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1110 GreenGran 1

EcoEco--plastics: A Natural Approachplastics: A Natural Approach

Eco Expo, 2011Eco Expo, 2011

211101110 GreenGranGreenGran

Innovation AwardInnovation AwardBioBio--based Material of the year 2010based Material of the year 2010

20102010


IntroductionIntroduction

People are demanding green productsPeople are demanding green products

A better living environmentA better living environment

Governments are demanding green productsGovernments are demanding green products Less pollut ionLess pollut ion

Less demand on petrol eumLess demand on petroleum

The industry is looking for green plasticsThe industry is looking for green plastics The demand is clearThe demand is clear

Price of petroleum based materials are surgingPrice of petroleum based materials are surging


The ProblemThe Problem

115 million115 million tonnestonnes of plastics are produced annually into an enormous variety ofof plastics are produced annually into an enormous variety of

products.products.

11 White pollut ion: most of t hem take thousands of years to disinteWhit e pollut ion: most of t hem take thousands of years to disintegrategratea seriousa serious

environmental stressenvironmental stress

Dependence on petroleum: plast ics are derivatives of l imit ed fosDependence on petroleum: plast ics are derivatives of l imit ed fossil fuel resourcessil fuel resources

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1110 GreenGran 5

Green Plast icsGreen Plasticstwo solutionstwo solutions


Green PlasticsGreen Plasticstwo solutionstwo solutions

Green Plastics

DegradableReduce

Consumption

Filler Recycling Petroleum Based SustainableAdditive

GGNatural Fibre

reinforced Polymer

WPCWood PlasticComposite

Thermo PlasticsUV, Thermal, Hydro

- degradable

Starch

PHA

Poly Lactic AcidPBSA, PPDO, PBS,

PGA, PPC, PVA,Polyester

TGBS


Green Plastics

DegradableReduce

Consumption


GGNatural Fibre

reinforced Polymer



- degradable

Starch

PHA



TGBS

Degradable Plast ics for DisposablesDegradable Plast ics for Disposables

Eliminate whit e pollution

Good for Disposable it ems

Items difficult t o collect f or

recycling

Non-reusable packaging

materials


Green Plastics

DegradableReduce

Consumption


GGNatural Fibre

reinforced Polymer



- degradable

Starch

PHA



TGBS

EcoEco--Plastics for Durable GoodsPlast ics for Durable Goods

Lowering demand of oil bycompounding with renewable

materials

Good for

Durable goods Items easy to collect for

recycling Reusable goods

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Quest ions?Quest ions?

Are you going to make durable goods or disposable good?Are you going to make durable goods or disposable good?

What properties of the materials do you want?What properties of the materials do you want?

What features do you want?What features do you want?

What designs are you going to choose?What designs are you going to choose?

What are the sell ing points?What are the sell ing points?


A new Mater ialA new Material NaturalNatural FibreFibre Reinforced PolymerReinforced Polymer


Primary f eedstock serving the enti re value chainPrimary f eedstock serving the enti re value chain

Cradle t o Cradle granules for inj ectionCradle t o Cradle granules for inj ectionmouldingmoulding applicationapplication

FibresFibres used: f lax,used: f lax, kenafkenaf , jute, jute

Plastics used: PP, PLA, PHBPlastics used: PP, PLA, PHBPP, PLA, PHBPP, PLA, PHB

Both standardBoth standard-- and tailorand tailor--mademadecompositionscompositions

Master batchesMaster batches


NaturalNatural FibreFibre Reinforced PolymersReinforced Polymers

EcoEco--friendlyfriendly

SustainableSustainable

Substitute petroleum basedSubst it ute pet roleum based

materialsmaterialsby 50%, up t o 80%by 50%, up t o 80%

5050--80%80%

Recyclable, by 7 timesRecyclable, by 7 times

77

Use as energy pellets at theUse as energy pellets at the

end of l if e cycleend of l ife cycle

Reinforce by naturalReinforce by natural fibrefibre

improvements in mechanical propertiesimprovements in mechanical propert ies

Improvements in thermal propert iesImprovements in thermal properties

Improvements in insulati on propert iesImprovements in insulati on properti es

EcoEco--friendly while providing performance of engineering plasticfriendly while providing performance of engineering plastic

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GG NFRPPGG NFRPP

GGGG

Our granules compete wi th GF compounds:Our granules compete wi th GF compounds:

lighter, stiffer, equally stronglighter, stiffer, equally strong

normal f low behaviornormal f low behavior

long machine residence timelong machine residence time

Low water absorpt ionLow water absorpt ion

Resistance against UV radiat ionResistance against UV radiat ion

MasterbatchesMasterbatches


GG NFRPPGG NFRPP

GGGG

Additional Advantages:Addit ional Advantages:

Insulat ion (heat & sounds)Insulat ion (heat & sounds)

FlameFlame retardancyretardancy, no drops, no drops

Increased HDTIncreased HDT

Dimensional stabilit y at higher t emp.Dimensional stabilit y at higher t emp.

No sharp edgesNo sharp edges f. if . i . after car crash. after car crash

ProPro--Kyoto: recyclable, fuelKyoto: recyclable, fuel --pelletspellets

Cradle to Cradle: resources for theCradle to Cradle: resources for the

earthearth


Can be processed in ordinary machineriesCan be processed in ordinary machineries

2ndprocess similar as PP2ndprocess similar as PP PPPP GluingGluing UltraUltra--sound weldingsound welding PaintingPainting

ColorationColoration PP/ PE Color masterPP/ PE Color master--batchbatch Natural color toneNatural color tone

FlexibilityFlexibility Dry mix with PP forDry mix with PP for dilutiondilution to tailorto tailor

propertiespropertiesPPPP

ProcessingProcessing


ColoringColoring

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Mechanical upgradingMechanical upgrading(st if fness x5, st rength x2.5)(st if fness x5, st rength x2.5)

(( X5,X5, X2.5)X2.5)

29429 J/cmNBNBImpact strength[kJ/m2],unnotched

2.92.54.080600Tensile elongation[%]

5561505235Tensile strength[MPa]

6,9003,6503,8002,2001,670Tensile modulus[MPa]

91109998245Flexural strength[MPa]

4,9003,4203,6502,2001,300Flexural modulus [MPa]

1,0801,2201,1801,120905Density

[kg/m3]

50201000Fibre content[wt.%]

NFRPPGFR PP

compositeGFR PC/ABS

compositePC/ABS blendVirgin PP

Granule typeProperty


UL94 TestUL94 Test

Test according to UL94Test according to UL94

UL94UL94 GG F023HGG F023H

40%Nature40%Nature FibreFibre (Hemp)(Hemp)40%40%

Flame RetardantFlame Retardant Halogen, aluminum,Halogen, aluminum,

magnesium freemagnesium free


GG F023H = V0GG F023H = V0


VersatileVersatile

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ToysToys


Stat ioneriesStat ioneries


SundriesSundries


E&E Product sE&E Product s

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Application for E&EApplication for E&E

EcoEco--friendlyfriendly

Wood replacementWood replacement Easy processingEasy processing

Good detailsGood details

Good st rengthGood st rength

DurableDurable

SafeSafe

Outdoor or i ndoor useOutdoor or indoor use

Flexible (dilution from masterFlexible (dilution from master--batch)batch)

(()) Low cost (Low cost ())


Examples : E&EExamples : E&E

Housings for electronicHousings for electronic

applicationsapplications

V0 fire retardantV0 fire retardant

V0V0

EcoEco--friendly FR addit ivesfriendly FR addit ives

Natural touch and feelNatural touch and feel


Using GG incars/ control cabinUsing GG incars/ control cabin

//

Under t he hoodUnder the hood -- Battery traysBattery trays:: highhightemperture stabilitytemperture stability

InteriorInterior -- driver cabin li ners/ t rims,driver cabin liners/ t rims,AC housingsAC housings:: heat and soundheat and soundinsultationinsultation

Instrument panelInstrument panel :: higher loadhigher loadcapacitycapacity

Roof linersRoof liners:: V0 flame retardant, noV0 flame retardant, no--dropsdrops propertiespropertiesV0V0

Casings, carriers and other 3DCasings, carriers and other 3Dproductsproducts:: oneone--shot complexshot complexstructures processing capabilitiesstructures processing capabilities

2811101110 GreenGranGreenGranSlide 28 of 1631 Oct ober 2011

Examples in product development: automotiveExamples in product development: automotive

Interior doorInterior door--trimtrim

RationaleRationale ::

Weight reductionWeight reduction

Cheaper due to cradle to cradleCheaper due to cradle to cradle

principleprinciple

EU EndEU End--ofof --lif e direct ivelif e directive

ProPro--Kyoto = less COKyoto = less CO22 taxtax

==

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Examples in product development: automotiveExamples in product development: automotive

InteriorInterior part:part:

RationaleRationale ::

Weight reductionWeight reduction

Cheaper due to cradle to cradleCheaper due to cradle to cradle

principleprinciple

EU EndEU End--ofof --lif e directivelif e directive

ProPro--Kyoto = less COKyoto = less CO22 taxtax ==


Examples in product development:Examples in product development:

Complex 3D st ruct uresComplex 3D st ruct ures

One shot processingOne shot processing

Rigid bodyRigid body

retaining it s form/ shaperetaining it s form/ shape


Development in Holland:Development in Holland:

Dyke reinforcementDyke reinforcement

Riverbank erosion blockageRiverbank erosion blockage

Art if icial reefArt if icial reef

Fundament for coral growthFundament for coral growth

1110 GreenGran 32

Innovat ive Sustainable MaterialsInnovat ive Sustainable Materials

BioBio--based / Biodegradablebased / Biodegradable

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GG P021J : NaturalGG P021J : Natural FibreFibre Reinforced PLAReinforced PLA

HighlightsHighlights

100%bio100%bio--basedbased BioBio--degradabledegradable

Good mechanical propert iesGood mechanical propert ies

GoodGood processabilityprocessability

Good handlingGood handling

Good surface finishingGood surface finishing


BioBio--degradablesdegradables


Current StatusCurrent Status

Mass product ion in HKMass product ion in HK Current proj ects:Current projects:

AutomotivesAutomotives

Fuse HolderFuse Holder Batt ery TrayBatt ery Tray UnderlayerUnderlayer

ConstructionsConstructions Structural parts forSt ructural parts for WPCWPC ss Inject ion molded accessoriesInject ion molded accessories

ToysToys Green ToysGreen Toys

E&E appli cati onsE&E appli cati ons Casings for applianceCasings for appliance Casings for t ransformersCasings for t ransformers


Range of variation

PricingPricing

NFRPP posit ions along mechanicalNFRPP posit ions along mechanical

properties lineproperties line--upup

Price can be lower whenPrice can be lower when

production scaling upproduction scaling up

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GreenGran BN (HK) Ltd.GreenGran BN (HK) Ltd.010010--6556694465566944--221221

021021--5032809050328090--30173017

020020 -- 8364142283641422

Andrew TangAndrew Tang

1601, Tower II,1601, Tower II, Sil vercordSil vercord, 30, Canton Road,, 30, Canton Road,

TST, Kowloon, Hong KongTST, Kowloon, Hong Kong

Tel:Tel: +852+852--2334879123348791

Fax:Fax: +852+852--2765052927650529

Email:Email: [email protected]@ggbn.com.hk

1110 GG for Ecoexpo S (1)

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