11 Filter Units

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Transcript of 11 Filter Units

lilter units 3upply oeilingsAKFKPFAFV-8DPSAFH-1 AFV-8GFR LN-1Duct pre-filter units KPFCeiling and wall units with Hepa filtersDUCT PRE-FILTER UNITS, HEPA FILTER UNITS, SUPPLY CEILINGSDuct units with Hepa filter Supply ceilings with Hepa filtersDUCT PRE-FILTER UNITSDuct pre-filter units KPF are designed to clean theair in air-conditioning and ventilating systems.Built-in filters are of F5 to F7 class. Various types ofduct housings enable the air filtration with air flowfrom 3.400 m3/h up to 20.400 m3/h.HOUSINGS WITH HEPA FILTERSDuct HEPA filter units AKF are constructed forinstallation in duct system. Built-in filters of H10 toH13 class remove up to 85 % particles of 0,3 m(filters H10) or up to 99,95 % particles of 0,3 m(filters H13). Wall HEPA filter units (AFH) and ceiling HEPA filterunits (AFV-8) are used in both, supply and exhaustair ventilation and air-conditioning installations,which require maximal cleanness of the air. Built-inHepa filters are of H10 to H14 class. They filter andremove particles with a diameter of 0,3 m in different levels: from 85 % (filters H10) up to 99,995 % (filters H14). Ceiling HEPA filter units type AFV-8 Ghas a special washer frame for attachment the filter via gelgasket. AFV-8 G version guarantee absolute sittightness for the filters up to class U16, whichremove 99,99995 % of particles with diameter of0,12 m. SUPPLY CEILINGSSupply ceilings with built-in HEPA filters of H10 toH14 class, are used for clean rooms where aircleanness as well as intensive air-exchange isrequired. They are constructed to be built in falseceilings of operation rooms, intensive care premisesand other clean rooms. FLUFF SEPARATOR AND FILTER GRILLESFluff separators LN and Filter grilles FR are appliedin air exhaust from clean rooms. They are designedfor wall mounting.Fluff separator LN and Filter grilles FRAFV-8ULN-2DSSABSOLUTE AIR FILTRATIONPre-filter units PageDuct pre-filter units KPF........................................................................................................................................................................................................412Hepa filter unitsDuct Hepa filter units AKF....................................................................................................................................................................................................414Wall Hepa filter units AFH-1.................................................................................................................................................................................................418Ceiling Hepa filter units AFV-8.............................................................................................................................................................................................420Ceiling Hepa filter units AFV-8U..........................................................................................................................................................................................424Ceiling Hepa filter units with gel gasketAFV-8G .................................................................................................................................................................428Supply ceilingsPerforated supply ceiling with Hepa filters DPS ....................................................................................................................................................................433Supply air ceiling - textile version DSS.................................................................................................................................................................................435Fluff separatorFluff separator LN-1...............................................................................................................................................................................................................438Fluff separator LN-2...............................................................................................................................................................................................................439Filter grillesFilter grille FR......................................................................................................................................................................................................................440Filter class:Filter class EN 779 Efficiency (%)G 3 80-90G 4F 5F 6F 7 90F 8F 9Filter class EN 1822-1 Efficiency (%) Size of the particlesH 10 85H 11 95H 12 99,5H 13 99,95H 14 99,995U 15 99,9995U 16 99,99995U 17 99,999995> 0,3 m> 0,12 mBH10001A4 3 2900 900412DUCT PRE-FILTER UNITS KPFDetail ATable 1Pre-filter unit size, quantity and size of bag filters:Duct pre-filter units KPFApplication:Duct pre-filter units KPF are built in supply airinstallations before rooms, which demand higherair cleanness. KPF units extend the service life ofHepa filters, because larger dirty particles areremoved by pre-filters, which are built in the system before Hepa filters.Description:KPF unit comprises filter of B x H x L dimensions, filter frames and bag filters of F5 to F7 class. Filter housing is made of sheet metal,air-tight welded according to DIN 1946 and coloured in RAL 9010. Housing is fitted with connections for measuring of pressure drop.Galvanized steel sheet KPF possible (not airtight).Installation:Basic frames are being fitted into theKPFunits via the side opening. The procedure requires1000 mm of free space (fig. 2). KPF housing is fitted into the duct network via the self-locking flange.Component parts:1. Housing 2. Cover plate3. Frame4. Bag filter1. Angle2. Gasket3. Gasket4. Filter5. Connecting part6. Filter frameFig. 2Size Flow Weight H B B a g f i l t e r F V - 5 0 / 5(m3/h) (kg) (mm) (mm)1/1 595 x 5951/2290 x 5951/4290 x 2901A 3400 40 618 618 1 1B 5100 52 618 925 1 1 1C 6800 63 618 1232 2 1D 8500 75 618 1539 2 1 1E 10200 82 618 1846 3 2A 5100 53 925 618 1 22B 7650 68 925 925 1 1 32C 10200 82 925 1232 2 42D 12750 91 925 1539 2 1 52E 15300 110 925 1846 3 63A 6800 63 1232 618 2 3B 10200 81 1232 925 2 2 3C 13600 93 1232 1232 4 3D 17000 110 1232 1539 4 2 3E 20400 123 1232 1846 6 413DUCT PRE-FILTER UNITS KPF TECHNICAL DATAOrdering example:Designation: KPF - 2BSize: B x H = 1232 x 618Air flow volume:7650 m3/hPcs:2On request it is possible to produce also KPF unitsfor otherdimensions, types and classes of filters.Galvanised steel sheet housing shall be definedupon the order.Manometers have to be ordered separately.Example of manometer order:Manometer Magnehelic 0-500 Pa, fitted on thehousing.Technical data:Bag filters from F5 to F7 are made of temperaturehardened polyester fibres fitted on the self-supporting frames of stainless steel.See table 1 for characteristics of bag filters. Table comprises pre-filter combinations (fig. 2)and correspondedmounting dimensions B x H KPF units as well as air flow (Table 2). Possible filter elements combinations:Filter lifetime:Filter pollution is controlled by means of adifferential manometer. The connections for plastictubes are already fitted on the duct pre-filter unitsKPF.Table 2Pre-filter dimensions 1/1 595 x 5951/2290 x 5951/4290 x 290Lenght (mm) 630 630 630Effective outlet area (m2) 5,40 2,70 1,35No. of pockets 6 3 3Weight 2,90 1,45 0,72Average rate of synthetic dust filtering (%) 98 98 98Average rate of atmospheric dust filtering (%) 60 60 60Dust quantity (g) 960 480 240Flow (m3/h) 3400 1700 850Initial pressure drop (Pa) 68 68 68Final pressure drop (Pa) 350 350 350Outlet side designated according to DIN 24 185 2nd partF5 to F7 F5 to F7 F5 to F7Inflammability according to DIN 53438 F1 F1 F1Temperature resistance (K) 343 343 343It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:- fix it on the filter housing- prepare a bracket for fixing - send a manometer without the bracketManometer:Mark II0-500 Pa Magnehelic 0-500 PaC775a1/b1AH11326 769554DUCT HEPA FILTER UNITS AKF414Duct Hepa filter units AKFApplication:Duct Hepa filter unit AKF is being used in thenetwork of inlet and outlet ducts used to supply orextract air from the rooms with highest demandsregarding air cleanness. Hepa filters of H10 to H14class prevent the intake or exhaust of particleslarger than 0,3 m . They can be installed asfollows: air supply and extract in laboratories air supply and extract in operation rooms,infection- and sterile departments air supply in electronics, precision mechanics,chemistry, pharmaceutics and food industry air supply in film and audio tape industry air supply and extract in nuclear technology etc.Description:AKF unit is made of filter housing, connectionflanges (fig. 3) and Hepa filter. Filter is fitted withwasher of a rectangular cross-section. Filterhousing is made oh sheet metal air-tight weldedaccording to DIN 1946 and coloured in RAL 9010.Two pressure gauge attachments for measuring ofa pressure drop are incorporated into the housing. Bag-in, bag-out design (Safe filter replacement with the use of bags): Bag-in, bag-out design is intended for filtrationof air from the processes during which hazardousor toxic substances are produced. The bag-in-outsystem prevents any contact with the contents of awaste filter when replacing it. The installation of apre-filter prolongs the life of a Hepa filter. Thesystem of pre-filter replacement is the same asHepa filter replacement.Installation and design variations:AKF housing are designed for installation of singleAKF-I filter units. (fig. 1) as well as installation ofseveral AKF-II units (fig. 2) into the duct system.To replace the filter, 700 mm of free space isrequired on the front side of the unit. AKF-II unit ismade in several design variations, determined bythe position of connection flanges A1, A2, B1, B2(fig. 4).Components:1. Housing2. Hepa filter (with semicircular gasket)3. Filter assembly levers4. Cover5. Cover fixing bolt6. DOP test connection7. p connectionAKF-IIAKF-IAKF-I103082,5 82,5a1+60b1+60a1b1A1 A2B1B2775a1/b11234CAH115813299 8567695775a1BLb1750H1158132ACb121345052062369365 700DOP +ptpt+ptpt --DOPDUCT HEPA FILTER UNITS AKF TECHNICAL DATA415Fig. 3: Connection flange dimensions Fig. 4: Position of flange connectionsAKF-I combination with pre-filterAKF-IIComponents:1. Housing2. Pre-filter3. Hepa filter4. Filter assembly levers5. Pre-filter cover6. Hepa filter cover7. Screws for cover fixing8. DOP test connection9. p connectionComponents:1. AKF-I (AKF-I with pre-filter)2. Connection duct3. BasesFig. 1Fig. 2Connection flangesDUCT HEPA FILTER UNITS AKF TECHNICAL DATA416500 1000 1500 2000 2500 3000 3500(Pa) Q (m3/h)1 (610 x 610 x 150)100250300200p400 (610 x 610 x 292)2Hepa filter unit typeDesignation AKF-I AKF-II/1, 2, 3, 4 AKF-II/2D, 4D, 6D, 8DNo. of filters 1 1 2 3 4 2D 4D 6D 8DFlow (m3/h) 610x610x150 1200 1200 2400 3600 4800 2400 4800 7200 9600610x610x292 2400 2400 4800 7200 9600 4800 9600 14400 19200Lenght L / 733 1524 2315 3106 733 1524 2315 3106Flange a1 530 615 1260b1 545 200 300 400 500 200 300 400 500Hepa filter size A 328 328 328610x610x150 B / 833 1033 1233 1433 833 1033 1233 1433C 373 373 373H1 198 198 198Hepa filter A 470 470 470610x610x292 B / 975 1175 1375 1575 975 1175 1375 1575C 515 515 515H1 340 340 340Pre-filter A 618 618 618610x610x60 B / 1123 1323 1523 1723 1123 1323 1523 1723Hepa filter C 663 663 663610x610x150 H1 198 198 198Pre-filter A 760 760 760610x610x60 B / 1265 1465 1665 1865 1265 1465 1665 1865Hepa filter C 805 805 805610x610x292 H1 340 340 340Table 1Housing Hepa InitialFlow Air velocityMax. temp. Humidity size filter pressure (Pa) (m3/h) (m/s) (C) (%)H1 610 x 610 x 150 250 1200 1.1 70 100H2 610 x 610 x 292 250 2400 2.4 70 100Table 2 Technical data for Hepa filtersSize and flow characteristics of Hepa filtersinstalled in AKF unit are specified in table 2.Technical data for pre-filterUnit size Pre-filter Initial pressure (Pa)H3 610 x 610 x 50 160Hepa filters of H10 to EU14 class conform to DIN 24 184, which means that the 0.3 m particles are being removed within the of 85% to 99,995%, The initial pressure drop at nominalair flows from table 2 is 250 Pa. In case filtersoperate under the air flow volume larger or smaller than nominal air flow, pressure drop is being increased or decreased, respectively as shown in diagram. Pressure drop diagram417DUCT HEPA FILTER UNITS AKF TECHNICAL DATAAKF-II/1/H1/A1/bag in-outA1A2B1B2H1H2 12342D4D6D8DAKF-IAKF-IIAKF-II/1/H1/A1/bag in-out+KPF/H3/bag in-outOrdering keysafe filter replacementConnection flange positionFilter size 610 x 610 x 150Filter size 610 x 610 x 292Nominal size (Number of filters)Duct Hepa filter unit sizeFig. 4Expected service life of Hepa filter and replacementHepa filter are constructed for single use only.Expected service life of filter depends on air flowvolume, pressure drop and amount of dust particles. When air flow volume is reduced for 25%, expected service life of Hepa filter doubles. Service life can be considerablyincreased with installation of pre-filter. Hepa filter pollution is controlled by means of adifferential manometer (Picture 4) which is fittedon the housing.Connections for plastic tubes are fitted on AKF housing.The initial pressure drop is specified in table 2.When the pressure drop has reached double its initial value, it is recommended to replace theHepa filter. When replacing the AKF filter, removecover, release the lever and finally remove theframe with used Hepa filter. When installing thenew filter, use the above instructions in oppositeorder. In case of replacement of filters using bags (bag-in, bag-out system), the procedure is the samewith the exception of a bag attached to theextension. The waste filter is removed into a bag,which has been attached to the extension since thelast replacement. The bag is then hermeticallyclosed so that after the separation of the part of thebag with the filter, a part of the bag remains on theextension, hermetically closed as well. A new filteris put in a bag and then placed over the remainingpart closing the duct. Upon the placement of thenew bag, the remaining part of the old bag is firstremoved into the new bag. A new filter is installedfrom the new bag. The bags are attached to theextension by means of a rubber collar.Ordering example:Designation: AKF-II/2/H2/A1 No. of filters: 2Filter: H2 = 610 x 610 x 292H13 class (99,95 %)Air flow volume: 4800 m3/hConnection type: A1Pcs: 1On request it is possible to produce also AKF unitfor other sizes of Hepa filters.Manometers have to be ordered separately.Example of manometer order:Manometer Magnehelic 0-750 Pa, fitted on thehousing.Combination AKF with pre-filter KPF(safe filter replacement)H3 pre-filter F7 610x610x50It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:- fix it on the filter housing- prepare a bracket for fixing - send a manometer without the bracketManometer:Hepa filter (0-750 Pa)Pre-filter (0-500 Pa)Magnehelic Mark II 418H**Ho31*2AB726 x 421732x427744x439752x452AFH 1/1AFH 1/3100100100100 9351381626321656686Wall Hepa filter units AFH-1Application:Wall Hepa filter unit AFH-1 is being used in the network of inlet and outletducts used to supply or extract air from the rooms with highest demandsregarding air cleanness. Hepa filters of H10 to H14 class prevent the intake or exhaust of particles larger than 0,3 m. Hepa filter is fit-ted with a washer of a rectangular cross section. With the AFH1/3 version, theseal may also be semi-circular. They can be installed as follows: air supply and extract in laboratories air supply and extract in operating rooms, infection- and sterile departments air supply in electronics, precision mechanics, chemistry, pharmaceuticsand food industry air supply in film and audio tape industry air supply and extract in nuclear technology etc.Description:AFH-1 unit is made of filter housing, two-row steel grille JR-5 and Hepa filter.Filter housing made of sheet steel is air tight welded according to DIN 1946and coloured in RAL 9010. Grille is made of cold-drawn strip steel andcoloured in RAL 9010. Grille is fastened to the housing via the nuts which canbe tightened or unscrewed manually. AFH-1 unit is fitted with special sealingframe for sit-tightness test.Component parts:1. Housing2. Hepa filter (with flat gasket)3. GrilleDesign variations:The type of sealing frame determines three filter unit types and two Hepa filter sizes (AFH-1/1 and AFH-1/3, size 1 and 2).Installation:AFH-1 unit is designed for installation in the walls of the clean rooms.Hepa filter unit Sit-tightness test ClassAFH - 1/1 Sit-tightness and PAO test H12, H13, H14AFH - 1/3 PAO test H10, H11* Sit-tightness test** Pressure drop testDetail ADetail AConnection flange1.2.3.Table 1Detail BWALL HEPA FILTER UNITS AFH-1 TECHNICAL DATA4191 (305 x 610 x 150) Q (m3/h)(Pa)50100150200250300p 2006001000 16002 (305 x 610 x 292)WALL HEPA FILTER UNITS AFH-1 TECHNICAL DATATable 3FilterHepa InitialFlow Air velocityMax. temp.Humidity unit size filter pressure (Pa) (m3/h) (m/s) (C) (%)1 305 x 610 x 150 250 850 0.90 70 1002 305 x 610 x 292 250 1700 2.20 70 100Technical data:Size of grille regarding the size of housing andHepa filter is specified in table 2. Technical dataSize and flow characteristics of Hepa filtersinstalled in AFH-1 are specified in table 3. Hepa filters of H10 to H14 class conforms to DIN 24 184, which means that the 0.3 m particles are being removed within the of 85% to 99,995%. The initial pressure drop at nominalair flows from table 3 is 250 Pa. In case filtersoperate under the air flow volume larger or smaller then nominal air flow, pressure drop is being increased or decreased, respectively as shown in diagram. Expected service life of Hepa filter and replacement:Hepa filters are constructed for single use only.Expected service life of filter depends on air flowvolume, pressure drop and amount of dust particles. When air flow volume is reduced for25%, expected service life of Hepa filter doubles. Service life can be considerablyincreased with installation of pre-filter. Absolute filter pollution is controlled by means ofa differential manometer (Picture 4) which is fittedon the housing.Connections for plastic tubes are fitted on AFH-1 housings.When the pressure drop has reached double its initial value, it is recommended to replace theHepa filter. When replacing the AFH-1 filter,remove grille and screws on the holding bar and then remove the bar together with used filter.When installing the new filter use the aboveinstructions in opposite order. The sit tightness is to be tested according to DIN 1946, chapter 4.The permeability at the test pressure of 2000 Pashould not exceed the values stated in standard. The checking is carried out with sit-tightnessmeasuring device (fig. 5).Ordering example:Designation: AFH-1/1 JR-5Size: 1-with filter 305 x 610 x 150H13 class (99,95 %)Air flow volume: 600 m3/hGrille: JR-5Pcs: 12On request it is possible to produce also AFH-1units for other sizes of Hepa filters.Manometers have to be ordered separately.Example of manometer order:Manometer Magnehelic 0-750 Pa, fitted on thehousing.Table 2Nominal size Hepa filter Ho H1 Grille JR-51 305 x 610 x 150 338 150 725 x 4252 305 x 610 x 292 480 292 725 x 425 AFH-1/1 Size 1Ordering keyfor filter 305 x 610 x 150for filter 305 x 610 x 292Tightness test and DOP testPAO testHepa filter 1units size 2Tightness test13Pressure drop diagramHepa filter: size and filter class is to be specified independently.Fig. 4Fig.5It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:- fix it on the filter housing- prepare a bracket for fixing - send a manometer without the bracketMark II0-700 Pa Magnehelic 0-750 Pafor the JR-5 grille are stated in the catalogue.420A77.5 A 401 2 3123*CEILING HEPA FILTER UNITSAFV-8 Ceiling Hepa filter units AFV-8Application:Ceiling Hepa filter units AFV-8 are used in supply or extract air applications inair conditioning and ventilating installations of the rooms with highestdemands regarding air cleanness. Hepa filters of H10 to H14 class prevent theintake or exhaust of particles larger then 0,3 m. They can be installed as follows: air supply and extract in laboratories air supply and extract in operating rooms, infection- and sterile departments air supply in electronics, precision mechanics, chemistry, pharmaceutics and food industry air supply in film and audio tape industry air supply and extract in nuclear technology etc.Description:Ceiling Hepa filter unit AFV-8 is made of filter housing, standard diffusers KD-1, AKD-1, KD-6, OD-8 or OD-9 and Hepa filter. Filter is fitted with washer of a rectangular cross-section. Housing of sheet steel is air tight welded according to DIN 1946 and coloured in RAL 7001. Two pressure gauge attachments for measuring of a pressure drop are incorporated into thehousing. Diffusers made of sheet steel are coloured in white (RAL 9010). AFV-8 housing has a special sealing frame designed to perform sit tightnesstest.Component parts:1. Housing2. Hepa filter (with flat gasket)3. DiffuserInstallation:AFV-8 unit is constructed to fit into suspended ceilings.Types:The following Hepa filter units AFV-8 are possible: with circular side entry spigot (AFV-8 RS) (fig. 1, table 1) with circular top entry spigot (AFV-8 RV) (fig. 2, table 1) with rectangular side entry spigot (AFV-8 KS) (fig. 3, table 3).Detail A* Sit tightness test ** Pressure drop testAFV-8 with shut-off damper ZL-2Application: On the ceiling Hepa filter unit AFV-8a shut-off damper ZL-2 is installed in thehousing connection. The shut-off damper ZL-2 conforms to the DIN 1946/4standard requirements.The advantage of such a combination of an Hepa filter housing and a shut-offdamper is the ability to close the shut-off damper during the filter exchange andthereby to prevent room air pollution. Upon the completion of the filterexchange, the shut-off damper is reopened. Such a filter exchange procedureeliminates the need to disinfect the room, which is mandatory in the case ofexchanging the filter without shutting-off the inlet of non-filtered air. Description:On the connection of the standard ceiling Hepa filter unit AFV-8, a galvanisedsheet steel shut-off damper is mounted by means of four screws. The dampermay be controlled either manually or by means of an electric motor.Components:1. AFV-8/RS, RV2. ZL-23. electric motor (with spring) 4211582.5a1a211915b2b1DA J A BoH6050 B1 x B1HoH1H3**AH1AJBo D B1 x B160HHo8050* *AABoJH260 B1 x B1HH150CEILING HEPA FILTER UNITSAFV-8TECHNICAL DATASize Hepa filter D A Bo B1 J Ho H11 305 x 305 x 150 148 355 348 319 324 350 2702A 457 x 457 x 78 198 507 500 471 476 278 1982B 457 x 457 x 150 198 507 500 471 629 350 2703 610 x 610 x 78 198 660 653 624 629 278 1984 610 x 610 x 150 298 660 653 624 629 350 2705 610 x 610 x 292 348 660 653 624 629 492 412Fig. 3AFV-8 KS rectangular side entry spigotSize Hepa filter D A Bo B1 J H0 H1 H31 305 x 305 x 150 148 355 348 319 324 450 270 1782A 457 x 457 x 78 198 507 500 471 476 428 198 2302B 457 x 457 x 150 198 507 500 471 476 500 270 2303 610 x 610 x 78 198 660 653 624 629 428 198 2304 610 x 610 x 150 298 660 653 624 629 600 270 3305 610 x 610 x 292 348 660 653 624 629 792 412 378AFV-8 RS with circular side entry spigotFig. 1Fig. 2Table 1Table 2Table 3AFV-8 RV circular top entry spigotSize HEPA filter A Bo B1 J H1 H2 a1 b1 a2 b21 305 x 305 x 150 355 348 319 324 270 400 250 100 285 1362A 457 x 457 x 78 507 500 471 476 198 328 400 100 435 1312B 457 x 457 x 150 507 500 471 476 270 400 400 100 435 1363 610 x 610 x 78 660 653 624 629 198 328 500 100 535 1364 610 x 610 x 150 660 653 624 629 270 460 560 160 595 1965 610 x 610 x 292 660 653 624 629 412 642 560 200 595 2363, 4 1p23500 3000 2500 2000 1500 1000 500 (Pa) Q (m3/h)2502001004003005CEILING HEPA FILTER UNITSAFV-8TECHNICAL DATAFilter Hepa D i f f u s e r s i z e **unit size filter A* KD-1 KD-6 OD-8K OD-9K1 305 x 305 x 150 355 x 355 1,2,3 400 4002A 457 x 457 x 78 507 x 507 3,4 500,600,625 500/16 5002B 457 x 457 x 150 507 x 507 3,4 500,600,625 500/16 5003 610 x 610 x 78 660 x 660 5,6,7,8 600,625 600/24, 625/54 6004 610 x 610 x 150 660 x 660 7,8 600,625 600/24, 625/54 6005 610 x 610 x 292 660 x 660 7,8 600,625 600/24, 625/54 600* Outer dimension of diffuser front plate.** Tehnical data for diffusers: see catalogue chapter 1.3.1. (for KD-1) (data for KD-15 are also valid for KD-6 ) and 1.3.2. (for KD-6, OD-8, OD-9).Filter Hepa InitialFlow Air velocityMax. temp.Humidity unit size filter pressure (Pa) (m3/h) (m/s) (C) (%)1 305 x 305 x 150 250 290 1,0 70 1002A 457 x 457 x 78 250 660 1,1 70 1002B 457 x 457 x 150 250 660 1,1 70 1003 610 x 610 x 78 250 1200 1,1 70 1004 610 x 610 x 150 250 1200 1,1 70 1005 610 x 610 x 292 250 2400 2,4 70 100Pressure drop diagramTable 5Table 4Diffuser types: sheet steel painted in RAL stainless sheet steel (except KD-1) standard deflector colours are blackTechnical data:Possible combinations of diffuser size regardingthe size of housing and Hepa filter is specified intable 4. Mounting dimensions of diffusers to beinstalled in AFV-8 are specified in tables 1, 2 and3 and in column A.Technical data of Hepa filters:Size and flow characteristics of Hepa filtersinstalled in AFV-8 are specified in table 5.Hepa filters of H10 to H14 class conforms to DIN 24 184, which means that the 0.3 m particles are being removed within the of 85% to 99,995%, The initial pressure drop at nominalair flows (table 5) is 250 Pa. In case filters operateunder the air flow volume larger or smaller thennominal air flow, pressure drop is being increasedor decreased, respectively as shown in diagram 1. Filter size1 305 x 305 x 1502A 457 x 457 x 782B 457 x 457 x 1503 610 x 610 x 784 610 x 610 x 1505 610 x 610 x 292KD-1 OD-9K OD-8K KD-6Dimensions of AFV-8 with shut-off damper ZL-2AFV-8 ZL-2size Hepa filter D sizeA1 305x305x150 148 150 1152A 457x457x78 198 200 1902B 457x547x150 198 200 1903 610x610x78 198 200 1904 610x610x150 298 300 1905 610x610x292 348 350 220422423Expected service life of Hepa filter and replacement:Hepa filter are constructed for single use only.Expected service life of filter depends on air flowvolume, pressure drop and amount of dust particles. When air flow volume is reduced for25%, expected service life of Hepa filter doubles.Service life can be considerably increased withinstallation of pre-filter. The dirtiness of the filteris controlled by the means of differentialmanometer fitted withU-tube (fig. 4).Connections for plastic tubes are fitted on AKF housing.The initial pressure drop is specified in table 5.When the pressure drop has reached double its initial value, it is recommended to replace theHepa filter. When replacing the AFV-8 filter,remove diffuser and screws on the holding barand then remove the bar together with used filter.When installing the new filter use the aboveinstructions in opposite order. The sit tightness is to be tested according to DIN 1946 standard,chapter 4. The permeability at the test pressure of 2000 Pa should not exceed the values stated in standard (Table 6). The checking is carried out with sit-tightnessmeasuring device (fig. 5).Ordering example:Designation: AFV-8/RS3/OD-9 RAL 9010Connection type: circular side entryspigot RSSize: 3-with filter 610 x 610 x 78 H13 class (99,95 %)Air flow volume: 1200 m3/hDiffuser: OD-9 RAL 9010Pcs: 12On request it is possible to produce also AFV-8units for other sizes of HEPA filters.Manometers have to be ordered separately.Example of manometer order:Manometer Magnehelic 0-750 Pa, fitted on thehousing.Filter Hepa FlowAllowed.unit size filter (m3/h) permeability (%)1 305 x 305 x 150 290 2,92A 457 x 457 x 78 660 6,62B 457 x 457 x 150 660 6,63 610 x 610 x 78 1200 12,04 610 x 610 x 150 1200 12,05 610 x 610 x 292 2400 30,0Ordering keyTable 6Fig. 4CEILING HEPA FILTER UNITSAFV-8TECHNICAL DATAsize 1 ... 8 (only RAL 9010)R manualB electric motorZL-2for filter 305 x 305 x 150for filter 457 x 457 x 78for filter 457 x 457 x 150for filter 610 x 610 x 78for filter 610 x 610 x 150for filter 610 x 610 x 292Circular side entry spigot *Circular top entry spigot *Rectangular side entry spigot *Diffuser KD-1AKD-1KD-6OD-8OD-9Damper controlShut-offdamperHepa1filter 2Aunit 2Bsize 345Connection RSRVKS* The AFV-8 version with the shut-off damper ZL-2 is only availible with theRS and RV versions.Hepa filter: Size and filter class is to be specified independently.It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:- fix it on the filter housing- prepare a bracket for fixing - send a manometer without the bracketAFV-8/RS1/ZL-2/R/KD-1 RAL 9010 Size 1Fig.5Mark II0-700 PaRAL 9010INOXAA4246 51234CEILING HEPA FILTER UNITSAFV-8UCeiling Hepa filter units AFV-8UApplication:Ceiling Hepa filter units AFV-8U are used in air supply or extraction applica-tions in air conditioning and ventilation installations in rooms requiring thehighest standards of air purity. Hepa filters of H10 to H14 class prevent theintake of particles larger than 0.3 m.They can be installed as follows:air supply and extract in laboratoriesair supply and extract in infection- and sterile departmentsair supply in electronics, precision mechanics, chemistry, pharmaceutics andfood industryair supply in film and audio tape industryDescription:Ceiling Hepa filter units AFV-8U consists of the filter housing, standard diffuserand Hepa filter. The filter is fitted with a U-shaped washer, which enables testing of the sit tightness between filter and housing through the duct. Anothersolution is the semicircular gasket, which does not allow for airtighness testingbetween the filter and the housing. The lower part of the housing is made ofsheet steel and is hermetically welded according to DIN 1946. The upper part isspot welded and attached to the lower part with the rivets. The housing is paintedwith RAL 9010. The diffuser (OD-9, KD-1, KD-6) is made of sheet steel andpainted with RAL 9010 or is made of stainless steel. A perforated controldamper can be built into the junction, and can be controlled easily from theclean side of the diffuser.Component parts:1. Plenum box2. Hepa filter housing3. Filter (version K - duct in the gasket or version P - semicircular gasket)4. Mask5. DOP test connection6. +p connection42560-7035-70CEILING HEPA FILTER UNITSAFV-8UINSTALLATIONInstallation:Housing is adapted for suspended ceiling installationFilter:Version K - filter with the duct in the gasket (enabling of airtightness testing) Version P - filter with the semicircular gasket (airtightness testing not possible)Installation T (traverse)Installation O (hangers)426H1H3H0 B1 B0 B2A60 DH1100H0 B1 B0A60 DKD-1 OD-9K KD-6CEILING HEPA FILTER UNITSAFV-8UDIMENSIONSDimensions:AFV-8U/RS with circular side entry spigotAFV-8U/RV with circular top entry spigotSize Hepa filter D A B0 B1 B2 H0 H1 H31 305x305x80 158 415 409,5 380 265 343 133 2102 457x457x80 198 567 561,5 532 417 383 133 2503A 610x610x80 248 720 714,5 685 570 433 133 3003B 610x610x150 313 720 714,5 685 570 568 203 3653C 305x610x80 198 415x720 409,5x714,5 380x685 265x570 383 133 2504 610x915x80 313 720x1025 714,5x1019,5 685x990 570x875 498 133 3655 610x1220x80 348 720x1330 714,5x1324,5 685x1295 570x1180 533 133 400Size Hepa filter D A B0 B1 B2 H0 H11 305x305x80 158 415 409,5 380 265 233 1332 457x457x80 198 567 561,5 532 417 233 1333A 610x610x80 248 720 714,5 685 570 233 1333B 610x610x150 313 720 714,5 685 570 303 2033C 305x610x80 198 415x720 409,5x714,5 380x685 265x570 233 1334 610x915x80 313 720x1025 714,5x1019,5 685x990 570x875 233 1335 610x1220x80 348 720x1330 714,5x1324,5 685x1295 570x1180 233 133Diffusers types:steel sheet powder painted in RAL 9010stainless steel (except KD-1)standard colour of deflectors is black427AFV-8U/RS1/K/T/OD-9 RAL 9010CEILING HEPA FILTER UNITSAFV-8UTECHNICAL DATAThe table indicates possible combinations of diffuser sizes according to housing and Hepa filter size.Technical data of diffusers:Size Hepa External diffuser filter dimensionA KD-1 KD-6 Aef(m2) OD-9 Aef(m2)1 305 x 305 x 80 415 x 415 1,2,3 0,0342 0,01892 457 x 457 x 80 567 x 567 2,3,4 0,0743 0,04143A 610 x 610 x 80 720 x 720 5,6,7,8 0,1368 0,06513B 610 x 610 x 150 720 x 720 5,6,7,8 0,1368 0,06513C 305 x 610 x 80 415 x 720 - 0,0684 0,02884 610 x 915 x 80 720 x 1025 - 0,198 0,10885 610 x 1220 x 80 720 x 1330 - 0,2664 0,1348KD-1 Aef (m2)1 0.01042 0.01853 0.02794 0.04405 0.06286 0.07287 0.11758 0.1280Technical data of Hepa filters:H13 H14 Size Hepa Initial pressure Flow Initial pressure FlowMax. temp Humidityfilter (Pa) (m3/h) (Pa) (m3/h) (C) (%)1 305 x 305 x 80 250 300 125 150 80 1002 457 x 457 x 80 250 740 125 340 80 1003A 610 x 610 x 80 250 1400 125 600 80 1003B 610 x 610 x 150 250 1530 - - 80 1003C 305 x 610 x 80 250 640 125 300 80 1004 610 x 915 x 80 250 2150 125 900 80 1005 610 x 1220 x 80 250 2900 125 1200 80 100Ordering keystainless steelsize 1 ... 8 (RAL 9010 only)(traverse)(hangers)K (duct in the gasket)P (semicircular gasket)for filter 305 x 305 x 80for filter 457 x 457 x 80for filter 610 x 610 x 80for filter 610 x 610 x 150for filter 305 x 610 x 80for filter 610 x 915 x 80for filter 610 x 1220 x 80Circular side entry spigotCircular top entry spigotRAL 9010INOXDiffuserKD-1KD-6OD-9InstallationTOFilterHepa filter1unit size23A3B3C45Connection RSRV428A321***CDA 40 77.51 2 3CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8GCeiling Hepa filter units with gel gasket AFV-8GApplication :Ceiling Hepa filter unit with gel gasket AFV-8G are installed in ventilating andair conditioning systems in rooms which require absolutely clean air. They canbe used for both, air supply and extract applications. Hepa filters stop the particles as larger as 0,3 m if they conform H14 class or even 0,12 m ifthey conform U15 and U16 classes.Applications: air supply and extract in laboratories air supply and extract in operating theatres, infection- and sterile depart-ments air supply in electronics, precision mechanics, chemistry, pharmaceuticsand food industry air supply in film and audio tape industry air supply and extract in nuclear technology etc.Description:Ceiling Hepa filter unit with gel gasket AFV-8G is made filter housing, stan-dard diffusers KD-1, AKD-1, KD-6, OD-8 or OD-9 and Hepa filter. Housing ofsheet steel is air tight welded according to DIN 1946 and coloured in RAL7001. Diffusers are made of sheet steel and coloured in white (RAL 9010).AFV-8G housing has a special sealing frame designed to fit gasket filters. Component parts:1. Housing2. Hepa filter (with gel gasket)3. DiffuserAdvantage of gel gasket:With liquid sealant force, necessary to hold the filter is smaller, compared withneoprene washers, permitting lighter and cheaper housing and faster filterreplacement.Installation:AFV-8G unit is constructed to fit into suspended ceilings.Types:The following ceiling Hepa filter units with gel gasket are possible: with circular side entry spigot (AFV-8G RS) (fig. 1, table 1) with circular top entry spigot (AFV-8G RV) (fig. 2, table 1) with rectangular side entry spigot (AFV-8G KS) (fig. 3, table 3).Detail A Detail CSpring claw fastenergel gasketAFV-8G with shut-off damper ZL-2Application: On the Ceiling Hepa filter units with gel gasket AFV-8G a shut-off damper ZL-2is installed in the housing connection. The shut-off damper ZL-2 conforms tothe DIN 1946/4 standard requirements.The advantage of such a combination of an Hepa filter housing and a shut-offdamper is the ability to close the shut-off damper during the filter exchange andthereby to prevent room air pollution. Upon the completion of the filterexchange, the shut-off damper is reopened. Such a filter exchange procedureeliminates the need to disinfect the room, which is mandatory in the case ofexchanging the filter without shutting-off the inlet of non-filtered air. Description:On the connection of the standard AFV-8G unit, a galvanised sheet steel shut-off damper is mounted by means of four screws. The damper may be controlledeither manually or by means of an electric motor.Components:1. AFV-8G/RS, RV2. ZL-23. electric motor (with spring)* PAO (before: DOP) connection on the housing top section** Pressure drop test4296050 50H3H1H0D80 (128) B1 x B1B0A60 50H1H080 (128) B1 x B150DB0AFig. 1AFV-8G RV circular top entry spigotAFV-8G RS circular side entry spigotFig. 2Table 1Table 2Fig. 1AFV-8G RV circular top entry spigotAFV-8G RS circular side entry spigotFig. 2Table 1Table 2CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATAHepa filterHepaZL-2unit size filter D A Bo B1 Ho H1 H3 D Ho H31 305 x 305 x 80 158 355 348 319 395 200 195 163 400 2002 457 x 457 x 80 198 507 500 471 435 200 235 203 440 2403A 610 x 610 x 80 198 660 653 624 435 200 235 203 440 2403B 610 x 610 x 128 248 660 653 624 535 250 285 253 540 2903C 305 x 610 x 80 198 355 x 660 348 x 653 319 x 624 435 200 235 203 440 2404 610 x 915 x 80 313 660 x 965 653 x 958 624 x 929 550 200 350 318 555 3555 610 x 1220 x 80 353 660 x 1270 653 x 1263 624 x 1234 590 200 390 358 595 3956 545 x 545 x 80 198 595 588 559 435 200 235 203 440 240Hepa filterHepaZL-2unit size filter D A Bo B1 Ho H1 D1 305 x 305 x 80 158 355 348 319 280 200 1632 457 x 457 x 80 198 507 500 471 280 200 2033A 610 x 610 x 80 198 660 653 624 280 200 2033B 610 x 610 x 128 248 660 653 624 330 250 2533C 305 x 610 x 80 198 355 x 660 348 x 653319 x 624280 200 2034 610 x 915 x 80 313 660 x 965 653 x 958 624 x 929 280 200 3185 610 x 1220 x 80 353 660 x 1270 653 x 1263 624 x 1234 280 200 3586 545 x 545 x 80 198 595 588 559 280 200 203430CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATAAFV-8G KS rectangular side entry spigot AFV-8G KS rectangular side entry spigot80 (128)H1H050 50 B1 x B160B0Ab2982.5b1B1a1a2 1511KD-1 OD-9K OD-8K KD-6Diffuser types: sheet steel painted in RAL stainless sheet steel (except KD-1) standard deflector colours are blackTechnical data:Possible combinations of diffuser size regardingthe size of filter unit and Hepa filter is specified intable 4. Mounting dimensions of diffusers to be installed in v AFV-8 Gare specified in tables 1, 2, 3 and in column A.Table 3Hepa filterHepa unit size filter D A Bo B1 Ho H1 a1 b1 a2 b21 305 x 305 x 80 158 355 348 319 314 200 250 100 285 1352 457 x 457 x 80 198 507 500 471 314 200 400 100 435 1353A 610 x 610 x 80 198 660 653 624 314 200 500 100 535 1353B 610 x 610 x 128 248 660 653 624 414 250 500 150 535 1853C 305 x 610 x 80 198 355 x 660348 x 653 319 x 624 314 200 500 100 535 1354 610 x 915 x 80 313 660 x 965 653 x 958 624 x 929 314 200 800 100 835 1355 610 x 1220 x 80 353 660 x 1270 653 x 1263 624 x 1234 314 200 1000 100 1035 1356 545 x 545 x 80 198 595 588 559 314 200 400 100 435 135Table 4Hepa filter Hepaunit size filter A* KD-1 KD-6 OD-8K OD-9K1 305 x 305 x 80 355 x 355 1,2,3 - 2 457 x 457 x 80 507 x 507 2,3,4 3A 610 x 610 x 80 660 x 660 5,6,7,8 3B 610 x 610 x 128 660 x 660 5,6,7,8 3C 305 x 610 x 80 660 x 355 - - 4 610 x 915 x 80 660 x 965 - - 5 610 x 1220 x 80 660 x 1270 - -6 545 x 545 x 80 595 x 595 3,4,5,6 * Outer dimension of diffuser front plate..Aef- efective areaAef (m2)Filter unit size KD-6 OD-8 OD-91 0.0342 - 0.01892 0.0743 0.0300 0.04143A 0.1368 0.0450 0.06513B 0.1368 0.0639 0.06513C 0.0684 - 0.02884 0.1980 - 0.10885 0.2664 - 0.13486 0.1095 0.0450 0.0509KD-1 Aef (m2)1 0.01042 0.01853 0.02794 0.04405 0.06286 0.07287 0.11758 0.1280431Technical data for Hepa filters:Size and flow characteristics of Hepa filtersinstalled in AFV-8 G are specified in table 5.Hepa filters of H14 class conforms to DIN 24 184, which means that the 0.3 m particles are being removed within the grade of 99,995%, while Hepa filters of U15 and U16 class, tested according to DIN 24 184/EN 1822 remove the 0.12 m particles within the grade of 99,9995 to 99.99995 %. The initial pressure drop at nominalair flows from table 5 is 125 Pa. In case filtersoperate under the air flow volume larger or smaller then nominal air flow, pressure drop is being increased or decreased, respectivelyas shown in diagram. Pressure drop diagramDimensions of AFV-8G with shutt-off damper ZL-2

1050 900 600 750 300 150 450150501002002503001 21200 135053B,43A3Cp (Pa)Q (m3/h)CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATAHepa filter Hepa ZL-2unit size filter sizeA1 305x305x80 160 1152 457x457x80 200 1903A 610x610x80 200 1903B 610x610x128 250 1903C 305x610x80 200 1904 610x915x80 315 1905 610x1220x80 355 2206 545x545x80 200 190Table 5Hepa filter Hepa InitialFlow Air velocityMax. temp.Humidity unit size filter pressure (Pa) (m3/h) (m/s) (C) (%)1 305 x 305 x 80 125 150 0,45 80 1002 457 x 457 x 80 125 340 0,45 80 1003A 610 x 610 x 80 125 600 0,45 80 1003B 610 x 610 x 128 125 900 0,45 80 1003C 305 x 610 x 80 125 300 0,45 80 1004 610 x 915 x 80 125 900 0,45 80 1005 610 x 1220 x 80 125 1200 0,45 80 1006 545 x 545 x 80 125 500 0,45 80 100Mask OD-8Hepa filter unit size 2507 660 660507660660Hepa filter unit size 3A Hepa filter unit size 3BMask OD-9Hepa filter unit size 1Hepa filter unit size 2Hepa filter unit size 6Hepa filter unit size 3A,BHepa filter unit size 4 Hepa filter unit size 5Hepa filter unit size 3C507 355507595595660660 965 1270660660660355355432Fig. 4Expected service life of Hepa filter and replacement:Hepa filter are constructed for single use only.Expected service life of filter depends on air flowvolume, pressure drop and amount of dustparticles. When air flow volume is reduced for25%, expected service life of Hepa filter doubles.Service life can be considerably increased withinstallation of pre-filter. The dirtiness of the filteris controled by the means of differentialmanometer fitted withU-tube (fig. 4).Connections for plastic tubes are fitted on AFV-8G housings.The initial pressure drop is specified in table 5.When the pressure drop has reached double its initial value, it is recommended to replace theHepa filter. When replacing the AFV-8 G filter,remove diffuser and press the springs to unlockfilter and finally remove the filter (page 13, fig. 1,detail C). When installing the new filter press thefilter frame until mounting springs lock at the bot-tom of the filter frame.Ordering example:Designation: AFV-8G/RS3A/OD-9 RAL 9010Connection type: circular side entry spigot RSSize: 3A with filter 610 x 610 x 83 H14 class (99,995 %)Air flow volume: 600 m3/hDiffuser: OD-9 RAL 9010Pcs: 12On request it is possible to produce also AFV-8units for other sizes of HEPA filters.CEILING HEPA FILTER UNITS WITH GEL GASKET AFV-8G TECHNICAL DATAOrdering keysize 1 ... 8 (only RAL 9010)size 1 ... 8400, 500, 600, 625500/16; 600/24; 625/54400, 500, 600, 625R manualB electric motorZL-2for filter 305 x 305 x 80for filter 457 x 457 x 80for filter 610 x 610 x 80for filter 610 x 610 x 128for filter 305 x 610 x 80for filter 610 x 915 x 80for filter 610 x 1220 x 80Circular side entry spigot *Circular top entry spigot *Rectangular side entry spigot *Diffuser KD-1AKD-1KD-6OD-8OD-9Damper controlShut-offdamperHepa filter 1unit size 2A3A3B3C45Connection RSRVKS* The AFV-8G version with the shut-off damper ZL-2 is only availible withthe RS and RV versions.Hepa filter: Size and filter class is to be specified independently.Fig. 4AFV-8G/RS1/ZL-2/R/KD-1 RAL 9010 size 1It is recommended that a separate manometer is used for each filter unit. Upon customer's request we:- fix it on the filter housing- prepare a bracket for fixing - send a manometer without the bracketMark II0-700 Pa Magnehelic 0-750 PaRAL 9010INOX433Perforated supply ceiling DPS with Hepa filterApplication:DPS with absolute filter is being used in clean rooms which require clean air but also frequent air-exchange within the working area. They are designed to be built-into the false ceilings of OP rooms and intensive care premises andto ensure the laminar flow of the absolute clean air into the target zone. The aim of the above device is to reduce the possibility of infection in OProoms being caused by germs which are due to different causes constantlypresent in the premises and surroundings.Description:The preparation of air for the OP theatre is accomplished with separate airconditioning system, capable of rough and fine air-filtering according to DIN 24185.The filtered supply air is distributed to the absolute filter on the DPS plenum box.The air is discharged from the pressure chamber into the OP theatre via theperforated ceiling plates. The temperature of the discharged air is to be 1 to 3 Clower then the average room temperature. Two thirds of the air current should be ledout of the room via the floor and one third via the ceiling. The air current which isbeing discharged from the DPS flows over the entire area under the ceiling thuspreventing the surrounding air from penetrating within the operation area (fig. 1).Base material of pressure chambers and perforated plates:steel sheet painted with epoxy dusty paint RAL 9010, resistant to disinfectantsCeilings (except the size of 2000x1000) are composed of two parts, which arebolt together at the assembly point.In the assembly operations the connectionsare additionally packed with the acrylic putty, which is attached to the ceiling. At the consumer's request the ceiling contains a transition for the operatinglight of the dimensions 300 x 300 mm. In that case a blind plate and a platewith a round opening of 150 mm.Perforated plates (from inside the ceiling) are covered with a PPI-20 blackfoam for a more uniform distribution of air. The delivered foam is packed in afoil in order to protect it from dirt and damage.Fixation of the perforated plates is on the one hand carried out with the help ofhinges and on the other hand with the help of locks.The ceiling is fitted with the hepa filters 610x305x292, which belong to the classH13 or H14 and have been tested according to the DIN 24 185, which means thatparts in diameter of 0.3m are removed 99,95% and 99,995% respectively. Theyare fitted into the side connection on the longer side of the ceiling. The dimensionsof the connection duct and the number of filters are given in the table. The insideof the ceiling is fitted with the filter pressure drop measurement connections (thedifference between the pressure in front of and behind the filter, which serves tocontrol the dirtiness of the filter) and with the DOP or PAO test connection.With the nominal flow rate of air, given in the table, the initial pressure drop is 250 Pa.At a filter load with larger or smaller flow rates than the nominal the pressure drop increases and decreases respectively, which is shown in the diagram. Leak-tightness of hepa filter at the sealing frame is in accordance with the DIN 1946 standard, Chapter 4. When changing filtersone has to check the leak-tightness of the hinges.The ceiling, filter body, filters, PPI-20 foam and the assembly material aredelivered separately.The assembly of ceilings to the concrete ceiling is carried out with thethreaded bars and inners for the concrete.Hepa filter replacement:During the operation the permeability of the Hepa filter is decreased and thedifferential pressure increases. The permeability-loss rate is measured withdifferential manometer via the tubes fitted in front and after the filter. When thepressure drop has reached double its initial value, it is recommended toreplace the Hepa filter. When replacing absolute filters, the first row of faceplates has to be removed.Fig. 1PERFORATED SUPPLY CEILING DPSWith transition for the light and three filtersWithout the transition for the light and two filters434PERFORATED SUPPLY CEILING DPS TECHNICAL DATA 500400300250200100p (Pa)500 1000 1500 2000 2500 3000 3500 4000 4500 5000Q (m3/h)a r t l i f 2 r e t l i f 13 filtri4 filtriPressure drop diagram according to no. of filters 305x610x292 Ordering example:Supply perforated ceiling: DPS 5 x 4Number of plates / longitudinal: N = 5Number of plates / transversal: n = 4Ceiling has a sparing for installation of OP lights.It is possible, in case of special demand,to produce DPS in special sizes and for optional air flow volume.On the customers request we produce DPS ceil-ing made of stainless steel.N ... No. of perforated plates / longitudinaln ... No. of perforated plates / transversalConnection is usually on the longer side.Component parts:1. Plenum box2. Filter housing with connection flanges3. Filter with semicircular gasket4. Perforated plate5. Transition for the connection of lights54150321321301HBp 25170170PAO (DOP)135 135 135connection flange253153 2 159405Ceiling dimensions:B H N n Q (m3/h) vef(m/s) no.of Initial Connection filters pressure p flange2000 1000 3 2 1000 0,15 1 230 678x3152400 1200 4 2 1600 0,15 2 190 1302x3152400 1400 4 2 1800 0,15 2 200 1302x3152400 1500 4 2 2000 0,15 2 230 1302x3152400 1800 4 3 2400 0,15 3 180 1915x3153000 1800 5 3 2000 0,15 2 230 1302x3153000 1800 5 3 3000 0,15 3 230 1915x3153000 2400 5 4 4000 0,15 4 230 two connections 1302x3153000 3000 5 5 4000 0,15 4 230 two connections 1302x315435SUPPLY AIR CEILING - TEXTILE VERSION DSSSupply air ceiling- textile version DSSApplication:DSS ventilation ceiling with polyester textile is used to air condition hospitalswhere intensive air exchange is required, in cleanrooms classified under USFed Std 209 E and DIN 1946/4 standards. It is intended to be built into a sus-pended ceiling in operating rooms and intensive care facilities.Description:The basis of the ceiling is a standard DPS perforated ventilation ceiling whosepanels are replaced with synthetic textile affixed to aluminum or stainless steelframes. The ceiling and filter housing may be either stainless steel or paintedzinc-plated panels.The synthetic textile allows laminar flow, because the tight weave of the fibersprevents turbulent flow from forming on the surface. The polyester textileadheres to DIN 4799 standards for the hygienic minimum for operating rooms.It has also all the necessary certificates for use in operating rooms, and it hashigh resistance to aggressive disinfectants. The synthetic textile may be single-layer or double-layer. The second layer allows the air to be evenly distributedacross the entire surface before it enters the room.Ceilings are made of one, two or four parts, depending on size. All elementsare screwed together at the installation site. Joints are additionally sealed withacrylic lute.At the customers request, the ceiling might be worked out with a transition foran operation lamp with dimensions of 300 x 300 mm. In this case a plate witha round opening for the lamp is attached.Fastening of the synthetic mask is done by special screws that are fixedmanually, without special tools.Class H13 and H14 Hepa filters, sized 610x305x292, belonging to and testedaccording to DIN 24-185 (meaning that particles with a diameter of 0.3m areremoved at 99.95% and 99.995% rates respectively) are built into the ceiling.They are built in the connections from the side or from the top. Dimensions ofthe connecting channels and the number of filters are given in the table.Connection is possible from the side or from the top, depending on thecustomers requirements. Inside the ceiling, connectors are built for measuringthe pressure drop on filters (the difference between the pressure before andafter the filter, indicating how dirty the filter is), as well as a connection forDOP (PAO) test.When filters are loaded with flow volumes greater or lower than nominal, thepressure drop increases or decreases as shown on the diagram. After each filter change, a DOP test must be performed in accordance withstandards.436301B5940531525priklju~na prirobnica25pPAO (DOP)170170135 135 13512 354H322322B x HHB271.5330priklju~na prirobnica322322123465SUPPLY AIR CEILING - TEXTILE VERSION DSS TECHNICAL DATA Connection from sideComponent parts:1. Pressurized plenum box2. Filter housing with connecting flange3. Filter4. Transition for lamp connection5. Mask with the clothConnection from topComponent parts:1. Pressurized plenum box2. Filter housing with connecting flange3. Filter4. Diffusing net5. Transition for lamp connection6. Mask with the clothconnecting flangeconnecting flange437253030100200300400500250500 1000 1500 2000 2500 3000 3500 4000 4500 50002 filtra3 filtrip (Pa)Q (m /h)34 filtri5500 60006 filtrovDSS/2400x1400/L/S/ZZXSVDimensions:Dimensions Flow Connecting flange at Number of Number of Connecting flange at Number of Number ofB x H m3/g connection from side connections filters connection from top connections filters2400 x 1400 2000 1302 x 315 1 2 678 x 315 2 22400 x 1800 3000 1915 x 315 1 3 678 x 315 4 43000 x 1800 4000 1302 x 315 2 4 678 x 315 4 42400 x 2400 4200 1302 x 315 2 4 678 x 315 4 43000 x 2400 5000 1915 x 315 2 6 1915 x 315 2 63000 x 3000 6000 1915 x 315 2 6 1915 x 315 2 6At two or more connections, distance between connections is a minimum of 200 mm.Diagram of pressure drop vs. number of filters 610x305x292:X - installation without angleInstallation:SUPPLY AIR CEILING - TEXTILE VERSION DSS TECHNICAL DATA 2 filtersZ - installation with angleOrdering key:Unstandard dimensions and any other required air flow on customer's request.installation with angleinstallation without angleconnection from sideconnection from topopening for lampB x H3 filters4 filters6 filtersConnection from side Connection from top438H1HB1B1010301080LN-1LN-1/G4,F5LN-1/FB/ HLN-1 / G4 BxHFLUFF SEPARATOR LN-1Fluff Separator LN-1Application:The fluff separator is an air exhaust grille designedfor wall mounting in rooms with special air puritydemands (operation theatres, computer centres, ...).It is primarily used for air exhaust.Description:The grilles are made of stainless (grinding) sheetsteel. The grille face consists of a frame with aclosely woven stainless mesh welded on.The installation frame can accommodate either afilter (LN-1/filter) or an air flow rate adjustmentinsert F (LN-1/F). (To adjust the insert, remove thegrille face.)Front plate is fastened on theinstallation frame with the stainless steel screw.Dimensions:Tehnical data of filter:Under the recommended flow rate, the effective airvelocity is 2.5 m/s, and the pressure drop, p, 15 Pa.To determine the pressure drop, apply theequation and diagrams on page 441.Installation:The grille may be mounted flush with the wall face(Figure 1). Filter Insert Cleaning and Replacement:Due to dirt, which collects on the grille, it needs tobe removed and cleaned from time to time. Due tothe build-up of impurities, the grille must beremoved and cleaned. Loosen the grille face screwand simply withdraw the grille face from theinstallation frame. With the LN-1/Filter variant,withdraw the filter insert from the frame andreplace it by a new insert.Installation:Figure 1filter quality (G4 or F5)adjustment insertOrdering key:G4FNominal Free Recom. dimension area flow rateB H B1 H1 Q325 225 285 185 270425 385 380525 485 500425 325 385 285 600525 485 750625 585 900Nominal Free Recom. dimension area flow rateB H B x H Q325 225 282 x 182 270425 225 382 x 182 380525 225 482 x 182 500425 325 382 x 282 600525 325 482 x 282 750625 325 582 x 282 900439167367161672987B 2H1B1H2LN-2/FLN-2/G4,F5LN-2LN-2/SB+5 / H+5B / HLN-2 / V / G4 BxHFluff Separator LN-2Application:The fluff separator is an air exhaust grille designedfor wall mounting in rooms with special air puritydemands (operation theatres, computer centres, ...).It is primarily used for air exhaust.Description:The grilles are made of stainless (grinding) sheetsteel. The grille face consists of a frame with aclosely woven stainless mesh welded on.The installation frame can accommodate either afilter (LN-2/filter) or an air flow rate adjustmentinsert F (LN-2/F). (To adjust the insert, remove thegrille face.) Front plate is fastened on theinstallation frame with the stainless steel screw.Dimensions:Tehnical data of filter:Under the recommended flow rate, the effective airvelocity is 2.5 m/s, and the pressure drop, p, 15 Pa.To determine the pressure drop, apply the equationand diagrams on page 441.Filter Insert Cleaning and Replacement:Due to the build-up of impurities, the grille mustbe removed and cleaned. Loosen the grille facescrew and simply withdraw the grille face from theinstallation frame.With the LN-2/Filter variant, withdraw the filterinsert from the frame and replace it by a newinsert.Nominal Filter Recom. dimension dimension flow rateB H B x H Q325 225 282 x 182 270425 225 382 x 182 380525 225 482 x 182 500425 325 382 x 282 600525 325 482 x 282 750625 325 582 x 282 900Nominal Free Recom. dimension area flow rateB H B1 H1 B2 H2 Q325 225 285 185 377 277 270425 225 385 185 477 277 380525 225 485 185 577 277 500425 325 385 285 477 377 600525 325 485 285 577 377 750625 325 585 285 677 377 900filter quality (G4 or F5)adjustment insertvisible screw fixinghidden screw fixingOrdering key:G4FVSInstallation:FLUFF SEPARATOR LN-2440B2/H235,532B/HB1/H1 333233 33 H13333B1B/HB1/H1 3332FR / V / F5 B x HF...InoxRAL9010Filter grilleApplication:Grilles with a filter are intended to be built in thewalls of rooms which require cleaner air (computercentres, libraries, clean rooms, etc,). Primarily usedfor exhaust air from the room.Description:Grilles are made of stainless (polish) sheet metal.The installed filter is of G2, G3, G4 or of F5quality.Dimensions:Standard dimensions of louvres are 225 x 75 mmto 1125 x 525. The depth of the grilles is 35 mm.Installation:Grilles may be fixed with visible screws (Vmarking, screws on the grille frame) or hiddeninto the installation frame (marking 2, grille isfastened on the installation frame with the lock onthe internal side of the grille. Installation frameshall be fixed on the wall before the installation ofthe grille.)Filter replacement:Due to the dirtiness of a filter, the pressure drop ona louvre gradually increases, therefore it isnecessary to replace the filter. The replacement of afilter is quick and simple. Lock may be used toopen the grille and replace dirty filter with the newone. The mask is then closed by means of a lock.Ordering key:filter quality (G2, G3, G4 or F5)visible screw fixinghidden attachmentB H B1 B2 H1 H2225 198 222325 298 322425 225 398 422 198 222525 498 522625 598 622325 298 322425 325 398 422 298 322525 498 522625 598 622425 398 422525 425 498 522 398 422625 598 622525 525 498 522 498 522625 598 622625 625 598 622 598 622Installation:1. by screws (designation V)2. onto the installation frame (designation 2)Dimensions:F5V2Nominal Filter Recom. dimension dimension flow rateB H B x H A Q325 225 283 x 183 0.05178 450425 225 383 x 183 0.07009 650525 225 483 x 183 0.08839 800425 325 383 x 283 0.10839 1000525 325 483 x 283 0.13669 1200625 325 583 x 283 0.16499 1500FILTER GRILLE FR441Example:Q=200 m3/hFilter G4FR/298x198Calculation of air flow per m2 of filter:2. Read out from diagram: p = 45 PaDiagram of grille technical specifications depending on the filterTable of filter free area with regard to grilledimensionsB1 H1 A (m2)198 198 0,02744298 198 0,04130398 198 0,05516498 198 0,06902598 198 0,08288298 298 0,06216398 298 0,08302498 298 0,10388598 298 0,12474398 398 0,11088498 398 0,13874598 398 0,16660498 498 0,17360598 498 0,20846598 598 0,25032A (m2) filter free area80200004020606000 4000 8000100G4G3G2010203040506070F5Q0(m3/h.m2)initial pressure drop p (Pa)initial pressure drop p (Pa)Q0(m3/h.m2)1000 2000 3000 4000QA1. Q (m3/h.m2 ) = =200 m3/h0,0413 m2= 4843 m3/h.m2 FILTER GRILLE FR TECHNICAL DATA The right for technical changes reserved.