure Sensor (Lift Cylinder Head End)
769 Pressure Sensor (Lift Cylinder Rod End)
817 Battery (Internal Backup)
820 Keypad Data Link Incorrect
CID Component168 Electrical System Voltage190 Engine Speed Sensor191 Transmission Output Speed Sensor
346 Ride Control Relay
367 Ride Control Switch
421 Load Check Solenoid
621 Downshift Switch
641 Forward High Solenoid
642 Reverse Solenoid
643 Forward Low Solenoid
644 Speed 1 Solenoid
645 Speed 2 Solenoid
646 Speed 3 Solenoid
650 Harness Code
668 Transmission Shift Lever
683 Parking Brake Alarm
687 Option Code
CID Component168 Electrical System Voltage
248 Data Link
254 Real Time Clock
817 Battery (Internal Backup)
1391 Output Driver #1
1392 Output Driver #2
CST Autoshift ControlModule Identifier (MID² 081)
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault.
Machine Security System ControlModule Identifier (MID² 124)
Payload Control SystemModule Identifier (MID² 74)
Component identifiers (CID¹)Module Identifier (MID²)Traction Control System
Module Identifier (MID² 028)
A AA
1
2
325-PK-14
200-BK-14
T
This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.
This indicates that the component has a wire connected to it that is connected to ground.
105-9344
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Pin Socket Fuse
Component Part Number
Pin or SocketNumber
Receptacle
Plug
Wire Gauge
Wire, Cable, or Harness Assembly IdentificationWire Color
Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component.
Single Wire
Connector
Circuit Number Identification
Ground Connection
PressureSymbol
TemperatureSymbol
LevelSymbol
FlowSymbol
Circuit BreakerSymbol
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender- A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Harness And Wire Symbols
Electrical Schematic Symbols And Definitions
1 12 2
Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.
Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.
A
A
B
B
D
D
C
C
1
1
1
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
12
12
13
13
14
14
15
15
16
1617
17
18
18
19
19
20
20
21
21
22
22
23
23
24
2425
25 26
26
27
27
28
28
29
29
30
30
31
31
32
32 33
33
34
34
35
35
36
36
37
37
38
38
39
39
40
40
41
41
42
42
43
43
44
44
45
45
46
46
47
47
48
48
50
50
51
51
52
5253
53
55
55
56
56
57
57
58
58
Machine Harness Connector And Component Locations
Wire Number
Wire Color Description Wire
NumberWire Color Description
101 RD Battery (+) 509 WH Radio Speaker - Left (Common)102 RD Running Lamp Breaker 511 BR Radio Speaker - Right105 RD Key Switch 512 GN Radio Speaker - Right (Common)108 RD 24V To 12V Converter Memory Output 513 OR A/C Compressor /Refrigerant Pressure Switch109 RD Alt Output (+)/Main Brkr/Alt Brkr/Start Relay 515 GY Blower Motor (Hi)110 GN Turn Signal Flasher 516 GN Blower Motor (Med)112 PU Main Power Relay Output 517 BU Blower Motor (Low)114 RD Warning Horn (Forward) 518 OR Hazard Flasher To Switch115 RD Running Lamp Breaker/Spare Circuit 521 YL A/C Switch To Refrigerant Switch116 BR Rear Floods 522 WH A/C Clutch To Thermostat Switch117 RD Main Power Relay 537 GN Turn Signal Switch To Flasher118 GY Wipers 538 BR Hazard Indicator120 YL 24V To 12V Converter 539 BU Turn Signal Indicator Basic/Right122 RD Backup Alarm/Miscellaneous Power 540 WH Turn Signal Indicator Left123 WH Gauges/Indicator Lights 567 WH A/C Switch Jumper124 GN HVAC 571 OR Ride Control Relay Coil125 OR Axle Oil Cooler A514 YL CST Control To Park Brake Alarm Relay Coil126 PK CST Autoshift Control/Shifter A538 OR Rear Window Defroster (Resistive Element)127 OR Floods A541 PU Flasher To Indicator Lights128 PK Kickout/Ride Control A576 GN Breaker To Compressor (Air Seat)129 BU Cigar Lighter C529 GY Lift Head End Pressure Sensor130 RD Stop Lamps C530 BU Lift Position Sensor133 OR 4th Function Diverter135 BU 24V To 12V Converter Switched Output 603 PK Rotary Beacon136 GN Secondary Steering/Action Alarm 604 OR Stop Lamp138 GN Payload Control System (PCS) 605 YL Turn Lamp - Left140 BU Rear Window Defrost 606 GY Turn Lamp - Right144 GN Heated Seat/Beacon 608 GN Flood Lamp - Rear Cab167 OR Transmission Control System (TCS) 610 OR Head Lamp (Basic)168 GN Quick Coupler 611 PU Head Lamp (High)175 RD Hood Relay Control 614 PU Park/Tail/Panel Lamp188 WH PCS Keypad 615 YL Flood Lamp - Forward Cab189 WH Air Intake Heater (AIH) 617 BR LH Tail/Clearance Lamps
619 GN Head Lamp (Low)200 BK Main Chassis 630 GY Flood Lamp Rear (ATCH)202 BK Transmission Control 633 BU ATCH Lighting Circuit250 BK Payload Monitor - Customer Ground 691 GY Warning Lights To Breaker251 BK Payload Monitor - System Ground276 BK Transmission Control Ident Code 0 700 PK Hyd Lock Det Override Switch To Imp Intrlk Relay277 BK Transmission Control Ident Code 1 702 OR Transmission Brake Switch Jumper278 BK Transmission Control Ident Code 2 709 OR Sensor Power Supply279 BK Transmission Control Ident Code 3 710 GN Transmission Speed Sensor
A219 BK TCS Control Ground 720 PU Transmission Neutralizer SensorA221 BK Transmission Control Options Code 0 727 GN Secondary Steering Relay CoilA222 BK Transmission Control Options Code 1 751 GN Transmission Clutch No 1 - FWD HighA223 BK TCS Control Harness Code 0 752 YL Transmission Clutch No 2 - RevA224 BK TCS Control Harness Code 1 754 BU Transmission Clutch No 3 - FWD LowA225 BK TCS Control Harness Coed 2 755 OR Transmission Clutch No 4 - Speed 1A226 BK TCS Control Harness Code 3 761 GY Lift Positioner SwitchA232 BK Transmission Control Options Code 2 762 YL Bucket Positioner SwitchA250 BK Battery (-) 779 WH Quick Coupler (Engage Solenoid)A279 BK TCS Control Harness Code 4 E701 PK Ride Control Switch (Auto)A280 BK TCS Control Harness Code 5 F748 WH Ride Control Switch (On)A281 BK TCS Control Harness Code 6 F765 BR Park Brake switchA282 BK Switch/Sensor Ground F766 WH Kickout Override Switch (NO)
G728 YL Kickout Override Switch (NC)301 BU Shutdown Solenoid (Start Coil) G742 GN Alarm/Disarm Relay To Diode304 WH Starter Solenoid Start Terminal G750 BU Transmission Control Forward Switch306 GN Starter Relay Coil (+) G755 GY Transmission Control Reverse Switch307 OR Key Switch Start Position G760 WH Transmission Control (Second Gear)308 YL Main Power Relay Coil (+) G761 YL Transmission Control (Third Gear)310 PU Start Aid Switch To Start Aid Solenoid G762 BR Transmission Control (Fourth Gear)311 WH Start Aid Sol To Start Aid Cool Temp Switch G763 PU Transmission Control Neutral Switch321 BR Backup Alarm G768 GN Transmission Control (First Gear)322 GY Warning Horn (Forward) G787 GN Transmission Control Remote Forward Switch326 PU Key Switch "C" Term G788 YL Transmission Control Remote Reverse Switch331 OR Backup Alarm Relay Coil G797 BU Switch To Relay Coil334 BU AIH Relay Coil (+) 818 BR Serial Data (Transmit)373 GN AIH Switch To AIH Timer 819 GY Serial Data (Receive)397 OR Hood Motor Lower E800 GN Seat Alarm To Diode Pack398 BU Hood Motor Raise F846 PU LED Driver 1
A300 GN Hood Control Lower F853 BR Travel SpeedA301 WH Hood Control Raise F880 BR Diode Block To Relay Contact
G878 GY Traction Control System (TCS) Calibrate403 GN Alternator (R) Term 900 PU Transmission Clutch No 5 - Speed 2404 YL Hydraulic Oil Temperature Switch 901 WH Transmission Clutch No 6 - Speed 3405 GY Engine Oil Pressure Switch 944 OR Data Link + (CAT)406 PU Engine Coolant Temperature Switch 945 BR Data Link - (CAT)407 PK T/C Oil Temperature Switch 963 GN Bucket /Fork Position Detent Coil417 GY Primary Steering Pressure Switch (NO) 964 BU Fork Position Select419 YL Operator Monitor Parking Brake 973 BR CST Autoshift - Auto/Manual Switch441 OR Engine Coolant Temperature Sender 975 WH CST Autoshift - Solenoid Return442 GY Hydraulic Oil Temperature Sender 976 OR Ride Control Solenoid443 YL T/C Oil Temperature Sender 978 GN CST Autoshift - Slow Mode Switch 1447 PK Fuel Level Sender 987 WH Diverter Solenoid449 BU Speedometer Sender C904 GN Relay To Relay450 YL Engine Speed Sensor C920 GY Action Lamp - Control453 PK Secondary Steering Pressure Switch (NO) E923 PK Front Left Wheel Proportional Solenoid483 BR Brake Oil Pressure Switch (NC) E924 YL Front Right Wheel Proportional Solenoid484 YL Primary Steering Pressure Switch (NC) E925 OR Rear Left Wheel Proportional Solenoid
A451 PU Operator Monitor Steering Oil Temperature E926 BU Rear Right Wheel Proportional SolenoidC444 YL Alternator D+ Term E927 GN Test Mode Switch (NC)C470 BR Relay Contact To Alarm E928 WH Test Mode Switch (NO)C471 GN Relay Contact To Indicator Lamp E929 GY Articulation Angle SensorE416 PU PCS Lift Cylinder Pressure Sensor E930 BU Front Axle Pilot SolenoidE417 OR Park Brake Switch (NC) E932 PK Front Right Wheel Speed SensorE419 BU Relay Contact To Seat Alarm E933 YL Front Right Wheel Speed SensorG454 PK Axle Oil Cooler Switch To Clutch Solenoid E934 OR Rear Left Wheel Speed SensorG476 WH Traction Control Action Indicator E935 GN Rear Right Wheel Speed SensorG486 GN Not Used E936 WH TCS Solenoid Return
E955 OR Keypad Data500 BR Wiper - Front (Park) G948 BR Implement Detent Lo Switch (NO)501 GN Wiper - Front (Low) L906 YL Diagnostic Enable502 OR Wiper - Front (Hi) P914 GN Used For 924G And 928G Only503 BR Wiper - Rear (Park) P915 PK Used For 924G And 928G Only504 YL Wiper - Rear (Low) P916 OR CST Shifter Neutral Switch Signal505 BU Wiper - Rear (Hi) P976 BR Quick Coupler (Disengage Solenoid)506 PU Washer - Front T901 YL MSS Exciter Coil In507 WH Washer - Rear T902 PK MSS Exciter Coil Out508 PU Radio Speaker - Left
Control Circuits
Wire Description
Accessory Circuits
Accessory Circuits (Continued)Power Circuits
Ground Circuits
Basic Machine Circuits
Monitoring Circuits
Lighting Circuits
Related Electrical Service ManualsForm Number
Alternator:Atch:
9W-3043107-7977
SENR3685SENR4757
Electric Starting Motor:Consist:Consist:
106-8558106-8557106-8559
SENR3859SENR3581
Payload Control System: 112-1572 SENR6614
Traction Control System: 187-5030 SENR6719Transmission Electronic Control
System: 197-5461 SENR1218
Machine Security SystemControl: 160-5746 RENR2462
Title
Resistor, Sender and Solenoid SpecificationsPart No. Component Description Resistance (Ohms)¹3E-6332 Solenoid: Start Aid 6.0
3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4
8C-3663 Solenoid: Shutdown Latch Coil 1.55 ± 0.15Unlatch Coil 10.3 ± 1.03
9G-1950 Resistor: A/C Blower MotorHeater Blower Motor
Overall 2.0 ± 0.1Tap 1.0 ± 0.05
104-3007² Sender: Torque Converter Oil Temperature 54.4 °C (130 °F): 6565 ± 695115.6 °C (240 °F): 526 ± 61
104-3008² Sender: Hydraulic Oil Temperature 54.4 °C (130 °F): 6565 ± 695115.6 °C (240 °F): 526 ± 61
106-5122 Solenoid: A/C Clutch 17.6 ± 0.6
118-5144² Sender: Coolant Temperature 54.4 °C (130 °F): 6565 ± 695115.6 °C (240 °F): 526 ± 61
122-6344 Solenoid:
Auxiliary ValveFloat ValveLift Positioner ValveTilt Positioner Valve
83.7 ± 4
124-3052 Solenoid:
TCS Left Front Proportional ValveTCS Right Front Proportional ValveTCS Left Rear Proportional ValveTCS Right Rear Proportional Valve
7.75 ± 1
204-3403 Sender: Fuel Level Empty: 240 to 250Full: 28 to 33
152-8385 Solenoid: On/Off Pilot 32.6 ± 1.6
168-6452 Solenoid: Axle Oil Cooler Clutch 9.4 ± 5.0
186-1526 Solenoid:
CST Forward HighCST ReverseCST Forward LowCST Speed 1CST Speed 2CST Speed 3
31 ± 3
¹ At room temperature unless otherwise noted.² This part has an integral temperature switch. See also Off Machine Switch Specification.
Connector Number Schematic Location Machine Location
CONN 1 D - 15 39CONN 2 I - 15, G - 6 ACONN 3 I - 15, G - 6 ACONN 4 A - 13, A - 14 47CONN 5 A - 13 40CONN 6 C - 13 48CONN 7 E - 12, I - 9 18CONN 8 D - 12, I - 9 52CONN 9 Aux 12V Power D - 12 53CONN 10 C - 12 7CONN 11 C - 12 7CONN 12 B - 12 7CONN 13 TCS Calibrate Plug B - 11 7CONN 14 A/C and Heater E - 11 18CONN 15 F - 11 2CONN 16 F - 11 2CONN 17 Product Link Harness H - 11 7CONN 18 H - 11, A - 5 7CONN 19 MSS Service Plug H - 11 7CONN 20 G - 10 34CONN 21 G - 10 CCONN 22 B - 10 7CONN 23 TCS Code Plug A - 12, B - 10 7CONN 24 B - 9 7CONN 25 Machine Harness Code Plug A - 8, I - 7, I - 8 7CONN 26 Options Plug A - 8, I - 7 7CONN 27 Service Tool (ECAP) A - 8 7CONN 28 A - 6 7CONN 29 D - 6 ACONN 30 E- 6 ACONN 31 E - 6 ACONN 32 E - 6 ACONN 33 I - 6 59CONN 34 A - 5, B - 3, F-3 7CONN 35 A - 5, E - 3, G - 3 7CONN 36 B - 5, F - 3, H - 3 7CONN 37 D - 4 12CONN 38 Customer Data Connection D - 3 ACONN 39 D - 3 12CONN 40 C - 3 41CONN 41 A - 3, E - 2, G - 3 57CONN 42 B - 2, E - 2, G - 2 56CONN 43 B - 2, F-3 60CONN 44 C - 2, F -1, I - 2 55CONN 45 D - 2, G - 2, I - 2, F - 2 55CONN 46 D - 2, G - 2, I - 2, F - 2 55CONN 47 H - 2 55CONN 48 Aux Start Receptacle E - 14 58CONN 49 Aux 12V Power Socket G - 11 51CONN 50 G - 10 50CONN 51 I - 11 7
The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart.
Connector Location
Component Schematic Location
Machine Location Component Schematic
LocationMachine Location
Alarm - Backup D - 15 3 Resistor - Heater/Air Conditioner E - 11 DAlarm - Front Secondary Steering G - 8 A Sender - Coolant Temperature D - 15 35Alternator E - 15 4 Sender - Fuel Level E - 15 36Alternator - ATCH E - 15 4 Sender - Hydraulic Oil Temperature C - 14 37Assembly - Lamp D - 8 A Sender - Torque Converter Oil Temperature C - 13 38Assembly - Lamp G - 8 A Sensor - Engine Speed C - 14 39Battery - 12V F - 14, F - 15 5 Sensor - Left Front Wheel Speed¹ B - 2 24Block - Terminal E - 14 7 Sensor - Left Front Wheel Speed³ D - 1 24Breaker - Air Seat F - 10 C Sensor - Left Front Wheel Speed² G - 1 24Breaker - Alternator B - 14 47 Sensor - PCS Lift Cylinder Head End Pressure² B - 2 21Breaker - Auxiliary B - 14 47 Sensor - PCS Lift Cylinder Head End Pressure³ E - 1 21Breaker - Hood B - 14 47 Sensor - PCS Lift Position² C - 2 22Breaker - Lamp F - 10 C Sensor - PCS Lift Position³ E - 1 22Breaker - Main B - 14 C Sensor - Right Front Wheel Speed² B - 2 26Cigar Lighter E - 7 A Sensor - Right Front Wheel Speed³ D - 1 26Coil - Exciter I - 11 A Sensor - Right Front Wheel Speed¹ G - 1 26Control - Autoshift Electronic (CST) A - 7 7 Sensor - TCS Articulation Angle Position A - 4 23Control - FNR A - 4 7 Sensor - TCS Left Rear Axle Speed I - 6 25Control - Hood Relay A - 14 8 Sensor - TCS Right Rear Axle Speed I - 6 27Control - MSS Electronic H - 10 7 Sensor - Transmission Speed C - 13 39Control - Payload Electronic (PCS) E - 4 12 Service Meter G - 6 AControl - Secondary Steering Electronic B - 6 7 Shifter - CST H - 5 BControl - Traction Electronic (TCS) A - 12 9 Solenoid - (1) CST Forward High D - 13 31Converter - 24V/12V G - 10 34 Solenoid - (2) CST Reverse D - 13 31Defroster - Rear F - 12 17 Solenoid - (3) CST Forward Low D - 13 31Diode Block Assembly H - 6 A Solenoid - (4) CST Speed 1 E - 13 31Diodes - Turn Signal I - 13 A Solenoid - (5) CST Speed 2 E - 13 31Flasher F - 6 A Solenoid - (6) CST Speed 3 E - 13 31Flasher - Arc Suppressor I - 14 A Solenoid - 4th Function Diverter Valves H - 1 21Flasher4 I-13 A Solenoid - A/C Clutch C - 15 6Flasher³ I - 7 A Solenoid - Auxiliary Valve A - 8 DFuses E - 10, F - 10 C Solenoid - Axle Oil Cooler Clutch D - 14 44Gauge - Coolant Temperature G - 4 A Solenoid - Float Valve A - 9 DGauge - Coolant Temperature4 I - 12 A Solenoid - Lift Positioner Valve B - 9 DGauge - Fuel Level F - 4 A Solenoid - On/Off Pilot I - 4 30Gauge - Fuel Level4 H - 12 A Solenoid - Quick Coupler³ F - 2 33Gauge - Hydraulic Temperature G - 5 A Solenoid - Quick Coupler² B - 2 33Gauge - Hydraulic Temperature4 I - 12 A Solenoid - Ride Control Valves² C - 2 21Gauge - Speedometer F - 4 A Solenoid - Ride Control Valves³ F - 1 21Gauge - Speedometer4 I -12 A Solenoid - Ride Control Valves¹ I - 1 21Gauge - Torque Converter Oil Temperature F - 5 A Solenoid - Shutdown C - 15 28Gauge - Torque Converter Oil Temperature4 H - 12 A Solenoid - Start Aid E - 13 29Ground - Boss (Frame) A - 12 15 Solenoid - TCS Left Front Proportional I - 5 30Ground - Cab Boss B - 12 7 Solenoid - TCS Left Rear Proportional I - 5 30Ground - Engine Block (From Alternator) D - 15 4 Solenoid - TCS Right Front Proportional Valve I - 5 30Ground - Engine End Frame E - 14 32 Solenoid - TCS Right Rear Proportional Valve I - 5 30Harness - Product Link H - 11 7 Solenoid - Tilt Positioner B - 9 DHeater - Air Intake E - 13 10 Suppressor - Arc (A/C Clutch Coil) C - 15 6Heater - Cab F- 11 18 Suppressor - Arc (Alarm Disarm Relay) G - 10 7Indicator - Audible H - 8 A Supressor - Arc (Quick Coupler Solenoid)³ G - 2 33Indicator - Bucket4 I - 13 A Suppressor - Arc (Quick coupler Solenoid)² B - 2 33Indicator - High Beam4 H - 13 A Suppressor - Arc (Sec. Steering Motor Relay) A - 6 19Indicator - LH Turn4 I - 13 A Switch - 4th Function Diverter E - 8 DIndicator - RH Turn4 H - 13 A Switch - A/C Compressor F - 8 DIndicator - Right Turn F - 6 A Switch - A/C Refrigerant (Pressure) C - 15 6Indicator - Hazard F - 6 A Switch - Air Inlet Heater F - 7 AIndicator - High Beam F - 6 A Switch - Axle Oil Cooler Temperature A - 14 47Indicator - Left Turn G - 6 A Switch - Beacon F - 7 AKeypad - PCS D - 4 12 Switch - Blower F - 9 DLamp - Action B - 8 7 Switch - Brake Oil Pressure D - 3 43Lamp - COSA License Plate D - 15 3 Switch - Brake Oil Pressure F - 2 43LED - BI Color I - 11 A Switch - Brake Oil Pressure I - 3 43Module - TCS Display D - 4 13 Switch - Bucket Fork Select E - 8 DMotor - Front Washer E - 3 15 Switch - Bucket Positioner C - 2 DMotor - Front Washer³ F - 2 15 Switch - Bucket Positioner E - 1 DMotor - Front Washer¹ I - 2 15 Switch - Bucket Positioner H - 1 DMotor - Front Wiper E - 4 16 Switch - Defrost F - 8 DMotor - Heater/Air Conditioner Blower E - 11 18 Switch - Dimmer F - 6 BMotor - Hood Actuator A - 14 1 Switch - Disconnect F - 14 32Motor - Rear Washer E - 3 15 Switch - Downshift B - 9 DMotor - Rear Washer³ F - 2 15 Switch - Engine Oil Pressure C - 14 40Motor - Rear Washer¹ I - 3 15 Switch - Fork Positioner H - 1 DMotor - Rear Wiper F - 12 17 Switch - Forward Horn F - 6 BMotor - Secondary Steering A - 6 19 Switch - Front Intermittent Wiper D - 7 AMotor - Starter E - 14 14 Switch - Hazard G - 7 APanel - FNR LED4 H - 13 A Switch - Hood Actuator A - 14 8Panel - FNR LED G - 4 A Switch - Hydraulic Lock Detent Override F - 8 APlug - 938G Machine Harness Code I - 8 7 Switch - Key Start F - 6 BPlug - 938G TCS Code B - 10 7 Switch - Kickout On/Off E - 8 DPlug - IT38G Machine Code I - 7 7 Switch - Lamp H - 6 APlug - IT38G TCS Code B - 10 7 Switch - Lift Positioner² C - 2 33Plug - Machine Harness Code A - 8 7 Switch - Lift Positioner³ E - 1 33Plug - MSS Service I -11 7 Switch - Lift Positioner¹ H - 1 33Plug - Options A - 8 7 Switch - Parking Brake G- 11 45Plug - Ride Control I - 7 7 Switch - Primary Steering Oil Pressure A - 6 42Plug - TCS Assembly Test A - 12 7 Switch - Quick Coupler F - 8 DPlug - TCS Brake Bleed A - 12 7 Switch - Rear Wiper C - 7 APlug - Calibrate B - 11 7 Switch - Remote FNR B - 8 DRadio G - 11,G-13 A Switch - Ride Control E - 8 DRelay - Air Inlet Heater (AIH) E - 13 20 Switch - Secondary Steering Manual D - 7 ARelay - Alarm Disarm D - 11 C Switch - Secondary Steering Pressure A - 6 42Relay - Alarm Disarm E - 11 C Switch - Service Brake D - 3 41Relay - Backup Alarm D - 10 C Switch - Start Aid D - 8 ARelay - FNR D - 10 C Switch - Start Aid Coolant (Temperature) D - 15 44Relay - Implement Interlock D - 10 C Switch - TCS Test/Enable E - 8 ARelay - Main Power F - 10 C Switch - Thermostat E - 11 18Relay - Park Brake Alarm D - 10 C Switch - Transmission Auto/Manual D - 8 DRelay - Rear Flood B - 13 C Switch - Transmission Neutral C - 3 46Relay - Ride Control D - 10 C Switch - Transmission Neutralizer F - 7 46Relay - Seat Alarm D - 10 C Switch - Turn Signal F - 5 ARelay - Secondary Steering Motor A - 6 C Switch - Turn Signal4 H - 15 ARelay - Start B - 14 C Timer - Air Inlet Heater (AIH) G - 8 AMachine locations are repeated for components located close together. C = Located on or near relay/fuse panel. ¹IT38G ³JAPANA = Located on or near dash panel. D = Located on or near right console. ²938G 4COSAB = Located on or near steering column.
Component Location
©2001 CaterpillarAll Rights Reserved
Printed in U.S.A.
RENR4326-01November 2001
938G Wheel LoaderIT38G Integrated Toolcarrier
938G:4YS1878-UP6WS2579-UP9HS801-UP
IT38G:7BS900-UP1CW391-UP
Electrical System
STARTING CIRCUIT.
GAUGE CIRCUIT.
MONITOR CIRCUIT.
PANEL LAMP CIRCUIT.
TURN SIGNAL AND WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
CONTROL SYSTEM CIRCUIT.
TRANS. CONTROL (TCS, CST).
START AID CIRCUIT.
MSS CONTROL.
ALL DASHED LINES ARE ATTACHMENTS.
WIRES THAT HAVE SYSTEM VOLTAGEWHEN THE KEY SWITCH IS OFF.WIRES THAT HAVE SYSTEM VOLTAGEWHEN THE KEY SWITCH IS ON.
SYMBOL DESCRIPTION
BLADE, SPADE, RING OR SCREW TERMINAL
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
SPLICE
CIRCUIT GROUPING DESIGNATIONH#
307-OR-18
307-OR-18
307-OR-18
A346-BU-18
200-BK-18
202-
BK
-18
Y
1 2
41
3
2
65
200-
BK
-18
P976-BR-18200-BK-18
200-BK-18779-WH-18
GN-18BK-18BK-18GN-18P976-BR-18
779-WH-18
MUR440
MUR440
106-8704ARC SUPPRESSOR
106-8704ARC SUPPRESSOR
200-
BK
-18
P97
6-B
R-1
8779-
WH
-18
43
S-2
S-1
R
R
R
3E-8575QUICK COUPLER SOL.
200-BK-18
C L
CBA
L R
779-WH-18
2 1
1 2
200-
BK
-18
2 1
1 2
779-WH-18 200-BK-18
NOTE H
P976-BR-18
200-BK-18
P976-BR-18
UUU
UUU
160-7893SPEAKERRIGHT
160-7893SPEAKER
LEFT
RADIO (JAPAN) 161-1284
509-WH509-WH511-BR
509-WH
509-WH
508-PU
511-BR
NC H
NCACC +
I135-BU
135-BU
200-BK
K
B A C
K
K
BATTERY BACKUP 160-7892
BATTERYBOX
CIRCUIT
135-BU
K
BACKUP +
LEFT SPKR +
NC
ILLUMINATION +GROUND
RIGHT SPKR +
SPKR -
ANTENNA
F
C
B
A D
J
G
E
RADIO
511-BR
200-BK
509-WH508-PU
135-BU
160-7891(JAPAN)
135-BU
NOTE B
LAMPPLATELICENSECOSA
WW
WWWW
WW
WW
614-PU-14200-BK-14
614-PU-14200-BK-14 2
1 614-PU-14200-BK-14
JAPAN (ATCH)
159-9108MAIN POWER RELAY
ZZZ ZZZZZZ 1 2200-BK-18
308-YL-18
202-BK-18
200-
BK
-18
200-
BK
-18
202-BK-18
202-BK-18
202-BK-18
217-0206 02 MACHINE SECURITY SYS D I-11
STDPCS (JAPAN)E-1 P 01129-8111
PP
C C529-GY-18251-BK-18138-GN-18
BA
ZZZ 160-5599 00 G-9 MAIN POWER RELAY(JAPAN) ATCH
TWISTED TOGETHER AT LEAST 1 TURN PER MMCIRCUIT WIRES (T901-YL & T902-PK) MUST BE
200-BK-18
200-BK-18200-BK-18
200-BK-18
200-BK-18
G
BOSSGROUND CAB
135-BU108-RD-18200-BK
A451-PU-18
200-BK
RD
-00
975-
WH
-18
OR-2
CO
AX
IAL
CA
BLE
AS
. 1
09-8
981
B -2
NOTE R
B-1
B-9/A-5
200-BK
202-BK-18202-BK-18
202-BK-18202-BK-18
202-BK-18202-BK-18
202-BK-18
126-PK-18
126-PK-18
126-PK-18202-BK-18
700-PK
200-BK-18
200-BK
200-BK-18200-BK-18
P976-BR-18200-BK-18
200-BK-18779-WH-18
ATCH
ATCH
ATCH
STD
NOTE W
200-6351
NOTE D
J
J
134-9569TURN SIGNAL SW
J J
J
J
J
J
200-BK-18
J
COSA GAUGE ATCH
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
172-9200TURN SIGNAL DIODES
4321
MACHINE SECURITY SYSTEM (ATCH)
D
D
BOTTOM
MID
H
P914-GN-18
518-OR
GAUGE (COSA)I-1500J
201-0789
537-GN-18A541-PU-18
540-WH-18539-BU-18
605-YL606-GY
LOC G-6MATING CONNECTORS
110-GN-18538-BR-18537-GN-18518-OR-18752-YL-18P915-PK-18P914-GN-18606-GY-18605-YL-18200-BK-14443-YL-18
449-BU-18614-PU-18611-PU-18123-WH
447-PK-18442-GY-18441-OR-18
121110987654321
56
1
78
32
4
614-PU-18
449-BU-18447-PK-18443-YL-18442-GY-18441-OR-18
123-WH
200-BK-14
200-BK-18
200-BK-14200-BK-18
200-BK-18200-BK-18200-BK-18
606-GY606-GY538-BR-18605-YL605-YL611-PU-18P915-PK-18539-BU-18P914-GN-18540-WH-18752-YL-18
A451-PU-18633-BU-18200-BK-18
518-OR-18
110-GN-18 189-3158ARC SUPPR FLASHER
6C-8846FLASHER
537-GN-18537-GN-18
537-GN-18
691-GY-18
2 1
CC23130B49A49
TURN IND.BUCKET IND.GROUND+V HAZARDWARNING LAMPS+V TURN
614-PU-18614-PU-18614-PU-18614-PU-18614-PU-18449-BU-18447-PK-18443-YL-18442-GY-18441-OR-18123-WH-18123-WH-18123-WH-18123-WH-18123-WH-18
200-BK-18
200-BK-18200-BK-18
200-BK-18200-BK-18
200-BK-18200-BK-18200-BK-18200-BK-18200-BK-18606-GY538-BR-18
605-YL611-PU-18P915-PK-18539-BU-18P914-GN-18540-WH-18752-YL-18633-BU-18
200-BK-18539-BU-18
200-BK-18611-PU-18
752-YL-18P915-PK-18200-BK-18P914-GN-18
200-BK-18633-BU-18
200-BK-18540-WH-18
606-GY538-BR-18
605-YL
115-1748RH TURN IND
115-1748HIGH BEAM IND
148-0643FNR LED PANEL
4321
YLPKBKGN
REVERSENEUTRALGND
FORWARD
115-1748BUCKET IND
115-1748LH TURN IND
NOTE F:
108-1029BEACONATCH
AIR INLET HEATER
106-8558STARTER
1
Z
SOLENOIDPOSITIONERLIFT
SOLENOIDPOSITIONERTILT
12
117-2311POWER SOCKETAUX 12V
200-BK-18
200-BK-18453-PK-18
115-1748
155-5784REAR WIPER
11
XMSN
135-BU
C
KEY SWITCH
A23
2-B
K-1
8
105-RD
144-GN
122-
RD
-18
TRANS ECM & SHIFTER
321-BR-18
407-PK-18 407-PK-18
407-PK-18
484-YL-18
RD
32
6
+
5
4
-
1
L5
L3
L4
A219-BK-18
L1
L6
L2
148-0641LAMP AS
GY
BU
614-PU-18
200-
BK
-18
PUYL
PK
189-WH-18
GNWH
ORBU
BK
118-GY WIPERS
123-WH GAUGES/IND LIGHTS
128-PK
144-GN
138-GN-1810A
BEACON/HEATED SEAT
136-GNNOTE T115-242212V BATTERY
RECEPTACLEAUX START
SHIFTER
POS
24/12 CONVERTER
484-YL-18
15A
J
10A
116-BR
161-8906POSITION SENSORPCS LIFT
608-
GN
-14
617-BR
417-GY-18
F
727-
GN
-18
C
H
610-
OR
-14
135-BU200-BK
310-PU
ROOF
109-7041
122-RD200-BK
CCEE
200-BK-18
TCS TEST/ENABLE SW OPERATION
200-BK-14
160-7893(JAPAN)
515-
GY
-14
167-OR TCS
PCS
BU ALARM/MISC PWR10A
C
A
C
BA
10A
196-4217SPEEDOMETER
130-3033RELAYCONTROLRIDE
122-
RD
144-GN-18E417-OR-18
E419-BU-18
SEATOPERATOR
ALARM
HEATER
2
NOTE A
1
10A
615-YL
200-
BK
-14
GRD
134-4093
144-GN-18
30A
4
H
263
C
15A
5
GN
OR
115-RD-10
200-BK-14
BREAKER/RELAY PANEL
K
ATCH SECONDARY STEERING
321-BR-18
GGG
727-
GN
-18
10A
BU-16
NOT EQUIPPED WITH TUV SPEED LIMITER110-0553 WIRE AS. USED ON MACHINES
J
727-GN-18
202-BK-18
702-OR-18
F
80A
308-
YL
3
727-GN-18
1
8 7
614-PU-18200-BK-18
C C
2G-5298TERMINALS 2 & 3 WITH JUMPER WIRE AS.FOR IT38G ONLY. ON STD MACHINE, CONNECT
140-BU
A538-OR
107-6034
10A
G
10A
10A
RD-00
15A = 113-849110A = 113-8490
80A
110-7887KEY START SW
502-OR
123-WH-18
C
123-WH-18
442-GY-18
447-PK-18
449-BU-18
441-OR-18
H
BAT
SEND
NEGGRD
SEND
BAT
GRD
101-
RD
-4
10A
200-BK-18447-PK-18
614-PU-18
FUSES
SIG
GRDBAT
102-
RD
-14
2
D
122-
RD
C
202-BK-18
LOC
J
NOTE E
C-15
W
109-RD-4
118-
GY
10A
H
603-PK
127-
OR
-14
E
10A
614-
PU
-18
JJ
10A
617-BR
10A
J
L18 L18
L18
NOTE U167-0138MAIN POWER RELAY
10A
J
A
J
200-
BK
-14
608-
GN
Z
123-WH-18
614-PU-18
102-RD-14
118-GY
C47
0-B
R-1
8
144-
GN
118-GY
C47
1-G
N-1
812
3-W
H-1
8
20A
H
118-GY
419-
YL-
18
200-
BK
-18
A B
8
310-PU
7
NOTE W158-8863DOWNSHIFT SW
134-4092ENABLE SWTCS TEST/
334-BU-18
NC
944-
OR
-18
EE
149-2658SOL VALVESRIDE CONTROL
FF
331-OR-18
H
614-PU-18200-BK-18308-YL
310-PU
6
BK
-00
G S
MTR BAT
MOTOR
XMSN SHIFTER IN NEUTRAL AND WITH PARK BRAKE SETOPERABLE MACHINE WITH THE KEY AND ENGINE OFF,COMPONENTS ARE SHOWN INSTALLED ON A FULLY
5 4 3 2
118-GY 1
505-BU
E
ENGINE (JAPAN)
ATCH
J
200-
BK
334-BU-18
112-6174REAR WIPER SW
102-
RD
-14
115-RD-14
1
614-PU
200-BK-18
115-RD-14
200-
BK
-18
200-
BK
-18
614-
PU
-18
614-
PU
-14
F765-BR-18
504-YL
101-RD-4
334-BU-18
484-YL-18
200-BK-18
617-BR
C
RD
-20
A
3
P91
6-O
R-1
8G
787-
GN
-18
978-
GN
-18
202-
BK
-18
202-
BK
-18
BK
-00
BK-18
BK
-00
RD
-00
702-OR-18
702-
OR
-18
FOURTH GEAR
115-RD-10
SOLENOIDAUXILIARY
+B MEMORY
7N-0718SWITCHDISCONNECT
POS NEG
975-
WH
-18
200-
BK
-18
SEND
123-
WH
-18
8762
200-BK-18
109-7041LAMPFLOOD
614-PU-18
537-
GN
538-
BR
518-
OR
158-5089RELAYDISARMALARM
202-
BK
-18
C
112-PU-14
945-
BR
-18
THIRD GEAR
112-PU-12
200-BK
112-PU-10112-PU-10
SEC STEER/ALARM
15A
110-7890BLOWER SW
GN
-14
31
H
118-GY
202-BK-18
614-PU-18
200-BK-18
503-BR
517-
BU
-14
149-3253KEYPADPCS
133-OR 4TH FUNCTN DIVERTER
126-
PK
-18
112-
PU
-10
112-
PU
-10
112-
PU
-10
112-PU-10
202-
BK
-18
LAMP SW
112-PU-10
200-BK-18
108-3320
139-4208
200-BK-18614-PU-18
E800-GN-18
15A
F85
3-B
R-1
8
202-BK-18
L83
2
J
308-
YL
BAT
200-BK-18
107-6032DOME LAMP
310-
PU
LEFT SPKR +
C
200-
BK
-14
515-
GY
-14
200-
BK
-18
COND GP 107-3318HEATER GP 107-3317
200-
BK
-18
122-RD-18
310-PU
WWW
604-OR
276-
BK
-18
277-
BK
-18
308-YL
E417-OR-18
310-
PU
308-
YL
407-
PK
-18
XMSN
443-
YL-
18
158-5089RELAYDISARMALARM
403-
GN
-18
404-
YL-
1840
5-G
Y-1
840
6-P
U-1
8
334-
BU
-18
505-
BU
504-
YL
702-
OR
-18
202-
BK
-18
C
CC
CC
15A
3T-2662AIR SEAT BREAKER
A
2
+
509-WH-18508-PU-18
21
200-
BK
-18
NOTE T115-242212V BATTERY
NOTE K9W-0335
CIGAR LIGHTER
E
522-
WH
-14
GY
-14
BK
615-YL-14
E
522-WH-14
7W-1238PRESSURE SWENGINE OIL
505-BU
161-8042 CRBDEFROSTERREAR
202-BK-18202-BK-18
LAMPFLOOD
109-7041
F
158-5089RELAYALARMSEAT
E
H
RIGHT SPKR +
110-7886WIPER SWFRONT INTERMITTENT
125-OR
7
511-BR-18
E
615-YL200-BK-14
516-
GN
-14
122-RD-18
FFGGHHJJ
202-BK-18
9X-5629
JJJ
YL-18
571-OR-18
WH,GN
1
9H-1958HOOD BKR
125-1302START RELAY
GYBR
107-6036
C
FRONT LOWER DASH
105-
RD
326-
PU
-18
C
200-
BK
-18
TRANSMISSION
200-
BK
-14
615-
YL-
14
963-
GN
-18
605-YL
603-
PK
WH/BK,GN/BK
YL
608-
GN
GY,VI
GAUGE 8
H
L
MOTORT
PB+
GND
C44
4-Y
L-18
1
GY/BK,VI/BK
BK
611-PU-14
501-GN
200-BK118-GY500-BR502-OR
614-PU-18200-BK-18
8 7 2
3
200-BK-14
200-
BK
-18
2G-5298
610-OR-14
GA
UG
E 4
503-
BR
F
614-
PU
-18
200-BK-18
537-GN-14
REAR CAB
538-BR
606-GY
H
RD +BATTERY (12V)
GROUND
RIGHT SPKR -
LEFT SPKR -
ANTENNA
8 7
3
2 1
6
200-BK122-RD
5
4
173-6532RADIO
C
(QTY 6)186-1526VALVES CST SOLENOID
606-GY
6V-2455SENSORENGINE SPEED
BK-00
KKK
135-BU
200-BK-18
G768-GN-18
START RELAYNEUTRAL
FORWARDREVERSE
+ BATTERYGROUND
UNUSEDUNUSED
FIRST GEARG760-WH-18G761-YL-18G762-BR-18
614-PU
614-PU
(LIGHTING GP-REAR 142-0463)LIGHTING GP-JAPANESE ROADING ATCH
CCC
XM
SN
NE
UT
RA
L O
VE
RR
IDE
SW
126-PK-18
200-BK-18
L47L47 L46L46
606-GY
135-BU
122-RD
308-
YL-
18
LEFT TURN115-1748
L1148-0642LAMP AS
141-9891
115-1748
115-1748
115-1748
306-GN-18G763-PU-18
G750-BU-1820
0-B
K-1
0G755-GY-18
126-PK-18
501-GN500-BR506-PU-1810
9-R
D-4
507-WH-18
504-YL
BACKLIGHT 1
503-BRBRBUYL
301-BU-10
200-BK-10
200-
BK
-18
2
C
308-YL-18200-BK-18
168-8772SPEAKERRIGHT
FLOODS
G
976-OR-18
202-BK-18
E417-OR-18
129-BU
109
200-BK
614-
PU
-18
975-WH-18
614-
PU
-18
128-PK-18
WH
SOLENOIDFLOAT
307-
OR
-18
307-
OR
-18
127-OR-14
754-BU-18
FOR MACHINES WITH OPTIONAL REMOTE FNR
114-RD-18
130-RD122-RD
120-YL
129-BU
108-RD-18
FORWARD HORN
STOP LAMPS
CIGAR LIGHTER
108-RD-18
B
614-PU-18
512-GN-18511-BR-18
200-BK
509-WH-18
322-
GY
-18
508-PU-18
135-BU
A
PILOT SUPPLY INDICATOR
122-RD
UNUSED
115-9476MODULETCS DISPLAY
167-OROR-18WH-18
700-
PK
L
C
200-
BK
-18
752-YL-18751-GN-18
755-OR-18900-PU-18901-WH-18
125-OR
614-
PU
-18
614-
PU
-18
484-YL-18
LIGHTBACK
200-BK
PK-18YL-18OR-18BU-18BU-18
+24VGND
L. FRT BRK INDICATOR
THE CIGAR LIGHTER SOCKET.AVAILABLE AND CAN BE POWERED FROM9V-7204 FLUORESCENT SERVICE LAMP IS
126-PK-18
BLOCKTO ENGINE
449-BU-18
R. FRT BRK INDICATORL. REAR BRK INDICATOR
F853-BR-18
R. REAR BRK INDICATOR
200-BK
118-5144SW/SENDERCOOLANT
C47
1-G
N-1
8C
470-
BR
-18
C
115-1748
115-1748PRIM STEER
SHELLC
200-BK-18
SHM
975-WH-18
123-WH-18
E800-GN-18
RD-00
505-BU
6G-4195BRAKE SWPARKING
SEC STEER
614-
PU
-18
605-YL
BREAKER/RELAY PANEL
202-BK-18F765-BR-18
HAZARD
E-13
F765-BR-18
NOTE N144-6838BACKUP LAMPPARK/TURN/STOP/TAIL/LEFT
HIGH BEAM
506-
PU
-18
617-BR
202-BK-18
604-OR
TWH-16BK-16
GN-18
124-3052PROP SOLLEFT FRONT
RD-16
8E-1118ANTENNA
200-BK-18
RD-16
122-RD-18120-YL
RD-16
HEATER SWAIR INTAKE
198-4471
109-7041LAMPFLOOD
175-
RD
-14
101-RD-12
A
DIM
ME
R
NOTE W
117-3468LAMPFLOOD ATCH
E417-OR-18
200-BK-14
RIGHT TURN
H
727-GN-18
HH
H
136-GN-18
171-6568HAZARD SW
322-
GY
-18
UNUSED
SECOND GEAR
FRONT LOWER DASH
NOTE N5A-3808LAMPPLATE LICENSE
614-
PU
-18
200-BK-18
1
484-
YL-
18
F
605-YL
2
538-BR
606-GY200-BK-18
453-
PK
-18
200-BK-14
200-BK-18
611-PU200-BK-18
110-4731(JAPAN)COOLANT TEMP
C530-BU-18
155-5234FUEL LEVEL
TEMP TORQUE CONV
447-PK-18
C
614-PU-18
2
200-1889
1
REAR SHELL
123-WH-18
306-GN-18
HORNKEY
202-BK-18
109-RD-4
5H-6565AUX BKR
136-
GN
-18
W
41
9-Y
L-18
C47
1-G
N-1
8
3
200-BK-18
136-
GN
-18
200-
BK
-18
4615-
YL-
18
J
H
200-BK
G761-YL-18754-BU-18751-GN-18P914-GN-18F880-BR-18G760-WH-18
C470-BR-18
C
200-
BK
-18
E
200-
BK
-18
1
200-BK-14
C
129-
BU
200-
BK
200-
BK
-18
614-
PU
-18
123-
WH
-18
P
419-YL-18
135-BU
AID SWSTART
200-
BK
-18
512-GN-18
U
200-
BK
-18
334-BU-18
200-BK
202-BK-18
200-BK
NOTE N144-6837BACKUP LAMPPARK/TURN/STOP/TAIL/RIGHT
C
UNUSED
BK-18
3T-2662LAMP BREAKER
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
GYPUBR
REDWHITEORANGEYELLOWPINK
ABBREV COLOR
BLACKGRAYPURPLEBROWN
BKPKYLORWHRD
GNBU
GREENBLUE
4321
IDENT PART NO. CHG
E
15A
123-WH-18123-WH-18
604-OR
NOTE
507-WH-18
RD-18
617-BR
5
605-YL
200-BK-18
200-BK-18
6
A
VALVE GP-PILOT122-6344
RD-18
BACKUP ALARM OUT
RD-18
WH-18
142-0465 00
614-
PU
403-GN-18200-BK-18
C471-GN-18
200-
BK
-14
TWISTED TOGETHER AT LEAST 1 TURN PER 25 MMTHE DATA LINK WIRES (944-OR & 945-BR) MUST BE
123-WH-18
CST AUTOSHIFT CONTROL
KEY SW IN
200-BK-18
604-OR
326-PU-18
447-PK-18
WH
-18
605-YL
200-BK-18
K
BK-18
200-BK
1
129-
BU
H
3
GN-18BK-18BK-18GN-18
2 115-1560MANUAL SWSTEERING
SECONDARY
C444-YL-18
SWOVERRIDEDETENTHYD LOCK
P976-BR-18
BK-18
111-0157172-2307
186-2331
K
123-WH-18
7
F-MID
E929-GY-18
E930-BU-18
E923-PK-18
E924-YL-18E936-WH-18
G K
200-
BK
-18
8
SHELL
1
1
E925-OR-18
REAR WINDOW DEFROST
1
614-PU
7T-8890WASHERFRONT
7T-8890WASHERREAR
200-
BK
200-
BK
200-
BK
C
321-BR-18
BRAKE SWSERVICE
9S-4693
605-
YL
123-
WH
-18
E926-BU-18
200-
BK
-18
135-BU
200-BK-14200-BK-14
202-
BK
-18
6G-4195
LIFT PRESS-HEAD END
2
752-
YL-
18
441-
OR
-18
BK-18
406-
PU
-18
403-
GN
-18
C44
4-Y
L-18
200-BK-18
H
200-BK
RR
403-GN-18
12
11
614-PU-18
442-GY-18
H
404-YL-18
1
1
453-PK-18
3
2
710-GN-18
158-2768
7 8
513-OR-14
513-OR-14
155-5783FRONT WIPER
174-6491
124-
GN
405-GY-18
GROUNDSIGNAL
+V
109-
RD
-10
109-RD-4
MAIN BKR
202-BK-18
326-PU-18
450-YL-18
304-WH-8
326-PU-18
101-
RD
-4
ALT BKR
109-RD-4
BK
-6
441-OR-18
C
406-PU-18
403-GN-18C444-YL-18
442-GY-18
334-BU-18
147-3793
E800-GN-18
310-PU
122-RD
A-6I-11
C B
200-BK
617-
BR
200-BK
H
2
METERSERVICE
161-3932
615-
YL-
14
3
200-
BK
-14
200-
BK
-14
200-
BK
-14
B
615-
YL-
14
326-
PU
-18
615-
YL-
14
200-BK-14
8
A
7
J
2
3
136-GN-18
403-GN-18
614-
PU
-14
1
168-9088 01
BK-00
C444-YL-18
G762-BR-18
C44
4-Y
L-18
C444-YL-18
E
E
A-13 AXLE OIL COOLER (U.S.) ATCH
T
S
S
S
A
B C
G
SS
122-
RD
SS
+V
G768-GN-18
SIGNAL
RRF
H
779-WH-18
YL
GN/RD-18
JJ
200-
BK
-18
200-
BK
-18
4
MUR440
E
5
614-PU-18
2
172-2309
4
C
C
1
C
614-PU-18
C
200-BK-18
RD/YL-18
8 7 2
3
C
C
407-PK-18
3
2
GROUND
CAB
10A
1
B3
CNCNO
RD-18
200-BK-18
A
709-OR-18
5
155-5233TEMP HYDRAULIC
C
144-GN200-BK
E419-BU-18E800-GN-18
200-BK-18
A219-BK
603-PK
SEND
A219-BK
200-BK
419-YL-18307-OR-18F766-WH-18
P915-PK-18G797-BU-18C904-GN-18
CONTROL.
GN
REMOTE FNR SWITCH (145-0877). REPLACES DOWN
BK
BKWH
T
SW/SENDERHYDRAULIC
2
E
E
1
FFF 108-7882
709-OR-18
00
6
D-15 ALTERNATOR GND
RRR 148-8298 00 D-15 ALTERNATOR GND ATCHVVV 101-9161 01 H-6 CST JUMPER
SSSTTTUUU
113-8445 00 E-14 TERM. BLOCK TO STARTER ATCH5V-7080 02 F-15 TERM. BLOCK TO BATT ATCH109-8981 00 D-12
125-
OR
G45
4-P
K
2
RD-00
516-GN
517-BU
522-WH515-GY
200-BK-14200-BK
144-GN
200-BK-18
B2
139-2327MOTORBOSCH
E800-GN-18
FORWARD HORN SW
322-GY-18
E419-BU-18
2T-3360
E800-GN-18
614-PU-18
A576-GN-14
200-BK-14
135-BU
E417-OR-18
BOSSGROUND CAB
135-BU
200-BK
202-BK-18
MUR440
C
F765-BR-18
A/C CLUTCH
STOP
GND
200-BK-18
J
J
J
START
E934-OR-18
OR-14GN-18BK-14BU-14
A
E935-GN-18
G454-PK
608-GN603-PK615-YL-14
118-GY
503-BR504-YL
200-BK-14A538-OR
RD-14
200-BK-14
PLUGOPTIONS
109-RD-4
108-RD-18
104-3008
135-BU
T
122-RD
BK
-18
306-GN-18
KICKOUT/RIDE CONTROL
LAMPFLOOD
2
200-BK-18
115-RD-10
115-1748
101-RD-4
L
117-RD-4
B
E936-WH
6
E923-PK-18
200-BK-18
614-PU-18
200-BK-18
407-PK-18
B1
A
506-PU-18
507-
WH
-18
114-RD-18
483-
BR
-18
B
102-RD-14
104-3007SW/SENDERT/C OIL TEMP
T
BK-16
200-BK-18
537-GN-14
4Y-9844FLASHER
PLUGCODE HARNESS MACHINE
BK-16
5
RD-18BK-18
BK-18BK-18
GN-18
4
YL-18
OFF
161-8925 (5KHZ PWM)POSITION SENSORARTICULATION ANGLE
101-RD-10
115-
RD
-10
3
117-3468LAMPFLOOD ATCH
202-BK-18114-RD-18
T902-PK-18
403-GN-18126-PK-18
106-8704ARC SUPPRESSOR
A538-OR
1
G
2
H
GN
-14
G-2
200-
BK
4
ATCH
(133-0801 CHG 05)THIS SCHEMATIC IS FOR THE 938G/IT38G
8Y-9603
BAT
200-
BK
GRD
C
200-
BK
200-
BK
-18
200-
BK
-18
200-
BK
-18
761-
GY
-18
7
614-PU-18123-WH-18
G
T
603-
PK
144-
GN
G76
1-Y
L-18
S
202-BK-18
C
114-RD-18
709-OR-18
HARNESS ACONN TO
GY
-14
PK
-14
106-8704ARC SUPPRESSOR
E924-YL-18
PU
-14
3
2
567-
WH
BK-00
YL-
14
BR
-14
BU
-14
OR
-14
ATCH
619-
GN
-14
112-PU-14
112-5219BULB
8
278-
BK
-18
200-BK-14
LOC
200-
BK
-18
FRONT FRAME-938G
INPUTS (1=SW CLSD, 0=SW OPEN)
SW POSITION
E927-GN-18E928-WH-18
NOTE U
LIMITERSPEED
200-BK-14
ATCH
ROOF
1
12
E928-WH E927-GN
2635
02
GN
OR
BKGYBR
279-
BK
-18
8
BK-00
RD-00
116-BR
2
P97
6-B
R-1
8
C
130-RD604-OR
H
779-
WH
-18
43
S-2
S-1
L
BU
SS
BA
R
A
WH-18
397-
OR
-14
398-
BU
-14
HOOD UP POWERHOOD UP SWITCH
A30
0-G
NA
301-
WH
175-
RD
-14
GROUND
200-
BK
-14
HOOD DOWN POWER
MOTOR
+ BATTERYHOOD DOWN SWITCH
1
200-BK-14
G
200-
BK
H
1
GND
200-
BK
-18
M
108-RD-18
2
G
G
C
C
ENABLE
108-RD-18135-BU
R
200-
BK
-14
3
SHIFT SWITCH. JUMPER (101-9161) IS REMOVED
REVERSENEUTRAL
FORWARD
TP
522-
WH
B+
GND
2
R
R
3E-8575QUICK COUPLER SOL.
PLUGCALIBRATE
614-PU-18
LAMPPLATELICENSECOSA
15A
200-BK-18
C
126-PK-18
L
521-
YL
521-
YL
DUCT (COSA)(JAPAN)
RD-18
1
01
BEACON SW
614-PU-18
522-
WH
MACHINE
107-6033
614-PU-18
H
M
H
J
200-BK-18
2
200-
BK
-18
200-
BK
-18
C
106-8704SUPPRESSOR
ARC
398-BU-14
M
L
L
L
L
GAUGE (JAPAN)
H
OFF
C
A301-WHA300-GN
200-BK-14
C
C
ON/OFF SWKICKOUT
NOTE J107-6031
TEST
700-PK
128-PK
E
397-OR-14
E
H
200-BK-12
LAMPLICENSE PLATECONN FOR
443-YL-18
E
E
CBA
L
UP
MID
DOWN
C
DUCT
R
202-BK-18710-GN-18
CAB
614-PU
334-
BU
-18
0
0
200-BK
450-YL-18
WW
202-BK-18
BK
A22
1-B
K-1
8
1
200-BK
168-8772SPEAKERLEFT
1
117-RD-4
200-BK-18321-BR-18
U
U V
1
614-PU-18
RH FRONT LIGHTSRH FRONT LIGHTS-COSA
FRONT LIGHTS-JAPANLH FRONT LIGHTSLH FRONT LIGHTS-COSA
171-4405
D-2
604-
OR
306-GN-18
GND ALSO
GEARSOLENOID1 2 3 4 5 6
24V OUTPUT
S/N
UB
4F3F2F1FN1R2R3R
115-RD-10117-RD-4
130-
RD
963-GN-18
614-PU-18
G728-YL
C44
4-Y
L-18
C C
C
BACKLIGHT 2
1
123-WH-18
SHIFTER
WW
2
8 7
3
331-
OR
-18
4 5
A CHAN RECEIVE
6
UNUSEDTX A CHANNEL
404-YL-18
A
XMSN CAB
326-
PU
-18
7
1
TUV SPEED LIMIT JUMPER110-0553
G
G
G
1
A
G78
8-Y
L-18
UNUSED
C C
C
126-
PK
-18
G75
5-G
Y-1
8G
750-
BU
-18
8
109-3593138-0715
F-14
G
ATCH
L
107-6030SWCONTROLRIDE
1
PARK
901-WH-18
G76
3-P
U-1
8
2
202-
BK
-18
126-PK-18
1
GR
OU
ND
SP
EE
DO
DR
IVE
R
UN
US
ED
306-
GN
-18
RA
TE
D E
NG
INE
SP
EE
D
3
G76
2-B
R-1
8
L
G76
1-Y
L-18
619-GN-14
G76
0-W
H-1
8
-18-18-18
308-
YL
WW
308-
YL-
18
141-7552CODE PLUGIT38G TCS
141-7553CODE PLUG938G TCS
140-7862PURGE PLUGTCS BRAKE
E416-PU-18
107-6070SWCOMPRESSORA/C
RD-00
122-RD
200-
BK
-18
6
E416-PU-18
311-WH
D
608-GN
E
144-
GN
05
144-
GN
-18
144-
GN
RID
E C
TR
L R
LY C
OIL
2
RD-18
E92
7-G
N-1
8
373-GN-18
4
CC
3E-8679LAMPACTION
321-BR-18
L83
GE
AR
1G
EA
R 2
FO
RW
AR
D
AU
TO
/MA
NU
AL
DIA
GN
OS
TIC
IN
DIC
AT
OR
PA
RK
BR
AK
E S
WR
IDE
CT
RL
ON
4
DO
WN
SH
IFT
SW
RID
E C
TR
L A
UT
O/L
OA
D C
HE
CK
HA
RN
ES
S C
OD
E 1
HA
RN
ES
S C
OD
E 2
HA
RN
ES
S C
OD
E 3
HA
RN
ES
S C
OD
E 4
RID
E C
ON
TR
OL
OP
TIO
NLO
AD
CH
EC
K O
PT
ION
12 191415 7
DA
TA
LIN
K +
DA
TA
LIN
K -
212030 1318
UN
US
ED
1
144-
GN
-18
C
144-
GN
G76
8-G
N-1
8
UN
US
ED
01
24 25 26 27 28
122-
RD
-18
ROADINGWORK1
29
WORK2
2
C
C
3
605-YL
17 C L8
G78
7-G
N-1
820
2-B
K-1
8
200-
BK
-18
419-
YL-
18
P91
5-P
K-1
8C
904-
GN
-18
G79
7-B
U-1
830
7-O
R-1
8
16 40
NE
UT
RA
L
CAB
403-
GN
-18
UNUSED
606-GY
RE
VE
RS
E
973-
BR
-18
G76
8-G
N-1
8
1
11 38
DUCT DUCT DUCT DUCT
UNUSED
500-
BR
501-
GN
502-
OR
G76
0-W
H-1
8
1
PCS
E70
1-P
K-1
8F
765-
BR
-18
196-8675
C1
6
614-PU-18
7
449-
BU
-18
8 9
449-BU-18
200-BK-18
5
C
A
DEFROST SW
200-BK-18
521-YL
567-WH
614-PU-18
E932-PK-18
H
E923-PK-18
373-GN-18
122-
RD
-18
122-
RD
614-PU-18200-BK-18
200-BK-18614-PU-18
5
200-
BK
-18
101112
702-OR-18
945-
BR
-18
944-
OR
-18
118-7239MANUAL SWXMSN AUTO/
251-
BK
-18
200-
BK
-18
453-PK-18
614-
PU
-18
E925-OR-18
1
RADIO
122-
RD
-18
E-8
138-
GN
-18
OR-18
G75
5-G
Y-1
8
2
PCSII NOT OFFERED ON IT38G
NORMALLY OPEN BEFORE REFRIGERANT CHARGE
G76
3-P
U-1
8
307-OR-18321-BR-18
608-
GN
200-
BK
-14
3 4
FOR ATTACHMENT AIR SUSPENSION SEAT
RADIO ANTENNA
118-GY
5 6
106-5122SOLENOIDCLUTCHA/C
503-BR504-YL505-BU
506-PU-18507-WH-18
G75
0-B
U-1
8
720-
PU
-18
F74
8-W
H-1
8
978-
GN
-18
10
615-
YL-
14
614-
PU
-14
H
-18-18-18
200-
BK
-18
200-
BK
200-
BK
9
614-
PU
-14
614-
PU
H
3
PA
RK
BR
AK
E A
LAR
M R
LY C
OIL
443-
YL-
18
XM
SN
SP
D I
NP
UT
EN
G S
PD
IN
PU
T
FW
D H
I S
OL
200-
BK
H
122-
RD
-18
779-WH-18
C530-BU-18
122-
RD
2
102-RD-14122-RD118-GY127-OR-14
C470-BR-18
144-GN123-WH-18614-PU-14
C471-GN-18
A
1 2 3
C529-GY-18
4 5 6 7 8 910
404-YL-18200-BK405-GY-18406-PU-18483-BR-18
506-PU-18507-WH-18
C529-GY-18
610-OR-14453-PK-18
1 2 3 4 5 6 7 8
E924-YL-18
LLL
608-
GN
503-
BR
200-
BK
504-
YL
505-
BU
37
608-
GN
615-
YL-
1413
6-G
N-1
8
FW
D L
OW
SO
L
C
SP
D S
OL
1S
PD
SO
L 2
SP
D S
OL
3
B -2
MM
R
CSB
OFFONST
YLPUORBR
J
B
E800-GN-18
200-BK-18
334-BU-18
SO
L R
ET
UR
N
603-PK
1
102-RD-14123-WH
129-BU
C
H
Z
C530-BU-18
9S-4693
GE
AR
3
+ B
AT
TE
RY
C92
0-G
Y-1
8
GE
AR
4
35 39
22
23
6 5 31 36
944-
OR
-18
33
E926-BU-18
E936-WH
32
118-
GY
E930-BU-18
304-
WH
-8
E933-YL-18
E934-OR-18
118-
GY
614-
PU
-18
606-GY
6 5 7 4 3 2
34R
EV
SO
L
C529-GY-18
710-
GN
-18
C530-BU-18
200-
BK
-14
117-
RD
-4
605-YL200-BK-14
441-OR-18442-GY-18447-PK-18
611-PU
449-BU-18
945-
BR
-18
1
975-
WH
-18
PARKING BRAKE ALARMFOR ATTACHMENT HEATED SEAT WITH
901-
WH
-18
900-
PU
-18
755-
OR
-18
C529-GY-18
117-RD-4
E935-GN-18
709-OR-18
CAB
A219-BK
129-
BU
REAR SPEED SENSORSSOLENOIDS AND TO TCS BRAKE
483-BR-18507-WH-18506-PU-18
334-
BU
-18
251-BK-18138-GN-18
484-
YL-
18
752-
YL-
1875
4-B
U-1
8
2
RIGHT SIDE ENGINE
A22
2-B
K-1
8
146-0240(MOM-LOCKED OFF-MOM)HOOD ACTUATOR SW
A22
1-B
K-1
827
9-B
K-1
8
RD
A
A
MOTOR
2
1 3
278-
BK
-18
A27
7-B
K-1
827
6-B
K-1
8
751-
GN
-18
BACKUP ALARMNOTE: TO
A
A
A
J
140-7863TEST PLUGTCS ASSEMBLY
MMM
A300-GN122-RD
419-
YL-
1812
3-W
H-1
8
2
702-OR-18
C
C
C
136-GN-18615-YL-14
614-
PU
-14
C47
1-G
N-1
814
4-G
N
A51
4-Y
L-18
C47
0-B
R-1
8
127-
OR
-14
118-
GY
122-
RD
102-
RD
-14
A301-WH
453-
PK
-18
507-
WH
-18
506-
PU
-18
BK-00
483-
BR
-18
406-
PU
-18
405-
GY
-18
200-
BK
404-
YL-
18
945-BR-18
126-
PK
-18
450-
YL-
18
608-GN-14
505-BU504-YL200-BK503-BR
944-OR-18
611-
PU
-14
4Y-9844 SHOWN AT LOC H-7ATTACHMENT JAPANESE ROADING FLASHER8V-2514 SHOWN AT LOC I-12ATTACHMENT GERMAN ROADING FLASHER
603-
PK
202-
BK
-18
189-
WH
-18
E80
0-G
N-1
8
CONNECTS TERMINALS 1 AND 2.SHOWN. FOR 938G, JUMPER WIRE 2G-5298IT38G BUCKET/FORK SELECT SWITCH IS
608-
GN
8
1
308-
YL
326-
PU
-18
7
105-
RD
614-
PU
-18
2
3
105-4849LH HI/LO/POSITION/TURN LAMP
105-4850RH HI/LO/POSITION TURN LAMP
202-
BK
-18
202-
BK
-18
C920-GY-18
C
E
102-RD-14
C
405-
GY
-18
614-PU
126-
PK
-18
321-BR-18
CONNECT TERMINALS 1 AND 2.MACHINES USES JUMPER WIRE 2G-5298 TOATTACHMENT DIMMER SW SHOWN. STANDARD
RADIO TO BE INSTALLED BY DEALER
126-
PK
-18
2
J
WH
-20
C
138-GN-18
C52
9-G
Y-1
8
C530-BU-18
C
251-BK-18
944-OR-18945-BR-18
HHH
J
C529-GY-18
C53
0-B
U-1
8
UNUSED
6 5
160-7893(JAPAN)
4 3 2
10
9
614-PU-18
118-
GY
1
E416-PU-18
78
112-6175XMSN NEUTRAL SW
NC
E93
0-B
U-1
8E
926-
BU
-18
E92
5-O
R-1
8E
924-
YL-
18E
923-
PK
-18
E93
6-W
H16
7-O
R
CONNECTORECAP SERVICE
TCS
167-
OR
4
2
604-OR 1
3
5 6
608-GN
447-PK-18
L
FRONT FRAME (938G)
2
202-BK-18
7
161-4007MOTOR AS.161-4002ACTUATOR AS.HOOD
397-OR-14
398-BU-14
RD-18WH-18BK-18
LEFT SIDE ENGINE
442-
GY
-18
326-PU-18
200-
BK
-18
19
310-
PU
450-
YL-
1820
2-B
K-1
8
200-BK-18
8
200-BK
301-
BU
-10
334-BU-18
7 2
1
405-
GY
-18
8
975-WH-18
189-WH-18
3
310-
PU
ATCH
C
C
FOR JAPAN ROADING ONLY
STRAP AS. 8R-6359
CC
GROUNDENGINE
C
C C
C
RD-18 3
124-GN
2
F766-WH-18
G
4 NOTE A:NOTE B:
T
A514-YL-18
MACHINE
128-PK-18
200-
BK
-14
CONNECTORPOWERAUX 12V
200-BK-10301-BU-10
BK
-18
2
8C-3663SOLENOID
SHUTDOWN
975-WH-18
125-1302AIH RELAY
450-YL-18
8
B
404-YL-18310-PU
405-GY-18
441-OR-18
406-PU-18
C444-YL-18
326-PU-18
ATCH
202-
BK
-18
112-363800
00
3
C
3
4
200-
BK
-10
450-
YL-
18
604-
OR
7 6
C
3E-6332SOLENOIDSTART AID
2
5
T
7
200-
BK
-18
762-YL-18761-GY-18
976-OR-18
605-YL
611-PU-14
4
00
8
136-GN-18
129-BU
3
453-PK-18
NOTE C:
615-YL-18C471-GN-18
127-OR-14
102-RD-14122-RD608-GN-14
615-YL-14
614-PU-18
610-OR-14
144-GN
619-GN-14
201-0211CST SHIFTER
C C
123-WH-18483-BR-18
443-YL-18
3E-6449COOLANT SWSTART AID
404-YL-18405-GY-18
200-BK-18617-BR 614-PU-18
2
406-PU-18
200-BK
NOTE D:
NOTE E:
NOTE G:
NOTE H:
NOTE U:NOTE W:
NOTE T:
NOTE K:
NOTE J:
NOTE L:NOTE M:
608-
GN
FRONT FRAME (938G)
614-PU-14606-GY
114-5333SW
REFRIGERANTA/C
1
123-WH-18
C
126-PK-18
T
976-OR-18
508-PU-18
BR
-14
155-523520
0-B
K
200-BK-18
WH
122-RD130-RD
114-RD-18
G
167-OR138-GN-18
105-RD
116-BR
126-PK
200-
BK
-18
614-
PU
-18
BK617-BR
BK
-16
404-
YL-
18
E93
6-W
HE
923-
PK
-18
E92
4-Y
L-18
E92
5-O
R-1
8E
926-
BU
-18
E93
0-B
U-1
8
C
614-
PU
-18
200-
BK
200-
BK
200-BK-14
200-BK-14
614-PU-18
1
C C
C
134-4091SWDIVERTERFUNCTION4TH
406-
PU
-18
404-
YL-
1844
2-G
Y-1
8
614-
PU
-18 3 2 6 5 4 1
197-5461
987-
WH
BK
-16
200-BK
1
A
311-WH
PU-18WH-18
C44
4-Y
L-18
1
310-
PU
2
2
334-
BU
-18
C44
4-Y
L-18
403-
GN
-18
406-
PU
-18
441-
OR
-18
109-
RD
-4
1
A
101-
RD
-4
AA
441-
OR
-18
606-GY
403-
GN
-18
1
A576-GN-14
109-
RD
-430
4-W
H-8
108-RD-18135-BU
101-
RD
-4
334-
BU
-18
20162310 8 6 425 5 3 2 1221 2224
200-
BK
-14
9
605-YL
C530-BU-18
111815
605-YL
200-BK-14
1714 713
A
E936-WH-18
E936-WH-18
606-GY
C529-GY-18
122-RD
A219-BK
709-OR-18
C-2/I-1
A
E935-GN-18E934-OR-18
NNN
E930-BU-18
E936-WH
E
T T
T T T504-YL
E926-BU-18
10A
BLOWERS-A/C
A21
9-B
K-1
8
522-WH
603-
PK
1112
3
503-BR
4
1
118-GY
2
521-YL
614-PU
603-PK608-GN
449-
BU
-18
611-
PU
447-
PK
-18
442-
GY
-18
441-
OR
-18
123-
WH
102-
RD
-14
453-
PK
-18
200-
BK
-14
605-
YL
606-
GY
505-BU
521-YL-14
E924-YL-18
200-
BK
522-WH-14S
617-BR
NONC C
200-
BK
189-WH-18
1
126-PK-18
E925-OR-18
710-GN-18
2
138-GN-18
443-YL-18
E923-PK-18
136-
GN
-18
E92
8-W
H-1
8E
927-
GN
-18
200-BK-18
200-BK-14200-BK-14
202-BK-18
NO
H
614-PU-18200-BK-18
HH
133-OR
H
C
CCC
976-OR-18
138-GN-18
A
E92
8-W
H-1
8
A21
9-B
K-1
898
7-W
H
FRT LIGHTS-JAPAN
506-PU-18507-WH-18617-BR
306-
GN
-18
200-BK
STD
200-BK
115-RD-14
964-BU-18
614-
PU
-18
202-BK-18
115-RD-10C444-YL-18
117-RD-4
122-RD
E936-WH-18
BK-00
2
F76
6-W
H-1
8F
766-
WH
204-3403SENDERFUEL LEVEL
F76
6-W
H-1
8
483-BR-18
ATCH
605-YL
322-GY-18
114-RD-18
606-GY
RD+B+
B-
200-
BK
-14
200-BK-14
322-GY-18976-OR-18975-WH-18762-YL-18
F766-WH-18761-GY-18
605-YL-14
617-BR-14
B-
B+R
606-GY-14
E
E
114-RD-18322-GY-18
CAB
E80
0-G
N-1
8
F766-WH-18
973-BR-18
762-YL-18
122-
RD
102-
RD
-14
127-
OR
-14
614-
PU
-14
614-
PU
-14
A576-GN-14
761-GY-18
200-BK-18
200-BK-18F766-WH-18
976-OR-18975-WH-18
L
L
L
L
L
112-
PU
-12
L
L
L
-
L
END FRAMETO ENGINEBK-00
E936-WH-18
E934-OR-18
E935-GN-18
709-OR-18
A219-BK
TCS BRAKE VALVE ATCH
109-7330SPEED SENSORRIGHT REAR AXLETCS
124-3052PROP SOLRIGHT FRONT
200-
BK
-14
200-
BK
-14
0101
FRONT FRAME-IT38GFRONT FRAME-JAPAN
ATCH
WW
117-3274 00 24V RADIO JUMPER
BATT- TO DISC SW
NOTE L
BATT- TO BATT+BATT+ TO STARTERSTART GND TO FRAME GNDDISC SW TO FRAME GND
TCS DISPLAY
AUX JUMP START RECEPT01 E-14
F-14F-15F-14F-14
G-10
STRAP AS.
108-57478R-6359KK
LLCAB GND TO FRAME GNDAIH TO ENGINE BLOCK
A-12E-13
BKBK
129-BU
521-YL762-YL-18964-BU-18963-GN-18
OR
973-BR-18
200-
BK
-18
ATCH
976-OR-18
202-BK-18
762-YL-18
+
-
189-
WH
-18
200-BK-18
PP
F-5 DIMMER SW JUMPER
E-13STARTER TO AIH RELAY
126-PK-18
AIH RELAY TO HEATER
123-WH-18
ATCH12
6-P
K-1
8
308-
YL-
18
J
ATCH
133-OR
01
A219-BK-18
200-BK-18
01
01
J
0000
J
PLUGCODEMACHINE 938G
J
PLUGCODEMACHINE IT38G
KK CCCC
A 196-8681
CC
HH
KKA
01
HH
OR
BK
LL
WH
GROUND
LL
JJ
GG
GG
200-BK-14
SIGNAL+10V
C B
A
A
B C
FF
AA
AACCCCTTT
WIPER B+WASHER B+GROUNDHIGHLOWPARKWASHUNUSED
1 8
614-PU-18
C470-BR-18
3
J
J
J
200-BK-18
J
J
J
J
J
JJ
JJ
J
509-WH-18
200-BK-18
614-PU-18
W
W
W
W
NOTE D111-7897DIMMER SW
+10V
202-
BK
-18
308-
YL
E701-PK-18F748-WH-18
OR
SIGNALGROUND
128-PK
200-BK-18
614-PU-18
4
BK
BRBUYL
614-PU-18614-PU-18
140-BU
202-BK-18
5
900-PU-18
SIGGND
E932-PK-18E933-YL-18
+BAT
WHA282-BK
167-OR
200-BK-14
115-1748BACKLIGHT
115-1748BACKLIGHT
115-1748BACKLIGHT
115-1748BACKLIGHT
115-1748BACKLIGHT
3
W
W
105-
RD
200-
BK
-18
F76
6-W
H-1
8
571-
OR
-18
567-WH
709-OR-18
202-BK-18202-BK-18
C
A219-BK
A21
9-B
K-1
8
J
2
1C
CC C
200-BK-18
A538-OR
F76
6-W
H-1
8
F74
8-W
H-1
8
C-2/ I -1
E70
1-P
K-1
8
123-
WH
-18
126-
PK
-18
4
976-
OR
-18
202-
BK
-18
973-
BR
-18
6
963-
GN
-18
964-
BU
-18
762-
YL-
1852
1-Y
L
8 7
614-PU-18C
C
B
A
D
D
C
C
127-OR-14
115-1748LIGHT 5BACK
115-1748LIGHT 6BACK
1
3
2
A219-BK-18
54
326-
PU
-18
3
4
C
614-
PU
-18
200-
BK
-18
133-OR
987-WH
NOTE R
3E-7844LIFT POSITIONER SW
BU-18OR-18BK-18
SOLENOID
GROUND+ BATTERY
7T-0970HORNFORWARD
176-5459BUCKET POSITIONER SW
BU-18BK-18
NN NN
608-
GN
NN
NN
UN
US
ED
NN
C
UN
US
ED
126-PK-18
OR-18
449-BU-18
CCC
WH
+ BATTERY
BK
SOLENOID
F853-BR-18
GROUND
976-OR-18975-WH-18
200-BK-18
GN-14GN-14
TCS
200-BK-14
200-BK-14
614-PU-14619-GN-14
619-GN-14
619-GN-14200-BK-14
3
200-BK-14
200-BK-14
200-BK-14
603-
PK
E933-YL-18
E932-PK-18
709-OR-18
A219-BK
A219-BK
709-OR-18
615-
YL-
14
2
L
C
E933-YL-18E932-PK-18
6
136-GN-18
109-7330SPEED SENSORRIGHT FRONT WHEEL
709-OR-18
3E-0154RELAY
109-7330SPEED SENSORLEFT FRONT WHEEL
E932-PK-18
614-PU-14
E933-YL-18
755-OR-18
BK-18
7 2
709-OR-18
136-GN
144-GN123-WH
118-GY
138-GN-18
6
A219-BK
A B
4TH FUNCTION-IT38G
200-
BK
-18
751-GN-18752-YL-18754-BU-18
1
H-1
975-WH-18
611-PU-14
202-BK-18
C
619-GN-14
GROUND
102-RD-14
+V
SIGNAL
RD-18BK-18
A
C
115-RD-10
306-GN-18
A23
2-B
K-1
8A
222-
BK
-18
334-BU-18
WH-18
1 8
AB GROUND
+V
200-
BK
-18
S IGNAL
G78
8-Y
L-18
308-YL-18
L48
6543
OR
200-
BK
-14
405-GY-18
405-GY-18
RD-16
4
BK-16
AA
BK-16
BKWH
202-BK-18
RD-16
C
138-GN-18251-BK-18
C B A
138-GN-18251-BK-18
3E-6466LAMPLEFT TURN
3E-6466LAMPRIGHT TURN
9X-1439LAMPFLOOD
RD-18BK-18
RD-18BK-18
9X-1439LAMPFLOOD
251-BK-18138-GN-18
614-PU-14
U
200-BKRD-2
OR-2
U
EW
611-PU-14
107-9652HEATERAIR INTAKE
BLOCKTO ENGINE
108-5747 STRAP
611-PU-14
130-5890
BU-16
251-BK-18
1
200-BK-14
619-GN-14
RD-00 2
1 2
975-WH-18976-OR-18
3 4 5
UN
US
ED
6
136-GN-18
484-YL-18727-GN-18
603-
PK
200-
BK
-14
615-
YL-
14
608-
GN
200-
BK
-14
200-BK
MOTOR
200-BK-18
200-
BK
200-
BK
135-BU108-RD-18
AA
AA
AA
136-GN-18
U
U
117-RD-4
V
V
V
V
112-1572ECMPCSLOADERWHEEL
202-BK-18
727-GN-18
417-GY-18484-YL-18
453-PK-18
200-BK-18
200-BK-18
RD-00
BK-00
3E-6450PRESS SWSTEERPRIM
3E-6450PRESS SWSTEERSECOND
727-
GN
-18
484-
YL-
18
136-
GN
-18
115-RD-10
308-
YL-
18
A538-OR
E
F76
6-W
H-1
820
0-B
K-1
8
CAB
614-PU
DUCT
964-BU-18
987-WH
START RECEPTACLEREQUIRED WITH ATCH JUMP NOTE: TERMINAL BLOCK IS
8C-6358TERMINAL BLOCK
TTT
200-BK614-PU
L
A
E-11
189-WH-18
397-OR-14A300-GNA301-WH398-BU-14
447-PK-18
630-GY
604-OR614-PU
606-GY
605-YL
630-GY
630-
GY
122-RD
617-BR
321-BR-18
521-YL-14
630-GY
522-WH-14
321-BR-18
617-BR
122-RD
605-YL
606-GY614-PU
604-OR
630-GY
447-PK-18
WH
-18
4
1
GN-18
GN-18
398-BU-14
200-BK-14
A301-WHA300-GN397-OR-14
MOTOR
GN-18
200-BK-14
200-
BK
-14
3 4 5 6 7 8
1 2 3 4
GN-18
604-
OR
ATCHSUBSIDARY TO USE 3T-5760 STD AND 9X-3404
614-
PU
F -15
606-
GY
A
B606-GY
614-
PU
-18
L
HB
RDRD
H
F
F
F
A576-GN-14
200-BK-18
120-YL
140-BU133-OR
128-PK128-PK-18
BK-18
BK-18
34
158-5089ALARM RELAY
PARK BRAKE
158-5089RELAYBACKUP ALARM
614-
PU
-18
C
614-
PU
-18
1
01
2200-BK-14A576-GN-14
C
614-
PU
-18
GY
-14
614-PU-18
6
115-RD-14
C
200-BK-18
GN
-14
BU
-14
1 2 3 4 5
134-9569SWITCHSIGNALTURN
C
FUSE/RELAY PANEL
142-5616
615-YL-14
136-GN-18
AAA
CENTER DASH PANEL
AAA
C444-YL-18C471-GN-18
C C
C470-BR-18
144-GN-18
HH
C C
C
GTS
BK-18WH-18RD-18
135-0426RH STOP/TAIL/PARK LAMP
A
A301-WH175-RD-14398-BU-14
200-BK
614-PU200-BK
200-BK
200-BK-14A300-GN397-OR-14
200-
BK
-14
149-2612HOOD RELAY CONTROL
A
484-
YL-
18
144-GN-18
200-BK-14
PK
135-0426LH STOP/TAIL/PARK LAMP
RD-18S
615-YL
PK
-14
PU
-14
T WH-18BK-18
116-
BR
G
-18-18-18
110-
GN
-18
1210
2
504-YL503-BR
118-GY
615-YL-14603-PK608-GN
505-BU
9
YL-
14G
N-1
4B
R-1
4B
U-1
4O
R-1
4
A514-YL-18
8 7
975-WH-18
CENTER DASH PANEL
C444-YL-18
CENTER DASH PANEL
6
FRONT LOWER DASH
BOSSGROUNDFRAME
975-WH-18
4
1
571-OR-18
2
122-RD-18122-RD-18
202-BK-14
331-OR-18
3
A
321-BR-18
B
C
1
304-WH-8
11
200-BK-14202-BK-18
5
FRONT FRAME (JAPAN)(STD)
NOTE N:FOR COSA ROADING ONLY
304-
WH
-8
304-WH-8
140-BU
189-WH-18
124-GN
TT
GN-18 4 3
2 1
C
200-BK
F853-BR-18449-BU-18
200-BK-18126-PK-18
515-GY
522-WH
517-BU516-GN
404-YL-18
1
E419-BU-18E417-OR-18E800-GN-18
200-BK-18
515-
GY
516-
GN
442-GY-18
901-WH-18
517-
BU
3
945-
BR
-18
944-
OR
-18
944-
OR
-18
945-
BR
-18
TC
S D
AT
A L
INK
PC
SII
DA
TA
LIN
K
617-BR
617-
BR
2
126-PK
G76
2-B
R-1
8
126-
PK
-18
G75
0-B
U-1
8G
763-
PU
-18
G75
5-G
Y-1
8
G76
0-W
H-1
8
G76
8-G
N-1
8
G76
1-Y
L-18
483-BR-18619-GN-14
614-PU-14
611-PU-14322-GY-18
617-BR507-WH-18
126-PK-18
SHIFTER 4 SOCKET CONNECTOR CONNECTS TO HARNESS
200-BK-14615-YL
506-PU-18
F
F
L
C529-GY-18
606-GY605-YL
C530-BU-18
6C-8846FLASHER
761-GY-18
762-YL-18
976-OR-18
2
138-GN-18
114-RD-18F766-WH-18
975-WH-18
251-BK-18
B-12
C53
0-B
U-1
8
605-
YL
606-
GY
C52
9-G
Y-1
8
506-
PU
-18
507-
WH
-18
617-
BR
322-
GY
-18
611-
PU
-14
614-
PU
-14
619-
GN
-14
483-
BR
-18
403-GN-18
200-
BK
-18
326-PU-18
617-
BR
606-
GY
605-
YL
251-BK
ECMSHIFTAUTO
611-
PU
F -BOTTOM
RIGHT SIDE CONTROL CONSOLE
RIGHT SIDE CONTROL CONSOLE
617-
BR
122-
RD
-18
614-PU-14
G78
7-G
N-1
8G
788-
YL-
18
331-
OR
-18
102-
RD
-14
123-
WH
441-
OR
-18
442-
GY
-18
447-
PK
-18
449-
BU
-18
200-
BK
-14
614-
PU
614-
PU
-18
614-
PU
-14
146-1549 01
200-
BK
-18
167-
OR
E93
6-W
HE
923-
PK
-18
E92
4-Y
L-18
E92
5-O
R-1
8E
926-
BU
-18
E93
0-B
U-1
8
130-
RD
138-
GN
-18
251-
BK
-18
251-
BK
604-
OR
944-
OR
-18
945-
BR
-18
126-PK
118-5597SUPPRESSORARC
138-
GN
-18
130-
RD
167-
OR
123-
WH
102-
RD
-14
331-
OR
-18
122-
RD
-18
105-
RD
E80
0-G
N-1
8
136-
GN
-18
603-
PK
608-
GN
189-
WH
-18
C47
0-B
R-1
8
129-
BU
614-
PU
-14
615-
YL-
14
503-
BR
504-
YL
505-
BU
419-
YL-
1812
3-W
H-1
8C
471-
GN
-18
144-
GN
127-
OR
-14
118-
GY
122-
RD
102-
RD
-14
141-9814
189-WH-18
189-WH-18
200-BK-14
604-OR447-PK-18
2
442-GY-18441-OR-18
326-PU-18
310-PU
306-GN-18
608-GN
334-BU-18
406-PU-18405-GY-18404-YL-18
L85
2
YL-18
200-BK-14
1
403-GN-18
443-YL-18407-PK-18
143-9232
C444-YL-18403-GN-18
PU-18
619-GN-14611-PU-14200-BK-14
900-PU-18755-OR-18
200-BK-14
751-GN-18
U
UU
142-5615143-2470
112-2960 01
1
U
U
752-YL-18754-BU-18
1
200-BK-10
CABREAR
141-931413
5-B
U10
8-R
D-1
8
442-GY-18
447-PK-18
G76
2-B
R-1
8
604-OR
321-BR-18
614-PU
606-GY605-YL
301-
BU
-10
311-WH200-BK
G-2
200-BK-14
F765-BR-18
406-PU-18441-OR-18
443-YL-18
76
E800-GN-18144-GN
GAUGECAB
522-WH
2
C
G-2
202-
BK
-18
122-
RD
-18
202-BK-18
A B
1 2
202-BK-18
202-BK-18202-BK-18
202-BK-18
12
200-BK-18200-BK-18
200-BK
1
720-PU-18
8 2 1
975-WH-18
326-PU-18
4 3 6 7 5
12
MAIN CAB
975-WH-18
761-GY-18
11
1 2
02
135-4708135-4705
139-8974
F76
6-W
H-1
8
200-BK-14
114-
RD
-18
138-
GN
-18
976-
OR
-18
762-
YL-
18
6
571-
OR
-18
A51
4-Y
L-18
F74
8-W
H-1
8
F76
5-B
R-1
8E
701-
PK
-18
973-
BR
-18
F85
3-B
R-1
8
2
4Y-7948TIMERAIH
6
WWW
RDRD 1
WH-18BK-18
1
12
BK-18WH-18 710-GN-18
202-BK-18
251-BK
450-YL-18
605-YL606-GY
403-GN-18
617-BR
200-BK-18
A-6 SEC STRG RELAY TO MOTOR ATCH146-1538 01 A-6
200-BK-18
SEC STRG MOTOR TO B+ ATCH
109-7330SPEED SENSORLEFT REAR AXLETCS
200-BK-14
2
A538-OR
200-BK-18
10
614-PU-14
01
517-BU516-GN515-GY
614-
PU
-14
A538-OR
5
A-6
E800-GN-18E419-BU-18
200-
BK
-18
200-
BK
-14
SEC STRG MOTOR TO GND ATCH
136-
GN
-18
E92
8-W
H-1
8E
927-
GN
-18
E93
0-B
U-1
8
E92
6-B
U-1
8
E92
5-O
R-1
8E
924-
YL-
18
E92
3-P
K-1
8
E93
6-W
H
G788-YL-18G787-GN-18
167-
OR
945-
BR
-18
944-
OR
-18
A21
9-B
K
167-
OR
U
U
PU-18
A
200-BK-14
A219-BK
A219-BK
522-WH521-YL
202-BK-14
GY-18
MACHINE (JAPAN)
9
202-BK-18202-BK-18
202-BK-18
605-YL606-GY
614-PU
604-OR
447-PK-18
442-GY-18
334-BU-18
306-GN-18
406-PU-18
441-OR-18
405-GY-18
310-PU404-YL-18
608-GN
202-BK-18450-YL-18
403-GN-18
617-BR
521-YL
122-RD
117-RD-4C444-YL-18
115-RD-10
321-BR-18
8 7 4
200-
BK
-14
603-
PK
115-
RD
-10
117-
RD
-4
2
5
1522-WH
200-
BK
-14
RADIO
202-BK-18978-GN-18
987-
WH
964-
BU
-18
C444-YL-18
308-
YL-
18
403-GN-18
C
102-
RD
-14
138-
GN
-18
118-
GY
987-WH
109-RD-4
964-BU-18
321-
BR
-18
115-
RD
-10
C44
4-Y
L-18
117-
RD
-4
122-
RD
521-YL522-WH
4
200-
BK
-14
975-
WH
-18
975-
WH
-18
123-
WH
144-
GN
136-
GN
21
311-WH
A975-
WH
-18
975-
WH
-18
SPD 2SOL 5
126-
PK
126-
PK
-18
B
202-
BK
-18
127-
OR
-14
129-
BU
189-
WH
-18
126-
PK
116-
BR
105-
RD
138-
GN
-18
167-
OR
114-
RD
-18
130-
RD
122-
RD
RD-00JJJ
JJJ
LLL
KKK
LLL
BK
-00
05 E-15
123-8421 01
H
RD
-00
RD
-00
RD-00KKK
HHH
141-7553141-7552
B-10B-10
MMM
C
NNN
TCS CODE PLUG - 938GTCS CODE PLUG - IT38GTCS BRAKE PURGE PLUGTCS ASSEMBLY TEST PLUG
140-7862 00 A-12
ATCH
C
321-
BR
-18
331-
OR
-18
122-
RD
-18
122-
RD
-18
571-
OR
-18
975-
WH
-18
C44
4-Y
L-18
975-
WH
-18
A51
4-Y
L-18
140-7863 00 A-12
142-0037
144-
GN
-18
144-
GN
-18
C47
0-B
R-1
8C
471-
GN
-18
C44
4-Y
L-18
136-
GN
-18
ATCH
135-BU
200-
BK
-18
200-
BK
-18
116-0080147-2006 4E-8100
G
200-
BK
-18
200-
BK
-18
F76
6-W
H-1
896
3-G
N-1
8F
766-
WH
-18
761-
GY
-18
200-
BK
-14
140-3641
0001
146-1550
124-3052PROP SOL
124-3052PROP SOLRIGHT REAR
LEFT REAR
F76
6-W
H-1
8
SPD 3SOL 6
963-
GN
-18
F76
6-W
H-1
8
F748-WH-18E701-PK-18
E92
7-G
N-1
8
RD-16
E92
8-W
H-1
8
110-
GN
-18
RD-16RD-16
RD-16RD-16
D-TOP
522-
WH
144-
GN
E80
0-G
N-1
8
152-8385PILOT SOLON/OFF
6V-2455SPEED SENSORTRANSMISSION
SPD 1SOL 4
GN-18
FWD LOWSOL 3
109-7330SPEED SENSORLEFT FRONT WHEEL
C-TOP
B-TOP
A-TOP
10A
116-BR ATT REAR FLOODS
200-BK
441-OR-18
WH/RD-14
BLOWER
BK-14
9G-1950RESISTOR
202-
BK
-18
MOTOR
515-GY-14
3E-5464THERMOSTAT SW
F76
5-B
R-1
8
200-
BK
-14
112-
PU
-10
E -BOTTOM
C
116-BR
REVSOL 2
BK-18
615-YL
109-7330SPEED SENSORRIGHT FRONT WHEEL
BK-18
406-PU-18
403-GN-18
615-YL615-YL
4 5
505-
BU
608-
GN
615-YL615-YL
WHBK
615-YL
OR
OR
BKWH
200-BK-14200-BK-14
603-
PK
ORWH
512-GN-18511-BR-18
BK
BKWHOR
2 1
118-
GY
503-
BR
504-
YL
6 2
122-
RD
F85
3-B
R-1
8
C444-YL-18
116-BR
32
10A10A
10A
A
116-BR
1 3
A B
126-PK-18126-PK-18
608-GN
630-GY
200-BK
200-
BK
-14
87
87A
30
200-BK-14
449-
BU
-18
516-GN-14
517-BU-14
522-WH-14
761-
GY
-18
126-
PK
-18
ALTERNATOR9W-3043 STD
107-7977 ATCHALTERNATOR
308-YL-18
G742-GN-18
G742-GN-18
G742-GN-18
G74
2-G
N-1
8G
742-
GN
-18
C
BK-18
202-BK-18
202-BK-14
1
BK-18
FWD HIGHSOL 1
2
630-
GY
A
630-GY
3E-5239
1
RELAYFLOODREAR
630-GY
630-
GY
DASH
REAR CAB
521-YL522-WH
513-OR-14
200-
BK
-18
RD-2
200-
BK
-18
200-
BK
-18
200-
BK
-18
2 1 4 3
200-BK-14
5 11 1 3 4
G742-GN-18
6 7 8 9 2 10 12
603-PK615-YL-14608-GN
608-
GN
603-
PK
615-
YL-
14
F
HEATERE-11
C
118-
GY
122-
RD
608-
GN
603-
PK
615-
YL-
1450
3-B
R50
4-Y
L50
5-B
UA
538-
OR
200-
BK
-14
108-
RD
-18
135-
BU
O 'ROPS ARRANGEMENT (ATCH)
3
3
106-8704SUPPRESSORARC
308-YL-18
4
2 1
3 4
2 1
443-YL-18
5
E936-WH
7
-18-18-18
1
-18-18-18
155-5232
8
110-4734(JAPAN)
975-
WH
-18
C
901-WH-18900-PU-18
1
2
2 6
419-YL-18
122-RD-18
9
10
U200-BK-14
200-BK-14611-PU-14619-GN-14
U
U
WHBK
OR
OR
BKWH
GROUNDSIGNAL
975-WH-18
+V C B
11
A
G72
8-Y
L
115-1748
2 3 4
A
B C
5
+VSIGNALGROUND
6 7 8
12
7X-1886
F766-WH-18
RD-00
200-BK603-PK
603-PK200-BK
9R-7941SOCKETSBEACONOPTIONAL
E925-OR-18E926-BU-18E930-BU-18
1 2 3 4 5
BACKLIGHT 4
200-BK-18614-PU-18
6
614-
PU
-18
614-PU-18200-BK-18
BACKLIGHT 3115-1748
7
614-
PU
-18
1
2
614-PU
3
8
407-
PK
-18
4
C
615-
YL-
14
107-6037SELECT SWBUCKET/FORK
976-OR-18
TU GN-18BK-18
200-
BK
-18
4 -PIN CONNECTOR AND THE FOLLOWING ITEMS ARE ADDED:
RELAY (158-5089)REMOTE RLY/DRIVER (117-9364)LED PANEL (148-0643)DIODE BLOCK (144-3902)
202-BK-18
C
L85
C
F G
H J
K L
M N
L85
S T U
V
WIRE AS.
HARNESS AS.
RRSS
TTUUVV
CABLE AS.AA
02
02
01
03
00
00
LOC
A-11
E-12
D-6F-5
H-11
EEE
D-15
SHELL-CAB(938G)
C-15C-12
MOTOR
G-10
L
F-14
L
BACKUP ALARM
SEC STEER
L85
200-BK
617-BR
102-RD
122-
RD
(REF LOC F-6)JAPAN OPTION
C
279-BK-18278-BK-18
8 2
1 3 4 5
6 7
277-BK-18276-BK-18276-BK-18
277-BK-18
7 6
5 4 3 1
2 8
278-BK-18279-BK-18
C
202-BK-18
4
3 2
1
1314
A222-BK-18A232-BK-18
4 3 1 2
A221-BK-18202-BK-18
C
1 2
614-PU
200-BK
RIDE CONTROL
LAMPSTURNPOSITION/BUCKET
4Y-7882HORNFORWARD
202-BK-18
2 1
J
(REF LOC A-8)OPTIONS CODE PLUGS
01
01
1
01
01
01
BK-18GN-18UT
G
ST
G
GBA
A
RD-18
RD/YL-18GN/RD-18
321-BR-18
BK-18
BK-18
606-GY
604-OR
2
3
L L MOTOR
4 5 6 7 8 9101112
779-WH-18
13
NOTE P
14
200-BK-18
U
1
NOTE F
H-11A-6/B-3/D-8
AND HARNESS (A-6)PRIMARY AND SECONDARY PRESSURE SWITCHES(B-6), MOTOR/RELAY, ARC SUPPRESSOR, SWITCH AND DASH LIGHTS (D-7), CONTROLATCH SEC STEER SYSTEM INCLUDES ROCKER
E-8
E-7
F-11
F-11
F-6/H-7/I-12
F-6 H-15
ENGINE
A
2
1516
755-OR-18751-GN-18
752-YL-18754-BU-18
TRANSMISSION
TRANSMISSION
975-
WH
-18
975-
WH
-18
975-
WH
-18
975-
WH
-18
1
1 2
2
2
2
2 1 1
1 1 2
C B A
BK-18
3
1 2
6
17
1 2
18
5 4
C B A
4
C
19
5
6
20
2
21
NOTE H
4Y-3580LAMPCLEARANCELH TURN &
W
A B
T
C
1
2 1
B A
175-3244PRESSURE SW
BRAKE OIL 2 1
6
YY
5 4
3
2 1
+24 V BATTERY IN+24 V SWITCHED IN
GROUND
+12 V MEMORY OUT+12 V SWITCHED OUT
GROUND
22
1
23
2
3
ENERGIZE S-2 TO DISENGAGE PINSENERGIZE S-1 TO ENGAGE PINS
4
P976-BR-18
5
6
200-BK-18
-18-18-18
119-173324V/12V CONVERTER
L 3
CCC
CCC
GN-18
GN-18
MOTOR
GN-18
GN-18
L
4Y-4580HEAD LAMP
24
4Y-3263LAMPTURN & WIDTHRIGHT
U
976-OR-18975-WH-18
611-PU-14
611-PU-14
-18-18-18
138-GN-18251-BK-18
P976-BR-18
25
251-BK-18138-GN-18
251-BK-18138-GN-18
C WHBKOR
SIGNAL
+VGROUNDB
A
WH-18BK-18RD-18
SIGNAL
+VGROUND
D-1 NOTE P:NOTE R:
NN
NN
A219-BK
709-OR-18E933-YL-18
E932-PK-18GROUNDSIGNAL
L
+10V C B
A
A
B C
+10VSIGNALGROUND
709-OR-18
A219-BK
A219-BK
709-OR-18
E932-PK-18
E933-YL-18
619-GN-14
619-GN-14
614-PU-14
200-BK-14
200-BK-14
975-WH-18976-OR-18
GROUNDSOLENOID+ BATTERYOR-18
BK-18BU-18
+ BATTERYGROUND
SOLENOID
BK-18OR-18BU-18
FOR GERMAN ROADING ONLY
A219-BK-18709-OR-18
E933-YL-18E932-PK-18 4
3
200-BK-14
L
L
L
L
L
L
L
L
L
975-WH-18976-OR-18
F766-WH-18200-BK-18
200-BK-18
761-GY-18
762-YL-18F766-WH-18
Z
C
188-WH-18251-BK-18
E955-OR-18B
322-GY-18114-RD-18
DATAGROUND
LIFT POSITN SENSOR
C
Z
138-GN-18
251-BK-18
819-GY-18
13
250-BK-18
-BATTERY GROUNDKEYPAD SUPPLY +12V
14
10
624
1114
Z
22
4 3 9
16
1915
1320
7
18
21
2
1LIFT PRESS-ROD END
+BATTERY 24V ( IN)
UNUSED
200-
BK
-14
188-WH-18
8
606-GY
GROUND
138-GN-18
KEYPAD DATA E955-OR-18
250-BK-18GROUND
UNUSED
251-BK-18
819-GY-18
138-GN-18CONNECTIONDATACUSTOMER
ABCDE
CAT DATA LINK +CAT DATA LINK -
944-OR-18945-BR-18
UNUSED
2
617-BR
2317
12
5
UNUSED
606-GY
1
V
F-1
1
(CHASSIS PORTION)ATCH TRACTION CONTROL SYSTEM (TCS)
(CHASSIS PORTION)ATCH TRACTION CONTROL SYSTEM (TCS)
605-YL
A
483-BR-18
+12 V
2
C529-GY-18
C530-BU-18
C529-GY-18
C530-BU-18
521-
YL
522-
WH
L
B
P976-BR-18
02
CRD BU
BK
200-
BK
-14
483-
BR
-18
507-
WH
-18
506-PU-18
200-BK-18
C
7T-8890WASHERREAR
7T-8890WASHERFRONT
200-BK-18
200-BK-18507-WH-18
L
506-
PU
-18
L
779-WH-18P976-BR-18
G797-BU-18
B-12
P97
6-B
R-1
877
9-W
H-1
8
P97
6-B
R-1
8
C904-GN-18
NOTE C:
-18-18-18-18-18-18-18-18-18
779-
WH
-18
779-WH-18
P97
6-B
R-1
877
9-W
H-1
8
168-GN-18
168-GN-18
168-GN-18
QUICK COUPLER
P976-BR-18779-WH-18
168-GN-18
168-GN-18
MACHINE (U.S.)(COSA)
E
C C
C
171-1512SWCOUPLERQUICK
171-4406 01
45
1
C-13 ENGINE (U.S.)(COSA)E 171-4407 01 B-12 ENGINE (ATCH ALT)
2
ATCH
J 200-2147 01 F-5 GAUGE
K 161-1286
36
03 H-11 RADIO (JAPAN) ATCH
PPP
R
163-3479 00 H-11 RADIO GND (JAPAN)
B-2
U
614-PU-14
5
ATCH
LIGHTING GP-ROADING (COSA)(ATCH)
-18-18-18
611-PU-14
617-BR-14
200-BK-14
619-GN-14
6
605-YL-14
606-GY-14
619-GN-14
200-BK-14
3
4
BK-18YL-18WH-18RD-18BU-18
5
12
16432
4321
611-PU-14
642315
D-1
614-PU-14
606-GY-14
619-GN-14200-BK-14
611-PU-14
617-BR-14
605-YL-14605-YL-14
619-GN-14
611-PU-14
200-BK-14200-BK-14
606-GY-14606-GY-14
U
V
V
-18-18-18
21
5BU-18RD-18WH-18YL-18BK-18
4
36
200-
BK
-18
1220
0-B
K-1
820
0-B
K-1
8
186-0192
++
2
5
43
++
34
5
21 1
BK
BU RD
2
5
43
++
++
34
5
211 2
5
43
++
++
34
5
2
C
1
00 B-2/G-3
B
L483-BR-18
A
175-3244PRESSURE SWBRAKE OIL
OPERATOR STATION OPERATOR STATION
H-2
NN
XXYYZZ
AAA
QUICK COUPLER
ONLY938G
COUPLERFOR QUICK
(W/O CONVERTER)FOR 24V RADIOJUMPER PLUG
UU
202-BK-18
202-BK-18
NOTE C
ZY
C
0000
02HARNESS CODE PLUG-938GHARNESS CODE PLUG-IT38G
200-
BK
-18
ZZ
PCSIIMSS KEY SW
H-8I-8I-8
XX
(REF LOC A-8)HARNESS CODE PLUGS
J J
NOTE E
(LOC I-8)
(LOC I-8)
A
ATCH
154-8498 02 H-14 LICENSE LAMP - COSA
CCC
B
105-1520 01
ATCH
CCC
CCC
I-9
ATCH
C
SHELL-OROPS
OPTIONS CODE-RIDE CONT
RIDE CONT-938G/IT38G
E416-PU-18251-BK-18138-GN-18
02118-5044
E416-PU-18
-18-18-18
E936-WH
-18-18-18
C-2/I-1 ATCH
D-40000
200-
BK
-14
200-
BK
-14
200-
BK
-18
START GND TO ENG BLK
GGGHHH
TCS MAINTCS REAR SPEED SENSORS
TCS FRONT SPD SENSORS ATCH
ATCHATCHATCHD-401
A-11/I-4I-6
B-2/E-2
0203
ATCHATCH
0000
AAA
AAA
AAA
NN
AAA
537-
GN
AAA
AAA
AAA
NN
EEE EEE
EEE
CCC
CCC
CCC
FRONT
FRONT
FRONT
MM
MM
PP
PP
PP NN NN
NN
NN
NN
NN
N
NN N
N
N N
130-
RD
115-1748LAMP
-18-18-18
-18-18-18
2
A
A
A
A
A
A
A
A
201-0788
9
0101
BK-18202-BK-18P916-OR-18G788-YL-18G787-GN-18
SIG GND EXT NEUTEXT REVEXT FWD
BK-18
-14-18-18-14-14-14-18
200-
BK
-18
200-
BK
-18
124-4672SENSORHEAD END PRESSUREPCS LIFT CYL
167-OR
RD
-18
RD
-18
200-
BK
-18
A219-BK
125-OR614-PU
E416-PU-189101112
522-WH521-YL
200-BK-12
125-OR
200-BK-14A
200-BK-14200-BK-12
A
818-BR-18
818-BR-18
A
614-
PU
-18
614-
PU
-18
614-
PU
-18
135-1921135-1922217-0205
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
614-
PU
-18
200-
BK
-18
200-
BK
-14
F766-WH-18
F766-WH-18
112-PU-12
L1 L1
L1
L1
L2
L2 L2
L3L3
L3 L3
L3L3
L3
L3
L4
L4 L4
L5
L5
L5
L5
L6
L6 L6
L6
L5L5
L5
L6L6
L6
L7
L7 L7
L7
L8
L8
L8L8
L8 L10
L10 L10
L10
L10
L11
L11
L11
L11
L12
L12
L12L12
L12
L13
L13
L14
L14L14
L15
L16
L15L15
L16L16
L17
L17
L13
L14
L15
L17L17L13L13
L14L14L15L15
L15
L14
L13
L17
L17
L15
L14
L13L13
L13
L18
L18
L16 L16
L20
L20
L21
L21
L21
L22L22
L22
L22
L23
L25
L25
L26L26
L27
L28
L27
L28
L28
L27
L58
L29
L29
L29L29
L30
L30
L30
L28L28L27
L27
L30L30L30
L31
L31 L31
L31
L32
L32L32L32
L33
L33L33
L34
L34
L34
L35
L36
L37
L38
L39L40
L41L41
L35L36
L37
L35L36
L37L38
L39L39L40
L40
L39
L38
L38
L37L36
L35
L35
L41L33
L34
L34
L39
L37
L41 L33
L33
L37
L37
L39
L41
L42
L42 L42
L42
L43
L43 L43
L44
L44 L44
L45
L46
L45
L45 L45
L46
L47 L47L45
L45
L47
L47
L46
L46
L48
L48 L48
L49L49
L49L49
L49
L50 L50
L50
L51 L51
L51
L52 L52
L52
L53 L53
L53
L54
L55L56
L54
L54
L55L55
L55L55
L56
L56
L55
125-
OR
L68
L58
L58
L58
L59
L60
L59L60
L59L60
L60L60
L60
L59L59
L59
L61
L61
L61
L61
L62
L62
L64
L64
L61
L65
L65
L66
L66
L66
L66
L67
L68
L68
945-BR-18944-OR-18
L67
T901-YL-18
L67 L68
L68
L67
L67
L69 L69
L70
L70
L70
L70
L71
L72
L71 L71
L71 L71L72 L7
2
L71
L72
L73
L73
L73 L73
L74
L74
L74
L75
L75 L75
L75
L76
L76 L76
L76L77L77
L77
L78
L78 L78
L79
L80
L81L81
L80
L80
L81
L79
L80
L82
L82
L82
L83
L83L83 L83
L84
L84
C
C
E93
2-P
K-1
8
101112
UN
US
ED
UN
US
ED
ACTI
ON
LAM
P(93
8G O
NLY
)U
NU
SE
D
E93
2-P
K-1
8
A22
3-B
K-1
8A
224-
BK
-18
E92
3-P
K-1
8
12
1110
9 6 2 8
1 7
5
614-PU-18614-PU-18200-BK-18200-BK-18
A21
9-B
K-1
8
200-
BK
-18
E93
3-Y
L-18
155-8998TEMP SWAXLE OIL COOLER
614-PU-18614-PU-18
200-BK-18200-BK-18
976-OR-18
161-8906POSITION SENSORPCS LIFT
124-4672HEAD END PRESS SENSORPCS LIFT CYL
614-PU
614-PU-18614-PU
200-
BK
-18
125-
OR
E92
5-O
R-1
8
4Y-4580HEAD LAMPHI/LO BEAM
E92
4-Y
L-18
CW
C471-GN-18
700-PK
A21
9-B
K-1
8
A21
9-B
K-1
8
4 3
3 5 4 7 8 910 2 1 61112
E92
6-B
U-1
8
PIL
OT
ON
/OFF
SO
LEN
OID
619-GN-14
200-BK-14251-BK-18
E93
6-W
H
614-PU-14
611-PU-14
CAB
200-BK-18
200-BK-18200-BK-18
761-GY-18F766-WH-18762-YL-18975-WH-18976-OR-18322-GY-18
200-BK-14
200-BK-14
114-RD-18
322-GY-18
605-YL
483-BR-18
617-BR507-WH-18506-PU-18
138-GN-18
C529-GY-18
606-GY200-BK-14
605-YL
C530-BU-18
617-BR606-GY614-PU-14619-GN-14611-PU-14
976-OR-18
761-GY-18762-YL-18
F766-WH-18975-WH-18
L
138-GN-18251-BK-18
506-PU-18507-WH-18483-BR-18
C529-GY-18
C530-BU-18
LC
C
174-1486
125-OR AXLE OIL CLR
200-BK-14
114-RD-18
200-BK-12
200-BK-12200-BK-14
200-BK
7V-9
275
GN
GN
GN
GN
3
114-RD-18
200-BK-14
1
C
C L
125-OR
945-
BR
-18
483-BR-18507-WH-18506-PU-18
125-
OR
G45
4-P
K
L
975-WH-18F766-WH-18
762-YL-18761-GY-18
976-OR-18
611-PU-14619-GN-14614-PU-14606-GY617-BR
GN
GN
605-YL200-BK-14606-GY
2
506-PU-18507-WH-18617-BR
483-BR-18
608-
GN
605-YL
322-GY-18
114-RD-18
6
GN
GN
GN
GN
200-BK-14
322-GY-18976-OR-18975-WH-18762-YL-18
F766-WH-18761-GY-18
GN
GN
CAB
611-PU-14
614-PU-14
200-BK-14
619-GN-14
149-2658VALVESSOLENOIDCONTROLRIDE
1211 6 1 210 9 8 7 4 5 3
3 4
1 2
5
2
4
4
1
NOTE L
BK-4
200-BK-18
152-8351VALVESSOLENOIDDIVERTERFUNCTION4TH
RD-00
1
5
7 1
8 2 6 9
1011
12
1 2
4321
NOTE W
751-GN-18754-BU-18
NOTE W148-0643FNR LED PANEL
98765
121110
200-BK-18
110-4732(JAPAN)
INININ
121-3175(JAPAN)
VVV
506-
PU
-18
507-WH-18200-BK-18
200-BK-18
7T-8890WASHERFRONT
7T-8890WASHERREAR
200-BK-18
506-PU-18
507-
WH
-18
483-
BR
-18
200-
BK
-14
BK
BU RD
C B
L
G763-PU-18
9X-6775LAMPLH FLOOD
604-OR
483-BR-18
A
5
321-BR-18
123-6449BACKUP ALARM
162-2073LEFT TURN LAMP
162-2073RIGHT TURN LAMP
604-OR
9X-6775LAMPRH FLOOD
BK-18RD-18
1 2
6
BK-18RD-18
200-
BK
-14
F766-WH-18
E92
9-G
Y-1
8
762-YL-18
761-GY-18
200-BK-18
200-BK-18F766-WH-18
976-OR-18975-WH-18
2
L
L
L
L
200-BK-14
3 4 E932-PK-18
E933-YL-18709-OR-18
A219-BK-18
176-5459SWITCHPOSITIONER FORK
BU-18OR-18BK-18
SOLENOID
GROUND+ BATTERY
BU-18BK-18
OR-18
944-
OR
-18
+ BATTERYSOLENOIDGROUND
976-OR-18975-WH-18
21
E933-YL-18
E932-PK-18
709-OR-18
E
A219-BK
A219-BK
709-OR-18
1
L 109-7330SPEED SENSORRIGHT FRONT WHEEL
109-7330SPEED SENSORLEFT FRONT WHEEL
E932-PK-18
E933-YL-18709-OR-18
A219-BK
E93
4-O
R-1
8
A22
5-B
K-1
8
IT38G FRONT
2 1
975-WH-18976-OR-18
2
L
GN-18
GN-18
MOTOR
GN-18
GN-18
1
2
G454-PK125-OR
IT38G FRONT (STD)
1
C
L
A C B
168-6452CLUTCH SOLENOIDAXLE OIL COOLER
21
B
1
C A
2
175-3244PRESSURE SWBRAKE OIL
12
A B
WWW
WWW
G486-GN-18200-BK-18
G454-PK200-BK
1 2
3V
V
V
V
U
U
611-PU-14
611-PU-14
U
U
9X-1439LAMPFLOOD
BK-18RD-18
BK-18RD-18
9X-1439LAMPFLOOD
3E-6466LAMPRIGHT TURN
3E-6466LAMPLEFT TURN
619-GN-14200-BK-14
200-BK-14
200-BK-14
200-BK-14619-GN-14
619-GN-14
619-GN-14614-PU-14
200-BK-14
200-BK-14
7T-0970HORNFORWARD
L
L
L
L
322-GY-18114-RD-18
606-GY
605-YL
606-GY
617-BR606-GY
605-YL
C
B
1 2
1 2
BK
BK
T
2 1
RRRRRR
FFF
FFF
JJ
SSS
SSS
NOTE B
EE
P91
6-O
R-1
8
2
A B C
OR
+ BATTERY
1
GNDSOL 1 OUT
BKRD
321
SOL 2 OUTSW 1 INSW 2 IN
2 1
1
2 3
4
L L MOTOR
200-BK-18
987-WH-18200-BK-18
987-WH-18200-BK-18
987-WH-18964-BU-18
654
BR-18GY-18YL-18
A
GROUNDSOLENOID+ BATTERYOR-18
BK-18BU-18
F766-WH-18
987-WH-18
A22
6-B
K-1
8
200-BK-18
176-5459SWITCHPOSITIONERBUCKET
3E-7844SWITCHPOSITIONERLIFT
149-2658VALVESSOLENOID CONTROLRIDE
GN-18GN-18
GN-18GN-18
964-BU-18
987-WH-18
964-BU-18
176-5459SWITCHPOSITIONERBUCKET
3E-7844SWITCHPOSITIONER LIFT
A28
1-B
K-1
8A
280-
BK
-18
A27
9-B
K-1
8
A25
0-B
K-1
8
A28
2-B
K
A21
9-B
K-1
8
A25
0-B
K-1
8
A25
0-B
K-1
8
A25
0-B
K-1
8
A21
9-B
KA
219-
BK
UN
US
ED
UN
US
ED
UN
US
ED
UN
US
ED
E93
0-B
U-1
8
167-
OR
NOTE W117-9364
FNR CONTROL
G797-BU-18G763-PU-18F880-BR-18C904-GN-18
202-BK-18126-PK-18
E93
3-Y
L-18
UN
US
ED
UN
US
ED
E93
4-O
R-1
8
A21
9-B
K
AR
TIC
U A
NG
LE S
EN
SO
R
187-5030CONTROLTCS
10V
SE
NS
OR
SU
PP
LY
RH
RE
AR
SP
EE
D S
EN
SO
R
UN
US
ED
709-
OR
-18
E93
5-G
N-1
8
E92
8-W
H-1
8E
927-
GN
-18
167-
OR
G76
3-P
U-1
8
E92
9-G
Y-1
8
307-
OR
-18
P91
5-P
K-1
8
A21
9-B
K
UN
US
ED
UN
US
ED
709-
OR
-18
UN
US
ED
UN
US
ED
40 1 24
ALT R TERM
1219
SHUTDOWN SOL
727-GN-18
136-GN-18308-YL-18
200-BK-18417-GY-18
403-GN-18200-BK-18326-PU-18
UNUSED
+ BATTERYKEY SWITCH
UNUSED (GND)
GROUND
PRIM PRES SWUNUSED
SEC STR RLYPRIM FAULT
GN-18GY-18
RDYLORBUPUBRWHBKPK
3E-5184CONTROLSTEERING SECONDARY
1433
1 2
1
3 4 5 6 7 8 9
7
307-
OR
-18
P91
6-O
R-1
8
P91
5-P
K-1
8
212028 1318 29252617 3534 2 8 9 222338 3732 39
3
4
5 6 1131 15 101627 3036
J1CONN
J2CONN
UN
US
ED
GR
OU
ND
UN
US
ED
UN
US
ED
RH
FR
T S
PE
ED
SE
NS
OR
GR
OU
ND
GR
OU
ND
UN
US
ED
UN
US
ED
UN
US
ED
UN
US
ED
UN
US
ED
UN
US
ED
UN
US
ED
UN
US
ED
LH R
EA
R S
PE
ED
SE
NS
OR
UN
US
ED
LH F
RT
SP
EE
D S
EN
SO
R
UN
US
ED
UN
US
ED
UN
US
ED
CA
LIB
RA
TE (
938G
ON
LY)
UN
US
ED
TES
T/E
NA
BLE
SW
TE
RM
4
UN
US
ED
HA
RN
ES
S C
OD
E 4
UN
US
ED
UN
US
ED
UN
US
ED
TES
T/E
NA
BLE
SW
TE
RM
3
HA
RN
ES
S C
OD
E 0
UN
US
ED
UN
US
ED
UN
US
ED
UN
US
ED
HA
RN
ES
S C
OD
E 1
HA
RN
ES
S C
OD
E 5
UN
US
ED
UN
US
ED
HA
RN
ES
S C
OD
E 2
HA
RN
ES
S C
OD
E 6
LH R
EA
R B
RK
PR
OP
SO
L
SE
NS
OR
GN
D R
ET
UR
N
SE
NS
OR
GN
D R
ET
UR
N
UN
US
ED
UN
US
ED
HA
RN
ES
S C
OD
E 3
RH
RE
AR
BR
K P
RO
P S
OL
LH F
RT
BR
K P
RO
P S
OL
CA
T D
AT
A L
INK
+
UN
US
ED
SO
L G
ND
RE
TU
RN
- B
AT
TE
RY
- B
AT
TE
RY
+ B
AT
TE
RY
36 302716 10 1531 11 6 5
4
3
39 3237 38 2322 9 8 234 351726 25 2918 1328 20 21 733 14 1912 24 1 40
RH
FR
T B
RK
PR
OP
SO
L
+ B
AT
TE
RY
CA
T D
AT
A L
INK
-
E93
5-G
N-1
8
A21
9-B
K
944-
OR
-18
945-
BR
-18
167-
OR
E93
6-W
H
E92
3-P
K-1
8
E92
4-Y
L-18
E92
5-O
R-1
8
E92
6-B
U-1
8
E93
0-B
U-1
8
E92
7-G
N-1
8E
928-
WH
-18
A21
9-B
K
E92
9-G
Y-1
8
E93
0-B
U-1
8
4
87
3
62
2
31
1
5 7 6 3 4 1 2 8
752-YL-18P915-PK-18P914-GN-18
8
P914-GN-18
P915-PK-18
2 1 4
752-YL-18
3
P916-OR-18G788-YL-18G787-GN-18
6 7B
K-1
8
5 5
BK
-18
7 6 3 4 1 2 8
G47
6-W
H-1
8
G87
8-G
Y-1
8
G87
8-G
Y-1
8
G47
6-W
H-1
8
BK
-18
8 2 1 4 3 6 7B
K-1
8
5 5
BK
-18
7 6 3 4 1 2 8
BK
-18
BK
-18
BK
-18
BK
-18
BK
-18
BK
-18
118-7238SWNEUTRALIZERXMSN
21
43
NOTE W144-3902DIODE_BLOCK
1 2 3 4 5 6 7 8 910
1211
122
11 9 865734
10 1 123-WH-18
407-PK-18483-BR-18406-PU-18
404-YL-18405-GY-18
C470-BR-18484-YL-18E800-GN-18
200-BK-18
5 2 8 7
6 3
L6L5L4L3L2L1
AMBERREDREDREDREDRED
TC TEMPCOOLANT TEMPHYD OIL TEMPNOT USEDBRAKE PRESSENGINE OIL PRESS
LAMP COLOR FUNCTION
E417-OR-18
110-GN-18
145-0877REMOTE FNR SW
42
13
31
24
G79
7-B
U-1
8C
904-
GN
-18
6543
TURN SIG FLASHER110-GN-18
812
2 1
419-YL-18
WH-20RD-20BK-20
BU-20PU-20GY-20
E-MID
P916-OR-18
202-BK-18
307-
OR
-18
P91
5-P
K-1
8
752-YL-18
F76
6-W
H-1
8
112-
PU
-12
10A10A
1 2
5
43
++
A
158-5089FNR
158-5089INTERLOCKIMPLEMENT
B
F766-WH-18
++
34
5
21
700-PK
P915-PK-18
307-OR-18200-BK-18
200-BK-18G797-BU-18C904-GN-18
419-YL-18
200-BK-18
654321
SYSTEMSECURITYMACHINE126-PK-18
114-RD-18
945-BR-18944-OR-18403-GN-18
C C
C
945-BR-18944-OR-18
945-
BR
-18
944-
OR
-18
F880-BR-18403-GN-18
110-
GN
-18
754-
BU
-18
751-
GN
-18
F88
0-B
R-1
8 G76
8-G
N-1
8
G76
0-W
H-1
8
G76
1-Y
L-18
G76
2-B
R-1
8
538-
BR
518-
OR
G76
2-B
R-1
8G
761-
YL-
18G
760-
WH
-18
G76
8-G
N-1
8F
880-
BR
-18
754-
BU
-18
751-
GN
-18
110-
GN
-18
518-OR
538-BR537-GN
87
538-BR537-GN
200-BK-18
538-BR537-GN
518-OR
615-YL-18
LAMP
L6L5L4
COLOR FUNCTION
L100
L100L100
L3
L100
L2L1 AMBER
REDAMBER
REDRED
AMBER
5 4 3
WORK LAMPPARK BRAKEALTERNATOR
NOT USEDNOT USEDNOT USED
H
537-GN518-OR538-BRYL
PUBKPKWHGNRDOR
752-
YL-
18
L101
L101L101
197-6879(JAPAN)
L1
L2L3
L4
L5L2
L3
L6
OUTOUTOUT
C
331-OR-18307-OR-18
126-PK-18
G755-GY-18G750-BU-18
G763-PU-18306-GN-18
G762-BR-18G761-YL-18G760-WH-18G768-GN-18
202-BK-18
H
H H
537-
GN
518-
OR
538-
BR
IND.AUDIBLE
/MSS
A
321-
BR
-18
200-
BK
-18
BAT
SEND
GRD
GRD
F846-PU-18G948-BR-18
L906-YL-18
126-PK-18126-PK-18114-RD-18114-RD-18
202-BK-18202-BK-18
202-BK-18202-BK-18
202-BK-18202-BK-18
T902-PK-18T901-YL-18L906-YL-18G948-BR-18F846-PU-18945-BR-18945-BR-18944-OR-18944-OR-18403-GN-18403-GN-18
66543
D
21
66543
D
21
CCBA
D
CCB
A
D
CC
D
BA
654321
6464
45
60
13
24
70
975
5253
D
6866
62
58
47
4240312926
1918
11
31
21
195-0759EXCITER_COIL
BKGNRD
GREEN
RED
165-5655BI_COLOR_LED
+V ON SW DRIVER GND RETURNTIRIS GND RETURN
1
TIRIS ANTENNA TAP 1TIRIS ANTENNA TAP 2SWITCH IN 2NEUTRAL START ENABLE INPUTLED SOURCE DRIVER OUT SEGMENT 2LED SOURCE DRIVER OUT SEGMENT 1
+V CRANK DRIVER GND RETURNCAT DATA LINK GNDCAT DATA LINK -CAT DATA LINK +
+V ON POSITION DRIVER INTIRIS INTERFACE SIGNAL LINE
+V ON SWITCH DRIVER OUT
CAN DATA LINK -
SWITCH INPUT 1
GND
+V CRANK POSITION IN
+V CRANK POSITION DRIVER INCAN DATA LINK +
ALTERNATOR R TERMINAL INKEYSWITCH IN
+V CRANK DRIVER OUTGND+ BAT
160-5746MSS_ECM
PRODUCT LINKHARNESS
MSS_SERVICE_PLUG
TO MAIN CAB HARNLOC A-5
114-RD-18
126-PK-18
403-GN-18
944-OR-18
945-BR-18
T901-YL-18T902-PK-18
202-BK-18G948-BR-18F846-PU-18
202-BK-18L906-YL-18
945-BR-18944-OR-18403-GN-18202-BK-18126-PK-18114-RD-18
945-BR-18944-OR-18403-GN-18202-BK-18126-PK-18114-RD-18
SENDBAT
123-WH-18
442-GY-18
200-BK-18614-PU-18
J
123-WH-18
449-BU-18
200-BK-18614-PU-18
614-PU-18
BATSEND
GRD
GRD
SENDBAT
123-WH-18
443-YL-18
200-BK-18
BATSEND
GRD
123-WH-18
441-OR-18
200-BK-18614-PU-18
200-BK-18
447-PK-18
123-WH-18
614-PU-18
155-5234FUEL LEVEL
155-5233HYDRAULIC TEMP
115-1748BACKLIGHT
155-5232COOLANT TEMP
115-1748BACKLIGHT
196-4217SPEEDOMETER
115-1748BACKLIGHT
115-1748BACKLIGHT
155-5235TORQUE CONV TEMP
BACKLIGHT 115-1748
202-BK-18
CONN 1 CONN 1
CONN 6
CONN 4 CONN 4
CONN 4 CONN 5
CONN 23
CONN 23
CONN 12
CONN 11
CONN 10
CONN 9CONN 8
CONN 13
CONN 22 CONN 23 CONN 23
CONN 24
CONN 24
CONN 27
CONN 26
CONN 48
CONN 2
CONN 3
CONN 17
CONN 18
CONN 19
CONN 7
CONN 8
CONN 50
CONN 20
CONN 20
CONN 21
CONN 49
CONN 16
CONN 16
CONN 15
CONN 15
CONN 14
CO
NN
7
CONN 25 CONN 25
CONN 26 CONN 33
CONN 3
CONN 2
CONN 32
CONN 31
CONN 46
CONN 45
CONN 44
CONN 47
CONN 42
CONN 41
CONN 35
CONN 36
CONN 34 CONN 43
CONN 46
CONN 45
CONN 46
CONN 44
CONN 45
CONN 36
CONN 35
CONN 41CONN 42
CONN 46
CONN 45
CONN 44
CONN 43CONN 34
CONN 42
CONN 41
CONN 40
CONN 37
CONN 39
CONN 38
CONN 30
CONN 29
CONN 36
CONN 35
CONN 34
CONN 18
CONN 28CONN 25
1 2 3 4
Y
105-RD
326-PU-18307-OR-18 A346-BU-18
308-YL 1 2 3 4
2 1 A346-BU-18
307-OR-18 307-OR-18307-OR-18307-OR-18
PLUG INTOHARNESS AS. CAT LOC F-6
AT LOC F-6PLUG INTO KEY SW
Y D
HFRONT SECONDARY STEERING ALARM 3E-6329
453-PK-18
453-
PK
-18
453-PK-18
CONN 51I
H
G
F
E
D
C
B
A
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A
B
C
D
E
F
G
H
I
123456789101112131415