1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was...

49
BEHAVIOR OF AN AROMATIC HETEROCVCLIC POLVMER IN SALT SOLUTION(U) AIR FORCE WRIGHT AERONAUTICAL LABS WRIGHT-PATTERSON AFB OH T E HELMINIAK ET AL. AUG 82 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NL END , N

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BEHAVIOR OF AN AROMATIC HETEROCVCLIC POLVMER IN SALT SOLUTION(U) AIR FORCE WRIGHT AERONAUTICAL LABS WRIGHT-PATTERSON AFB OH T E HELMINIAK ET AL. AUG 82

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UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NL

END

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AFWAL-TR-83-4010

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CO BEHAVIOR OF AN AROMATIC HETEROCYCLIC POLYMER IN SALT SOLUTION

T. R. Hanley T. E. Helminiak C. L. Benner

Polymer Branch Nonmetallic Materials Division

August 1983

Approved for public release; distribution unlimited

--_•

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MATERIALS LABORATORY AIR FORCE WRIGHT AERONAUTICAL LABORATORIES AIR FORCE SYSTEMS COMMAND WRIGHT-PATTERSON AIR FORCE BASE, OHIO 45433

DTIC ELECTS'

NOV 2 ^ «83

8a 11 22 070 '.•«

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NOTICE

When Government drawings, specifications, or other data are used for any purpose other than in connection with a definitely related Government procurement operation, the United States Government thereby incurs no responsibility nor any obligation whatsoever; and the fact that the government may have formulated, furnished, or in any way supplied the said drawings, specifications, or other data, is not to be re- garded by implication or otherwise as in any manner licensing the holder or any other person or corporation, or conveying any rights or permission to manufacture use, or sell any patented invention that may in any way be related thereto.

This report has been reviewed by the Office of Public Affairs (ASD/PA) and is releasable to the National Technical Information Service (NTIS). At NTIS, it will be available to the general public, including foreign nations.

This^technicai report has been reviewed and is approved for publication.

THADDEUS E. HELtölNIAK Project Scientist

FOR THE COMMANDER

Jhl/. /s',t^ S& «-•»-• R. L. VAN DEUSEN Chief, Polymer Branch Nonmetallic Materials Division

M FRANKLIN D. CHERRY,/Chief Nonmetallic Materials Division

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"If your address has changed, if you wish to be removed from our mailing list, or if the addressee is no longer employed by your organization please notify AFWAL/MLBP , W-PAFB, OH 45433 to help us maintain a current mailing list".

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• SECURITY CLASSIFICATION OF THIS PAGE (When Data Entered)

REPORT DOCUMENTATION PAGE 1. REPORT NUMBER

AFWAL-TR-83-4010 2. GOVT ACCESSION NO

fib-AI ^?C5 «. TITLE (and Subtitle)

BEHAVIOR OF AN AROMATIC HETEROCYCLIC POLYMER IN SALT SOLUTION

7 AUTHORfa)

Thaddeus E. Helminiak Thomas R. Hanelv (UDRI)* Charles L. Benner (UDRI)*

9 PERFORMING ORGANIZATION NAME AND ADDRESS

Materials Laboratory (AFWAL/MLBP) Air Force Wright Aeronautical Laboratories Wright-Patterson AFB, OH 45433

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I« MONITORING AGENCY NAME » ADORESSf/f dillerent Irom Controlling Ollice)

READ INSTRUCTIONS BEFORE COMPLETING FORM

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8. CONTRACT OR GRANT NUMBERf«)

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P.E. 62102F Project 24190415

12. REPORT DATE

August 1983 13. NUMBER OF PAGES

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17. DISTRIBUTION STATEMENT (ol the abstract entered In Block 20, II dillerent Irom Report)

18. SUPPLEMENTARY NOTES

'University of Dayton Rerearch Institute

19. KEY WORDS (Continue on reverse aide II neceaaary and Identity by block number)

Polymer PBI Polybenzimidazole Solubility

Viscosity Lithium Chloride Electrical Conductivity Entanglements

20 ABSTRACT (Continue on reverse aide It necessary and identity by block number) The addition of lithium chloride (LiCl) to solutions of poly(5,5'bibenzimidazole- 2,2'diyl-l,3 phenylene) (PBI) and N,N dimethylacetamide (DMAC) resulted in the expansion of the PBI molecule in solution. This expansion was owing to the association of lithium and/or chloride ions in the region of the nitrogen atoms on the polymer chain. The presence of these ions expanded the polymer chain by means of electrostatic repulsion. This effect was reflected in the results of conductivity and viscosity studies. In general, LiCl can be used for both increased solubility and increased viscosity for this polymer-solvent system. \

DD ,^NRM73 1473 EDITION OF I NOV 65 IS OBSOLETE

SFCURITY CLASSIFICATION OF THIS PAGE ;When Data Fntrr-

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20. Abstract (Continued) ' "

A ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to one mole of Li Cl for every mole of PBI repeat unit.

The PBI molecule was determined to have entanglements in concentrated solution at every 27 or 28 molecules along the polymer chain. This length between the entanglements is very low in comparison to other polymers, indicating a strongly interacting system. The chain length between entanglements was approximately the same for both PBI-DMAC and PBI-LiCl-DMAC solutions./—"

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Accession For

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- - 1 AFWAL-TR-I 53-4010

TABLE OF CONTENTS

i *

SECTION PAGE

> I INTRODUCTION 1

i '

i

•I II LITERATURE REVIEW 2

\ 1 . Use of LiCl in Polymer Solutions 2

>' 2. Mechanism of Li Cl Addition to Polymers 4 •

1 3. Expected Characteristics for a PBI-LiCl- DMAC System 5

1 Ill EXPERIMENTAL 9

1. Sample Preparation 9

2. Conductivity Measurements 10

3. Intrinsic Viscosity Measurements 13

L' 4. Absolute Viscosity Measurements 17

5. Constant LiCl/PBI Ratio Absolute Viscosity Measurements 22

6. Concentrated Solution Preparation 24

i

• 7. Model Estimation of Chain Extension 24

1 IV DISCUSSION 29

1 . Discussion of Sample Preparation 29

v' 2. Discussion of Conductivity Measurements 29

i 3. Discussion of Intrinsic Viscosity Measurements 31

4. Discussion of Absolute Viscosity Measurements 32

j 5.

I

Discussion of Constant LiCl/PBI Ratio Absolute Viscosity Measurements 34

6. Discussion-of-Concentrated Solution Preparation 35

i

7. Discussion of Model Estimation of Chain Extension 36

V CONCLUSIONS 37

i ;

REFERENCES 38

i i i

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AFWAL-TR-83-4010

LIST OF ILLUSTRATIONS

FIGURE PAGE

[-:•:

The Molecular Structure of the Repeat Unit of Poly (5,5'bibenzimidazole - 2,2' diyl - 1,3 phenylene)

Possible Complexing Mechanisms of LiCl with Water, Carbonyl Groups, and Amide Groups

The Conductance of PBI-DMAC Solutions and DMAC as a Function of LiCl Concentration

3

6

12

The Differences of Conductance Between a LiCl- DMAC Solution and Various PBI-LiCl-DMAC Solutions as a Function of the Weight Ratio of LiCl to PBI

Flow Times as a Function of LiCl Concentration Used for the Calculation of t for Intrinsic Viscosity Measurements

14

16

Ln n c and n, /c versus PBI Concentration for the r SP

Dilution of a 0.9766 Gram per Deciliter PBI Solution Having a LiCl to PBI Ratio of 0.1132

Ln n /c and n /c versus PBI Concentration for

the Dilution of a 0.9741 Gram per Deciliter PBI Solution Having a LiCl to PBI Ratio of 0.1263

Ln n /c and rv /c versus PBI Concentration for

the Dilution of a 0.9721 Gram per Deciliter PBI Solution Having a LiCl to PBI Ratio of 0.1369

18

19

20

The Kinematic Viscosity of a 0.4733 Gram per Deciliter PBI-DMAC Solution and DMAC as a Function of LiCl Concentration 21

».-

10 The Ratio of the Viscosity of a PBI-LiCl- DMAC Solution to a LiCl-DMAC Solution of Corresponding LiCl Concentration for Constant PBI Concentration as a Function of the Weight Ratio of LiCl to PBI 23

11 Log n versus Log NW Determined for PBI-DMAC Solutions and PBI-LiCl-DMA Solutions with a 0.125 LiCl/PBI Ratio Using a Capillary Viscometer at 30 C 25

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AFWAL-TR-83-4010

LIST OF ILLUSTRATIONS (CONCLUDED)

FIGURE PAGE

12 Log n versus Log MW Determined for PBI-DMflC Solutions and PBI-LiCl-DMAC Solutions with a 0.125 LiCl/PBI Ratio Using a Cylinder Viscometer at 30 C 26

13 Possible Molecular Configurations for PBI Molecules 27

14 Intrinsic Viscosity of a 0.8 Gram per Deciliter PBI-DMAC Solution as a Function of LiCl Concentration 33

LIST OF TABLE

TABLE PAGE

1 Intrinsic Viscosity vs. Percent LiCl 32

r f »• ••

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Page 10: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

AFWAL-TR-83-4010

SECTION I

INTRODUCTION

This research covered herein is part of the overall research attempt i

to obtain high-temperature aromatic heterocyclic polymers in a solid,

oriented state. If this attempt is successful, fibers or films could be

formed with the molecules oriented to afford the highest possible

unidirectional strength. The use of poly (5,5' bibenzimidazole-2,2'

diyl-1,3 phenylene) (PBI) in this study is based on PBI's desirable

thermal, physical, and chemical properties in addition to its behavior

in solution-- which lends itself to the specific approach used in this

research.

PBI, as most other high-temperature aromatic heterocyclic polymers,

will decompose before melting. Therefore, conventional methods of

strength orientation, i.e., stretching at a temperature above the glass

transition, cannot be used. This research is an attempt to circumvent

the limitation.

The approach of this study is to expand the polymer molecules while

in solution and retain this expansion while orienting these molecules

during a spinning or extrusion process. This report deals with the

expansion of the polymer while in solution.

The addition of lithium chloride (LiCl) to a solution of PBI and

N,N'-dimethylacetamide (DMAC) has been determined to have a marked

effect on the solubility of the polymer and the viscosity of the polymer

in solution. Generally, the solutions increase in solubility and in

viscosity with the addition of the LiCl salt.

This study was undertaken to determine the mechanism and effect of

the LiCl on a PBI-DMAC solution and to conduct various analytical tests,

such as conductivity, viscosity, and solubility studies, to determine

the optimum solution concentrations for the maximum expansion of the PBI

molecule.

1

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AFWAL-TR-83-4010

SECTION II

LITERATURE REVIEW

This review covers the initial use of lithium chloride in solution

to enhance the solubility and viscosity of polymers, the mechanism by

which the LiCl affects the PBI polymer chain, and the properties

expected of a PBI-LiCl-DMAC mixture. The molecular structure of poly

(5,5' bibenzimidazole - 2,2' diyl-1,3 phenylene) (PBI) as presented by

Vogel (Reference 19) is illustrated in Figure 1.

1. USE OF LiCl IN POLYMER SOLUTIONS

The use of LiCl in a PBI-DMAC system was first introduced by Denyes

(Reference 6) working for Celanese under an AFWAL Materials Laboratory

contract. The addition of LiCl was introduced to prevent the

precipitation of PBI from a DMAC solution. Denyes (Reference 6 indicted

that PBI would "phase out" of a PBI-DMAC solution if the solution were

allowed to stand for 1 to 3 days. Upon the addition of 1 per cent LiCl,

the solution stabilized and did not precipitate over a period of 30

days.

LiCl has been used in several polymer systems to enhance the

solubility of polymer solution. Iwakura (Reference 12) indicated that

solubility of polyphenylbenzimidazoles in DMSO, DMAC, NMP, and DMF was

greatly increased by the addition of LiCl. Kwolek (Reference 13)

reported that LiCl addition aided the solvation of a polyamide and was

highly desirable for an amide-urea medium. Itoi (Reference 11) reported

that polyvinyl alcohol (PVA), which is insoluble below 130 C in pure

dimethylformamide (DMF), was dissolved at 80 C in DMF containing greater

than 1.6 per cent LiCl. Ten grams of PVA in two grams of LiCl and

KrJ ninety grams of DMF yielded a colorless solution with a viscosity of

29.5 poise at 30 C. The use of LiCl for solvation was again illustrated

9 by Fedorov (Reference 7) in synthesizing poly(p-phenylene-

terephthalamide) in DMAC. Fedorov indicated that the increased

interaction between solvent and polymer due to LiCl addition promoted

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AFWAL-TR-83-4010

Jn

Figure 1. The Molecular Structure of the Repeat Unit of Poly (5,5* bibenzimidazole - 2,2' diyl - 1,3 phenylene)

-r - - - -

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AFWAL-TR-83-4010

higher molecular weights. Savinov (Reference 18) reported for the poly-

condensation of terephthaloyl chloride with p-phenylenediamine in DMAC,

the presence of LiCl increased polyamide solubility and the polymer

molecular weight.

Helminiak (Reference iO) reported that LiCl-DMAC was a better

solvent for PBI than DMAC alone based on intrinsic viscosity studies.

One dissention was recorded by Denyes (Reference 6) who indicated that

the amount of PBI dissolved by LiCl-DMAC at a given temperature was

slio'itly less than that dissolved by DMAC alone.

The addition of LiCl has also been indicated as having a strong

effect on the viscosity of a solution. Nebrasov (Reference 16) reported

that the characteristic viscosity of poly)m-phenylene isophthalamide) in

N'N dimethylformamide (DMF) and DMAC in the absence of LIC1 are 1.55 and

1.75 respectively, and change in the presence of LiCl. The dependence

of the viscosity on the concentration of LiCl is characterized by a

curve with a maximum at low concentrations. These viscosities are

doubled and tripled respectively. The results were explained by the

absorption of LiCl by the polymer chains. Benner (Reference 3),

Helminiak (Reference 10 and Denyes (Reference 6) have indicated a strong

increase in viscosity with the addition of LiCl to a PBI-DMAC solution.

2. MECHANISM OF LiCl ADDITION TO POLYMERS

Bello (Reference 2) indicates that the mechanism for the addition of

LiCl to a polymer chain can be attributed to the interaction of the

polymer, LiCl, DMAC, and, in some instances, water. Lagowski (Refer-

ence 14) reported that DMAC and water have a strong affinity for each

<•• other, with water being present in small amounts in all DMAC solutions.

Lagowski indicates that DMAC will tend to protonate the water hydrogens,

thus forming a complex. ."

For a LiCl-DMAC-water system, Bello (Reference 1) claims that

lithium ions would be complexed in either of two ways—between DMAC

molecules or as a hydrated lithium ion which was held between 'j

"j •- « 4

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AFWAL-TR-83-4010

DMAC molecules. These situations can be seen as examples A and B in

Figure 2. Bello (Reference 1) also reported that solutions of LiBr or

LiCl in DMAC yield much higher viscosities than could be assumed by

ideal mixing. Bello further indicated that the increased viscosity of

proteins in strong LiBr solution may be due to extension of the

polypeptide chain as a result of attaching hydrated lithium ions in

close proximity.

In further work, Bello (Reference 2), basing his work on x-ray dif-

fraction studies, reported that both Li+ and Cl" ions participate in the

complexing of DMAC and water. Example C of Figure 2 illustrates this

interaction. On the basis stated, the chlorine ion complexes the

hydrogen molecules, hydrates, and then attaches a Li-DMAC complex. It

was also reported that LiBr and LiCl are the only compounds that complex

in this manner. For example, the same amount of NaBr increases the

viscosity of NMA only half as much as LiBr.

Fedorov (Reference 8) reinforces the second approach of Bello. He

indicates a direct interaction of Cl" anions with the protons of the

amide group in substituted benzanilides in the LiCl-DMAC system.

Fedorov reported this interaction causes strong chemical shifts in the

NMR spectra.

Several mechanisms therefore have been suggested in explanation of

LiCl-DMAC interaction with polymer systems. Whichever mechanism is

applicable, a basis for this interaction has been established.

3. EXPECTED CHARACTERISTICS FOR A PBI-LiCl-DMAC SYSTEM

One characteristic which might be exhibited by a PBI-DMAC system

with the addition of LiCl would be an increase in solubility based on

the fact that Iwakura (Reference 12), Kwolek (Reference 13), Itoi

(Reference 11), Fedorov (Reference 7) and Savinov (Reference 18) have

indicated that the addition of LiCl has increased solubility in several

different polymer systems. Helminiak (Reference 10) has confirmed that

LiCl does increase the solubility of PBI in DMAC.

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1 AFWAL -TR- -83- -4010

C=O...Lit..O = C

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AFWAL-TR-83-4Ü10

The viscosity of a PBI-DMAC solution might also be markedly

increased with the addition of LiCl. Nebrasov (Reference 16) has

reported that the viscosity of a polyamide solution was substantially

increased with LiCl addition while Benner (Reference 3), Helminiak

(Reference 10) and Denyes (Reference 6) reported viscosity increases with

the addition of LiCl to a PBI-DMAC system. Bello (Reference 1)

explained the viscosity increase of proteins in a strong LiBr solution as

being due to the extension of the polypeptide chain due to attaching

lithium ions in close proximity. If this situation exists it could be

used as an explanation for the viscosity increase observed in the PBI-

LiCl-DMAC system.

From the experimental data taken on the viscosity of polymer melts

and concentrated solutions, Bueche (Reference 5) indicates that the

viscosity of a polymer system can be expressed by

n = KM3'5 (1)

K

-'

where:

n = the viscosity of the solution

K = a constant

M = the molecular weight of the polymer

This equation holds true for all values of molecular weight above

Mb, the molecular weight between entanglements on the molecular polymer

chain. Berry (Reference 4) refines the relation with the following

equations:

n = KM3'4 M > Mb (2)

n = KM1'0 H < Mb (3)

A plot of this data for the PBI-LiCl-DMAC system would then yield the

quantity Mb from which the number of chain atoms between entanglements

could be calculated. This information would be useful in visualizing the

physical situation existing in the polymer solution relative to the

influence of chain extension on entanglements and comparing this

situation to that for other polymers.

7

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Page 17: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

•Z

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AFWAL-TR-83-4010

Entanglement data are usually translated in terms of the number of chain

atoms between entanglements for the polymer. Although several terms are

used to describe this quantity, Z, as used by Porter (Reference 17) will

be used as the number of chain atoms between entanglements. Porter

(Reference 17) and Markovitz (Reference 15) have presented the

entanglement lengths for a large variety of polymers and polymer

systems. The entanglement lengths nominally range from 100 to 800 for

most of the polymer systems investigated.

As it is not possible to determine entanglement data using molten

polymers for the system of materials being investigated, another method

must be employed to obtain this data. Fox (Reference 9), Berry

(Reference 4) and Porter (Reference 17) show tht the use of the product

of volume fraction or weight fraction with the molecular weight may be

substituted for the molecular weight. This allows the determination of

entanglement lengths using just one polymer molecular weight by varying

the polymer concentration. After the data have been determined, the

molecular weight between the entanglements may be calculated by assuming

a volume or weight fraction of one at the break point of the plot. The

molecular weight between the entanglements is then used to calculate the

chain length.

^—L~±M^-;\ .',•.-,„j^, ^.^:^:^.;;,, .••^.•••,-.;VV. ^-_ _ . ^ ^ ..^i. -.'

Page 18: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

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i AFWAL-TR-83-4010

SECTION III

EXPERIMENTAL

This section presents the experimental work done on the PBI-LiCl-

DMAC system. This includes PBI sample preparation, conductivity

measurements, absolute and intrinsic viscosity measurements,

concentrated solution studies, and a model estimation of the chain

extension of the PBI molecules.

1. SAMPLE PREPARATION

To produce a more soluble sample with a higher surface area for

easier solvation, the following process was performed on 50 grams of

Celanese sample P-301-B PBI.

v a. Solution - Past research revealed that PBI samples obtained from

Celanese were not readily soluble in DMAC. This was because some of

the sample was totally insoluble while the remainder of the sample had a

low surface area which prevented the facile intermingling of the solute

and the solvent.

Fifty grams (approximate) of PBI was heated to 160 C in 1 liter of

DMAC. The heating was performed in an oil bath, with the sample purged

with a steady flow of nitrogen to prevent oxidation. The sample was

refluxed to prevent DMAC loss and stirred to prevent hot spots. This

reflux heating was continued for approximately 36 hours. At this time

the sample was cooled to room temperature.

b. Filtering - After the sample was cooled, it was filtered using

coarse, medium, and fine-bintered glass filters to remove any insoluble

PBI. The approximately 0.5 per cent of the PBI that was insoluble was

removed from the sample.

c. Precipitation - The filtered solution was then added to

approximately 15 liters of 2-butanone (MEK) and 3 liters of methanol

(MeOH). This induced the precipitation of the dissolved PBI.

. J

' •v.y.y.y^.--•••;•• ••••••'•-':•••v',.-.-.v-:i..-.- ••••••::••::•-•.••.- .--v•>:<••:-•:<•:••;• >-,-•;. _•,:-;,-; ...-.._-._._, J

Page 19: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

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hO

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•VV

AFWAL-TR-83-4010

This induced the precipitation of the dissolved PBI. The precipitate

was then collected in a Buckner funnel. Care was taken to insure that

the precipitate was never allowed to dry during the filtration removal of

the precipitating medium.

d. Washing - The precipitate was then washed with 500 mi Hi liters

of MEK. Washing with 100 milliliter mixtures of MEK and MeOH was

accomplished proceeding at 20 per cent increases to pure MeOH. The wash

was continued with 500 milliliters of MeOH, 500 milliliters of MeOH-

diethyl ether mixtures, 500 milliliters of diethyl ether, 500 milliliters

of diethyl ether-benzene mixtures, and 500 milliliters of benzene.

Again care was taken to prevent drying of the precipitate and consequent «v.- ".-;-! exposure to the atmosphere.

e. Quasi-freeze drying - With the precipitate in benzene, the

sample was frozen using dry ice and then dried in a vacuum until a

pressure 2 microns was obtained and held for 2 hours. The sample was

then heated in vacuum to 120 C and kept at this temperature until a

pressure of 2 microns was held for 2 hours. This procedure yielded a dry

sample with no exposure to oxygen. The resulting polymer was a light-

brown powder. The particle size was small and the polymer particles

were capable of clinging to the sample bottle owing to the electrostatic

charges present on the particles.

*".-. t.'.

v-

!':

2. CONDUCTIVITY MEASUREMENTS

Conductivity experiments were undertaken to determine the effect of

PBI on the conductivity of a LiCl-DMAC solution. The basic hypothesis

behind this study was that PBI molecules would attract Li or Cl~ ions

in the region of the nitrogen atoms on the PBI chain. The degree of this

attraction could be determined by the reduction in conductivity of the

LiCl-DMAC solution due to the loss of ions for electron transfer. The

point of maximum reduction in conductivity would coincide with the

maximum number of ions attracted to the chain of the polymer. With the

ions on the polymer chain, the chain would expand owing to electrostatic

m

:y — -

10

--•*--•- - ~ • - - • - - - - - - . : - : - . - - ......x •-... . • , . . . , . ,

Page 20: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

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ft:

PI

m

-.

AFWAL-TR-83-4010

repulsion by the ions. Therefore the point of greatest drop in

"M conductivity would correspond to the maximum expansion of the polymer

"^ molecule.

;• Solutions of 1.58568 grams per deciliter PBI-DMAC and 4.99320 grams

* per deciliter PBI-DMAC were prepared using the sample produced earlier.

A solution of 5.00612 grams per deciliter LiCl-DMAC was prepared for use

I as a titrating agent.

I The resistance of a given solution was determined using a Thomas

Serfass Conductivity Bridge, Model RCM 15B1, and a flat plate platinum

| conductivity cell with a cell constant of K = 1.0. The cell was

replatinized before use. The conductance L. was calculated by

Ls = R~D ^mh0 cm~ ' (4) .; s s

where

I K = the cell constant (cm x) R = the resistance setting of the bridge (ohms)

D$ = the dial setting of the bridge (dimensionless)

J i*Z The conductance versus concentration of LiCl was determined by the

drop-wise titration of the PBI-DMAC or the DMAC sample with the 5.00612

•> grams per deciliter LiCl-DMAC solution. In each test 50 milliliters of """j sample was titrated until 500 drops of the LiCl-DMAC solution had been

added. The sample was held at 20 C and stirred continuously with a

. ,• magnetic stirrer. Cv. r *

Fifty milliliter samples of DMAC, 1.58568 grams per deciliter PBI-

DMAC, 4.99320 grams per deciliter PBI-DMAC, and 0.95141 gram per >£ deciliter PBI-DMAC were used in the testing. The 0.95141 gram per

deciliter solution was prepared by diluting the 1.58568 grams per

deciliter solution.

The results of the four titrations are found in Figure 3.

11

. ..» . _-.. * . rti*i

Page 21: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

'.*

r7—1* ,".* J.' ^, ^, ^, ''. ' . ' , ' %''.'* v' * •' V t."' '• ' '•, •. '. ' '" ,*? " * * '• .** *•* *•'• _* * f .' .* .'. f_ •' t" ' * *

AFWAL-TR-83-4010

Co 6.Or

5.0

4.0-

o o X

3.0 to i O X to

2.0-

1.0-

INITIAL CONCENTRATION • -PURE OMAC A-0.9514% PBI O- 1.5857% PBI X —4.9932% PBI

e

A

e

A

e "A

°B A C K

-L

A

o

A o

A o

A

o

-L

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

GM LICI

1.0

L DMAC (GM/L)

Figure 3. The Conductance of PBI-DMAC Solutions and DMAC as a Function of LiCl Concentration

12

-' j ' -------

Page 22: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

-r;.~ • •• -r i-7'i':" • i "i -1 "i • . »"j • . •» ••. »• 1 ' • V1 'Vil

I

1

5

1 -

4

AFWAL-TR-83-4010

To determine the reduction in conductance due to PBI attraction of

the LiCl ions, the following term Ls was defined as

ALs " Lsa + Lsb "SC (5)

where

L = the conductance of LiCl-DMAC solutions (mho cm" ) sa

-1) l_. = the conductance of PBI-DMAC solutions (mho cm

L$c = the conductance of PBI-LiCl-DMAC solutions (mho cm" '

L b was determined to be approximately 0.001 for all concentrations

studied, and therefore the equations reduce to

ALS = Lsa + 0.001 - Lsc (6)

The values of AL. are plotted as a function of ratio of the grams of

LiCl per gram of PBI shown in Figure 4. Note that the AL curve rose

until a ratio of LiCl to PBI of approximately 0.125 was obtained. Here

the curve flattens out. The significance of these results will be

discussed later in this report.

3. INTRINSIC VISCOSITY MEASUREMENTS

These measurements were undertaken to reinforce the hypothesis that

the addition of DMAC to a PBI-LiCl-DMAC solution with a LiCl to PBI

ratio of approximately 0.125 or less would remove LiCl from the PBI

molecule and result in the reduction of the viscosity of the polymer

solution due to contraction of the polymer chain. Normally the plot

used to determine the intrinsic viscosity of a solution would be

straight-line plot and extrapolate to the intrinsic viscosity at zero

concentration. If the expansion of the polymer molecules was changed

during the dilutions, the plot would deviate from this straight-line plot

and indicate this condition. The hypothesis tested by this experimental

13

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Page 23: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

r.» •>•:••.•••>'>"-''-.'.jl.'- ''• •'••• .'"'•• ' ••"•• "••."•'••"• .'••''•.•••••••'••••••••• '•• •' -T'.'—'- •--'--:•'-'•'••••• ----.-.-.-••.- •..-.-•<

AFWAL-TR-83-4010

•:

.

o o X

I

1.8

1.6

1.4

1.2

1.0

2 0.8 X

« 0.6 h

0.4 -

0.2 -

yAV J» •• - -.*.

INITIAL CONCENTRATION

X- 0.9514 %PBI O- l.5857%PBI •— 4.9923 %PBI

B««»o000«»0000000000 <yBOOcooo° O OO O

• *

o x X

X X XX u

»«n«n«««in«« * x * x x x

# o o *

» X

o .

J. 0.1 0.2 0.3 0.4

GM LICI

0.5 0.6

GM PBI (DIM)

Figure 4, The Differences of Conductance Between a LiCl-DMAC Solution and Various PBI-LiCl-DMAC Solutions as a Function of the Weight Ratio of LiCl to PBI

14

- - ••- • --' — * - * ' - ' ~ • - - * ' -' - • ' ' ' ' ' • .'ir'**iTr* Tu "*•**• ••"-*"" *-^ • * -•*-•' -- -•

Page 24: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

Lr.i

. --"- r- .-• .•w/.%J.v»*»j'ir'.'••.-• s^v .*"-"-.v^. - ;~J;. "•_.'• .*- . -.- * "w „n.. »• *—• •••.».»•.»•. i. -i-. •:••: •.•'•••••»-»•:«.•.••. »

AFWAL-TR-83-4010

work was formulated owing to the results of the conductivity testing.

This subject is discussed later in this report.

Four solutions were prepared by the dilution of the 4.99320 grams

per deciliter PBI-DMAC solution with DMAC and the 0.00612 gram per

deciliter LiCl-DMAC solution. They were as follows:

1. «LiCl = 0.1330 (LiCl-DMAC only)

2. %LiCl = 0.1105 %PBI = 0.9766 LiCl/PBI ratio = 0.1132

3. XLiCl = 0.1231 %PBI = 0.9741 LiCl/PBI ratio = 0.1263

4. %LiCl = 0.1330 %PBI = 0.9721 LiCl/PBI ratio + 0.1369

{% indicates grams per deciliter)

Measurements were performed in a #75 Cannon Ubbelohde dilution

viscometer thermostated at 30 C. Five milliliters of solution and 5

milliliters of DMAC were added to the viscometer for the first reading.

Five milliliter dilutions of DMAC were added and measured successively

until a volume of 40 milliliters was reached. From four to six readings

were taken and averaged to give the flow time for each dilution.

The calibration curve for the LiCl-DMAC sample is presented in

Figure 5. The data indicated were used to calculate t for various

concentrations in further tests.

Two plots of the data were made.

lnnr versus c and sp versus c (7) c -c-

where:

nr = flow time of the solution divided by the flow time for the corresponding LiCl-DMAC concentration

nsp " nr - ]

c = the concentration of PBI in DMAC (grams per deciliter)

15

•**J>*-*'-—*^-»—*—'—'—• ~-—^-—'•**- .-•-•- - . — . ^ ^ „ -,-.-.--.-•_-"-V ^. .\ ..'- •

Page 25: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

i.» .» • ".i • ' •".•'.• •.' *•.•*,'"•"•'"•' •'"-'• 'T '•'• •"•'•* -^ ' l *• .'I'.'-"- *• *• '^ .*• "• '.""'. " '-'^, '.'T * • • • >• • i J . • i • i • . • •••-'-!

u

p

AFWAL-TR-83-4010

I

b

i-

!

I'

103.8 r

103.6

102.2 -

.02 .03 .04 .05 CONC LiCI ( gm/dL )

Figure 5. Flow Times as a Function of LiCI Concentration i for the Calcul tion of t for Intrinsic Viscosity Measurements

16

- - - •• *** • -»-•-- -

Page 26: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

11". ". I 1 n ' ". ^. * T" •""-" T" ' - F " •" "—*•

AFWAL-TR-83-4010

The results of these measurements are graphed in Figures 6

through 8. By observation, the plots did not yield a straight-line

extrapolation as expected in the determination of intrinsic viscosity.

The results substantiate the hypothesis formulated in the discussion of

the conductivity work. An explanation of these data will be presented in

the discussion section.

4. ABSOLUTE VISCOSITY MEASUREMENTS

These measurements were undertaken to determine the optimum ratio of

LiCl to PBI to provide the maximum viscosity for a given concentration

of PBI. For this measurement a 0.21718 gram per deciliter solution of

LiCl-DMAC and a 1.18332 grams per deciliter PBI-DMAC solution were

prepared. Samples were prepared as follows: Ten milliliters of the PBI

solution were diluted with the LiCl-DMAC solution and DMAC to produce a

PBI-LiCl-DMAC solutionm of the desired concentration. Ten samples were

prepared with the PBI concentration held constant at 0.47333 gram per

deciliter and the ratio of LiCl to PBI varying from 0.00 to 0.225. Ten

samples of LiCl-DMAC solutions were also prepared with the

concentrations of the LiCl corresponding to the LiCl concentrations in

the PBI samples.

Z9

fet

The viscosities of the 20 samples were determined using a #50

Cannon-Fenske viscometer at 30 C. Ten milliliters of sample was

filtered and delivered using a pipette. Four to six flow times were

taken and averaged to determine the average flow time for the sample.

The corresponding viscosities are plotted as a function of the LiCl

concentration in Figure 9.

V

The viscosities of the PBI-LiCl-DMAC and the LiCl-DMAC solutions for

equal LiCl concentrations were used to construct a ratio plot.

nx/.iy (8)

17

--------- - - - -•-•--• -*-'-- -«-• •.!-'••-'•>-.-. »-.-- -..••J

Page 27: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

. • r- •-»-••• -* ', ». •,!•••"•. •:• •_ • •. »• • •!• V • *J '•. ' ^. i • % ' "i v '••." 'i • ii.iii'i, — • --• —

AFWAL-TR-83-4010

1.4

1.3

o

^5 o

1.2

Q.

P*

I.I

1.0 XXX X X

I .2 .3 cone PBI (gm/dl)

.4

Figure 6. Ln n /c and n /c versus PBI Concentration for the

Dilution of a 0.9766 Gram per Deciliter PBI Solution Having a LiCl to PBI Ratio of 0.1132

18

r.M. • ^'.«^T •-' • •'- -•• >.a. • I Hill » > I 11 ti » > >. i. • », i > "i r. . k v.—t i'

Page 28: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

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US

I i <.

i

AFWAL-TR-83-4010

S

1.4 r

1.3

c o

1.2 -

Q. to

P- o

I.I -

1.0 -

X

X

X

X

X

-

X

<

XXX X X

i . ,1 - -

X

1 !

X

1

.2 .3 .4 cone PBI (gm/dl)

.5

«

Figure 7. Ln nr/c and n /c versus PBI Concentration for the

Dilution of a 0.9741 Gram per Deciliter PBI Solution Having a LiCl to PBI Ratio of 0.1263

19

_A ^1 -^ _«.'. '-*-*•-'-- - - -- . . .

Page 29: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

LV.'

»V-

m AFWAL-TR-83-4010

i Et. 1.4

X

X

1 X

:*."_• X

I 1.3 X

X

1 m

Q. u

X

;-;';- 1.2 -

i *5

u

l^i • IK

A

i.i

1.0

_ 1

xxxx x x x

;4 1 1 1 1 1 •

c ) .1 .2 .3 .4 .5 !•"*-• cone PBI(gm/dl)

••V Figure 8. Ln np/c and n. /c versus PBI Concentration for ,ie

Dilution of a 0.9721 Gram per Deciliter PBI Solution Having a LiCl to PBI Ratio of 0.1369

20

Page 30: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

• ._.^«j.^ ^i, •'!.•. •»•l"l .'!•'!•* fT.'^'V".'.^'',"'1,""" " '•'• ••••'.""" ,'."1 *'*•"•'*L"-*'• — *l T ** t'. -'.tf -', V "•* ".• '."'' • *."

1

I

\-

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•>]

L" •

AFWAL-TR-83-4010

1.70

1.60

1.50

~ 1.40 M 6

« ^ 1.30

u

PBI-LiCI soln

1.20 - 4

1.10 -

1.00

.90 \ x x

-L.

X

1

X X

1_

X *x

J

^LiCI soln

X x

.1 1 02 .04 .06 .08

%LiCI(gm/dl) .10

Figure 9.

.••---•-«-•

The Kinematic Viscosity of a 0.4733 Gram per Deciliter PBI-DMAC Solution and DMAC as a Function of LiCl Concentration

21

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Page 31: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

• -• i • . • •- - r • -•- .'• r' 'TT «.'" •».' *•-—. _•• ^'_ --' -. • "^ TTT

n

i

AFWAL-TR-83-4010

where

n = the viscosity of the PBI-LiCl-DMAC solution (centistokes)

n = the viscosity of the LiCl-DMAC solution at the same LiCl concentration (centistokes)

This ratio is plotted as a function of grams of LiCl per gram of PBI

in Figure 10.

5. CONSTANT LiCl/PBI RATIO ABSOLUTE VISCOSITY MEASUREMENTS

•. „ -

These experiments were performed to determine the effect of PBI

concentration on the viscosity of PBI-DMAC solutions and 0.125 grams of

LiCl per gram of PBI ratio PBI-LiCl-DMAC solutions. Twelve PBI-DMAC

solutions were prepared with PBI concentrations ranging between

approximately 0.5 gram per deciliter and approximately 13.0 grams per

deciliter. Eleven PBI-LiCl-DMAC solutions, with the LiCl to PBI ratio

held constant at 0.125 gram of LiCl per gram of PBI, were prepared with

PBI concentrations ranging between approximately 0.4 gram per deciliter

and approximately 12.0 grams per deciliter.

H

Viscosities were first measured using Cannon-Fenske capillary

viscometers thermostated at 30 C. From four to six readings were taken

and averaged to determine the average flow time of each solution.

Samples were filtered and delivered using a ten-milliliter pipette.

KP

Viscosities were measured a second time using a Haake Rotovisco

concentric cylinder viscometer. The NV system was operated at 30 C.

The solutions exhibited Newtonian behavior for the most part and the

viscosity was determined by calculating the slope of the shear stress-

shear rate curve.

it 22

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Page 32: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

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d - LZ •- i' '.•

• 1 o -*.

N- CD o o o o o

• in • m CM ^

i

'

(S9>{0|S!|U30) DL

i * i •

." * .'" .*"'•. '* „" »"• •• ."

23

Page 33: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

. -. - .-'..'..* "" -•--.-"-"-- •'""—;.-.-.-.--.., 1.11,.^.,,. ,.

Ev'

3

t-r-

AFWAL-TR-83-4U1Ü

To determine if this data matched the predictions of Bueche

f\ (Reference 5) and Berry (Referene 4), the data were plotted in the form

log n versus log MW where

..- .- .

n = the viscosity of the sample (centipoise)

N = the molecular weight of PBI = 16,0003 (grams per mole)

W = the weight fraction of PBI in solution (dimensionless)

The plots of the data are presented in Figures 11 and 12. Lines of

slope 1.0 and 3.5 are drawn in each figure to indicate the compatibility

of the data to the predicted results. Note that the break point, i.e.,

the entanglement point, occurs between log MW = 2.8 and log MW = 3.0 for

both figures.

6. CONCENTRATED SOLUTION PREPARATION

In order to determine the extent of solubility of PBI-LiCl-DMAC

solutions with the LiCl to PBI ratio held at 0.125, three solutions were

prepared. The PBI concentrations were 11.44 grams per deciliter, 21.70

grams per deciliter, and 36.00 grams per deciliter respectively. The two

lower concentrations went into solution relatively easily with little or

no agitation required. The 36.00 grams per deciliter solution, however,

never completely dissolved. While the 21.70 grams per deciliter

solution was very viscous, it would move in the sample flask while the

dissolved portion of the 36.00 grams per deciliter solution was "hard"

and would not move to any great extent.

7. MODEL ESTIMATION OF EXTENSIBILITY

Figure 13 illustrates three molecular configurations possible for

PBI molecules. The models were prepared using Ley-bold atom models.

Condition A shows a three repeat unit closed ring PBI molecule.

Condition B shows a closely coiled molecule while Condition C illustrates

a PBI molecule at full extension. From these photographs, the

variability of the polymer molecule can be seen, supporting the

assumption that chain extension is indeed possible due to the freedom of

rotation in the molecule.

24

m. __. _ _.»._.• *" •.-... \ . -. .. ".•'-.'..•' ,"V- ' ••.-".••.•". . • •-. .•'.•-.••..• . • •

Page 34: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

V- '.^-'.*- '.*-".*•*.'•'."•' *• '.*• '*• "*.' ''.".''''. '•*'•*•'.*'.* '.~ • * .** T-'"'"', -'•'•'* ''* • * ' "•*•-* "* - *'•'-"-.' ' ' •' ' .•»*•'*•* i ' !• •! 'i - I« . « .

41

3

r*

*1

AFWAL-TR-83-4010

2.6

2.4 , XPBI,LiCI,DMAC

2.2 • PBI,DMAC

2.0 -

1.8 - //•

~ 1.6 & 6 - 1.4

? 1.2

SLOPE s3.5^ )^

1.0 -

0.8 - SLOPE=1.0;==^r><*>*^

0.6 -

0.4 - ^^\^**

0.2 * x^-

<. i i i i t i '

1.8 2.0 2.2 2.4 2.6 2.8 log MW(gm/mole)

3.0 3.2

Figure 11. Log n Versus Log MW Determined for PBI-DMAC Solutions and PBI-LiCl-DMAC Solutions with a 0.125 LiCl/PBI Ratio Using a Capillary Viscometer at 30 C

25

- - - - * * i i , . :- . -

Page 35: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

i—:: l AFWAL-TR -83-4010

1 , - \ • 1 1

2.6 / /

\

2.4

2.2 XPBI-LiCI DMAC Jj • PBI-DMAC n

g 2.0 -

i " 1 . " 1.8 -

i _ 1.6 'S. -y i.4 p-

? 1.2

SLOPE 0.5^//*

1 1.0

0.8 SLOPE ^o^. >^ijy

1 0.6

0.4 jf^+s^^ 1 0.2 X

r

i^*^ 1 1 1 1 1 1 1

1. 8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 log MW (gm/mole)

V

Figure 12. Log n Versus Log MW Determined for PBI-DMAC Solutions and PBI-LiCl-DMAC Solutions with a 0.125 LiCl/PBI Ratio Using a Cylinder Viscometer at 30 C

I 01

L 26

L *•"--*'*'*- •-V-'.-.-'.•-.-•••".•• -. .* * * \' •_ •„' *.*'•„" '• " ' - I

Page 36: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

't'n.'-'nn'j'^.«, '.<,'.'.^.','»'.«:'»."'. •',» L'«.*'. >'.-' .'• ' .'•—i' -'• r • .• :• .• • '.• ;• • • i—• i • i •. • • | •—i

AFWAL-TR-83-4010

L J .'-•

B

i

'J

r~~ ^yiBW—r- ••! wmm»" mi n> i nfupp

c

<*\

Figure 13. Possible Molecular Configurations for PBI Molecules

27

- -- - - -.^ ^ V.A.WI. ->.

Page 37: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

.*.*'."^'•"v.*.-.v.'•''-'.'." ".*.*.'.'. '.**.*\**'" *.* *,*'"'.**," ».* v*^" v •.* -.* '.' i.m <• **m '.*'^*.* *.* '"*'-.* *- ' **.''."' ''

AFWAL-TR-83-4010

As was earlier reported, maximum LiCl absorption on the polymer

chain occurs when one mole of LiCl is available for every mole of

polymer repeat unit, which contains two nitrogen sites. This

observation was supported by the fact that only one molecule of DMAC is

able to approach the polymer chain due to steric hinderance in the

El region of the nitrogen bonds. This was determined using models of DMAC

and PBI. Therefore, if only one associating molecule of DMAC can

approach a repeat unit of polymer, only one molecule of LiCl could

••:•• associate per repeat unit of polymer.

TO

•V-

LV-.1

&v 28

•*fc^^fct~j«la»-^J«~^-^-^--^—±^-^-^^-^--a - -•'. - -•,-.•...• •..••.-. .-v.'. '.-v-..*_•••.• WW'-.'~. .-.i&I

Page 38: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

AFWAL-TR-83-4010

SECTION IV

DISCUSSION

This section discusses the results of the experimental testing

covered in this report in an attempt to clarify and elaborate on all

meaningful data obtained during the experimentation.

1. SAMPLE PREPARATION

The freeze-drying procedure used to produce a soluble, high-surface-

j£ area sample of PBI was successful. The PBI produced in this procedure

has been completely soluble in all measurements and the speed of

*• solubility is greatly enhanced when compared to untreated PBI. Little or

< no agitation is required to dissolve the PBI. The PBI particles do, however, tend to pick up an electrostatic charge. This can be avoided if care is taken to insure good packing in the benzene just before dry ice freezing. This packing tends to produce slightly larger particles which are still soluble but do not require the attention necessary for a

v lighter sample when preparing solutions. K ft'

| 2. CONDUCTIVITY MEASUREMENTS

A great deal of useful information can be derived from the conduc- tivity work. The first point to be observed was the fact that the

jM| presence of PBI reduces the conductivity of the solution when compared to Jy> the LiCl-DMAC system. This reduction varies directly with the amount of

PBI present. As shown in Figure 3, the higher the PBI concentration, the greater the reduction in conductivity. A related characteristic is

rjj » that the PBI does not attract all the available LiCl, even at dilute '}'/ LiCl concentrations. This means that the polymer and the solvent (DMAC) Si compete for the existing LiCl at all times, with neither strong enough !>i to attract all of the LiCl. Therefore, this system could be viewed as Q a two-component system, a PBI-LiCl component and a LiCl-DMAC component. fcjj This concept will be used extensively in the explanation of various y*> characteristics of the polymer solution.

H 29 V.* y y. •^•-•>--'-:--y .••-.•_••-:•.•••••'•:••.•-•.:•:••:••••••:•••••••.' ;:••::••..--.:-.:,...-.... .- .....••...-.-•

hi"

. .•%

K

J

Page 39: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

i

AFWAL-TR-83-4010

The second characteristic of this system is illustrated in Figure 4.

After the titration has reached the ratio of approximately 0.125 gram of

LiCl per gram of PBI, any further addition of LiCl yields an increase in

conductivity equal to that for the LiCl-DMAC system at the same LiCl

concentration. Accordingly, the curves in Figure 4 flatten out as the

difference in conductivity becomes a constant. This reveals that the

PBI in the concentration range treated has an effect on LiCl up to the

time the ratio of approximately 0.125 is achieved. After that, the PBI

does not affect any additional LiCl. This indicates that the number of

sites for LiCl addition to the polymer chain is limited, and when

[• satisfied, the polymer sites have no effect on the surrounding LiCl. L.'

This ratio of 0.125 gram of LiCl per gram of PBI corresponds to 1 mole

of LiCl per mole of PBI repeat unit, or 1 mole of LiCl per 2 moles of

nitrogen sites on the polymer chain.

Also note is that the LiCl attached to the polymer chain does have

an effect on the surrounding solution. LiCl does not completely

dissociate in DMAC, as is evidenced by the curved conductivity line in

Figure 3. Since the difference curve flattens out, one must assume that

the surrounding DMAC is affected by the LiCl attached to the polymer or

else it would dissociate more of the additional LiCl and increase the

conductivity to a greater degree. To clarify, after the 0.125 ratio is

reached, a solution of PBI-LiCl-DMAC will increase in conductivity with

the addition of LiCl. This increase is equal to the increase in con-

ductivity for the same concentration LiCl-DMAC solution with no PBI.

This indicates that the LiCl attached to the PBI affects the

dissociation of any additional LiCl in the same manner as unattached

LiCl. Therefore, after the 0.125 ratio is reached, the increase in the

conductivity for a PBI-LiCl-DMAC solution is the same as that of a LiCl-

DMAC solution at the same LiCl concentration.

The last characteristic to be observed is a bit more obscure. By

examining the points where the 0.125 ratio line crosses the curve in

Figure 4 (labeled A, B, and C), we find three points with the same ratio

of LiCl to PBI with only the amount of DMAC varying. Referring to

Figure 3, the points A, B, and C have been marked. Visualizing a curve

through these points, it is obvious that the conductivity of the

li., • .Mi HI" , u- J » • . . .

Page 40: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

'.„"*• • • -J-y^^" •'•" • • ^^^•^•^ • • • •.'••. • ' • • i •

.••

AFWAL-TR-83-4010

>.-••

0.125 ratio solution line does not increase as rapidly as the LiCl-DMAC

line does. This indicates that as the solution of the 0.125 ratio

becomes more concentrated (less DMAC), a reduction in the LiCl available

for conductivity purposes is observed. Conversely, a solution which

contains the 0.125 ratio, when diluted, will lose LiCl that is attached

to the polymer and the diluting DMAC will collect this freed LiCl.

Physically, this means that the dilution of PBI-LiCl-DMAC solutions with

DMAC will remove attached LiCl from the polymer and therefore change the

characteristics of the polymer molecule. Therefore, the amount of LiCl

which is attached to the PBI molecule for a given 0.125 ratio solution

is a function of the DMAC concentration. Ideally, at very high

concentrations, most of the LiCl is attached to the polymer molecule

while at dilute concentrations practically no LiCl is attached to the

polymer chain. To obtain the full extent of the LiCl addition, the

solution should be as concentrated as possible.

3. INTRINSIC VISCOSITY MEASUREMENTS

The results of the intrinsic viscosity measurements strengthen the

statements made in the discussion of the conductivity work concerning the

behavior of the LiCl and the PBI in solution.

•:•:•

i m P

On the basis of the conductivity work, one would conclude that an

addition of DMAC to a PBI-LiCl-DMAC system would remove attached LiCl

from the polymer molecule, thus changing the characteristics of the

polymer chain. Viewing Figures 6 through 8 one observes that the nSD/c

versus c curve indicates a steady decrease in viscosity, contrary to the

straight-line plot expectea of these data.

This is explained as the sample of PB!-LiCl-DM/\C was diluted with

DMAC, thus removing LiCl ions from the polymer cnain. The polymer chain

therefore would tend to collapse, changing the characteristic which

affects viscosity, the polymer extension. Therefore, the state of the

polymer chains is different after each dilution, yielding a curve of

increasing slope and decreasing viscosity. Referring back to the

conductivity discussion, it was determined that adding LiCl-DMAC solution

to the PBI-LiCl-DMAC solution at the same concentration as the original

31

--•'--• -•--••-• --••'-• — • .«•»---- - - , . .'...'.*'.• • i * >»••>•*. J

Page 41: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

1

1

. ^; ^^_^M y. ,. „.^ ,_ ""- '"..•"^.-";^^r=r."":.""\.,r-,.,ri.1'•(.*•-'-.•^.''•., -.•"••.• ;.*-"' v* v" • ' •." '"." <* -" • ' •' -' ' '." V"1"'* r."r." /••

AFWAL-TR-83-4010

1

solution does not affect the polymer molecule. If meaningful intrinsic

( viscosity tests were to be made, the diluting solution should have the £ same concentration of LiCl as the sample being tested.

-

Benner (Reference 3) produced this type of data by measuring the

| intrinsic viscosity of 0.8 gram per deciliter PBI-DMAC solutions. Both

K the original solution and the diluting solvent contained the same

concentration of LiCl. The results of his measurements are shown in

Table 1.

TABLE 1

INTRINSIC VISCOSITY VS PERCENT LiCl

% LiCl [n] 0.0 0.79

0.1 1.50

0.5 1.21

1.0 1.16

2.5 1.07

:i

i

{% indicates grams per deciliter)

The data, as plotted in Figure 14, indicate the intrinsic viscosity

increases sharply initially then drops off. The maximum value of the

intrinsic viscosity was obtained for a LiCl concentration of 0.1 for a

PBI concentration of 0.8. This yields a ratio of approximately 0.125 gram of LiCl per gram of PBI and substantiates the preceding conclusions

of the discussion.

4. ABSOLUTE VISCOSITY MEASUREMENTS

The results of the absolute viscosity measurements substantiate the

conclusions drawn from the conductivity and the intrinsic viscosity

j work. From Figures 9 and 10, one can determine that additional LiCl has

relatively no effect after a ratio of approximately 0.125 gram of LiCl

32

'L-,i^jl-:-jUj—^—'—>~^-^-^ ---"-- - - ----- -•. . .••-•,.-. — -.-i.^--..^.-. -..- . -- _ »-. , , „_ ^j fc__,

Page 42: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

'\ -M T" -.--••• •••.'••••:«.•-•'-.•' - -.- - • -v,—'-•*-.«-.»•>_• "•' '•v;^'/'?.';y; • ... ........-,

AFWAL-TR-83-4010

1

I

J I

I

1.6

1.5

1.4

1.3

W 1.2

I.I

1.0

0.9

0.8*

x X 0.5 1.0 1.5 2.0 2.5

LICI CONCENTRATION (GM/DL)

Figure 14. Intrinsic Viscosity of a 0.8 Gram per Deciliter PBI-DMAC Solution as a Function of LiCl Concentration

k -•• • - -• -

33

i i . • * i i 1 A I «••« m

Page 43: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

•P7 •-" i.^:' i.~.'.~.f'.~ir^—,-: ."- 1'- ."- ."- . • -". - ".-"".•' - '.'"?"7T. •' ". •" ~. -r-'.*'..'y '.' • "•: '"'" • " ."•••'- -.** •.••••••• ;*7

&

1

ft

1

AFWAL-TR-83-4010

per gram of PBI has been reached. The viscosity increase of the PBI-

LiCl-DMAC solution is the same as that for the LiCl-DMAC solution for

points past the 0.125 ratio.

Therefore, one may assume that LiCl is attached to the polymer chain

up to the point where the 0.125 ratio is achieved. During the addition,

the polymer molecule expands, thus increasing the viscosity of the

solution to an extent greater than that for just a PBI-DMAC solution.

After the 0.125 ratio is achieved, no further addition takes place and

the molecule remains relatively unchanged for the further LiCl addition.

5. CONSTANT LiCl/PBI RATIO ABSOLUTE VISCOSITY MEASUREMENTS

The first noticeable feature of Figures 11 and 12 is that the two

viscosity curves appear to have the identical shape with the LiCl-

t containing curve being slightly higher (Alogn = 0.1 to 0.2). This

indicates that the LiCl has a logarithmic effect on the viscosity curve,

increasing the viscosity by a fairly constant logarithmic ratio at all

concentrations. Both curves appear to be headed into yery high

viscosity regions at higher concentration.

The viscosity data obtained from the concentric cyclinder apparatus

was in all cases higher than the data obtained using capillary

viscometers. This could be explained by the fact that the concentric

cylinder viscometer operates at lower shear rates than the capillary

viscometer, thus indicating a higher viscosity. As both systems were

calibrated with known viscosity samples, this seems to be the most

logical explanation.

The data show some correspondence to Bueche's and Berry's predicted

behavior. By drawing best-fit lines of slope a = 1.0 and a = 3.5

through the data points on Figures 11 and 12, one can see a tendency for

the data to follow this rule. The data, however, do not seem to fit the

predicted behavior or both high and low PBI concentrations. This could

be due to equipment limitations.

34

»- _ .* _ A* j- ^L,J^U^L^I^I^->-^^^^—a^^^Lr^A-t. _ . • . . . . . _ ,_\_.,-,'.:_ .:_;._.-_,.. . . . 1._, , j_ m lv.lv.i--r>j

Page 44: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

•• - • -r _-. • -. «. LV^ '-'-'T "- • • - . •. - i - . "." •." T"".'

••-'

AFWAL-TR-83-4010

.v.-

In both Figures 11 and 12 for both viscosity systems, the best-fit

slopes meet between values of Log MW equal to 2.800 and 2.825. Assuming

that the pure polymer was tested for each point, varying the molecular

weight, the weight fraction W can be set equal to 1.00. Therefore, Log

M, the log of the molecular weight of the polymer at the critical point,

would then equal between 2.800 and 2.825. Taking the antilogs, it was

determined that the molecular weight between entanglements ranged between

631 and 668 grams per mole. Dividing by the molecular weight of a

repeat unit of PBI, approximately 308, it is determined that there are

between 2.04 and 2.17 repeat units between entanglements. As there are

13 chain atoms per repeat unit, Z, the number of chain atoms between

entanglements, is calculated to be between 26 and 28 atoms. Comparing

this number for those reported by Porter (Reference 17), one finds that

this length is very low when compared to other polymer systems. Only

copolymers of methyl methacrylate and n-butyl methacrylate (Z = 53 to

91) and poly (ethylene-propylene (Z = 31 to 89) approach this low value

for the many systems reported in this review. Most systems exhibt a

value of Z between 100 and 1000. This bit of data indicates that the

polymer has a strong matrix of entanglements. However, another factor

could have contributed to this low result. The polymer chains could

require a sizable amount of energy when pulled past one another. This

combined with the high entanglements could combine to make the value of

Z so low. Note that both the PBI-DMAC and the PBI-LiCl-DMAC system

indicate the same approximate value of entanglement length, even though

one knows that the system containing LiCl contains more extended

molecules.

DISCUSSION-OF-CONCENTRATED SOLUTION PREPARATION

»•: The only valid point to be discussed here is that 36 grams of PBI

per deciliter of DMAC with a 0.125 LiCl to PBI ratio is an upper limit

to the solubility of this system. Further investigation will be

necessary in order to determine the absolute limit of solubility for

this polymer system.

35

-• - - •

Page 45: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

1

AFWAL-TR-83-4010

7. MODEL ESTIMATION OF CHAIN EXTENSION

The models prepared gave a physical grasp of the extensibility of

the PBI molecules. From these models, the assumption of chain extension,

LiCl attachment, and electrostatic repulsion can be seen as feasible, if

not likely. The C-C bonds on the polymer chain backbone provide

excellent rotational sites, which help to fortify the assumption of chain

extension, as evidenced by the viscosity changes. The models show that

the PBI molecules have the ability to form nearly linear rods, ideal for

preparation of a unidirectional, high-strength material.

The fact that a DMAC molecule is large enough to prevent the

association with an adjoining nitrogen site for a given repeat unit

9 fortifies the observed situation that 1 mole of LiCl per mole of repeat

unit is the concentration of maximum association of the LiCl to the

polymer chain. The fact that the DMAC molecule is so large does not

eliminate the association of both nitrogen sites in a repeat unit, but

makes it unlikely, owing to stearic hinderance.

I

.-

.-

*

M 36

Page 46: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

Ei

uV

a

•_.-•

•v. .V.

»I«

AFWAL-TR-83-4010

SECTION V

CONCLUSIONS

The following conclusions were drawn from the experimental work done

in this paper.

1. Approximately 0.125 gram of LiCl per gram of PBI is the maximum

ratio at which LiCl affects the PBI chain molecules.

2. Dilution of any given PBI-LiCl-DMAC solution of the ratio 0.125

(approximate) or lower will remove LiCl from the polymer chain and change

the PBI molecular configuration.

3. Addition of LiCl to the molecule increases the polymer extension

and consequently increases the viscosity of the solution.

4. The number of chain atoms between entanglements for both the

PBI-DMAC and the PBI-LiCl-DMAC systems is between 26 and 28, indicating a

highly matrixed polymer solution.

5. The addition of LiC to a PBI solution has no effect on the

number of chain atoms between entanglements.

37

Page 47: 1/1 UNCLASSIFIED AFWAL-TR- 83-4018 F/G 7/2 NLA ratio of 0.125 gram of LiCl per gram of PBI was determined to be the optimum amount of Li Cl to be added. This amount corresponds to

~w—^—- r- r•* ."-• v "•••"••ST- v*

AFWAL-TR-83-4010

REFERENCES

1. J. Bello, and H. R. Bello, "Interaction of Model Peptides with Water and Lithium Bromide," Nature, v. 190, No. 4774, pp. 440-441, April 29, 1961.

2. J. Bello, and H. R. Bello, "Evidence from Model Peptides Relating to the Denaturation of Proteins by Lithium Salts," Nature, v. 194, No. 4829, pp. 681-682, May 19, 1962.

3. C. L. Benner, "Some Solution Properties of Poly (5,5' bibenzi- midazole-2,2'-diyl-l,3 phenylene)," AFML-TR-70-7, WPAFB, Ohio, February 1970.

4. G. C. Berry, and T. G. Fox, "The Viscosity of Polymers and Their Concentrated Solutions," Adv. Poly. Sei., v. 5, pp. 261-359 (1968).

5. F. Bueche, Physical Properties of Polymers, Interscience Publishers, New York, 1962.

6. R. 0. Denyes, T. C. Bohrer, A. B. Conciatori, E. C. Chenevey, A. E. Prince, J. G. Santangelo, and C. N. Zellner, "Research and Development of Manufacturing Methods of PBI Fibers and Fibrous Structures of PBI Yarns," AFML-TR-66-167, v. 1. WPAFB, Ohio, pp. 98-110, June 1966.

7. A. A. Fedorov, L. B. Sokolov, M. L. Zlatogorskii, V. S. Grechishkin, and V. I. Proshutinskii, "Mechanism of the Action of Salts During the Synthesis of Aromatic Polyamides in Amide-Salt Systems," Vysokomol. Soedin., ser. B 1970, 12 (3), 205-8.

8. A. A. Fedorov, L. B. Sokolov, M. L. Zlatogorskii, V. S. Grechishkin, and V. I. Proshutinskii, "Effect of Substituents in the Benzene Ring on the NMR Spectra of Benzanilide in the System Dimethylacetamide- LiCl," Zhurnal Strukturnoi Khimii, v. 12, No. 5, pp. 922-924, Sept.- Oct., 1971.

9. T. G. Fox, "Polymer Flow in Concentrated Solutions and Melts," J. Poly. Sei., C9, pp.35-41 (1965).

10. T. E. Helminiak, C. L. Benner, and W. E. Gibbs, "Solution Properties of Poly (m-phenylene bibenzimidazole)," Polymer Preprints, v. 11. No. 1, pp. 291-296, Feb. 1970.

11. K. Itoi, and I. Tanaka, "Poly(vinyl alcohol) Solutions," Japanese Patent No. 70 18017, 20 June 1970, pp. 4.

12. Y. Iwakura, K. Uno, and Y. Imai, "Polyphenylenebenzimidazoles," J. Poly. Sei., A2, pp. 2605-2615 (1964).

a 13. S. L. Kwolek, "Optically Anisotropie Aromatic Polyamide Dopes,"

U.S. Patent 3,671,542, June 20, 1972.

38

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REFERENCES (Concluded)

14. J. J. Lagowski, ed. The Chemistry of Non-Aqueous Solutions, Vol. II Academic Press, New York, 1967.

15. H. Markovitz, T. G. Fox, and «3. D. Ferry, "Calculations of Entanglement Coupling Spacings in Linear Polymers," J. Phys. Chem., 66, 1567 (1962).

16. I. K. Nekrasov, K. G. Khabarova, and R. B. Pakshver, "Solutions of Polymers in Binary Solvents Containing Salts. I. Viscosity of Poly (m-phenylene isophthalamide) Solutions in Dimethylformamide-Lithium Chloride and Dimethylacetamide-Lithium Chloride," Geterotsepnye Volokna. pp. 11-15, 1967.

17. R. S. Porter, and J. F. Johnson, "The Entanglement Concept in Polymer Systems," Chem. Reviews, v. 66, No. 1, pp. 1-27 (1966).

18. V. M. Savinov, L. B. Sokolov, and A. A. Fedorov, "Synthesis of Rigid-Chain Aromatic Polyamides in a Dimethylacetamide-Lithium Chloride System," Vysokomal. Soedin., ser. B 1968, 10 (2), 11-14.

19. H. Vogel, and C. S. Marvel, 50, 511 (1961).

'Polybenzimidazoles," J. Poly. Sei., v.

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