11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule...
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Transcript of 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule...
![Page 1: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/1.jpg)
11/10: MRP continued.
• Review: Material Requirements Planning
• Need to know: – Master Schedule– Bill of Materials– Lead times– Due date.
Go to spreadsheet.
![Page 2: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/2.jpg)
Group Exercise• You make the PalmPointer, a handy personal digital assistant.
You have received an order for 200 units to be shipped in 12 minutes. A PalmPointer is made of a LCD screen, 4 buttons, 1 toggle button, and a motherboard. The motherboard is made of 3 processors, 2 clock batteries, and a circuit board. Assembly time for the assemblies are as follows:
PalmPointer 2 minutes LCD screen 1
buttons 2 toggle button 3
motherboard 6 processors 2
batteries 1 circuit board 3
• Create an MRP schedule to determine when to begin assembling each component.
![Page 3: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/3.jpg)
Lot sizing
• lot-for-lot (L4L): order exactly the amount you want.
• Lot req. sized: order in certain amounts (ex. a dozen eggs).
![Page 4: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/4.jpg)
Scheduled Receipts
• Units (of any component) that you have already scheduled to come in at a particular time.
![Page 5: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/5.jpg)
On-Hand Inventory
• Units (of any component) that you already have in stock (at the beginning).
![Page 6: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/6.jpg)
Gross Req. vs. Net Req.
• Gross required is the total amount of a component you need.
• Net required is (Gross)
• - (On-hand inventory)
• - (Scheduled receipts)
![Page 7: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/7.jpg)
Planned Order Receipts
Planned Order Releases
• What you PLAN to RECEIVE what you ORDERED.
• What you PLAN to RELEASE in an ORDER.
![Page 8: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/8.jpg)
New MRP Layout
1 2 3
Gross Requirements
Scheduled Receipts
On-Hand Inventory
Net Requirements
Planned Order Receipt
Planned Order Release
Part A
LT=1
2 Req.
L4L
![Page 9: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/9.jpg)
Group Exercise• You have to ship an order for 200 PalmPointers in 12 hours. A
PalmPointer (2 h) is made of a LCD screen (1 h), 4 buttons (2 h), 1 toggle button (3 h), and a motherboard (6 h). The motherboard is made of 3 processors (2 h), 2 clock batteries (1 h), and a circuit board (3 h).
• You already have 1000 buttons and 50 motherboards on hand. You are expecting (by the note that the last shift left for you) 50 LCD screens in 6 hours and 50 motherboards in 4 hours.
• Create an MRP schedule to determine when to begin assembling each component.
![Page 10: 11/10: MRP continued. Review: Material Requirements Planning Need to know: –Master Schedule –Bill of Materials –Lead times –Due date. Go to spreadsheet.](https://reader035.fdocuments.in/reader035/viewer/2022072013/56649e665503460f94b61906/html5/thumbnails/10.jpg)
Homework due 11/12
• Handout.