110966

Commercial Vehicle Business UnitProduct Spare Parts Catalogue

ModelFULL FORWARD CONTROL CHASSIS WITH TILT CAB AND HIGH DECK LOAD BODY 4X2RHD,GBS-550 GEAR BOX 330 DIA CLUTCH,497 TCIC BS-III CRDI ENGINE, 12VOLTS,WHEEL BASE 4200 MM,WITH POWER STEERING

Model Category ICV : (9 TONS TO 11 TONS)

VC No 21906742000R

Chassis Type 457056

Engine Type 497 TCIC BS-III CRDi ENGINE

Fuel Type

Updated on: Wed Mar 18 2015 19:20:30

INSTRUCTIONS Refer Variant Table Matrix for correct applicability The designation “Left and Right” as well as “Front” and “Rear” refer to the driving direction The indication “First”, “Second” (e.g. Cross member of frame ) are counter from the radiator side The word “Optional” in the remarks column against an item having two or more part numbers indicates thatdepending or availability , the item will be supplied under any one of these part numbers The designation “AR” in column “Quantity” stands for “As Required” The illustrations of parts of the table are only for easy reference and they may not be exactreplica of the part. The parts fitted on the vehicle are subject to modification without prior notice. This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED. Any Correspondence relating to this Parts List be made to:

Technical CellTata Motors Ltd.,Parts Head Quarters,Teen Hath Naka,Gyan Sadhana College Service Road,Thane-400 604.

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number Engine Type and Engine Number Part No. - See Column “PART NUMBER” Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER Gear Box Unit No. -Rear Axle Unit No. -Steering Unit No. -

Please refer to online version for the latest updates.

Table Of Contents

1Table Of Contents ..................................................................................................................................................... 3ENGINE ..................................................................................................................................................................... 32527354100R.01-ENGINE ........................................................................................................................................................................................................................... 42527354100R.02-HALF BLOCK AND LONG BLOCK .............................................................................................................................................................................. 52527354100R.03-ENGINE GASKET KIT ................................................................................................................................................................................................... 62527354101R.01-CYLINDER BLOCK ........................................................................................................................................................................................................ 82527354101R.02-CYLINDER HEAD AND COVER .................................................................................................................................................................................

102527354101R.03-AIR INTAKE ELBOW / OIL SEPARATOR / INJECTOR ............................................................................................................................................ 112527450105R.01A-ENGINE TIMING ........................................................................................................................................................................................................ 132527450107R.01-FUEL INJECTION EQUIPMENT ............................................................................................................................................................................... 152527450109R.01-FUEL FILTER ................................................................................................................................................................................................................ 162527450113R.01-AIR COMPRESSOR .................................................................................................................................................................................................... 182527354114R.01-EXHAUST MANIFOLD AND EGR ............................................................................................................................................................................. 202527354114R.02-TURBOCHARGER AND INTERCOOLER ............................................................................................................................................................... 212527450115R.01A-STARTER MOTOR AND ALTERNATOR ................................................................................................................................................................ 222190613616R.01-ECU (ELECTRONIC CONTROL UNIT) ................................................................................................................................................................... 232527450118R.01A-ENGINE LUBRICATION ............................................................................................................................................................................................ 242527450118R.02-OIL COOLER ................................................................................................................................................................................................................. 252527450118R.03-PISTON COOLING ....................................................................................................................................................................................................... 262527450118R.04-OIL COOLER AND COVER ........................................................................................................................................................................................ 272527450120R.01A-WATER PUMP ........................................................................................................................................................................................................... 282527450121R.01-AIR FILTER ................................................................................................................................................................................................................... 302527450123R.01-POWER STEERING PUMP FITMENT ..................................................................................................................................................................... 312190184224R.01-ENGINE SUSPENSION .............................................................................................................................................................................................. 322527450103R.01B-MOVING PARTS ........................................................................................................................................................................................................

35CLUTCH .................................................................................................................................................................. 352724031925R.01-CLUTCH (330 DIA) ......................................................................................................................................................................................................

37GEARBOX ............................................................................................................................................................... 372855012726R.01-GEARBOX HOUSING AND COVER ......................................................................................................................................................................... 402855012726R.02-TOP COVER ................................................................................................................................................................................................................. 422855012726R.03-GEAR SHIFTING SYSTEM ........................................................................................................................................................................................ 442855012726R.04-MAIN SHAFT ................................................................................................................................................................................................................ 462855012726R.05-COUNTER SHAFT ...................................................................................................................................................................................................... 482855012726R.06-DRIVE SHAFT .............................................................................................................................................................................................................. 492855012726R.07-GEAR SHIFT LINKAGES ............................................................................................................................................................................................

50CONTROLS ............................................................................................................................................................. 502190184229R.01-CONTROLS ..................................................................................................................................................................................................................

54ACCELERATOR ...................................................................................................................................................... 542641613430R.01-ACCELERATOR CONTROL ......................................................................................................................................................................................

55FRAME .................................................................................................................................................................... 552190184231R.01-FRAME .......................................................................................................................................................................................................................... 572190184231R.02-FRT AND REAR UNDERRUN PROTECTIVE DEVICE ........................................................................................................................................

58SUSPENSION ......................................................................................................................................................... 582153413632R.01B-FRONT SPRING AND SUSPENSION ................................................................................................................................................................... 592153413632R.02C-FRONT SHOCK ABSORBERR .............................................................................................................................................................................. 602153413632R.03C-REAR SPRING AND SUSPENSION ......................................................................................................................................................................

62FRONT AXLE .......................................................................................................................................................... 622153963633R.01-FRONT AXLE ............................................................................................................................................................................................................... 672153963633R.02-FRONT WHEEL BRAKE .............................................................................................................................................................................................

69REAR AXLE ............................................................................................................................................................. 692730020135R.01-REAR AXLE .................................................................................................................................................................................................................. 732730020135R.02-REAR WHEEL BRAKE ................................................................................................................................................................................................

75WHEELS ................................................................................................................................................................. 752153984240R.01-WHEELS AND SPARE WHEEL CARRIER ...............................................................................................................................................................

76PROPELLER SHAFT ............................................................................................................................................... 762190184241R.01-PROPELLER SHAFT ...................................................................................................................................................................................................

77BRAKES .................................................................................................................................................................. 772190094243R.01-BRAKE AGGREGATES AND PIPE LINES ................................................................................................................................................................ 802190094243R.02-FRONT BRAKE CHAMBER ....................................................................................................................................................................................... 812190094243R.03-SPRING BRAKE ACTUATOR .................................................................................................................................................................................... 822190094243R.04-FRONT AND REAR SLACK ADJUSTER ................................................................................................................................................................. 832190094243R.05-DRYING & DISTRIBUTION UNIT ............................................................................................................................................................................. 852190094243R.06-HAND BRAKE VALVE ..................................................................................................................................................................................................

Items without Part No. are not serv iced. Page 1 of 122

862190094243R.07-DUAL BRAKE VALVE ................................................................................................................................................................................................... 882190094243R.08-QUICK RELEASE VALVE ............................................................................................................................................................................................. 892190094243R.09-RELAY VALVE ................................................................................................................................................................................................................

90STEERING .............................................................................................................................................................. 902153824246R.01-STEERING LINKAGE .................................................................................................................................................................................................. 912153824246R.02B-STEERING AGGREGATES AND PIPE LINES ....................................................................................................................................................... 922153824246R.03A-POWER STEERING PUMP ..................................................................................................................................................................................... 932153824246R.04B-PLASTIC HYDRAULIC RESERVOIR ..................................................................................................................................................................... 942153824246R.05-POWER STEERING GEAR BOX ...............................................................................................................................................................................

95FUEL SYSTEM ....................................................................................................................................................... 952190184247R.01-FUEL SYSTEM .............................................................................................................................................................................................................

96EXHAUST SYSTEM ................................................................................................................................................ 962190613649R.01-EXHAUST SYSTEM ....................................................................................................................................................................................................

97RADIATOR .............................................................................................................................................................. 972527450150R.01-RADIATOR AND MOUNTING ................................................................................................................................................................................... 982527450150R.02-RADIATOR HOSE CONNECTION ............................................................................................................................................................................

99ELECTRICALS ........................................................................................................................................................ 992190674254R.01-LIGHT AND SIGNAL SYSTEM ...................................................................................................................................................................................

1022190674254R.02-INSTRUMENT CLUSTER ........................................................................................................................................................................................ 103BODY ....................................................................................................................................................................

1032673330167R.01A-WINDSHIELD GLASS ............................................................................................................................................................................................. 1042673800468R.01-DASHBOARD ............................................................................................................................................................................................................. 1062153413672R.01A-DOOR ....................................................................................................................................................................................................................... 1082153413672R.02-DOOR LOCK .............................................................................................................................................................................................................. 1092153413672R.03-WINDING REGULATOR AND GLASS .................................................................................................................................................................... 1102673010175R.01A-CENTRE FLAP ......................................................................................................................................................................................................... 1112673801781R.01-INTERNAL AND EXTERNAL FITMENTS ............................................................................................................................................................... 1132064023682R.01A-WIPER MOTOR AND LINKAGES .......................................................................................................................................................................... 1142153013883R.01-VENTILATION ............................................................................................................................................................................................................. 1152064013688R.01B-BUMPER ................................................................................................................................................................................................................... 1162673800589R.01-CAB MOUNTING (FRONT) ..................................................................................................................................................................................... 1172673800589R.02-CAB MOUNTING (REAR) ........................................................................................................................................................................................ 1182673800589R.03-MUDGUARD AND MUDFLAP ................................................................................................................................................................................. 1192673800591R.01B-SEAT AND SEAT BELTS .......................................................................................................................................................................................... 1202673801760R.01-CAB ..............................................................................................................................................................................................................................

121LOAD BODY .......................................................................................................................................................... 1212228044270R.01-LOAD BODY ...............................................................................................................................................................................................................

Commercial Vehicle Business UnitFULL FORWARD CONTROL CHASSIS WITH TILT CAB AND HIGH DECK LOAD BODY 4X2 RHD,GBS-550 GEAR BOX 330 DIA

CLUTCH,497 TCIC BS-III CRDI ENGINE, 12 VOLTS,WHEEL BASE 4200 MM,WITH POWER STEERING


VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.01-ENGINE )Fig. Part No Part Description Qty Remarks1 252701010135 ASSY ENG COMPLETE 497 CRDI BS-III 1

Updated on : Wed Mar 18 2015 19:20:30




VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.02-HALF BLOCK AND LONG BLOCK )Fig. Part No Part Description Qty Remarks1 252700990116 ASSY HALF BLOCK (497 BS-IV ENGINE) 1- 252700990115 ASSY LONG BLOCK 497CR BS-IV 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354100R.03-ENGINE GASKET KIT )Fig. Part No Part Description Qty Remarks- --------- ENGINE OVERHAUL GASKET KIT (497CR BS-IV) 1- --------- DECARBURIZING GASKET KIT(497 BS-IV) 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.01-CYLINDER BLOCK )Fig. Part No Part Description Qty Remarks3 252701100202 ASSY CYLINDER CRANKCASE W/O CLUTCH HOUSI 14 252701103727 CYLINDER LINER 45 3219920025 CLAMPING SLEEVE CYL BLOCK 16 3121881135P SLEEVE CYL BLOCK 17 13050910304 CYL PIN 12H8X30 28 3520110335 SCREW PLUG 19 16220710282 SEALING WASHER 18X22 110 3219970020 LOCKING COVER 111 16081001603 SEALING PLUG AM16X1.5 212 16220710258 SEALING WASHER 16X22 213 3129910260 CYL PIN CYL HEAD TO CYL BLOCK 214 16081001808 SEALING PLUG AM18X1.5 115 252501159910 BOLT FOR MAIN BEARING CAP 1016 3520510010 CAMSHAFT BEARING NO 1 117 252305113101 CAMSHAFT BUSH 218 252701130125 ASSY.OILSUMP W/O DIPSTICK FLANGES 119 253401130111 ASSY.MAGNETIC DRAIN PLUG. 1- 16220710282 SEALING WASHER 18X22 121 252301133702 RETAINING FLANGE ON OIL SUMP 222 12520698017 SPRING WASHER B6 123 11323998061 HEX SCREW M6X12 124 3520180380 GASKET 125 252301178501 DOUBLE SOCKET 126 11342296035 SCREW M8X20 8.8 227 252301130114 ASSY COMBI SCREW 12





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.01-CYLINDER BLOCK )Fig. Part No Part Description Qty Remarks28 252701130141 ASSY.GASKET OIL SUMP W/BEED 129 252701170174 ASSY. DIPSTICK TUBE COMPLETE 130 252701170172 ASSY. OIL DIPSTICK COMPLETE 132 252701140144 ASSY TIMING GEAR HOUSING WITH BOTTOM COVER 133 --------- GASKET (TGH TO BLOCK) 134 3129940310 LOCKING PLATE 335 252501143805 COVER FRONT TIMING GEAR HOUSING 1- 252501147705 FRONT COVER DAMPER 136 252701145305 GASKET (TGH COVER) 137 253403107801 OIL SEALCRANKSHAFT FRONT(SILICON) 138 252701155310 CYLINDER HEAD GASKET 139 252701140102 ASSY PUSH ROD CHAMBER COVER 140 252701145303 GASKETPUSHROD CHAMBER COVER. 141 13050909250 CYL PIN 10H8X25 242 252515209903 CAM PHASE SENSOR 143 253401140119 ASSY. PLUG (TIMING GEAR HOUSING) 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.02-CYLINDER HEAD AND COVER )Fig. Part No Part Description Qty Remarks1 252701150225 ASSY CYLINDER HEAD WITH VALVES 1 FOR SELECTION2 252701150226 ASSY CYLINDER HEAD WITHOUT VALVE 1 FOR SELECTION4 253401153204 SEAT PLUG (ON CYL.HEAD) 1- 254701108205 CORE PLUG 20 DIA. 45 16081803009 PLUG MC 30X1.5 36 16081802401 PLUG MC 24X1.5 2- 885401172525 SET OF VALVE SEAT RING 1

--------- CONSISTS OF:7 --------- VALVE SEAT RING INLET BS-III NORMAL 48 --------- VALVE SEAT RING-EXHAUST(CNG)-NORMAL 4- 885405052534 SET VALVE GUIDES 1

--------- CONSISTS OF:9 --------- VALVE GUIDE INLET STD 15 S7D 410 --------- VALVE GUIDEEXHAUST (STD) 4- --------- SET OF VALVE SEAL 1

--------- CONSISTS OF:11 --------- VALVE GUIDE SEAL INLET 412 --------- VALVE GUIDE SEAL EXH 413 3220530420 VALVE SPRING 814 3529902040 VALVE SPRING WASHER 815 252505155102 LOCK RETAINER VALVE SPRING 816 3120530127 VALVE SPRING LOCK HALF 16- --------- SET OF VALVE 1

--------- CONSISTS OF:17 --------- INLET VALVE : 697 EURO IV 4





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.02-CYLINDER HEAD AND COVER )Fig. Part No Part Description Qty Remarks18 --------- EXH.VALVE (TUFFTRIDEDSAROD ENG) 419 253405158701 VALVE SPRING (INNER) 820 253405158702 VALVE SPRING (OUTER) 823 252701150229 ASSY CYLINDER HEAD COVER (ALUMINIUM SIDE) 124 253401155333 GASKET(INTAKE MANI.CUM HEAD COVER) 125 279001150113 ASSY.CAP (FOR CYL.HEAD COVER) 1- 254701155325 GASKET FOR CAP 1- 253401158808 HEX FLANGE BOLT (M8X147L) 5- 253401158810 HEX FLANGE BOLT (M8X59L) 4- 253401158809 HEX FLANGE BOLT (M8X 122L) 1- 11323998215 HEX SCREW M6X25 2- 16220710126 SEALING WASHER 8X14 2





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354101R.03-AIR INTAKE ELBOW / OIL SEPARATOR / INJECTOR )Fig. Part No Part Description Qty Remarks1 252703113707 FLYWHEEL HOUSING 12 252515209902 SPEED SENSOR 13 0422510004J CLUTCH COVER HOUSING UPPER 1- 252325106701 PIN 14 252501160141 INJECTOR ASSEMBLY 45 252701165101 CLAW : INJECTOR OUTSIDE COVER 46 252501159912 HEX COLLAR BOLT (WITH RELIEF GROOVE) 177 252701170191 ASSEMBLY OIL MIST SEPARATOR 18 252701175815 RUBBER HOSE (CYL. HEAD COVER TO OMS) 19 14300512381 SPRING BAND CLAMP 38DX12W 110 14300512233 SPRING BAND CLAMP 23DX12W 111 252701170184 ASSY.TUBE (CYL.HEAD COVER TO OMS) 112 252701175814 RUBBER HOSE (OMS TO OIL SUMP) 113 14300512195 SPRING BAND CLAMP 19DX12W 415 252701170187 ASSY TUBE WITH CLAMP (OMS TO OIL SUMP) 116 570901175803 RUBBER HOSE (OMS TO OIL SUMP) 117 252518170209 ASSY. ADAPTER (OIL RETURN) 118 16220710347 SEALING WASHER 22X27 119 252718175814 RUBBER HOSE(TC TO CYL.BLOCK) 120 254720124214 HOSE CLAMP ( 32 DIA.) 221 252701175816 RUBBER HOSE (OMS OUTLET) 122 252701153845 AIR INTAKE ELBOW : 497 BSIV 123 252701155315 GASKET (AIR INTAKE ELBOW) 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450105R.01A-ENGINE TIMING )Fig. Part No Part Description Qty Remarks1 252705100112 ASSY CAMSHAFT W CYL PIN:NORMAL 1- 253405106701 CYLINDER PIN (CAM SHAFT) 13 252507130123 ASSY CAM SHAFT GEAR AND DRIVE GEAR(FIP) WITH HI 14 --------- CAMSHAFT GEAR (HIGH MODULE) 15 252707135401 DRIVE GEAR (FIP) 16 11341506257 HEX FL SCR M6X25 28 252505103201 BOLT (CAM SHAFT GEAR MTG) 112 3520520762 THRUST WASHER 115 3129900004 HEX SCREW 419 3520510062 BUTTING RING 121 252305105901 PARALLEL KEY 130 253405139902 VALVE TAPPET INLET & EXHAUST STD 832 3520540205 VALVE PUSH ROD INLET & EXHAUST 835 3520501033 ASSY ROCKER ARM LEFT WITH BUSH 436 3520500634 ASSY ROCKER ARM RIGHT WITH BUSH 437 3120550050 BUSH 838 252305146701 BALL END TAPPET ADJUSTER 842 3129900251 HEX NUT (BALL PIN ROCKER ARM) 844 3129930701 SPRING LONG 3- 253405140101 ASSY ROCKER ARM SHAFT WITH ARMS COMPLETE 148 252705147901 ASSY. ROCKER ARM SHAFT 149 17071001407 SEALING CAP 14 252 3120550653 CONNECTING NIPPLE INSIDE 153 3129934701 SPRING CONNECTING NIPPLE 154 3120550553 CONNECTING NIPPLE OUTSIDE 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450105R.01A-ENGINE TIMING )Fig. Part No Part Description Qty Remarks58 3520550610 ROCKER ARM SUPPORT NO:1 160 3520550410 ROCKER ARM SUPPORT NO:2,5,6 162 3520550510 ROCKER ARM SUPPORT NO:3,4 165 3120550171 BOLT (ROCKER ARM) 469 11433206101 GRUB SCREW EM6X10 172 3129930005 SPRING SHORT 2- 885405032534 SET OF CAMSHAFT BEARING STD, 1

--------- CONSIST OF :5 --------- CAMSHAFT BEARING NO. 1 17 --------- CAMSHAFT BEARING NO. 2, 3 2





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450107R.01-FUEL INJECTION EQUIPMENT )Fig. Part No Part Description Qty Remarks2 252707120107 ASSY FUEL INJECTION PUMP CB18(497 BSIV)N 13 252507123708 SUPPORT (FOR FUEL INJECTION PUMP CB:18) 14 12520698025 SPRING WASHER B8 65 252507125302 GASKET (FIP SUPPORT PLATE TO TGH) 16 252507135403 INJECTION PUMP GEAR FOR CB18 PUMP 17 254707129201 HARDENED WASHER 38 12520698025 SPRING WASHER B8 99 --------- HEX SCREW M8X32 310 11324196023 HEX SCREW M8X20 611 252707140187 ASSY FUEL RAIL (497 EUROIV) 112 289472301604 TORX SCREW M8 X 28 213 252707140194 SET ASSY HP LINE 1&2 (PUMP TO RAIL) WITH CLAMPS 114 252707140195 ASSY FUEL PRESSURE LINE-1(BENT) 115 252707140196 ASSY FUEL PRESSURE LINE-2(BENT) 116 253407147503 ISOLATOR PLASTIC (TWO HP LINES) 418 12051500600 HEX NUT M6 219 252707140193 SET ASSY HP LINE CB18 PUMP 120 --------- ASSY.FUEL PRESSURE LINE1(BENT)RAIL T INJN 1 NOT SERVISED LOOSE21 --------- ASSY FUEL PRESSURE LINE2(BENT)RAIL T INJN 1 NOT SERVISED LOOSE22 --------- ASSY FUEL PRESSURE LINE3(BENT)RAIL T INJN 1 NOT SERVISED LOOSE23 --------- ASSY FUEL PRESSURE LINE4(BENT)RAIL T INJN 1 NOT SERVISED LOOSE24 252707143305 BRACKET(HP LINE SUPPORT) (MTG ON EGR COOLER) 125 11341508357 HEX FL SCR M8X35 2- 11071710451 HEX FL BOLT M10X45 227 252707143307 BRACKET (HP LINE SUPPORT) (MTG ON PSTG MTG BRACKET) 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450107R.01-FUEL INJECTION EQUIPMENT )Fig. Part No Part Description Qty Remarks28 252709120203 ASSY INJECTOR LEAKOFF LINE 129 --------- ORING 130 252709124203 CLAMP (FOR OVERFLOW LINE) 231 252707148205 BRACKET(FOR OVERFLOW LINE) 132 --------- ASSY BRACKET ( FOR OVERFLOW LINE ) 133 --------- CLAMP ( ASSY OVERFLOW LINE ) 135 252709120208 ASSY BRACKET WITH WELD NUT 136 252509120313 PLASTIC FUEL ACCUMULATOR 137 11077596030 H/FL BOLT M6X20 238 11341710202 HEX FL SCREW M10X20 TS17130 10.9 SS9400 239 252709120211 ASSY OVERFLOW LINE ( FIP TO ACCUMULATOR ) 140 252709120213 ASSY OVERFLOW LINE ( RAIL TO ACCUMULATOR ) 141 16531999049 PIPE UNION BOLT 10 M14X1.5 TS16405 142 16220510216 SEALING WASHER 14X18 IS3175 AL 2





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450109R.01-FUEL FILTER )Fig. Part No Part Description Qty Remarks1 252709110126 ASSY FUEL FILTER WITH QUICK FIX TYPE CONNECTOR 12 252709119902 FUEL FILTER BSIV SPIN ON CARTRIDGE 13 252709119903 WATER LEVEL SENSOR 14 252709119904 TEMPERATURE SENSOR 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450113R.01-AIR COMPRESSOR )Fig. Part No Part Description Qty Remarks1 3211300416 ASSY CONNECTING ROD AIR COMPRESSOR 12 885413102534 CONNECTING ROD BUSH 13 3211310171 CON ROD SCREW. 24 3129900251 HEX NUT (BALL PIN ROCKER ARM) 25 885413062534 SET A/C CON ROD BEARING 17 252713140101 ASSY.PISTON N9NORMAL M/SESCORTS 18 --------- PISTON N1 (BORE DIA.77.01)M/S ESCORTS 1 NOT SERVICED LOOSE9 252513140101 SET PISTON RING STD 77D 110 3221310022 PISTON PIN 111 14580601619 INT CIRCLIP 16X1 TS17636S1 212 252713100109 ASSY.CYLINDER HEAD(M/S SUNDARAM CLAYTON)N 113 252313105302 GASKET(FOR 77 DIA.A.C.HEAD TO CYLSLEEVE)N 1 VALID TILL NOV 2013- 252713105317 GASKET 1 VALID FROM DEC 201314 252713103711 CYLINDER SLEEVE. 115 252713105312 GASKET CYLINDER SLEEVE CYL BLOCK 116 3529900604 HEX HEAD COLLER BOLT 317 12520698025 SPRING WASHER B8 IS3063 SS84518C 318 16420801509 COUPLING BODY L15 IS9390 SS84518C 119 16500802204 ELBOW K15 M22X1.5 TS16558 120 12056102203 LOCK NUT M22X1.5 TS17408 SS84518C 221 252713130118 ASSY PIPE (WITH CRIMP HOSE) 122 252713130117 ASSY PIPE WITH FERRULE (AIR COMPRESSOR INLET) 123 252713130116 ASSY PIPE WITH FERRULE (AIR FILTER SIDE) 124 252713130119 ASSY BRACKET WITH WELD NUT (A/C INLET PIPE) 225 252713134207 CLAMP 3





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450113R.01-AIR COMPRESSOR )Fig. Part No Part Description Qty Remarks26 254715134202 HOSE CLAMP ( 23 DIA.) 2





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354114R.01-EXHAUST MANIFOLD AND EGR )Fig. Part No Part Description Qty Remarks2 252714110153 ASSEMBLY EGR COOLER(CAST) WITH VALVE 13 252514110235 ASSY EGR COOLER(CAST) 14 252514115314 GASKET (EGR COOLER TO EGR VALVE) 15 570614110104 ASSY EGR VALVE (PIERBURG) 16 252714700101 ASSY COOLANT INLET LINE(OIL C.V. TO EGR) 17 16151702205 COUPLING NUT L22 18 16261002209 FERRULE L22 TS16592 19 254720124214 HOSE CLAMP ( 32 DIA.) 310 252514115313 GASKET (EGR PIPE FLANGE TO EGR VALVE) 111 252714110143 ASSY EGR PIPE (FROM MANIFOLD ) 112 252714113703 EGR CAST PIPE(EGR PIPE TO EGR VALVE) 113 252714110144 ASSY EGR PIPE (EGR COOLER TO ELBOW) 114 252714700103 ASSY.COOLANT OULET LINE(EGR V. TO UCWL) 1- 279001159202 SEALING WASHER (FOR CYL.HEAD COVER MTG.) 115 278850108001 BLEEDING SCREW (UPPER COOLING LINE) 116 --------- CLAMP EGR LINE 117 12460500646 BRIGHT WASHER 6.4 118 11341506109 HEX FL SCR M6X10 119 252714113701 EGR MOUNTING BRACKET 120 252714113728 EXHAUST MANIFOLD (497 BSIV) 121 252414115304 GASKET EXHAUST MANIFOLD 422 11071508554 HEX FL BOLT M8X55 323 253414138202 HEAT SHIELD (FOR EXHAUST MANIFOLD) 124 252701153302 SUPPORT BRACKET (MANIFOLD TO ELBOW) 125 11341508209 HEX FL SCR M8X20 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354114R.01-EXHAUST MANIFOLD AND EGR )Fig. Part No Part Description Qty Remarks26 252714110131 ASSY BRACKET (TC INTERMEDIATE PIPE)BSIIIN 127 253414130110 ASSY.HEAT SHIELD(SHEET METAL) 128 254914116503 FLANGED CLINCH NUT (TVS) 430 252714604201 P TYPE CLAMP 131 252714603322 SUPPORT BRACKET FOR AIR INTAKE ELBOW PIPE 132 14300512284 SPRING BAND CLAMP 28DX12W 132 14300512306 SPRING BAND CLAMP 30DX12W 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527354114R.02-TURBOCHARGER AND INTERCOOLER )Fig. Part No Part Description Qty Remarks1 252714600193 ASSY PIPE (INTERCOOLER TO HOSE ) 12 252714600185 ASSY PIPE (HOSE TO ELBOW) 13 252714605817 HOSE(ASSY PIPE TO AIR INTAKE ELBOW) 16 252714115307 GASKETEXH.MANIFOLD TO TURBO CHARGER 17 252714510138 ASSY TURBOCHARGER 18 252714113720 INTERMEDIATE PIPE(CAST)TC TO EXH PIPE 19 252714115304 GASKET (T C TO INTERMEDIATE PIPE ) 110 252714603805 ADAPTOR (TC END) 111 252714605820 HOSE (TC TO PIPE) 212 14280598365 HOSE CLAMP TB58 SAE J1508 613 252714605808 HUMP HOSE 214 --------- P TYPE CLAMP 115 252714603318 SUPPORT BRACKET IC TO AIR INTAKE PIPE 116 252714603301 SUPPORT (FOR PIPE TC TO IC) 117 252714604202 P TYPE CLAMP:497 TCIC BS-III 118 252714519902 VEE BAND CLAMP (497 BSIV) 119 252714603810 PIPE ( TC TO IC ) 120 252714600179 INTERCOOLER 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450115R.01A-STARTER MOTOR AND ALTERNATOR )Fig. Part No Part Description Qty Remarks1 265115100130 STARTER MOTOR 12V 1- 252715108601 SPACER 12 206754610101 EARTH STRAP 13 3129941301 LOCKING PLATE 14 3121550174 BOLT FOR FIXING ALTERNATOR 15 12460501308 BRIGHT WASHER 13 26 3129932801 SPRING ALTERNATOR 18 265115400149 ALTERNATOR 65A 19 252715140170 ASSY BRACKET ALTERNATOR (WITH VACCUM PUMP) 110 252715140168 ASSY TENSIONING ROD COMPLETE 111 11064010702 HEX BOLT M10X120 112 12520698050 SPRING WASHER B10 113 12140501008 NYLOC NUT M10 114 11341512281 HEX FL SCREW M12X28 215 --------- ASSY CLAMP ROD 1 NOT SERVICED16 253415144201 CLAMPING PIECE 117 252415146501 CLAMPING NUT 118 12080896024 HEX THIN NUT M12 119 252722125107 ENGINE MOUNTING ARM LEFT.(PAINTED) 120 252720156308 POLY V BELT 1- 264215608201 BRACKET SENSOR WH 1- 264254620104 WIRING HARNESS SENSOR 1- 270554608206 BRACKET FOR NBF PARKING & W/H CLAMPING 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2190613616R.01-ECU (ELECTRONIC CONTROL UNIT) )Fig. Part No Part Description Qty Remarks1 219016100123 CONTAINER (ECU497 CRDI BS3,6.9/5.857) 1 FROM FEB131 219016100119 CONTAINER (ECU 497 TCIC CRDI BS-III-6.9/5.857) 1 UPTO JAN 13- 265154210194 ASSY. ECU MOUNTING BRACKET 2





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.01A-ENGINE LUBRICATION )Fig. Part No Part Description Qty Remarks1 252718100111 ASSY.OIL PUMP WITHOUT STRAINER. 13 3521810401 OIL PUMP HOUSING 16 252718100112 ASSY.OIL PUMP COVER. 110 252718150115 ASSY STRAINER 111 252318107901 SHAFT DRIVEN GEAR 112 252318105409 OIL PUMP GEAR (DRIVEN) 113 252718107901 DRIVE SHAFT OIL PUMP 114 252318105410 OIL PUMP GEAR DRIVESHAT 115 13650505055 WOODRUFF KEY 3X6.5 216 3121810308 DRIVE GEAR OIL PUMP 1- 3521840329 VALVE HOUSING OIL PR RELIEF VALVE 118 3269930401 SPRING PRESSURE RELIEF VALVE 119 3211810042 PLUNGER (FOR OIL PRESSURE RELIEF VALVE) 120 252718107201 PLUG RELIEF VALVE OIL PUMP 121 3121860080 GASKET 1- 885418012523 KIT, OIL PUMP GEAR 1

--------- CONSISTS OF :12 --------- GEAR (DRIVEN) 114 --------- GEAR (DRIVE SHAFT) 1

--------- OIL FILTER15 252718130139 ASSY OIL FILTER COMP 116 252718130145 ASSY OIL FILTER ELEMENTT (SPINON) 117 253418135301 GASKET (OIL FILTER TO CYL BLOCK) 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.02-OIL COOLER )Fig. Part No Part Description Qty Remarks1 252718170169 ASSY OIL COOLER (M/S POSH) (PLATE TYPE HEAT EXCHA 12 252118175302 GASKET (ASSY. COOLER ON CYL BLK.) 13 252718177204 ADAPTOR TC OIL RETURN:BS:III M/S TEL TCN 14 252518170209 ASSY. ADAPTER (OIL RETURN) 1- 16220710347 SEALING WASHER 22X27 IS3175 CU 16 252718170127 ASSY OIL LINE(OIL CLER TO TC):MATCHWELL BS:III 1- 16531999049 PIPE UNION BOLT 10 M14X1.5 1- 16220710215 SEALING WASHER 14X18 IS3175 CU 2- 16531999031 PIPE UNION BOLT 8 M12X1.5 TS16405 1- 16220710177 SEALING WASHER 12X15.5 IS3175 CU 211 265454509913 LOW OIL PRESSURE SWITCH 117 252718130154 ASSY OIL LINE (OIL FILTER TO FIP) 118 16531999022 PIPE UN BOLT 6 M10X1 TS16405 SS8451S2Y 219 265442809201 GASKET 4





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.03-PISTON COOLING )Fig. Part No Part Description Qty Remarks1 252518170160 ASSY PISTON COOLING NOZZLE WITH DOWEL PIN 42 252518170150 ASSY RELIEF VALVE 43 252518179201 SEALING WASHER 44 252518179202 SEALING WASHER 4





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450118R.04-OIL COOLER AND COVER )Fig. Part No Part Description Qty Remarks1 252718170169 ASSY OIL COOLER (M/S POSH) (PLATE TYPE HEAT EXCHA 12 252718173809 OIL COOLER COVER (M/S POSH) 13 252118175301 GASKET (COVER ON OIL COOLER) 14 252118173701 OIL COOLER 15 3129932601 PRESSURE SPRING PR RELIEF VALVE 16 16220710347 SEALING WASHER 22X27 IS3175 CU 17 252518177201 SCREW PLUG 18 3121881579 GASKET:OIL COOLER COVER. 49 11324196023 HEX SCREW M8X20 IS1364P210.9SS8451S2YH 810 252518173709 MALE STUD ELBOW BODY 111 12056102602 LOCK NUT M26X1.5 TS17408SS84518C 112 16220510429 SEALING WASHER 26X31 IS3175 AL 1- 15950101706 BALL 17 DIA GRADE20 IS2898 115 16081001000 SEALING PLUG AM10X1 TS16460 SS8451S2Y 1- 16220610148 SEALING WASHER A10X14 DIN 7603 ST 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450120R.01A-WATER PUMP )Fig. Part No Part Description Qty Remarks1 252520100150 ASSY. WATER PUMP WITH ADAPTOR 13 252720147023 WATER PUMP PULLEY 14 252750115816 RUBBER HOSE(THERMOSTATE TO FILLER PIPE) 15 252520105301 GASKET(WATER PUMP) 17 11071710400 H/FL BOLT M10X40 29 252520140153 ASSY VISCOUS FAN (550 DIA) 1- 252520140154 ASSY JET RING FAN 1- 252520140155 ASSY VISCOUS COUPLING FOR JET RING FAN 1- 11631407252 STUD AM8X25 6- 12301500805 HEX FL NUT AM8 612 252720120208 ASSY. UPPER WATER COOLING PIPE (FABRICATED) 113 16220510216 SEALING WASHER 14X18 114 263254209903 TEMPERATURE TRANSDUCER 115 252720125301 GASKET (UPPER COOLING WATER LINE) 216 252720120194 ASSY THERMOSTAT 117 252750115815 RUBBER HOSE (UWCL TO THERMOSTAT) 118 254750104221 HOSE CLAMP ( 53 DIA.) 219 252750115814 RUBBER HOSE (TS TO WATER PUMP) 120 252750104208 HOSE CLMAP (34 DIA.) 121 254750104222 HOSE CLAMP ( 50 DIA.) 322 0281002209 WATER TEMP SENSOR 123 11342296035 SCREW M8X20 424 14550502802 EXT.CIRCLIP 28X2H 1- 252520990116 WATER PUMP REPAIR KIT (MAJOR) 1- 252520990117 WATER PUMP REPAIR KIT (MINOR) 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450121R.01-AIR FILTER )Fig. Part No Part Description Qty Remarks1 252709140151 AIR INTAKE SYSTEM (497 BS-IV) 12 252709130316 T BOLT TYPE HOSE CLAMP TB 90 13 252709145829 REDUCER HOSE (AIR FILTER TO PIPE) 14 252709140156 ASSY BRACKET WITH PIPE 15 --------- ASSY PIPE 16 --------- ASSY BRACKET 1- 252709140157 ASSY BRACKET WITH PIPE 19 --------- STRAP & RUBBER ASSY 110 --------- PIPE (HMF SENSOR TO TC) 111 252709130321 T BOLT TYPE HOSE CLAMP TB 52 112 252709145831 REDUCER HOSE (PIPE TO TC) 113 252709130319 T BOLT TYPE HOSE CLAMP TB108 214 252709135879 STRAIGHT HOSE 115 252709140203 ASSY AIR INLET DUCT(PLASTIC) 116 252709145830 HOSE (HMF SENSOR TO PIPE) 217 252709130360 T BOLT TYPE HOSE CLAMP TB 78 618 254709139918 SERVICE INDICATOR 1- 252709138247 BRACKET (SERVICE INDICATOR MOUNTING). 1- 278609139921 ADAPTOR 119 252709130317 ASSY AIR CLEANER WITH MTG.BKT 120 252515209904 MASS AIR FLOW SENSOR (HFM7) 121 252709130329 ELEM.AIR CLEANER(PRIMARY) 122 252709130330 ELEM.AIR CLEANER(SAFETY) 123 252709134209 AIR CLEANER MTG. BKT 124 252709136301 RUBBER BUFFER 4





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450121R.01-AIR FILTER )Fig. Part No Part Description Qty Remarks25 252709133354 SUPPORT BRACKET (HMF SENSOR PIPE MTG) 126 252709133356 SUPPORT BRACKET(AIR INTAKE PIPE) 128 252713134206 CLAMP 1- 252701170170 ASSY BKT DIPSTIC MTG 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450123R.01-POWER STEERING PUMP FITMENT )Fig. Part No Part Description Qty Remarks2 252723403709 BRACKET :POWER STEERING MOUNTING 13 257323100101 Z F STEERING PUMP 14 11071710451 HEX FL BOLT M10X45 25 252723407024 PULLEY POWER STG 16 12520696022 SPRING WASHER B14 17 12051699058 HEX NUT M14X1.5 18 252523146307 V BELT COGGED (1015 MM) 110 252723400143 ASSY CLAMP ROD 111 254015404201 CLAMPING PIECE 112 252415146501 CLAMPING NUT 113 12080896024 HEX THIN NUT M12 114 11071510508 HEX FL BOLT M10X50 115 12051598073 HEX NUT M10 116 11071510753 HEXFL BOLT M10X75 117 252723403711 BRACKET (FOR MTG POWER STEERING) 118 252723116701 PIVOT PIN 1





VC No : 21906742000R Group : (00) ENGINE Table : ( 2190184224R.01-ENGINE SUSPENSION )Fig. Part No Part Description Qty Remarks1 219024200104 ASSY ENGINE MTG BKT RH(TOP) 11 219024200106 ASSY ENGINE MTG BKT LH(TOP) 12 219024200103 ASSEMBLY ENGINE MTG. BKT RH (BOTTOM) 13 219024200105 ASSEMBLY ENGINE MTG. BKT LH (BOTTOM) 14 11064198027 HEX BOLT M12X1.5X35I 85 264124100110 ASSY.ENGINE MOUNTING FRONT (LH) 16 264124100109 ASSY.ENGINE MOUNTING FRONT (RH) 17 264124108211 COVER ENG.MTG.FRONT/RH. 18 265124109201 TAB WASHER 29 12080901605 HEX THIN NUT M16X1.5 210 11066812555 HEX BOLT M12X55 211 12520696014 SPRING WASHER B12 1812 12460501308 BRIGHT WASHER 13 213 288124200103 ASSLY RUBBER SUPPORT REAR 214 12051696016 HEX NUT M12X1.5 1215 12652001309 HARDENED WASHER 13 417 12140501202 NYLOC NUT M12 1219 252722125107 ENGINE MOUNTING ARM LEFT 120 252722125108 ENGINE MOUNTING ARM RIGHT 121 11064199112 HEX BOLT M 12X1.5X52 422 11064199058 HEX BOLT M 12X1.5X40 423 12520698050 SPRING WASHER B 10 8





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450103R.01B-MOVING PARTS )Fig. Part No Part Description Qty Remarks

--------- CRANKSHAFT1 252703100230 ASSY CRANK SHAFT(INTEGRAL) WITH PIN 15 253403103102 BALL BEARING 16 3120310533 LOCKING RING CRANKSHAFT 17 3520520003 CRANK SHAFT GEAR 18 13650510091 KEY 8X13 29 252503138201 OIL SLINGER 1- 252703138603 SPACER (SUITABLE FOR OIL SLINGER) 110 252703137018 CRANKSHAFT PULLEY 125 252303138603 THRUST SPACER 130 252303133202 VIBRATION DAMPER LOCK 1- 885403082525 KITSEALING RING C/SHAFT W/LOC.PINS, 1

--------- CONSISTS OF:31 --------- SEALING RING HALF 232 --------- LOCATING PIN 2

--------- FLYWHEEL38 252703110137 ASSY FLYWHEEL RING GEAR 139 3520321105 RING GEAR 140 3129940232 LOCKING PLATE 441 3129900301 HEX HEAD BOLT 8

--------- CONNECTING ROD57 252503150107 ASSY CONNECTING ROD WITHOUT BRG SHELLS 4 FOR SELECTION57 252703150124 ASSY CON ROD WBUSH & BOLT :FS:NORMAL 4 FOR SELECTION- 885403522534 BUSH SET CONNECTING ROD STD, 1

--------- CONSISTS OF:





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450103R.01B-MOVING PARTS )Fig. Part No Part Description Qty Remarks58 --------- CONNECTING ROD BUSH STD 461 252503153204 CONNECTING ROD BOLT (FULLY THREADED) 8

--------- CONNECTING ROD BEARING SET65 885403432534 CONNECTING ROD BEARING SET STD, 1

--------- CONSISTS OF:- --------- CONNECTING ROD BEARING HALF STD 865 885403452534 CONNECTING ROD BEARING SET R/S I, 1

--------- CONSISTS OF:- --------- CONNECTING ROD BEARING HALF R/S I 865 885403462534 CONNECTING ROD BEARING SET R/S II, 1

--------- CONSISTS OF:- --------- CONNECTING ROD BEARING HALF R/S II 865 885403472534 CONNECTING ROD BEARING SET R/S III, 1

--------- CONSISTS OF:- --------- CONNECTING ROD BEARING HALF R/S III 865 885403482534 CONNECTING ROD BEARING SET R/S IV , 1

--------- CONSISTS OF:- --------- CONNECTING ROD BEARING HALF R/S IV 8

--------- MAIN BEARING AND THRUST WASHER SET106 252703120110 SET MAIN BRG UPPER/LOWER:NORMAL 134 --------- MAIN BEARING UPPER NORMAL 535 --------- MAIN BEARING LOWER NORMAL 5105 885403762525 SET OF THRUST WASHER STD, 1

--------- CONSISTS OF:37 --------- THRUST WASHER LOWER HALF STD 2





VC No : 21906742000R Group : (00) ENGINE Table : ( 2527450103R.01B-MOVING PARTS )Fig. Part No Part Description Qty Remarks36 --------- THRUST WASHER UPPER HALF STD 2105 885403772525 SET OF THRUST WASHER R/S I 1

--------- CONSISTS OF:37 --------- THRUST WASHER LOWER HALF R/S I 236 --------- THRUST WASHER UPPER HALF R/S I 2105 885403782525 SET OF THRUST WASHER R/S II, 1

--------- CONSISTS OF:37 --------- THRUST WASHER LOWER HALF R/S II 236 --------- THRUST WASHER UPPER HALF R/S II 2

--------- PISTON AND PISTON RING SET100 252703990195 SET OF BARE PISTON STD W/O RINGS 1

--------- CONSISTS OF:70 --------- PISTON NORMAL 475 --------- PISTON PIN 476 --------- CIRCLIP 8101 252703990176 SET OF PISTON RING STD 1

--------- CONSISTS OF:71 --------- TOP RING 472 --------- INTER STEPPED COMPRESSION RING 473 --------- ASSY.OIL CONTROL RING GROOVE III 4





VC No : 21906742000R Group : (25) CLUTCH Table : ( 2724031925R.01-CLUTCH (330 DIA) )Fig. Part No Part Description Qty Remarks3 272425400138 330 DIA. CLUTCH COVER ASSY 12 272425200163 ASSY. CLUTCH DISC (330 DIA., CERAMIC)--(SETCO) 14 252703113707 FLYWHEEL HOUSING 1- 0422510004J CLUTCH COVER HOUSING UPPER 16 272425603102 OFFER DRG.NEEDLE ROLLER BRG.-(HOUSING) 47 272425607702 DUST SEAL- OFFER DRAWING 48 581225607902 CROSS SHAFT 19 13600506611 PARALLEL KEY A8X7X63 110 581225605101 CLUTCH RELEASE YOKE 111 272425608001 SET SCREW 113 257441109902 GREASE NIPPLE 2- 581225601602 ASSY. CLUTCH RELEASE BEARING 115 581225601602 ASSY. CLUTCH RELEASE BEARING 117 257525603106 CLUTCH RELEASE BEARING 118 3122541013 LOCKING WIRE 219 282129208208 CLUTCH RELEASE LEVER. 1- 272425400109 PRESSURE PLATE 330 DIA. KIT 1

--------- CONSISTS OF:- --------- PRESSURE PLATE 1- --------- NEEDLE BUSH 6- 272425400111 RELEASE LEVER KIT 1

--------- CONSISTS OF:- --------- RELEASE LEVER 3- --------- EYE BOLTY WITH NEEDLE BUSH 3- --------- EYE BOLT PIN 3





VC No : 21906742000R Group : (25) CLUTCH Table : ( 2724031925R.01-CLUTCH (330 DIA) )Fig. Part No Part Description Qty Remarks- --------- RETAINING PIN 3- --------- LOCK NUT 3- --------- ADJUSTING NUT 3- --------- PRESSURE PLATE PIN 3- --------- RETRACTOR SPRING 3- --------- WASHER 6- 272425400112 ASSY. RELEASE LEVER WITH EYE BOLT 1

--------- CONSISTS OF:- --------- RELEASE LEVER 3- --------- EYE BOLT WITH NEEDLE BUSH 3- --------- EYE BOLT PIN 3- 275425400120 HOLD DOWN BOLT KIT 1

--------- CONSISTS OF:- --------- HOLD DOWN BOLT 3- --------- WASHER 3- 272425200146 CLUTCH DISC 330 DIA. FACING KIT 1

--------- CONSISTS OF :- --------- CERAMIC BUTTON 12- --------- RIVET FOR CERAMIC BUTTON 12- 272425403701 COVER 1- 272425406706 COTTER PIN 3- 272425408601 COLLECTOR RING 1- 272425400106 LEVER KIT MINOR 1- 272425400107 LEVER KIT MAJOR 1- 272425400108 SPRING KIT 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.01-GEARBOX HOUSING AND COVER )Fig. Part No Part Description Qty Remarks50 285526000113 ASSY. GEARBOX G550-6/6.9 (0.84 OD) CABLE SHIFT 11 285526103803 GEARBOX HOUSING (FRONT HALF) 12 12301500805 HEX FL NUT AM8 83 11635298024 STUD CM8X68 44 268426106701 PIN (GEARBOX HOUSING JOINT) 65 285526713803 TOP COVER (CABLE SHIFT) 16 285526715301 GASKET (TOP CVR) 17 253425108206 COVER ( FOR INSPECTION WINDOW ) 18 11341506109 HEX FL SCR M6X10 29 285526516701 PIVOT PIN 810 285526355301 GASKET (R.I.WINDOW) 111 285526358201 COVER (R.I WINDOW) 112 11341510203 HEX FL SCR M10X20 613 266335107207 MAGNETIC DRAIN PLUG 114 285526205301 GASKET (REAR CVR) 115 285526203803 REAR COVER (6 SPEED) 116 250526207809 OIL SEAL(REAR) 117 266835150102 PRESSURE RELIEF VALVE 118 12301501003 HEX FL NUT AM10 2819 11636010326 STUD M10X32 2620 270254509950 REVERSE LIGHT SWITCH 121 285526103802 GEARBOX HOUSING (REAR HALF-6 SPEED) 122 285526105301 GASKET (HSG.JT.FACE) 123 11636098011 STUD M10X67 224 11636008429 STUD M8X42 4





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.01-GEARBOX HOUSING AND COVER )Fig. Part No Part Description Qty Remarks25 11341508161 HEX FL SCREW M8X16 426 285526253701 FRONT COVER (CASTING) 127 285526254301 INT.CIRCLIP(4.2THK) 2 FOR SELECTION27 285526254302 INT.CIRCLIP(4.15THK) 2 FOR SELECTION27 285526254303 INT.CIRCLIP(4.1THK) 2 FOR SELECTION27 285526254304 INT.CIRCLIP(4.05THK) 2 FOR SELECTION27 285526254305 INT.CIRCLIP(4THK) 2 FOR SELECTION27 285526254306 INT.CIRCLIP(3.95THK) 2 FOR SELECTION27 285526254307 INT.CIRCLIP(3.9THK) 2 FOR SELECTION28 14580608001 INTERNAL CIRCLIP 80X2.5N 129 285526203101 DEEP GROOVE BALL BRG.(DOUBLE SEAL-2RSI) 130 285526205404 OVERDRIVE GEAR (MAIN SHAFT) 131 285526205406 GEAR (SPEEDOMETER DRIVE) 1- 285526208201 SLINGER (REAR COVER) 132 285526255301 GASKET (FRONT COVER) 1- 285526205001 COUPLING FLANGE 133 285526206501 HEX NUT (MAINSHAFT) 134 254725108203 COVERUPPER (CLUTCH HOUSING) 235 285526108201 CAP (FOR GEAR BOX HOUSING) 136 251526718204 CAP 437 250626207804 OIL SEAL 138 285526203402 SPEEDO ADAPTOR 139 285526207902 SPEEDO PINION 140 0009970006J PLUG OIL FILLING 141 285526303101 CYL. ROLLER BRG. (C/SHAFT-NU2208EC) 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.01-GEARBOX HOUSING AND COVER )Fig. Part No Part Description Qty Remarks42 269126257808 OIL SEAL (CR SEALS) 1- 285526258203 OIL SLINGER 143 285526516703 RETAINER PIN (6.9 RATIO) 144 11341506168 HEX FL SCR M6X16 245 285526516702 INTERLOCK PIN 146 285526515301 GASKET(RETAINER PIN) 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.02-TOP COVER )Fig. Part No Part Description Qty Remarks1 285526713803 TOP COVER (CABLE SHIFT) 12 251626718603 CRINKLED WASHER. 13 16081001603 SEALING PLUG AM16X1.5 14 285526718202 COVER (SIDE-TOP COVER) 15 285526715302 GASKET (SIDE COVER) 16 11341506125 HEX FL SCREW M6X12 47 251626717201 SEALING PLUG 18 251626718602 CRINKLED WASHER 19 285526718704 REVERSE DETENT SPRING (2.2 STIFFNESS) 110 251626716705 PRESSURE PIECE 111 14550602009 EXT.CIRCLIP 20X1.2N 112 250526717701 BELLOW 113 14270202501 HOSE CLIP 25 114 17061602518 OIL SEAL B25X35X7 NITRILE 115 250726713105 NEEDLE BUSH 216 285526707902 SELECTOR & SHIFTER SHAFT 117 285526713701 SHIFTING FINGER 118 13120512409 DOWEL SLEEVE HEAVY 10X40 119 13120510406 DOWEL SLEEVE HEAVY 6X40 120 285526713702 INTERLOCK FINGER 121 285526713403 SPH. DETENT (SEL SHIFTER SHAFT / INA ) 122 285526718702 COMPRESSION SPRING (INNER) 123 285526718701 COMPRESSION SPRING(OUTER)-CENTRAL DETENT 124 285526716501 DETENT PLUG 126 251626718201 CUP 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.02-TOP COVER )Fig. Part No Part Description Qty Remarks27 251626718705 COMPRESSION SPRING (INNER) 128 251626718707 COMPRESSION SPRING 129 251626718601 SPACER 130 14550801206 CIRCLIP E 12X1.3 131 251626715302 GASKETSIDE COVER 132 251626713805 COVER 133 11071508457 HEX FL BOLT M8X45 434 285526718601 THRUST WASHER (20.1X26X2) 135 285526717102 GUIDE PLATE 136 13050507160 CYL PIN 6M6X16 237 11341506168 HEX FL SCR M6X16 438 285526700103 ASSY. SELECTOR SHAFT & SELECTION LEVER AT 15 DEGR 139 17061602216 OIL SEAL B22X32X7 NITRILE 140 285526715102 SELECTION LEVER 141 251526703101 NEEDLE BEARING 2





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.03-GEAR SHIFTING SYSTEM )Fig. Part No Part Description Qty Remarks1 285526517907 SHIFTER SHAFT (1ST / 2ND SPEED) 12 285526515113 SHIFTER DOG (1ST/2ND) 13 285526515110 SWING DOG (1ST/2ND/5TH/REV) 24 285526513801 SWING FORK 1ST AND 2ND 1- 285526513402 BUSH FOR SHIFTER FORK 3- 285526513401 COLLAR BUSH FOR SHIFTER FORK 25 285526519901 BRASS PAD 26 285526517908 SHIFTER SHAFT (3RD /4TH SPEED) 17 285526515114 SHIFTER DOG (3RD / 4TH) 18 285526515111 SWING DOG (3RD/4TH&6TH) 19 285626516706 SPIRAL PIN 710 285526515115 SHIFTER DOG (5TH/6TH/REVERSE) 111 285526513802 SWING FORK 3RD AND 4TH 1- 285526513402 BUSH FOR SHIFTER FORK 3- 285526513401 COLLAR BUSH FOR SHIFTER FORK 212 285526517911 SHIFTER SHAFT (5TH/REV.)-FOR 6 SPEED 113 285526516702 INTERLOCK PIN 115 14550501601 EXT.CIRCLIP 16X1.5H 116 285526513803 SWING FORK 5TH & REV 1- 285526513402 BUSH FOR SHIFTER FORK 3- 285526513401 COLLAR BUSH FOR SHIFTER FORK 217 285526517910 SHIFTER SHAFT (6TH SPEED) 118 285526513804 SWING FORK (OVERDRIVE) 1- 285526513402 BUSH FOR SHIFTER FORK 3- 285526513401 COLLAR BUSH FOR SHIFTER FORK 2





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.03-GEAR SHIFTING SYSTEM )Fig. Part No Part Description Qty Remarks19 285526515109 INTERLOCK DOG 6TH SPEED 120 13050506309 CYL PIN 5M6X30 121 285526518704 PLUNGER SPRING (REVERSE GEAR) 122 285526515116 PLUNGER (FOR 5TH/6TH/REV.SHIFT DOG) 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.04-MAIN SHAFT )Fig. Part No Part Description Qty Remarks1 271526204306 CIRCLIP (1.6 THK) 1 FOR SELECTION1 271526204307 CIRCLIP (1.7 THK) 1 FOR SELECTION1 271526204308 CIRCLIP (1.8 THK) 1 FOR SELECTION3 285526204614 SYNCHRO RING (REVERSE GEAR) 14 285526205408 HELICAL GEAR REV. SPEED(6.9 RATIO) 15 269126203106 NEEDLE CAGE (REV.GEAR) 16 285526204301 EXT.CIRCLIP (2.4 THK) 1 FOR SELECTION6 285526204302 EXT.CIRCLIP (2.5 THK) 1 FOR SELECTION6 285526204303 EXT.CIRCLIP (2.6 THK) 1 FOR SELECTION6 285526204304 EXT.CIRCLIP (2.7 THK) 1 FOR SELECTION6 285526204305 EXT.CIRCLIP (2.8 THK) 1 FOR SELECTION6 285526204306 EXT.CIRCLIP (2.9 THK) 1 FOR SELECTION7 285526208601 SPACER (MAIN SHAFT) 18 285526205401 HELICAL GEAR 1ST SP.(6.9 RATIO) M/SHAFT 19 285526204608 SYNCHRO RING-DOUBLECONE(1ST/2ND SPEED) 210 0019819810 NEEDLE CAGE 111 269126204301 CIRCLIP (1.8 THK.) 1 FOR SELECTION11 269126204302 CIRCLIP (1.9 THK.) 1 FOR SELECTION11 269126204303 CIRCLIP (2.0 THK.) 1 FOR SELECTION11 269126204304 CIRCLIP (2.1 THK.) 1 FOR SELECTION11 269126204305 CIRCLIP(2.2 THK.) 1 FOR SELECTION11 269126204310 CIRCLIP (2.3 THK.) 1 FOR SELECTION11 269126204311 CIRCLIP (2.4 THK) 1 FOR SELECTION13 285526205407 HELICAL GEAR 2ND SPEED(MAIN SHAFT) 114 250726203111 NEEDLE BEARING 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.04-MAIN SHAFT )Fig. Part No Part Description Qty Remarks15 285526207904 MAIN SHAFT (6.9 RATIO) 116 580326201601 SYNCHRONISING CONE (96 DIA.) (WITH CARBON LINING) 217 285526204606 ENGAGING GEAR (5TH/REVERSE SPEED) 118 285526204607 SHIFTER SLEEVE (5TH/REV) 119 285226208701 RETENTION SPRING 320 285226209902 CARRIER 321 285526201601 SYNCHRONISING CONE 108 DIA STEEL WITH CARBON LINING 222 285526204611 INNER CONE-WITH CARBON LINING (1ST/2ND) 223 285526204610 ENGAGING GEAR (1ST/2ND SPEED) 124 285526204612 SYNCHRONIZER RING INTERMEDIATE (1/2) 225 285526204602 SHIFTER SLEEVE (1ST/2ND & 3RD/4TH) 126 285526208602 SPACER (MAIN SHAFT) 1 FOR SELECTION26 285526208603 SPACER (MAIN SHAFT) 1 FOR SELECTION26 285526208604 SPACER (MAIN SHAFT) 1 FOR SELECTION26 285526208605 SPACER (MAIN SHAFT) 1 FOR SELECTION26 285526208606 SPACER (MAIN SHAFT) 1 FOR SELECTION26 285526208607 SPACER (MAIN SHAFT) 1 FOR SELECTION26 285526208608 SPACER (MAIN SHAFT) 1 FOR SELECTION





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.05-COUNTER SHAFT )Fig. Part No Part Description Qty Remarks1 285526304301 EXTERNAL CIRCLIP (40X1.75) 12 285526305408 CONSTANT MESH GEAR (6.9 RATIO ) 13 285526307903 COUNTER SHAFT 6 SPEED (6.9 RATIO) 14 0019819810 NEEDLE CAGE 15 285526305409 HELICAL GEAR 3 RD SPEED (COUNTER SHAFT 6.9 RATIO) 16 285526304604 SYNCHRO RING (3RD/4TH SPEED) 28 271526204306 CIRCLIP (1.6 THK) 1 FOR SELECTION8 271526204307 CIRCLIP (1.7 THK) 1 FOR SELECTION8 271526204308 CIRCLIP (1.8 THK) 1 FOR SELECTION9 269126200143 ASSY NEEDLE CAGE 110 285526305410 HELICAL GEAR 4TH SPEED (COUNTER SHAFT 6.9 RATIO) 111 285526308601 SPACER (C/SHAFT) 1 FOR SELECTION11 285526308602 SPACER (C/SHAFT) 1 FOR SELECTION11 285526308603 SPACER (C/SHAFT) 1 FOR SELECTION11 285526308604 SPACER (C/SHAFT) 1 FOR SELECTION11 285526308605 SPACER (C/SHAFT) 1 FOR SELECTION11 285526308606 SPACER (C/SHAFT) 1 FOR SELECTION11 285526308607 SPACER (C/SHAFT) 1 FOR SELECTION12 273135603103 DOUBLE ROW ANG CONTACT BRG 113 14580607200 INTERNAL CIRCLIP 72X2.5 114 285526303401 COLLAR BUSH (6 SPEED) 115 580326201601 SYNCHRONISING CONE (96 DIA.) (WITH CARBON LINING) 117 285526305404 OVERDRIVE GEAR (COUNTER SHAFT) 118 285526204607 SHIFTER SLEEVE (5TH/REV) 119 285526304601 SYNCHRO RING (OVERDRIVE) 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.05-COUNTER SHAFT )Fig. Part No Part Description Qty Remarks20 285526306501 HEX NUT (M26X1.5 LH) 221 285526358601 THRUST WASHER (R.I SHAFT) 122 285526355402 REVERSE IDLER GEAR (6.9 RATIO) 123 285526357901 REVERSE IDLER SHAFT 124 11341510301 HEX FL SCREW M10X30 225 285526201601 SYNCHRONISING CONE 108 DIA STEEL WITH CARBON LINING 226 285526304603 ENGAGING GEAR (3RD/4TH SPEED) 127 285526204602 SHIFTER SLEEVE (1ST/2ND & 3RD/4TH) 128 285226209902 CARRIER 629 285226208701 RETENTION SPRING 630 250526253118 ROLLER CAGE(LONGER 28X48X30.8) 131 269126203106 NEEDLE CAGE (REV.GEAR) 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.06-DRIVE SHAFT )Fig. Part No Part Description Qty Remarks1 285526254308 EXT. CIRCLIP (2.8 THK.) 1 FOR SELECTION1 285526254309 EXT. CIRCLIP (2.9 THK) 1 FOR SELECTION1 285526254310 EXT. CIRCLIP (2.95 THK) 1 FOR SELECTION1 285526254311 EXT. CIRCLIP (3.0 THK) 1 FOR SELECTION1 285526254312 EXT. CIRCLIP (3.05 THK) 1 FOR SELECTION1 285526254313 EXT. CIRCLIP (3.1 THK) 1 FOR SELECTION1 285526254314 EXT. CIRCLIP (3.15 THK.) 1 FOR SELECTION2 --------- SPACER (6.9 RATIO) 13 285526203101 DEEP GROOVE BALL BRG.(DOUBLE SEAL-2RSI) 14 285526257903 DRIVE SHAFT(6.9 RATIO) 15 285526254601 SYNCHRO RING (DRIVE SHAFT) 16 250526253118 ROLLER CAGE(LONGER 28X48X30.8) 1





VC No : 21906742000R Group : (26) GEARBOX Table : ( 2855012726R.07-GEAR SHIFT LINKAGES )Fig. Part No Part Description Qty Remarks20 285526820117 ASSY HUMP MTG.GEAR SHIFT LEVER 11 285526820142 CABLE ANCHORING BRACKET 13 285526826004 SHIFTING LEVER (160MM) 15 12051598073 HEX NUT M10 16 257642913303 BRACKET 27 285526824201 P CLAMP 210 12140700809 NYLOC NUT M8 111 11063896197 HEX BOLT M10X50 112 285526800105 ASSY. GEARSHIFT LEVER KNOB 113 11321396064 HEX SCREW M5X16 214 12053298026 HEX NUT M5 216 285526827704 BELLOW (BSIV TRUCK) 1- 285526820161 ASSY DWG( HAT BKT AND TOP COVER) 1- 264126806304 SPACER GEAR SHIFT LEVER 1- 285526820149 ASSLY CLAMP PLATE 1- 285526824202 CLAMP (CABLES) 1- 285526828219 CLAMPING PLATE 2





VC No : 21906742000R Group : (29) CONTROLS Table : ( 2190184229R.01-CONTROLS )Fig. Part No Part Description Qty Remarks1 264129200109 ASSY. CLUTCH PEDAL COMPLETE 12 265129103401 SINTERED BUSH 2- 264129108602 SPACER 13 265129107703 RUBBER COVER 14 264129200107 ASSY.SUPPORT COMPLETE(CLUTCH) 18 264129108701 TORSION SPRING 19 264129100117 CLUTCH MASTER CYLINDER (19.05 DIA) 110 264129106702 PIN CLUTCH PEDAL 111 264129106301 BUSH (CLUTCH PEDAL) 112 264129200101 ASSY. CLUTCH BOOSTER. 1- 282129200110 ASSY. BRACKET (CLUTCH BOOSTER MOUNTING) 1- 264129208201 BRACKET(CLUTCH BOOSTER SUPPORT) 1- 282129300106 ASSY. PUSH ROD. 113 264129100175 ASSY. CONNECTING LINE 116 264129100199 ASSY. HOSE 115 264129100191 ASSY CLUTCH PIPE (FRONT) 117 264129100192 ASSY TUBE (CLUTCH 6 O.D.X0.7 THK) REAR 118 257442910161 ASSY. HIGH PRESSURE HOSE 1- 260843509201 THRUST RING 1- 17050501124 O-RING 12.37X2.62 TS16220 1- 265430107701 RUBBE STOPPER 1- 257329209904 PIN 1

--------- BRAKE PEDAL25 264129100189 ASSY. BRAKE PEDAL COMPLETE 12 265129103401 SINTERED BUSH 2





VC No : 21906742000R Group : (29) CONTROLS Table : ( 2190184229R.01-CONTROLS )Fig. Part No Part Description Qty Remarks3 265129107703 RUBBER COVER 126 264129106703 BRAKE PIN 18 264129108701 TORSION SPRING 119 264129100173 ASSY. FLUID CONTAINER 130 282143700106 DUAL BRAKE VALVE WITH BIAS 1- 277043700113 PURGE TANK 1

--------- REPAIR KITS- 269929100177 REPAIR KIT (MAJOR) CLUTCH MASTER CYLINDER 1- --------- MINOR KIT CLUTCH M/CYL 1- --------- CRIMPING SLEEVE 1- --------- SEAL 1- --------- PUSH ROD 1- --------- FORK 1- --------- CIRCLIP 1- --------- RUBBER BELLOW 1- 265129100148 REPAIR KIT (MINOR) CLUTCH MASTER CYLINDER 1- --------- VALVE SEAL 1- --------- SPRING WASHER 1- --------- SPRING 1- --------- GLAND SEAL 1- --------- CIRCLIP 1- --------- RUBBER BELLOW 1- --------- CRIMPING SLEEVE 1- 264129200114 ASSY. MAJOR REPAIR KIT (90 DIA BOOSTER), 1

--------- CONSISTING OF :





VC No : 21906742000R Group : (29) CONTROLS Table : ( 2190184229R.01-CONTROLS )Fig. Part No Part Description Qty Remarks- --------- GASKET 1- --------- AIR PROOF GASKET 1- --------- AIR PROOF GASKET 1- --------- BANJO BOLT 1- --------- O RING 29 X 3.4 1- --------- O RING 14 X 2.2 1- --------- O RING 12 X 2 1- --------- O RING 19 X 2.5 1- --------- RUBBER PIPE 1- --------- SEAL 1- --------- AIR SEAL 1- --------- SEAL 1- --------- SEAL 2- --------- CUP SEAL 1- --------- CUP SEAL 1- --------- SPRING 1- --------- SPRING 1- --------- WASHER 1- --------- GAITER 1- --------- HYDRAULIC PISTON 1- --------- CIRCLIP 1- --------- SPRING CLIP 1- --------- VALVE POPPET 1- 264129200115 ASSY. MINOR REPAIR KIT (90 DIA BOOSTER), 1

--------- CONSISTING OF :





VC No : 21906742000R Group : (29) CONTROLS Table : ( 2190184229R.01-CONTROLS )Fig. Part No Part Description Qty Remarks- --------- GASKET 1- --------- AIR PROOF GASKET 1- --------- AIR PROOF GASKET 1- --------- O RING29 X 3.4 1- --------- O RING 14 X 2.2 1- --------- O RING 12 X 2 1- --------- O RING 19 X 2.5 1- --------- SEAL 1- --------- AIR SEAL 1- --------- SEAL 1- --------- SEAL 2- --------- CUP SEAL 1- --------- CUP SEAL 1- --------- SPRING 1- --------- CIRCLIP 1





VC No : 21906742000R Group : (30) ACCELERATOR Table : ( 2641613430R.01-ACCELERATOR CONTROL )Fig. Part No Part Description Qty Remarks1 269930100138 ASSY. ACCELERATOR PEDAL COMP.(M/S BOSCH) 1- 11323998215 HEX SCREW M6X25 IS1364P2-8.8-SS8451-8C 3- 12140500605 NYLOC NUT M6 IS7002-8-SS8451-8C 32 264130108230 BRACKET (ACCL. PEDAL MTG.) 1- 11323999114 HEX SCREW M8X18 IS1364P2-8.8-SS8451-8C 4





VC No : 21906742000R Group : (31) FRAME Table : ( 2190184231R.01-FRAME )Fig. Part No Part Description Qty Remarks1 219031000103 ASSY FRAME BS-IV WITH 7 THK LONG MEMBER/42WB 12 215331107160 EXTENSION PIECE L.H. 13 215331107161 EXTENSION PIECE R.H. 14 209331200112 ASSY. CROSS MEMBER FRONT(WITH TOWING HOOK) 16 206431406701 PIN 1- 265131406702 PIN 1- 215431207101 REINFORCEMENT FRT.SPRING BKT.RH 29 0423220401J FRONT SPRING BRACKET FRONT & REAR 410 206431208201 CROSS MEMBER(2ND) 1- 3409900201 BOLT (M14X1.5X45) 2011 206431200106 ASSY CROSS MEMBER FRONT 112 206431200104 ASSY BRACKET(RH) ENGINE MTG C.M. FRONT 113 206431200105 ASSY. BKT.-L.H. 116 208031200101 ASSY.ENGINE CROSS MEMBER-(REAR) 1- 277031207131 SUPPORT ENGINE CROSS MEMBER (REAR) 2- 288331200101 ASSY SPACER ENG. CM REAR 2- 288331208201 PACKING SHEET - 3.15 THK AR- 288331208202 PACKING SHEET - 1.6 THK AR17 263231200120 ASSY. CROSS MEMBER (REAR SPRING)W/SUPPORT 3 FOR SELECTION17 257331208212 CROSS MEMBER REAR SPRING W/O SUPPORT 3 FOR SELECTION18 257531207122 SUPPORT CROSS MEMBER 6- 263231207130 REINFORCEMENT (REAR C/M) 12- 0423120076J WASHER 5619 257331208216 CROSS MEMBER 120 0423121652J SUPPORT TOP 2





VC No : 21906742000R Group : (31) FRAME Table : ( 2190184231R.01-FRAME )Fig. Part No Part Description Qty Remarks21 257331207101 SUPPORT BOTTOM 222 3523250101 REAR SPRING BRACKET REAR 4- 3219901901 HEX SCREW 8- 3409900201 BOLT (M14X1.5X45) 4- 3213250041 REINFORCEMENT PLATE 425 257332403301 SLIDE SUPPORT 4- 280631200109 ASSY STOPPER BRACKET 227 257331217110 END CROSS MEMBER ( 195 DEEP TAIL END ) 1





VC No : 21906742000R Group : (31) FRAME Table : ( 2190184231R.02-FRT AND REAR UNDERRUN PROTECTIVE DEVICE )Fig. Part No Part Description Qty Remarks

--------- FUPD62 215331700162 ASSY.BEAM FUPD 161 215331700165 ASSY.SUPPORT BRACKET (R.H) 160 215331700166 ASSY.SUPPORT BRACKET (L.H) 1

--------- RUPD1 215331700141 ASSY CHANNEL(RUPD) 1- 215331700171 ASSY BRACKET COMPLETE R.H.(RUPD) 1- 215331700172 ASSY BRACKET COMPLETE L.H.(RUPD) 1





VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.01B-FRONT SPRING AND SUSPENSION )Fig. Part No Part Description Qty Remarks1 215332100114 ASSY. FRONT SPRING VE (LH/RH) 22 215332100115 ASSEMBLY MAIN LEAF WITH BUSHES 23 206032023401 BUSH (FOR FIRST LEAF) 24 215332107162 SECOND LEAF 25 215332107180 THIRD LEAF 26 215332107181 FOURTH LEAF 27 215332107182 FIFTH LEAF 28 215332107183 SIXTH LEAF 29 215332107184 SEVENTH LEAF 210 215332107185 EIGHTH LEAF 211 215332107186 NINTH LEAF 215 215332107173 PACKING PLATE 616 215332103202 CENTRE BOLT M12X1.75X160 234 12052296054 HEX NUT M 12 220 3523200063 ASSY. SPRING SHACKLE FRONT 221 277032103401 SPRING BUSH - BI-METALLIC 422 3523220530 SPRING PIN 623 17170601009 GREASE NIPPLE AM 10X1 424 257332100107 ASSY. SEALING RING 1229 0429900037J COTTER PIN 625 3523310044 RUBBER BUFFER FRONT AXLE 230 12051696059 HEX NUT M16X1.5 1631 215833103201 UCLAMP (FRONT) 432 206033105301 GUIDE PLATE FRONT 233 215332207101 CASTER PLATE 2





VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.02C-FRONT SHOCK ABSORBERR )Fig. Part No Part Description Qty Remarks1 257432350109 SHOCK ABSORBER FRONT 2- 257432308602 BUSH (FRONT SHOCK ABSORBER) 4- 3123231576 WASHER (SHOCK ABSORBER FITTING) 410 0423230063J BRACKET LOWER (FRT. SHOCK ABSORBER) 2- 257332308201 LOCKING SHEET (BRACKET TO FRT AXLE BEAM) 216 11063996167 HEXBOLT M16X1.5X125 222 215332303706 SHOCK ABSORBER MTG. BRKT FRT BOTTOM LH. 122 215332303707 SHOCK ABSORBER MTG.BRACKET FRONT BOTTOM RH. 133 11063996213 HEX. BOLT M 14X1.5X75 2





VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.03C-REAR SPRING AND SUSPENSION )Fig. Part No Part Description Qty Remarks1 215332400109 ASSY REAR LEAF SPRING LPT 1109 2- 215332400104 ASSY. FIRST LEAF WITH BUSH 2- 215332407113 SECOND LEAF 2- --------- THIRD LEAF 2 NOT SERVICED- 215332407136 FOURTH LEAF 2- 215332407137 FIFTH LEAF 2- 215332407138 SIXTH LEAF 2- 215332407142 PACKING PLATE 2- 215332407127 FIRST LEAF(AUX. SPRING) 2- 215332407128 SECOND LEAF(AUX.SPRING) 2- 215332407129 THIRD LEAF(AUX.SPRING) 2- 215332407130 FOURTH LEAF(AUX.SPRING) 2- 215332407131 FIFTH LEAF(AUX.SPRING) 2- 215332407132 SIXTH LEAF(AUX.SPRING) 2- 277032404202 SPRING CLIP 4- 0423200023J SUPPORT PLATE 2- 215332403203 CENTRE PIN 220 12052296054 HEX. NUT M12 228 3523250530 SPRING PIN REAR 629 257332400119 ASSY SEALING RING 1234 17170601009 GREASE NIPPLE AM 10X1 635 3523200163 ASSY SPRING SHACKLE REAR 2- 277032403402 SHACKLE BUSH - BI METALLIC 437 3523310044 RUBBER BUFFER AR38 257632503701 GUIDE PLATE REAR 2





VC No : 21906742000R Group : (32) SUSPENSION Table : ( 2153413632R.03C-REAR SPRING AND SUSPENSION )Fig. Part No Part Description Qty Remarks40 215335103201 U-CLAMP (BANJO) 442 215332506501 NUT 8- 264031400106 ASSY.RUBBER BUFFER. REAR AXLE 2





VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.01-FRONT AXLE )Fig. Part No Part Description Qty Remarks1 215333000108 ASSY.FRONT AXLE WITH S-CAM BRAKES. 13 260433105105 FRONT AXLE BEAM 15 3279900137 COTTER PIN (STUB AXLE TO AXLE BEAM) 2- 12520698025 SPRING WASHER B 8 27 12051500804 NUT M 8 210 215333200101 FRONT STUB AXLE WITH BUSH 213 3213320249 BUSH 4- 206033207201 PLUG (STUB AXLE TOP) 215 3273321662 THRUST WASHER 2- 12102299068 CASTLE NUT M 32X1.5 2- 13150611568 SPLIT PIN 6.3X56 219 17170601009 GREASE NIPPLE AM 10X1 420 3273320029 SEALING CAP 821 3279970145 GASKET RING 422 14580604201 CIRCLIP B 42X1.75 425 --------- HEX. BOLT M12X1.5X55 2 NOT SERVICED26 --------- NUT M 12X1.5 2 NOT SERVICED28 3273320006 KING PIN 35.00 MM DIA 229 261833203101 TAPER ROLLER THRUST BEARING NORMAL 130 3213320362 THRUST WASHER UPPER LH SIDE 130 3213320462 THRUST WASHER LOWER LH SIDE 132 3273320352 THRUST WASHER 1.2 MM THICK 2 FOR SELECTION32 3273320452 THRUST WASHER 1.3 MM THICK 2 FOR SELECTION32 3273320552 THRUST WASHER 1.4 MM THICK 2 FOR SELECTION32 3273320652 THRUST WASHER 1.1 MM THICK 2 FOR SELECTION





VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.01-FRONT AXLE )Fig. Part No Part Description Qty Remarks32 3273320752 THRUST WASHER 1.0 MM THICK 2 FOR SELECTION32 3273320852 THRUST WASHER 1.5 MM THICK 2 FOR SELECTION32 3273320952 THRUST WASHER 1.6 MM THICK 2 FOR SELECTION32 3273321052 THRUST WASHER 1.7 MM THICK 2 FOR SELECTION38 --------- SPACER RING LH 1 NOT SERVICED38 --------- SPACER RING RH 1 NOT SERVICED42 0009973446 SEALING RING 2- 3213340051 SPACER 246 215333408601 SPACER TUBE 247 260433403101 TAPER ROLLER BEARING INNER 248 215333408301 SHIM AR48 215333408302 SHIM AR48 215333408303 SHIM AR48 215333408304 SHIM AR48 215333408305 SHIM AR48 215333408306 SHIM AR60 264133403103 TAPER ROLLER BEARING (OUTER) 249 206442103701 BRAKE DRUM FRONT 250 260433400102 ASSY HUB FRONT WHEEL(SPIGOTTED) 251 261840106701 HUB BOLT FRONT( M20) 1662 257333403701 FRONT HUB COVER 268 260433805102 TIE ROD ARM LH 168 262133805102 TIE ROD ARM RH 172 --------- STEERING ARM 185 261033800103 ASSY TIE ROD 1





VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.01-FRONT AXLE )Fig. Part No Part Description Qty Remarks86 0003383429 BALL JOINT RH THREAD 186 0003382629 BALL JOINT LH THREAD 1- 0003300003J TIE ROD REPAIR KIT 1

--------- CONSISTING OF :- --------- LOWER BALL CUP 2- --------- UPPER BALL CUP 2- --------- PRESSURE SPRING 2- --------- LOCKING RING 2- --------- SPHERICAL PIN 2- --------- CASTLE NUT 2- --------- SEAL CUP 2- 0423300080J KING PIN REPAIR KIT STD. 1

--------- CONSISTING OF :- --------- KING PIN 2- --------- BUSH 4- --------- SEALING CAP 8- --------- GASKET RING 4- --------- CIRCLIP 4- --------- WEDGE SCREW 2- --------- TAPERED ROLLER BEARING 1- --------- THRUST WASHER (UPPER) 1- --------- THRUST WASHER (LOWER) 1- 0423300180J KING PIN REPAIR KIT STD. I 1

--------- CONSISTING OF :- --------- KING PIN 2





VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.01-FRONT AXLE )Fig. Part No Part Description Qty Remarks- --------- BUSH 4- --------- SEALING CAP 8- --------- GASKET RING 4- --------- CIRCLIP 4- --------- WEDGE SCREW 2- --------- TAPERED ROLLER BEARING 1- --------- THRUST WASHER (UPPER) 1- --------- THRUST WASHER (LOWER) 1- 0423300280J KING PIN REPAIR KIT R/S I 1

--------- CONSISTING OF :- --------- KING PIN 2- --------- BUSH 4- --------- SEALING CUP 8- --------- GASKET RING 4- --------- CIRCLIP 4- --------- WEDGE SCREW 2- --------- TAPERED ROLLER BEARING 1- --------- THRUST WASHER (UPPER) 1- --------- THURST WASHER (LOWER) 1- 0423300380J KING PIN REPAIR KIT STD. II 1

--------- CONSISTING OF :- --------- KING PIN 2- --------- BUSH 4- --------- SEALING CAP 8- --------- GASKET RING 4





VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.01-FRONT AXLE )Fig. Part No Part Description Qty Remarks- --------- CIRCLIP 4- --------- WEDGE SCREW 2- --------- TAPERED ROLLER BEARING 1- --------- THRUST WASHER (UPPER) 1- --------- THRUST WASHER (LOWER) 1





VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.02-FRONT WHEEL BRAKE )Fig. Part No Part Description Qty Remarks50 282142100131 ASSY. DRUM BRAKE RH FRONT 150 282142100132 ASSY. DRUM BRAKE LH FRONT 11 215342103701 TORQUE PLATE LH 11 215342103702 TORQUE PLATE RH 1- 288042103202 SET-BOLT 122 215342100122 FLANGE, TUBE & BRACKET ASSY. LH 12 215342100123 FLANGE, TUBE & BRACKET ASSY. RH 13 264142105104 CAMSHAFT LH 13 264142105105 CAMSHAFT RH 14 264142107703 OIL SEAL 45 264142103404 BUSH (BRONZE) 46 264142108602 SLEEVE (SLACK ADJ. END) 27 264142108304 SHIM 0.5 MM 47 264142108305 SHIM 0.3 MM 28 209342109203 WASHER 2.5 MM 28 209342109204 WASHER 1.5 MM 29 264142104301 CIRCLIP 210 885442011109 AXLE SET BRAKE LINING STD W/RIVETS NASB 110 885442021109 AXLE SET BRAKE LINING RS1 W/RIVETS NASB 110 885442031109 AXLE SET BRAKE LINING RS2 W/RIVETS NASB 111 264142109906 ROLLER 412 264142108705 SPRING PULL OFF-CAM END 213 264142108706 SPRING FULCRUM END 414 264142106704 FULCRUM PIN 415 264142103405 FULCRUM PIN BUSH 4





VC No : 21906742000R Group : (33) FRONT AXLE Table : ( 2153963633R.02-FRONT WHEEL BRAKE )Fig. Part No Part Description Qty Remarks16 206442118202 DUST COVER TOP 216 206442118201 DUST COVER BOTTOM 219 257342107501 GROMMET 4





VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.01-REAR AXLE )Fig. Part No Part Description Qty Remarks1 273035000102 ASSY.REAR AXLE COMP.WITH BRK.41/7 12 273035100144 ASSY.RA BEAM W/PR.RINGSTUD & DOWEL 1- 257335100192 ASSY COVER 1- 11633912400 STUD BM12X40 11- 11633912558 STUD BM12X55 2- 11633912647 STUD BM12X80 1- 266835108801 STUD 2- 13050910304 CYL PIN 12H8X30 1- 273035108601 PRESSURE RING 2- 266835105107 SPRING SADDLE TOP (AS PRESSED) 2- 3213560026 LOCKING RING 4- 3213560173 LOCKING PLATE 28 260435600105 ASSY. HUB REAR W/O BEARING 29 261840206701 HUB BOLT REAR 1610 --------- OIL CATCHER 2 NOT SERVICED11 3213560051 SPACER 212 0009977446 SEALING RING 213 261835603103 TAPERED ROLLER BEARING, INNER 214 257335603111 TAPERED ROLLER BEARING, OUTER 264 3223560053 SPACER TUBE 2- 14580612009 CIRCLIP 120X4 N 215 206442103701 BRAKE DRUM 216 273035707901 REAR AXLE SHAFT 217 3223560179 GASKET (IN BETWEEN COVER TO HUB) 218 0423560120J COVER (REAR HUB) 2





VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.01-REAR AXLE )Fig. Part No Part Description Qty Remarks21 266335107207 PLUG, MAGNETIC (OIL DRAINAGE) 1- 257433150102 ASSY BREATHER 122 3213530025 THREADED RING 223 3123531173 LOCK FOR THREADED RING 224 3129941201 LOCKING PLATE 226 257535300123 ASSY.ADJUSTING PIN 128 3159900051 LOCK NUT 229 266835150102 PRESSURE RELIEF VALVE 130 273035110101 ASSY CARRIER HOUSING. 131 13050907168 CYLINDRICAL PIN 6H 8X16 432 257535113201 BOLT PLUMMER BLOCK COVER 433 257435300102 DIFFERENTIAL HOUSING ASSEMBLY 1- 257435305101 DIFFERENTIAL CASE (FORGED) 1- 257435305102 DIFFERENTIAL COVER 1- 11342514504 SCREW M14X1.5X50 834 11342514610 SCREW M 14X1.5X65 835 3213530220 DIFFERENTIAL SPIDER 136 273035305418 DIFF.BEVEL PINION-FORGED (M/S SONA) 437 257435309201 SPHERICAL WASHER 438 273035305419 AXLE SHAFT GEAR-FORGED 239 3213530062 THRUST WASHER 1.95 MM THICK 2 FOR SELECTION39 3213530162 THRUST WASHER 2.00 MM THICK 2 FOR SELECTION39 3213530262 THRUST WASHER 2.07 MM THICK 2 FOR SELECTION39 3213530362 THRUST WASHER 2.13 MM THICK 2 FOR SELECTION39 3213530662 THRUST WASHER 2.30 MM THICK 2 FOR SELECTION





VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.01-REAR AXLE )Fig. Part No Part Description Qty Remarks40 257335603111 TAPER ROLLER BEARING (65X120X32.75) 241 266835300158 ASSY CROWN WHEEL & PINION (41/7)(EN-353) 1 OPTIONAL41 266835300148 ASSY CROWN WHEEL & PINION (41/7) 1 OPTIONAL42 3223530273 LOCKING PLATE 843 3229901101 SCREW (CROWN WHEEL) 1644 257335303109 CYL. ROLLER BEARING (35X23X80) 145 14550603501 EXT.CIRCLIP 35X1.5N IS 3075P1 146 3229940137 LOCKING WIRE 147 206035318306 SHIM 0.10 MM THICK AR FOR SELECTION47 206035318307 SHIM 0.15 MM THICK AR FOR SELECTION47 206035318308 SHIM 0.20 MM THICK AR FOR SELECTION47 206035318309 SHIM 0.50 MM THICK AR FOR SELECTION47 206035318310 SHIM 1.50 MM THICK AR FOR SELECTION47 257435308301 SHIM 1.0 MM THICK AR FOR SELECTION48 206035013001 TAPER ROLLER BEARING (60X135X33.44) 249 3223530051 SPACER RING (TO DRIVE PINION) 1 FOR SELECTION50 3223530152 SPACER RING 10.28 MM THICK 1 FOR SELECTION50 3223530252 SPACER RING 10.30 MM THICK 1 FOR SELECTION50 3223530352 SPACER RING 10.32 MM THICK 1 FOR SELECTION50 3223530452 SPACER RING 10.34 MM THICK 1 FOR SELECTION50 3223530552 SPACER RING 10.36 MM THICK 1 FOR SELECTION50 3223530652 SPACER RING 10.38 MM THICK 1 FOR SELECTION50 3223530752 SPACER RING 10.40 MM THICK 1 FOR SELECTION50 3223530852 SPACER RING 10.42 MM THICK 1 FOR SELECTION50 3223530952 SPACER RING 10.44 MM THICK 1 FOR SELECTION





VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.01-REAR AXLE )Fig. Part No Part Description Qty Remarks50 3223531052 SPACER RING 10.46 MM THICK 1 FOR SELECTION50 3223531152 SPACER RING 10.48 MM THICK 1 FOR SELECTION50 3223531252 SPACER RING 10.50 MM THICK 1 FOR SELECTION50 3223531352 SPACER RING 10.10 MM THICK 1 FOR SELECTION50 3223531452 SPACER RING 10.12 MM THICK 1 FOR SELECTION50 3223531552 SPACER RING 10.14 MM THICK 1 FOR SELECTION50 3223531652 SPACER RING 10.16 MM THICK 1 FOR SELECTION50 3223531752 SPACER RING 10.18 MM THICK 1 FOR SELECTION50 3223531852 SPACER RING 10.20 MM THICK 1 FOR SELECTION50 3223531952 SPACER RING 10.22 MM THICK 1 FOR SELECTION50 3223532052 SPACER RING 10.24 MM THICK 1 FOR SELECTION50 3223532152 SPACER RING 10.26 MM THICK 1 FOR SELECTION51 266835308601 SPACER (BETWEEN PINION BRG AND COUP.FLANGE) 1- 266835308201 OIL SLINGER (TAIL PINION) 152 266835306501 THREADED RING 153 257335307705 OIL SEAL (TO PINION) 154 3223530073 LOCKING PLATE 155 12520698025 SPRING WASHER B 8 156 11323996191 SCREW M 8X12 257 273235300187 ASSY.COUPLING FLANGE (130 OD) 1- 273235308201 DUST COVER 158 273235307701 DUST SEAL (MECHANICAL FACE SEAL) 159 0423530172J NUT 160 273035115301 GASKET (CARRIER TO BEAM) 1





VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.02-REAR WHEEL BRAKE )Fig. Part No Part Description Qty Remarks50 282142300124 ASSY DRUM BRAKE REAR RH WT DC&FAST-BIL 150 282142300125 ASSY DRUM BRAKE REAR LH WT DC&FAST-BIL 11 209342303701 TORQUE PLATE RH / LH 22 215342990139 BRAKE SUPPORT LINED SHOE ASSY 4- 885442011109 AXLE SET BRAKE LINING STD W/RIVETS NASB 1- 885442021109 AXLE SET BRAKE LINING RS1 W/RIVETS NASB 1- 885442031109 AXLE SET BRAKE LINING RS2 W/RIVETS NASB 13 264142305106 CAM SHAFT REAR LH 13 264142305107 CAM SHAFT REAR RH 14 264142107703 OIL SEAL 85 264142103404 BUSH (BRONZE) 46 264142300191 CAM SHAFT BRACKET ASSY 27 264142308603 SPACER (CAM SHAFT) 28 209342308601 SLEEVE (SLACK ADJ. END) DELRIN 29 264142108304 SHIM 0.5 MM 49 264142108305 SHIM 0.3 MM 210 209342109203 WASHER 2.5 MM 210 209342109204 WASHER 1.5 MM 211 264142104301 CIRCLIP 212 264142106704 FULCRUM PIN 413 264142103405 BUSH FULCRUM PIN 414 264142109906 ROLLER 415 264142108705 SPRING PULL OFF-CAM END 216 264142108706 SPRING-FULCRUM END 417 206442318202 DUST COVER TOP 2





VC No : 21906742000R Group : (35) REAR AXLE Table : ( 2730020135R.02-REAR WHEEL BRAKE )Fig. Part No Part Description Qty Remarks17 206442318201 DUST COVER BOTTOM 220 257342107501 GROMMET 4





VC No : 21906742000R Group : (40) WHEELS Table : ( 2153984240R.01-WHEELS AND SPARE WHEEL CARRIER )Fig. Part No Part Description Qty Remarks1 215340100104 ASSY. WHEEL DISC AND RIM 6X20 SPIGOTTED 72 0004010506J SIDE RING 73 0004010507J LOCKING RING 73 215340109930 LOCK RING (FOR WIL MAKE RIM) 14 261840100102 ASSY. WHEEL NUT (M 20) 325 215340300106 ASSY WINCH TYPE SPARE WHEEL CARRIER 1





VC No : 21906742000R Group : (41) PROPELLER SHAFT Table : ( 2190184241R.01-PROPELLER SHAFT )Fig. Part No Part Description Qty Remarks1 219041000102 ASSY. UNITIZED PROP. SHAFT (M/S.DANA) 12 282141115202 FLANGE YOKE 23 282141110130 UJ KIT (BRG ASSY,CROSS ASSY,& SNAPRING) 34 282141110133 SLIP YOKE ASSY. 15 282141110131 CENTRE BEARING KIT 1- 219041118205 SPACER CENTRE BEARING MTG.BKT. 1- 282141308201 REINFORCEMENT 1- 257341308217 SPACER PLATE 2- 257641113201 BOLT 16- 257641116101 LOCKING PLATE 8





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.01-BRAKE AGGREGATES AND PIPE LINES )Fig. Part No Part Description Qty Remarks1 215343900145 METAL PIPE WITH CRIMPED HOSE 12 263243900165 ASSLY METAL PIPE DIA15 (COMP. TO DDU) 1- 16442801502 COUPLING BODY 15 1- 16220510348 SEALING WASHER 22X27 13 278243700143 DRYING & DISTRI. UNIT HI PR VOSS 14 --------- ASSY NYLON PIPE DIA 12 DDU 21 TO RST 1 SERVICED IN SET5 --------- ASSY NYLON PIPE DIA 12 DDU22 TO RST 1 SERVICED IN SET6 215343200109 ASSY.AIR TANK WITH SUPPORTSTRAPSPACER 17 263243200114 ASSY.AIR TANK WITH SEALING PLUG 2- 257643509201 THRUST RING 4- 17050501175 O-RING 20.30X2.62 4- 257643790159 WATER DRAIN VALVE TILT TYPE 2- 16081002201 SEALING PLUG AM22X1.5 2- 257643208602 SPACER BLOCK 2- 263242910106 ASSY.STRAP COMPLETE 29 --------- ASSY NYLON PIPE DIA 12 DDU 23 TO TEE 1 SERVICED IN SET10 --------- ASSY NYLON PIPE DIA 12 TEE TO TEE 1 SERVICED IN SET11 --------- ASSY NYLON PIPE DIA 12 TEE TO PURGE TANK 1 SERVICED IN SET12 --------- ASSY NYLON PIPE DIA 12 TEE TO CB 1 SERVICED IN SET13 277043700113 PURGE TANK 114 --------- ASSY NYLON PIPE DIA 12 TEE TO EBC 1 SERVICED IN SET15 264154219905 ASSY.MAG.VALVE(EX.BRAKE)W/VOSS 12V 116 --------- ASSY NYLON PIPE DIA 12 DDU 23 TO HBV 1 SERVICED IN SET17 263243700188 GRADUATED HAND CONTROL VALVE 118 --------- ASSY NYLON PIPE DIA 12 HBV TO RBA TEE 1 SERVICED IN SET





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.01-BRAKE AGGREGATES AND PIPE LINES )Fig. Part No Part Description Qty Remarks19 --------- ASSY NYLON PIPE DIA 12 RST TO TEE 1 SERVICED IN SET20 --------- ASSY.NYLON PIPE DIA.12 (INBUILT T TO DBV PORT 11) 1 SERVICED IN SET21 --------- ASSY NYLON PIPE DIA 12 FST TO DBV12 1 SERVICED IN SET22 282143700106 DUAL BRAKE VALVE WITH BIAS 123 --------- ASSY.NYLON PIPE DIA.12(DBV22 TO FRT.QRV) 1 SERVICED IN SET24 288443700104 QUICK RELEASE VALVE(3 PORT VOSS) 1- 282143908209 BRACKET FOR QUICK RELEASE VALVE 125 --------- ASSY NYLON PIPE DIA 12 QRV FRT TO FBC RH 1 SERVICED IN SET26 --------- ASSY NYLON PIPE DIA 12 QRV FRT TO FBC LH 1 SERVICED IN SET27 12056101801 LOCK NUT M18X1.5 528 284643910156 ASSY.HOSE 3/8WITH O-RING & 490MM LENGTH 229 215342100101 BRAKE CHAMBER WITH ADAPTOR (TYPE-16) 2- 264142110164 ASSY.SLACK ADJUSTER STRAIGHT 2 OPTIONAL- 264142110199 MEI AUTOMIC SLACK ADJUSTER ASSEMLY FRONT 2 OPTIONAL- 287642108203 ANCHOR BRACKET LH (AUTO ADJUSTER) 1- 287642108204 ANCHOR BRACKET LH (AUTO ADJUSTER) 1- 264342108601 SPACER 2- 264342108301 SHIM AR- 257642108006 COLLARED PIN 230 --------- ASSY.NYLON PIPE DIA.8(DBV21 TO RV) 1 SERVICED IN SET31 288043700194 RG2 RELAY VALVE 1- 257643506802 DOUBLE SOCKET 2- 278242107101 BRACKET (RELAY VALVE MTG.) 132 --------- ASSY.NYLON PIPE DIA.12(INBUILT T TO RELAY SUPPLY) 133 284643910155 ASSY.HOSE 3/8WITH O-RING & 490MM LENGTH 3





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.01-BRAKE AGGREGATES AND PIPE LINES )Fig. Part No Part Description Qty Remarks34 --------- ASSY.NYLON PIPE R.V TO RBA (LH & RH) 4 SERVICED IN SET35 278243700149 QUICK RELEASE VALVE VOSS WT ADAPTOR 136 257643506802 DOUBLE SOCKET 137 209342300112 SPR.BRK ACTUATOR WITH ADAPTOR(TY 12/12) 2- 287642300106 AUTO SLACK ADJUSTER RH(43MM OFF)-MEI 1- 287642300107 AUTO SLACK ADJUSTER LH(43MM OFF)-MEI 1- 277042308201 ANCHOR BRACKET RH 1- 277042308202 ANCHOR BRACKET LH 1- 264342108601 SPACER 2- 264342108301 SHIM AR- 215042900109 ASSY BRACKET 138 --------- ASSY.NY.PIPE-DBV TO GAUGE FRONT(MEFT1313N 1 SERVICED IN SET39 --------- ASSY.NY.PIPE-DBV TO GAUGE REAR (MEFT1314N 1 SERVICED IN SET- 263243900183 ASSY.NY.PIPE SET CAB COMPL 1- --------- ASSY NYLON PIPE SET COMPLT 1





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.02-FRONT BRAKE CHAMBER )Fig. Part No Part Description Qty Remarks50 215342100101 FRONT BRAKE CHAMBER (TYPE -16) 2- 263243700116 DIAPHRAGM 2





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.03-SPRING BRAKE ACTUATOR )Fig. Part No Part Description Qty Remarks50 209342300112 SPR.BRK ACTUATOR WITH ADAPTOR(TY 12/12) 2- 264142300129 REPAIR KIT 1

--------- CONSISTING OF :6 --------- SPLIT PIN 111 --------- DUST SEAL 114 --------- TUBE 115 --------- ELBOW 117 --------- DIAPHRAGM 122 --------- SEALING RING 123 --------- BEARING 124 --------- O RING 127 --------- SEAL (RAM) 128 --------- BEARING (RAM) 132 --------- SEALING WASHER 134 --------- KNURL PIN 136 --------- O RING 1





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.04-FRONT AND REAR SLACK ADJUSTER )Fig. Part No Part Description Qty Remarks50 264142110164 ASSY.SLACK ADJUSTER STRAIGHT FRONT M/S.HALDEX 2 OPTIONAL50 264142110199 AUTOMATIC SLACK ADJUSTER ASSEMLY FRONT M/S MEI 2 OPTIONAL51 287642300106 AUTOMATIC SLACK ADJUSTER REAR RH (43MM OFFSET) 151 287642300107 AUTOMATIC SLACK ADJUSTER REAR LH (43MM OFFSET) 1- --------- WORM SHAFT KIT 1

--------- CONSISTING OF :7 --------- BUSH 19 --------- WARM SHAFT LOCK SPRING 110 --------- WORM SHAFT LOCK 111 --------- WORM SHAFT 1- --------- MAJOR REPAIR KIT 1

--------- CONSISTING OF :1 --------- RIVET 32 --------- COVER 25 --------- WELCH PLUG 17 --------- BUSH 18 --------- CONICAL HEAD GREASE NIPPLE 19 --------- WORM SHAFT LOCK SPRING 110 --------- WORM SHAFT LOCK 111 --------- WORM SHAFT 1





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.05-DRYING & DISTRIBUTION UNIT )Fig. Part No Part Description Qty Remarks100 278243700143 DRYING & DISTRIBUTION UNIT HI PR VOSS 1 VOSS TYPE- 278243700188 REPAIR KIT DRYING & DISTRIBUTION UNIT HI PR VOSS 1 FOR VOSS TYPE DDU5 --------- DESSICANT CARTRIDGE 16 --------- FILTER 18 --------- SEALING RING 19 --------- SEALING RING 111 --------- SEALING RING 113 --------- SPRING 114 --------- VALVE SEAT 115 --------- SEALING RING 116 --------- SPHERICAL VALVE 118 --------- SILENCER ASSY 120 --------- GASKET 122 --------- SEALING RING 623 --------- VALVE 624 --------- SPRING 725 --------- DIAPHRAGM 131 --------- LIP SEAL ASSY 1- --------- SPECIAL WASHER 135 --------- SEALING RING 1- --------- SEALING RING 140 --------- CAP 141 --------- GASKET 144 --------- BONDED VALVE 145 --------- INLET VALVE SPRING 1





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.05-DRYING & DISTRIBUTION UNIT )Fig. Part No Part Description Qty Remarks47 --------- DIAPHRAGM 154 --------- EXHAUST FLAP 157 --------- SPHERICAL VALVE 158 --------- SEALING RING 1- --------- NG12 RETAINING CLIP 4- --------- NG8 RETAINING CLIP 1- --------- NG8 SPRING ELEMENT 1- --------- SPRING ELEMENT 4- --------- P2C FITTING 4- --------- GREASE SACHET 2





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.06-HAND BRAKE VALVE )Fig. Part No Part Description Qty Remarks- 263243700188 GRADUATED HAND CONTROL VALVE 1- 278243700190 REPAIR KIT GRADUATED HAND BRAKE VALVE, 1

--------- CONSISTS OF:2 --------- VALVE 120 --------- SEALING RING 221 --------- VALVE SPRING 25 --------- FILTER 14 --------- STRAINER PLATE 1- --------- WASHER 18 --------- SHIM 19 --------- SHIM 110 --------- SHIM 112 --------- SEALING RING 113 --------- TENSION PIN 114 --------- GAITER 115 --------- SPRING 1- --------- NG8 RETAINING CLIP 1- --------- NG8 SPRING ELEMENT 1- --------- NG12 RETAINING CLIP 13 --------- SPLIT PIN 1- --------- SPRING ELEMENT 1- --------- P2C FITTING 1- --------- GREASE SACHET 1





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.07-DUAL BRAKE VALVE )Fig. Part No Part Description Qty Remarks50 282143700106 DUAL BRAKE VALVE WITH BIAS 1- 264143700159 REPAIR KIT(MSP6/23)DUAL BRAKE VALVE 1

--------- CONSISTS OF:1 --------- BOOT 12 --------- BOOT 13 --------- SPRING SEAT 14 --------- SEALING RING 15 --------- VALVE 26 --------- SPRING 27 --------- O RING 28 --------- O RING 29 --------- O RING 210 --------- O RING 111 --------- O RING 212 --------- SEALING RING NG12 413 --------- SPRING ELEMENT NG12 414 --------- O RING 115 --------- FILTER-DUAL BRAKE VALVE 216 --------- BOTTOM COVER 117 --------- MESH 118 --------- RUBBER SPRING 119 --------- SEALING RING NG8 320 --------- SPRING ELEMENT NG8 321 --------- GUIDE RING 222 --------- RETAING CLIP NG12 4





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.07-DUAL BRAKE VALVE )Fig. Part No Part Description Qty Remarks23 --------- RETAING CLIP NG8 324 --------- SEALING RING NG12 425 --------- SEALING RING NG12 426 --------- SEALING RING NG8 327 --------- SEALING RING NG8 328 --------- O RING 3- --------- GREASE SACHET 2





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.08-QUICK RELEASE VALVE )Fig. Part No Part Description Qty Remarks50 278243700149 QUICK RELEASE VALVE VOSS-WT ADAPTOR 1- 288443700104 QUICK RELEASE VALVE(3 PORT VOSS) 1- 263242910189 REPAIR KIT QUICK RELEASE VALVE 1

--------- CONSISTS OF:6 --------- SEALING RING 17 --------- DIAPHRAGM 1- --------- GREASE SACHET 1





VC No : 21906742000R Group : (43) BRAKES Table : ( 2190094243R.09-RELAY VALVE )Fig. Part No Part Description Qty Remarks50 288043700194 RG2 RELAY VALVE- DELIVERY PORT METRIC 1- 278243700189 REPAIR KIT(RELAY VALVE) 1

--------- CONSISTS OF :1 --------- SEALING RING NG8 12 --------- RETAING CLIP NG8 13 --------- SPRING ELEMENT NG8 14 --------- SEALING RING 15 --------- SEALING RING 16 --------- SEALING RING NG12 37 --------- RETAING CLIP NG12 38 --------- SPRING ELEMENT NG12 39 --------- VALVE 110 --------- VALVE SPRING 111 --------- SEALING RING 112 --------- SILENCER ASSY 113 --------- VALVE GUIDE 114 --------- SEALING RING 115 --------- SEALING RING NG12 316 --------- SEALING RING NG12 317 --------- SEALING RING NG8 118 --------- SEALING RING NG8 119 --------- FILTER 1





VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.01-STEERING LINKAGE )Fig. Part No Part Description Qty Remarks1A 278346200103 ASSY.COLUMN WITHOUT STEERING WHEEL 11 278346200105 ASSY. STEERING COLUMN 12 278346200104 ASSY. STEERING SPINDLE TOP 13 14550602009 CIRCLIP 20X1.2 N 14 264046203102 S.R.D.G. BALL BEARING 25 264146207920 SPACER 16 265446209915 SPRING SEAT 17 265446208711 COMPRESSION SPRING 18 265446208278 SPRING SEAT CUP 19 265146600102 ASSY.UNIVERSAL JOINT 2- 265146603201 BOLT. 4- 209346207109 SPACER PLATE 211 269846400103 ASSY STEERING WHEEL (420 DIA, GRAY) 112 265446406312 T EMBLEM 213 264346200104 ASSY.STRG. SPINDLE 114 264146207930 STEERING SPINDLE BOTTOM 1- 265146603201 BOLT 416 264146106301 RUBBER BELLOW (FLOOR) 117 264146108201 CLAMPING RING 118 215346306001 PITMAN ARM 119 209346600102 ASSY DRAG LINK 120 264146206301 RUBBER BELLOW 1- 215346200127 ASSY BRACKET (FOR ZF P. STG.) 1- 209346108001 HEX SCREW(STRG GEAR BOX TO BRKT) 4





VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.02B-STEERING AGGREGATES AND PIPE LINES )Fig. Part No Part Description Qty Remarks1 215346800102 ASSY.SUCTION LINE (TANK TO PUMP) 12 14280500306 HOSE CLAMP 30 13 207746800160 ASSY MALE ADAPTOR 14 264146806807 ELBOW (M16X1.5) 25 215346800106 ASSY. PRESSURE LINE-CRIMPED (PUMP TO GB) 16 215346800101 RETURN LINE HOSE ASSY.(TANK TO GEAR BOX) 17 14280500250 HOSE CLAMP 25 18 257646806803 ELBOW 1- 257443509201 SEALING RING 2- 17050501205 O RING 25.0X2.65 210 215346200101 ASSY ZF POWER STG GEAR BOX. 111 257323100101 Z F STEERING PUMP 112 264146800138 ASSY RESERVOIR (PSTRG) M/S ZF. 1- 215346200127 ASSY BRACKET (FOR ZF P. STG.) 1- 209346108001 HEX SCREW(STRG GEAR BOX TO BRKT) 4





VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.03A-POWER STEERING PUMP )Fig. Part No Part Description Qty Remarks1 257323100101 ASSY POWER STEERING PUMP (ZF) 1- 257323100102 PUMP SEAL KIT 1

--------- CONSISTS OF :- --------- OIL SEAL 1- --------- O RING 1- --------- SUPPORT RING 1- --------- PROFILE SEALING RING 1





VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.04B-PLASTIC HYDRAULIC RESERVOIR )Fig. Part No Part Description Qty Remarks1 264146800138 ASSY RESERVOIR (PSTRG) M/S ZF. 12 257344400128 FILTER ASSY. 12 278246609901 CARTRIDGE 1





VC No : 21906742000R Group : (46) STEERING Table : ( 2153824246R.05-POWER STEERING GEAR BOX )Fig. Part No Part Description Qty Remarks- 215346200101 ASSY ZF POWER STG GEAR BOX. 17 215346200144 HOUSING ASSY 112 215346200145 HOUSING COVER ASSY 117 215346200146 SECTOR SHAFT ASSY 118 215346200147 PISTON ASSY 131 264046200126 COMPLETE SEALING KIT 140 215346200149 SMALL COMPONENT SET 1





VC No : 21906742000R Group : (47) FUEL SYSTEM Table : ( 2190184247R.01-FUEL SYSTEM )Fig. Part No Part Description Qty Remarks1 257347100161 ASSY. FUEL TANK COMPLETE (160 LIT ROUND) 12 0424700605J CAP (FUEL TANK) 1- 257354200150 TANK UNIT 116 257347500105 ASSY SUPPORT COMPLETE 217 0124700440J ASSY. STRAP 2- 257447507702 RUBBER PACKING 2- 257447507704 RUBBER PACKING 2- 16531999049 PIPE UNION BOLT 10 M 14X1.5 524 219047600111 ASSY SUCTION LINE (TANK TO STRAINER) 125 219047600112 ASSY.SUCTION LINE (STRAINER TO W/SEP) 126 219047600113 ASSY.SUCTION LINE (W/SEP TO MECH.FEED PUMP) 128 219047600114 ASSY.RETURN LINE (OVERFLOW TO TANK) 133 278609999951 FUEL STRAINER 1- 264147600154 ASSY.BRACKET (W/SEP.WITH HAND PRIMER) 1- 278509114201 CLAMP (BABY FILTER) 1- 265147600179 ASSY PIPE UNION BOLT 134 252709110126 ASSY FUEL FILTER WITH QUICK FIX TYPE CONNECTOR 1- 252709119902 FUEL FILTER BSIV SPIN ON CARTRIDGE 1- 252709119903 WATER LEVEL SENSOR 1- 252709119904 TEMPERATURE SENSOR 1





VC No : 21906742000R Group : (49) EXHAUST SYSTEM Table : ( 2190613649R.01-EXHAUST SYSTEM )Fig. Part No Part Description Qty Remarks1 219049200110 ASSY.FRONT EXHAUST PIPE (WITH FLEXIBLE BELLOW) 12 276349205301 GASKET 33 282149200104 ASSY.BRACKET (SILENCER MTG.TOP) 24 282149200103 ASSY.PLATE WITH HOOK 25 269849207702 RUBBER HANGER. 46 282149200102 ASSY.PLATE WITH HOOK(SILENCER MTG.) 27 264249100111 ASSY.SILENCER COMPLETE 18 --------- ASSY.MOUNTING STRAP (SILENCER MTG) 19 264154219905 ASSY.MAG.VALVE(EX.BRAKE)W/VOSS 12V 110 550743400101 ASSY. EXHAUST BRAKE UNIT DIA 80 1





VC No : 21906742000R Group : (50) RADIATOR Table : ( 2527450150R.01-RADIATOR AND MOUNTING )Fig. Part No Part Description Qty Remarks15 252750110133 SET ASSY RADIATOR & INTERCOOLER BS-IV 11 252750110134 ASSY RADIATOR 12 252714600179 INTERCOOLER 13 252750008239 RADIATOR MTG BRACKET (RH SIDE) 14 252750000156 ASSY BRACKET RAD MTG BOTTOM 25 252750000109 ASSY.RADIAIOR MTG PAD SIDE. 26 252750008240 RADIATOR MTG BRACKET (LH) 17 253350000116 ASSY RAD MTG PAD-BOTTOM-50 MM 28 252750106945 TUBE (PVC L190 2 THK 12 O.D.) 19 252550106305 RECOVERY COOLANT TANK 1- 252709136301 RUBBER BUFFER 310 254750104225 HOSE CLAMP (16 DIA.) 211 252750005818 HOSE (NO LOSS TANK TO FILLER PIPE) 112 252750108259 BRACKET LOWER(NO LOSS TANK) 112 252750108260 BRACKET UPPER(FOR NO LOSS TANK) 1





VC No : 21906742000R Group : (50) RADIATOR Table : ( 2527450150R.02-RADIATOR HOSE CONNECTION )Fig. Part No Part Description Qty Remarks14 252750506318 FAN SHROUD (550 DIA JET RING FAN) 115 254709134215 HOSE CLAMP (72 DIA.) 216 252750115811 HOSE (FILLER PIPE TO NOLOSS TANK) 117 254750104222 HOSE CLAMP ( 50 DIA.) 318 252750115814 RUBBER HOSE (TS TO WATER PUMP) 122 252750108266 BRACKET:FILLER PIPE MOUNTING 123 254750104212 HOSE CLAMP- 56 DIA. 224 252750005817 RUBBER HOSE(COOLANT FILL PIPE TO RAD) 125 252750100371 ASSY COOLANT FILL PIPE W PR CAP & CHAIN 126 252750104208 HOSE CLAMP (34 DIA.) 127 254750104221 HOSE CLAMP ( 53 DIA.) 328 252750115815 RUBBER HOSE (UWCL TO THERMOSTAT) 129 252750115816 RUBBER HOSE(THERMOSTATE TO FILLER PIPE) 130 252750005820 HOSE(RADIATOR TO COOLANT FILLING PIPE) 1- 252750005819 HOSE(T.VENT TO COOLANT FILLING PIPE) 1- 254701174212 HOSE CLAMP (18 DIA.) 4





VC No : 21906742000R Group : (54) ELECTRICALS Table : ( 2190674254R.01-LIGHT AND SIGNAL SYSTEM )Fig. Part No Part Description Qty Remarks1 215354100107 ASSY. BATT. CABLE VE 1250MM W/COT TUBE 12 215354100108 ASSY. BATT. CABLE -VE 1050MM W/COT TUBE 1- 215354108203 CLAMPING STRAP 100AH AMARON 1

215354100116 ASSY.BOTTOM PLATE WITH LOCATING PIN (BATTERY) 1- 270554100198 ASSY.SIDE BKT.RH WITH M12 WELD NUT 1- 270554100199 ASSY.SIDE BKT.LH WITH M12 NUT 1- 270554108252 BEND STUD 23 257354200154 ASSY HORN (M26)WITH PIG TAIL 1- 264154200101 ASSY BRACKET (HORN MTG) 15 206754610101 EARTH STRAP 120 264154401603 ASSY.ENGINE LAMP W/12V BULB 1- 62120400121 LAMP P21 12V 21W BA15S E CERT. 121 264154430126 ASSY HEAD LIGHT LH-RHD CLEAR W/MOT 121 264154430127 ASSY HEAD LIGHT RH-RHD CLEAR W/MOT 123 264154430145 ASSY.FRONT BLINKER LAMP-LH-12V 123 264154430146 ASSY.FRONT BLINKER LAMP-RH-12V 126 264154420178 4CH CLR LENS TAIL LAMP W/BULB-LH-12V 126 264154420179 4CH CLR LENS TAIL LAMP W/BULB-RH-12V 128 265454509924 FLASHER SQ. 12 V 129 264154500106 STEERING LOCK CUM IGNITION SWITCH 130 257654400111 ASSY.CAB LAMP (WITH BULB) 134 257454509953 MECH STOP LIGHT SWITCH 135 264254620144 WIRING HARNESS MAIN 136 219054620107 WIRING HARNESS TAIL 1- 264154601671 WIRING HARNESS PARKING 1





VC No : 21906742000R Group : (54) ELECTRICALS Table : ( 2190674254R.01-LIGHT AND SIGNAL SYSTEM )Fig. Part No Part Description Qty Remarks- 264154601670 WIRING HARNESS PIG TAIL L.P.SW.AND B/F BOTTLE 137 264254620103 WIRING HARNESS ENGINE 1- 264154660127 WIRING HARNESS ROOF 1- 264254620104 WIRING HARNESS SENSOR 1- 264254620105 WIRING HARNESS SWITCH 1- 264154630128 WIRING HARNESS SIDE MARKER 246 219016100119 CONTAINER (ECU 497 TCIC CRDI BS-III-6.9/5.857) 147 0281002514 BOOST PRESSURE/TEMP SENSOR 148 0281002209 WATER TEMP SENSOR M/S.MICO 149 0281002214 ENGINE SPEED SENSOR 1- 278054209938 SPEED SENSOR 12/24V (8 PULSE)ESPEEDO 155 264354200154 FAN OUT UNIT FOR EIII ESPEEDO12V/24V 156 269854200185 ASSY.SEAT BELT&DOOR AJAR BEPPER 157 282354400117 ASSY SIDE REP.LAMP(CLEAR LENS)12V 258 264754400119 END OUTLINE MARKER LAMP 259 269854500111 HEAD LAMP LEVELLING SWITCH 160 264154500137 DOUBLE CONTACT BRAKE SWITCH 161 265154200173 ASSY.BUZZER UNIT WITH MSSL TERS. 1- 282954209930 DIGITAL CLOCK 1- 264154200163 ASSY POWER SOCKET 162 264354400129 ASSY FRONT FOG LAMP 12V 2- 264354400130 ASSY BRACKET -LH (FRONT FOG LAMP MTG.) 1- 264354400131 ASSY BRACKET -RH (FRONT FOG LAMP MTG.) 163 280854400103 ASSY REAR FOG LAMP(12V) 1- 270554200105 ASSY.BRACKET (FOR FUSE BOX & RELAY) 2





VC No : 21906742000R Group : (54) ELECTRICALS Table : ( 2190674254R.01-LIGHT AND SIGNAL SYSTEM )Fig. Part No Part Description Qty Remarks- 264354400137 ASSY.SIDE IND.LH 12V ECERT 1- 264354400138 ASSY.SIDE IND.RH 12V ECERT 1- 264215608201 BRACKET SENSOR WIRING HARNESS 1





VC No : 21906742000R Group : (54) ELECTRICALS Table : ( 2190674254R.02-INSTRUMENT CLUSTER )Fig. Part No Part Description Qty Remarks1 264254200108 INST.CLUSTER 0.94 12 264154209970 FUEL GAUGE 13 264154209971 TEMPERATURE GAUGE 14 --------- AIR PRESSURE GAUGE 2 NOT SEVICEABLE5 264254209903 SPEEDOMETER 0.94 ESPEEDO 110 264154506911 PIANO SWITCH EXHAUST BRAKE ON 111 264154506912 PIANO SWITCH(ENGINE LAMP)W/O CONN. 112 275454506918 PIANO KEY SWITCH- FRONT FOG LAMP 113 264154506913 PIANO SW.(REAR FOG LAMP)W/O CONN. 114 265454510119 COMBI SWITCH 115 257454509956 LOW AIR PRESSURE SW. 1





VC No : 21906742000R Group : (60) BODY Table : ( 2673330167R.01A-WINDSHIELD GLASS )Fig. Part No Part Description Qty Remarks1 264167106305 RUBBER MOULD (WINDSHIELD GLASS 5.76 THICK) 12 274767102301 WINDSHIELD (TINTED BAND) 15 265167106304 RUBBER MOULD-REAR WINDOW KEYLESS PROF. 16 265167100110 ASSY.REAR WINDOW COMPT.WITH TINTED GLASS 110 264160100114 ASSY.PANEL INNER W/S BOTTOM 1- 264160108230 GUSSET(PANEL INNER W/S BOTTOM) 111 274760100105 ASSY.PANEL OUTER W/S BOTTOM 1





VC No : 21906742000R Group : (60) BODY Table : ( 2673800468R.01-DASHBOARD )Fig. Part No Part Description Qty Remarks- 264168910150 ASSY.DASHBOARD CENTRE-RHD EX2 W/HTG 11 264168906379 DASHBOARD CENTRE-RHD(EX-II) 12 264168908236 REINFORCEMENT MIDDLE-LH 12 264168908237 REINFORCEMENT MIDDLE-RH 1- 206460100106 ASSY CROSSMEMBER RHD(DASH BOARD-MTG) 14 264168906355 DASHBOARD LH (GREY) 15 264168906356 DASHBOARD RH (GREY) 16 274768908205 REINFORCEMENT (FRONT) 18 264168900131 ASSY. REINFORCEMENT INSIDE (GLOVE BOX) 2- 264168900133 ASSY REINFORCEMENT COMPLETE INSIDE RHD 111 264168900134 ASSY. REINFORCEMENT (OUTSIDE) 112 264168900135 ASSY. REINFORCEMENT TOP 113 264168900112 ASSY BRACKET DASH BOARD MTG 116 264168900195 ASSY. GLOVE BOX (GREY) 1- 264168906358 COVER DASH MOUNTING (GREY) 2- 264168900112 ASSY BRACKET DASH BOARD MTG 121 274768900122 ASSY.KIT FOR NACELLE (GREY) 121 --------- NACELLE FRONT 121 --------- NACELLE REAR 126 264168900113 ASSY. BRACKET LH 127 264168900114 ASSY. BRACKET RH 128 264168906357 COVER CLUTCH BOTTLE 129 264168900151 ASSY VENTILATION NOZZLE 430 265168916344 COVER CENTRE (DARK GREY) 131 264168906367 SPEAKER GRILL 2





VC No : 21906742000R Group : (60) BODY Table : ( 2673800468R.01-DASHBOARD )Fig. Part No Part Description Qty Remarks32 265168906388 GARNISH (FOR MIDDLE DEFROST) 133 265168906389 GARNISH (FOR SIDE DEFROST) 234 264168906314 COVER (T -EMBLEM) DASHBOARD 1





VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.01A-DOOR )Fig. Part No Part Description Qty Remarks1 264172200142 ASSY.DOOR SHELL-LH 11 264172200136 ASSY.DOOR SHELL-RH 12 264172300111 ASSY. HINGE TOP LH (DOOR) 12 264172300112 ASSY. HINGE TOP RH (DOOR) 13 264172300118 ASSY. HINGE BOTTOM LH (DOOR) 13 264172300119 ASSY. HINGE BOTTOM RH (DOOR) 14 264172200113 ASSY. GUIDE CHANNEL LH 14 264172200114 ASSY. GUIDE CHANNEL RH 15 264172300124 ASSY. DOVETAIL BOTTOM (DOOR) 26 264172306303 DOVETAIL BOTTOM (BODY SIDE) 2- 264172306308 COVER PANEL INNER(FRONT CORNER)-LH 1- 264172306309 COVER PANEL INNER(FRONT CORNER)-RH 18 264172502501 VELVET CHANNEL 29 264172700101 ASSY.PADDING DOOR L.H. 19 264172700102 ASSY.PADDING DOOR RH 1- 265472700103 ASSY.DOOR PAD CLIP. 16- 265472306326 HOLDER OUTER SEALING RH (REAR) 2- 265472306325 HOLDER OUTER SEALING LH (REAR) 212 264172300180 ASSY. SEALING MOULD RH (OUTER) 112 264172300179 ASSY. SEALING MOULD LH (OUTER) 1- 265472306324 HOLDER(OUTER SEALING) 213 264172300137 ASSY. SEALING INNER LH 113 264172300138 ASSY. SEALING INNER RH 114 265472706317 MAGAZINE POCKET (GREY) LH 114 265472706318 MAGAZINE POCKET (GREY) RH 1





VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.01A-DOOR )Fig. Part No Part Description Qty Remarks- 265468900189 ASSY ASH TRAY 2- 265172506321 HOUSING(ASH TRAY) 2- 265172506316 GRAB HANDLE (DOOR) 2- 267881106305 REFLEX REFLECTOR (FRONT DOOR) 2- 264172506314 WEATHER STRIP R.H. 1- 264172506315 WEATHER STRIP L.H. 1





VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.02-DOOR LOCK )Fig. Part No Part Description Qty Remarks1 264172300143 DOOR LOCK FRONT LH 11 264172300144 DOOR LOCK FRONT RH 12 265872300127 ASSY. INNER HANDLE 25 265472300124 ASSY. OUTER HANDLE LH 15 265472300125 ASSY. OUTER HANDLE RH 16 264172306004 LINK LH (INNER HANDLE) 16 264172306005 LINK RH (INNER HANDLE) 17 264172306006 LINK (POP - UP KNOB) LH 17 264172306007 LINK RH (POP-UP KNOB) 18 264172306302 KNOB (INNER LOCK) 2- 264172306003 LINK (OUTER HANDLE) 2- 264172306001 LEVER LH (LOCK CYLINDER TO LATCH) 1- 264172306002 LEVER RH (LOCK CYLINDER TO LATCH) 115 265472300212 ASSY. STRIKER (DOOR LOCK) 2

--------- LOCK KITS- 264172300131 KIT FOR LOCKS 1

--------- CONSISTING OF :5 --------- ASSY. OUTER DOOR HANDLE LH 15 --------- ASSY. OUTER DOOR HANDLE RH 1- --------- ASSY. KEY 3- --------- ASSY. GLOVE BOX LOCK 1- --------- STEERING LOCK CUM IGNITION SWITCH 1





VC No : 21906742000R Group : (60) BODY Table : ( 2153413672R.03-WINDING REGULATOR AND GLASS )Fig. Part No Part Description Qty Remarks1 264172500101 ASSY. WINDING REGULATOR LH 11 264172500102 ASSY. WINDING REGULATOR RH 14 265472300127 ASSY.HANDLE (WINDOW REGULATOR) 26 274772502301 DOOR GLASS LH TINTED (LIGHT GREEN) 16 274772502302 DOOR GLASS RH TINTED (LIGHT GREEN) 1- 264172506303 HOLDER (REGULATING GLASS) 4- 264172300140 ASSY. DOOR STRAP COMPLETE 2





VC No : 21906742000R Group : (60) BODY Table : ( 2673010175R.01A-CENTRE FLAP )Fig. Part No Part Description Qty Remarks1 267375100101 ASSY.CENTRE FLAP 12 264181106323 BOTTOM BEADING (CENTRE FLAP) 1- 264188806301 BEADING FRONT PANEL 1- 264181106321 BEADING (FIRE WALL) 13 264175200116 ASSY. HINGE (CENTRE FLAP) 24 264175200107 ASSY.LOCK (CENTRE FLAP) 25 264175200119 ASSY.STAY ROD COMPLETE 16 264175206306 BUSH C/FLAP STAY ROD 17 264175106706 PIN C/FLAP STAY ROD 18 265188700113 ASSY RUBBER BUFFER 29 264175200112 ASSY.RELEASE CABLE COMPLETE(CENTRE FLAP) 110 264175200122 ASSY STRIKER (CENTRE FLAP) 2- 265488704202 CLAMP BONNET STAY ROD 1





VC No : 21906742000R Group : (60) BODY Table : ( 2673801781R.01-INTERNAL AND EXTERNAL FITMENTS )Fig. Part No Part Description Qty Remarks20 274781100107 ASSY.GRAB HANDLE 221 264181900158 ASSY.CENTRE GRILL WITH TEMBLEM 123 264181900165 ASSY.BAZZLE-RH (GREY) 123 264181900164 ASSY.BAZZLE-LH (GREY) 1- 264181903301 BRACKET (BAZZLE MTG) 2- 264181903302 BRACKET (BAZZLE MTG) 2- 264181900152 ASSEMBLY COVER BAZEL LH. 1- 264181900153 ASSEMBLY COVER BAZEL RH. 126 264181900150 ASSY COVER SIDE-LH (CENTRE FLAP) 127 264181900151 ASSY COVER SIDE-RH (CENTRE FLAP) 128 264181910117 ASSY.COVER MIDDLE WITH TATALETTERS 129 264181906332 GRILL SIDE LH, (W/S) 130 264181906333 GRILL SIDE RH, (W/S) 131 264181906331 GRILL MIDDLE 1- 264181906319 PACKING GRILL W/S BOTTOM 1- 265469504301 SPRING CLIP INNER LINING 8- 264181906315 SCREW GROMMET 732 274781506904 GRAB HANDLE 433 264181100175 ASSY. COVER LH (CENTRE FLAP HINGE) 134 264181100176 ASSY. COVER RH (CENTRE FLAP HINGE) 135 257581100102 ASSY.SUNVISOR LH 135 257581100101 ASSY.SUNVISOR RH 136 264181900147 ASSY DOOR CLADDING -LH 136 264181900148 ASSY DOOR CLADDING -RH 165 215381000104 ASSY.KIT FOR REAR VIEW MIRROR COMPL 1





VC No : 21906742000R Group : (60) BODY Table : ( 2673801781R.01-INTERNAL AND EXTERNAL FITMENTS )Fig. Part No Part Description Qty Remarks37 257681100153 ASSY.REAR VIEW MIRROR-LH 137 257681100152 ASSY.REAR VIEW MIRROR-RH 1- 264181103801 BRACKET TOP LH. (R.V.M.) 1- 264181103802 BRACKET TOP RH.(R.V.M.) 1- 264181106332 SLEEVE(FOR FRAME R.V.M) 4- 264181106330 RUBBER PAD(BRACKET TOP R.V.M) 2- 264181103803 BRACKET BOTTOM LH.(R.V.M.) 1- 264181103804 BRACKET BOTTOM RH.(R.V.M.) 138 215381100199 ASSY FRAME COMPLETE (RVM) 2- 264181106320 CAP FOR REAR VIEW MIRROR 239 268081100125 ASSY PROXIMITY MIRROR 140 274781100119 ASSY WIDE ANGLE MIRROR 141 219081800112 ASSY 1109H EX2 CRDI BS-III MASCOT 142 265181006304 LETTER T 243 265181006305 LETTER A 2- 264181906337 STICKER TURBO INTERCOOLER 1- 265481106367 COVER(FOR ELR UNIT)BLACK 2- 264188806301 BEADING FRONT PANEL 150 215381906301 COVER STEP BOARD 255 264181100178 ASSY. HEAD LAMP DOME. 255 264181100181 ASSY.HEAD LAMP DOME-LH(RHD) 1- 274781106332 RETRO-REFLECTIVE TAPE(WHITE 1955 LG) 1- 274781106333 RETRO-REFLECTIVE TAPE(YELLOW 995 LG) 2- 274781106334 RETRO-REFLECTIVE TAPE(YELLOW 150 LG) 4





VC No : 21906742000R Group : (60) BODY Table : ( 2064023682R.01A-WIPER MOTOR AND LINKAGES )Fig. Part No Part Description Qty Remarks1 264182409953 WIPER MOTOR 17WH/P-RHD-140-MSSL-LUCAS 1- 264182400179 ASSY.WIPER ARM & BLADE(550 MM.)RHD-BCS 12 264182400109 ASSY. WIPER ARM 23 278082400101 ASSY. WIPER BLADE 25 264182408201 ASSY. BRACKET (WIPER MOTOR MTG.) 1- 264182407501 GASKET (BRACKET TO FIRE WALL) 1- 264182400138 REPAIR KIT FOR ACCESSORIES WIPER 1

--------- CONSISTING OF :13 --------- ASSY. WHEEL BOX (58.13 MM) 111 --------- ASSY. LINK (792) 112 --------- ASSY. LINK (183) 114 --------- ASSY. WHEEL BOX CO-DRIVER (45 MM) 1- 264182400143 KIT W/S WASHER UNIT 1

--------- CONSISTING OF :21 --------- ASSY. TWIN SELF NOZZLE 1- --------- TUBE (1750 MM LONG) 125 --------- PUMP WITH MOTOR AND TANK 1- --------- OMEGA CLIP 2- 264182400108 ASSY BRACKET W/S WASHER MOUNTING 1





VC No : 21906742000R Group : (60) BODY Table : ( 2153013883R.01-VENTILATION )Fig. Part No Part Description Qty Remarks1 264168900151 ASSY. VENTILATION NOZZLE 22 264183106306 DUCT OUTER LH (W/S BOTTOM) 12 264183106307 DUCT OUTER RH (W/S BOTTOM) 13 264183106308 DUCT INNER (WIND SHIELD BOTTOM) 24 264183106311 HOSE (VENTILATION) 45 264183106320 ELBOW DUCT LH 15 264183106321 ELBOW DUCT RH 18 264183100106 ASSY. VENTILATION GRILL (LEG ROOM) 212 264183100128 ASSY. BRACKET (ELBOW DUCT MTG.) 214 274783108204 AIR DEFLECTOR (LEG ROOM VENTILATION) 2





VC No : 21906742000R Group : (60) BODY Table : ( 2064013688R.01B-BUMPER )Fig. Part No Part Description Qty Remarks1 26418850011521 ASSY. BUMPER COMPLETE 12 206488500102 ASSY SUPPORT LH(BUMPER MOUNTING) 12 206488500103 ASSY.SUPPORT R.H.(BUMPER MTG.) 14 215388500128 ASSY.BRACKET LH (BUMPER MTG) 14 215388500129 ASSY.BRACKET RH (BUMPER MTG.) 1- 257354410137 ASSY REFLEX REFLECTOR - WHITE 2





VC No : 21906742000R Group : (60) BODY Table : ( 2673800589R.01-CAB MOUNTING (FRONT) )Fig. Part No Part Description Qty Remarks3 206489100118 ASSY CROSS TUBE (TORSION BAR) 1- 264189103403 SERRATED BUSH RH (CROSS TUBE) 1- 264189103404 SPACER BUSH 28 264189100157 ASSY RUBBER BUSH (FRONT MOUNTING) 29 215389100101 ASSY.MTG.BKT.BOTTOM LH RHD FRT. 110 215889100108 ASSY MTG.BRKT BOTTOM RH FRONT 111 264189107903 TORSION BAR 1- 264189103703 ADJUSTER RH (TORSION BAR) 1- 264189108004 SPECIAL BOLT (FOR ADJUSTER) 1- 274789100158 ASSY.NUTPLATE (FRONT MTG.) 215 206489100109 ASSY. STAY COMPLETE 1





VC No : 21906742000R Group : (60) BODY Table : ( 2673800589R.02-CAB MOUNTING (REAR) )Fig. Part No Part Description Qty Remarks1 264189100149 ASSY.CAB MTG MECHANISM (CAB SIDE LH) 11 264189100150 ASSY CAB MTG MECHANISM (CAB SIDE RH) 1- 264189106705 PIN (LOCK MECHANISM) 210 206489100130 ASSY. HANDLE MTG.(CAB LOCKING MECH.). 120 264189100134 ASSY. CONNECTING LINK LH 121 264189100135 ASSY. CONNECTING LINK RH 123 215489100116 ASSY SECONDARY LOCK (LOCKING MECHANISM) 127 219089100102 ASSY MTG BRKT COMPLETE - LH (CHASSIS SIDE) 127 219089100103 ASSY MTG BRKT COMPLETE RH (CHASSIS SIDE) 1- 215389100114 ASSY.TIE MEMBER (REAR MTG)-1116 CAB 131 274789100129 ASSY. MTG. HOOK (CAB LOCKING MECH.) 2- 264189108272 PLATE (CAB LOCKING MECHANISM) 2- 264189108270 MOUNTING CUP (CAB LOCKING MECHANISM) 6- 264189106314 RUBBER MOUNTING (UPPER) 234 264189100115 ASSY. RUBBER MOUNTING (LOWER) 2- 264189106913 SPACER (REAR MOUNTING) 238 12460501707 BRIGHT WASHER 17 239 12520698025 SPRING WASHER B 8 240 12140601606 NYLOC NUT M 16X1.5 241 264189100182 ASSY. BRACKET UPPER (CHASSIS SIDE) 242 264189100184 ASSY. MOUNTING PAD 4





VC No : 21906742000R Group : (60) BODY Table : ( 2673800589R.03-MUDGUARD AND MUDFLAP )Fig. Part No Part Description Qty Remarks41 215389106303 MUDGUARD LH REAR 141 215389106304 MUDGUARD RH REAR 142 215389100138 ASSY SUPPORT BOTTOM (MUDGUARD). 2- 264189108257 CLAMP REAR MUDGUARD MOUNTING 6- 264189106307 SEALING (REAR MUDGUARD) 447 215389106305 MUDFLAP FRONT 249 215389100119 ASSY.MUDFLAP FRONT OUTER-LH 149 215389100120 ASSY.MUDFLAP FRONT OUTER-RH 1- 264161100123 ASSY.BRACKET BOTTOM LH (MUD FLAP MTG) 1- 264161100125 ASSY.BRACKET BOTTOM RH MUDFLAP MTG 1- 215389100117 ASSY.ENGINE SHIELDING-LH 1- 215389100118 ASSY.ENGINE SHIELDING-RH 1- 215389100112 ASSY.NOISE SHIELD FRONT LH 1- 215389100113 ASSY. NOISE SHIELD FRONT RH 1





VC No : 21906742000R Group : (60) BODY Table : ( 2673800591R.01B-SEAT AND SEAT BELTS )Fig. Part No Part Description Qty Remarks1 264191000108 ASSY. DRIVER SEAT WITH HEAD REST-RHD. 12 264194000143 ASSY CO-DRIVER SEAT WITH SINGLE H/R-RHD 13 --------- ASSY.SEAT BELT KIT COMPLETE(PASSIVE) 1 UPTO JULY 20143 264191500109 ASSY. SEAT BELT KIT COMPLT.(E-CERTI.) 1 FROM AUG 2014 (HIGHER ASSY.)

--------- CONSIST OF:- --------- SEAT BELT (MIDDLE PASSENGER) 1- --------- SEAT BELT (CO - DRIVER SIDE) 15 --------- SEAT BELT (DRIVER SIDE) 1- 264163100139 ASSY.BRACKET BOTTOM L.H.SEAT BELT MTG 1- 264194100101 ASSY.TOOL BOX (CO-DRIVER SEAT) 1- 264191506301 COVER (SEAT BELT ANCHORAGE) 2- 264191500112 ASSY. SEAT BELT KIT DRIVER SIDE. 1 CHILD PART- 264191500111 ASSY. SEAT BELT KIT CO-DRIVER SIDE. 1 CHILD PART





VC No : 21906742000R Group : (60) BODY Table : ( 2673801760R.01-CAB )Fig. Part No Part Description Qty Remarks- 2190606001CK99 CAB KIT-LPT1109H EX2 BSIII/42HDLB,PTOP 11 219060000126 ASSY. CABSHELL PAINTED(BARE CAB) 1 UPTO FEB 20141 219060000157 ASSY CAB SHELL PAINTED 1 FROM MAR-20143 264163100129 ASSY FENDER COMPLETE LH 13 264163100130 ASSY FENDER COMPLETE RH 14 264160100104 ASSY. PANEL CORNER BOTTOM LH 14 264160100105 ASSY. PANEL CORNER BOTTOM RH 16 274781100182 ASSY.COVER(GREY)-LH(PANEL OUTER CORNER FRONT) 16 274781100183 ASSY.COVER(GREY)-RH(PANEL OUTER CORNER FRONT) 110 267375100101 ASSY.CENTRE FLAP 117 264163000101 ASSY.SIDE WALL COMPLETE LH 117 264163000102 ASSY. SIDE WALL COMPLETE RH 119 264160100108 ASSY.SUPPORT FRONT (GRILL)-RHD 120 215360108201 STEP BOARD. 121 264165708203 ROOF PANEL RHD 1- 264168400110 ASSY FLOOR MAT-RHD LPT-LCV BS-IV 123 215381060101 ASSY. STEP ADDITIONAL. 2





VC No : 21906742000R Group : (70) LOAD BODY Table : ( 2228044270R.01-LOAD BODY )Fig. Part No Part Description Qty Remarks1 22287000016120 ASSY. LOADBODY COMPLETE 12 222870300141 ASSY SIDE PANEL LH 13 222870300142 ASSY SIDE PANEL RH 14 222870200101 ASSY FRONT WALL 15 222870400101 ASSY TAIL GATE 1- 222870905609 HANDLE LH (TAIL GATE LOCKING) 1- 222870905610 HANDLE RH (TAIL GATE LOCKING) 1- 222870400115 ASSY BRACKET (HANDLE)(TAIL GATE LOCKING) 2- 222870308262 CLAMP LH (TAIL GATE) 1- 222870308263 CLAMP RH (TAIL GATE) 110 222870118213 MUDGAURD STAY ROD(REAR) 411 222870138236 MUDGAURD STAY ROD REAR 413 222870406906 STEP TAIL GATE 214 215370506301 MUDFLAP LH REAR - SPRAY SUPPRESSION 114 215370506302 MUDFLAP RH REAR - SPRAY SUPPRESSION 115 215389106303 MUDGUARD LH 115 215389106304 MUDGUARD RH 1

221370406301 RETRO REFLECTIVE TAPE RED 2080 LG 1222870306302 RETRO REFLECTIVE TAPE 150 LG 2

- 222870306306 RETRO REFLECTIVE TAPE 450 LG 6222870306303 RETRO REFLECTIVE TAPE 400 LG 4

- 222870306304 RETRO REFLECTIVE TAPE 500 LG 4- 222870306305 RETRO REFLECTIVE TAPE 763 LG 4- 215370506301 MUDFLAP LH REAR - SPRAY SUPPRESSION 1- 215370506302 MUDFLAP RH REAR - SPRAY SUPPRESSION 1





VC No : 21906742000R Group : (70) LOAD BODY Table : ( 2228044270R.01-LOAD BODY )Fig. Part No Part Description Qty Remarks- --------- U-BOLT 6 NOT SERVICED- --------- U-BOLT 2 NOT SERVICED- 257470813801 BRACKET BOTTOM U BOLT CLAMP 8- 222870808204 BRACKET U BOLT MOUNTING 8- 222870100179 ASSY. SUPD(LH) 1- 222870100180 ASSY. SUPD(RH) 1





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