111125_Questions to Machining Fabrication_Investigation Stage (ENG)

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No Company outline 4 Company name 5 Company Address 6 7 8 9 Main products and those sales ratio 10 Delivery record 11 factory outline 12 13 14 15 16 17 14 Max. tonnage of crane in machining place 15 Size of coating or painting booth in your factory. 16 Welding 21 22 Machining 19 20 21 Coating 26 Is it possible to perform blasting before painting? 27 Is it possible to apply plating(galvanizing) to our welding products? Inspection 28 29 How many NDT inspectors do you have? Please reply for each PT, MT and UT. Others 30 Answer TELFAX Telephone/Fax number Web Address 1.Sales Contact Name 2.E-mail address : Amount of sales of the three years Have you ever got any actual orders from wind turbine manufacturers? If so, what kind of the products and how large is the product? 1.Customer : 2.Product 3.Size : (W/H/L) 4.order amount : Manufacturing building area of each factory (m2) Ground area of each factory (m2) Number of workers and QC staffs of your company 1. Design section 2. Engineering section 3. Manufacturing section 4. QC section Maximum weight of the manufacturability Which processes shall be carried out in own company? (Which processes will be outsourced ?) 1. Steel material cutting 2. Welding 3. Machining 4. Painting 5. Inspection (Measurement) 6. Non Destructive Testing 7. Transportation Machines Please submit the following equipment list 1. Cutting 2. Assembly welding 3. Machining >Please submit your machining list specified form by MHI 4. Painting Do you have capability of designing and manufacturing jigs & tools by yourself? Ex. 2°or 5°gradient table, drilling tools, clamp fixture for work piece to be drilled, etc. How many certified welders do you have? What kind of certification is applied? Do you have the sample of following documents or records that can be applied to products? 1. Welding Procedure Specification 2. Procedure Qualification Record 3. Control Procedure If you have experience of the inspections of machined casting parts, please let us know what kind of products you have experienced. (Size, Weight and Name of the products, etc.) Do you have experience of machining Rotor Hub or Nacelle Body for Wind turbine ? If so, please let us know the max. size. Can you manufacture or purchase hanging plate, base plate, packing materials by yourself? Presence of inspection record Please show example of inspection record when we visit your factory (you do not need to reply to this question.) PT MT UT Please let us know what material supplier is chosen 1. Carbon steels 2. Welding materials

description

manufacturas

Transcript of 111125_Questions to Machining Fabrication_Investigation Stage (ENG)

Page 1: 111125_Questions to Machining Fabrication_Investigation Stage (ENG)

No

Company outline

4 Company name

5 Company Address

6

7

8

9 Main products and those sales ratio

10

Delivery record 11

factory outline

12

13

14

15

16

17

14 Max. tonnage of crane in machining place

15 Size of coating or painting booth in your factory.

16

Welding

21

22

Machining

19

20

21 Can you manufacture or purchase hanging plate, base plate, packing materials by yourself?

Coating

26 Is it possible to perform blasting before painting?

27 Is it possible to apply plating(galvanizing) to our welding products?

Inspection

28

29 How many NDT inspectors do you have? Please reply for each PT, MT and UT.

Others 30

Answer

TEL/FAXTelephone/Fax number

Web Address

1.Sales Contact Name2.E-mail address :

Amount of sales of the three years

Have you ever got any actual orders from wind turbine manufacturers? If so, what kind of the products and how large is the product?1.Customer :2.Product3.Size : (W/H/L)4.order amount :

Manufacturing building area of each factory (m2)

Ground area of each factory (m2)

Number of workers and QC staffs of your company1. Design section2. Engineering section3. Manufacturing section4. QC section

Maximum weight of the manufacturability

Which processes shall be carried out in own company? (Which processes will be outsourced ?)1. Steel material cutting2. Welding3. Machining 4. Painting5. Inspection (Measurement)6. Non Destructive Testing7. Transportation

Machines

Please submit the following equipment list1. Cutting2. Assembly welding3. Machining  >Please submit your machining list specified form by MHI4. Painting

Do you have capability of designing and manufacturing jigs & tools by yourself?Ex. 2°or 5°gradient table, drilling tools, clamp fixture for work piece to be drilled, etc.

How many certified welders do you have? What kind of certification is applied?

Do you have the sample of following documents or records that can be applied to products?1. Welding Procedure Specification2. Procedure Qualification Record3. Control Procedure

If you have experience of the inspections of machined casting parts, please let us know what kind of products you have experienced. (Size, Weight and Name of the products, etc.)

Do you have experience of machining Rotor Hub or Nacelle Body for Wind turbine ? If so, please let us know the max. size.

Presence of inspection recordPlease show example of inspection record when we visit your factory (you do not need to reply to this question.)

PT :MT :UT :

Please let us know what material supplier is chosen1. Carbon steels 2. Welding materials