109S Ch5 AMPI

230
0B-A-05-00-00-00A-001H-A 0B-A-AMPI-00-P A109S Air vehicle maintenance planning information Chapter 05 Scheduled/unscheduled maintenance Third issue : 2011-05-15 Change 4 : 2012-11-12 The technical content of this document is approved under the authority of DOA nr. EASA 21.J.005,

description

109S Ch5 AMPI

Transcript of 109S Ch5 AMPI

Page 1: 109S Ch5 AMPI

0B-A-05-00-00-00A-001H-A

0B-A-AMPI-00-P

A109S

Air vehicle maintenance planning information

Chapter 05

Scheduled/unscheduled maintenance

Third issue : 2011-05-15

Change 4 : 2012-11-12

The technical content of this document is approvedunder the authority of DOA nr. EASA 21.J.005,

Page 2: 109S Ch5 AMPI

0B-A-05-00-00-00A-001H-A

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 3: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-002H-A

2012-11-12 Page 1

0B-A-AMPI-00-P

C = Changed module N = New moduleD = Deleted module R = Revised module

(*) The asterisks identify the modules changed, revised, added or deleted with this issue

List of effective pagesDates of issue and changes are:

Third issue 2011-05-15

Change 4 2012-11-12

The Third issue of this chapter, after the insertion of Change 4, includes the modules that follow:

Document identifier Page Date Effectivity

0B-A-05-00-00-00A-000A-A 2 C 2011-02-28 VERSION - G

0B-A-05-00-00-00A-001H-A 2 C 2012-11-12 * VERSION - G

0B-A-05-00-00-00A-002H-A 4 C 2012-11-12 * VERSION - G

0B-A-05-00-00-00A-003H-A 2 C 2011-05-15 VERSION - G

0B-A-05-00-00-00A-004H-A 2 C 2012-11-12 * VERSION - G

0B-A-05-00-00-00A-009H-A 4 C 2011-05-15 VERSION - G

0B-A-05-10-00-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-11-00-00A-000A-A 4 C 2009-07-20 VERSION - G

0B-A-05-12-00-00A-000A-A 4 C 2011-02-28 VERSION - G

0B-A-05-13-00-00A-000A-A 4 C 2012-09-03 * VERSION - G

0B-A-05-40-00-00A-000A-A 6 C 2009-06-22 VERSION - G

0B-A-05-41-00-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-41-00-01A-000A-A 10 C 2011-05-11 VERSION - G

0B-A-05-41-00-02A-000A-A 6 C 2011-07-29 VERSION - G

0B-A-05-41-00-03A-000A-A 4 C 2011-07-25 VERSION - G

0B-A-05-41-00-04A-000A-A 4 C 2011-02-28 VERSION - G

0B-A-05-41-00-05A-000A-A 4 C 2009-07-20 VERSION - G

0B-A-05-41-00-06A-000A-A 6 C 2012-11-06 * VERSION - G

0B-A-05-42-00-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-42-00-01A-000A-A 10 C 2011-05-11 VERSION - G

0B-A-05-42-00-02A-000A-A 6 C 2011-07-29 VERSION - G

0B-A-05-42-00-03A-000A-A 4 C 2011-07-25 VERSION - G

0B-A-05-42-00-04A-000A-A 4 C 2011-02-28 VERSION - G

0B-A-05-42-00-05A-000A-A 4 C 2009-07-20 VERSION - G

Page 4: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-002H-A

2012-11-12 Page 2

0B-A-AMPI-00-P

C = Changed module N = New moduleD = Deleted module R = Revised module

(*) The asterisks identify the modules changed, revised, added or deleted with this issue

0B-A-05-42-00-06A-000A-A 6 C 2012-11-06 * VERSION - G

0B-A-05-43-00-00A-000A-A 4 C 2009-06-22 VERSION - G

0B-A-05-43-00-01A-000A-A 10 C 2011-05-11 VERSION - G

0B-A-05-43-00-02A-000A-A 4 C 2009-07-20 VERSION - G

0B-A-05-43-00-02B-000A-A 2 C 2011-07-29 VERSION - G

0B-A-05-43-00-02C-000A-A 4 C 2011-04-11 VERSION - G

0B-A-05-43-00-02D-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-43-00-03A-000A-A 2 C 2011-07-25 VERSION - G

0B-A-05-43-00-03B-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-43-00-03C-000A-A 2 C 2009-07-20 VERSION - G

0B-A-05-43-00-03D-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-43-00-04A-000A-A 4 C 2011-02-28 VERSION - G

0B-A-05-43-00-05A-000A-A 4 C 2009-07-20 VERSION - G

0B-A-05-43-00-06A-000A-A 4 C 2011-03-22 VERSION - G

0B-A-05-43-00-06B-000A-A 4 C 2011-05-11 VERSION - G

0B-A-05-43-00-06C-000A-A 4 C 2012-11-06 * VERSION - G

0B-A-05-44-00-00A-000A-A 6 C 2012-01-31 VERSION - G

0B-A-05-45-00-00A-000A-A 4 C 2011-02-28 VERSION - G

0B-A-05-50-00-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-51-00-00A-000A-A 4 C 2011-03-22 VERSION - G

0B-A-05-52-00-00A-000A-A 2 C 2009-07-27 VERSION - G

0B-A-05-70-00-00A-000A-A 2 C 2009-11-30 VERSION - G

0B-A-05-70-01-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-70-02-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-70-03-00A-000A-A 2 C 2009-10-26 VERSION - G

0B-A-05-70-04-00A-000A-A 2 C 2009-07-20 VERSION - G

0B-A-05-70-05-00A-000A-A 4 C 2009-06-22 VERSION - G

0B-A-05-70-06-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-70-07-00A-000A-A 6 C 2011-05-18 VERSION - G

0B-A-05-70-08-00A-000A-A 6 C 2009-06-22 VERSION - G

0B-A-05-70-09-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-70-10-00A-000A-A 2 C 2009-06-22 VERSION - G

Document identifier Page Date Effectivity

Page 5: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-002H-A

2012-11-12 Page 3

0B-A-AMPI-00-P

C = Changed module N = New moduleD = Deleted module R = Revised module

(*) The asterisks identify the modules changed, revised, added or deleted with this issue

End of data module

0B-A-05-70-11-00A-000A-A 4 C 2010-11-24 VERSION - G

0B-A-05-70-12-00A-000A-A 2 C 2010-11-24 VERSION - G

0B-A-05-70-13-00A-000A-A 2 R 2009-07-20 VERSION - G

0B-A-05-70-14-00A-000A-A 2 C 2009-06-22 VERSION - G

0B-A-05-70-15-00A-000A-A 4 C 2010-04-16 VERSION - G

0B-A-05-70-16-00A-000A-A 4 C 2011-02-28 VERSION - G

Document identifier Page Date Effectivity

Page 6: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-002H-A

2012-11-12 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANKTHIS PAGE INTENTIONALLY LEFT BLANK

Page 7: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-003H-A

2011-05-15 Page 1

0B-A-AMPI-00-P

End of data module

Change record

ChangeNo.

Incorporateddate by (signature)

ChangeNo.

Incorporateddate by (signature)

1 26

2 27

3 28

4 29

5 30

6 31

7 32

8 33

9 34

10 35

11 36

12 37

13 38

14 39

15 40

16 41

17 42

18 43

19 44

20 45

21 46

22 47

23 48

24 49

25 50

Page 8: 109S Ch5 AMPI

THIS PAGE INTENTIONALLY LEFT BLANK

0B-A-05-00-00-00A-003H-A

2011-05-15 Page 2

0B-A-AMPI-00-P

Effectivity: VERSION - G

Page 9: 109S Ch5 AMPI

0B-A-AMPI-00-P

Effectivity: VERSION - G 0B-A-05-00-00-00A-004H-A

2012-11-12 Page 1End of data module

HighlightsThe listed changes are introduced with Change 4

Document Identifier Reason for update

0B-A-05-13-00-00A-000A-A CHANGED - Deleted components 25-05 and 25-06

0B-A-05-41-00-06A-000A-A CHANGED - Added new task 25-01

0B-A-05-42-00-06A-000A-A CHANGED - Added new task 25-01

0B-A-05-43-00-06C-000A-A CHANGED - Added new task 25-01

Page 10: 109S Ch5 AMPI

0B-A-AMPI-00-P

Effectivity: VERSION - G 0B-A-05-00-00-00A-004H-A

2012-11-12 Page 2

THIS PAGE INTENTIONALLY LEFT BLANK

Page 11: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-009H-A

2011-05-15 Page 1

0B-A-AMPI-00-P

Table of contents

Technical Name Information Name Document Identifier Effectivity

- Title page 0B-A-05-00-00-00A-001H-A VERSION - G

- List of effective pages 0B-A-05-00-00-00A-002H-A VERSION - G

- Change record 0B-A-05-00-00-00A-003H-A VERSION - G

- Highlights 0B-A-05-00-00-00A-004H-A VERSION - G

- Table of contents 0B-A-05-00-00-00A-009H-A VERSION - G

Scheduled/unscheduled maintenance

General 0B-A-05-00-00-00A-000A-A VERSION - G

Time limits General 0B-A-05-10-00-00A-000A-A VERSION - G

Permitted inspection interval tolerances

General 0B-A-05-11-00-00A-000A-A VERSION - G

Component overhaul schedule General 0B-A-05-12-00-00A-000A-A VERSION - G

Discard time schedule General 0B-A-05-13-00-00A-000A-A VERSION - G

Scheduled maintenance inspections General 0B-A-05-40-00-00A-000A-A VERSION - G

Standard inspection program General 0B-A-05-41-00-00A-000A-A VERSION - G

Airworthiness checks General 0B-A-05-41-00-01A-000A-A VERSION - G

100-hour inspections General 0B-A-05-41-00-02A-000A-A VERSION - G

400-hour inspections General 0B-A-05-41-00-03A-000A-A VERSION - G

800-hour inspections General 0B-A-05-41-00-04A-000A-A VERSION - G

3200-hour inspections General 0B-A-05-41-00-05A-000A-A VERSION - G

12-month inspections General 0B-A-05-41-00-06A-000A-A VERSION - G

Extended inspection program General 0B-A-05-42-00-00A-000A-A VERSION - G

Basic 50-hour / 30-day inspections General 0B-A-05-42-00-01A-000A-A VERSION - G

200-hour inspections General 0B-A-05-42-00-02A-000A-A VERSION - G

400-hour inspections General 0B-A-05-42-00-03A-000A-A VERSION - G

800-hour inspections General 0B-A-05-42-00-04A-000A-A VERSION - G

3200-hour inspections General 0B-A-05-42-00-05A-000A-A VERSION - G

12-month inspections General 0B-A-05-42-00-06A-000A-A VERSION - G

Progressive inspection program General 0B-A-05-43-00-00A-000A-A VERSION - G

Basic 50-hour / 30-day inspections General 0B-A-05-43-00-01A-000A-A VERSION - G

200-hour inspections - Phase A General 0B-A-05-43-00-02A-000A-A VERSION - G

Page 12: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-009H-A

2011-05-15 Page 2

0B-A-AMPI-00-P

200-hour inspections - Phase B General 0B-A-05-43-00-02B-000A-A VERSION - G

200-hour inspections - Phase C General 0B-A-05-43-00-02C-000A-A VERSION - G

200-hour inspections - Phase D General 0B-A-05-43-00-02D-000A-A VERSION - G

400-hour inspections - Phase 1 General 0B-A-05-43-00-03A-000A-A VERSION - G

400-hour inspections - Phase 2 General 0B-A-05-43-00-03B-000A-A VERSION - G

400-hour inspections - Phase 3 General 0B-A-05-43-00-03C-000A-A VERSION - G

400-hour inspections - Phase 4 General 0B-A-05-43-00-03D-000A-A VERSION - G

800-hour inspections General 0B-A-05-43-00-04A-000A-A VERSION - G

3200-hour inspections General 0B-A-05-43-00-05A-000A-A VERSION - G

12-month inspections - Phase I General 0B-A-05-43-00-06A-000A-A VERSION - G

12-month inspections - Phase II General 0B-A-05-43-00-06B-000A-A VERSION - G

12-month inspections - Phase III General 0B-A-05-43-00-06C-000A-A VERSION - G

Special inspections General 0B-A-05-44-00-00A-000A-A VERSION - G

Servicing General 0B-A-05-45-00-00A-000A-A VERSION - G

Unscheduled maintenance inspections

General 0B-A-05-50-00-00A-000A-A VERSION - G

Out of phase inspections General 0B-A-05-51-00-00A-000A-A VERSION - G

Conditional inspections General 0B-A-05-52-00-00A-000A-A VERSION - G

Optional equipment scheduled/unscheduled inspections

General 0B-A-05-70-00-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Rotor brake system

General 0B-A-05-70-01-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Environmental control system

General 0B-A-05-70-02-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Cabin heating and ventilation system

General 0B-A-05-70-03-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Emergency locator transmitter system

General 0B-A-05-70-04-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Engine compartment fire extinguishing system

General 0B-A-05-70-05-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Landing/search light system

General 0B-A-05-70-06-00A-000A-A VERSION - G

Technical Name Information Name Document Identifier Effectivity

Page 13: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-009H-A

2011-05-15 Page 3

0B-A-AMPI-00-P

End of data module

Scheduled/unscheduled inspections - Rescue hoist installation

General 0B-A-05-70-07-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Cargo hook, safety cargo hook and rear view mirror

General 0B-A-05-70-08-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Wire strike protection system

General 0B-A-05-70-09-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Engine inlet particle separator system

General 0B-A-05-70-10-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Snow ski installation

General 0B-A-05-70-11-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Slump pad installation

General 0B-A-05-70-12-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Mast vibration absorber installation

General 0B-A-05-70-13-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Battery installation

General 0B-A-05-70-14-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - SX16 search light system

General 0B-A-05-70-15-00A-000A-A VERSION - G

Scheduled/unscheduled inspections - Thermal imaging system

General 0B-A-05-70-16-00A-000A-A VERSION - G

Technical Name Information Name Document Identifier Effectivity

Page 14: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-009H-A

2011-05-15 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 15: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-000A-A

2011-02-28 Page 1

0B-A-AMPI-00-P

0B-A-05-00-00-00A-000A-AScheduled/unscheduled maintenance – General

Originat or:-PB-----

Table of contentsReferences ................................................................................................................................... 11 Scheduled and unscheduled maintenance ........................................................................ 1

List of tables1 References ......................................................................................................................... 1

References

Description

1 Scheduled and unscheduled maintenanceThis chapter gives you the instructions applicable to the scheduled and unscheduled maintenanceof the A109S helicopter.

The approved personnel who do the procedures related to the maintenance tasks must obey theinstructions given in the reference data modules. The reference data modules are included in theMaintenance Publication (0B-A-AMP-00-P).

The personnel will use locally made copies of the data module pages to do the inspections and torecord data.

This chapter includes:

– Time limits (0B-A-05-10-00-00A-000A-A)– Scheduled maintenance inspections (0B-A-05-40-00-00A-000A-A)– Unscheduled maintenance inspections (0B-A-05-50-00-00A-000A-A)– Optional equipment scheduled / unscheduled inspections (0B-A-05-70-00-00A-000A-A)

Refer to the latest issue of Engine Maintenance Manual for the scheduled and unscheduledmaintenance requirements applicable to the Pratt&Whitney Canada PW207C engine.

Note

1 With respect to the Rescue Hoist Assembly, there is a set of tasks for which Operators shall obtain the Official Component Maintenance Publication from the OEM (BREEZE EASTERN) and must be certifyed to a suitable level. For reference of the Operator, a copy of the Component Maintenance Publication is included in the A109/A119-CMP (CD-ROM only), for information only.

Table 1 References

Data Module Title

0B-A-05-10-00-00A-000A-A Time limits – General

0B-A-05-40-00-00A-000A-A Scheduled maintenance inspections – General

0B-A-05-50-00-00A-000A-A Unscheduled maintenance inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

Page 16: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-00-00-00A-000A-A

2011-02-28 Page 2

0B-A-AMPI-00-P

End of data module

2 With respect to the Cargo Hooks, there is a set of tasks for which Operators shall obtain the Official Component Maintenance Publication from the OEM (Onboard System) and must be certifyed to a suitable level. For reference of the Operator, a copy of the Component Maintenance Publication is included in the A109/A119-CMP (CD-ROM only), for information only.

Page 17: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-10-00-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

End of data module

0B-A-05-10-00-00A-000A-ATime limits – General

Originat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 Time limits .......................................................................................................................... 1

List of tables1 References ......................................................................................................................... 1

References

Description

1 Time limitsThis section gives the recommended time limit requirements for the components of the helicopter.

The section includes:

– Permitted inspection interval tolerances (0B-A-05-11-00-00A-000A-A)– Component overhaul schedule (0B-A-05-12-00-00A-000A-A)– Discard time schedule (0B-A-05-13-00-00A-000A-A).

Table 1 References

Data Module Title

0B-A-05-11-00-00A-000A-A Permitted inspection interval tolerances – General

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

Page 18: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-10-00-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 19: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-11-00-00A-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-11-00-00A-000A-APermitted inspection interval tolerances – General

Originat or:-PB-----Notes: 1. TDP 1998

Table of contentsReferences ................................................................................................................................... 11 Permitted inspection interval tolerances............................................................................. 12 List of tolerances ................................................................................................................ 12.1 Inspection column .............................................................................................................. 12.2 Reference column .............................................................................................................. 12.3 Tolerance column............................................................................................................... 1

List of tables1 References ......................................................................................................................... 12 List of tolerances ................................................................................................................ 2

References

Description

1 Permitted inspection interval tolerancesThis sub-section gives the permitted inspection interval tolerances for the scheduled maintenanceinspections/operations in this publication.

The approval of the Airworthiness Authority is necessary if the permitted inspection intervaltolerances are exceeded.

Note The tolerances are not cumulative. They do not change the date at which the subsequentinspection was scheduled.

2 List of tolerancesRefer to Table 2. Each column of the table has a heading that gives the data that follows:

2.1 Inspection columnThis column gives the inspection interval definition.

2.2 Reference columnThis column gives reference to the maintenance program.

2.3 Tolerance columnThis column gives the permitted inspection interval tolerances.

Table 1 References

Data Module Title

No references

Page 20: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-11-00-00A-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

Table 2 List of tolerances

Inspection Reference Tolerance

Airworthiness checks Standard inspection program None

50 hours / 30 days Extended and progressive inspection programs

5 hours / 5 days

100 hours Standard inspection program 10 hours

200 hours Extended and progressive inspection programs

10 hours

400 hours Standard, extended and progressive inspection programs

10 hours

600 hours Special inspection 30 hours

800 hours Standard, extended and progressive inspection programs

30 hours

3200 hours Standard, extended and progressive inspection programs

50 hours

12 months Standard, extended and progressive inspection programs

3 months

Between 5 and 10 hours of flight (new helicopters)

Special inspections None

25 hours Special inspections 5 hours

100 hours Special inspections 5 hours

150 hours Special inspections 5 hours

200 hours Special inspections 10 hours

300 hours Special inspections and servicing 10 hours

1000 hours Special inspections 30 hours

1200 hours Special inspections 30 hours

1600 hours Special inspections and servicing 30 hours

2400 hours Special inspections 30 hours

200 hours / 12 months Special inspections and servicing 10 hours / 3 months

400 hours / 24 months Special inspections and servicing 10 hours / 3 months

900 hours / 3 years Special inspections 30 hours / 3 months

1800 hours / 6 years Special inspections 30 hours / 3 months

7 days Servicing 3 days

50 hours / 3 months Servicing 5 hours / 5 days

100 hours / 6 months Servicing 10 hours / 1 month

Page 21: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-11-00-00A-000A-A

2009-07-20 Page 3

0B-A-AMPI-00-P

End of data module

300 hours / 12 months Servicing 10 hours / 3 months

400 hours / 12 months Servicing 10 hours / 3 months

12 months Servicing 3 months

2 years Special inspections 3 months

3 years Special inspections 3 months

5 years Special inspections 3 months

Inspection Reference Tolerance

Page 22: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-11-00-00A-000A-A

2009-07-20 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 23: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-12-00-00A-000A-A

2011-02-28 Page 1

0B-A-AMPI-00-P

0B-A-05-12-00-00A-000A-AComponent overhaul schedule – General

Originat or:-PB10-001--Notes: TPD 4711 E-MAIL TPS 000107 -

Table of contentsReferences ................................................................................................................................... 11 Component overhaul schedule........................................................................................... 12 List of components ............................................................................................................. 12.1 Number (No) column .......................................................................................................... 12.2 Component column ............................................................................................................ 12.3 Part number column ........................................................................................................... 22.4 Overhaul interval column.................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 List of components ............................................................................................................. 2

References

Description

1 Component overhaul scheduleThis sub-section gives you the overhaul intervals for the components of the helicopter.

2 List of components

Note 1

– The overhaul intervals, specified for the any given part numbers written in Table 2, applyalso to all successive dash numbers for that item, unless differently specified.

– No tolerance is permitted on component overhaul schedule.

Note 2 Operators desiring overhaul interval extensions should submit a formal request, includingdetails of part number, total time since new and the total time since overhaul to:

AGUSTA S.p.A. - Via Del Gregge,100 - 21015 Lonate Pozzolo (VA) - Italy

Attention: Service Engineering Manager

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

2.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

2.2 Component columnThis column gives the item description which identifies the component.

Table 1 References

Data Module Title

No references

Page 24: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-12-00-00A-000A-A

2011-02-28 Page 2

0B-A-AMPI-00-P

2.3 Part number columnThis column gives the part number which identifies the component.

2.4 Overhaul interval columnThis column gives the overhaul interval for the component. Unless specified differently, theoverhaul interval is in flight hours.

Table 2 List of components

No Component Part number Overhaul interval

24-01 Starter generator 160SG139Q2-1 1000

25-01 Rescue hoist 109-0900-61-801 2000 lifts or 5 years. Use limit that occurs first (Note 1)

25-02 Cargo hook 200-216-00 1000 h of operation with a load attached to cargo hook or 5 years from the date of installation. Use limit that occurs first (Note 2)

25-03 Cargo hook 109-0705V03-107 1000 h of operation with a load attached to cargo hook or 5 years from the date of installation. Use limit that occurs first (Note 2)

25-04 Safety cargo hook 528-010-01 1000 h of operation with a load attached to cargo hook or 5 years from the date of installation. Use limit that occurs first (Note 2)

25-05 Safety cargo hook 109-0705V03-105 1000 h of operation with a load attached to cargo hook or 5 years from the date of installation. Use limit that occurs first (Note 2)

63-01 Main transmission assembly 109-0400-03-113/119 4800

65-01 90-degree gearbox assembly 109-0440-01-121 3000

Page 25: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-12-00-00A-000A-A

2011-02-28 Page 3

0B-A-AMPI-00-P

End of data module

67-01 Main rotor servoactuator assembly 109-0110-42-134 1800

67-02 Main rotor servoactuator assembly 109-0110-42-135 1800

67-03 Main rotor servoactuator assembly 109-0110-42-136 1800

67-04 Tail rotor servoactuator assembly 109-0040-51-103 1800

Note

1 Rescue hoist lift definition. A lift is defined as an unreeling and recovery of the cable with a loadattached to the hook, independently of the length of the cable that is deployed / recovered. Anunreeling / recovery of the cable with no load on the hook is not considered to be a lift. Any operationwhere a load is attached for half the operation (i.e. unreeling or recovery) must be considered as alift.

2 When the helicopter operates in a sandy or dusty environment, multiply by two the hours ofoperation with a load attached to the cargo hook. This applies also when the helicopter is used forlogging works.

No Component Part number Overhaul interval

Page 26: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-12-00-00A-000A-A

2011-02-28 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 27: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-13-00-00A-000A-A

2012-09-03 Page 1

0B-A-AMPI-00-P

0B-A-05-13-00-00A-000A-ADiscard time schedule – General

Originat or:-PB-----Notes: CI CDSE/12/003 Rev 1-TPD 4676 TPD 4525 TPD 20000108 TPD 20002112 TPD 20001197 TPD 2694 E-MAIL TPS 000028 E-MAIL TPS 000054 and 000110CI_4-11-2010 (E-MAIL TPS 000095), TPD 2253, 1903

Table of contentsReferences ................................................................................................................................... 11 Discard time schedule ........................................................................................................ 12 List of components ............................................................................................................. 12.1 Number (No) column .......................................................................................................... 12.2 Component column ............................................................................................................ 12.3 Part number column ........................................................................................................... 22.4 Discard time column........................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Discard time schedule - List of components....................................................................... 2

References

Description

1 Discard time scheduleThis section gives you the recommended replacement schedule for the non-critical part of thehelicopter. This schedule is not an airworthiness limitation.

Some parts presented in this section, with the same part number, are interchangeable among thevarious A109/A119 models. The replacement schedule for a particular part, even with the samepart number, may be different depending upon which A109/A119 model the part is installed on.The replacement schedule of parts that have been interchanged among models must use thelowest replacement time listed for any model on which that part has been installed.

The discard time specified for any given part number contained in this section applies to indicatedand all successive dash numbers for that item, if not differently specified.

When retiring from service the parts contained in this section, the relative standard parts have alsoto be retired from service.

2 List of componentsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

2.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

2.2 Component columnThis column gives the item description which identifies the component.

Table 1 References

Data Module Title

No references

Page 28: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-13-00-00A-000A-A

2012-09-03 Page 2

0B-A-AMPI-00-P

2.3 Part number columnThis column gives the part number which identifies the component.

2.4 Discard time columnThis column gives the number of flight hours / months / years or the conditions at which point thecomponent must be discarded.

No tolerance is permitted on the discard time.

Table 2 Discard time schedule - List of components

No Component Part number Discard time

18-01 Vibration absorber assembly 109-0823-29-105/-106 3200 FH

18-02 Vibration absorber assembly 109-0885-28-105 3200 FH

18-03 Rod assembly 109-0824-30-103 7000 FH

25-01 ELT battery pack 452-0133 Note 1

25-02 First aid kit 999-8001-02-105 or A425A002A

Note 6

25-03 Rescue hoist cable cutter cartridge BL-11140-1 Note 5

25-04 Hoist operator harness A114A01 3 years of use or 10 years from the date of manufacture

25-05 Deleted

25-06 Deleted

26-01 Portable fire extinguisher A072A02 10 years from the date of manufacture

26-02 Fire extinguishing cartridges 30600-22 12 years (installed) 15 years (installed and storage life)

28-01 Fuel filter element KD651510 400 FH / 12 months

31-01 Clock battery pack 2 “AAA” size alkaline battery commercial available

AT42510H 2 years

32-01 Snow ski restraint cables and bungee cords

109-0811-73-123/-125 109-0812-01-101 000-1034701/-02 109G3271A01

3 years

32-02 Slump pad bungee cords 109-0811-73-119/-121/-133 109G3272A01

3 years

33-01 SX16 search light gimbal 022955-21/-22 10 years from the date of installation

62-01 Elastomeric bearing 109-0111-04-101 Note 2

Page 29: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-13-00-00A-000A-A

2012-09-03 Page 3

0B-A-AMPI-00-P

End of data module

63-01 Toothed belt 109-0455-09-103 800 FH / 2 years from the date of installation (Note 3)

64-01 Elastomeric bushing 709-0160V01-101 Note 4

76-01 Engine out microswitch 83778324 4000 FH

Note

1 The battery pack must be replaced after use in an emergency, inadvertent activation of unknownduration, when the total of all known transmission is more than 1 hour, when its shelf life is expired(see date on label).

2 Shelf life 5 years.

3 A tolerance of 30 FH is permitted.

4 Shelf life 5 years from the date of manufacture. The shelf life applies also to the elastomericbushings installed on the blades or on hub and balde assembly stored as spare parts.

5 The discard time of the cable cutter cartridge, when installed is 5 years, however the total life of thecartridges is 9 years from the date of manufacture indicated in the cartridge container.

6 Discard the components when the date written on the related package is expired.

No Component Part number Discard time

Page 30: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-13-00-00A-000A-A

2012-09-03 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 31: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-40-00-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-40-00-00A-000A-AScheduled maintenance inspections – General

Originat or:-PB08-002--

Table of contentsReferences ................................................................................................................................... 11 Scheduled maintenance inspections.................................................................................. 12 Scheduled inspection programs ......................................................................................... 23 Change of inspection program ........................................................................................... 23.1 Change from standard to extended inspection program .................................................... 23.2 Change from standard to progressive inspection program ................................................ 23.3 Change from extended to standard inspection program .................................................... 23.4 Change from extended to progressive inspection program................................................ 23.5 Change from progressive to standard inspection program ................................................ 23.6 Change from progressive to extended inspection program................................................ 33.7 Change of inspection program - Example .......................................................................... 34 Contents ............................................................................................................................. 3

List of tables1 References ......................................................................................................................... 1

List of figures1 Scheduled maintenance inspections - General (Sheet 1 of 3) ........................................... 41 Scheduled maintenance inspections - General (Sheet 2 of 3) ........................................... 51 Scheduled maintenance inspections - General (Sheet 3 of 3) ........................................... 6

References

Description

1 Scheduled maintenance inspectionsThis section gives you the data necessary to do the scheduled maintenance inspections of thehelicopter.

The scheduled maintenance inspections are divided into:

– Scheduled inspections– Special inspections– Servicing.

Table 1 References

Data Module Title

0B-A-05-41-00-00A-000A-A Standard inspection program – General

0B-A-05-42-00-00A-000A-A Extended inspection program – General

0B-A-05-43-00-00A-000A-A Progressive inspection program – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

Page 32: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-40-00-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

For the scheduled maintenance inspections applicable to the optional equipment refer to 0B-A-05-70-00-00A-000A-A.

2 Scheduled inspection programsThe three inspection programs shown in Fig 1 are available. You can do the selection of theprogram you think the best one in relation to the type of your usual operations. These threeprograms give you maximum flexibility and maximum readiness of the helicopter.

3 Change of inspection programYou can change the inspection program from the one in use to another, but you must obey theinstructions that follow:

3.1 Change from standard to extended inspection programYou must:

– Do the basic 50-hour / 30 day inspections included in the extended program.– Do the 200-hour inspections included in the extended program.– Continue with the new (extended) program.

3.2 Change from standard to progressive inspection programYou must:

– Do the basic 50-hour / 30-day inspections of the progressive program.– Do the preceding phases of the 200-hour inspections of the progressive program.– If applicable, do the preceding phases of the 400-hour inspections of the progressive

program.– Do the preceding phases of the 12-month inspections of the progressive program.– Continue with the new (progressive) program.

3.3 Change from extended to standard inspection programYou must:

– Do the 100-hour inspection of the standard program.– Continue with the new (standard) program.

3.4 Change from extended to progressive inspection programYou must:

– Do the basic 50-hour / 30-day inspections of the progressive program.– Do the proceding phases of the 200-hour inspections of the progressive program.– If applicable, do the proceding phases of the 400-hour inspections of the progressive

program.– Do the proceding phases of the 12-month inspections of the progressive program.– Continue with the new (progressive) program.

3.5 Change from progressive to standard inspection program(Helicopters that have less than 400 flight hours) Obey the instructions that follow:

– Do the 100-hour inspections of the standard program.– Do the 12-month inspections of the standard program.– Continue with the new (standard) program.

(Helicopters that have more than 400 flight hours) Obey the instructions that follow:

Page 33: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-40-00-00A-000A-A

2009-06-22 Page 3

0B-A-AMPI-00-P

– Do the 100-hour inspections of the standard program.– Do the 400-hour inspections of the standard program.– Do the 12-month inspections of the standard program.– Continue with the new (standard) program.

3.6 Change from progressive to extended inspection program(Helicopters that have less than 400 flight hours) Obey the instructions that follow:

– Do the 200-hour inspections of the extended program.– Do the 12-month inspections of the extended program.– Continue with the new (extended) program.

(Helicopters that have more than 400 flight hours) Obey the instructions that follow:

– Do the 200-hour inspections of the extended program.– Do the 400-hour inspections of the extended program.– Do the 12-month inspections of the extended program.– Continue with the new (extended) program.

3.7 Change of inspection program - ExampleThe procedure that follows is an example of the change from the extended inspection program tothe progressive inspection program.

The inspection program is changed 580 flight hours and 9 months after the last 12-monthinspections of the extended inspection program. To change the inspection program, you must:

– Do the basic 50-hour / 30-day inspections of the progressive program.– Do phases A, B and C of the 200-hour inspections of the progressive program.– Do phase 1 of the 400-hour inspections of the progressive program.– Do phases I and II of the 12-month inspections of the progressive program.

4 ContentsThe section includes:

– Standard inspection program (0B-A-05-41-00-00A-000A-A)– Extended inspection program (0B-A-05-42-00-00A-000A-A)– Progressive inspection program (0B-A-05-43-00-00A-000A-A)– Special inspection (0B-A-05-44-00-00A-000A-A)– Servicing (0B-A-05-45-00-00A-000A-A).

Page 34: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-40-00-00A-000A-A

2009-06-22 Page 4

0B-A-AMPI-00-P

1

Figure 1 - Scheduled maintenance inspections - General (Sheet 1 of 3)

ICN-0B-A-054000-G-00001-00706-A-01-1

100-HOUR INSPECTIONS

400-HOUR INSPECTIONS

800-HOUR INSPECTIONS

3200-HOUR INSPECTIONS

12-MONTH INSPECTIONS

DO THE AIRWORTHINESS CHECKAT SPECIFIED INTERVAL

STANDARD INSPECTION PROGRAM

0 100 200 300 400 500 600 12MONTHS

700 800 3200

FLIGHT HOURS

Page 35: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-40-00-00A-000A-A

2009-06-22 Page 5

0B-A-AMPI-00-P

Figure 1 - Scheduled maintenance inspections - General (Sheet 2 of 3)

ICN-0B-A-054000-G-00001-00707-A-01-1

200-HOUR INSPECTIONS

400-HOUR INSPECTIONS

800-HOUR INSPECTIONS

3200-HOUR INSPECTIONS

12-MONTH INSPECTIONS

EXTENDED INSPECTION PROGRAM

0 50 200 400 600 12MONTHS

800 3200

FLIGHT HOURS

100 150

BASIC 50-HOUR / 30-DAY INSPECTIONS

Page 36: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-40-00-00A-000A-A

2009-06-22 Page 6

0B-A-AMPI-00-P

End of data module

Figure 1 - Scheduled maintenance inspections - General (Sheet 3 of 3)

ICN-0B-A-054000-G-00001-00708-A-01-1

200-HOUR INSPECTIONS (ONE CYCLE INCLUDES PHASES A, B, C AND D)

400-HOUR INSPECTIONS (ONE CYCLE INCLUDES PHASES 1, 2, 3 AND 4)

800-HOUR INSPECTIONS

3200-HOUR INSPECTIONS

12-MONTH INSPECTIONS (ONE CYCLE INCLUDES PHASES I, II AND III)

PROGRESSIVE INSPECTION PROGRAM

0 50 200 300 400 80012 MONTHS

3200

FLIGHT HOURS

100 150 250 350

BASIC 50-HOUR / 30-DAY INSPECTIONS

A B C D A B C D D D

1 2 3 4 4 4

I II III

Page 37: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-41-00-00A-000A-AStandard inspection program – General

Originat or:-PB08-002--

Table of contentsReferences ................................................................................................................................... 11 Standard inspection program ............................................................................................. 1

List of tables1 References ......................................................................................................................... 1

List of figures1 Standard inspection program ............................................................................................. 2

References

Description

1 Standard inspection programThe standard inspection program includes:

– Airworthiness checks (0B-A-05-41-00-01A-000A-A)– 100-hour inspections (0B-A-05-41-00-02A-000A-A)– 400-hour inspections (0B-A-05-41-00-03A-000A-A)– 800-hour inspections (0B-A-05-41-00-04A-000A-A)– 3200-hour inspections (0B-A-05-41-00-05A-000A-A)– 12-month inspections (0B-A-05-41-00-06A-000A-A).

Refer to Fig 1.

Table 1 References

Data Module Title

0B-A-05-41-00-01A-000A-A Airworthiness checks – General

0B-A-05-41-00-02A-000A-A 100-hour inspections – General

0B-A-05-41-00-03A-000A-A 400-hour inspections – General

0B-A-05-41-00-04A-000A-A 800-hour inspections – General

0B-A-05-41-00-05A-000A-A 3200-hour inspections – General

0B-A-05-41-00-06A-000A-A 12-month inspections – General

Page 38: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1

Figure 1 - Standard inspection program

ICN-0B-A-054100-G-00001-00718-A-01-1

100-HOUR INSPECTIONS

400-HOUR INSPECTIONS

800-HOUR INSPECTIONS

3200-HOUR INSPECTIONS

12-MONTH INSPECTIONS

DO THE AIRWORTHINESS CHECKAT SPECIFIED INTERVAL

0 100 200 300 400 500 600 12MONTHS

700 800 3200

FLIGHT HOURS

Page 39: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 1

0B-A-AMPI-00-P

0B-A-05-41-00-01A-000A-AAirworthiness checks – General

Originat or:-PB10-003--Notes: E-MAIL TPS 000110 -

Table of contentsReferences ................................................................................................................................... 11 Airworthiness checks.......................................................................................................... 22 Airworthiness checks - Work areas .................................................................................... 23 Airworthiness check requirements ..................................................................................... 23.1 Number (No) column .......................................................................................................... 23.2 Item column........................................................................................................................ 23.3 Task column ....................................................................................................................... 23.4 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Airworthiness check requirements ..................................................................................... 3

List of figures1 Airworthiness checks - Work areas .................................................................................. 10

References

Table 1 References

Data Module Title

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-10-11-00-00A-000A-A Helicopter - Parking in normal conditions – General

0B-A-12-11-01-00A-226A-A Fuel tanks – Drain water

0B-A-12-41-00-00A-510A-A External electrical power – Disconnect procedures

0B-A-12-41-00-00A-730A-A External electrical power – Connect procedures

0B-A-23-11-00-00A-320B-A Number 1 VHF-COMM system - Emergency frequency selection – Operation tests

0B-A-23-12-00-00A-320B-A Number 2 VHF-COMM system - Emergency frequency selection – Operation tests

0B-A-62-21-00-00A-251A-A Main rotor head - Elastomeric bearings – Clean with chemical agents

Page 40: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 2

0B-A-AMPI-00-P

Description

1 Airworthiness checksThis sub-section gives you the data necessary to do the airworthiness checks on the helicopter.

Do the airworthiness checks after the last flight of the day, or before the first flight of thesubsequent day.

The daily checks are aligned to the configuration of the helicopter area to let you do the checks ina walk-around sequence.

2 Airworthiness checks - Work areasRefer to Fig 1.

3 Airworthiness check requirementsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

3.1 Number (No) columnThis column gives the work area number plus a number to identify each listed component.

3.2 Item columnThis column gives the technical name of the component or of the helicopter area.

3.3 Task columnThis column gives a description of the work to do.

3.4 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-62-31-02-00A-281A-A Rotating scissors – Scheduled inspections

0B-A-64-21-00-00A-361A-A Tail rotor hub installation - Flap axis play – Dimensions check

0B-A-64-21-00-00A-369A-A Tail rotor hub installation - Flap hinge friction – Other checks

Table 1 References

Data Module Title

Page 41: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 3

0B-A-AMPI-00-P

Table 2 Airworthiness check requirements

No Item Task Initials

00-00 GENERAL REMINDER: If not already performed, it is recommended to verify the instructions that follow:

- The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- The requirements for component overhaul schedule (0B-A-05-12-00-00A-000A-A).

- The requirements for discard time schedule (0B-A-05-13-00-00A-000A-A).

- The requirements for special inspections (0B-A-05-44-00-00A-000A-A).

- The requirements for servicing (0B-A-05-45-00-00A-000A-A).

- The requirements for out of phase inspections (0B-A-05-51-00-00A-000A-A).

- The requirements for inspections of optional equipment (0B-A-05-70-00-00A-000A-A).

00-01 Make sure that the helicopter is safe for maintenance (0B-A-00-20-00-00A-120A-A).

00-02 Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the checks (0B-A-06-41-00-00A-010A-A).

01-00 HELICOPTER NOSE

- - When the wire strike protection system is installed on the helicopter, before opening the access door (D1) of the nose compartment it is necessary: – To remove the quick release pin from the nose cutter, and tilt it in backward position. – To lock the nose cutter in backward tilted position by means of the red-banded safety pin. – To remove the quick release pin which connects the nose deflector to the upper deflector.

01-01 Nose landing gear actuator Do a check for condition, leaks and corrosion.

01-02 Avionic components and accessible wiring

Do a check for condition, loose connections and security (access door D1).

Page 42: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 4

0B-A-AMPI-00-P

01-03 Hydraulic accumulators and lines

Do a check for condition, security and leaks. Discharge the accumulators (push their red push-buttons) (access door D18).

CAUTION: Be careful when the accumulators are discharged. The parking brake does not operate (0B-A-10-11-00-00A-000A-A)

02-00 FUSELAGE - RIGHT SIDE

02-01 Flight control levers and supports

Do a check for condition and security (access door D11).

02-02 AFCS actuators Do a check for unusual play, condition and security. Examine electrical connections for condition and security (access door D11).

02-03 Flight control hydraulic system valves, filter group and lines

Do a check for condition, security and leaks. Do a check to make sure that the filter clogged indicator is retracted (access doors D11 and D17).

02-04 Engine/transmission oil cooler (visible parts)

Do a check for foreign matter and leaks (access door D27).

02-05 Main rotor hub elastomeric bearings

Do a check for oil or grease contamination. If contaminated, clean (0B-A-62-21-00-00A-251A-A).

02-06 Main rotor hub and blades (2 places)

Do a check for condition, damage and cleanliness.

02-07 Main rotor hub cover Do a check for condition and security.

02-08 Main rotor grips (2 places) Do a check for condition.

02-09 Main rotor dampers (2 places) Do a check for condition, security and unusual play of bearings.

02-10 Main rotor damper fittings Do a check for condition, play and cracks in area of attachment points to hub.

02-11 Flap and droop restrainers Do a check for condition, freedom of movement and integrity of lockwire. Examine floating ring and droop stop plates for condition and make sure that there is grease on mating areas.

02-12 Ground jumpers between pitch control lever (inside grip) and damper, and between damper and attachment bracket to hub (2 places)

Do a check for condition.

No Item Task Initials

Page 43: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 5

0B-A-AMPI-00-P

02-13 Main rotor pitch change links (2 places)

Do a check for condition, security, corrosion and fretting of spherical bearings, loss of part of liner and unusual play (do a check of axial play by moving pitch link by hand, and radial play by rotating blade along its pitch axis and by acting from tip cap area).

02-14 Swashplate boot Do a check for condition and integrity. Make sure that there is no grease contamination.

02-15 Main rotor servo actuator (1 place)

Do a check for condition, security and leaks. Examine bleed hole for leaks and lower spherical bearing for looseness (access door D12).

02-16 Main transmission and accessories

Do a check for condition, security and oil leaks (access door D12).

02-17 Main transmission oil filter Do a check to make sure that the filter clogged indicator is retracted (access door D12).

02-18 Hydraulic pump Do a check for leaks (access door D12).

02-19 Oil cooler fan air intake Do a check for obstruction (access door D27).

02-20 Cooler fan drive belt (visible part)

Do a check for condition, security and crazing (access door D27).

02-21 Fuel filter Do a check for condition and leaks (access door D16).

02-22 Engine compartment drain filters

Do a check for obstruction (access door D16).

02-23 Engine mount Do a check for condition and security (access door D28).

02-24 Engine oil filter impending bypass indicator

Do a check for correct indication (access door D28).

02-25 Engine-transmission drive shaft

Do a check for condition and damage (access doors D27 and D28).

02-26 Navigation light Do a check for condition.

02-27 Ignition exciter Do a check for condition (access doors D14 and D27).

02-28 Fire extinguishing bottle Do a check for condition (access door D14).

02-29 Fuel tank sump cover Do a check for condition. Drain sump (0B-A-12-11-01-00A-226A-A).

02-30 Fuel system drain lines and valves

Do a check for leaks (access panel P31).

02-31 Battery vent lines Do a check for condition and obstruction (access door D26).

No Item Task Initials

Page 44: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 6

0B-A-AMPI-00-P

02-32 Drains and vents Do a check for condition and obstruction.

02-33 Engine exhaust duct Do a check for breakage and security.

02-34 Main landing gear compartments and extension actuator

Do a check for condition, security, leaks, cleanliness and corrosion (actuator only).

03-00 TAIL BOOM - RIGHT SIDE

03-01 Tail boom external surfaces Do a check for cracks, dents, missing and/or loose rivets and screws. This is very important in areas adjacent to tail boom-fuselage attachments.

03-02 Horizontal stabilizer Do a check for condition and security.

04-00 VERTICAL FIN/90-DEGREE GEARBOX/TAIL ROTOR

04-01 External surfaces Do a check for cracks, dents, missing and/or loose rivets and screws.

04-02 Tail position light Do a check for condition.

04-03 Tail rotor pitch change mechanism

Do a check for condition, security and unusual play.

04-04 Tail rotor hub and blades Do a check for condition, contamination from oil/grease, security and freedom of flapping. If you find that the movement of the blades is too hard, do a check of the flap hinge friction (0B-A-64-21-00-00A-369A-A). Examine flap stop bumpers and boots for condition and damage. Examine tail rotor hub for unusual play along flap axis. If you find an unusual play, do a check of the flap axis play (0B-A-64-21-00-00A-361A-A). Examine tail rotor blades for condition, scratches and dents.

04-05 Tail rotor drive shaft bearing Do a check for conditions. Examine slippage marks for integrity (access door D13).

05-00 TAIL BOOM

05-01 Tail rotor drive shaft bearings Do a check for condition. Examine slippage marks for integrity (access doors D5, D6, D7 and D13).

05-02 Tail boom external surfaces Do a check for cracks, dents, missing and/or loose rivets and screws. This is very important in areas adjacent to tail boom-fuselage attachments.

05-03 Horizontal stabilizer Do a check for condition and security.

06-00 FUSELAGE - LEFT SIDE

06-01 Engine exhaust duct Do a check for breakage and security.

No Item Task Initials

Page 45: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 7

0B-A-AMPI-00-P

06-02 Ignition exciter Do a check for condition (access doors D7 and D29).

06-03 Fire extinguishing bottle Do a check for condition (access door D7).

06-04 Tail rotor drive shaft bearings Do a check for condition. Examine slippage marks for integrity (access doors D6 and D7).

06-05 Main landing gear compartments and extension actuator

Do a check for condition, security, leaks, cleanliness and corrosion (actuator only).

06-06 Navigation light Do a check for condition.

06-07 Engine compartment drain filters

Do a check for obstruction (access door D9).

06-08 Engine mount Do a check for condition and security (access door D22).

06-09 Engine oil filter impending bypass indicator

Do a check for correct indication (access door D22).

06-10 Engine-transmission drive shaft

Do a check for condition and damage (access doors D22 and D29).

06-11 Fuel tank sump cover Do a check for condition. Drain sump (0B-A-12-11-01-00A-226A-A).

06-12 Fuel system drain lines and valves

Do a check for leaks (access panel P25).

06-13 Main rotor hub elastomeric bearings

Do a check for oil or grease contamination. If contaminated, clean (0B-A-62-21-00-00A-251A-A).

06-14 Main rotor hub and blades (2 places)

Do a check for condition, damage and cleanliness.

06-15 Main rotor grips (2 places) Do a check for condition.

06-16 Main rotor dampers (2 places) Do a check for condition, security and unusual play of bearings.

06-17 Main rotor damper fittings Do a check for condition, play and cracks in area of attachment points to hub.

06-18 Flap and droop restrainers Do a check for condition, freedom of movement and integrity of lockwire. Examine floating ring and droop stop plates for condition and make sure that there is grease on mating areas.

06-19 Ground jumpers between pitch control lever (inside grip) and damper, and between damper and attachment bracket to hub (2 places)

Do a check for condition.

No Item Task Initials

Page 46: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 8

0B-A-AMPI-00-P

06-20 Main rotor pitch change links (2 places)

Do a check for condition, security, corrosion and fretting of spherical bearings, loss of part of liner and unusual play (do a check of axial play by moving pitch link by hand, and radial play by rotating blade along its pitch axis and by acting from tip cap area).

06-21 Swashplate and rotating scissors

Do a check for condition and security. Do a check of rotating scissors for unusual play. If you find an unusual play, do the play check (0B-A-62-31-02-00A-281A-A).

06-22 Swashplate boot Do a check for condition and integrity. Make sure that there is no grease contamination.

06-23 Main rotor servo actuators (2 places)

Do a check for condition, security and leaks. Examine bleed holes for leaks and lower spherical bearings for looseness (access door D4).

06-24 Main transmission and accessories

Do a check for condition, security and oil leaks (access door D4).

06-25 Hydraulic pump Do a check for leaks (access door D9).

06-26 Fuel filter Do a check for condition and leaks (access door D9).

06-27 Engine/transmission oil cooler (visible parts)

Do a check for foreign matter and leakage.

06-28 Cooler fan drive belt (visible part)

Do a check for condition, security and crazing (access door D29).

06-29 Oil cooler fan air intake Do a check for obstruction (access door D29).

06-30 Flight control levers and supports

Do a check for condition and security.

06-31 AFCS yaw actuators Do a check for unusual play, condition and security (access door D24).

06-32 Bottom tank electrical drain valves

Operate with the FUEL DRAIN switch (access doors D8 and D19).

06-33 Baggage compartment area Do a check for condition and security of cover panels. If installed, examine cargo net for condition and security (access door D8).

07-00 COCKPIT/CABIN COMPARTMENT

07-01 Magnetic compass Do a check for level of fluid. Examine correction card for legibility.

07-02 For the checks that follows, connect the external electrical power (0B-A-12-41-00-00A-730A-A).

No Item Task Initials

Page 47: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 9

0B-A-AMPI-00-P

07-03 Instrument and cabin lights Do a check for correct operation.

07-04 Number 1 fuel filter Operate Number 1 fuel pump and drain fuel filter. Push red button on filter and make sure that by-pass indication is shown (access door D9).

07-05 Number 2 fuel filter Operate Number 2 fuel pump and drain fuel filter. Push red button on filter and make sure that by-pass indication is shown (access door D16).

07-06 Number 1 VHF-COMM system

Do the operational test of the emergency frequency lighted push-button switch (0B-A-23-11-00-00A-320B-A).

07-07 Number 2 VHF-COMM system

Do the operational test of the emergency frequency lighted push-button switch (0B-A-23-12-00-00A-320B-A).

07-08 Disconnect the external electrical power (0B-A-12-41-00-00A-510A-A).

No Item Task Initials

Page 48: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-01A-000A-A

2011-05-11 Page 10

0B-A-AMPI-00-P

End of data module

1

Figure 1 - Airworthiness checks - Work areas

ICN-0B-A-054100-G-00001-00717-A-01-1

WORK AREA 00 GENERAL

WORK AREA 01 HELICOPTER NOSE

WORK AREA 02 FUSELAGE - RIGHT SIDE

WORK AREA 03 TAIL BOOM - RIGHT SIDE

WORK AREA 04 VERTICAL FIN / 90-DEGREE GEARBOX / TAIL ROTOR

WORK AREA 05 TAIL BOOM-LEFT SIDE

WORK AREA 06 FUSELAGE-LEFT SDE

WORK AREA 07 COCKPIT / CABIN COMPARTMENT

01

06

05

04

03

02

07

Page 49: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-02A-000A-A

2011-07-29 Page 1

0B-A-AMPI-00-P

0B-A-05-41-00-02A-000A-A100-hour inspections – General

Originat or:-PB-----Notes: E-MAIL TPS 000121 -TPD 2360

Table of contentsReferences ................................................................................................................................... 11 100-hour inspections .......................................................................................................... 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 100-hour inspections .......................................................................................................... 2

References

Table 1 References

Data Module Title

0B-A-05-41-00-01A-000A-A Airworthiness checks – General

0B-A-71-11-05-00A-520A-A Left engine door – Remove procedures

0B-A-71-11-05-00A-720A-A Left engine door – Install procedures

0B-A-71-11-06-00A-520A-A Right engine door – Remove procedures

0B-A-71-11-06-00A-720A-A Right engine door – Install procedures

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-32-31-10-00A-281A-A Nose landing gear actuator bracket - Attachment bolt torque check – Scheduled inspections

0B-A-53-40-00-00A-281A-A Tail boom – Scheduled inspections

0B-A-62-11-00-00A-281A-A Main rotor blade installation – Scheduled inspections

0B-A-62-31-01-00A-281A-B Pitch change link – Scheduled inspections

0B-A-62-21-00-00A-281B-A Main rotor head installation - Lag damper fittings – Scheduled inspections

0B-A-62-21-01-00A-281A-A Hub cover – Scheduled inspections

0B-A-62-21-02-04A-281A-A Flapping limiter stop (main rotor head) – Scheduled inspections

0B-A-62-31-02-00A-281A-A Rotating scissors – Scheduled inspections

0B-A-62-31-03-00A-281A-A Non-rotating scissors – Scheduled inspections

0B-A-63-21-00-00A-281A-A Main transmission assembly - Upper case-to-main case attachment nut – Scheduled inspections

0B-A-64-11-00-00A-281A-A Tail rotor blade installation – Scheduled inspections

Page 50: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-02A-000A-A

2011-07-29 Page 2

0B-A-AMPI-00-P

Description

1 100-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-64-31-00-00A-281A-A Rotating control installation - Component attachment bolts – Scheduled inspections

0B-A-65-11-00-00A-281A-A Tail rotor drive shaft installation – Scheduled inspections

0B-A-67-00-00-00A-281A-A Rotor flight controls - Control tubes, bellcranks and supports – Scheduled inspections

0B-A-67-31-00-00A-281A-A Main rotor servoactuator installation – Scheduled inspections

0B-A-71-21-00-00A-281A-A Engine mount installation – Scheduled inspections

Table 1 References

Data Module Title

Page 51: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-02A-000A-A

2011-07-29 Page 3

0B-A-AMPI-00-P

Table 2 100-hour inspections

No Item Task Reference (DMC) Initials

00-01 - - Do the airworthiness checks. 0B-A-05-41-00-01A-000A-A

00-02 - - Remove the left and right engine doors (D22 and D28). Install the doors at the end of the inspections.

0B-A-71-11-05-00A-520A-A 0B-A-71-11-05-00A-720A-A 0B-A-71-11-06-00A-520A-A 0B-A-71-11-06-00A-720A-A

00-03 - - Remove the fairings that follow: 0B-A-06-41-00-00A-010A-A

- Transmission front fairing (P15)

- Ejector fairing (P18)

- Aft fairing (P19)

- Transmission rear fairing (P21).

Install the fairings at the end of the inspections.

32-01 NLG actuator bracket-to-structure attachment bolts

Examine for correct torque. 0B-A-32-31-10-00A-281A-A

53-01 Service steps and wire ropes

Examine for condition, security and integrity.

- -

53-02 Tail boom internal area (adjacent attachment points) and related fuselage brackets

Examine for cracks, corrosion and distortion.

0B-A-53-40-00-00A-281A-A

53-03 Tail boom internal area, stabilizer attachment area and related locking system

Examine for security and cracks. Examine adjacent areas for distortion, cracks and defective and/or missing rivets.

0B-A-53-40-00-00A-281A-A

62-01 Main rotor blades Examine for condition, voids, swelling and cracks. This is very important near root end, trim tab, tip cap and trailing edge.

0B-A-62-11-00-00A-281A-A

62-02 (For pitch change links with more than 800 hours) Pitch change links (removal required)

Examine for excessive play. 0B-A-62-31-01-00A-281A-B

62-03 Main rotor damper fittings

Examine for condition and excessive play of bearings.

0B-A-62-21-00-00A-281B-A

62-04 Main rotor hub cover (109-0111-43-113) (removal required)

Examine for loose or missing rivets and for cracks of internal ribs.

0B-A-62-21-01-00A-281A-A

Page 52: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-02A-000A-A

2011-07-29 Page 4

0B-A-AMPI-00-P

62-05 Flapping limiter stops Examine for correct torque 0B-A-62-21-02-04A-281A-A

62-06 Rotating scissors Examine for excessive play. 0B-A-62-31-02-00A-281A-A

62-07 Non-rotating scissors Examine for abnormal play. 0B-A-62-31-03-00A-281A-A

62-08 Rotating scissors (109-0134-09-101)

Examine painted marking for legibility and integrity.

0B-A-62-31-02-00A-281A-A

63-01 Main transmission upper case-to-main case attachment nuts

Examine for correct torque. 0B-A-63-21-00-00A-281A-A

63-02 Engine/transmission oil cooler

Examine for leaks, condition and security.

- -

64-01 Tail rotor blades Examine for voids. 0B-A-64-11-00-00A-281A-A

64-02 Pitch-change mechanism bolts connecting levers and scissors

Examine for wear and excessive play.

0B-A-64-31-00-00A-281A-A

64-03 Bolts (AN174-14) that attach links and lever to housing of pitch change mechanism

Examine for damage. 0B-A-64-31-00-00A-281A-A

65-01 Tail rotor drive shaft installation

Examine bearings for grease leaks and damage (both sides). Examine rubber collars for condition and integrity. Examine slippage marks between shaft-collar-bearing and between bearing hanger for integrity. Examine seals for damage and crazing (both sides).

0B-A-65-11-00-00A-281A-A

65-02 Tail rotor drive shaft fittings safety pins

Examine for freedom of rotation. 0B-A-65-11-00-00A-281A-A

67-01 Parts of control tubes, bellcranks and supports you can see on upper deck, tail boom internal compartment, and areas adjacent to tail rotor pedals and 90-degree gearbox

Examine for condition, clearances, security and abnormal play of bearings.

0B-A-67-00-00-00A-281A-A

67-02 AFCS pitch and roll actuators (on upper deck) and yaw actuator (on rear fuselage)

Examine for alignment of slippage marks between body and shaft.

- -

No Item Task Reference (DMC) Initials

Page 53: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-02A-000A-A

2011-07-29 Page 5

0B-A-AMPI-00-P

End of data module

67-03 Tail rotor servo actuator Examine for condition, security and leaks.

- -

67-04 Main rotor servo actuators

Examine upper rod-end bearing for excessive play and lower spherical bearing for correct friction .

0B-A-67-31-00-00A-281A-A

71-01 Engine mounts Examine for corrosion, condition, security and absence of movements. Examine structure attachment areas for cracks and distortion. Examine mount bolts area for evidence of fretting (black metallic powder and bright halo in area).

0B-A-71-21-00-00A-281A-A

71-02 Fuel and oil hoses Examine for condition and chafing.

- -

71-03 Tubes and electrical wiring

Examine for condition, chafing, leaks and security of connections.

- -

No Item Task Reference (DMC) Initials

Page 54: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-02A-000A-A

2011-07-29 Page 6

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 55: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-03A-000A-A

2011-07-25 Page 1

0B-A-AMPI-00-P

0B-A-05-41-00-03A-000A-A400-hour inspections – General

Originat or:-PB-----Notes: CI AS/11/036 (E-MAIL TPS 000118) -TPD 1949

Table of contentsReferences ................................................................................................................................... 11 400-hour inspections .......................................................................................................... 11.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 400-hour inspections .......................................................................................................... 2

References

Description

1 400-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

Table 1 References

Data Module Title

0B-A-05-41-00-02A-000A-A 100-hour inspections – General

0B-A-24-31-01-00A-281A-B Number 1 starter generator – Scheduled inspections

0B-A-24-31-03-00A-281A-B Number 2 starter generator – Scheduled inspections

0B-A-53-10-00-00A-281A-A Fuselage - Structure below engine mount fittings – Scheduled inspections

0B-A-62-21-02-02A-281A-B Lag damper attachment fitting – Scheduled inspections

0B-A-63-23-00-00A-283A-A Oil cooler fan installation - Fan pulleys and bearings – Special regular inspections

0B-A-63-23-00-00A-369A-A Oil cooler fan installation - Drive belts – Other checks

0B-A-64-31-00-00A-281B-B Rotating control installation - Components – Scheduled inspections

0B-A-64-21-01-00A-281A-B Tail rotor hub - Retention strap pins, trunnion and trunnion covers – Scheduled inspections

0B-A-65-11-00-00A-281B-A Tail rotor drive shaft installation - Number 2 and Number 3 drive shafts – Scheduled inspections

0B-A-65-11-01-00A-281A-A Number 1 drive shaft – Scheduled inspections

0B-A-67-31-00-00A-281C-A Main rotor servoactuators - Upper rod end – Scheduled inspections

Page 56: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-03A-000A-A

2011-07-25 Page 2

0B-A-AMPI-00-P

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 400-hour inspections

No Item Task Reference (DMC) Initials

00-01 Do the 100-hour inspections. 0B-A-05-41-00-02A-000A-A

24-01 Starter-generators Examine brushes (brushes PN 150SG1009-20XL2 only) for wear. Examine commutator contacts for wear, pitting and burnings.

0B-A-24-31-01-00A-281A-B 0B-A-24-31-03-00A-281A-B

53-01 Internal surface of structure below engine mount fittings (left side of Number 1 engine and right side of Number 2 engine)

Examine for cracks. 0B-A-53-10-00-00A-281A-A

53-02 Electrical and electronic component supports (this is very important in baggage compartment and underlying area)

Examine for condition and security.

- -

53-03 Tail skid Examine for wear and security. - -

62-01 Damper fittings (removal necessary)

Examine for condition and fretting in area of contact with hub.

0B-A-62-21-02-02A-281A-B

63-01 Engine-to-transmission drive shafts (external surfaces)

Examine for dents and scratches. Examine shaft attachment flanges and associated attaching hardware for integrity of slippage marks.

- -

Page 57: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-03A-000A-A

2011-07-25 Page 3

0B-A-AMPI-00-P

End of data module

63-02 Fan drive belts Examine for damage, crazing and wear. Do a check of belt tension.

0B-A-63-23-00-00A-283A-A 0B-A-63-23-00-00A-369A-A

63-03 Oil cooler fan attachment flanges (disassembly not necessary)

Examine for condition. - -

64-01 Pitch change mechanism components (rotating controls)

Examine for corrosion, wear and debonding.

0B-A-64-31-00-00A-281B-B

64-02 Deleted

64-03 Retention strap pin (PN 109-8131-08-1)

Example for condition and wear 0B-A-64-21-01-00A-281A-B

64-04 Trunnion and trunnion covers

Examine for condition and wear. 0B-A-64-21-01-00A-281A-B

64-05 Deleted

65-01 Tail rotor drive shaft splined adapters

Examine for excessive radial play.

- -

65-02 Tail rotor drive shaft Thomas couplings

Examine for condition and delaminations on surfaces you can see.

- -

65-03 Tail rotor Number 2 and Number 3 drive shafts

Examine for nicks, scoring, corrosion and security.

0B-A-65-11-00-00A-281B-A

65-04 Tail rotor Number 1 drive shaft

Examine for axial freedom of movement. If shaft does not move freely, remove it and examine for condition.

0B-A-65-11-01-00A-281A-A

65-05 Tail rotor 90-degree gearbox

Examine for condition and security. Examine mounting sleeve and adjacent area on tail boom final rib for cracks, loose rivets and security.

- -

67-01 Main-rotor servoactuators (P/N 109-0110-42-144/-145/-146)

Examine the tab washer of the upper rod-end for condition and correct installation.

0B-A-67-31-00-00A-281C-A

No Item Task Reference (DMC) Initials

Page 58: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-03A-000A-A

2011-07-25 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 59: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-04A-000A-A

2011-02-28 Page 1

0B-A-AMPI-00-P

0B-A-05-41-00-04A-000A-A800-hour inspections – General

Originat or:-PB-----Notes: TPD 20000411 -

Table of contentsReferences ................................................................................................................................... 11 800-hour inspections .......................................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 800-hour inspections .......................................................................................................... 2

References

Description

1 800-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

Table 1 References

Data Module Title

0B-A-05-41-00-03A-000A-A 400-hour inspections – General

0B-A-29-11-03-01A-251A-B Filter element (Number 1 filter group) – Clean with chemical agents

0B-A-29-12-03-01A-251A-B Filter element (Number 2 filter group) – Clean with chemical agents

0B-A-62-21-00-00A-281C-A Main rotor head installation - Ring nut bolts – Scheduled inspections

0B-A-62-32-00-00A-281A-A Swashplate assembly – Scheduled inspections

0B-A-63-32-00-00A-281A-A Main transmission attachment installation - Fitting attachment bolts – Scheduled inspections

0B-A-67-31-00-00A-281B-B Main rotor servoactuator installation – Scheduled inspections

0B-A-67-31-00-00A-320A-A Main rotor servoactuator installation - Servoactuator microswitches – Operation tests

Page 60: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-04A-000A-A

2011-02-28 Page 2

0B-A-AMPI-00-P

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Page 61: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-04A-000A-A

2011-02-28 Page 3

0B-A-AMPI-00-P

End of data module

Table 2 800-hour inspections

No Item Task Reference (DMC) Initials

00-01 - - Do the 400-hour inspections. 0B-A-05-41-00-03A-000A-A

28-01 Deleted

29-01 Filter elements Clean. 0B-A-29-11-03-01A-251A-B 0B-A-29-12-03-01A-251A-B

32-01 MLG extension actuator fittings and adjacent areas on crossbeam

Examine for damage and cracks.

- -

32-02 NLG centering-lock piston and its bushing in turning support

Examine for condition and wear.

- -

53-01 MLG aft crossbeam-to-structure attachment areas

Examine for cracks. - -

62-01 Main-rotor head ring-nut bolts

Examine for correct torque. 0B-A-62-21-00-00A-281C-A

62-02 Swashplate Examine for correct friction. 0B-A-62-32-00-00A-281A-A

63-01 Bolts (PN NAS625-14) (main-transmission support fittings-to-structure attaching parts)

Examine for correct torque. 0B-A-63-32-00-00A-281A-A

67-01 Main-rotor servoactuators Examine lower spherical bearings for nicks and/or evidence of wear, upper rod-end bearings for radial play and dowel pin seats for wear, elongation and/or distortions (removal and disassembly necessary).

0B-A-67-31-00-00A-281B-B

Do operation test of microswitches.

0B-A-67-31-00-00A-320A-A

Page 62: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-04A-000A-A

2011-02-28 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 63: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-05A-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-41-00-05A-000A-A3200-hour inspections – General

Originat or:-PB------

Table of contentsReferences ................................................................................................................................... 11 3200-hour inspections ........................................................................................................ 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 3200-hour inspections ........................................................................................................ 2

References

Description

Table 1 References

Data Module Title

0B-A-00-10-00-00A-917A-A Helicopter general maintenance – Preparation before 3200-hour inspections

0B-A-00-10-00-00A-918A-A Helicopter general maintenance – Follow-on maintenance after 3200-hour inspections

0B-A-05-41-00-04A-000A-A 800-hour inspections – General

0B-A-28-14-00-00A-281A-A Fuel tank vent line installation - Flame arrestors – Scheduled inspections

0B-A-53-10-00-00A-281B-B Fuselage - Tail boom attachment holes – Scheduled inspections

0B-A-53-40-00-00A-281B-B Tail boom - Fuselage attachment holes – Scheduled inspections

0B-A-63-11-00-00A-281A-B Drive shaft installation - Drive shafts – Scheduled inspections

0B-A-63-21-00-00A-281B-B Main transmission assembly - Anti torque beam – Scheduled inspections

0B-A-63-21-00-00A-281C-B Main transmission assembly – Scheduled inspections

0B-A-63-31-00-00A-281A-B Main transmission mount installation - Supports – Scheduled inspections

0B-A-63-32-00-00A-281A-A Main transmission attachment installation - Fitting attachment bolts – Scheduled inspections

0B-A-65-11-00-00A-281C-B Tail rotor drive shaft installation - Drive shafts – Scheduled inspections

Page 64: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-05A-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

1 3200-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Page 65: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-05A-000A-A

2009-07-20 Page 3

0B-A-AMPI-00-P

Table 2 3200-hour inspections

No Item Task Reference (DMC) Initials

00-01 - - Prepare the helicopter for the 3200-hour inspections.

0B-A-00-10-00-00A-917A-A

00-02 - - Do the 800-hour inspections. 0B-A-05-41-00-04A-000A-A

00-03 - - At the end of the inspections, do the required follow-on maintenance operations.

0B-A-00-10-00-00A-918A-A

28-01 Flame arrestor on vent tubes

Examine for cleanliness and obstructions.

0B-A-28-14-00-00A-281A-A

32-01 Landing gear fittings and retraction/extension mechanism components

Examine for correct movement, corrosion, dents, damage and unusual play.

- -

52-01 Access doors and panels, and service steps

Examine for condition, cracks, distortion, defective and/or missing rivets and hinge operation.

- -

52-02 Landing gear doors Examine for cracks, distortion, defective and/or missing rivets.

- -

53-01 Fuselage Examine for general condition, evidence of distortions, nicks, scratches, corrosion and defective and/or missing rivets. This is very important in areas adjacent to attachment points of main transmission, transmission supports, engine mounts, fan supports, tail boom and landing gear.

- -

53-02 Fuselage Examine attachment holes to tail boom for corrosion, wear and elongation.

0B-A-53-10-00-00A-281B-B

53-03 Main transmission anti-torque plate and deck structure attachment holes

Examine for corrosion, wear and elongation.

0B-A-63-21-00-00A-281B-B

53-04 Main-transmission lower fitting supports (four points)

Examine for condition of attachment bolts.

0B-A-63-32-00-00A-281A-A

53-05 Avionic equipment supports

Examine for security, cracks, corrosion and condition.

- -

53-06 Fuel tank compartment internal separation wall

Examine for cracks and distortion.

- -

Page 66: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-05A-000A-A

2009-07-20 Page 4

0B-A-AMPI-00-P

End of data module

53-07 Tail boom (stabilizers removal necessary)

Examine internally and externally for general condition, distortion, nicks, scratches, corrosion, and defective and/or missing rivets. This is very important in areas adjacent to attachment points of fuselage, stabilizers and 90-degree gearbox.

- -

53-08 Tail boom Examine attachment holes to fuselage for corrosion, wear and elongation.

0B-A-53-40-00-00A-281B-B

53-09 Tail skid Examine for distortion, wear and condition.

- -

63-01 Main transmission (removal and disassembly necessary)

Do a detailed inspection. 0B-A-63-21-00-00A-281C-B

63-02 Engine to transmission drive shafts (removal necessary)

Do a detailed inspection. 0B-A-63-11-00-00A-281A-B

63-03 Main-transmission support assemblies and related fuselage fittings (removal necessary)

Do a detailed inspection. 0B-A-63-31-00-00A-281A-B

65-01 Tail rotor drive shafts (removal necessary)

Do a detailed inspection. 0B-A-65-11-00-00A-281C-B

71-01 Transmission/engine cowling

Examine for condition, distortion and defective and/or missing rivets.

- -

No Item Task Reference (DMC) Initials

Page 67: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-06A-000A-A

2012-11-06 Page 1

0B-A-AMPI-00-P

0B-A-05-41-00-06A-000A-A12-month inspections – General

Originat or:-PB-----Notes: CI CDSE/12/003 Rev 1 -E-MAIL TPS 000054 E-MAIL TPS 000103/000110 TR003

Table of contentsReferences ................................................................................................................................... 11 12-month inspections ......................................................................................................... 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 12-month inspections ......................................................................................................... 3

References

Table 1 References

Data Module Title

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-23-11-01-00A-281A-A Number 1 COMM/NAV/GPS unit – Scheduled inspections

0B-A-23-12-01-00A-281A-A Number 2 COMM/NAV/GPS unit – Scheduled inspections

0B-A-24-32-01-00A-320A-A Battery - Temperature sensor – Operation tests

0B-A-24-31-00-00A-320A-A DC main generation system – Operation tests

0B-A-24-21-00-00A-320A-A AC generation system – Operation tests

0B-A-25-23-00-00A-281A-A Safety belt and shoulder harness installation – Scheduled inspections

0B-A-25-11-00-00A-281A-A Cockpit seat installation - Safety belts and shoulder harnesses – Scheduled inspections

0B-A-26-23-01-00A-281A-B Cockpit portable fire extinguisher – Scheduled inspections

Page 68: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-06A-000A-A

2012-11-06 Page 2

0B-A-AMPI-00-P

Description

1 12-month inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-29-21-00-00A-320A-A Utility hydraulic system – Operation tests

0B-A-29-21-00-00A-364A-A Utility hydraulic system - Emergency circuit – Leak check

0B-A-32-11-00-00A-281A-A Main landing gear installation – Scheduled inspections

0B-A-32-21-00-00A-281A-A Nose landing gear installation – Scheduled inspections

0B-A-32-41-00-00A-281A-A Nose and main wheels - Bearings – Scheduled inspections

0B-A-32-31-00-00A-320A-A Extension and retraction system – Operation tests

0B-A-52-13-00-00A-320A-A Cockpit door emergency release mechanism – Operation tests

0B-A-67-00-00-00A-369A-A Rotor flight controls - Collective levers, cyclic sticks and pedals set – Other checks

0B-A-76-11-07-00A-340A-A Engine out microswitch – Function tests

Table 1 References

Data Module Title

Page 69: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-06A-000A-A

2012-11-06 Page 3

0B-A-AMPI-00-P

Table 2 12-month inspections

No Item Task Reference (DMC) Initials

00-00 - - REMINDER: If not already performed, it is recommended to verify the instructions that follow:

- -

- - - The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- -

- - - The requirements for component overhaul schedule.

0B-A-05-12-00-00A-000A-A

- - - The requirements for discard time schedule.

0B-A-05-13-00-00A-000A-A

- - - The requirements for special inspections.

0B-A-05-44-00-00A-000A-A

- - - The requirements for servicing. 0B-A-05-45-00-00A-000A-A

- - - The requirements for out of phase inspections.

0B-A-05-51-00-00A-000A-A

- - - The requirements for inspections of optional equipment.

0B-A-05-70-00-00A-000A-A

00-01 - - Make sure that the helicopter is safe for maintenence.

0B-A-00-20-00-00A-120A-A

00-02 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the inspections.

0B-A-06-41-00-00A-010A-A

23-01 Number 1 COM/NAV/GPS unit

Examine all electrical connection for mechanical damage and oxidation (electrical connector disconnection necessary).

0B-A-23-11-01-00A-281A-A

23-02 Number 2 COM/NAV/GPS unit

Examine all electrical connection for mechanical damage and oxidation (electrical connector disconnection necessary).

0B-A-23-12-01-00A-281A-A

24-01 Inverters Examine for security and connections.

- -

24-02 Generator control boxes and terminals

Examine for damage and security.

- -

24-03 Relays and busses Examine for security and connections.

- -

24-04 Busses insulation Examine for condition. - -

Page 70: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-06A-000A-A

2012-11-06 Page 4

0B-A-AMPI-00-P

24-05 Deleted

24-06 Battery temperature sensor

Do operational test. 0B-A-24-32-01-00A-320A-A

24-07 External power receptacle

Examine for condition and arcing. - -

24-08 Starter generators Examine for condition and security. Examine electrical connection for arcing and/or evidence of short-circuit.

- -

24-09 Overhead panel internal wirings, circuit breakers and connectors.

Examine for condition, chafing and arcing.

- -

24-10 DC generation system Do operational test. 0B-A-24-31-00-00A-320A-A

24-11 AC generation system Do operational test. 0B-A-24-21-00-00A-320A-A

25-01 Safety belts and shoulder harnesses

Examine for condition, damage, security and operation.

0B-A-25-23-00-00A-281A-A 0B-A-25-11-00-00A-281A-A

26-01 Portable fire extinguisher

Do a check of mass and examine for general condition.

0B-A-26-23-01-00A-281A-B

29-01 Flight control hydraulic system components

Examine for leaks. - -

29-02 Flight control hydraulic system hoses

Examine for condition and chafing. This is very important is areas of main transmission mounts.

- -

29-03 Utility hydraulic system (normal and emergency circuits)

Do operational test. 0B-A-29-21-00-00A-320A-A

29-04 Number 2 reservoir low level switch

Do operational test. 0B-A-29-21-00-00A-320A-A

29-05 Utility hydraulic system emergency circuit

Do operational test for correct charge seal.

0B-A-29-21-00-00A-364A-A

29-06 Utility hydraulic system components

Examine for leaks. - -

32-01 Nose and main landing gear (helicopter on jacks)

Examine for unusual play, condition, cracks, distortion, corrosion and security.

0B-A-32-11-00-00A-281A-A

0B-A-32-21-00-00A-281A-A

32-02 Nose and main landing gear wheel bearings (helicopter on jacks)

Examine for corrosion, roughness and noise during turning.

0B-A-32-41-00-00A-281A-A

No Item Task Reference (DMC) Initials

Page 71: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-06A-000A-A

2012-11-06 Page 5

0B-A-AMPI-00-P

32-03 Nose and main landing gear uplocks

Examine for condition, security and integrity of retaining spring.

- -

32-04 Extension and retraction system

Do operational test. 0B-A-32-31-00-00A-320A-A

34-01 Static ports Examine for obstructions. - -

34-02 Pitot and static lines Drain. - -

34-03 Flight director lines Drain. - -

52-01 Cockpit door emergency release mechanisms

Examine for correct operation 0B-A-52-13-00-00A-320A-A

53-01 Fuselage internal surfaces

Examine for condition, cracks, corrosion and distortion. This is very important in areas adjacent to battery and to attachment points of tail boom.

- -

53-02 Fuselage external surfaces

Examine for condition, cracks corrosion, distortion and defective and/or missing rivets.

- -

53-03 Tail boom external surfaces

Examine for condition, cracks corrosion, distortion and defective and/or missing rivets on upper fin.

- -

53-04 Stabilizers Examine for condition, dents, corrosion, defective and/or missing rivets.

- -

53-05 Tail rotor drive shaft supports

Examine for condition and corrosion.

- -

67-01 Flight controls Examine for freedom of movement.

- -

67-02 Cyclic sticks, collective levers and anti-torque pedals

Examine for correct friction. 0B-A-67-00-00-00A-369A-A

67-03 Control tubes, bellcranks and supports

Examine for condition, corrosion, clearances and security. Examine bearings for abnormal play.

- -

67-04 Servoactuators Examine for leaks. - -

71-01 Transmission/engine cowlings

Examine for cracks and defective and/or missing rivets.

- -

76-01 Engine out microswitch (if installed)

Do function test. 0B-A-76-11-07-00A-340A-A

No Item Task Reference (DMC) Initials

Page 72: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-41-00-06A-000A-A

2012-11-06 Page 6

0B-A-AMPI-00-P

End of data module

91-01 Connectors and cables of transmission deck wiring

Examine for condition and corrosion.

- -

91-02 Connectors and cables of engine compartment wirings

Examine for condition and corrosion.

- -

91-03 Connectors and cables of landing gear compartment wirings

Examine for condition and corrosion.

- -

No Item Task Reference (DMC) Initials

Page 73: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-42-00-00A-000A-AExtended inspection program – General

Originat or:-PB08-002--

Table of contentsReferences ................................................................................................................................... 11 Extended inspection program............................................................................................. 1

List of tables1 References ......................................................................................................................... 1

List of figures1 Extended inspection program............................................................................................. 2

References

Description

1 Extended inspection programThe extended inspection program includes:

– Basic 50-hour / 30-day inspections (0B-A-05-42-00-01A-000A-A)– 200-hour inspections (0B-A-05-42-00-02A-000A-A)– 400-hour inspections (0B-A-05-42-00-03A-000A-A)– 800-hour inspections (0B-A-05-42-00-04A-000A-A)– 3200-hour inspections (0B-A-05-42-00-05A-000A-A)– 12-month inspections (0B-A-05-42-00-06A-000A-A).

Refer to Fig 1.

Table 1 References

Data Module Title

0B-A-05-42-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-05-42-00-02A-000A-A 200-hour inspections – General

0B-A-05-42-00-03A-000A-A 400-hour inspections – General

0B-A-05-42-00-04A-000A-A 800-hour inspections – General

0B-A-05-42-00-05A-000A-A 3200-hour inspections – General

0B-A-05-42-00-06A-000A-A 12-month inspections – General

Page 74: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1

Figure 1 - Extended inspection program

ICN-0B-A-054200-G-00001-00719-A-01-1

200-HOUR INSPECTIONS

400-HOUR INSPECTIONS

800-HOUR INSPECTIONS

3200-HOUR INSPECTIONS

12-MONTH INSPECTIONS

0 50 200 400 600 12MONTHS

800 3200

FLIGHT HOURS

100 150

BASIC 50-HOUR / 30-DAY INSPECTIONS

Page 75: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 1

0B-A-AMPI-00-P

0B-A-05-42-00-01A-000A-ABasic 50-hour / 30-day inspections – General

Originat or:-PB10-003--Notes: E-MAIL TPS 000110 -E-MAIL A.PAGLIARIN/07-12-2007

Table of contentsReferences ................................................................................................................................... 11 Basic 50-hour / 30-day inspections .................................................................................... 22 Basic 50-hour / 30-day inspections - Work areas............................................................... 23 Basic 50-hour / 30-day inspections requirements .............................................................. 23.1 Number (No) column .......................................................................................................... 23.2 Item column........................................................................................................................ 23.3 Task column ....................................................................................................................... 23.4 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Basic 50-hour / 30-day inspections requirements .............................................................. 3

List of figures1 Basic 50-hour / 30-day inspections - Work areas............................................................... 9

References

Table 1 References

Data Module Title

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-10-11-00-00A-000A-A Helicopter - Parking in normal conditions – General

0B-A-12-41-00-00A-510A-A External electrical power – Disconnect procedures

0B-A-12-41-00-00A-730A-A External electrical power – Connect procedures

0B-A-62-21-00-00A-251A-A Main rotor head - Elastomeric bearings – Clean with chemical agents

0B-A-62-31-02-00A-281A-A Rotating scissors – Scheduled inspections

0B-A-64-21-00-00A-361A-A Tail rotor hub installation - Flap axis play – Dimensions check

0B-A-64-21-00-00A-369A-A Tail rotor hub installation - Flap hinge friction – Other checks

Page 76: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 2

0B-A-AMPI-00-P

Description

1 Basic 50-hour / 30-day inspectionsThis sub-section gives you the data necessary to do the basic 50-hour / 30-day inspections on thehelicopter.

The basic 50-hour / 30-day inspections are aligned to the configuration of the helicopter area tolet you do the checks in a walk-around sequence.

2 Basic 50-hour / 30-day inspections - Work areasRefer to Fig 1.

3 Basic 50-hour / 30-day inspections requirementsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

3.1 Number (No) columnThis column gives the work area number plus a number to identify each listed component.

3.2 Item columnThis column gives the technical name of the component or of the helicopter area.

3.3 Task columnThis column gives a description of the work to do.

3.4 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-71-11-05-00A-520A-A Left engine door – Remove procedures

0B-A-71-11-05-00A-720A-A Left engine door – Install procedures

0B-A-71-11-06-00A-520A-A Right engine door – Remove procedures

0B-A-71-11-06-00A-720A-A Right engine door – Install procedures

Table 1 References

Data Module Title

Page 77: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 3

0B-A-AMPI-00-P

Table 2 Basic 50-hour / 30-day inspections requirements

No Item Task Initials

00-00 GENERAL REMINDER: If not already performed, it is recommended to verify the instructions that follow:

- The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- The requirements for component overhaul schedule (0B-A-05-12-00-00A-000A-A).

- The requirements for discard time schedule (0B-A-05-13-00-00A-000A-A).

- The requirements for special inspections (0B-A-05-44-00-00A-000A-A).

- The requirements for servicing (0B-A-05-45-00-00A-000A-A).

- The requirements for out of phase inspections (0B-A-05-51-00-00A-000A-A).

- The requirements for inspections of optional equip-ment (0B-A-05-70-00-00A-000A-A).

00-01 - - Make sure that the helicopter is safe for maintenance (0B-A-00-20-00-00A-120A-A).

00-02 - - Open/remove the other necessary access doors/panels. Close/install the access doors/panels at the end of the checks (0B-A-06-41-00-00A-010A-A).

00-03 - - Remove the left and right engine doors (D22 and D28). Install the doors at the end of the inspections. (0B-A-71-11-05-00A-520A-A, 0B-A-71-11-05-00A-720A-A, 0B-A-71-11-06-00A-520A-A, 0B-A-71-11-06-00A-720A-A).

00-04 - - Remove the fairings that follow: – Transmission front fairing (P15) – Ejector fairing (P18) – Aft fairing (P19) – Transmission rear fairing (P21). Install the fairings at the end of the inspections. (0B-A-06-41-00-00A-010A-A).

Page 78: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 4

0B-A-AMPI-00-P

01-00 HELICOPTER NOSE

When the wire strike protection system is installed on the helicopter, before opening the access door (D1) of the nose compartment it is necessary: – To remove the quick release pin from the nose cutter, and tilt it in backward position. – To lock the nose cutter in backward tilted position by means of the red-banded safety pin. – To remove the quick release pin which connects the nose deflector to the upper deflector.

01-01 Nose landing gear actuator Do a check for condition, leaks and corrosion.

01-02 Avionic components and accessible wiring

Do a check for condition, loose connections and security.

01-03 Hydraulic accumulators and lines

Do a check for condition, security and leaks. Discharge the accumulators (push their red push-buttons).

CAUTION: Be careful when the accumulators are discharged. The parking brake does not operate (0B-A-10-11-00-00A-000A-A)

02-00 FUSELAGE - RIGHT SIDE

02-01 Flight control levers and supports

Do a check for condition and security.

02-02 AFCS actuators Do a check for unusual play, condition and security. Examine electrical connections for condition and security.

02-03 Flight control hydraulic system valves, filter group and lines

Do a check for condition, security and leaks. Do a check to make sure that the filter clogged indicator is retracted.

02-04 Engine/transmission oil cooler (visible parts)

Do a check for foreign matter and leaks.

02-05 Main rotor hub elastomeric bearings

Do a check for oil or grease contamination. If contaminated, clean (0B-A-62-21-00-00A-251A-A).

02-06 Main rotor hub and blades (2 places)

Do a check for condition, damage and cleanliness.

02-07 Main rotor hub cover Do a check for condition and security.

02-08 Main rotor grips (2 places) Do a check for condition.

02-09 Main rotor dampers (2 places) Do a check for condition, security and unusual play of bearings.

02-10 Main rotor damper fittings Do a check for condition, play and cracks in area of attachment points to hub.

No Item Task Initials

Page 79: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 5

0B-A-AMPI-00-P

02-11 Flap and droop restrainers Do a check for condition, freedom of movement and integrity of lockwire. Examine floating ring and droop stop plates for condition and make sure that there is grease on mating areas.

02-12 Ground jumpers between pitch control lever (inside grip) and damper, and between damper and attachment bracket to hub (2 places)

Do a check for condition.

02-13 Main rotor pitch change links (2 places)

Do a check for condition, security, corrosion and fretting of spherical bearings, loss of part of liner and unusual play (do a check of axial play by moving pitch link by hand, and radial play by rotating blade along its pitch axis and by acting from tip cap area).

02-14 Swashplate boot Do a check for condition and integrity. Make sure that there is no grease contamination.

02-15 Main rotor servo actuator (1 place)

Do a check for condition, security and leaks. Examine bleed hole for leaks and lower spherical bearing for looseness.

02-16 Main transmission and accessories

Do a check for condition, security and oil leaks.

02-17 Main transmission oil filter Do a check to make sure that the filter clogged indicator is retracted.

02-18 Hydraulic pump Do a check for leaks.

02-19 Oil cooler fan air intake Do a check for obstruction.

02-20 Cooler fan drive belt (visible part)

Do a check for condition, security and crazing.

02-21 Fuel filter Do a check for condition and leaks.

02-22 Engine compartment drain filters

Do a check for obstruction.

02-23 Engine mount Do a check for condition and security.

02-24 Engine oil filter impending bypass indicator

Do a check for correct indication (access door D28).

02-25 Engine-transmission drive shaft

Do a check for condition and damage.

02-26 Navigation light Do a check for condition.

02-27 Ignition exciter Do a check for condition.

02-28 Fire extinguishing bottle Do a check for condition.

02-29 Fuel tank sump cover Do a check for condition. Drain sump.

No Item Task Initials

Page 80: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 6

0B-A-AMPI-00-P

02-30 Fuel system drain lines and valves

Do a check for leaks.

02-31 Battery vent lines Do a check for condition and obstruction.

02-32 Drains and vents Do a check for condition and obstruction.

02-33 Engine exhaust duct Do a check for breakage and security.

02-34 Main landing gear compartments and extension actuator

Do a check for condition, security, leaks, cleanliness and corrosion (actuator only).

03-00 TAIL BOOM - RIGHT SIDE

03-01 Tail boom external surfaces Do a check for cracks, dents, missing and/or loose rivets and screws. This is very important in areas adjacent to tail boom-fuselage attachments.

04-00 VERTICAL FIN/90-DEGREE GEARBOX/TAIL ROTOR

04-01 External surfaces Do a check for cracks, dents, missing and/or loose rivets and screws.

04-02 Tail position light Do a check for condition.

04-03 Tail rotor pitch change mechanism

Do a check for condition, security and unusual play.

04-04 Tail rotor hub and blades Do a check for condition, contamination from oil/grease, security and freedom of flapping. If you find that the movement of the blades is too hard, do a check of the flap hinge friction (0B-A-64-21-00-00A-369A-A). Examine flap stop bumpers and boots for condition and damage. Examine tail rotor hub for unusual play along flap axis. If you find an unusual play, do a check of the flap axis play (0B-A-64-21-00-00A-361A-A). Examine tail rotor blades for condition, scratches and dents.

04-05 Tail rotor drive shaft bearing Do a check for conditions. Examine slippage marks for integrity.

05-00 TAIL BOOM - LEFT SIDE

05-01 Tail rotor drive shaft bearings Do a check for condition. Examine slippage marks for integrity.

05-02 Tail boom external surfaces Do a check for cracks, dents, missing and/or loose rivets and screws. This is very important in areas adjacent to tail boom-fuselage attachments.

06-00 FUSELAGE - LEFT SIDE

06-01 Engine exhaust duct Do a check for breakage and security.

06-02 Ignition exciter Do a check for condition.

No Item Task Initials

Page 81: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 7

0B-A-AMPI-00-P

06-03 Fire extinguishing bottle Do a check for condition.

06-04 Tail rotor drive shaft bearings Do a check for condition. Examine slippage marks for integrity.

06-05 Main landing gear compartments and extension actuator

Do a check for condition, security, leaks, cleanliness and corrosion (actuator only).

06-06 Navigation light Do a check for condition.

06-07 Engine compartment drain filters

Do a check for obstruction.

06-08 Engine mount Do a check for condition and security.

06-09 Engine oil filter impending bypass indicator

Do a check for correct indication (access door D22).

06-10 Engine-transmission drive shaft

Do a check for condition and damage.

06-11 Fuel tank sump cover Do a check for condition. Drain sump.

06-12 Fuel system drain lines and valves

Do a check for leaks.

06-13 Main rotor hub elastomeric bearings

Do a check for oil or grease contamination. If contaminated, clean (0B-A-62-21-00-00A-251A-A).

06-14 Main rotor hub and blades (2 places)

Do a check for condition, damage and cleanliness.

06-15 Main rotor grips (2 places) Do a check for condition.

06-16 Main rotor dampers (2 places) Do a check for condition, security and unusual play of bearings.

06-17 Main rotor damper fittings Do a check for condition, play and cracks in area of attachment points to hub.

06-18 Flap and droop restrainers Do a check for condition, freedom of movement and integrity of lockwire. Examine floating ring and droop stop plates for condition and make sure that there is grease on mating areas.

06-19 Ground jumpers between pitch control lever (inside grip) and damper, and between damper and attachment bracket to hub (2 places)

Do a check for condition.

06-20 Main rotor pitch change links (2 places)

Do a check for condition, security, corrosion and fretting of spherical bearings, loss of part of liner and unusual play (do a check of axial play by moving pitch link by hand, and radial play by rotating blade along its pitch axis and by acting from tip cap area).

No Item Task Initials

Page 82: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 8

0B-A-AMPI-00-P

06-21 Swashplate and rotating scissors

Do a check for condition and security. Do a check of rotating scissors for unusual play. If you find an unusual play, do the play check (0B-A-62-31-02-00A-281A-A).

06-22 Swashplate boot Do a check for condition and integrity. Make sure that there is no grease contamination.

06-23 Main rotor servo actuators (2 places)

Do a check for condition, security and leaks. Examine bleed holes for leaks and lower spherical bearings for looseness.

06-24 Main transmission and accessories

Do a check for condition, security and oil leaks.

06-25 Hydraulic pump Do a check for leaks.

06-26 Fuel filter Do a check for condition and leaks.

06-27 Engine/transmission oil cooler (visible parts)

Do a check for foreign matter and leakage.

06-28 Cooler fan drive belt (visible part)

Do a check for condition, security and crazing.

06-29 Oil cooler fan air intake Do a check for obstruction.

06-30 Flight control levers and supports

Do a check for condition and security.

06-31 AFCS yaw actuators Do a check for unusual play, condition and security.

06-32 Main lower tank water drain valves

Operate with the FUEL DRAIN switch (access doors D8 and D19).

07-00 COCKPIT/CABIN COMPARTMENT

07-01 Magnetic compass Do a check for level of fluid. Examine correction card for legibility.

07-02 - - For the checks that follows, connect the external electrical power (0B-A-12-41-00-00A-730A-A).

07-03 Instrument and cabin lights Do a check for correct operation.

07-04 Number 1 fuel filter Operate Number 1 fuel pump and drain fuel filter. Push red button on filter and make sure that by-pass indication is shown (access door D9).

07-05 Number 2 fuel filter Operate Number 2 fuel pump and drain fuel filter. Push red button on filter and make sure that by-pass indication is shown (access door D16).

07-06 - - Disconnect the external electrical power (0B-A-12-41-00-00A-510A-A).

No Item Task Initials

Page 83: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 9

0B-A-AMPI-00-P

End of data module

1

Figure 1 - Basic 50-hour / 30-day inspections - Work areas

ICN-0B-A-054100-G-00001-00717-A-01-1

WORK AREA 00 GENERAL

WORK AREA 01 HELICOPTER NOSE

WORK AREA 02 FUSELAGE - RIGHT SIDE

WORK AREA 03 TAIL BOOM - RIGHT SIDE

WORK AREA 04 VERTICAL FIN / 90-DEGREE GEARBOX / TAIL ROTOR

WORK AREA 05 TAIL BOOM-LEFT SIDE

WORK AREA 06 FUSELAGE-LEFT SDE

WORK AREA 07 COCKPIT / CABIN COMPARTMENT

01

06

05

04

03

02

07

Page 84: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-01A-000A-A

2011-05-11 Page 10

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 85: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-02A-000A-A

2011-07-29 Page 1

0B-A-AMPI-00-P

0B-A-05-42-00-02A-000A-A200-hour inspections – General

Originat or:-PB-----Notes: TPD 20005681 -TPD 2360

Table of contentsReferences ................................................................................................................................... 11 200-hour inspections .......................................................................................................... 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 200-hour inspections .......................................................................................................... 3

References

Table 1 References

Data Module Title

0B-A-05-42-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-32-31-10-00A-281A-A Nose landing gear actuator bracket - Attachment bolt torque check – Scheduled inspections

0B-A-53-40-00-00A-281A-A Tail boom – Scheduled inspections

0B-A-62-11-00-00A-281A-A Main rotor blade installation – Scheduled inspections

0B-A-62-21-00-00A-281B-A Main rotor head installation - Lag damper fittings – Scheduled inspections

0B-A-62-21-01-00A-281A-A Hub cover – Scheduled inspections

0B-A-62-21-02-04A-281A-A Flapping limiter stop (main rotor head) – Scheduled inspections

0B-A-62-31-01-00A-281A-B Pitch change link – Scheduled inspections

0B-A-62-31-02-00A-281A-A Rotating scissors – Scheduled inspections

0B-A-62-31-03-00A-281A-A Non-rotating scissors – Scheduled inspections

0B-A-63-21-00-00A-281A-A Main transmission assembly - Upper case-to-main case attachment nut – Scheduled inspections

0B-A-63-23-05-00A-281A-A Number 1 fan – Scheduled inspections

0B-A-63-23-06-00A-281A-A Number 2 fan – Scheduled inspections

0B-A-64-11-00-00A-281A-A Tail rotor blade installation – Scheduled inspections

0B-A-64-11-00-00A-281B-B Tail rotor blade installation - Blade attachment bolts – Scheduled inspections

0B-A-64-11-01-00A-281A-B Tail rotor blade - Elastomeric bushings – Scheduled inspections

0B-A-64-21-01-00A-281B-B Tail rotor hub - Hub bushings – Scheduled inspections

Page 86: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-02A-000A-A

2011-07-29 Page 2

0B-A-AMPI-00-P

Description

1 200-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-64-31-00-00A-281A-A Rotating control installation - Component attachment bolts – Scheduled inspections

0B-A-65-11-00-00A-281A-A Tail rotor drive shaft installation – Scheduled inspections

0B-A-67-00-00-00A-281A-A Rotor flight controls - Control tubes, bellcranks and supports – Scheduled inspections

0B-A-67-31-00-00A-281A-A Main rotor servoactuator installation – Scheduled inspections

0B-A-71-21-00-00A-281A-A Engine mount installation – Scheduled inspections

Table 1 References

Data Module Title

Page 87: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-02A-000A-A

2011-07-29 Page 3

0B-A-AMPI-00-P

Table 2 200-hour inspections

No Item Task Reference (DMC) Initials

00-01 - - Do the basic 50-hour / 30-day inspections.

0B-A-05-42-00-01A-000A-A

32-01 NLG actuator bracket-to-structure attachment bolts

Examine for correct torque. 0B-A-32-31-10-00A-281A-A

53-01 Service steps and wire ropes

Examine for condition, security and integrity.

- -

53-02 Tail boom internal area (adjacent attachment points) and related fuselage brackets

Examine for cracks, corrosion and distortion.

0B-A-53-40-00-00A-281A-A

53-03 Tail boom internal area, stabilizer attachment area and related locking system

Examine for security and cracks. Examine adjacent areas for distortion, cracks and defective and/or missing rivets.

- -

62-01 Main rotor blades Examine for condition, voids, swelling and cracks. This is very important near root end, trim tab, tip cap and trailing edge.

0B-A-62-11-00-00A-281A-A

62-02 (For pitch change links with more than 800 hours) Pitch change links (removal required)

Examine for excessive play. 0B-A-62-31-01-00A-281A-B

62-03 Main rotor damper fittings

Examine for condition and excessive play of bearings.

0B-A-62-21-00-00A-281B-A

62-04 Main rotor hub cover (109-0111-43-113) (removal required)

Examine for loose or missing rivets and for cracks of internal ribs.

0B-A-62-21-01-00A-281A-A

62-05 Flapping limiter stops Examine for correct torque 0B-A-62-21-02-04A-281A-A

62-06 Rotating scissors Examine for excessive play. 0B-A-62-31-02-00A-281A-A

62-07 Non-rotating scissors Examine for abnormal play. 0B-A-62-31-03-00A-281A-A

62-08 Rotating scissors (109-0134-09-101)

Examine painted marking for legibility and integrity.

0B-A-62-31-02-00A-281A-A

63-01 Upper case-to-main case attachment nuts

Examine for correct torque. 0B-A-63-21-00-00A-281A-A

63-02 Engine/transmission oil cooler

Examine for leaks, condition and security.

63-03 Oil cooler fans Examine for excessive play of the pulleys

0B-A-63-23-05-00A-281A-A 0B-A-63-23-06-00A-281A-A

Page 88: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-02A-000A-A

2011-07-29 Page 4

0B-A-AMPI-00-P

64-01 Tail rotor blades Examine for voids. 0B-A-64-11-00-00A-281A-A

64-02 Blade elastomeric bushings and related hub contact areas (blade removal necessary)

Examine for condition, fretting and wear.

0B-A-64-11-01-00A-281A-B

64-03 Blade retention bolts (removal necessary)

Examine for condition, corrosion and nicks.

0B-A-64-11-00-00A-281B-B

64-04 Bushings on flapping axis

Examine for wear and local debonding of teflon lining.

0B-A-64-21-01-00A-281B-B

64-05 Pitch-change mechanism bolts connecting levers and scissors

Examine for wear and excessive play.

0B-A-64-31-00-00A-281A-A

64-06 Bolts (AN174-14) that attach links and lever to housing of pitch change mechanism

Examine for damage. 0B-A-64-31-00-00A-281A-A

65-01 Tail rotor drive shaft installation

Examine bearings for grease leaks and damage (both sides). Examine rubber collars for condition and integrity. Examine slippage marks between shaft-collar-bearing and between bearing hanger for integrity. Examine seals for damage and crazing (both sides).

0B-A-65-11-00-00A-281A-A

65-02 Tail rotor drive shaft fittings safety pins

Examine for freedom of rotation. 0B-A-65-11-00-00A-281A-A

67-01 Parts of control tubes, bellcranks and supports you can see on upper deck, tail boom internal compartment, and areas adjacent to tail rotor pedals and 90-degree gearbox

Examine for condition, clearances, security and abnormal play of bearings.

0B-A-67-00-00-00A-281A-A

67-02 AFCS pitch and roll actuators (on upper deck) and yaw actuator (on rear fuselage)

Examine for alignment of slippage marks between body and shaft.

- -

67-03 Tail rotor servo actuator Examine for condition, security and leaks.

- -

No Item Task Reference (DMC) Initials

Page 89: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-02A-000A-A

2011-07-29 Page 5

0B-A-AMPI-00-P

End of data module

67-04 Main rotor servo actuators

Examine upper rod-end bearing for excessive play and lower spherical bearing for correct friction.

0B-A-67-31-00-00A-281A-A

71-01 Engine mounts Examine for corrosion, condition, security and absence of movements. Examine structure attachment areas for cracks and distortion. Examine mount bolts area for evidence of fretting (black metallic powder and bright halo in area).

0B-A-71-21-00-00A-281A-A

71-02 Fuel and oil hoses Examine for condition and chafing.

- -

71-03 Tubes and electrical wiring

Examine for condition, chafing, leaks and security of connections.

- -

No Item Task Reference (DMC) Initials

Page 90: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-02A-000A-A

2011-07-29 Page 6

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 91: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-03A-000A-A

2011-07-25 Page 1

0B-A-AMPI-00-P

0B-A-05-42-00-03A-000A-A400-hour inspections – General

Originat or:-PB-----Notes: CI AS/11/036 (E-MAIL TPS 000118) -TPD 1949

Table of contentsReferences ................................................................................................................................... 11 400-hour inspections .......................................................................................................... 11.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 400-hour inspections .......................................................................................................... 2

References

Description

1 400-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

Table 1 References

Data Module Title

0B-A-05-42-00-02A-000A-A 200-hour inspections – General

0B-A-24-31-01-00A-281A-B Number 1 starter generator – Scheduled inspections

0B-A-24-31-03-00A-281A-B Number 2 starter generator – Scheduled inspections

0B-A-53-10-00-00A-281A-A Fuselage - Structure below engine mount fittings – Scheduled inspections

0B-A-62-21-02-02A-281A-B Lag damper attachment fitting – Scheduled inspections

0B-A-63-23-00-00A-283A-A Oil cooler fan installation - Fan pulleys and bearings – Special regular inspections

0B-A-63-23-00-00A-369A-A Oil cooler fan installation - Drive belts – Other checks

0B-A-64-31-00-00A-281B-B Rotating control installation - Components – Scheduled inspections

0B-A-64-21-01-00A-281A-B Tail rotor hub - Retention strap pins, trunnion and trunnion covers – Scheduled inspections

0B-A-65-11-00-00A-281B-A Tail rotor drive shaft installation - Number 2 and Number 3 drive shafts – Scheduled inspections

0B-A-65-11-01-00A-281A-A Number 1 drive shaft – Scheduled inspections

0B-A-67-31-00-00A-281C-A Main rotor servoactuators - Upper rod end – Scheduled inspections

Page 92: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-03A-000A-A

2011-07-25 Page 2

0B-A-AMPI-00-P

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 400-hour inspections

No Item Task Reference (DMC) Initials

00-01 Do the 200-hour inspections. 0B-A-05-42-00-02A-000A-A

24-01 Starter-generators Examine brushes (brushes PN 150SG1009-20XL2 only) for wear. Examine commutator contacts for wear, pitting and burnings.

0B-A-24-31-01-00A-281A-B 0B-A-24-31-03-00A-281A-B

53-01 Internal surface of structure below engine mount fittings (left side of Number 1 engine and right side of Number 2 engine)

Examine for cracks. 0B-A-53-10-00-00A-281A-A

53-02 Electrical and electronic component supports (this is very important in baggage compartment and underlying area)

Examine for condition and security.

- -

53-03 Tail skid Examine for wear and security. - -

62-01 Damper fittings (removal necessary)

Examine for condition and fretting in area of contact with hub.

0B-A-62-21-02-02A-281A-B

63-01 Engine-to-transmission drive shafts (external surfaces)

Examine for dents and scratches. Examine shaft attachment flanges and associated attaching hardware for integrity of slippage marks.

- -

Page 93: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-03A-000A-A

2011-07-25 Page 3

0B-A-AMPI-00-P

End of data module

63-02 Fan drive belts Examine for damage, crazing and wear. Do a check of belt tension.

0B-A-63-23-00-00A-283A-A 0B-A-63-23-00-00A-369A-A

63-03 Oil cooler fan attachment flanges (disassembly not necessary)

Examine for condition. - -

64-01 Pitch change mechanism components (rotating controls)

Examine for corrosion, wear and debonding.

0B-A-64-31-00-00A-281B-B

64-02 Retention strap pin (PN 109-8131-08-1)

Examine for condition and wear 0B-A-64-21-01-00A-281A-B

64-03 Trunnion and trunnion covers

Examine for condition and wear. 0B-A-64-21-01-00A-281A-B

64-04 Deleted

65-01 Tail rotor drive shaft splined adapters

Examine for excessive radial play.

- -

65-02 Tail rotor drive shaft Thomas couplings

Examine for condition and cracks on surfaces you can see.

- -

65-03 Tail rotor Number 2 and Number 3 drive shafts

Examine for nicks, scoring, corrosion and security.

0B-A-65-11-00-00A-281B-A

65-04 Tail rotor Number 1 drive shaft

Examine for axial freedom of movement. If shaft does not move freely, remove it and examine for condition.

0B-A-65-11-01-00A-281A-A

65-05 Tail rotor 90-degree gearbox

Examine for condition and security. Examine mounting sleeve and adjacent area on tail boom final rib for cracks, loose rivets and security.

- -

67-01 Main-rotor servoactuators (P/N 109-0110-42-144/-145/-146)

Examine the tab washer of the upper rod-end for condition and correct installation.

0B-A-67-31-00-00A-281C-A

No Item Task Reference (DMC) Initials

Page 94: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-03A-000A-A

2011-07-25 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 95: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-04A-000A-A

2011-02-28 Page 1

0B-A-AMPI-00-P

0B-A-05-42-00-04A-000A-A800-hour inspections – General

Originat or:-PB-----Notes: TPD 20000411 -

Table of contentsReferences ................................................................................................................................... 11 800-hour inspections .......................................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 800-hour inspections .......................................................................................................... 2

References

Description

1 800-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

Table 1 References

Data Module Title

0B-A-05-42-00-03A-000A-A 400-hour inspections – General

0B-A-29-11-03-01A-251A-B Filter element (Number 1 filter group) – Clean with chemical agents

0B-A-29-12-03-01A-251A-B Filter element (Number 2 filter group) – Clean with chemical agents

0B-A-62-21-00-00A-281C-A Main rotor head installation - Ring nut bolts – Scheduled inspections

0B-A-62-32-00-00A-281A-A Swashplate assembly – Scheduled inspections

0B-A-63-32-00-00A-281A-A Main transmission attachment installation - Fitting attachment bolts – Scheduled inspections

0B-A-67-31-00-00A-281B-B Main rotor servoactuator installation – Scheduled inspections

0B-A-67-31-00-00A-320A-A Main rotor servoactuator installation - Servoactuator microswitches – Operation tests

Page 96: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-04A-000A-A

2011-02-28 Page 2

0B-A-AMPI-00-P

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Page 97: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-04A-000A-A

2011-02-28 Page 3

0B-A-AMPI-00-P

End of data module

Table 2 800-hour inspections

No Item Task Reference (DMC) Initials

00-01 Do the 400-hour inspections.

0B-A-05-42-00-03A-000A-A

28-01 Deleted

29-01 Filter elements Clean. 0B-A-29-11-03-01A-251A-B 0B-A-29-12-03-01A-251A-B

32-01 MLG extension actuator fittings and adjacent areas on crossbeam

Examine for damage and cracks.

- -

32-02 NLG centering-lock piston and its bushing in turning support

Examine for condition and wear.

- -

53-01 MLG aft crossbeam-to-structure attachment areas

Examine for cracks. - -

62-01 Main-rotor head ring-nut bolts

Examine for correct torque. 0B-A-62-21-00-00A-281C-A

62-02 Swashplate Examine for correct friction. 0B-A-62-32-00-00A-281A-A

63-01 Bolts (PN NAS625-14) (main-transmission support fittings-to-structure attaching parts)

Examine for correct torque. 0B-A-63-32-00-00A-281A-A

67-01 Main-rotor servoactuators Examine lower spherical bearings for nicks and/or evidence of wear, upper rod-end bearings for radial play and dowel pin seats for wear, elongation and/or distortions (removal and disassembly necessary).

0B-A-67-31-00-00A-281B-B

Do operation test of microswitches.

0B-A-67-31-00-00A-320A-A

Page 98: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-04A-000A-A

2011-02-28 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 99: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-05A-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-42-00-05A-000A-A3200-hour inspections – General

Originat or:-PB------

Table of contentsReferences ................................................................................................................................... 11 3200-hour inspections ........................................................................................................ 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 3200-hour inspections ........................................................................................................ 2

References

Table 1 References

Data Module Title

0B-A-00-10-00-00A-917A-A Helicopter general maintenance – Preparation before 3200-hour inspections

0B-A-00-10-00-00A-918A-A Helicopter general maintenance – Follow-on maintenance after 3200-hour inspections

0B-A-05-42-00-04A-000A-A 800-hour inspections – General

0B-A-28-14-00-00A-281A-A Fuel tank vent line installation - Flame arrestors – Scheduled inspections

0B-A-53-10-00-00A-281B-B Fuselage - Tail boom attachment holes – Scheduled inspections

0B-A-53-40-00-00A-281B-B Tail boom - Fuselage attachment holes – Scheduled inspections

0B-A-63-11-00-00A-281A-B Drive shaft installation - Drive shafts – Scheduled inspections

0B-A-63-21-00-00A-281B-B Main transmission assembly - Anti torque beam – Scheduled inspections

0B-A-63-21-00-00A-281C-B Main transmission assembly – Scheduled inspections

0B-A-63-31-00-00A-281A-B Main transmission mount installation - Supports – Scheduled inspections

0B-A-63-32-00-00A-281A-A Main transmission attachment installation - Fitting attachment bolts – Scheduled inspections

0B-A-65-11-00-00A-281C-B Tail rotor drive shaft installation - Drive shafts – Scheduled inspections

Page 100: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-05A-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

Description

1 3200-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Page 101: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-05A-000A-A

2009-07-20 Page 3

0B-A-AMPI-00-P

Table 2 3200-hour inspections

No Item Task Reference (DMC) Initials

00-01 - - Prepare the helicopter for the 3200-hour inspections.

0B-A-00-10-00-00A-917A-A

00-02 - - Do the 800-hour inspections. 0B-A-05-42-00-04A-000A-A

00-03 - - At the end of the inspections, do the required follow-on maintenance operations.

0B-A-00-10-00-00A-918A-A

28-01 Flame arrestor on vent tubes

Examine for cleanliness and obstructions.

0B-A-28-14-00-00A-281A-A

32-01 Landing gear fittings and retraction/extension mechanism components

Examine for correct movement, corrosion, dents, damage and unusual play.

- -

52-01 Access doors and panels, and service steps

Examine for condition, cracks, distortion, defective and/or missing rivets and hinge operation.

- -

52-02 Landing gear doors Examine for cracks, distortion, defective and/or missing rivets.

- -

53-01 Fuselage Examine for general condition, evidence of distortions, nicks, scratches, corrosion and defective and/or missing rivets. This is very important in areas adjacent to attachment points of main transmission, transmission supports, engine mounts, fan supports, tail boom and landing gear.

- -

53-02 Fuselage Examine attachment holes to tail boom for corrosion, wear and elongation.

0B-A-53-10-00-00A-281B-B

53-03 Main transmission anti-torque plate and deck structure attachment holes

Examine for corrosion, wear and elongation.

0B-A-63-21-00-00A-281B-B

53-04 Main-transmission lower fitting supports (four points)

Examine for condition of attachment bolts.

0B-A-63-32-00-00A-281A-A

53-05 Avionic equipment supports

Examine for security, cracks, corrosion and condition.

- -

53-06 Fuel tank compartment internal separation wall

Examine for cracks and distortion.

- -

Page 102: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-05A-000A-A

2009-07-20 Page 4

0B-A-AMPI-00-P

End of data module

53-07 Tail boom (stabilizers removal necessary)

Examine internally and externally for general condition, distortion, nicks, scratches, corrosion, and defective and/or missing rivets. This is very important in areas adjacent to attachment points of fuselage, stabilizers and 90-degree gearbox.

- -

53-08 Tail boom Examine attachment holes to fuselage for corrosion, wear and elongation.

0B-A-53-40-00-00A-281B-B

53-09 Tail skid Examine for distortion, wear and condition.

- -

63-01 Main transmission (removal and disassembly necessary)

Do a detailed inspection. 0B-A-63-21-00-00A-281C-B

63-02 Engine to transmission drive shafts (removal necessary)

Do a detailed inspection. 0B-A-63-11-00-00A-281A-B

63-03 Main-transmission support assemblies and related fuselage fittings (removal necessary)

Do a detailed inspection. 0B-A-63-31-00-00A-281A-B

65-01 Tail rotor drive shafts (removal necessary)

Do a detailed inspection. 0B-A-65-11-00-00A-281C-B

71-01 Transmission/engine cowling

Examine for condition, distortion and defective and/or missing rivets.

- -

No Item Task Reference (DMC) Initials

Page 103: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-06A-000A-A

2012-11-06 Page 1

0B-A-AMPI-00-P

0B-A-05-42-00-06A-000A-A12-month inspections – General

Originat or:-PB-----Notes: CI CDSE/12/003 Rev 1 -E-MAIL TPS 000054 E-MAIL TPS 000103/000110 TR003

Table of contentsReferences ................................................................................................................................... 11 12-month inspections ......................................................................................................... 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 12-month inspections ......................................................................................................... 3

References

Table 1 References

Data Module Title

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-23-11-01-00A-281A-A Number 1 COMM/NAV/GPS unit – Scheduled inspections

0B-A-23-12-01-00A-281A-A Number 2 COMM/NAV/GPS unit – Scheduled inspections

0B-A-24-32-01-00A-320A-A Battery - Temperature sensor – Operation tests

0B-A-24-31-00-00A-320A-A DC main generation system – Operation tests

0B-A-24-21-00-00A-320A-A AC generation system – Operation tests

0B-A-25-23-00-00A-281A-A Safety belt and shoulder harness installation – Scheduled inspections

0B-A-25-11-00-00A-281A-A Cockpit seat installation - Safety belts and shoulder harnesses – Scheduled inspections

0B-A-26-23-01-00A-281A-B Cockpit portable fire extinguisher – Scheduled inspections

Page 104: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-06A-000A-A

2012-11-06 Page 2

0B-A-AMPI-00-P

Description

1 12-month inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-29-21-00-00A-320A-A Utility hydraulic system – Operation tests

0B-A-29-21-00-00A-364A-A Utility hydraulic system - Emergency circuit – Leak check

0B-A-32-11-00-00A-281A-A Main landing gear installation – Scheduled inspections

0B-A-32-21-00-00A-281A-A Nose landing gear installation – Scheduled inspections

0B-A-32-41-00-00A-281A-A Nose and main wheels - Bearings – Scheduled inspections

0B-A-32-31-00-00A-320A-A Extension and retraction system – Operation tests

0B-A-52-13-00-00A-320A-A Cockpit door emergency release mechanism – Operation tests

0B-A-67-00-00-00A-369A-A Rotor flight controls - Collective levers, cyclic sticks and pedals set – Other checks

0B-A-76-11-07-00A-340A-A Engine out microswitch – Function tests

Table 1 References

Data Module Title

Page 105: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-06A-000A-A

2012-11-06 Page 3

0B-A-AMPI-00-P

Table 2 12-month inspections

No Item Task Reference (DMC) Initials

00-00 - - REMINDER: If not already performed, it is recommended to verify the instructions that follow:

- -

- The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- The requirements for component overhaul schedule.

0B-A-05-12-00-00A-000A-A

- The requirements for discard time schedule.

0B-A-05-13-00-00A-000A-A

- The requirements for special inspections.

0B-A-05-44-00-00A-000A-A

- The requirements for servicing. 0B-A-05-45-00-00A-000A-A

- The requirements for out of phase inspections.

0B-A-05-51-00-00A-000A-A

- The requirements for inspections of optional equipment.

0B-A-05-70-00-00A-000A-A

00-01 - - Make sure that the helicopter is safe for maintenence.

0B-A-00-20-00-00A-120A-A

00-02 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the inspections.

0B-A-06-41-00-00A-010A-A

23-01 Number 1 COM/NAV/GPS unit

Examine all electrical connection for mechanical damage and oxidation (electrical connector disconnection necessary).

0B-A-23-11-01-00A-281A-A

23-02 Number 2 COM/NAV/GPS unit

Examine all electrical connection for mechanical damage and oxidation (electrical connector disconnection necessary).

0B-A-23-12-01-00A-281A-A

24-01 Inverters Examine for security and connections.

- -

24-02 Generator control boxes and terminals

Examine for damage and security.

- -

24-03 Relays and busses Examine for security and connections.

- -

24-04 Busses insulation Examine for condition. - -

Page 106: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-06A-000A-A

2012-11-06 Page 4

0B-A-AMPI-00-P

24-05 Deleted

24-06 Battery temperature sensor

Do operational test. 0B-A-24-32-01-00A-320A-A

24-07 External power receptacle

Examine for condition and arcing. - -

24-08 Starter generators Examine for condition and security. Examine electrical connection for arcing and/or evidence of short-circuit.

- -

24-09 Overhead panel internal wirings, circuit breakers and connectors.

Examine for condition, chafing and arcing.

- -

24-10 DC generation system Do operational test. 0B-A-24-31-00-00A-320A-A

24-11 AC generation system Do operational test. 0B-A-24-21-00-00A-320A-A

25-01 Safety belts and shoulder harnesses

Examine for condition, damage, security and operation.

0B-A-25-23-00-00A-281A-A 0B-A-25-11-00-00A-281A-A

26-01 Portable fire extinguisher

Do a check of mass and examine for general condition.

0B-A-26-23-01-00A-281A-B

29-01 Flight control hydraulic system components

Examine for leaks. - -

29-02 Flight control hydraulic system hoses

Examine for condition and chafing. This is very important is areas of main transmission mounts.

- -

29-03 Utility hydraulic system (normal and emergency circuits)

Do operational test. 0B-A-29-21-00-00A-320A-A

29-04 Number 2 reservoir low level switch

Do operational test. 0B-A-29-21-00-00A-320A-A

29-05 Utility hydraulic system emergency circuit

Do operational test for correct charge seal.

0B-A-29-21-00-00A-364A-A

29-06 Utility hydraulic system components

Examine for leaks. - -

32-01 Nose and main landing gear (helicopter on jacks)

Examine for unusual play, condition, cracks, distortion, corrosion and security.

0B-A-32-11-00-00A-281A-A

0B-A-32-21-00-00A-281A-A

32-02 Nose and main landing gear wheel bearings (helicopter on jacks)

Examine for corrosion, roughness and noise during turning.

0B-A-32-41-00-00A-281A-A

No Item Task Reference (DMC) Initials

Page 107: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-06A-000A-A

2012-11-06 Page 5

0B-A-AMPI-00-P

32-03 Nose and main landing gear uplocks

Examine for condition, security and integrity of retaining spring.

- -

32-04 Extension and retraction system

Do operational test. 0B-A-32-31-00-00A-320A-A

34-01 Static ports Examine for obstructions. - -

34-02 Pitot and static lines Drain. - -

34-03 Flight director lines Drain. - -

52-01 Cockpit door emergency release mechanisms

Examine for correct operation 0B-A-52-13-00-00A-320A-A

53-01 Fuselage internal surfaces

Examine for condition, cracks, corrosion and distortion. This is very important in areas adjacent to battery and to attachment points of tail boom.

- -

53-02 Fuselage external surfaces

Examine for condition, cracks corrosion, distortion and defective and/or missing rivets.

- -

53-03 Tail boom external surfaces

Examine for condition, cracks corrosion, distortion and defective and/or missing rivets on upper fin.

- -

53-04 Stabilizers Examine for condition, dents, corrosion, defective and/or missing rivets.

- -

53-05 Tail rotor drive shaft supports

Examine for condition and corrosion.

- -

67-01 Flight controls Examine for freedom of movement.

- -

67-02 Cyclic sticks, collective levers and anti-torque pedals

Examine for correct friction. 0B-A-67-00-00-00A-369A-A

67-03 Control tubes, bellcranks and supports

Examine for condition, corrosion, clearances and security. Examine bearings for abnormal play.

- -

67-04 Servoactuators Examine for leaks. - -

71-01 Transmission/engine cowlings

Examine for cracks and defective and/or missing rivets.

- -

76-01 Engine out microswitch (if installed)

Do function test. 0B-A-76-11-07-00A-340A-A

No Item Task Reference (DMC) Initials

Page 108: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-42-00-06A-000A-A

2012-11-06 Page 6

0B-A-AMPI-00-P

End of data module

91-01 Connectors and cables of transmission deck wiring

Examine for condition and corrosion.

- -

91-02 Connectors and cables of engine compartment wirings

Examine for condition and corrosion.

- -

91-03 Connectors and cables of landing gear compartment wirings

Examine for condition and corrosion.

- -

No Item Task Reference (DMC) Initials

Page 109: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-00A-000A-AProgressive inspection program – General

Originat or:-PB08-002--

Table of contentsReferences ................................................................................................................................... 11 Progressive inspection program......................................................................................... 1

List of tables1 References ......................................................................................................................... 1

List of figures1 Progressive inspection program......................................................................................... 3

References

Description

1 Progressive inspection programThe progressive inspection program includes:

– Basic 50-hour / 30-day inspections (0B-A-05-43-00-01A-000A-A)– 200-hour inspections - Phase A (0B-A-05-43-00-02A-000A-A)– 200-hour inspections - Phase B (0B-A-05-43-00-02B-000A-A)– 200-hour inspections - Phase C (0B-A-05-43-00-02C-000A-A)– 200-hour inspections - Phase D (0B-A-05-43-00-02D-000A-A)– 400-hour inspections - Phase 1 (0B-A-05-43-00-03A-000A-A)

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-05-43-00-02A-000A-A 200-hour inspections - Phase A – General

0B-A-05-43-00-02B-000A-A 200-hour inspections - Phase B – General

0B-A-05-43-00-02C-000A-A 200-hour inspections - Phase C – General

0B-A-05-43-00-02D-000A-A 200-hour inspections - Phase D – General

0B-A-05-43-00-03A-000A-A 400-hour inspections - Phase 1 – General

0B-A-05-43-00-03B-000A-A 400-hour inspections - Phase 2 – General

0B-A-05-43-00-03C-000A-A 400-hour inspections - Phase 3 – General

0B-A-05-43-00-03D-000A-A 400-hour inspections - Phase 4 – General

0B-A-05-43-00-04A-000A-A 800-hour inspections – General

0B-A-05-43-00-05A-000A-A 3200-hour inspections – General

0B-A-05-43-00-06A-000A-A 12-month inspections - Phase I – General

0B-A-05-43-00-06B-000A-A 12-month inspections - Phase II – General

0B-A-05-43-00-06C-000A-A 12-month inspections - Phase III – General

Page 110: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

– 400-hour inspections - Phase 2 (0B-A-05-43-00-03B-000A-A)– 400-hour inspections - Phase 3 (0B-A-05-43-00-03C-000A-A)– 400-hour inspections - Phase 4 (0B-A-05-43-00-03D-000A-A)– 800-hour inspections (0B-A-05-43-00-04A-000A-A)– 3200-hour inspections (0B-A-05-43-00-05A-000A-A)– 12-month inspections - Phase I (0B-A-05-43-00-06A-000A-A)– 12-month inspections - Phase II (0B-A-05-43-00-06B-000A-A)– 12-month inspections - Phase III (0B-A-05-43-00-06C-000A-A)

Refer to Fig 1.

Page 111: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-00A-000A-A

2009-06-22 Page 3

0B-A-AMPI-00-P

End of data module

1

Figure 1 - Progressive inspection program

ICN-0B-A-054300-G-00001-00720-A-01-1

200-HOUR INSPECTIONS (ONE CYCLE INCLUDES PHASES A, B, C AND D)

400-HOUR INSPECTIONS (ONE CYCLE INCLUDES PHASES 1, 2, 3 AND 4)

800-HOUR INSPECTIONS

3200-HOUR INSPECTIONS

12-MONTH INSPECTIONS (ONE CYCLE INCLUDES PHASES I, II AND III)

0 50 200 300 400 80012 MONTHS

3200

FLIGHT HOURS

100 150 250 350

BASIC 50-HOUR / 30-DAY INSPECTIONS

A B C D A B C D D D

1 2 3 4 4 4

I II III

Page 112: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-00A-000A-A

2009-06-22 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 113: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-01A-000A-ABasic 50-hour / 30-day inspections – General

Originat or:-PB10-003--Notes: E-MAIL TPS 000110 -E-MAIL A.PAGLIARIN/07-12-2007

Table of contentsReferences ................................................................................................................................... 11 Basic 50-hour / 30-day inspections .................................................................................... 22 Basic 50-hour / 30-day inspections - Work areas............................................................... 23 Basic 50-hour / 30-day inspections requirements .............................................................. 23.1 Number (No) column .......................................................................................................... 23.2 Item column........................................................................................................................ 23.3 Task column ....................................................................................................................... 23.4 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Basic 50-hour / 30-day inspections requirements .............................................................. 3

List of figures1 Basic 50-hour / 30-day inspections - Work areas............................................................... 9

References

Table 1 References

Data Module Title

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-10-11-00-00A-000A-A Helicopter - Parking in normal conditions – General

0B-A-12-41-00-00A-510A-A External electrical power – Disconnect procedures

0B-A-12-41-00-00A-730A-A External electrical power – Connect procedures

0B-A-62-21-00-00A-251A-A Main rotor head - Elastomeric bearings – Clean with chemical agents

0B-A-62-31-02-00A-281A-A Rotating scissors – Scheduled inspections

0B-A-64-21-00-00A-361A-A Tail rotor hub installation - Flap axis play – Dimensions check

0B-A-64-21-00-00A-369A-A Tail rotor hub installation - Flap hinge friction – Other checks

Page 114: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 2

0B-A-AMPI-00-P

Description

1 Basic 50-hour / 30-day inspectionsThis sub-section gives you the data necessary to do the basic 50-hour / 30-day inspections on thehelicopter.

The basic 50-hour / 30-day inspections are aligned to the configuration of the helicopter area tolet you do the checks in a walk-around sequence.

2 Basic 50-hour / 30-day inspections - Work areasRefer to Fig 1.

3 Basic 50-hour / 30-day inspections requirementsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

3.1 Number (No) columnThis column gives the work area number plus a number to identify each listed component.

3.2 Item columnThis column gives the technical name of the component or of the helicopter area.

3.3 Task columnThis column gives a description of the work to do.

3.4 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-71-11-05-00A-520A-A Left engine door – Remove procedures

0B-A-71-11-05-00A-720A-A Left engine door – Install procedures

0B-A-71-11-06-00A-520A-A Right engine door – Remove procedures

0B-A-71-11-06-00A-720A-A Right engine door – Install procedures

Table 1 References

Data Module Title

Page 115: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 3

0B-A-AMPI-00-P

Table 2 Basic 50-hour / 30-day inspections requirements

No Item Task Initials

00-00 GENERAL REMINDER: If not already performed, it is recommended to verify the instructions that follow:

- The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- The requirements for component overhaul schedule (0B-A-05-12-00-00A-000A-A).

- The requirements for discard time schedule (0B-A-05-13-00-00A-000A-A).

- The requirements for special inspections (0B-A-05-44-00-00A-000A-A).

- The requirements for servicing (0B-A-05-45-00-00A-000A-A).

- The requirements for out of phase inspections (0B-A-05-51-00-00A-000A-A).

- The requirements for inspections of optional equipment (0B-A-05-70-00-00A-000A-A).

00-01 - - Make sure that the helicopter is safe for maintenance (0B-A-00-20-00-00A-120A-A).

00-02 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the checks (0B-A-06-41-00-00A-010A-A).

00-03 - - Remove the left and right engine doors (D22 and D28). Install the doors at the end of the inspections. (0B-A-71-11-05-00A-520A-A, 0B-A-71-11-05-00A-720A-A, 0B-A-71-11-06-00A-520A-A, 0B-A-71-11-06-00A-720A-A).

00-04 - - Remove the fairings that follow: – Transmission front fairing (P15) – Ejector fairing (P18) – Aft fairing (P19) – Transmission rear fairing (P21). Install the fairings at the end of the inspections. (0B-A-06-41-00-00A-010A-A).

Page 116: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 4

0B-A-AMPI-00-P

01-00 HELICOPTER NOSE

- - When the wire strike protection system is installed on the helicopter, before opening the access door (D1) of the nose compartment it is necessary: – To remove the quick release pin from the nose cutter, and tilt it in backward position. – To lock the nose cutter in backward tilted position by means of the red-banded safety pin. – To remove the quick release pin which connects the nose deflector to the upper deflector.

01-01 Nose landing gear actuator Do a check for condition, leaks and corrosion.

01-02 Avionic components and accessible wiring

Do a check for condition, loose connections and security.

01-03 Hydraulic accumulators and lines

Do a check for condition, security and leaks. Discharge the accumulators (push their red push-buttons).

CAUTION: Be careful when the accumulators are discharged. The parking brake does not operate (0B-A-10-11-00-00A-000A-A)

02-00 FUSELAGE - RIGHT SIDE

02-01 Flight control levers and supports

Do a check for condition and security.

02-02 AFCS actuators Do a check for unusual play, condition and security. Examine electrical connections for condition and security.

02-03 Flight control hydraulic system valves, filter group and lines

Do a check for condition, security and leaks. Do a check to make sure that the filter clogged indicator is retracted.

02-04 Engine/transmission oil cooler (visible parts)

Do a check for foreign matter and leaks.

02-05 Main rotor hub elastomeric bearings

Do a check for oil or grease contamination. If contaminated, clean (0B-A-62-21-00-00A-251A-A).

02-06 Main rotor hub and blades (2 places)

Do a check for condition, damage and cleanliness.

02-07 Main rotor hub cover Do a check for condition and security.

02-08 Main rotor grips (2 places) Do a check for condition.

02-09 Main rotor dampers (2 places) Do a check for condition, security and unusual play of bearings.

02-10 Main rotor damper fittings Do a check for condition, play and cracks in area of attachment points to hub.

No Item Task Initials

Page 117: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 5

0B-A-AMPI-00-P

02-11 Flap and droop restrainers Do a check for condition, freedom of movement and integrity of lockwire. Examine floating ring and droop stop plates for condition and make sure that there is grease on mating areas.

02-12 Ground jumpers between pitch control lever (inside grip) and damper, and between damper and attachment bracket to hub (2 places)

Do a check for condition.

02-13 Main rotor pitch change links (2 places)

Do a check for condition, security, corrosion and fretting of spherical bearings, loss of part of liner and unusual play (do a check of axial play by moving pitch link by hand, and radial play by rotating blade along its pitch axis and by acting from tip cap area).

02-14 Swashplate boot Do a check for condition and integrity. Make sure that there is no grease contamination.

02-15 Main rotor servo actuator (1 place)

Do a check for condition, security and leaks. Examine bleed hole for leaks and lower spherical bearing for looseness.

02-16 Main transmission and accessories

Do a check for condition, security and oil leaks.

02-17 Main transmission oil filter Do a check to make sure that the filter clogged indicator is retracted.

02-18 Hydraulic pump Do a check for leaks.

02-19 Oil cooler fan air intake Do a check for obstruction.

02-20 Cooler fan drive belt (visible part)

Do a check for condition, security and crazing.

02-21 Fuel filter Do a check for condition and leaks.

02-22 Engine compartment drain filters

Do a check for obstruction.

02-23 Engine mount Do a check for condition and security.

02-24 Engine oil filter impending bypass indicator

Do a check for correct indication (access door D28).

02-25 Engine-transmission drive shaft

Do a check for condition and damage.

02-26 Navigation light Do a check for condition.

02-27 Ignition exciter Do a check for condition.

02-28 Fire extinguishing bottle Do a check for condition.

02-29 Fuel tank sump cover Do a check for condition. Drain sump.

No Item Task Initials

Page 118: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 6

0B-A-AMPI-00-P

02-30 Fuel system drain lines and valves

Do a check for leaks.

02-31 Battery vent lines Do a check for condition and obstruction.

02-32 Drains and vents Do a check for condition and obstruction.

02-33 Engine exhaust duct Do a check for breakage and security.

02-34 Main landing gear compartments and extension actuator

Do a check for condition, security, leaks, cleanliness and corrosion (actuator only).

03-00 TAIL BOOM - RIGHT SIDE

03-01 Tail boom external surfaces Do a check for cracks, dents, missing and/or loose rivets and screws. This is very important in areas adjacent to tail boom-fuselage attachments.

04-00 VERTICAL FIN/90-DEGREE GEARBOX/TAIL ROTOR

04-01 External surfaces Do a check for cracks, dents, missing and/or loose rivets and screws.

04-02 Tail position light Do a check for condition.

04-03 Tail rotor pitch change mechanism

Do a check for condition, security and unusual play.

04-04 Tail rotor hub and blades Do a check for condition, contamination from oil/grease, security and freedom of flapping. If you find that the movement of the blades is too hard, do a check of the flap hinge friction (0B-A-64-21-00-00A-369A-A). Examine flap stop bumpers and boots for condition and damage. Examine tail rotor hub for unusual play along flap axis. If you find an unusual play, do a check of the flap axis play (0B-A-64-21-00-00A-361A-A). Examine tail rotor blades for condition, scratches and dents.

04-05 Tail rotor drive shaft bearing Do a check for conditions. Examine slippage marks for integrity.

05-00 TAIL BOOM - LEFT SIDE

05-01 Tail rotor drive shaft bearings Do a check for condition. Examine slippage marks for integrity.

05-02 Tail boom external surfaces Do a check for cracks, dents, missing and/or loose rivets and screws. This is very important in areas adjacent to tail boom-fuselage attachments.

06-00 FUSELAGE - LEFT SIDE

06-01 Engine exhaust duct Do a check for breakage and security.

06-02 Ignition exciter Do a check for condition.

No Item Task Initials

Page 119: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 7

0B-A-AMPI-00-P

06-03 Fire extinguishing bottle Do a check for condition.

06-04 Tail rotor drive shaft bearings Do a check for condition. Examine slippage marks for integrity.

06-05 Main landing gear compartments and extension actuator

Do a check for condition, security, leaks, cleanliness and corrosion (actuator only).

06-06 Navigation light Do a check for condition.

06-07 Engine compartment drain filters

Do a check for obstruction.

06-08 Engine mount Do a check for condition and security.

06-09 Engine oil filter impending bypass indicator

Do a check for correct indication (access door D22).

06-10 Engine-transmission drive shaft

Do a check for condition and damage.

06-11 Fuel tank sump cover Do a check for condition. Drain sump.

06-12 Fuel system drain lines and valves

Do a check for leaks.

06-13 Main rotor hub elastomeric bearings

Do a check for oil or grease contamination. If contaminated, clean (0B-A-62-21-00-00A-251A-A).

06-14 Main rotor hub and blades (2 places)

Do a check for condition, damage and cleanliness.

06-15 Main rotor grips (2 places) Do a check for condition.

06-16 Main rotor dampers (2 places) Do a check for condition, security and unusual play of bearings.

06-17 Main rotor damper fittings Do a check for condition, play and cracks in area of attachment points to hub.

06-18 Flap and droop restrainers Do a check for condition, freedom of movement and integrity of lockwire. Examine floating ring and droop stop plates for condition and make sure that there is grease on mating areas.

06-19 Ground jumpers between pitch control lever (inside grip) and damper, and between damper and attachment bracket to hub (2 places)

Do a check for condition.

06-20 Main rotor pitch change links (2 places)

Do a check for condition, security, corrosion and fretting of spherical bearings, loss of part of liner and unusual play (do a check of axial play by moving pitch link by hand, and radial play by rotating blade along its pitch axis and by acting from tip cap area).

No Item Task Initials

Page 120: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 8

0B-A-AMPI-00-P

06-21 Swashplate and rotating scissors

Do a check for condition and security. Do a check of rotating scissors for unusual play. If you find an unusual play, do the play check (0B-A-62-31-02-00A-281A-A).

06-22 Swashplate boot Do a check for condition and integrity. Make sure that there is no grease contamination.

06-23 Main rotor servo actuators (2 places)

Do a check for condition, security and leaks. Examine bleed holes for leaks and lower spherical bearings for looseness.

06-24 Main transmission and accessories

Do a check for condition, security and oil leaks.

06-25 Hydraulic pump Do a check for leaks.

06-26 Fuel filter Do a check for condition and leaks.

06-27 Engine/transmission oil cooler (visible parts)

Do a check for foreign matter and leakage.

06-28 Cooler fan drive belt (visible part)

Do a check for condition, security and crazing.

06-29 Oil cooler fan air intake Do a check for obstruction.

06-30 Flight control levers and supports

Do a check for condition and security.

06-31 AFCS yaw actuators Do a check for unusual play, condition and security.

06-32 Main lower tank water drain valves

Operate with the FUEL DRAIN switch (access doors D8 and D19).

07-00 COCKPIT/CABIN COMPARTMENT

07-01 Magnetic compass Do a check for level of fluid. Examine correction card for legibility.

07-02 - - For the checks that follows, connect the external electrical power (0B-A-12-41-00-00A-730A-A).

07-03 Instrument and cabin lights Do a check for correct operation.

07-04 Number 1 fuel filter Operate Number 1 fuel pump and drain fuel filter. Push red button on filter and make sure that by-pass indication is shown (access door D9).

07-05 Number 2 fuel filter Operate Number 2 fuel pump and drain fuel filter. Push red button on filter and make sure that by-pass indication is shown (access door D16).

07-06 - - Disconnect the external electrical power (0B-A-12-41-00-00A-510A-A).

No Item Task Initials

Page 121: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 9

0B-A-AMPI-00-P

End of data module

1

Figure 1 - Basic 50-hour / 30-day inspections - Work areas

ICN-0B-A-054100-G-00001-00717-A-01-1

WORK AREA 00 GENERAL

WORK AREA 01 HELICOPTER NOSE

WORK AREA 02 FUSELAGE - RIGHT SIDE

WORK AREA 03 TAIL BOOM - RIGHT SIDE

WORK AREA 04 VERTICAL FIN / 90-DEGREE GEARBOX / TAIL ROTOR

WORK AREA 05 TAIL BOOM-LEFT SIDE

WORK AREA 06 FUSELAGE-LEFT SDE

WORK AREA 07 COCKPIT / CABIN COMPARTMENT

01

06

05

04

03

02

07

Page 122: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-01A-000A-A

2011-05-11 Page 10

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 123: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02A-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-02A-000A-A200-hour inspections - Phase A – General

Originat or:-PB-----Notes: 1. TPD 2360 -

Table of contentsReferences ................................................................................................................................... 11 200-hour inspections - Phase A ......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 200-hour inspections - Phase A ......................................................................................... 2

References

Description

1 200-hour inspections - Phase ADo Phase A of the 200-hour inspections when you do the first basic 50-hour / 30-day inspections.Subsequently, you must do this inspection at intervals of 200 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-62-11-00-00A-281A-A Main rotor blade installation – Scheduled inspections

0B-A-62-21-00-00A-281B-A Main rotor head installation - Lag damper fittings – Scheduled inspections

0B-A-62-21-01-00A-281A-A Hub cover – Scheduled inspections

0B-A-62-21-02-04A-281A-A Flapping limiter stop (main rotor head) – Scheduled inspections

0B-A-62-31-01-00A-281A-B Pitch change link – Scheduled inspections

0B-A-62-31-02-00A-281A-A Rotating scissors – Scheduled inspections

0B-A-62-31-03-00A-281A-A Non-rotating scissors – Scheduled inspections

Page 124: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02A-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

End of data module

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Page 125: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02A-000A-A

2009-07-20 Page 3

0B-A-AMPI-00-P

Table 2 200-hour inspections - Phase A

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

62-01 Main rotor blades Examine for condition, voids, swelling and cracks. This is very important near root end, trim tab, tip cap and trailing edge.

0B-A-62-11-00-00A-281A-A

62-02 (For pitch change links with more than 800 hours) Pitch change links (removal required)

Examine for excessive play. 0B-A-62-31-01-00A-281A-B

62-03 Main rotor damper fittings

Examine for condition and excessive play of bearings.

0B-A-62-21-00-00A-281B-A

62-04 Main rotor hub cover (109-0111-43-113) (removal required)

Examine for loose or missing rivets and for cracks of internal ribs.

0B-A-62-21-01-00A-281A-A

62-05 Flapping limiter stops Examine for correct torque 0B-A-62-21-02-04A-281A-A

62-06 Rotating scissors Examine for excessive play. 0B-A-62-31-02-00A-281A-A

62-07 Non-rotating scissors Examine for abnormal play. 0B-A-62-31-03-00A-281A-A

62-08 Rotating scissors (109-0134-09-101)

Examine painted marking for legibility and integrity.

0B-A-62-31-02-00A-281A-A

Page 126: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02A-000A-A

2009-07-20 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 127: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02B-000A-A

2011-07-29 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-02B-000A-A200-hour inspections - Phase B – General

Originat or:-PB-----Notes:E-MAIL TPS 000121-

Table of contentsReferences ................................................................................................................................... 11 200-hour inspections - Phase B ......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 11.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 200-hour inspections - Phase B ......................................................................................... 2

References

Description

1 200-hour inspections - Phase BDo Phase B of the 200-hour inspections when you do the second basic 50-hour / 30-dayinspections. Subsequently, you must do this inspection at intervals of 200 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-63-21-00-00A-281A-A Main transmission assembly - Upper case-to-main case attachment nut – Scheduled inspections

0B-A-67-00-00-00A-281A-A Rotor flight controls - Control tubes, bellcranks and supports – Scheduled inspections

0B-A-67-31-00-00A-281A-A Main rotor servoactuator installation – Scheduled inspections

Page 128: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02B-000A-A

2011-07-29 Page 2

0B-A-AMPI-00-P

End of data module

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 200-hour inspections - Phase B

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

63-01 Upper case-to-main case attachment nuts

Examine for correct torque. 0B-A-63-21-00-00A-281A-A

67-01 Parts of control tubes, bellcranks and supports you can see on upper deck, tail boom internal compartment, and areas adjacent to tail rotor pedals and 90-degree gearbox

Examine for condition, clearances, security and abnormal play of bearings.

0B-A-67-00-00-00A-281A-A

67-02 AFCS pitch and roll actuators (on upper deck) and yaw actuator (on rear fuselage)

Examine for alignment of slippage marks between body and shaft.

- -

67-03 Tail rotor servo actuator

Examine for condition, security and leaks.

- -

67-04 Main rotor servo actuators

Examine upper rod-end bearing for excessive play and lower spherical bearing for correct friction.

0B-A-67-31-00-00A-281A-A

Page 129: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02C-000A-A

2011-04-11 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-02C-000A-A200-hour inspections - Phase C – General

Originat or:-PB-----TPD 20005681-

Table of contentsReferences ................................................................................................................................... 11 200-hour inspections - Phase C ......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 200-hour inspections - Phase C ......................................................................................... 2

References

Description

1 200-hour inspections - Phase CDo Phase C of the 200-hour inspections when you do the third basic 50-hour / 30-day inspections.Subsequently, you must do this inspection at intervals of 200 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-32-31-10-00A-281A-A Nose landing gear actuator bracket - Attachment bolt torque check – Scheduled inspections

0B-A-53-40-00-00A-281A-A Tail boom – Scheduled inspections

0B-A-63-23-05-00A-281A-A Number 1 fan – Scheduled inspections

0B-A-63-23-06-00A-281A-A Number 2 fan – Scheduled inspections

0B-A-65-11-00-00A-281A-A Tail rotor drive shaft installation – Scheduled inspections

0B-A-71-21-00-00A-281A-A Engine mount installation – Scheduled inspections

Page 130: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02C-000A-A

2011-04-11 Page 2

0B-A-AMPI-00-P

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 200-hour inspections - Phase C

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

32-01 NLG actuator bracket-to-structure attachment bolts

Examine for correct torque. 0B-A-32-31-10-00A-281A-A

53-01 Service steps and wire ropes

Examine for condition, security and integrity.

- -

53-02 Tail boom internal area (adjacent attachment points) and related fuselage brackets

Examine for cracks, corrosion and distortion.

0B-A-53-40-00-00A-281A-A

53-03 Tail boom internal area, stabilizer attachment area and related locking system

Examine for security and cracks. Examine adjacent areas for distortion, cracks and defective and/or missing rivets.

- -

63-02 Engine/transmission oil cooler

Examine for leaks, condition and security.

63-03 Oil cooler fans Examine for excessive play of the pulleys

0B-A-63-23-05-00A-281A-A 0B-A-63-23-06-00A-281A-A

65-01 Tail rotor drive shaft installation

Examine bearings for grease leaks and damage (both sides). Examine rubber collars for condition and integrity. Examine slippage marks between shaft-collar-bearing and between bearing hanger for integrity. Examine seals for damage and crazing (both sides).

0B-A-65-11-00-00A-281A-A

65-02 Tail rotor drive shaft fittings safety pins

Examine for freedom of rotation. 0B-A-65-11-00-00A-281A-A

Page 131: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02C-000A-A

2011-04-11 Page 3

0B-A-AMPI-00-P

End of data module

71-01 Engine mounts Examine for corrosion, condition, security and absence of movements. Examine structure attachment areas for cracks and distortion. Examine mount bolts area for evidence of fretting (black metallic powder and bright halo in area).

0B-A-71-21-00-00A-281A-A

71-02 Fuel and oil hoses Examine for condition and chafing.

- -

71-03 Tubes and electrical wiring

Examine for condition, chafing, leaks and security of connections.

- -

No Item Task Reference (DMC) Initials

Page 132: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02C-000A-A

2011-04-11 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 133: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02D-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-02D-000A-A200-hour inspections - Phase D – General

Originat or:-PB08-002--Notes: 1. E_MAIL A.PAGLIARIN/2007-06-25 -

Table of contentsReferences ................................................................................................................................... 11 200-hour inspections .......................................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 200-hour inspections - Phase D ......................................................................................... 2

References

Description

1 200-hour inspectionsDo Phase D of the 200-hour inspections when you do the fourth basic 50-hour / 30-dayinspections. Subsequently, you must do this inspection at intervals of 200 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-64-11-00-00A-281A-A Tail rotor blade installation – Scheduled inspections

0B-A-64-11-00-00A-281B-B Tail rotor blade installation - Blade attachment bolts – Scheduled inspections

0B-A-64-11-01-00A-281A-B Tail rotor blade - Elastomeric bushings – Scheduled inspections

0B-A-64-21-01-00A-281B-B Tail rotor hub - Hub bushings – Scheduled inspections

0B-A-64-31-00-00A-281A-A Rotating control installation - Component attachment bolts – Scheduled inspections

Page 134: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-02D-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 200-hour inspections - Phase D

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

64-01 Tail rotor blades Examine for voids. 0B-A-64-11-00-00A-281A-A

64-02 Blade elastomeric bushings and related hub contact areas (blade removal necessary)

Examine for condition, fretting and wear.

0B-A-64-11-01-00A-281A-B

64-03 Blade retention bolts (removal necessary)

Examine for condition, corrosion and nicks.

0B-A-64-11-00-00A-281B-B

64-04 Bushings on flapping axis

Examine for wear and local debonding of teflon lining.

0B-A-64-21-01-00A-281B-B

64-05 Pitch-change mechanism bolts connecting levers and scissors

Examine for wear and excessive play.

0B-A-64-31-00-00A-281A-A

64-06 Bolts (AN174-14) that attach links and lever to housing of pitch change mechanism

Examine for damage. 0B-A-64-31-00-00A-281A-A

Page 135: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03A-000A-A

2011-07-25 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-03A-000A-A400-hour inspections - Phase 1 – General

Originat or:-PB-----Notes: CI AS/11/036 (E-MAIL TPS 000118) -

Table of contentsReferences ................................................................................................................................... 11 400-hour inspections - Phase 1.......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 11.5 Initials column..................................................................................................................... 1

List of tables1 References ......................................................................................................................... 12 400-hour inspections - Phase 1.......................................................................................... 2

References

Description

1 400-hour inspections - Phase 1Do Phase 1 of the 400-hour inspections when you do the second basic 50-hour / 30-dayinspections. Subsequently, you must do this inspection at intervals of 400 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-62-21-02-02A-281A-B Lag damper attachment fitting – Scheduled inspections

0B-A-67-31-00-00A-281C-A Main rotor servoactuators - Upper rod end – Scheduled inspections

Page 136: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03A-000A-A

2011-07-25 Page 2

0B-A-AMPI-00-P

End of data module

Table 2 400-hour inspections - Phase 1

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

53-01 Electrical and electronic component supports (this is very important in baggage compartment and underlying area)

Examine for condition and security.

- -

53-02 Tail skid Examine for wear and security. - -

62-01 Damper fittings (removal necessary)

Examine for condition and fretting in area of contact with hub.

0B-A-62-21-02-02A-281A-B

65-01 Tail rotor 90-degree gearbox

Examine for condition and security. Examine mounting sleeve and adjacent area on tail boom final rib for cracks, loose rivets and security.

- -

67-01 Main-rotor servoactuators (P/N 109-0110-42-144/-145/-146)

Examine the tab washer of the upper rod-end for condition and correct installation.

0B-A-67-31-00-00A-281C-A

Page 137: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03B-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-03B-000A-A400-hour inspections - Phase 2 – General

Originat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 400-hour inspections - Phase 2.......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 11.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 400-hour inspections - Phase 2.......................................................................................... 2

References

Description

1 400-hour inspections - Phase 2Do Phase 2 of the 400-hour inspections when you do the fourth basic 50-hour / 30-dayinspections. Subsequently, you must do this inspection at intervals of 400 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-53-10-00-00A-281A-A Fuselage - Structure below engine mount fittings – Scheduled inspections

0B-A-65-11-00-00A-281A-A Tail rotor drive shaft installation – Scheduled inspections

0B-A-65-11-00-00A-281B-A Tail rotor drive shaft installation - Number 2 and Number 3 drive shafts – Scheduled inspections

Page 138: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03B-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 400-hour inspections - Phase 2

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

53-01 Internal surface of structure below engine mount fittings (left side of Number 1 engine and right side of Number 2 engine)

Examine for cracks. 0B-A-53-10-00-00A-281A-A

63-01 Engine-to-transmission drive shafts (external surfaces)

Examine for dents and scratches. Examine shaft attachment flanges and associated attaching hardware for integrity of slippage marks.

- -

65-02 Tail rotor drive shaft splined adapters

Examine for excessive radial play.

- -

65-03 Tail rotor drive shaft Thomas couplings

Examine for condition and cracks on surfaces you can see.

- -

65-04 Tail rotor Number 2 and Number 3 drive shafts

Examine for nicks, scoring, corrosion and security.

0B-A-65-11-00-00A-281B-A

65-05 Tail rotor Number 1 drive shaft

Examine for axial freedom of movement. If shaft does not move freely, remove it and examine for condition.

0B-A-65-11-00-00A-281A-A

Page 139: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03C-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-03C-000A-A400-hour inspections - Phase 3 – General

Originat or:-PB-----Notes: 1. TPD 1949 -

Table of contentsReferences ................................................................................................................................... 11 400-hour inspections - Phase 3.......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 11.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 400-hour inspections - Phase 3.......................................................................................... 2

References

Description

1 400-hour inspections - Phase 3Do Phase 3 of the 400-hour inspections when you do the sixth basic 50-hour / 30-day inspections.Subsequently, you must do this inspection at intervals of 400 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-24-31-01-01A-281A-B Brushes (Number 1 starter generator) – Scheduled inspections

0B-A-63-23-00-00A-283A-A Oil cooler fan installation - Fan pulleys and bearings – Special regular inspections

0B-A-63-23-00-00A-369A-A Oil cooler fan installation - Drive belts – Other checks

Page 140: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03C-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

End of data module

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 400-hour inspections - Phase 3

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

24-01 Starter-generator brushes (brushes PN 150SG1009-20XL2 only)

Examine for wear. Examine commutator contacts for wear, pitting and burnings.

0B-A-24-31-01-01A-281A-B

63-01 Fan drive belts Examine for damage, crazing and wear. Do a check of belt tension.

0B-A-63-23-00-00A-283A-A 0B-A-63-23-00-00A-369A-A

63-02 Oil cooler fan attachment flanges (disassembly not necessary)

Examine for condition. - -

Page 141: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03D-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-03D-000A-A400-hour inspections - Phase 4 – General

Originat or:-PB08-002--Notes: 1. E_MAIL A.PAGLIARIN/2007-06-25 -

Table of contentsReferences ................................................................................................................................... 11 400-hour inspections - Phase 4.......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 11.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 400-hour inspections - Phase 4.......................................................................................... 2

References

Description

1 400-hour inspections - Phase 4Do Phase 4 of the 400-hour inspections when you do the eighth basic 50-hour / 30-dayinspections. Subsequently, you must do this inspection at intervals of 400 flight hours.

Refer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-64-21-01-00A-281A-B Tail rotor hub - Retention strap pins, trunnion and trunnion covers – Scheduled inspections

0B-A-64-31-00-00A-281B-B Rotating control installation - Components – Scheduled inspections

Page 142: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-03D-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 400-hour inspections - Phase 4

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

64-01 Pitch change mechanism components

Examine for corrosion, wear and debonding.

0B-A-64-31-00-00A-281B-B

64-02 Retention strap pin (PN 109-8131-08-1)

Examine for condition and wear 0B-A-64-21-01-00A-281A-B

64-03 Trunnion and trunnion covers

Examine for condition and wear. 0B-A-64-21-01-00A-281A-B

64-04 Deleted

Page 143: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-04A-000A-A

2011-02-28 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-04A-000A-A800-hour inspections – General

Originat or:-PB-----Notes: TPD 20000411 -

Table of contentsReferences ................................................................................................................................... 11 800-hour inspections .......................................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 800-hour inspections .......................................................................................................... 2

References

Description

1 800-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

Table 1 References

Data Module Title

0B-A-05-43-00-01A-000A-A Basic 50-hour / 30-day inspections – General

0B-A-05-43-00-02D-000A-A 200-hour inspections - Phase D – General

0B-A-05-43-00-03D-000A-A 400-hour inspections - Phase 4 – General

0B-A-29-11-03-01A-251A-B Filter element (Number 1 filter group) – Clean with chemical agents

0B-A-29-12-03-01A-251A-B Filter element (Number 2 filter group) – Clean with chemical agents

0B-A-62-21-00-00A-281C-A Main rotor head installation - Ring nut bolts – Scheduled inspections

0B-A-62-32-00-00A-281A-A Swashplate assembly – Scheduled inspections

0B-A-63-32-00-00A-281A-A Main transmission attachment installation - Fitting attachment bolts – Scheduled inspections

0B-A-67-31-00-00A-281B-B Main rotor servoactuator installation – Scheduled inspections

0B-A-67-31-00-00A-320A-A Main rotor servoactuator installation - Servoactuator microswitches – Operation tests

Page 144: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-04A-000A-A

2011-02-28 Page 2

0B-A-AMPI-00-P

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 800-hour inspections

No Item Task Reference (DMC) Initials

00-01 Do the basic 50-hour / 30-day inspections.

0B-A-05-43-00-01A-000A-A

00-02 Do Phase D of the 200-hour inspections.

0B-A-05-43-00-02D-000A-A

00-03 Do Phase 4 of the 400-hour inspections.

0B-A-05-43-00-03D-000A-A

28-01 Deleted

29-01 Filter elements Clean. 0B-A-29-11-03-01A-251A-B 0B-A-29-12-03-01A-251A-B

32-01 MLG extension actuator fittings and adjacent areas on crossbeam

Examine for damage and cracks.

- -

32-02 NLG centering-lock piston and its bushing in turning support

Examine for condition and wear.

- -

53-01 MLG aft crossbeam-to-structure attachment areas

Examine for cracks. - -

62-01 Main-rotor head ring-nut bolts

Examine for correct torque. 0B-A-62-21-00-00A-281C-A

62-02 Swashplate Examine for correct friction. 0B-A-62-32-00-00A-281A-A

63-01 Bolts (PN NAS625-14) (main-transmission support fittings-to-structure attaching parts)

Examine for correct torque. 0B-A-63-32-00-00A-281A-A

Page 145: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-04A-000A-A

2011-02-28 Page 3

0B-A-AMPI-00-P

End of data module

67-01 Main-rotor servoactuators Examine lower spherical bearings for nicks and/or evidence of wear, upper rod-end bearings for radial play and dowel pin seats for wear, elongation and/or distortions (removal and disassembly necessary).

0B-A-67-31-00-00A-281B-B

Do operation test of microswitches.

0B-A-67-31-00-00A-320A-A

No Item Task Reference (DMC) Initials

Page 146: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-04A-000A-A

2011-02-28 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 147: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-05A-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-05A-000A-A3200-hour inspections – General

Originat or:-PB------

Table of contentsReferences ................................................................................................................................... 11 3200-hour inspections ........................................................................................................ 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 3200-hour inspections ........................................................................................................ 2

References

Description

Table 1 References

Data Module Title

0B-A-00-10-00-00A-917A-A Helicopter general maintenance – Preparation before 3200-hour inspections

0B-A-00-10-00-00A-918A-A Helicopter general maintenance – Follow-on maintenance after 3200-hour inspections

0B-A-05-43-00-04A-000A-A 800-hour inspections – General

0B-A-28-14-00-00A-281A-A Fuel tank vent line installation - Flame arrestors – Scheduled inspections

0B-A-53-10-00-00A-281B-B Fuselage - Tail boom attachment holes – Scheduled inspections

0B-A-53-40-00-00A-281B-B Tail boom - Fuselage attachment holes – Scheduled inspections

0B-A-63-11-00-00A-281A-B Drive shaft installation - Drive shafts – Scheduled inspections

0B-A-63-21-00-00A-281B-B Main transmission assembly - Anti torque beam – Scheduled inspections

0B-A-63-21-00-00A-281C-B Main transmission assembly – Scheduled inspections

0B-A-63-31-00-00A-281A-B Main transmission mount installation - Supports – Scheduled inspections

0B-A-63-32-00-00A-281A-A Main transmission attachment installation - Fitting attachment bolts – Scheduled inspections

0B-A-65-11-00-00A-281C-B Tail rotor drive shaft installation - Drive shafts – Scheduled inspections

Page 148: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-05A-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

1 3200-hour inspectionsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Page 149: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-05A-000A-A

2009-07-20 Page 3

0B-A-AMPI-00-P

Table 2 3200-hour inspections

No Item Task Reference (DMC) Initials

00-01 - - Prepare the helicopter for the 3200-hour inspections.

0B-A-00-10-00-00A-917A-A

00-02 - - Do the 800-hour inspections. 0B-A-05-43-00-04A-000A-A

00-03 - - At the end of the inspections, do the required follow-on maintenance operations.

0B-A-00-10-00-00A-918A-A

28-01 Flame arrestor on vent tubes

Examine for cleanliness and obstructions.

0B-A-28-14-00-00A-281A-A

32-01 Landing gear fittings and retraction/extension mechanism components

Examine for correct movement, corrosion, dents, damage and unusual play.

- -

52-01 Access doors and panels, and service steps

Examine for condition, cracks, distortion, defective and/or missing rivets and hinge operation.

- -

52-02 Landing gear doors Examine for cracks, distortion, defective and/or missing rivets.

- -

53-01 Fuselage Examine for general condition, evidence of distortions, nicks, scratches, corrosion and defective and/or missing rivets. This is very important in areas adjacent to attachment points of main transmission, transmission supports, engine mounts, fan supports, tail boom and landing gear.

- -

53-02 Fuselage Examine attachment holes to tail boom for corrosion, wear and elongation.

0B-A-53-10-00-00A-281B-B

53-03 Main transmission anti-torque plate and deck structure attachment holes

Examine for corrosion, wear and elongation.

0B-A-63-21-00-00A-281B-B

53-04 Main-transmission lower fitting supports (four points)

Examine for condition of attachment bolts.

0B-A-63-32-00-00A-281A-A

53-05 Avionic equipment supports

Examine for security, cracks, corrosion and condition.

- -

53-06 Fuel tank compartment internal separation wall

Examine for cracks and distortion.

- -

Page 150: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-05A-000A-A

2009-07-20 Page 4

0B-A-AMPI-00-P

End of data module

53-07 Tail boom (stabilizers removal necessary)

Examine internally and externally for general condition, distortion, nicks, scratches, corrosion, and defective and/or missing rivets. This is very important in areas adjacent to attachment points of fuselage, stabilizers and 90-degree gearbox.

- -

53-08 Tail boom Examine attachment holes to fuselage for corrosion, wear and elongation.

0B-A-53-40-00-00A-281B-B

53-09 Tail skid Examine for distortion, wear and condition.

- -

63-01 Main transmission (removal and disassembly necessary)

Do a detailed inspection. 0B-A-63-21-00-00A-281C-B

63-02 Engine to transmission drive shafts (removal necessary)

Do a detailed inspection. 0B-A-63-11-00-00A-281A-B

63-03 Main-transmission support assemblies and related fuselage fittings (removal necessary)

Do a detailed inspection. 0B-A-63-31-00-00A-281A-B

65-01 Tail rotor drive shafts (removal necessary)

Do a detailed inspection. 0B-A-65-11-00-00A-281C-B

71-01 Transmission/engine cowling

Examine for condition, distortion and defective and/or missing rivets.

- -

No Item Task Reference (DMC) Initials

Page 151: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06A-000A-A

2011-03-22 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-06A-000A-A12-month inspections - Phase I – General

Originat or:-PB-----E-MAIL TPS 000103/000110-

Table of contentsReferences ................................................................................................................................... 11 12-month inspections - Phase I.......................................................................................... 11.1 Number (No) column .......................................................................................................... 11.2 Item column........................................................................................................................ 11.3 Task column ....................................................................................................................... 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 12-month inspections - Phase I.......................................................................................... 2

References

Description

1 12-month inspections - Phase IRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

Table 1 References

Data Module Title

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

Page 152: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06A-000A-A

2011-03-22 Page 2

0B-A-AMPI-00-P

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 12-month inspections - Phase I

No Item Task Reference (DMC) Initials

00-00 - - REMINDER: If not already performed, it is recommended to verify the instructions that follow: .

- -

- - - The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- - - The requirements for component overhaul schedule.

0B-A-05-12-00-00A-000A-A

- - - The requirements for discard time schedule.

0B-A-05-13-00-00A-000A-A

- - - The requirements for special inspections.

0B-A-05-44-00-00A-000A-A

- - - The requirements for servicing. 0B-A-05-45-00-00A-000A-A

- - - The requirements for out of phase inspections .

0B-A-05-51-00-00A-000A-A

- - - The requirements for inspections of optional equipment .

0B-A-05-70-00-00A-000A-A

00-01 - - Make sure that the helicopter is safe for maintenance .

0B-A-00-20-00-00A-120A-A

00-02 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the inspections .

0B-A-06-41-00-00A-010A-A

34-01 Static ports Examine for obstructions. - -

34-02 Pitot and static lines Drain. - -

34-03 Flight director lines Drain. - -

53-01 Fuselage internal surfaces

Examine for condition, cracks, corrosion and distortion. This is very important in areas adjacent to battery and to attachment points of tail boom.

- -

Page 153: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06A-000A-A

2011-03-22 Page 3

0B-A-AMPI-00-P

End of data module

53-02 Fuselage external surfaces

Examine for condition, cracks, corrosion, distortion and defective and/or missing rivets.

- -

53-03 Tail boom external surfaces

Examine for condition, cracks, corrosion, distortion and defective and/or missing rivets on upper fin.

- -

53-04 Stabilizers Examine for condition, dents, corrosion, defective and/or missing rivets.

- -

53-05 Tail rotor drive shaft supports

Examine for condition and corrosion.

- -

71-01 Transmission/engine cowlings

Examine for cracks and defective and/or missing rivets.

- -

No Item Task Reference (DMC) Initials

Page 154: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06A-000A-A

2011-03-22 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 155: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06B-000A-A

2011-05-11 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-06B-000A-A12-month inspections - Phase II – General

Originat or:-PB-----E-MAIL TPS 000103-TR003

Table of contentsReferences ................................................................................................................................... 11 12-month inspections - Phase II......................................................................................... 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 12-month inspections - Phase II......................................................................................... 2

References

Table 1 References

Data Module Title

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-29-21-00-00A-320A-A Utility hydraulic system – Operation tests

0B-A-29-21-00-00A-364A-A Utility hydraulic system - Emergency circuit – Leak check

0B-A-32-11-00-00A-281A-A Main landing gear installation – Scheduled inspections

0B-A-32-21-00-00A-281A-A Nose landing gear installation – Scheduled inspections

0B-A-32-31-00-00A-320A-A Extension and retraction system – Operation tests

0B-A-32-41-00-00A-281A-A Nose and main wheels - Bearings – Scheduled inspections

0B-A-67-00-00-00A-369A-A Rotor flight controls - Collective levers, cyclic sticks and pedals set – Other checks

0B-A-76-11-07-00A-340A-A Engine out microswitch – Function tests

Page 156: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06B-000A-A

2011-05-11 Page 2

0B-A-AMPI-00-P

Description

1 12-month inspections - Phase IIRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 12-month inspections - Phase II

No Item Task Reference (DMC) Initials

00-00 - - REMINDER: If not already performed, it is recommended to verify the instructions that follow: .

- -

- - - The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- - - The requirements for component overhaul schedule.

0B-A-05-12-00-00A-000A-A

- - - The requirements for discard time schedule.

0B-A-05-13-00-00A-000A-A

- - - The requirements for special inspections.

0B-A-05-44-00-00A-000A-A

- - - The requirements for servicing. 0B-A-05-45-00-00A-000A-A

- - - The requirements for out of phase inspections .

0B-A-05-51-00-00A-000A-A

- - - The requirements for inspections of optional equipment .

0B-A-05-70-00-00A-000A-A

00-01 - - Make sure that the helicopter is safe for maintenance .

0B-A-00-20-00-00A-120A-A

Page 157: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06B-000A-A

2011-05-11 Page 3

0B-A-AMPI-00-P

End of data module

00-02 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the inspections .

0B-A-06-41-00-00A-010A-A

29-01 Flight control hydraulic system components

Examine for leaks - -

29-02 Flight control hydraulic system hoses

Examine for condition and chafing. This is very important is areas of main transmission mounts.

- -

29-03 Utility hydraulic system (normal and emergency circuits)

Do operational test. 0B-A-29-21-00-00A-320A-A

29-04 Number 2 reservoir low level switch

Do operational test. 0B-A-29-21-00-00A-320A-A

29-05 Utility hydraulic system emergency circuit

Do operational test for correct charge seal.

0B-A-29-21-00-00A-364A-A

29-06 Utility hydraulic system components

Examine for leaks. - -

32-01 Nose and main landing gear (helicopter on jacks)

Examine for unusual play, condition, cracks, distortion, corrosion and security.

0B-A-32-11-00-00A-281A-A

0B-A-32-21-00-00A-281A-A

32-02 Nose and main landing gear wheel bearings (helicopter on jacks)

Examine for corrosion, roughness and noise during turning.

0B-A-32-41-00-00A-281A-A

32-03 Nose and main landing gear uplocks

Examine for condition, security and integrity of retaining spring.

- -

32-04 Extension and retraction system

Do operational test. 0B-A-32-31-00-00A-320A-A

67-01 Flight controls Examine for freedom of movement.

- -

67-02 Cyclic sticks, collective levers and anti-torque pedals

Examine for correct friction. 0B-A-67-00-00-00A-369A-A

67-03 Control tubes, bellcranks and supports

Examine for condition, corrosion, clearances and security. Examine bearings for abnormal play.

- -

67-04 Servoactuators Examine for leaks. - -

76-01 Engine out microswitch (if installed)

Do function test. 0B-A-76-11-07-00A-340A-A

No Item Task Reference (DMC) Initials

Page 158: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06B-000A-A

2011-05-11 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 159: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06C-000A-A

2012-11-06 Page 1

0B-A-AMPI-00-P

0B-A-05-43-00-06C-000A-A12-month inspections - Phase III – General

Originat or:-PB-----Notes: CI CDSE/12/003 Rev 1 -E-MAIL TPS 000054

Table of contentsReferences ................................................................................................................................... 11 12-month inspections - Phase III........................................................................................ 21.1 Number (No) column .......................................................................................................... 21.2 Item column........................................................................................................................ 21.3 Task column ....................................................................................................................... 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 12-month inspections - Phase III........................................................................................ 2

References

Table 1 References

Data Module Title

0B-A-05-12-00-00A-000A-A Component overhaul schedule – General

0B-A-05-13-00-00A-000A-A Discard time schedule – General

0B-A-05-44-00-00A-000A-A Special inspections – General

0B-A-05-45-00-00A-000A-A Servicing – General

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-23-11-01-00A-281A-A Number 1 COMM/NAV/GPS unit – Scheduled inspections

0B-A-23-12-01-00A-281A-A Number 2 COMM/NAV/GPS unit – Scheduled inspections

0B-A-24-32-01-00A-320A-A Battery - Temperature sensor – Operation tests

0B-A-24-31-00-00A-320A-A DC main generation system – Operation tests

0B-A-24-21-00-00A-320A-A AC generation system – Operation tests

0B-A-25-23-00-00A-281A-A Safety belt and shoulder harness installation – Scheduled inspections

0B-A-25-11-00-00A-281A-A Cockpit seat installation - Safety belts and shoulder harnesses – Scheduled inspections

0B-A-26-23-01-00A-281A-B Cockpit portable fire extinguisher – Scheduled inspections

Page 160: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06C-000A-A

2012-11-06 Page 2

0B-A-AMPI-00-P

Description

1 12-month inspections - Phase IIIRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

1.2 Item columnThis column gives the technical name of the component.

1.3 Task columnThis column gives a description of the work to do.

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspections.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 12-month inspections - Phase III

0B-A-52-13-00-00A-320A-A Cockpit door emergency release mechanism – Operation tests

No Item Task Reference (DMC) Initials

00-00 - - REMINDER: If not already performed, it is recommended to verify the instructions that follow:.

- -

- - - The requirements for retirement lives and inspections. Refer to Chapter 04 - Airworthiness limitations.

- - - The requirements for component overhaul schedule.

0B-A-05-12-00-00A-000A-A

- - - The requirements for discard time schedule.

0B-A-05-13-00-00A-000A-A

- - - The requirements for special inspections.

0B-A-05-44-00-00A-000A-A

- - - The requirements for servicing. 0B-A-05-45-00-00A-000A-A

- - - The requirements for out of phase inspections.

0B-A-05-51-00-00A-000A-A

Table 1 References

Data Module Title

Page 161: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06C-000A-A

2012-11-06 Page 3

0B-A-AMPI-00-P

- - - The requirements for inspections of optional equipment.

0B-A-05-70-00-00A-000A-A

00-01 - - Make sure that the helicopter is safe for maintenance.

0B-A-00-20-00-00A-120A-A

00-02 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the inspections.

0B-A-06-41-00-00A-010A-A

23-01 Number 1 COM/NAV/GPS unit

Examine all electrical connection for mechanical damage and oxidation (electrical connector disconnection necessary).

0B-A-23-11-01-00A-281A-A

23-02 Number 2 COM/NAV/GPS unit

Examine all electrical connection for mechanical damage and oxidation (electrical connector disconnection necessary).

0B-A-23-12-01-00A-281A-A

24-01 Inverters Examine for security and connections.

- -

24-02 Generator control boxes and terminals

Examine for damage and security.

- -

24-03 Relays and busses Examine for security and connections.

- -

24-04 Busses insulation Examine for condition. - -

24-05 Deleted

24-06 Battery temperature sensor

Do operational test. 0B-A-24-32-01-00A-320A-A

24-07 External power receptacle

Examine for condition and arcing. - -

24-08 Starter generators Examine for condition and security. Examine electrical connection for arcing and/or evidence of short-circuit.

- -

24-09 Overhead panel internal wirings, circuit breakers and connectors.

Examine for condition, chafing and arcing.

- -

24-10 DC generation system Do operational test. 0B-A-24-31-00-00A-320A-A

24-11 AC generation system Do operational test. 0B-A-24-21-00-00A-320A-A

25-01 Safety belts and shoulder harnesses

Examine for condition, damage, security and operation.

0B-A-25-23-00-00A-281A-A 0B-A-25-11-00-00A-281A-A

No Item Task Reference (DMC) Initials

Page 162: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-43-00-06C-000A-A

2012-11-06 Page 4

0B-A-AMPI-00-P

End of data module

26-01 Portable fire extinguisher

Do a check of mass and examine for general condition.

0B-A-26-23-01-00A-281A-B

52-01 Cockpit door emergency release mechanisms

Examine for correct operation 0B-A-52-13-00-00A-320A-A

91-01 Connectors and cables of transmission deck wiring

Examine for condition and corrosion.

- -

91-02 Connectors and cables of engine compartment wirings

Examine for condition and corrosion.

- -

91-03 Connectors and cables of landing gear compartment wirings

Examine for condition and corrosion.

- -

No Item Task Reference (DMC) Initials

Page 163: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-44-00-00A-000A-A

2012-03-01 Page 1

0B-A-AMPI-00-P

0B-A-05-44-00-00A-000A-ASpecial inspections – General

Originat or:-PB-----Notes: NDC 109G0520-001/ATPD 20001948 TPD 20005681 E-MAIL TPS 000103 E-MAIL TPS 000054 VRF CAC/660769288

Table of contentsReferences ................................................................................................................................... 11 Special inspections............................................................................................................. 22 Special inspections requirements....................................................................................... 22.1 Number (No) column .......................................................................................................... 22.2 Item column........................................................................................................................ 22.3 Task column ....................................................................................................................... 22.4 Condition / limit column ...................................................................................................... 22.5 Reference (DMC) column................................................................................................... 32.6 Initials column..................................................................................................................... 3

List of tables1 References ......................................................................................................................... 12 Special inspection requirements ........................................................................................ 3

References

Table 1 References

Data Module Title

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-24-31-01-00A-281A-B Number 1 starter generator – Scheduled inspections

0B-A-24-31-03-00A-281A-B Number 2 starter generator – Scheduled inspections

0B-A-24-32-01-00A-200A-A Battery – Servicing

0B-A-29-11-02-00A-281A-B Number 1 pump - External drive shaft – Scheduled inspections

0B-A-29-12-02-00A-281A-B Number 2 pump - External drive shaft – Scheduled inspections

0B-A-32-00-00-00A-283A-A Landing gear system - Landing gear actuators – Special regular inspections

0B-A-52-12-00-00A-281A-B Cabin door installation - Latching mechanism – Scheduled inspections

0B-A-53-10-00-00A-281D-A Fuselage - Main gearbox fittings – Scheduled inspections

0B-A-62-21-00-00A-283B-A Main rotor head installation - Lag dampers – Special regular inspections

0B-A-62-32-00-00A-283A-A Swashplate assembly - Duplex bearing – Special regular inspections

0B-A-62-21-00-00A-283D-B Main rotor head installation - Components – Special regular inspections

Page 164: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-44-00-00A-000A-A

2012-03-01 Page 2

0B-A-AMPI-00-P

Description

1 Special inspectionsThis sub-section gives to you the data necessary to do same scheduled maintenance inspections.These inspections can not be allocated in the standard, extended or progressive inspectionprograms.

2 Special inspections requirementsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

2.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

2.2 Item columnThis column gives the technical name of the component.

2.3 Task columnThis column gives a description of the work to do.

2.4 Condition / limit columnThis column gives the condition or the time limit after which the task must be done. Unlessspecified differently, the time limit is in Flight Hours (FH).

0B-A-62-21-02-09A-283A-B Floating ring (main rotor head) – Special regular inspections

0B-A-62-32-00-00A-283B-B Swashplate assembly - Components – Special regular inspections

0B-A-63-41-00-00A-320A-A Main transmission indicating system - Chip detectors – Operation tests

0B-A-63-21-03-00A-281A-B Number 1 freewheel unit – Scheduled inspections

0B-A-63-21-14-00A-281A-B Number 2 freewheel unit – Scheduled inspections

0B-A-63-21-00-00A-281D-A Main transmission assembly - Drive quill – Scheduled inspections

0B-A-63-23-05-00A-281A-A Number 1 fan – Scheduled inspections

0B-A-63-23-06-00A-281A-A Number 2 fan – Scheduled inspections

0B-A-18-10-02-00A-375A-A Tail rotor – Dynamic balance

0B-A-64-11-01-00A-281A-B Tail rotor blade - Elastomeric bushings – Scheduled inspections

0B-A-64-11-00-00A-281B-B Tail rotor blade installation - Blade attachment bolts – Scheduled inspections

0B-A-64-21-01-00A-281B-B Tail rotor hub - Hub bushings – Scheduled inspections

0B-A-65-41-01-00A-320A-A Chip detector – Operation tests

Table 1 References

Data Module Title

Page 165: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-44-00-00A-000A-A

2012-03-01 Page 3

0B-A-AMPI-00-P

2.5 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspection.

2.6 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

Table 2 Special inspection requirements

No Item Task Condition / limit Reference (DMC) Initials

00-01 Deleted.

00-02 - - Make sure that the helicopter is safe for maintenance.

0B-A-00-20-00-00A-120A-A

00-03 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the inspections.

0B-A-06-41-00-00A-010A-A

24-01 Starter-generators Examine brushes (only if APC standard or XL brushes are installed) for wear. Examine commutator contacts for wear, pitting and burnings.

300 0B-A-24-31-01-00A-281A-B 0B-A-24-31-03-00A-281A-B

24-02 Battery Do the regular check. 6 months 0B-A-24-32-01-00A-200A-A

29-01 Hydraulic pumps Examine splines of external drive shafts for wear (hydraulic pump P/N 109-0760-42-103 only).

1600 0B-A-29-11-02-00A-281A-B 0B-A-29-12-02-00A-281A-B

32-01 Landing gear actuators (helicopters which operate over sea and/or in high humidity)

Examine for corrosion and damage.

900/3 years (Note 1)

0B-A-32-00-00-00A-283A-A

32-02 Landing gear actuators (helicopters which do not operate over sea and/or in high humidity)

Examine for corrosion and damage.

1800/6 years (Note 1)

0B-A-32-00-00-00A-283A-A

Page 166: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-44-00-00A-000A-A

2012-03-01 Page 4

0B-A-AMPI-00-P

52-01 Cabin doors latching mechanism

Examine components for wear and damage.

1200 0B-A-52-12-00-00A-281A-B

53-01 Helicopter external surfaces

Examine for corrosion and correct condition of primer protection.

1 month (Note 4)

- -

53-02 FWD and AFT MGB fittings, LH/RH

Do a visual inspection for corrosion, cracks and proper condition of joints.

200/12 months (Note 1)

0B-A-53-10-00-00A-281D-A

62-01 Main rotor dampers Examine for condition and unusual play of bearings.

25 (Note 2) 0B-A-62-21-00-00A-283B-A

62-02 Main rotor dampers Examine for condition and excessive play of bearings.

150 0B-A-62-21-00-00A-283B-A

62-03 Swashplate duplex bearing (pitch change links and rotating scissors disconnection necessary)

Examine for noise and roughness of rotation.

400/24 months (Note 1)

0B-A-62-32-00-00A-283A-A

62-04 Main rotor dampers Remove from helicopter and send to Manufacturer for special inspection.

1200 - -

62-05 Main rotor blades (removal necessary)

Examine blade and its bushings for wear, nicks and conditions. Examine contact areas with grips for condition.

2400 - -

62-06 Main rotor head control levers (removal necessary)

Examine for condition, damage and wear.

2400 - -

62-07 Main rotor blade grips (removal necessary)

Examine for condition, damage and wear. Examine contact areas with blades for condition and washer bondage.

2400 - -

No Item Task Condition / limit Reference (DMC) Initials

Page 167: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-44-00-00A-000A-A

2012-03-01 Page 5

0B-A-AMPI-00-P

62-08 Main rotor flapping and drop restraint mechanism (removal necessary)

Examine for condition, damage and wear.

2400 - -

62-09 Main rotor head and installation components (removal necessary)

Do a detailed examination.

2400 0B-A-62-21-00-00A-283D-B

62-10 Hub floating ring Examine for wear. Examine DU washers and internal Teflon shim for debonding.

2400 0B-A-62-21-02-09A-283A-B

62-11 Swashplate (removal and disassembly necessary)

Examine duplex bearing for damage and corrosion. Examine teflon rings for wear. Examine swashplate guides and pivot sleeve slots for damage and wear.

2400 0B-A-62-32-00-00A-283B-B

63-01 Main transmission chip detectors

Do operational test. 200/12 months (Note 1)

0B-A-63-41-00-00A-320A-A

63-02 Freewheel units (removal necessary)

Examine components and tracks for wear and damage.

1200 0B-A-63-21-03-00A-281A-B 0B-A-63-21-14-00A-281A-B

63-03 Hydraulic pump drive quill

Examine for wear. 1600 0B-A-63-21-00-00A-281D-A

63-04 Oil cooler fans Examine for excessive play of the pulleys

200 (Note 3) 0B-A-63-23-05-00A-281A-A 0B-A-63-23-06-00A-281A-A

64-01 Tail rotor Do a check for correct dynamic balance.

100 0B-A-18-10-02-00A-375A-A

64-02 Blade elastomeric bushings and related hub contact areas (blade removal necessary)

Examine for condition, fretting and wear.

200 (Note 3) 0B-A-64-11-01-00A-281A-B

No Item Task Condition / limit Reference (DMC) Initials

Page 168: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-44-00-00A-000A-A

2012-03-01 Page 6

0B-A-AMPI-00-P

End of data module

64-03 Blade retention bolts (removal necessary)

Examine for condition, corrosion and nicks.

200 (Note 3) 0B-A-64-11-00-00A-281B-B

64-04 Bushings on flapping axis

Examine for wear and local debonding of teflon lining.

200 (Note 3) 0B-A-64-21-01-00A-281B-B

65-01 90-degree gearbox chip detector

Do operational test 200/12 months (Note 1)

0B-A-65-41-01-00A-320A-A

65-02 90-degree gearbox Examine gearing teeth for unusual prints, pitting, scoring, damage. Examine and bearings for freedom rotation and roughness.

1600 - -

Note

1 Use the limit that occurs first.

2 Only if you apply the extended and progressive inspection programs.

3 Only if you apply the standard inspection program.

4 Task to be performed on helicopters whose external surfaces are painted only with the primer. Thehelicopters that are painted only with the primer must be definitely painted in less than one year ftomthe date of the certification.

No Item Task Condition / limit Reference (DMC) Initials

Page 169: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-45-00-00A-000A-A

2011-02-28 Page 1

0B-A-AMPI-00-P

0B-A-05-45-00-00A-000A-AServicing – General

Originat or:-PB-----Notes: TPD 20001244 NDC 109-0130-004/C

Table of contentsReferences ................................................................................................................................... 11 Servicing............................................................................................................................. 22 Servicing requirements....................................................................................................... 22.1 Number (No) column .......................................................................................................... 22.2 Item column........................................................................................................................ 22.3 Task column ....................................................................................................................... 22.4 Condition / limit column ...................................................................................................... 22.5 Reference (DMC) column................................................................................................... 22.6 Initials column..................................................................................................................... 3

List of tables1 References ......................................................................................................................... 12 Servicing............................................................................................................................. 3

References

Table 1 References

Data Module Title

0B-A-12-13-01-00A-292A-A Main transmission – Change of oil

0B-A-12-13-02-00A-292A-A 90-degree gearbox – Change of oil

0B-A-12-13-03-00A-292A-A Number 1 engine – Change of oil

0B-A-12-13-04-00A-292A-A Number 2 engine – Change of oil

0B-A-12-20-01-00A-214A-A Number 1 main hydraulic system accumulator – Fill with nitrogen

0B-A-12-20-02-00A-214A-A Number 2 main hydraulic system accumulator – Fill with nitrogen

0B-A-12-20-03-00A-214A-A Utility hydraulic system normal circuit accumulator – Fill with nitrogen

0B-A-12-20-04-00A-214A-A Utility hydraulic system emergency circuit accumulator – Fill with nitrogen

0B-A-12-20-05-00A-214A-A Main landing gear struts – Fill with nitrogen

0B-A-12-20-05-00A-218A-A Main landing gear strut – Fill with fluid

0B-A-12-20-05-00A-242A-A Main landing gear struts – Grease

0B-A-12-20-06-00A-214A-A Nose landing gear strut – Fill with nitrogen

0B-A-12-20-06-00A-218A-A Nose landing gear strut – Fill with fluid

0B-A-12-20-06-00A-242A-A Nose landing gear strut – Grease

0B-A-12-20-07-00A-214A-A Main wheel tires – Fill with nitrogen

0B-A-12-20-08-00A-214A-A Nose wheel tire – Fill with nitrogen

0B-A-12-20-09-00A-242A-B Main wheel bearings – Grease

Page 170: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-45-00-00A-000A-A

2011-02-28 Page 2

0B-A-AMPI-00-P

Description

1 ServicingThis sub-section gives you the servicing intervals for the components of the helicopter.

2 Servicing requirementsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

2.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

2.2 Item columnThis column gives the technical name of the component.

2.3 Task columnThis column gives the description of the work to do.

2.4 Condition / limit columnThis column gives the condition or the time limit after which the task must be done. Unlessspecified differently, the time limit is in Flight Hours (FH).

2.5 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

0B-A-12-20-10-00A-242A-B Nose wheel bearings – Grease

0B-A-12-20-11-00A-259A-A Main rotor blades – Other procedures to protect surfaces

0B-A-12-20-13-00A-242A-A Floating ring and droop stop plates (main rotor head) – Grease

0B-A-12-20-14-00A-242A-A Swashplate duplex bearing – Grease

0B-A-12-20-15-00A-242A-A Tail rotor drive shaft bearings – Grease

0B-A-12-20-16-00A-242A-A Main rotor servoactuators – Grease

0B-A-12-20-17-00A-242A-A Tail rotor pitch change mechanism duplex bearing – Grease

0B-A-12-20-18-00A-259A-A Main rotor servoactuators levers – Other procedures to protect surfaces

0B-A-12-20-19-00A-259A-A Tail rotor servoactuator levers – Other procedures to protect surfaces

0B-A-12-20-20-00A-259A-A Horizontal stabilizers clamps – Other procedures to protect surfaces

0B-B-12-20-17-00A-242A-A Tail rotor pitch change mechanism duplex bearing – Grease

Table 1 References

Data Module Title

Page 171: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-45-00-00A-000A-A

2011-02-28 Page 3

0B-A-AMPI-00-P

2.6 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Servicing

No Item Task Condition / limit Reference (DMC) Initials

29-01 Utility hydraulic system accumulators (2 off)

Fill with nitrogen 200/12 months (Note 1)

0B-A-12-20-03-00A-214A-A 0B-A-12-20-04-00A-214A-A

29-02 Flight control hydraulic system accumulators (2 off)

Fill with nitrogen 200/12 months (Note 1)

0B-A-12-20-01-00A-214A-A 0B-A-12-20-02-00A-214A-A

32-01 Main landing gear strut torque links

Grease 200/12 months (Note 1)

0B-A-12-20-05-00A-242A-A

32-02 Nose landing gear strut torque links and steering support

Grease 200/12 months (Note 1)

0B-A-12-20-06-00A-242A-A

32-03 Main landing gear struts (2 off)

Fill with nitrogen 12 months 0B-A-12-20-05-00A-214A-A

Fill with fluid 1600 0B-A-12-20-05-00A-218A-A

32-04 Nose landing gear strut

Fill with nitrogen 12 months 0B-A-12-20-06-00A-214A-A

Fill with fluid 1600 0B-A-12-20-06-00A-218A-A

32-05 Landing gear wheel tires (3 off)

Fill with nitrogen 200/12 months (Note 1)

0B-A-12-20-07-00A-214A-A 0B-A-12-20-08-00A-214A-A

32-06 Wheel bearings (Note 2)

Grease 12 months 0B-A-12-20-09-00A-242A-B 0B-A-12-20-10-00A-242A-B

55-01 Horizontal stabilizers clamps

Apply protection surfaces

12 months 0B-A-12-20-20-00A-259A-A

62-01 Main rotor blade (4 off) (Note 2)

Apply surface protection

7 days 0B-A-12-20-11-00A-259A-A

62-02 Main rotor floating ring and droop stop plates

Grease 50/3 months (Note 1)

0B-A-12-20-13-00A-242A-A

62-03 Swashplate(3 places)

Grease 50/3 months (Note 1)

0B-A-12-20-14-00A-242A-A

Page 172: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-45-00-00A-000A-A

2011-02-28 Page 4

0B-A-AMPI-00-P

End of data module

63-01 Main transmission Change of oil 400/12 months (Note 1)

0B-A-12-13-01-00A-292A-A

64-01 Tail rotor pitch change mechanism duplex bearing (P/N 109-0133-05-101)

Grease 400/24 months (Note 1)

0B-A-12-20-17-00A-242A-A

Tail rotor pitch change mechanism duplex bearing (P/N 109-0133-05-103)

Grease 100/6 months (Note 1)

0B-B-12-20-17-00A-242A-A

65-01 90-degree gearbox

Change of oil 100/6 months (Note 1)

0B-A-12-13-02-00A-292A-A

65-02 Tail rotor drive shaft bearings (7 off)

Grease 300 0B-A-12-20-15-00A-242A-A

67-01 Main rotor servo actuators (3 off)

Grease 200/12 months (Note 1)

0B-A-12-20-16-00A-242A-A

67-02 Main rotor servo actuator levers (3 off)

Apply surface protection

400/12 months (Note 1)

0B-A-12-20-18-00A-259A-A

67-03 Tail rotor servo actuator lever

Apply surface protection

400/12 months (Note 1)

0B-A-12-20-19-00A-259A-A

71-01 Engines (2 off) Change of oil Note 3 0B-A-12-13-03-00A-292A-A 0B-A-12-13-04-00A-292A-A

Note

1 Use the limit that occurs first.

2 Only when the helicopter operates in salt laden atmosphere.

3 Refer to the engine maintenance manual for the oil change interval.

No Item Task Condition / limit Reference (DMC) Initials

Page 173: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-50-00-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

End of data module

0B-A-05-50-00-00A-000A-AUnscheduled maintenance inspections – General

Originat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 Unscheduled maintenance inspections.............................................................................. 1

List of tables1 References ......................................................................................................................... 1

References

Description

1 Unscheduled maintenance inspectionsThis section gives you the data necessary to do the unscheduled maintenance inspections on thehelicopter.

The unscheduled maintenance inspections are divided into:

– Out of phase inspections (0B-A-05-51-00-00A-000A-A)– Conditional inspections (0B-A-05-52-00-00A-000A-A).

For the unscheduled maintenance inspections applicable to the optional equipment, refer to 0B-A-05-70-00-00A-000A-A.

Table 1 References

Data Module Title

0B-A-05-51-00-00A-000A-A Out of phase inspections – General

0B-A-05-52-00-00A-000A-A Conditional inspections – General

0B-A-05-70-00-00A-000A-A Optional equipment scheduled/unscheduled inspections – General

Page 174: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-50-00-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 175: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-51-00-00A-000A-A

2011-03-22 Page 1

0B-A-AMPI-00-P

0B-A-05-51-00-00A-000A-AOut of phase inspections – General

Originat or:-PB-----Notes: E-MAIL TPS 000103-

Table of contentsReferences ................................................................................................................................... 11 Out-of-phase inspections ................................................................................................... 22 Out-of-phase inspection requirements ............................................................................... 22.1 Number (No) column .......................................................................................................... 22.2 Item column........................................................................................................................ 22.3 Task column ....................................................................................................................... 22.4 Condition / limit column ...................................................................................................... 22.5 Reference (DMC) column................................................................................................... 22.6 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Out-of-phase inspection requirements ............................................................................... 3

References

Table 1 References

Data Module Title

0B-A-00-20-00-00A-120A-A Helicopter safety – Make the helicopter safe for maintenance

0B-A-06-41-00-00A-010A-A Access doors and panels – General data

0B-A-18-61-00-00A-283A-A Vibration absorber installation – Special regular inspections

0B-A-32-41-00-00A-283A-B Nose and main wheels - Wheel halves – Special regular inspections

0B-A-53-40-00-00A-283A-A Tail boom - Attachment bolts – Special regular inspections

0B-A-62-21-00-00A-283A-A Main rotor head installation - Ring nut bolts – Special regular inspections

0B-A-63-21-00-00A-281A-A Main transmission assembly - Upper case-to-main case attachment nut – Scheduled inspections

0B-A-63-23-00-00A-283A-A Oil cooler fan installation - Fan pulleys and bearings – Special regular inspections

0B-A-65-21-00-00A-283A-A 90-degree gearbox installation - Mounting sleeve attachment – Special regular inspections

0B-A-71-02-00-00A-283A-A Engine installation - Engine fitting-to-engine mount attachment nuts – Special regular inspections

0B-A-71-20-00-00A-283A-A Engine mount installation - Engine mount-to-fuselage attachment nuts and engine mount supports – Special regular inspections

Page 176: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-51-00-00A-000A-A

2011-03-22 Page 2

0B-A-AMPI-00-P

Description

1 Out-of-phase inspectionsThis sub-section gives you the data necessary to do the maintenance inspections which arenecessary after one different maintenance task.

2 Out-of-phase inspection requirementsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

2.1 Number (No) columnThis column gives the system plus a number to identify each listed component.

2.2 Item columnThis column gives the technical name of the component.

2.3 Task columnThis column gives a description of the work to do.

2.4 Condition / limit columnThis column gives the condition or the time limit after which the task must be done. Unlessspecified differently, the time limit is in running hours.

2.5 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspection.

2.6 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the check.

0B-A-78-11-00-00A-283A-A Ejector installation - Attachment bolts – Special regular inspections

Table 1 References

Data Module Title

Page 177: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-51-00-00A-000A-A

2011-03-22 Page 3

0B-A-AMPI-00-P

Table 2 Out-of-phase inspection requirements

No Item Task Condition / limit Reference (DMC) Initials

00-01 Deleted .

00-02 - - Make sure that the helicopter is safe for maintenance .

0B-A-00-20-00-00A-120A-A

00-03 - - Open/remove the necessary access doors/panels. Close/install the access doors/panels at the end of the inspections .

0B-A-06-41-00-00A-010A-A

18-01 Vibration absorber-to-fuselage attachment bolts

Examine for correct torque. (Note 1)

5 thru 10 hours of flight, when the helicopter is new, or after the installation of a vibration absorber.

0B-A-18-61-00-00A-283A-A

32-01 Wheel half rims Examine for cracks and corrosion.

After each removal of a wheel tire.

0B-A-32-41-00-00A-283A-B

52-01 Emergency jettison mechanism

Examine for correct operation.

At each removal of a cockpit door.

- -

53-01 Tail boom attachment bolts

Examine for correct torque. (Note 1)

5 thru 10 hours of flight, when the helicopter is new, or after the installation of the tail boom.

0B-A-53-40-00-00A-283A-A

62-01 Tape on leading edges of main rotor blades (if installed)

Examine for proper adhesion, condition, wrinkles, lifting or breaking at edges.

Before the first flight of a day.

- -

62-02 Main rotor head ring nut bolts

Examine for correct torque. (Note 1)

5 thru 10 hours of flight, when the helicopter is new, or after the installation of the main rotor.

0B-A-62-21-00-00A-283A-A

62-03 Blade pins Examine for condition, nicks and wear.

After each removal of a main rotor blade

- -

Page 178: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-51-00-00A-000A-A

2011-03-22 Page 4

0B-A-AMPI-00-P

End of data module

63-01 Upper cover-to-main case attachment nuts

Examine for correct torque. (Note 1)

5 thru 10 hours of flight, when the helicopter is new, or after the installation of the main transmission.

0B-A-63-21-00-00A-281A-A

63-02 Fan pulleys Examine for condition, damage and wear.

After each removal of a fan belt.

0B-A-63-23-00-00A-283A-A

63-03 Fan bearings Examine for excessive play and roughness.

After each removal of a fan belt.

0B-A-63-23-00-00A-283A-A

65-01 Mounting sleeve attachment bolts

Examine for correct torque. (Note 1)

5 thru 10 hours of flight, when the helicopter is new, or after the installation of the 90-degree gearbox.

0B-A-65-21-00-00A-283A-A

71-01 Exhaust ejector-to-saddle attachment bolts

Examine for correct torque. (Note 1)

5 thru 10 hours of flight, when the helicopter is new, or after the installation of an engine exhaust ejector.

0B-A-78-11-00-00A-283A-A

71-02 Engine fitting-to-engine mount attachment nuts

Examine for correct torque.

Before each removal of an engine.

0B-A-71-02-00-00A-283A-A

71-03 Engine mount-to-fuselage attachment nuts

Examine for correct torque.

After each removal of an engine.

0B-A-71-20-00-00A-283A-A

71-04 Engine mount supports

Examine for corrosion, wear and elongation of bolt holes.

After each removal of an engine.

0B-A-71-20-00-00A-283A-A

Note

1 If you found that the torque is not in the approved limits, do a torque check again after 5 thru 10 hoursof flight.

No Item Task Condition / limit Reference (DMC) Initials

Page 179: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-52-00-00A-000A-A

2009-07-27 Page 1

0B-A-AMPI-00-P

0B-A-05-52-00-00A-000A-AConditional inspections – General

Originat or:-PB------Added conditional inspection and editorial change

Table of contentsReferences ................................................................................................................................... 11 Conditional inspections ...................................................................................................... 12 Conditional inspection requirements .................................................................................. 12.1 Number (No) column .......................................................................................................... 12.2 Event column...................................................................................................................... 12.3 Reference (DMC) column................................................................................................... 22.4 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Conditional inspection requirements .................................................................................. 2

References

Description

1 Conditional inspectionsThis sub-section gives you the data about the maintenance inspections which are necessarywhen a specific condition or event occurs.

2 Conditional inspection requirementsRefer to Table 2. Each column of the table has a heading that gives the data that follows:

2.1 Number (No) columnThis column gives the unique number which identifies each event in the table.

2.2 Event columnThis column gives the description of the cause for the conditional inspection.

Table 1 References

Data Module Title

0B-A-00-70-00-01A-288A-A Hard landing – Conditional inspection

0B-A-00-70-00-02A-288A-A Main rotor sudden stopppage – Conditional inspection

0B-A-00-70-00-03A-288A-A Tail rotor sudden stoppage – Conditional inspection

0B-A-00-70-00-04A-288A-A Overspeed – Conditional inspection

0B-A-00-70-00-05A-288A-A Overtorque – Conditional inspection

0B-A-00-70-00-06A-288A-A Engine overspeed, overtorque and overtemperature – Conditional inspection

0B-A-00-70-00-07A-288A-A Lightning strike – Conditional inspection

0B-A-00-70-00-08A-288A-A Operations in high corrosive environments – Conditional inspection

Page 180: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-52-00-00A-000A-A

2009-07-27 Page 2

0B-A-AMPI-00-P

End of data module

2.3 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the inspection.

2.4 Initials columnWhen you use a copy of the data module for maintenance record purposes, this column, gives thespace to write the initials of the person who did the check.

Table 2 Conditional inspection requirements

No Event Reference (DMC) Initials

1 Hard landing 0B-A-00-70-00-01A-288A-A

2 Main rotor sudden stoppage 0B-A-00-70-00-02A-288A-A

3 Tail rotor sudden stoppage 0B-A-00-70-00-03A-288A-A

4 Overspeed 0B-A-00-70-00-04A-288A-A

5 Overtorque 0B-A-00-70-00-05A-288A-A

6 Engine overspeed, overtorque and overtemperature 0B-A-00-70-00-06A-288A-A

7 Lightning strike 0B-A-00-70-00-07A-288A-A

8 Operations in high corrosive environments 0B-A-00-70-00-08A-288A-A

Page 181: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-00-00A-000A-A

2009-11-30 Page 1

0B-A-AMPI-00-P

0B-A-05-70-00-00A-000A-AOptional equipment scheduled/unscheduled inspections – General

Originat or:-PB-----Notes: -NDC 109-B810-012/A

Table of contentsReferences ................................................................................................................................... 11 Optional equipment scheduled/unscheduled inspections .................................................. 2

List of tables1 References ......................................................................................................................... 1

References

Table 1 References

Data Module Title

0B-A-05-11-00-00A-000A-A Permitted inspection interval tolerances – General

0B-A-05-70-01-00A-000A-A Scheduled/unscheduled inspections - Rotor brake system – General

0B-A-05-70-02-00A-000A-A Scheduled/unscheduled inspections - Environmental control system – General

0B-A-05-70-03-00A-000A-A Scheduled/unscheduled inspections - Cabin heating system – General

0B-A-05-70-04-00A-000A-A Scheduled/unscheduled inspections - Emergency locator transmitter system – General

0B-A-05-70-05-00A-000A-A Scheduled/unscheduled inspections - Engine compartment fire extinguishing system – General

0B-A-05-70-06-00A-000A-A Scheduled/unscheduled inspections - Landing/search light system – General

0B-A-05-70-07-00A-000A-A Scheduled/unscheduled inspections - Rescue hoist installation – General

0B-A-05-70-08-00A-000A-A Scheduled/unscheduled inspections - Cargo hook, safety cargo hook and rear view mirror – General

0B-A-05-70-09-00A-000A-A Scheduled/unscheduled inspections - Wire strike protection system – General

0B-A-05-70-10-00A-000A-A Scheduled/unscheduled inspections - Engine inlet particle separator system – General

0B-A-05-70-11-00A-000A-A Scheduled/unscheduled inspections - Snow ski installation – General

0B-A-05-70-12-00A-000A-A Scheduled/unscheduled inspections - Slump pad installation – General

0B-A-05-70-13-00A-000A-A Scheduled/unscheduled inspections - Mast vibration absorber installation – General

0B-A-05-70-14-00A-000A-A Battery installation – General

Page 182: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-00-00A-000A-A

2009-11-30 Page 2

0B-A-AMPI-00-P

End of data module

Description

1 Optional equipment scheduled/unscheduled inspectionsThis section gives you the data necessary to do the scheduled and unscheduled inspectionsapplicable to the optional equipment that follows:

– Rotor brake system. Refer to 0B-A-05-70-01-00A-000A-A.– Environmental control system. Refer to 0B-A-05-70-02-00A-000A-A.– Cabin heating and ventilation system. Refer to 0B-A-05-70-03-00A-000A-A.– Emergency locator transmitter system. Refer to 0B-A-05-70-04-00A-000A-A.– Engine compartment fire extinguishing system. Refer to 0B-A-05-70-05-00A-000A-A.– Landing / search light system. Refer to 0B-A-05-70-06-00A-000A-A.– Rescue hoist installation. Refer to 0B-A-05-70-07-00A-000A-A.– Cargo hook and safety cargo hook installations and rear view mirror. Refer to 0B-A-05-70-08-

00A-000A-A.– Wire strike protection system. Refer to 0B-A-05-70-09-00A-000A-A.– Engine inlet particle separator system. Refer to 0B-A-05-70-10-00A-000A-A.– Snow ski installation. Refer to 0B-A-05-70-11-00A-000A-A.– Slump pad installation. Refer to 0B-A-05-70-12-00A-000A-A.– Mast vibration absorber installation. Refer to 0B-A-05-70-13-00A-000A-A.– Battery installation. Refer to 0B-A-05-70-14-00A-000A-A.– SX16 search light system. Refer to 0B-A-05-70-15-00A-000A-A.– Thermal imaging system. Refer to 0B-A-05-70-16-00A-000A-A.

Refer to 0B-A-05-11-00-00A-000A-A for the permitted tolerances on the inspections intervals.

0B-A-05-70-15-00A-000A-A Scheduled/unscheduled inspections - SX16 search light system – General

0B-A-05-70-16-00A-000A-A Scheduled/unscheduled inspections - Thermal imaging system – General

Table 1 References

Data Module Title

Page 183: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-01-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-01-00A-000A-AScheduled/unscheduled inspections - Rotor brake system – General

Originat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Rotor brake system................................................ 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Rotor brake system................................................ 2

References

Description

1 Scheduled/unscheduled inspections - Rotor brake systemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-A-63-51-02-00A-320A-A Control cable – Operation tests

0B-A-63-51-04-01A-361A-A Pads (brake body) – Dimensions check

Page 184: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-01-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Rotor brake system

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Rotor brake Examine for leaks

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Disk flange support

Examine for security

SIP - 100 hours - -

EIP - 200 hours

PIP - 200 hours - PH C

Rotor brake linings

Examine for wear SIP - 400 hours 0B-A-63-51-04-01A-361A-A

EIP - 400 hours

PIP - 400 hours - PH 1

Rotor brake control cable

Do operation test SIP - 12 months 0B-A-63-51-02-00A-320A-A

EIP - 12 months

PIP - 12 months - PH I

Page 185: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-02-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-02-00A-000A-AScheduled/unscheduled inspections - Environmental control system –

GeneralOriginat or:-PB08-002--1. E-MAIL A. PAGLIARIN/26-2-2008-

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Environmental control system................................ 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Environmental control system................................ 2

References

Description

1 Scheduled/unscheduled inspections - Environmental controlsystemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-A-21-91-00-00A-320A-A Integrated environmental control system - Shutoff switches – Operation tests

0B-A-21-91-02-00A-241A-B Air conditioning unit - Cooling turbine – Oil

0B-A-21-91-02-00A-281A-A Air conditioning unit - Heat exchanger – Scheduled inspections

0B-A-21-91-08-00A-340A-B Bleed-air temperature switch – Function tests

Page 186: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-02-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Environmental control system

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Bleed air lines, pipes, joints and fittings

Examine for condition and security

SIP - 100 hours - -

EIP - 200 hours

PIP - 200 hours - PH C

Bleed air overtemperature switch

Do function test SIP - 100 hours 0B-A-21-91-08-00A-340A-B

EIP - 200 hours

PIP - 200 hours - PH C

Environmental control system

Do operation test SIP - 12 months 0B-A-21-91-00-00A-320A-A

EIP - 12 months

PIP - 12 months - PH I

Heat exchanger (Note 2)

Do detailed examination

SI - 400 hours (Note 1) 0B-A-21-91-02-00A-281A-A

SI - 200 hours

Turbine - blower (Note 3)

Lubricate SER - 600 hours 0B-A-21-91-02-00A-241A-B

Note

1 Do the first detailed inspection of the heat exchanger after 400 hours of operations. Subsequentlydo the inspection at 200 hours interval.

2 Heat exchanger overhaul interval 3000 hours.

3 Turbine-blower overhaul interval 5000 hours.

Page 187: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-03-00A-000A-A

2009-10-26 Page 1

0B-A-AMPI-00-P

0B-A-05-70-03-00A-000A-AScheduled/unscheduled inspections - Cabin heating and ventilation

system – GeneralOriginat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Cabin heating and ventilation system .................... 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Cabin heating and ventilation system .................... 2

References

Description

1 Scheduled/unscheduled inspections - Cabin heating andventilation systemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-A-21-41-00-00A-320A-A Heating system – Operation tests

Page 188: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-03-00A-000A-A

2009-10-26 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Cabin heating and ventilation system

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Bleed air lines, pipes, joints and fittings

Examine for condition and security

SIP - 100 hours - -

EIP - 200 hours

PIP - 200 hours - PH C

Cabin heating and ventilation system

Do operation test SIP - 12 months 0B-A-21-41-00-00A-320A-A

EIP - 12 months

PIP - 12 months - PH I

Page 189: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-04-00A-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-70-04-00A-000A-AScheduled/unscheduled inspections - Emergency locator transmitter

system – GeneralOriginat or:-PB------

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Emergency locator transmitter system .................. 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Emergency locator transmitter system .................. 2

References

Description

1 Scheduled/unscheduled inspections - Emergency locatortransmitter systemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-A-25-61-00-00A-320A-A ELT system – Operation tests

0B-A-25-61-00-00A-340A-A ELT system - Antenna radiated signal – Function tests

0B-A-25-61-01-00A-320A-A Emergency locator transmitter - G-switch – Operation tests

Page 190: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-04-00A-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Emergency locator transmitter system

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

ELT case and antenna

Examine for correct installation

SIP - 12 months - -

EIP - 12 months

PIP - 12 months - PH I

Battery pack Examine for corrosion

SIP - 12 months - -

EIP - 12 months

PIP - 12 months - PH I

ELT system Do operation test SIP - 12 months 0B-A-25-61-00-00A-320A-A

EIP - 12 months

PIP - 12 months - PH I

Crash sensor Do operation test to verify automatic activation of ELT

SIP - 12 months 0B-A-25-61-01-00A-320A-A

EIP - 12 months

PIP - 12 months - PH I

Antenna Do a check of radiated signal

SIP - 12 months 0B-A-25-61-00-00A-340A-A

EIP - 12 months

PIP - 12 months - PH I

Page 191: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-05-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-05-00A-000A-AScheduled/unscheduled inspections - Engine compartment fire

extinguishing system – GeneralOriginat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Engine compartment fire extinguishing system ..... 11.1 Item column........................................................................................................................ 21.2 Task column ....................................................................................................................... 21.3 Inspection interval .............................................................................................................. 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Engine compartment fire extinguishing system ..... 3

References

Description

1 Scheduled/unscheduled inspections - Engine compartment fireextinguishing systemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

Table 1 References

Data Module Title

0B-A-26-21-00-00A-320A-A Number 1 fire extinguishing installation – Operation tests

0B-A-26-21-01-00A-369A-B Number 1 fire extinguishing bottle - Mass – Other checks

0B-A-26-21-01-00A-520A-A Number 1 fire extinguishing bottle – Remove procedures

0B-A-26-21-01-01A-366A-B Cartridge (Number 1 fire extinguishing bottle) – Resistance check

0B-A-26-22-00-00A-320A-A Number 2 fire extinguishing installation – Operation tests

0B-A-26-22-01-00A-369A-B Number 2 fire extinguishing bottle - Mass – Other checks

0B-A-26-22-01-00A-520A-A Number 2 fire extinguishing bottle – Remove procedures

0B-A-26-22-01-01A-366A-B Cartridge (Number 2 fire extinguishing bottle) – Resistance check

Page 192: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-05-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Page 193: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-05-00A-000A-A

2009-06-22 Page 3

0B-A-AMPI-00-P

End of data module

Table 2 Scheduled/unscheduled inspections - Engine compartment fire extinguishing system

Item Task Inspection interval Reference (DMC) Initials

Engine compartment fire extinguishing system

Do operation test SIP - 12 months 0B-A-26-21-00-00A-320A-A 0B-A-26-22-00-00A-320A-A

EIP - 12 months

PIP - 12 months - PH I

Bottle cartridge Do bridge wire resistance test

SI - 3 years 0B-A-26-21-01-01A-366A-B 0B-A-26-22-01-01A-366A-B

Bottles Weigh SI - 12 months 0B-A-26-21-01-00A-369A-B 0B-A-26-22-01-00A-369A-B

Do hydrostatic test SI - 5 years Note 1

Do operation test of discharge heads to make sure that they operate when necessary

SI - 10000 h

FIRE EXT circuit breakers

Do operation test for dormant open circuit failures

SI - 10000 h

Fire extinguisher control panel

Do operation test of BTL switch and ENG 1 and ENG 2 lighted push-button switches for open circuit failures. This to make sure that they operate when necessary

SI - 10000 h

Note

1 To do the hydrostatic test, refer to the instructions printed on the decals of the bottles. The bottlesmust be removed from the helicopter. Refer to 0B-A-26-21-01-00A-520A-A and 0B-A-26-22-01-00A-520A-A.

Page 194: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-05-00A-000A-A

2009-06-22 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 195: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-06-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-06-00A-000A-AScheduled/unscheduled inspections - Landing/search light system –

GeneralOriginat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Landing/search light system .................................. 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Landing/search light system .................................. 2

References

Description

1 Scheduled/unscheduled inspections - Landing/search lightsystemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

No references

Page 196: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-06-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Landing/search light system

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Landing/search light

Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Page 197: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-07-00A-000A-A

2011-05-18 Page 1

0B-A-AMPI-00-P

0B-A-05-70-07-00A-000A-AScheduled/unscheduled inspections - Rescue hoist installation – GeneralOriginat or:-PB-----Notes: E-MAIL TPS 000112 -TPD 1366

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Rescue hoist installation ........................................ 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Rescue hoist installation ........................................ 2

References

Description

1 Scheduled/unscheduled inspections - Rescue hoist installationRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

Table 1 References

Data Module Title

0B-A-25-91-00-00A-281A-A Rescue hoist installation - Hoist support frame and back-up structure – Scheduled inspections

0B-A-25-91-00-00A-283A-A Rescue hoist installation – Special regular inspections

0B-A-25-91-00-00A-320A-A Rescue hoist installation – Operation tests

0B-A-25-91-00-00A-320B-A Rescue hoist installation - Cable cut switch – Operation tests

0B-A-25-91-00-00A-320C-A Rescue hoist installation - Limit switches and cable foul assembly – Operation tests

0B-A-25-91-01-00A-258A-A Rescue hoist - Cable and hook assembly – Other procedures to clean

0B-A-25-91-01-00A-283A-A Rescue hoist - Hook assembly and cable – Special regular inspections

0B-A-25-91-01-00A-283B-A Rescue hoist - Components – Special regular inspections

Page 198: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-07-00A-000A-A

2011-05-18 Page 2

0B-A-AMPI-00-P

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Page 199: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-07-00A-000A-A

2011-05-18 Page 3

0B-A-AMPI-00-P

Table 2 Scheduled/unscheduled inspections - Rescue hoist installation

Item Task Inspection interval Reference (DMC) Initials

Hoist mount, fittings and adjacent fuselage area

Examine for condition, damage and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Hoist Examine for oil leaks

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Hoist motor and cable cutter electrical connections

Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Hoist hook and spring bumper

Examine to make sure that hook is safety homed and spring bumper sufficiently compressed. This to prevent hook movement when helicopter is in flight

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Hoist cable attaching screw

Examine for security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Step bar protection

Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Manual cable cutter, operator harness and harness ring

Examine for condition

SIP - 400 hours / 12 months

- -

EIP - 400 hours / 12 months

PIP - 400 hours - PH 1 / 12 months - PH I (Note 2)

Hoist support frame assembly and back-up structure

Do a detailed visual examination for cracks, corrosion and damage

SIP - 100 hours 0B-A-25-91-00-00A-281A-A

EIP - 200 hours

PIP - 200 hours - PH C

Page 200: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-07-00A-000A-A

2011-05-18 Page 4

0B-A-AMPI-00-P

Hoist cable cut circuit breakers

Do an operation test to detect open circuit failures

SIP - 800 hours 0B-A-25-91-00-00A-320B-A

EIP - 800 hours

PIP - 800 hours

Hoist cable cut isolation relays

Do an operation test to detect open circuit failures

SIP - 800 hours 0B-A-25-91-00-00A-320B-A

EIP - 800 hours

PIP - 800 hours

Hoist cable cut (pilot cyclic stick grip)

Do an operation test to detect open circuit failures

SIP - 800 hours 0B-A-25-91-00-00A-320B-A

EIP - 800 hours

PIP - 800 hours

Rescue hoist installation

Do a detailed inspection

OPI - After last flight of the day (if hoist used)

0B-A-25-91-00-00A-283A-A

Cable swaged ball end

Examine for security of attachment

OPI - After last flight of the day (if hoist is used)

- -

Hoist hook assembly

Examine for defect, corrosion and binding

OPI - Every month, 25 lifts or 50 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283A-A

Hoist cable Examine for defect. Make sure that cable is correctly wound on drum

OPI - Every month, 25 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283A-A

Hoist tension roller

Examine for wear and defects

OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283B-A

Hoist tension roller and overrunning clutch assemblies

Examine for correct operation and wear

OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283B-A

Hoist cable guide Examine for wear OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283B-A

Hoist chain Examine for correct tension

OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283B-A

Item Task Inspection interval Reference (DMC) Initials

Page 201: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-07-00A-000A-A

2011-05-18 Page 5

0B-A-AMPI-00-P

End of data module

Hoist pressure rollers

Examine for corrosion and wear

OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283B-A

Hoist level wind shaft and follower

Examine for wear OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283B-A

Hoist Examine for correct oil level

OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-01-00A-283B-A

Hoist cable foul assembly

Do an operation test

OPI - Every 6 months, 400 lifts or 100 flight hours. Use limit that occurs first (Note 1)

0B-A-25-91-00-00A-320C-A

Hoist, hook and cable

Wash OPI - Every month 0B-A-25-91-01-00A-258A-A

Rescue hoist installation

Do an operation test

OPI - Every 12 months 0B-A-25-91-00-00A-320A-A

Note

1 Rescue hoist lift definition. A lift is defined as an unreeling and recovery of the cable with a loadattached to the hook, independently of the length of the cable that is deployed / recovered. Anunreeling / recovery of the cable with no load on the hook is not considered to be a lift. Any operationwhere a load is attached for half the operation (i.e. unreeling or recovery) must be considered as alift.

2 Use limit that occurs first .

Item Task Inspection interval Reference (DMC) Initials

Page 202: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-07-00A-000A-A

2011-05-18 Page 6

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 203: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-08-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-08-00A-000A-AScheduled/unscheduled inspections - Cargo hook, safety cargo hook and

rear view mirror – GeneralOriginat or:-PB08-002--Notes: 1. E-MAIL M.BRUNETTI 2008-06-19 -

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Cargo hook, safety cargo hook and rear view mirror11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 21.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Cargo hook, safety cargo hook and rear view mirror3

References

Description

1 Scheduled/unscheduled inspections - Cargo hook, safety cargohook and rear view mirrorRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

Table 1 References

Data Module Title

0B-A-25-92-00-00A-320A-A Cargo hook installation – Operation tests

0B-A-25-92-00-00A-320B-A Cargo hook installation - Emergency release control – Operation tests

0B-A-25-92-00-00A-320C-A Cargo hook installation - Load measuring system – Operation tests

0B-A-25-92-11-00A-273A-A Digital load indicator – Calibrate

0B-A-25-94-00-00A-320A-A Safety cargo hook installation – Operation tests

0B-A-25-94-00-00A-320B-A Safety cargo hook installation - Emergency release control – Operation tests

Page 204: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-08-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Page 205: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-08-00A-000A-A

2009-06-22 Page 3

0B-A-AMPI-00-P

Table 2 Scheduled/unscheduled inspections - Cargo hook, safety cargo hook and rear view mirror

Item Task Inspection interval Reference (DMC) Initials

Cargo hook emergency release control

Do operation test SIP - Airworthiness check 0B-A-25-92-00-00A-320B-A

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Safety cargo hook emergency release control

Do operation test SIP - Airworthiness check 0B-A-25-94-00-00A-320B-A

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Cargo hook components and electrical connections

Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Safety cargo hook components and electrical connections

Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Cargo hook electrical connections

Examine all accessible electrical cables for condition, chafing and security of connections. Examine all the accessible connectors for mechanical damage and/or oxidation (electrical connectors disconnection and reconnection necessary) (Note 1)

SI - 1000 hours of operation with a load attached to the cargo hook or 5 years from the date of installation

- -

Page 206: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-08-00A-000A-A

2009-06-22 Page 4

0B-A-AMPI-00-P

Safety cargo hook electrical connections

Examine all accessible electrical cables for condition, chafing and security of connections. Examine all the accessible connectors for mechanical damage and/or oxidation (electrical connectors disconnection and reconnection necessary) (Note 1)

SI - 1000 hours of operation with a load attached to the safety cargo hook or 5 years from the date of installation

- -

Rear view mirror Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Cargo hook support frame, supports and adjacent fuselage areas

Examine for corrosion and damage

SIP - 12 months - -

EIP - 12 months

PIP - 12 months - PH I

Safety cargo hook crossbeam, supports and adjacent fuselage areas

Examine for corrosion and damage

SIP - 12 months - -

EIP - 12 months

PIP - 12 months - PH I

Cargo hook load measuring system

Do operation test SIP - 12 months 0B-A-25-92-00-00A-320C-A

EIP - 12 months

PIP - 12 months - PH I

Cargo hook load measuring system

Do calibration SI - 1000 hours of operation with a load attached to the cargo hook or 5 years from the date of installation (Note 1)

0B-A-25-92-11-00A-273A-A

Item Task Inspection interval Reference (DMC) Initials

Page 207: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-08-00A-000A-A

2009-06-22 Page 5

0B-A-AMPI-00-P

End of data module

Cargo hook Examine external surfaces for corrosion. This is very important in attach lug areas of side plates (Note 1)

SIP - 12 months - -

EIP - 12 months

PIP - 12 months - PH I

Safety cargo hook

Examine external surfaces for corrosion. This is very important in attach lug areas of side plates (Note 1)

SIP - 12 months - -

EIP - 12 months

PIP - 12 months - PH I

Cargo hook Examine external surfaces for corrosion. This is very important in attach lug areas of side plates (Note 1)

SI - Every month (if cargo hook is used or is stored in a marine atmosphere)

- -

Safety cargo hook

Examine external surfaces for corrosion. This is very important in attach lug areas of side plates (Note 1)

SI - Every month (if cargo hook is used or is stored in a marine atmosphere)

- -

Cargo hook installation

Do operation test of isolation relays for closed circuit failures

SI - 2000 hours 0B-A-25-92-00-00A-320A-A

Safety cargo hook installation

Do operation test of isolation relays for closed circuit failures

SI - 2000 hours 0B-A-25-94-00-00A-320A-A

Note

1 When the helicopter operates in a sandy or dusty environment, multiply by two the hours of operationwith a load attached to the cargo hook. This applies also when the helicopter is used for loggingworks.

2 If you find corrosion on the side plates, remove the cargo hook and send it to the Manufacturer frooverhaul.

Item Task Inspection interval Reference (DMC) Initials

Page 208: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-08-00A-000A-A

2009-06-22 Page 6

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 209: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-09-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-09-00A-000A-AScheduled/unscheduled inspections - Wire strike protection system –

GeneralOriginat or:-PB08-002---

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Wire strike protection system................................. 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Wire strike protection system................................. 2

References

Description

1 Scheduled/unscheduled inspections - Wire strike protectionsystemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

No references

Page 210: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-09-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Wire strike protection system

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Upper cutter Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Nose cutter Examine for condition and locked in forward tilted position [1]

SIP - 100 hours - -

EIP - 200 hours

PIP - 200 hours - PH C

[1] CAUTION: Damage may result from landing gear retraction if the nose cutter is not locked in forward tilted position.

Page 211: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-10-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-10-00A-000A-AScheduled/unscheduled inspections - Engine inlet particle separator

system – GeneralOriginat or:-PB08-002--1. E-MAIL A. PAGLIARIN/08-11-2006-

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Engine inlet particle separator system................... 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Engine particle separator system .......................... 2

References

Description

1 Scheduled/unscheduled inspections - Engine inlet particleseparator systemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

No references

Page 212: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-10-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Engine particle separator system

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Particle separator air intake

Examine for condition, foreign matter, damage and lose attaching hardware

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Shut-off valve Examine for cracks and security of installation

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Page 213: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-11-00A-000A-A

2010-11-24 Page 1

0B-A-AMPI-00-P

0B-A-05-70-11-00A-000A-AScheduled/unscheduled inspections - Snow ski installation – General

Originat or:-PB-----Notes: CI_24-11-2010 (E-MAIL TPS 000095)-

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Snow ski installation .............................................. 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Snow ski installation .............................................. 2

References

Description

1 Scheduled/unscheduled inspections - Snow ski installationRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

No references

CI Conditional Inspections

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

Page 214: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-11-00A-000A-A

2010-11-24 Page 2

0B-A-AMPI-00-P

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

Table 2 Scheduled/unscheduled inspections - Snow ski installation

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Fittings, restraint cables and bungee cords

Examine for damage and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Restraint cables Examine the safety pins (if installed) for condition and correct installation

OPI - Before each flight - -

Restraint cables Examine for corrosion

OPI - 12 months - -

Snow skis Examine for deformation. Pay particular attention to any permanent deformation to the cable supports (sheet metal parts), especially to any sheet metal layer separation in the cable attachment area

OPI - 12 months - -

Page 215: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-11-00A-000A-A

2010-11-24 Page 3

0B-A-AMPI-00-P

End of data module

Snow skis Examine for deformation. Pay particular attention to any permanent deformation to the cable supports (sheet metal parts), especially to any sheet metal layer separation in the cable attachment area

CI - Hard landing - -

Item Task Inspection interval Reference (DMC) Initials

Page 216: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-11-00A-000A-A

2010-11-24 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK

Page 217: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-12-00A-000A-A

2010-11-24 Page 1

0B-A-AMPI-00-P

0B-A-05-70-12-00A-000A-AScheduled/unscheduled inspections - Slump pad installation – General

Originat or:-PB-----Notes: CI_24-11-2010 (E-MAIL TPS 000095)-

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Slump pad installation............................................ 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Slump pad installation............................................ 2

References

Description

1 Scheduled/unscheduled inspections - Slump pad installationRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlighting Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

No references

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

Page 218: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-12-00A-000A-A

2010-11-24 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task

Table 2 Scheduled/unscheduled inspections - Slump pad installation

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Pads, fittings, steel ropes and bungee cords

Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Bungee cords support

Examine for distortions and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Restraint cables Examine the safety pins (if installed) for condition and correct installation

OPI - Before each flight - -

Page 219: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-13-00A-000A-A

2009-07-20 Page 1

0B-A-AMPI-00-P

0B-A-05-70-13-00A-000A-AScheduled/unscheduled inspections - Mast vibration absorber

installation – GeneralOriginat or:-PB-----Notes: -

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Mast vibration absorber installation ....................... 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Mast vibration absorber installation ....................... 2

References

Description

1 Scheduled/unscheduled inspections - Mast vibration absorberinstallationRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-A-18-64-00-00A-283A-A Mast vibration absorber installation - Locking nut – Special regular inspections

0B-A-18-64-03-00A-283A-A Rod assembly and adapter group – Special regular inspections

0B-A-18-64-04-00A-283A-B Cap – Special regular inspections

Page 220: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-13-00A-000A-A

2009-07-20 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task

Table 2 Scheduled/unscheduled inspections - Mast vibration absorber installation

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Locking nut Examine for correct torque.

OPI - 5 thru 10 hours of flight after the installation of the locking nut.

0B-A-18-64-00-00A-283A-A

Locking nut Examine for correct torque.

OPI - 400 hours of flight after the installation of the locking nut.

0B-A-18-64-00-00A-283A-A

Locking nut Examine for correct torque.

SIP - 800 hours 0B-A-18-64-00-00A-283A-A

EIP - 800 hours

PIP - 800 hours

Cap Examine for condition, wear, fretting and damage.

OPI - After the removal of the cap or 4800 hours of flight.

0B-A-18-64-04-00A-283A-B

Rod assembly and adapter group

Examine for condition, wear, fretting and damage. Task includes an inspection of the mating areas with the internal mast.

OPI - After the removal of the rod assembly and adapter group or 4800 hours of flight.

0B-A-18-64-03-00A-283A-A

Page 221: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-14-00A-000A-A

2009-06-22 Page 1

0B-A-AMPI-00-P

0B-A-05-70-14-00A-000A-AScheduled/unscheduled inspections - Battery installation – General

Originat or:-PB-----Notes: -NDC 109-B810-012/A

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Battery installation ................................................. 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Battery installation ................................................. 2

References

Description

1 Scheduled/unscheduled inspections - Battery installationRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlighting Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-A-24-32-01-00A-200B-A Battery (33 Ah) – Servicing

0B-A-24-32-01-00A-320B-A Battery (33 Ah) - Temperature sensor – Operation tests

Page 222: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-14-00A-000A-A

2009-06-22 Page 2

0B-A-AMPI-00-P

End of data module

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task

Table 2 Scheduled/unscheduled inspections - Battery installation

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Item Task Inspection interval Reference (DMC) Initials

Battery temperature sensor

Do operation test SIP - 12 months 0B-A-24-32-01-00A-320B-A

EIP - 12 months

PIP - 12 months - PH I

Battery (removal necessary)

Do reconditioning service

SI - 900 hours / 12 months 0B-A-24-32-01-00A-200B-A

Page 223: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-15-00A-000A-A

2010-04-16 Page 1

0B-A-AMPI-00-P

0B-A-05-70-15-00A-000A-AScheduled/unscheduled inspections - SX16 search light system –

GeneralOriginat or:-PB-----Notes: -

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - SX16 search light system ...................................... 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - SX16 search light system ...................................... 3

References

Description

1 Scheduled/unscheduled inspections - SX16 search light systemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-D-33-46-00-00A-281A-B SX16 search light system - Blower brushes – Scheduled inspections

0B-D-33-46-00-00A-281B-B SX16 search light system - Junction box and electrical cables – Scheduled inspections

0B-D-33-46-01-00A-369A-A SX16 search light – Other checks

Page 224: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-15-00A-000A-A

2010-04-16 Page 2

0B-A-AMPI-00-P

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

CI Conditional Inspections

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Page 225: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-15-00A-000A-A

2010-04-16 Page 3

0B-A-AMPI-00-P

Table 2 Scheduled/unscheduled inspections - SX16 search light system

Item Task Inspection interval Reference (DMC) Initials

Components and electrical connections

Examine for condition and security

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Support, fittings and adjacent area

Examine for corrosion and damage

SIP - 100 hours - -

EIP - 200 hours

PIP - 200 hours - PH C

SX16 search light end plate (azimuth gearbox, gimbal assembly)

Do a general visual inspection for fatigue cracks around suspension bolt holes (Note 1)

SIP - 100 hours - -

EIP - 200 hours

PIP - 200 hours - PH C

SX16 search light Do a detail inspection of blower brushes for condition and operating dimension limits (back cover removal required)

SIP - 400 hours 0B-D-33-46-00-00A-281A-B

EIP - 400 hours

PIP - 400 hours - PH 1

SX16 search light junction box

Do a general visual inspection for moisture and dust (back cover removal required)

SIP - 400 hours / 12 months 0B-D-33-46-00-00A-281B-B

EIP - 400 hours / 12 months

PIP - 400 hours - PH 1 / 12 months PH III (Note 2)

SX16 search light electrical cables and terminal connections

Do a general visual inspection to detect corrosion or mechanical damage. Connectors for condition, safety and security, particularly for shrink sleeve insulating around flexible anode lead of CR1 (back cover removal required)

SIP - 400 hours / 12 months 0B-D-33-46-00-00A-281B-B

EIP - 400 hours / 12 months

PIP - 400 hours - PH 1 / 12 months PH III (Note 2)

Cable braids (at both connector ends)

Examine for mechanical bonding

SIP - 400 hours - -

EIP - 400 hours

PIP - 400 hours - PH 1

Page 226: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-15-00A-000A-A

2010-04-16 Page 4

0B-A-AMPI-00-P

End of data module

SX16 search light Do a detail visual inspection for general condition, corrosion, distortion and defective and/or missing rivets

SIP - 12 months - -

EIP - 12 months

PIP - 12 months - PH III

SX16 search light Do a bonding check

SIP - 12 months

EIP - 12 months

PIP - 12 months - PH III

0B-D-33-46-01-00A-369A-A

Support, fittings and adjacent area on the fuselage

Examine for deformation. Pay particular attention to any permanent deformation to the supports, fittings and adjacent area on the fuselage

CI - Hard landing - -

Note

1 Pay particular attention when the hard landing occurs or operates in rough weather conditions.

2 Use limit that occurs first.

Item Task Inspection interval Reference (DMC) Initials

Page 227: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-16-00A-000A-A

2011-02-28 Page 1

0B-A-AMPI-00-P

0B-A-05-70-16-00A-000A-AScheduled/unscheduled inspections - Thermal imaging system – GeneralOriginat or:-PB-----1. E-MAIL TPS 000046-DM 09-A-05-30-05-00A-000A-A/001

Table of contentsReferences ................................................................................................................................... 11 Scheduled/unscheduled inspections - Thermal imaging system........................................ 11.1 Item column........................................................................................................................ 11.2 Task column ....................................................................................................................... 11.3 Inspection interval .............................................................................................................. 11.4 Reference (DMC) column................................................................................................... 21.5 Initials column..................................................................................................................... 2

List of tables1 References ......................................................................................................................... 12 Scheduled/unscheduled inspections - Thermal imaging system........................................ 2

References

Description

1 Scheduled/unscheduled inspections - Thermal imaging systemRefer to Table 2. Each column of the table has a heading that gives the data that follows:

1.1 Item columnThis column gives the technical name of the component.

1.2 Task columnThis column gives the description of the work to do.

1.3 Inspection intervalThis column gives the inspection interval. If not differently specified, the inspection interval is inFlight Hours (FH).

The abbreviations that follow are used in the interval column:

Table 1 References

Data Module Title

0B-A-93-51-01-00A-281A-A Stabilizer turret assembly – Scheduled inspections

0B-A-93-51-01-01A-921A-A Dessicant assembly (turret unit) – Replacement (remove and install a new item)

Page 228: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-16-00A-000A-A

2011-02-28 Page 2

0B-A-AMPI-00-P

1.4 Reference (DMC) columnThis column shows the Data Module Code which gives the instructions to do the task.

1.5 Initials columnWhen you use a copy of the data module for maintenance record, this column gives the space towrite the initials of the person who did the task.

CI Conditional Inspections

EIP Extended Inspection Program

OPI Out-of-Phase Inspections

PH Phase

PIP Progressive Inspection Program

SER Servicing

SI Special Inspections

SIP Standard Inspection Program

Page 229: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-16-00A-000A-A

2011-02-28 Page 3

0B-A-AMPI-00-P

End of data module

Table 2 Scheduled/unscheduled inspections - Thermal imaging system

Item Task Inspection interval Reference (DMC) Initials

Stabilized turret assembly (Note 1)

Examine for freedom of rotation with hands in elevationand azimuth, condition and any restrictive movements

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Thermal imaging system

Do a initiated built-in test (IBIT) of the system (Note 2)

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Vibration dampers

Do a detail visual inspection for general condition and damage. Make sure that are correctly atteached to the stabilized turret assembly.

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Optical windows Examine for cleanliness and damage

SIP - Airworthiness check - -

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Desiccant humidity indicator (HI)

Do a general visual inspection to check that the desiccant humidity indicator is not showing a lavender (pink) color.

SIP - Airworthiness check 0B-A-93-51-01-00A-281A-A

EIP - 50 hours / 30 days

PIP - 50 hours / 30 days

Desiccant humidity indicator (HI)

Replace the dessicant humidity indicator

OPI - When the stabilized turret assembly has been exposed to humidities more than 90% for periods of 36 hours or longer

0B-A-93-51-01-01A-921A-A

Note

1 Do not handle the stabilized turret assembly (STA) when the power is on. Unexpected movement ofthe STA may cause bodily harm when handling the STA in the powered-up state.

2 Do not operate the controls on the hand grip until the IBIT test is completed.

Page 230: 109S Ch5 AMPI

Effectivity: VERSION - G 0B-A-05-70-16-00A-000A-A

2011-02-28 Page 4

0B-A-AMPI-00-P

THIS PAGE INTENTIONALLY LEFT BLANK